JP2005321642A - Induction heating type fixing apparatus - Google Patents

Induction heating type fixing apparatus Download PDF

Info

Publication number
JP2005321642A
JP2005321642A JP2004140048A JP2004140048A JP2005321642A JP 2005321642 A JP2005321642 A JP 2005321642A JP 2004140048 A JP2004140048 A JP 2004140048A JP 2004140048 A JP2004140048 A JP 2004140048A JP 2005321642 A JP2005321642 A JP 2005321642A
Authority
JP
Japan
Prior art keywords
fixing roller
coil
induction heating
heating type
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2004140048A
Other languages
Japanese (ja)
Other versions
JP4301072B2 (en
Inventor
Shozo Miyazaki
正三 宮崎
Yasuhiro Ono
泰寛 大野
Masaru Yano
賢 谷野
Shiyoukou Ken
鐘浩 権
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Konica Minolta Business Technologies Inc
Original Assignee
Konica Minolta Business Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Konica Minolta Business Technologies Inc filed Critical Konica Minolta Business Technologies Inc
Priority to JP2004140048A priority Critical patent/JP4301072B2/en
Publication of JP2005321642A publication Critical patent/JP2005321642A/en
Application granted granted Critical
Publication of JP4301072B2 publication Critical patent/JP4301072B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Fixing For Electrophotography (AREA)
  • General Induction Heating (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an induction heating type fixing apparatus suppressing unevenness in temperature in the axial direction in a passing region of a fixing roller in which a small size sheet is passed while preventing excessive rise in temperature in a non-passing region of the fixing roller in which the small size sheet is not passed. <P>SOLUTION: In the induction heating type fixing apparatus, when the small size sheet P<SB>1</SB>is passed in between the fixing roller 1 and a pressure roller 2, since passing boundary B of the small size sheet P<SB>1</SB>is set within the bending range Z of a demagnetization coil 34, the lowering of the temperature can be prevented in the passing region C of the fixing roller 1 in which the small size sheet P<SB>1</SB>is passed while preventing the rise in temperature of a non-passing region D of the fixing roller 1 in which the small size sheet P<SB>1</SB>is not passed. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、例えば、複写機、レーザプリンタ、ファクシミリ等の電子写真式画像形成装置に用いられてシートの未定着像を溶融定着(加熱定着)するための電磁誘導加熱型定着装置に関する。   The present invention relates to an electromagnetic induction heating type fixing device for use in an electrophotographic image forming apparatus such as a copying machine, a laser printer, a facsimile machine, etc., for fusing and fixing (heating and fixing) an unfixed image on a sheet.

従来の誘導加熱型定着装置は、画像形成用の定着ローラを誘導加熱する励磁コイルと、この励磁コイルが発生した磁束をキャンセルする消磁コイルとを備え、加熱された上記定着ローラによって、未定着像を担持した用紙にこの未定着像を溶融定着させる。   A conventional induction heating type fixing device includes an exciting coil for induction heating a fixing roller for image formation and a degaussing coil for canceling the magnetic flux generated by the exciting coil, and an unfixed image is formed by the heated fixing roller. The unfixed image is melt-fixed on the paper carrying the toner.

上記励磁コイルは、大サイズ紙の通紙領域に対応して配置され、上記消磁コイルは、大サイズ紙の通紙領域の内、小サイズ紙の通紙領域の両側に生じる小サイズ紙の非通紙領域に対応して配置される(特開2001−60490号公報:特許文献1、および、特開2001−135470号公報:特許文献2参照)。   The exciting coil is arranged corresponding to a large-size paper passing area, and the degaussing coil is a non-small-sized paper that is formed on both sides of the small-sized paper passing area of the large-sized paper. It arrange | positions corresponding to a paper passing area | region (refer Unexamined-Japanese-Patent No. 2001-60490: Patent document 1 and Unexamined-Japanese-Patent No. 2001-135470: Patent document 2).

しかしながら、上記従来の誘導加熱型定着装置では、上記小サイズ紙の通紙領域の端部と、上記消磁コイルの端部との距離が離れ過ぎていると、上記定着ローラにおける上記小サイズ紙の非通紙領域で上記小サイズ紙の通紙領域側での温度が上昇して、上記定着ローラの過昇温による劣化が発生する欠点がある。一方、上記小サイズ紙の上記通紙領域と上記消磁コイルの端部との重なりが大きすぎると、上記定着ローラにおける上記小サイズ紙の通紙領域で上記小サイズ紙の非通紙領域近傍で温度が低下して、上記小サイズ紙の定着不良、光沢ムラおよびオフセットが発生する欠点がある。
特開2001−60490号公報 特開2001−135470号公報
However, in the conventional induction heating type fixing device, if the distance between the end of the small-size paper passing area and the end of the demagnetizing coil is too far, the small-size paper on the fixing roller There is a drawback in that the temperature of the small-size paper in the non-sheet passing area rises on the sheet passing area side and the fixing roller is deteriorated due to excessive temperature rise. On the other hand, if the overlap between the paper passing area of the small size paper and the end of the degaussing coil is too large, the small size paper passing area in the fixing roller is near the non-paper passing area of the small size paper. There is a drawback in that the temperature is lowered, and fixing failure, gloss unevenness and offset occur in the small size paper.
JP 2001-60490 A JP 2001-135470 A

そこで、この発明の課題は、定着ローラの小サイズ紙の非通紙領域における過昇温を防止しながら、定着ローラの小サイズ紙の通紙領域における軸方向の温度ムラを抑えて、耐久性を向上できると共に、定着不良、光沢ムラおよびオフセットの発生しない誘導加熱型定着装置を提供することにある。   Accordingly, an object of the present invention is to prevent the temperature increase in the non-passage area of the small size paper of the fixing roller while suppressing the temperature unevenness in the axial direction in the small size paper passage area of the fixing roller, thereby improving durability. It is an object of the present invention to provide an induction heating type fixing device that can improve the image quality and that does not cause poor fixing, uneven gloss, and offset.

上記課題を解決するため、この発明の誘導加熱型定着装置は、
画像形成用の定着ローラの軸に略平行な中央の延在部と両端の屈曲部とを有するように、上記定着ローラの外周の一部に沿って巻回されて、上記定着ローラを誘導加熱する励磁コイルと、
中央の延在部と両端の屈曲部とを有すると共に、一方の屈曲部が上記励磁コイルの一方の屈曲部と略重なり、かつ、延在部が上記励磁コイルの延在部の一部と略重なって、上記励磁コイルが発生した磁束をキャンセルする消磁コイルとを備え、
上記定着ローラの軸方向の一部に対応する小サイズシートの通過領域の境界が、上記消磁コイルの他方の屈曲部の範囲内に設定されていることを特徴としている。
In order to solve the above problems, the induction heating type fixing device of the present invention is:
The fixing roller is wound around a part of the outer periphery of the fixing roller so as to have a central extension portion substantially parallel to the axis of the fixing roller for image formation and bent portions at both ends, thereby inductively heating the fixing roller. An exciting coil,
It has a central extending portion and bent portions at both ends, one bent portion substantially overlaps with one bent portion of the exciting coil, and the extending portion is substantially the same as a part of the extending portion of the exciting coil. And a demagnetizing coil that cancels the magnetic flux generated by the exciting coil,
The boundary of the small size sheet passing region corresponding to a part of the fixing roller in the axial direction is set within the range of the other bent portion of the demagnetizing coil.

ここで、この明細書では、上記小サイズシートとは、この定着装置で定着可能な最大のシートよりも小さいシートをいい、例えば、上記最大のシートが、A3サイズの用紙(297×420mm)である場合、上記小サイズシートは、A4サイズの用紙(210×297mm)である。   Here, in this specification, the small size sheet means a sheet smaller than the maximum sheet that can be fixed by the fixing device. For example, the maximum sheet is A3 size paper (297 × 420 mm). In some cases, the small size sheet is A4 size paper (210 × 297 mm).

この発明の誘導加熱型定着装置によれば、上記定着ローラの軸方向の一部に対応する小サイズシートの通過領域の境界が、上記消磁コイルの他方の屈曲部の範囲内に設定されているので、上記小サイズシートが通過しない上記定着ローラの非通過領域(非通紙領域)の温度の上昇を防止しつつ、上記小サイズシートが通過する上記定着ローラの通過領域(通紙領域)の温度の低下を防止できる。   According to the induction heating type fixing device of the present invention, the boundary of the small size sheet passing region corresponding to a part of the fixing roller in the axial direction is set within the range of the other bent portion of the demagnetizing coil. Therefore, while preventing the temperature increase in the non-passing area (non-sheet passing area) of the fixing roller through which the small size sheet does not pass, the passing area (paper passing area) of the fixing roller through which the small size sheet passes is prevented. A decrease in temperature can be prevented.

