JP2005319500A - Wire mesh welding equipment - Google Patents

Wire mesh welding equipment Download PDF

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JP2005319500A
JP2005319500A JP2004141099A JP2004141099A JP2005319500A JP 2005319500 A JP2005319500 A JP 2005319500A JP 2004141099 A JP2004141099 A JP 2004141099A JP 2004141099 A JP2004141099 A JP 2004141099A JP 2005319500 A JP2005319500 A JP 2005319500A
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welding
wire mesh
welding electrodes
interval
block
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JP4272582B2 (en
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Toshiyuki Wakabayashi
利幸 若林
Takahiro Mogi
貴洋 茂木
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Mitsuba Manufacturing Co Ltd
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Mitsuba Manufacturing Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide wire mesh welding equipment where the the change in the pitch of welding electrodes can be easily performed. <P>SOLUTION: The wire mesh welding equipment is provided with: a carrier roller for carrying longitudinal streaks; a leading edge arranging part for arranging the leading edge parts of the longitudinal streaks carried-in by the carrier roller; a horizontal streak feeding part for feeding horizontal streaks at suitable intervals; welding electrodes plurally arranged movably to the width direction along a moving rail for welding the longitudinal streaks and the horizontal streaks; longitudinal streak guides fixed to the welding electrodes; a plurality of block cams for prescribing the intervals between the welding electrodes; and positioning cylinders arranged on both the ends of each block cam. The intervals between the welding electrodes can be changed by the change of the fitting angle of the block cams, the change in the pitch of the longitudinal streaks in a wire mesh to be produced can be easily performed. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、線材を溶着することによって形成する金網の縦筋ピッチを任意に調整することのできる金網溶接装置に関する。   The present invention relates to a wire mesh welding apparatus capable of arbitrarily adjusting the vertical bar pitch of a wire mesh formed by welding wires.

一般に、従来の金網溶接装置の場合、縦筋ピッチの異なる金網を製造する際に、作業者がそれぞれ溶接電極を溶接ピッチに応じて手動で幅方向へ移動させ、位置決めした後にロックしていた。   Generally, in the case of a conventional wire mesh welding apparatus, when manufacturing a wire mesh having different vertical bar pitches, the operator manually moves the welding electrodes in the width direction according to the welding pitch, positions them, and then locks them.

しかし、従来の作業者がそれぞれ溶接電極を溶接ピッチに応じて手動で移動する装置では、設定作業が繁雑であるとともに、所謂段取り換えに時間を要すると云う欠点が存在した。   However, in the conventional apparatus in which each worker manually moves the welding electrode in accordance with the welding pitch, there is a drawback that setting work is complicated and so-called setup change takes time.

この発明は上記に鑑み提案されたもので、短時間で製造する金網の縦筋ピッチの変更を行うことのできる金網溶接装置を提供することを目的とする。   The present invention has been proposed in view of the above, and an object of the present invention is to provide a wire mesh welding apparatus capable of changing the vertical bar pitch of a wire mesh manufactured in a short time.

上記目的を達成する為に、本発明の金網溶接装置は、縦筋を搬入する搬入ローラと、前記搬入ローラによって搬入された縦筋の先端部を揃える先端揃え部と、適宜間隔で横筋を供給する横筋供給部と、前記縦筋と横筋とを溶着するべく移動レールに沿って幅方向へ移動可能に複数配置された溶接電極と、前記溶接電極に固定された縦筋ガイドと、前記溶接電極の間隔を規定する複数のブロックカムと、前記ブロックカムの両端に配置された位置決めシリンダとを備え、前記ブロックカムの取り付け角度を変更することにより前記溶接電極の間隔が変更可能であることを特徴としている。   In order to achieve the above object, the wire mesh welding apparatus of the present invention supplies a horizontal streak at an appropriate interval, a carry-in roller for carrying a vertical streak, a tip aligning part for aligning the front end of the vertical streak carried by the carry-in roller, and A plurality of welding electrodes arranged so as to be movable in the width direction along the moving rail so as to weld the vertical bars and the horizontal bars, the vertical bar guides fixed to the welding electrodes, and the welding electrodes. A plurality of block cams that define the interval of the block cams, and positioning cylinders disposed at both ends of the block cam, and the interval between the welding electrodes can be changed by changing the mounting angle of the block cam. It is said.

また、請求項2に記載の発明において、前記ブロックカムは、長方形をしており、2段階に溶接電極の間隔を調整できることを特徴とする。   In the invention according to claim 2, the block cam has a rectangular shape, and the interval between the welding electrodes can be adjusted in two stages.

また、請求項3に記載の発明において、前記ブロックカムは、多角形をしており、複数段階に溶接電極の間隔を調整できることを特徴とする。   In the invention according to claim 3, the block cam has a polygonal shape, and the interval between the welding electrodes can be adjusted in a plurality of stages.