すなわち、上記消磁コイルを作動するとき、上記消磁コイルの他方の屈曲部は、上記消磁コイルの延在部より消磁効果が低く、上記他方の屈曲部から上記延在部側に行くに連れて消磁効果が増していくような消磁効果の勾配を有している。また、上記消磁コイルを作動しないとき、上記定着ローラの上記非通過領域と上記通過領域との間の通過境界(通紙境界)において、この通過境界近傍の上記非通過領域でただちに温度上昇となるわけではなく、上記通過境界から上記非通過領域に行くに連れて温度上昇の度合いが高くなるような温度勾配を有している。そして、この発明の誘導加熱型定着装置では、消磁効果の勾配を有する上記消磁コイルの他方の屈曲部の範囲内に、温度勾配を有する上記通過境界を設定しているので、上記定着ローラの軸方向の温度分布を略均一にすることができる。   That is, when the degaussing coil is operated, the other bent portion of the degaussing coil has a lower demagnetizing effect than the extended portion of the degaussing coil, and the demagnetizing coil is demagnetized as it goes from the other bent portion to the extending portion side. The gradient of the demagnetizing effect is such that the effect increases. Further, when the degaussing coil is not operated, the temperature immediately rises in the non-passing region in the vicinity of the passing boundary at the passing boundary (paper passing boundary) between the non-passing region and the passing region of the fixing roller. However, it has a temperature gradient such that the temperature rises from the passing boundary to the non-passing region. In the induction heating type fixing device of the present invention, since the passing boundary having the temperature gradient is set within the range of the other bent portion of the demagnetizing coil having the gradient of the demagnetizing effect, the shaft of the fixing roller The temperature distribution in the direction can be made substantially uniform.

このように、上記非通過領域における過昇温を防止しながら、上記通過領域における軸方向の温度ムラを抑えることができるので、耐久性を向上できると共に、定着不良、光沢ムラおよびオフセットの発生しない高いパフォーマンスを有する誘導加熱型定着装置を得ることができる。   As described above, the temperature unevenness in the axial direction in the passing area can be suppressed while preventing the excessive temperature rise in the non-passing area, so that the durability can be improved and the fixing defect, the gloss unevenness and the offset do not occur. An induction heating type fixing device having high performance can be obtained.

また、一実施形態の誘導加熱型定着装置では、上記消磁コイルの巻き数は、上記励磁コイルの巻き数の1/2以上である。   In the induction heating type fixing device of one embodiment, the number of turns of the degaussing coil is 1/2 or more of the number of turns of the exciting coil.

この一実施形態の誘導加熱型定着装置によれば、上記励磁コイルの巻き数に対して少ない巻き数で上記消磁コイルを設定可能となり、上記消磁コイルの小型化と低コスト化が可能である。   According to the induction heating type fixing device of this embodiment, the demagnetizing coil can be set with a smaller number of turns than the number of turns of the exciting coil, and the degaussing coil can be reduced in size and cost.

また、一実施形態の誘導加熱型定着装置では、上記励磁コイルの延在部の内面と、上記消磁コイルの延在部の内面とは、略重なる。   In the induction heating type fixing device of one embodiment, the inner surface of the extending portion of the exciting coil and the inner surface of the extending portion of the degaussing coil substantially overlap each other.

また、一実施形態の誘導加熱型定着装置では、上記励磁コイルの延在部の長さは、A3サイズの用紙の幅寸法(297mm)に略等しく、上記消磁コイルの延在部の長さは、A3サイズの用紙の幅寸法(297mm)からA4サイズの用紙の幅寸法(210mm)を引いた寸法に略等しい。   In the induction heating type fixing device according to an embodiment, the length of the extending portion of the exciting coil is substantially equal to the width dimension (297 mm) of the A3 size paper, and the length of the extending portion of the degaussing coil is , Approximately equal to the dimension obtained by subtracting the width dimension (210 mm) of the A4 size paper from the width dimension (297 mm) of the A3 size paper.

また、一実施形態の誘導加熱型定着装置では、上記定着ローラの軸に平行な仮想平面への上記消磁コイルの投影形状は、略四角形状である。   In the induction heating type fixing device of one embodiment, the projected shape of the demagnetizing coil on a virtual plane parallel to the axis of the fixing roller is substantially a square shape.

この一実施形態の誘導加熱型定着装置によれば、上記消磁コイルの一方の屈曲部は、ほぼ直線的となるので、上記通過境界の設定範囲が明確となり、設定しやすくなる。また、上記消磁コイルの小スペース化にも繋がる。   According to the induction heating type fixing device of this embodiment, since one bent portion of the demagnetizing coil is substantially linear, the setting range of the passage boundary is clear and easy to set. In addition, the space of the degaussing coil can be reduced.

また、一実施形態の誘導加熱型定着装置では、上記消磁コイルの他方の屈曲部の範囲内の上記小サイズシートの非通過領域に温度検知手段を配置している。   Further, in the induction heating type fixing device of one embodiment, the temperature detecting means is arranged in the non-passing region of the small size sheet within the range of the other bent portion of the demagnetizing coil.

この一実施形態の誘導加熱型定着装置によれば、上記小サイズシートが通過しない上記定着ローラの領域の内の最も温度が高くなると予想される領域の温度を確実に検知することができ、上記温度検知手段は安全用ヒューズとしての役割を担う。また、上記定着ローラの他の部分に別の温度検知手段を配置する必要がなくなり、低コスト化が実現できる。   According to the induction heating type fixing device of this embodiment, it is possible to reliably detect the temperature of the region where the temperature is expected to be highest among the regions of the fixing roller through which the small size sheet does not pass. The temperature detecting means plays a role as a safety fuse. Further, it is not necessary to arrange another temperature detecting means in the other part of the fixing roller, and the cost can be reduced.

この発明の誘導加熱型定着装置によれば、上記定着ローラの軸方向の一部に対応する小サイズシートの通過領域の境界が、上記消磁コイルの他方の屈曲部の範囲内に設定されているので、上記小サイズシートが通過しない上記定着ローラの非通過領域の温度の上昇を防止しつつ、上記小サイズシートが通過する上記定着ローラの通過領域の温度の低下を防止できて、耐久性を向上できると共に定着性能の良好な誘導加熱型定着装置を実現できる。   According to the induction heating type fixing device of the present invention, the boundary of the small size sheet passing region corresponding to a part of the fixing roller in the axial direction is set within the range of the other bent portion of the demagnetizing coil. Therefore, while preventing an increase in the temperature of the non-passing area of the fixing roller through which the small size sheet does not pass, a decrease in the temperature of the passing area of the fixing roller through which the small size sheet passes can be prevented, thereby improving durability. An induction heating type fixing device that can be improved and has good fixing performance can be realized.

以下、この発明を図示の実施の形態により詳細に説明する。   Hereinafter, the present invention will be described in detail with reference to the illustrated embodiments.

(第1の実施形態)
図1は、この発明の誘導加熱型定着装置の一実施形態である横断面構成図を示し、図2は、この発明の定着ローラの要部拡大断面図を示している。図1と図2に示すように、この誘導加熱型定着装置10は、定着ローラ1と、この定着ローラ1と接触してニップNを形成する加圧ローラ2と、この定着ローラ1の外側に配置されて磁束を発生する磁束発生手段3とを備えている。
(First embodiment)
FIG. 1 is a cross-sectional configuration diagram showing an embodiment of the induction heating type fixing device of the present invention, and FIG. 2 is an enlarged cross-sectional view of a main part of the fixing roller of the present invention. As shown in FIGS. 1 and 2, the induction heating type fixing device 10 includes a fixing roller 1, a pressure roller 2 that contacts the fixing roller 1 to form a nip N, and an outer side of the fixing roller 1. And a magnetic flux generating means 3 arranged to generate a magnetic flux.

そして、この磁束発生手段3の磁束によって上記定着ローラ1を発熱させてから、未定着像tを担持したシートPを上記定着ローラ1と上記加圧ローラ2との間を通過させ、上記ニップNによって上記シートPを挟持搬送しながら上記未定着像tをこのシートPに溶融定着(加熱定着)させる。   Then, after the fixing roller 1 is heated by the magnetic flux of the magnetic flux generating means 3, the sheet P carrying the unfixed image t is passed between the fixing roller 1 and the pressure roller 2, and the nip N Thus, the unfixed image t is melt-fixed (heat-fixed) on the sheet P while the sheet P is nipped and conveyed.

なお、この誘導加熱型定着装置10は、上記シートPに上記未定着像tを形成する(図示しない)作像手段と共に、複写機、レーザプリンタまたはファクシミリ等の画像形成装置を構成する。   The induction heating type fixing device 10 constitutes an image forming apparatus such as a copying machine, a laser printer, or a facsimile together with an image forming means (not shown) for forming the unfixed image t on the sheet P.

上記シートPとは、例えば、用紙、OHPシート等の記録材であり、上記未定着像tは、例えば、樹脂や、磁性材や、着色料等からなる加熱溶融性のトナーである。   The sheet P is, for example, a recording material such as paper or an OHP sheet, and the unfixed image t is a heat-meltable toner made of, for example, a resin, a magnetic material, or a colorant.

上記定着ローラ1と上記加圧ロ一ラ2とは、平行に対向して配置され、それぞれの両端側が、図示しない軸受部材に回転自在に支持されている。上記加圧ローラ2は、図示しないバネ等の加圧機構によって、上記定着ローラ1の軸側に付勢され、上記定着ローラ1の外面に所定圧力で圧接されて、上記ニップNを形成する。   The fixing roller 1 and the pressure roller 2 are arranged to face each other in parallel, and both end sides thereof are rotatably supported by a bearing member (not shown). The pressure roller 2 is urged toward the shaft of the fixing roller 1 by a pressure mechanism such as a spring (not shown), and is pressed against the outer surface of the fixing roller 1 with a predetermined pressure, thereby forming the nip N.

上記定着ローラ1は、図示しないモータ等の駆動機構によって、矢印にて示す時計廻り方向に、所定の周速度で回転駆動される。上記加圧ローラ2は、上記ニップNでの上記定着ローラ1との圧接摩擦力によって、上記定着ローラ1の回転に従動して回転する。   The fixing roller 1 is rotationally driven at a predetermined peripheral speed in a clockwise direction indicated by an arrow by a driving mechanism such as a motor (not shown). The pressure roller 2 rotates following the rotation of the fixing roller 1 by the frictional force of contact with the fixing roller 1 at the nip N.

また、上記ニップNの近傍には、上記定着ローラ1の温度を検出する温度センサ4が設置されている。上記磁束発生手段3は、この温度センサ4の出力をもとに、図示しない制御回路によって制御されて、上記温度センサ4で検知される温度を一定にする。   In the vicinity of the nip N, a temperature sensor 4 for detecting the temperature of the fixing roller 1 is installed. The magnetic flux generation means 3 is controlled by a control circuit (not shown) based on the output of the temperature sensor 4 to keep the temperature detected by the temperature sensor 4 constant.

上記定着ローラ1は、径方向の内側から外側に順に、芯金層11、断熱層12、電磁誘導発熱層13、弾性層14および離型層15の5つの層から構成される。   The fixing roller 1 includes five layers of a core metal layer 11, a heat insulating layer 12, an electromagnetic induction heat generating layer 13, an elastic layer 14, and a release layer 15 in order from the inner side to the outer side in the radial direction.

上記芯金層11は、上記定着ローラ1の形状を保持するためのものであり、例えば、アルミまたは鉄等の金属のシリンダである。   The core metal layer 11 is for maintaining the shape of the fixing roller 1 and is, for example, a cylinder of metal such as aluminum or iron.

上記断熱層12は、上記電磁誘導発熱層13を断熱保持するためのものであり、耐熱性および弾性を有するゴム材や樹脂材のスポンジ体(断熱構造体)が用いられる。このように、上記断熱層12に、耐熱性および弾性を有するゴム材や樹脂材のスポンジ体(断熱構造体)を用いることにより、上記電磁誘導発熱層13を確実に断熱保持するとともに、上記電磁誘導発熱層13のたわみを許容して上記ニップNの長さ寸法Lを増やし、さらに、上記定着ローラ1を上記加圧ローラ2よりも柔らかくして、上記シートPの分離性能を向上することができる。   The heat insulating layer 12 is for heat-insulating and holding the electromagnetic induction heat generating layer 13, and a heat-resistant and elastic rubber or resin sponge (heat insulating structure) is used. Thus, by using a heat-resistant and elastic rubber or resin sponge (heat insulating structure) for the heat insulating layer 12, the electromagnetic induction heat generating layer 13 can be reliably insulated and retained. Allowing the deflection of the induction heating layer 13 to increase the length L of the nip N and further softening the fixing roller 1 than the pressure roller 2 to improve the separation performance of the sheet P. it can.

上記電磁誘導発熱層13は、例えば、無端状のニッケル電鋳ベルト部材である。なお、上記電磁誘導発熱層13の他の材料として、例えば、磁性ステンレスのような磁性材料(磁性金属)といった、比較的透磁率μが高く、適当な抵抗率ρを有するものを用いてもよい。上記電磁誘導発熱層13では、上記磁束発生手段3の磁束によって、渦電流が発生してジュール熱により発熱し、この発熱により上記定着ローラ1が加熱される。この加熱を、電磁誘導加熱という。   The electromagnetic induction heat generating layer 13 is, for example, an endless nickel electroformed belt member. As another material of the electromagnetic induction heat generating layer 13, a material having a relatively high magnetic permeability μ and an appropriate resistivity ρ such as a magnetic material (magnetic metal) such as magnetic stainless steel may be used. . In the electromagnetic induction heat generating layer 13, an eddy current is generated by the magnetic flux of the magnetic flux generating means 3 to generate heat by Joule heat, and the fixing roller 1 is heated by this heat generation. This heating is called electromagnetic induction heating.

上記弾性層14は、耐熱性および弾性を有するゴム材や樹脂材からなり、上記シートPと上記定着ローラ1表面との密着性を高める。上記弾性層14としては、例えば、定着温度での使用に耐えられるシリコンゴムやフッ素ゴム等の耐熱性エラストマーを用いる。   The elastic layer 14 is made of a rubber material or a resin material having heat resistance and elasticity, and improves the adhesion between the sheet P and the surface of the fixing roller 1. As the elastic layer 14, for example, a heat-resistant elastomer such as silicon rubber or fluororubber that can be used at a fixing temperature is used.

上記離型層15は、上記定着ローラ1の表面の離型性を高めるものであり、定着温度での使用に耐えられる上にトナー離型性を有する。上記離型層15としては、例えば、シリコンゴム、フッ素ゴムや、PFA、PTFE、FEP、PFEP等のフッ素樹脂が用いられる。   The release layer 15 enhances the releasability of the surface of the fixing roller 1, and can withstand use at a fixing temperature and has toner releasability. As the release layer 15, for example, silicon rubber, fluororubber, or fluororesin such as PFA, PTFE, FEP, and PFEP is used.

上記加圧ローラ2は、径方向の内側から外側に順に、芯金層21と、断熱層22と、離型層25との3つの層から構成される。上記加圧ローラ2の上記芯金層21、上記断熱層22および上記離型層25は、それぞれ、上記定着ローラ1の上記芯金層11、上記断熱層12および上記離型層15と同様である。   The pressure roller 2 includes three layers of a core metal layer 21, a heat insulating layer 22, and a release layer 25 in order from the inner side to the outer side in the radial direction. The core metal layer 21, the heat insulating layer 22, and the release layer 25 of the pressure roller 2 are the same as the core metal layer 11, the heat insulating layer 12, and the release layer 15 of the fixing roller 1, respectively. is there.

上記定着ローラ1の具体的な構成を示すと、上記芯金層11は、厚さ1mmの鉄製であり、上記断熱層12は、厚さ5mmのSiスポンジゴムであり、上記電磁誘導発熱層13は、厚さ50μmであり、上記弾性層14は、厚さ1mmのSiゴムであり、上記離型層15は、厚さ20μmのPFAであり、上記定着ローラ1の外径は、42mmとなっている。また、上記加圧ローラ2の具体的な構成を示すと、上記芯金層21は、厚さ1mmの鉄製であり、上記断熱層22は、厚さ5mmのSi発泡ゴムであり、上記離型層25は、厚さ30μmのPFAであり、上記加圧ローラ2の外径は、38mmとなっている。   A specific configuration of the fixing roller 1 will be described. The core metal layer 11 is made of iron having a thickness of 1 mm, the heat insulating layer 12 is made of Si sponge rubber having a thickness of 5 mm, and the electromagnetic induction heat generating layer 13. Is 50 μm thick, the elastic layer 14 is Si rubber having a thickness of 1 mm, the release layer 15 is PFA having a thickness of 20 μm, and the outer diameter of the fixing roller 1 is 42 mm. ing. The specific configuration of the pressure roller 2 is as follows. The core metal layer 21 is made of iron having a thickness of 1 mm, the heat insulating layer 22 is made of Si foam rubber having a thickness of 5 mm, and the mold release is performed. The layer 25 is PFA with a thickness of 30 μm, and the outer diameter of the pressure roller 2 is 38 mm.

上記磁束発生手段3は、コア32と、このコア32に取り付けられると共に上記定着ローラ1を誘導加熱する励磁コイル31と、上記コア32に取り付けられると共に上記励磁コイル31が発生した磁束をキャンセルする消磁コイル34と、上記コア32、上記励磁コイル31および上記消磁コイル34を囲むボビン33とを備え、上記定着ローラ1の外側で、上記定着ローラ1に対向させて、上記定着ローラ1の長手方向に沿わせて配置している。   The magnetic flux generation means 3 is attached to the core 32, an excitation coil 31 that is attached to the core 32 and induction-heats the fixing roller 1, and a demagnetization that is attached to the core 32 and cancels the magnetic flux generated by the excitation coil 31. A coil 34 and a bobbin 33 surrounding the core 32, the excitation coil 31 and the demagnetizing coil 34 are provided, facing the fixing roller 1 on the outside of the fixing roller 1, and in the longitudinal direction of the fixing roller 1. It is arranged along.