また、請求項4に記載の発明において、前記複数の溶接電極は、中央の1つが固定されており、両側に配置された溶接電極が移動可能に配置されたことを特徴とする。   According to a fourth aspect of the present invention, the plurality of welding electrodes are fixed at one center, and the welding electrodes arranged on both sides are movably arranged.

この発明は上記した構成からなるので、以下に説明するような効果を奏することができる。   Since this invention consists of an above-described structure, there can exist an effect which is demonstrated below.

請求項1に記載の発明では、縦筋を搬入する搬入ローラと、前記搬入ローラによって搬入された縦筋の先端部を揃える先端揃え部と、適宜間隔で横筋を供給する横筋供給部と、前記縦筋と横筋とを溶着するべく移動レールに沿って幅方向へ移動可能に複数配置された溶接電極と、前記溶接電極に固定された縦筋ガイドと、前記溶接電極の間隔を規定する複数のブロックカムと、前記ブロックカムの両端に配置された位置決めシリンダとを備え、前記ブロックカムの取り付け角度を変更することにより前記溶接電極の間隔が変更可能であるので、容易に溶接電極の間隔を変更することができる。したがって、製造する金網の縦筋ピッチを自由に変更することができる。   In the first aspect of the present invention, the carry-in roller for carrying in the vertical stripes, the tip aligning portion for aligning the tip portions of the vertical stripes carried by the carry-in roller, the transverse stripe supply portion for supplying transverse stripes at appropriate intervals, A plurality of welding electrodes arranged so as to be movable in the width direction along the moving rail in order to weld the vertical bars and the horizontal bars, a vertical bar guide fixed to the welding electrodes, and a plurality of gaps defining the interval between the welding electrodes A block cam and positioning cylinders arranged at both ends of the block cam are provided, and the interval between the welding electrodes can be changed by changing the mounting angle of the block cam. Therefore, the interval between the welding electrodes can be easily changed. can do. Therefore, the vertical stripe pitch of the wire mesh to be manufactured can be freely changed.

請求項2に記載の発明では、前記ブロックカムは、長方形をしており、2段階に溶接電極の間隔を調整できるので、溶接電極の間隔を容易に2段階に変更することができる。   In the second aspect of the present invention, the block cam has a rectangular shape, and the interval between the welding electrodes can be adjusted in two stages. Therefore, the interval between the welding electrodes can be easily changed to two stages.

請求項3に記載の発明では、前記ブロックカムは、多角形をしており、複数段階に溶接電極の間隔を調整できるので、溶接電極の間隔を容易に複数段階に変更することができる。横筋の溶接間隔を手軽に複数段階に変更することができる。   In the invention according to claim 3, since the block cam has a polygonal shape and the interval between the welding electrodes can be adjusted in a plurality of stages, the interval between the welding electrodes can be easily changed into a plurality of stages. It is possible to easily change the welding interval of the horizontal bars in a plurality of stages.

請求項4に記載の発明では、前記複数の溶接電極は、中央の1つが固定されており、両側に配置された溶接電極が移動可能に配置されたので、製造する金網の幅を中央を基準にして調整することができる。   In the invention according to claim 4, since one of the plurality of welding electrodes is fixed and the welding electrodes arranged on both sides are movably arranged, the width of the metal mesh to be manufactured is based on the center. Can be adjusted.

製造する金網の縦筋ピッチの変更を短時間で達成するという目的をブロックカムの幅により溶接電極のピッチを変更することにより容易に達成することができる。   The object of achieving a change in the vertical bar pitch of the wire mesh to be manufactured in a short time can be easily achieved by changing the pitch of the welding electrodes according to the width of the block cam.

以下、本発明の一実施例を説明する。図1は、本発明に係る金網溶接装置の一例を示す正面図、図2は本発明の金網溶接装置を示す側面図、図3は本発明の金網溶接装置を示す平面図である。ここで、金網溶接装置10は、縦筋11を搬入する搬入ローラ12と、前記搬入ローラ12によって搬入された縦筋11の先端部を揃える先端揃え部13と、適宜間隔で横筋14を供給する横筋供給部15と、前記縦筋11と横筋14とを溶着するべく移動レール(LMレール)16に沿って幅方向へ移動可能に複数配置された溶接電極17と、前記溶接電極17の間隔を規定する複数のブロックカム18と、前記ブロックカム18の両端に配置された位置決めシリンダ19とを備えている。   An embodiment of the present invention will be described below. FIG. 1 is a front view showing an example of a wire mesh welding apparatus according to the present invention, FIG. 2 is a side view showing the wire mesh welding apparatus of the present invention, and FIG. 3 is a plan view showing the wire mesh welding apparatus of the present invention. Here, the wire mesh welding apparatus 10 supplies the horizontal stripes 14 at appropriate intervals, and a carry-in roller 12 for carrying the vertical stripes 11, a tip aligning portion 13 for aligning the leading ends of the vertical stripes 11 carried by the carry-in rollers 12. A spacing between the welding electrode 17 and a plurality of welding electrodes 17 arranged so as to be movable in the width direction along a moving rail (LM rail) 16 in order to weld the horizontal bar supply unit 15, the vertical bar 11 and the horizontal bar 14. A plurality of block cams 18 to be defined and positioning cylinders 19 disposed at both ends of the block cam 18 are provided.