上記コア32は、上記定着ローラ1の軸方向(長手方向)の寸法に略対応した長さ寸法を有する長尺部材である。上記コア32は、横断面が略E字形であり、上記定着ローラ1に向かって延びる、幅方向中央の中央突起32aと、幅方向両端の端突起32b,32cとを有し、発熱効率を高めている。   The core 32 is a long member having a length dimension substantially corresponding to the dimension in the axial direction (longitudinal direction) of the fixing roller 1. The core 32 has a substantially E-shaped cross section, and has a central protrusion 32a at the center in the width direction and end protrusions 32b and 32c at both ends in the width direction that extend toward the fixing roller 1 to increase heat generation efficiency. ing.

上記コア32としては、例えば、フェライトコア等の高透磁率かつ低損失のものを用いる。このコア32は、磁気回路の効率を上げるためと磁気遮蔽のために用いている。なお、上記励磁コイル31および上記コア32の磁気回路部分に磁気遮蔽が十分にできる手段がある場合は、上記突起32a,32b,32cを省略して、空芯(コア無し)にしてもよい。また、上記コア32として、樹脂材に磁性粉を分散させたものを用いると、透磁率は比較的低いが、形状を自由に設定することができる。   As the core 32, for example, a high permeability and low loss material such as a ferrite core is used. The core 32 is used for increasing the efficiency of the magnetic circuit and for magnetic shielding. If there is a means that can sufficiently shield the magnetic circuit portions of the exciting coil 31 and the core 32, the protrusions 32a, 32b, and 32c may be omitted and the air core (no core) may be used. When the core 32 is made of a resin material in which magnetic powder is dispersed, the magnetic permeability is relatively low, but the shape can be freely set.

上記励磁コイル31は、横断面が台形形状で、上記定着ローラ1の外周の一部に沿うと共に長尺の上記コア32に沿って長手方向に渡って導線を巻いたような構造であり、上記励磁コイル31の中央の隙間は、上記コア32の中央突起32aに嵌り込むと共に、上記励磁コイル31の全体が、上記コア32の両側の端突起32b,32cに囲まれる領域に収まっている。   The exciting coil 31 has a trapezoidal cross section, and has a structure in which a conducting wire is wound in the longitudinal direction along the long core 32 along a part of the outer periphery of the fixing roller 1. The central clearance of the exciting coil 31 is fitted into the central protrusion 32 a of the core 32, and the entire exciting coil 31 is within a region surrounded by the end protrusions 32 b and 32 c on both sides of the core 32.

詳しく述べると、上記励磁コイル31は、図3の平面図に示すように、導線を長円形状に複数回巻回して形成されている。なお、1本の導線は、通電効率を高めるために素線(直径0.18mm〜0.20mm程度の銅線であってエナメルで絶縁被覆されたもの)を数十本から数百本を束ねて形成された直径数mm程度の公知の撚り線である。なお、図3では、わかり易くするために、上記励磁コイル31および上記消磁コイル34は展開した状態を示すと共に、上記励磁コイル31および上記消磁コイル34と、上記定着ローラ1と、上記加圧ローラ2とを、上記シートPの搬送方向(矢印A方向)にずらした状態を示す。   More specifically, as shown in the plan view of FIG. 3, the exciting coil 31 is formed by winding a conducting wire into an oval shape a plurality of times. In addition, in order to increase the current-carrying efficiency, one conducting wire is a bundle of several tens to several hundreds of strands (copper wires having a diameter of about 0.18 mm to 0.20 mm and insulated with enamel). Is a known stranded wire having a diameter of about several millimeters. In FIG. 3, for the sake of clarity, the exciting coil 31 and the demagnetizing coil 34 are shown in a developed state, and the exciting coil 31 and the demagnetizing coil 34, the fixing roller 1, and the pressure roller 2. Are shifted in the conveyance direction (arrow A direction) of the sheet P.

上記励磁コイル31は、上記定着ローラ1の軸に略平行な中央の一対の延在部31a,31bと、この一対の延在部31a,31bを連結する両端の一対の屈曲部31c,31dとを有する。上記一対の延在部31a,31bは、略直線状である。上記一対の屈曲部31c,31dは、略円弧状であり、上記定着ローラ1の軸と略平行でない部分である。上記一対の延在部31a,31bの間には、数mm程度の隙間が存在する。   The exciting coil 31 includes a pair of central extending portions 31a and 31b substantially parallel to the axis of the fixing roller 1, and a pair of bent portions 31c and 31d at both ends connecting the pair of extending portions 31a and 31b. Have The pair of extending portions 31a and 31b are substantially linear. The pair of bent portions 31 c and 31 d have a substantially arc shape and are not substantially parallel to the axis of the fixing roller 1. A gap of about several mm exists between the pair of extending portions 31a and 31b.

なお、この励磁コイル31は、基本的には密着巻されているが、互いに同じ向きに通電される一方の延在部31aを、外側延在部と内側延在部とに分割して、上記外側延在部と上記内側延在部との間に、数mm程度の隙間を設けてもよい。また、同様に、互いに同じ向きに通電される他方の延在部31bを、隙間を設けた外側延在部と内側延在部とに分割してもよい。   The exciting coil 31 is basically tightly wound, but one extending portion 31a that is energized in the same direction is divided into an outer extending portion and an inner extending portion, and A gap of about several mm may be provided between the outer extending portion and the inner extending portion. Similarly, the other extending portion 31b energized in the same direction may be divided into an outer extending portion and an inner extending portion provided with a gap.

上記励磁コイル31の一対の延在部31a,31bは、上記定着ローラ1に重なり、上記励磁コイル31の一対の屈曲部31c,31d(の全部または大部分)は、上記定着ローラ1の軸方向の端部よりも外側に位置している。上記励磁コイル31の一対の延在部31a,31bの長さは、上記定着ローラ1の軸方向の長さと略同じであり、この誘導加熱型定着装置に供給される最大幅の用紙、この例では、日本工業規格で定められたA3サイズの用紙を処理できるように、それぞれ297mmに少し余裕を加えた値に設定されている。なお、上記定着ローラ1の軸方向の長さは、A3サイズの用紙の幅寸法(297mm)よりも、少し大きい。   A pair of extending portions 31 a and 31 b of the exciting coil 31 overlaps the fixing roller 1, and a pair of bent portions 31 c and 31 d (all or most of the exciting coil 31) is in the axial direction of the fixing roller 1. It is located outside the end of the. The length of the pair of extending portions 31a and 31b of the exciting coil 31 is substantially the same as the length in the axial direction of the fixing roller 1, and the maximum width sheet supplied to the induction heating type fixing device, in this example In this case, the value is set to a value obtained by adding a little margin to 297 mm so that A3 size paper defined by Japanese Industrial Standards can be processed. The axial length of the fixing roller 1 is slightly larger than the width dimension (297 mm) of A3 size paper.

上記消磁コイル34は、図1に示すように、横断面が台形形状で、長尺の上記コア32に沿って長手方向に渡って導線を巻いたような構造であり、上記消磁コイル34の中央の隙間は、上記コア32の中央突起32aに嵌り込むと共に、上記消磁コイル34の全体が、上記コア32の両側の端突起32b,32cに囲まれる領域に収まっている。上記消磁コイル34は、上記コア32と上記励磁コイル31との間に挟まれている。なお、上記励磁コイル31を、上記コア32と上記消磁コイル34との間に挟むようにしてもよい。   As shown in FIG. 1, the demagnetizing coil 34 has a trapezoidal cross section and has a structure in which a conducting wire is wound in the longitudinal direction along the long core 32. The gap is fitted into the central protrusion 32 a of the core 32, and the entire demagnetizing coil 34 is contained in a region surrounded by end protrusions 32 b and 32 c on both sides of the core 32. The demagnetizing coil 34 is sandwiched between the core 32 and the exciting coil 31. The exciting coil 31 may be sandwiched between the core 32 and the degaussing coil 34.

詳しく述べると、上記消磁コイル34は、図3の平面図に示すように、上記励磁コイル31と同様に、導線を長円形状に複数回巻回して形成されている。上記消磁コイル34は、上記定着ローラ1の軸方向に沿って延在される中央の一対の延在部34a,34bと、この一対の延在部34a,34bを連結する両端の一対の屈曲部34c,34dとを有する。上記一対の延在部34a,34bは、略直線状である。上記一対の屈曲部34c,34dは、略円弧状であり、上記定着ローラ1の軸と略平行でない部分である。上記一対の延在部34a,34bの間には、数mm程度の隙間が存在する。   More specifically, as shown in the plan view of FIG. 3, the demagnetizing coil 34 is formed by winding a conducting wire into an oval shape a plurality of times, similar to the exciting coil 31. The demagnetizing coil 34 includes a pair of central extending portions 34a and 34b extending along the axial direction of the fixing roller 1 and a pair of bent portions at both ends connecting the pair of extending portions 34a and 34b. 34c, 34d. The pair of extending portions 34a and 34b are substantially linear. The pair of bent portions 34 c and 34 d are substantially arc-shaped and are portions that are not substantially parallel to the axis of the fixing roller 1. A gap of about several mm exists between the pair of extending portions 34a and 34b.

なお、この消磁コイル34は、基本的には密着巻されているが、互いに同じ向きに通電される一方の延在部34aを、外側延在部と内側延在部とに分割して、上記外側延在部と上記内側延在部との間に、数mm程度の隙間を設けてもよい。また、同様に、互いに同じ向きに通電される他方の延在部34bを、隙間を設けた外側延在部と内側延在部とに分割してもよい。   The demagnetizing coil 34 is basically closely wound, but one extending portion 34a that is energized in the same direction is divided into an outer extending portion and an inner extending portion. A gap of about several mm may be provided between the outer extension part and the inner extension part. Similarly, the other extending portion 34b energized in the same direction may be divided into an outer extending portion and an inner extending portion provided with a gap.

上記消磁コイル34の一対の延在部34a,34bは、上記励磁コイル31の一対の延在部31a,31bの一部と、それぞれ、略重なる。上記消磁コイル34の一方の屈曲部34dは、上記励磁コイル31の一方の屈曲部31dと略重なる。上記定着ローラ1の軸方向の一部に対応する小サイズシートP1の通過領域Cの境界B(以下、通過境界Bという)が、上記消磁コイル34の他方の屈曲部34cの範囲Z(以下、屈曲部範囲Zという)内に設定されている。この小サイズシートP1の通過境界(通紙境界)Bとは、上記小サイズシートP1が通過する通過領域(通紙領域)Cと、上記小サイズシートP1が通過しない非通過領域(非通紙領域)Dとの間の境界をいい、上記小サイズシートP1の端縁50と一致している。 The pair of extending portions 34 a and 34 b of the degaussing coil 34 substantially overlaps part of the pair of extending portions 31 a and 31 b of the exciting coil 31, respectively. One bent portion 34 d of the degaussing coil 34 substantially overlaps with one bent portion 31 d of the exciting coil 31. A boundary B (hereinafter referred to as a passing boundary B) of the small size sheet P 1 corresponding to a part in the axial direction of the fixing roller 1 is a range Z (hereinafter referred to as a passing boundary B) of the demagnetizing coil 34. , Which is referred to as a bent portion range Z). The The small size passage boundary of the sheet P 1 (sheet passing boundary) B, passing area (sheet passing area) in which the small size sheet P 1 passes through C and the non-passing area of the small size sheet P 1 does not pass ( This is the boundary between the non-sheet passing area) D and coincides with the edge 50 of the small size sheet P 1 .

ここで、上記小サイズシートP1とは、この誘導加熱型定着装置で定着可能な最大のシートよりも小さいシートをいい、この実施形態では、上記最大のシートは、A3サイズの用紙(297×420mm)であるので、上記小サイズシートP1は、A4サイズの用紙(210×297mm)である。 Here, the small size sheet P 1 means a sheet smaller than the maximum sheet that can be fixed by the induction heating type fixing device. In this embodiment, the maximum sheet is A3 size paper (297 × 420 mm), the small size sheet P 1 is A4 size paper (210 × 297 mm).

言い換えると、上記消磁コイル34の一対の延在部34a,34bは、上記非通過領域Dに重なり、上記消磁コイル34の一方の屈曲部34d(の全部または大部分)は、上記定着ローラ1の軸方向の端部よりも外側に位置し、上記消磁コイル34の他方の屈曲部34c(上記屈曲部範囲Z)は、上記通過領域Cおよび上記非通過領域D(すなわち、上記通過境界B)に重なる。   In other words, the pair of extending portions 34 a and 34 b of the degaussing coil 34 overlap the non-passing region D, and one bent portion 34 d (all or most of the demagnetizing coil 34) of the fixing roller 1 The other bent portion 34c (the bent portion range Z) of the degaussing coil 34 is located outside the end portion in the axial direction, and the pass region C and the non-pass region D (that is, the pass boundary B). Overlap.

また、上記励磁コイル31の一対の延在部31a,31bの内面と、上記消磁コイル34の一対の延在部34a,34bの内面とは、略重なり、上記励磁コイル31の一方の屈曲部31dの内面と、上記消磁コイル34の一方の屈曲部34dの内面とは、略重なる。また、上記消磁コイル34の一対の延在部34a,34bの長さは、A3サイズの用紙の幅寸法(297mm)から、A4サイズの用紙の幅寸法(210mm)と、上記屈曲部範囲Zの内の上記非通過領域Dと重なる範囲の寸法とを、引いた寸法に略等しい。   Further, the inner surfaces of the pair of extending portions 31a and 31b of the exciting coil 31 and the inner surfaces of the pair of extending portions 34a and 34b of the demagnetizing coil 34 substantially overlap, and one bent portion 31d of the exciting coil 31 is provided. And the inner surface of one bent portion 34d of the demagnetizing coil 34 substantially overlap each other. Further, the length of the pair of extending portions 34a and 34b of the demagnetizing coil 34 ranges from the width dimension (297 mm) of the A3 size paper to the width dimension (210 mm) of the A4 size paper and the bent portion range Z. The dimension of the range that overlaps with the non-passage area D is substantially equal to the subtracted dimension.

次に、上記励磁コイル31および上記消磁コイル34の作用について説明する。   Next, the operation of the exciting coil 31 and the degaussing coil 34 will be described.

上記励磁コイル31には、図示しない高周波コンバーターにより、例えば10〜100[kHz]の交流電流が印加される。この交流電流によって誘導された磁束は、上記コア32の内部を外部に漏れることなく通り、上記コア32の中央突起32aと端突起32b,32cとの間で、初めて、上記コア32の外部に漏れ、上記定着ローラ1の上記電磁誘導発熱層13を貫き、上記電磁誘導発熱層13に渦電流が流れて、上記電磁誘導発熱層13自体がジュール発熱する。この電磁誘導発熱層13の発熱で、上記定着ローラ1が加熱状態となる。   For example, an AC current of 10 to 100 [kHz] is applied to the excitation coil 31 by a high-frequency converter (not shown). The magnetic flux induced by the alternating current passes through the inside of the core 32 without leaking to the outside, and leaks to the outside of the core 32 for the first time between the central projection 32a and the end projections 32b and 32c of the core 32. Then, an eddy current flows through the electromagnetic induction heat generating layer 13 of the fixing roller 1 and flows through the electromagnetic induction heat generating layer 13, and the electromagnetic induction heat generating layer 13 itself generates Joule heat. The fixing roller 1 is heated by the heat generated by the electromagnetic induction heat generating layer 13.

上記消磁コイル34には、図4の回路図に示すように、切り換えスイッチ5が取り付けられており、上記シートPのサイズによって、上記切り換えスイッチ5の開閉を行う。   As shown in the circuit diagram of FIG. 4, the change-over switch 5 is attached to the demagnetizing coil 34, and the change-over switch 5 is opened and closed according to the size of the sheet P.

すなわち、大サイズ(A3サイズ)シートを通紙するときは、上記切り換えスイッチ5を実線にて示すように開状態とすることで、上記消磁コイル34はコイルとして機能しない。したがって、最大幅のシートの全域について定着を良好に行うことができる。   That is, when passing a large size (A3 size) sheet, the demagnetizing coil 34 does not function as a coil by opening the changeover switch 5 as shown by a solid line. Therefore, it is possible to satisfactorily fix the entire area of the maximum width sheet.

一方、小サイズ(A4サイズ)シートP1を通紙するときは、上記切り換えスイッチ5を仮想線にて示すように閉状態とすることで、上記消磁コイル34には、上記励磁コイル31から誘導逆起電力が発生し、磁界の変化を妨げる方向に逆磁界が発生して、消磁効果を発揮することになる。この結果、上記励磁コイル31のうち上記消磁コイル34と重なる部分では、上記励磁コイル31による磁束変化が、上記定着ローラ1での誘導電流(渦電流)だけでなく、上記消磁コイル34での逆起電力(それに伴う電流)をも生じさせて、上記消磁コイル34がある部分のみ上記励磁コイル31から発生する磁界のパワーが小さくなる。したがって、上記消磁コイル34が存在する範囲のみ温度上昇を防ぐことができて、上記定着ローラ1の上記非通過領域の温度上昇が抑えられる。 On the other hand, when passing a small size (A4 size) sheet P 1 , the demagnetizing coil 34 is guided from the exciting coil 31 by closing the changeover switch 5 as indicated by a virtual line. A counter electromotive force is generated, and a counter magnetic field is generated in a direction that hinders the change of the magnetic field, thereby exerting a demagnetizing effect. As a result, in the portion of the exciting coil 31 that overlaps the demagnetizing coil 34, the magnetic flux change caused by the exciting coil 31 is not only induced current (eddy current) in the fixing roller 1 but also reverse in the demagnetizing coil 34. An electromotive force (current associated therewith) is also generated, and the power of the magnetic field generated from the exciting coil 31 is reduced only in the portion where the demagnetizing coil 34 is present. Therefore, the temperature rise can be prevented only in the range where the demagnetizing coil 34 exists, and the temperature rise in the non-passing area of the fixing roller 1 can be suppressed.

このように、上記構成の誘導加熱型定着装置によれば、小サイズシートP1に対して、新たな小サイズシート用の磁束発生手段等を別途配置することなく、また、この誘導加熱型定着装置の持つ本来のスループットを著しく低下させせることなく、上記定着ローラ1の過昇温による劣化を防ぐことができて、この誘導加熱型定着装置の高耐久化および高速化を図ることができる。 As described above, according to the induction heating type fixing device having the above-described configuration, the induction heating type fixing device is provided without separately providing a magnetic flux generating means for a new small size sheet for the small size sheet P 1 . The deterioration of the fixing roller 1 due to excessive temperature rise can be prevented without significantly reducing the original throughput of the apparatus, and the durability and speed of the induction heating type fixing apparatus can be increased.

ここで、図3に示すように、上記消磁コイル34を作動するとき、上記消磁コイル34の屈曲部範囲Zは、上記消磁コイル34の延在部34a,34bよりも消磁効果が低く、上記他方の屈曲部34cから上記延在部34a,34b側に行くに連れて、消磁効果が増していくような効果勾配を有している。また、上記消磁コイル34を作動しないとき、上記小サイズシートP1の上記通過境界Bにおいても、上記通過境界Bの近傍の上記非通過領域Dで直ちに温度上昇となるわけではなく、上記通過境界Bから上記非通過領域Dに行くに連れて温度上昇の度合いが高くなるような温度勾配を有している。 Here, as shown in FIG. 3, when the demagnetizing coil 34 is operated, the bending portion range Z of the demagnetizing coil 34 has a lower demagnetizing effect than the extending portions 34a and 34b of the demagnetizing coil 34, and the other The effect gradient is such that the demagnetizing effect increases from the bent portion 34c toward the extending portions 34a and 34b. Further, when the demagnetizing coil 34 is not operated, the temperature does not immediately rise in the non-passage region D near the passage boundary B even at the passage boundary B of the small size sheet P 1. The temperature gradient is such that the degree of temperature rise increases from B to the non-passage region D.

そして、本発明では、消磁効果の勾配を有する上記消磁コイル34の屈曲部範囲Zに、温度勾配を有する上記通過領域Bを配置することで、上記定着ローラ1の軸方向の温度分布を略均一にすることを可能にしている。   In the present invention, the temperature distribution in the axial direction of the fixing roller 1 is substantially uniform by disposing the passing region B having a temperature gradient in the bent portion range Z of the demagnetizing coil 34 having a gradient of the demagnetizing effect. To make it possible.

次に、図5A〜図5Cに、図3に示す上記小サイズシートP1の通過境界Bの上記定着ローラ1(上記励磁コイル31および上記消磁コイル34)に対する位置を変化させたときの上記定着ローラ1の軸方向の温度分布を示す。横軸に、上記定着ローラ1の軸方向の測定位置を示し、縦軸に、上記定着ローラ1の温度を示す。横軸の(III)〜(IV)は、図3に示す上記消磁コイル34の屈曲部範囲Zに対応している。図中、通紙領域と非通紙領域との間が、上記通過境界Bに相当する。 Next, FIG 5A~ Figure 5C, the fixing of the time of changing the position with respect to the fixing roller 1 (the exciting coil 31 and the degaussing coil 34) of the passage boundary B of the small size sheet P 1 shown in FIG. 3 The temperature distribution in the axial direction of the roller 1 is shown. The horizontal axis shows the measurement position of the fixing roller 1 in the axial direction, and the vertical axis shows the temperature of the fixing roller 1. The horizontal axes (III) to (IV) correspond to the bent portion range Z of the degaussing coil 34 shown in FIG. In the figure, the interval between the paper passing area and the non-paper passing area corresponds to the passage boundary B.

図5Aは、上記実施の形態に示すように、上記小サイズシートP1の通過境界Bを、上記消磁コイル34の上記屈曲部範囲Z内(横軸(III)〜(IV))に設定した場合の上記定着ローラ1の軸方向温度分布を示す。 In FIG. 5A, as shown in the embodiment, the passage boundary B of the small size sheet P 1 is set within the bent portion range Z (horizontal axes (III) to (IV)) of the demagnetizing coil 34. The axial temperature distribution of the fixing roller 1 is shown.

図5Aからわかるように、時間経過とともに、非通紙領域での温度上昇や、通紙領域での温度低下がなくて、非通紙領域における過昇温を防止しながら、通紙領域における温度ムラを抑えることができる。このように、耐久性を向上できると共に、定着不良、光沢ムラおよびオフセットの発生しない高いパフォーマンスを有する誘導加熱型定着装置を得ることができる。   As can be seen from FIG. 5A, the temperature in the non-sheet-passing area does not increase with time and the temperature in the non-sheet-passing area does not decrease. Unevenness can be suppressed. In this way, it is possible to obtain an induction heating type fixing device that can improve durability and has high performance without occurrence of poor fixing, uneven gloss, and offset.

一方、図5Bは、上記小サイズシートP1の通過境界Bを、上記消磁コイル34の上記屈曲部範囲Z外の上記消磁コイル34の延在部34a,34b(横軸(II)〜(III))に設定した場合の上記定着ローラ1の軸方向温度分布を示す。 On the other hand, FIG. 5B shows the passage boundary B of the small-size sheet P 1 , extending portions 34 a and 34 b of the degaussing coil 34 outside the bent portion range Z of the degaussing coil 34 (horizontal axes (II) to (III The temperature distribution in the axial direction of the fixing roller 1 when set to)) is shown.

図5Bからわかるように、時間経過とともに、非通紙領域での温度上昇は抑えられているが、通紙領域(横軸(III)〜(IV))での温度低下が発生しており、定着不良、光沢ムラおよびオフセットなどが発生する可能性がある。   As can be seen from FIG. 5B, the temperature rise in the non-sheet passing area is suppressed with time, but the temperature drop in the sheet passing area (horizontal axes (III) to (IV)) occurs. Fixing defects, uneven gloss, offset, etc. may occur.

また、図5Cは、上記小サイズシートP1の通過境界Bを、上記消磁コイル34の上記屈曲部範囲Z外の上記消磁コイル34の非設置領域(横軸(IV)〜(V))に設定した場合の上記定着ローラ1の軸方向温度分布を示す。 Further, FIG. 5C shows the passage boundary B of the small size sheet P 1 in the non-installation area (horizontal axes (IV) to (V)) of the degaussing coil 34 outside the bent portion range Z of the degaussing coil 34. The axial temperature distribution of the fixing roller 1 when set is shown.

図5Cからわかるように、時間経過とともに、通紙領域での温度低下は見られないが、非通紙領域(横軸 (IV))での温度上昇が発生しており、上記定着ローラ1の過昇温による劣化が発生する可能性がある。   As can be seen from FIG. 5C, with the passage of time, there is no temperature drop in the sheet passing area, but a temperature increase has occurred in the non-sheet passing area (horizontal axis (IV)). Deterioration due to excessive temperature rise may occur.

このように、図5A〜図5Cからわかるように、上記小サイズシートP1の通過境界Bを、上記消磁コイル34の上記屈曲部範囲Z内(横軸(III)〜(IV))に設定したときに、上記非通紙領域における過昇温を防止しながら、上記通紙領域における軸方向の温度ムラを抑えることができる。 Thus, as can be seen from FIGS. 5A to 5C, the passage boundary B of the small size sheet P 1 is set within the bent portion range Z (horizontal axes (III) to (IV)) of the demagnetizing coil 34. In this case, the temperature unevenness in the axial direction in the sheet passing area can be suppressed while preventing an excessive temperature rise in the non-sheet passing area.

次に、図6に、上記消磁コイル34を設置しない場合と上記消磁コイル34の巻き数を変化させた場合との上記定着ローラ1の非通過領域(非通紙領域)の端部温度変化を示す。横軸に、経過時間を示し、縦軸に、上記定着ローラ1の温度を示す。上記消磁コイル34の巻き数を変化させる場合、上記励磁コイル31の巻き数が10回であるのに対して、上記消磁コイル34の巻き数を、4回,6回,8回と変化させている。   Next, FIG. 6 shows changes in the end temperature of the non-passing area (non-paper passing area) of the fixing roller 1 when the degaussing coil 34 is not installed and when the number of turns of the degaussing coil 34 is changed. Show. The elapsed time is shown on the horizontal axis, and the temperature of the fixing roller 1 is shown on the vertical axis. When changing the number of turns of the degaussing coil 34, the number of turns of the exciting coil 31 is 10, whereas the number of turns of the degaussing coil 34 is changed to 4, 6, and 8. Yes.

図6からわかるように、上記消磁コイル34を設置しない場合では、上記定着ローラ1の端部温度が時間の経過とともに上昇している。また、上記消磁コイル34を設置する場合では、上記励磁コイル31の巻き数に対する上記消磁コイル34の巻き数が1/2未満である(上記消磁コイル34の巻き数が4回である)とき、上記定着ローラ1の端部温度は時間とともにやや上昇する傾向にあるが、上記励磁コイル31の巻き数に対する上記消磁コイル34の巻き数が1/2以上である(上記消磁コイル34の巻き数が6回および8回である)とき、上記定着ローラ1の端部温度の上昇は抑制されている。   As can be seen from FIG. 6, when the demagnetizing coil 34 is not installed, the end temperature of the fixing roller 1 increases with time. In the case where the demagnetizing coil 34 is installed, when the number of turns of the degaussing coil 34 with respect to the number of turns of the excitation coil 31 is less than ½ (the number of turns of the degaussing coil 34 is 4), The end temperature of the fixing roller 1 tends to slightly increase with time, but the number of turns of the degaussing coil 34 with respect to the number of turns of the exciting coil 31 is 1/2 or more (the number of turns of the degaussing coil 34 is (6 times and 8 times), the increase in the end temperature of the fixing roller 1 is suppressed.

このように、上記消磁コイル34の巻き数は、上記励磁コイル31の巻き数の1/2以上であることが好ましく、上記励磁コイル31の巻き数に対して少ない巻き数で上記消磁コイル34を設定可能となり、上記消磁コイル34の小型化と低コスト化が可能である。   Thus, the number of turns of the degaussing coil 34 is preferably ½ or more of the number of turns of the excitation coil 31, and the degaussing coil 34 is configured with a smaller number of turns than the number of turns of the excitation coil 31. The demagnetizing coil 34 can be reduced in size and cost.

(第2の実施形態)
図7は、この発明の他の実施形態を示している。上記消磁コイル34の一対の屈曲部34e,34fは、上記定着ローラ1の軸に対して略垂直になる。言い換えると、上記定着ローラ1の周方向に沿い上記定着ローラ1の軸に平行な仮想平面への上記消磁コイル34の投影形状は、略四角形状である。なお、その他の構造は、上記第1の実施形態と同じであるため、その説明を省略する。
(Second Embodiment)
FIG. 7 shows another embodiment of the present invention. A pair of bent portions 34 e and 34 f of the degaussing coil 34 are substantially perpendicular to the axis of the fixing roller 1. In other words, the projected shape of the degaussing coil 34 on a virtual plane parallel to the axis of the fixing roller 1 along the circumferential direction of the fixing roller 1 is a substantially square shape. Since other structures are the same as those of the first embodiment, description thereof is omitted.

この構成の誘導加熱型定着装置によれば、上記消磁コイル34の他方の屈曲部34eは、ほぼ直線的となるので、上記消磁コイル34の屈曲部範囲Zが明確となって、上記通過境界Bを設定しやすくなる。また、上記消磁コイル34の小スペース化にも繋がる。   According to the induction heating type fixing device having this configuration, the other bent portion 34e of the demagnetizing coil 34 is substantially linear, so that the bent portion range Z of the demagnetizing coil 34 becomes clear, and the passing boundary B It becomes easy to set. Further, the space of the degaussing coil 34 is reduced.

(第3の実施形態)
この発明の別の実施形態として、図3の仮想線に示すように、上記消磁コイル34の他方の屈曲部34cの範囲Z内の上記小サイズシートP1の非通過領域Dに、温度センサ等の温度検知手段6を配置している。
(Third embodiment)
As another embodiment of the present invention, as shown by an imaginary line in FIG. 3, a temperature sensor or the like is provided in the non-passing region D of the small size sheet P 1 within the range Z of the other bent portion 34 c of the demagnetizing coil 34. The temperature detecting means 6 is arranged.

この構成の誘導加熱型定着装置によれば、上記小サイズシートP1を上記定着ローラ1と上記加圧ローラ2との間を通過させるとき、上記小サイズシートP1が通過しない上記定着ローラ1の領域の内の最も温度が高くなると予想される領域の温度を確実に確認しておくことができ、上記温度検知手段6は安全用ヒューズとしての役割を担う。また、上記定着ローラ1の他の部分に別の温度検知手段を配置する必要がなくなり、低コスト化が実現できる。 According to the induction heating type fixing device of this configuration, when passing between the small-size sheet P 1 between the fixing roller 1 and the pressure roller 2, the fixing roller 1 where the small-sized sheet P 1 does not pass In this region, the temperature of the region where the temperature is expected to be highest can be reliably confirmed, and the temperature detecting means 6 plays a role as a safety fuse. Further, it is not necessary to arrange another temperature detecting means in the other part of the fixing roller 1, and the cost can be reduced.

すなわち、上記消磁コイル34において、上記他方の屈曲部34cは、上記一対の延在部34a,34bよりも消磁効果が低いので、この他方の屈曲部34cと重なる上記定着ローラ1の領域に上記温度検知手段6を配置して、上記非通過領域の温度上昇度合いを確認しておくことで、上記消磁コイル34の他の領域に別の温度検知手段を配置する必要がなくなり、低コスト化が実現できる。   That is, in the demagnetizing coil 34, the other bent portion 34c has a lower demagnetizing effect than the pair of extending portions 34a and 34b, so that the temperature of the fixing roller 1 overlaps with the other bent portion 34c. By arranging the detection means 6 and confirming the degree of temperature rise in the non-passing area, it is not necessary to arrange another temperature detection means in another area of the demagnetizing coil 34, and cost reduction is realized. it can.

なお、この発明は上述の実施形態に限定されない。例えば、図示しないが、上記消磁コイル34を上記定着ローラ1の軸方向に移動させる駆動手段を別途設けて、この駆動手段によって上記消磁コイル34を移動させて、上記消磁コイル34の屈曲部範囲Zを、様々なサイズのシートPの通過境界Bに、重ねるようにしもよく、様々なサイズのシートPに対応可能な誘導加熱型定着装置を実現できる。   In addition, this invention is not limited to the above-mentioned embodiment. For example, although not shown, a driving means for moving the demagnetizing coil 34 in the axial direction of the fixing roller 1 is separately provided, and the demagnetizing coil 34 is moved by the driving means, so that the bending portion range Z of the demagnetizing coil 34 is set. May be superposed on the passage boundary B of the sheets P of various sizes, and an induction heating type fixing device that can cope with the sheets P of various sizes can be realized.

本発明の誘導加熱型定着装置の一実施形態を示す断面構成図である。1 is a cross-sectional configuration diagram illustrating an embodiment of an induction heating type fixing device of the present invention. 定着ローラの展開状態を示す要部拡大断面図である。FIG. 3 is an enlarged cross-sectional view of a main part showing a developed state of the fixing roller. 励磁コイル、消磁コイル、定着ローラ、加圧ローラおよびシートの位置関係を示す説明図である。It is explanatory drawing which shows the positional relationship of an exciting coil, a degaussing coil, a fixing roller, a pressure roller, and a sheet | seat. 消磁コイルのスイッチ回路を示す回路図である。It is a circuit diagram which shows the switch circuit of a degaussing coil. 横軸に定着ローラの測定位置、縦軸に定着ローラの温度を示す第1のグラフ図である。FIG. 6 is a first graph showing the measurement position of the fixing roller on the horizontal axis and the temperature of the fixing roller on the vertical axis. 横軸に定着ローラの測定位置、縦軸に定着ローラの温度を示す第2のグラフ図である。FIG. 6 is a second graph showing the measurement position of the fixing roller on the horizontal axis and the temperature of the fixing roller on the vertical axis. 横軸に定着ローラの測定位置、縦軸に定着ローラの温度を示す第3のグラフ図である。FIG. 6 is a third graph showing the measurement position of the fixing roller on the horizontal axis and the temperature of the fixing roller on the vertical axis. 横軸に経過時間、縦軸に定着ローラの温度を示すグラフ図である。FIG. 6 is a graph showing elapsed time on the horizontal axis and the temperature of the fixing roller on the vertical axis. 消磁コイルの他の実施形態を示す簡略平面図である。It is a simplified top view which shows other embodiment of a degaussing coil.

符号の説明Explanation of symbols

1 定着ローラ
2 加圧ローラ
3 磁束発生手段
6 温度検知手段
10 誘導加熱型定着装置
31 励磁コイル
31a,31b 延在部
31c,31d 屈曲部
34 消磁コイル
34a,34b 延在部
34c,34d,34e,34f 屈曲部
1 小サイズシート
B 通過境界
C 通過領域
D 非通過領域
Z 屈曲部範囲
DESCRIPTION OF SYMBOLS 1 Fixing roller 2 Pressure roller 3 Magnetic flux generation means 6 Temperature detection means 10 Induction heating type fixing device 31 Excitation coil 31a, 31b Extension part 31c, 31d Bending part 34 Demagnetization coil 34a, 34b Extension part 34c, 34d, 34e, 34f Bent part P 1 Small size sheet B Passing boundary C Passing area D Non-passing area Z Bending part range

Claims (4)

画像形成用の定着ローラの軸に略平行な中央の延在部と両端の屈曲部とを有するように、上記定着ローラの外周の一部に沿って巻回されて、上記定着ローラを誘導加熱する励磁コイルと、
中央の延在部と両端の屈曲部とを有すると共に、一方の屈曲部が上記励磁コイルの一方の屈曲部と略重なり、かつ、延在部が上記励磁コイルの延在部の一部と略重なって、上記励磁コイルが発生した磁束をキャンセルする消磁コイルとを備え、
上記定着ローラの軸方向の一部に対応する小サイズシートの通過領域の境界が、上記消磁コイルの他方の屈曲部の範囲内に設定されていることを特徴とする誘導加熱型定着装置。
The fixing roller is wound around a part of the outer periphery of the fixing roller so as to have a central extension portion substantially parallel to the axis of the fixing roller for image formation and bent portions at both ends, thereby inductively heating the fixing roller An exciting coil to
It has a central extending portion and bent portions at both ends, one bent portion substantially overlaps with one bent portion of the exciting coil, and the extending portion is substantially part of the extending portion of the exciting coil. And a degaussing coil that cancels the magnetic flux generated by the excitation coil,
An induction heating type fixing device, wherein a boundary of a small size sheet passing region corresponding to a part of the fixing roller in an axial direction is set within a range of the other bent portion of the demagnetizing coil.
請求項1に記載の誘導加熱型定着装置において、
上記消磁コイルの巻き数は、上記励磁コイルの巻き数の1/2以上であることを特徴とする誘導加熱型定着装置。
The induction heating type fixing device according to claim 1,
The induction heating type fixing device, wherein the number of turns of the degaussing coil is ½ or more of the number of turns of the exciting coil.
請求項1に記載の誘導加熱型定着装置において、
上記定着ローラの軸に平行な仮想平面への上記消磁コイルの投影形状は、略四角形状であることを特徴とする誘導加熱型定着装置。
The induction heating type fixing device according to claim 1,
An induction heating type fixing device, wherein a projected shape of the degaussing coil onto a virtual plane parallel to the axis of the fixing roller is a substantially square shape.
請求項1に記載の誘導加熱型定着装置において、
上記消磁コイルの他方の屈曲部の範囲内の上記小サイズシートの非通過領域に温度検知手段を配置したことを特徴とする誘導加熱型定着装置。
The induction heating type fixing device according to claim 1,
An induction heating type fixing device, wherein a temperature detecting means is arranged in a non-passing region of the small size sheet within the range of the other bent portion of the demagnetizing coil.
JP2004140048A 2004-05-10 2004-05-10 Induction heating type fixing device Expired - Fee Related JP4301072B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004140048A JP4301072B2 (en) 2004-05-10 2004-05-10 Induction heating type fixing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004140048A JP4301072B2 (en) 2004-05-10 2004-05-10 Induction heating type fixing device

Publications (2)

Publication Number Publication Date
JP2005321642A true JP2005321642A (en) 2005-11-17
JP4301072B2 JP4301072B2 (en) 2009-07-22

Family

ID=35468979

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004140048A Expired - Fee Related JP4301072B2 (en) 2004-05-10 2004-05-10 Induction heating type fixing device

Country Status (1)

Country Link
JP (1) JP4301072B2 (en)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1953608A1 (en) * 2007-01-31 2008-08-06 Ricoh Company, Ltd. Heating device, fixing device, method of controlling temperature of heating member, and image forming apparatus
JP2008224953A (en) * 2007-03-12 2008-09-25 Ricoh Co Ltd Fixing device, and image forming apparatus using the same
EP2161627A1 (en) 2008-09-09 2010-03-10 Ricoh Co., Ltd. Fixing device and image forming apparatus including same
US7764916B2 (en) 2006-10-20 2010-07-27 Konica Minolta Business Technologies, Inc. Fixing device and image forming apparatus
US7983582B2 (en) 2008-05-30 2011-07-19 Ricoh Company, Limited Image forming apparatus and control method therefor
JP2012068676A (en) * 2011-12-15 2012-04-05 Ricoh Co Ltd Fixing device and image forming apparatus
US8185030B2 (en) 2008-03-25 2012-05-22 Ricoh Company Limited Fixer, image forming apparatus including same, and fixing method
JP2013054396A (en) * 2012-12-21 2013-03-21 Ricoh Co Ltd Fixing device, and image forming apparatus
JP2013238889A (en) * 2013-08-20 2013-11-28 Ricoh Co Ltd Fixing device and image forming apparatus
EP2447786A3 (en) * 2010-10-29 2015-04-08 Konica Minolta Business Technologies, Inc. Induction heating unit, fixing apparatus, and image forming apparatus
JP2015114365A (en) * 2013-12-09 2015-06-22 三星電子株式会社Samsung Electronics Co.,Ltd. Induction heating fixing device and image forming apparatus
JP2016090600A (en) * 2014-10-29 2016-05-23 三星電子株式会社Samsung Electronics Co.,Ltd. Dielectric heating and fixing device and image forming apparatus

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7764916B2 (en) 2006-10-20 2010-07-27 Konica Minolta Business Technologies, Inc. Fixing device and image forming apparatus
US8165513B2 (en) 2006-10-20 2012-04-24 Konica Minolta Business Technologies, Inc. Fixing device and image forming apparatus
US7856190B2 (en) 2007-01-31 2010-12-21 Ricoh Company, Ltd. Heating device, fixing device, method of controlling temperature of heating member, and image forming apparatus
EP1953608A1 (en) * 2007-01-31 2008-08-06 Ricoh Company, Ltd. Heating device, fixing device, method of controlling temperature of heating member, and image forming apparatus
JP2008224953A (en) * 2007-03-12 2008-09-25 Ricoh Co Ltd Fixing device, and image forming apparatus using the same
US8185030B2 (en) 2008-03-25 2012-05-22 Ricoh Company Limited Fixer, image forming apparatus including same, and fixing method
US7983582B2 (en) 2008-05-30 2011-07-19 Ricoh Company, Limited Image forming apparatus and control method therefor
US8472827B2 (en) 2008-09-09 2013-06-25 Ricoh Company, Limited Fixing device, image forming apparatus including same, and fixing method
EP2161627A1 (en) 2008-09-09 2010-03-10 Ricoh Co., Ltd. Fixing device and image forming apparatus including same
EP2447786A3 (en) * 2010-10-29 2015-04-08 Konica Minolta Business Technologies, Inc. Induction heating unit, fixing apparatus, and image forming apparatus
JP2012068676A (en) * 2011-12-15 2012-04-05 Ricoh Co Ltd Fixing device and image forming apparatus
JP2013054396A (en) * 2012-12-21 2013-03-21 Ricoh Co Ltd Fixing device, and image forming apparatus
JP2013238889A (en) * 2013-08-20 2013-11-28 Ricoh Co Ltd Fixing device and image forming apparatus
JP2015114365A (en) * 2013-12-09 2015-06-22 三星電子株式会社Samsung Electronics Co.,Ltd. Induction heating fixing device and image forming apparatus
JP2016090600A (en) * 2014-10-29 2016-05-23 三星電子株式会社Samsung Electronics Co.,Ltd. Dielectric heating and fixing device and image forming apparatus

Also Published As

Publication number Publication date
JP4301072B2 (en) 2009-07-22

Similar Documents

Publication Publication Date Title
JP4725361B2 (en) Fixing apparatus and image forming apparatus
JP4956975B2 (en) Fixing device and image forming apparatus
US9383692B2 (en) Fixing device and image forming apparatus
JP4264086B2 (en) Fixing device
JP5371943B2 (en) Image heating device
US20100054786A1 (en) Image heating apparatus
JP5034464B2 (en) Electromagnetic induction heating type fixing device
JP2007226125A (en) Fixing apparatus, image forming apparatus provided with the same and image forming method
JP4301072B2 (en) Induction heating type fixing device
JP2007171309A (en) Fixing device and image forming apparatus
JP2003223980A (en) Heating device and image forming device
EP1483629B1 (en) Heating device using electromagnetic induction and fuser
JP4623106B2 (en) Fixing apparatus and image forming apparatus
US8219014B2 (en) Image heating apparatus having magnetic flux confining means
JP2008139463A (en) Fixing device of electromagnetic induction heating system
JP4868445B2 (en) Fixing apparatus and image forming apparatus
JP5050840B2 (en) Fixing apparatus and image forming apparatus
JP2011039397A (en) Image heating device and image forming apparatus provided with the same
JP4526019B2 (en) Fixing apparatus and image forming apparatus
JP2009150972A (en) Fixing device and image forming apparatus
JP2008139452A (en) Fixing device of electromagnetic induction heating system
JP2008139455A (en) Fixing device of electromagnetic induction heating system
JP2007286080A (en) Fixing device and image forming apparatus
JP5980056B2 (en) Fixing apparatus and image forming apparatus
JP2014052454A (en) Image heating device

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20060922

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20081217

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20081224

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090220

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20090331

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120501

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20090413

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130501

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140501

Year of fee payment: 5

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313111

R360 Written notification for declining of transfer of rights

Free format text: JAPANESE INTERMEDIATE CODE: R360

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

LAPS Cancellation because of no payment of annual fees