搬入ローラ12は、縦筋11を水平に保持搬送するべく、先端揃え部13の後方に複数個回転自在に配置されている。また、各搬入ローラ12は、駆動モータ25によってチェーン等で回転駆動される。搬入ローラ12の水平レベルは、溶接電極17の溶接位置と等しく設置されている。また、搬入ローラ12の先には、第1ピンチローラ26と中間ストッパ27が配置されており、更にその先に第2ピンチローラ20と先端揃え部13が設置されている。   A plurality of carry-in rollers 12 are rotatably arranged behind the tip aligning section 13 so as to hold and convey the vertical stripes 11 horizontally. Each carry-in roller 12 is rotationally driven by a drive motor 25 with a chain or the like. The horizontal level of the carry-in roller 12 is set equal to the welding position of the welding electrode 17. Further, a first pinch roller 26 and an intermediate stopper 27 are disposed at the tip of the carry-in roller 12, and a second pinch roller 20 and a tip aligning portion 13 are further provided at the tip.

溶接電極17は、溶接レベルで固定された下チップ22と加圧シリンダ23によって上下動可能に支持された上チップ24とがLMナット34を有したC形フレーム28によって支持されており、このC形フレーム28は、本体フレーム21に横架された移動レール16に摺動可能に配置されている。また、複数の溶接電極17は、中央の溶接電極17aが固定されており、両側に配置された溶接電極17が移動可能に配置されている。更に、上チップ24,下チップ22には、電源35からの電流を導く導線36が接続されている。   In the welding electrode 17, a lower tip 22 fixed at a welding level and an upper tip 24 supported by a pressure cylinder 23 so as to be movable up and down are supported by a C-shaped frame 28 having an LM nut 34. The shaped frame 28 is slidably disposed on the moving rail 16 that is horizontally mounted on the main body frame 21. Moreover, the center welding electrode 17a is being fixed to the several welding electrode 17, and the welding electrode 17 arrange | positioned at both sides is arrange | positioned so that a movement is possible. Further, a conductive wire 36 for leading a current from a power source 35 is connected to the upper chip 24 and the lower chip 22.

また、それぞれC形フレーム28の背面側には、ブロックカム18が回転可能に支持軸29に取り付けられており、隣接するブロックカム18が互いに当接するように配置されている。図6(a)に示す例では、ブロックカム18は、長方形であり短辺同士が当接する場合と、長辺同士が当接する場合でブロックカム18の間隔が変化する。また、図7に示すように、ブロックカム18’の形状を回転中心Oから対向する各辺31,32,33までの長さR1、R2、R3がそれぞれ異なる六角形に構成した場合、溶接電極17の間隔をそれぞれ2R1、2R2,2R3の3段階に変更することができる。更に、ブロックカム18は、取り外して別の大きさの物と交換することもできる。また、図6(b)に示すように、ブロックカム18の両端には、位置決めシリンダ19が配置されており、ブロックカム18の角度を変更或いは交換する際に、一旦この位置決めシリンダ19を緩め、角度を変更、或いは交換した後に再び両端から押圧固定する。   Further, on the back side of the C-shaped frame 28, the block cam 18 is rotatably attached to a support shaft 29, and the adjacent block cams 18 are disposed so as to contact each other. In the example shown in FIG. 6A, the block cam 18 has a rectangular shape, and the interval between the block cams 18 varies depending on whether the short sides are in contact with each other or the long sides are in contact with each other. In addition, as shown in FIG. 7, when the shape of the block cam 18 ′ is configured as hexagons having different lengths R1, R2, and R3 from the rotation center O to the opposing sides 31, 32, and 33, welding electrodes The 17 intervals can be changed to 3 stages of 2R1, 2R2, and 2R3, respectively. Further, the block cam 18 can be removed and replaced with another size. Further, as shown in FIG. 6B, positioning cylinders 19 are arranged at both ends of the block cam 18, and when the angle of the block cam 18 is changed or replaced, the positioning cylinder 19 is once loosened, After changing or exchanging the angle, it is pressed and fixed again from both ends.

中間ストッパ27は、搬入ローラ12によって搬送された縦筋11の先端を揃える役目をする。一旦、先端の揃えられた縦筋は、第1ピンチローラ26,第2ピンチローラ20によって先端揃え部13まで搬送され、各縦筋の先端を揃えると共に搬送のタイミングを待つ。横筋供給部15は、縦筋11と溶接する横筋14を所定の間隔で供給する。   The intermediate stopper 27 serves to align the front ends of the vertical bars 11 conveyed by the carry-in roller 12. Once the vertical streaks with their front ends aligned are conveyed to the front end aligning unit 13 by the first pinch roller 26 and the second pinch roller 20, the front ends of the respective vertical streaks are aligned and the timing of conveyance is awaited. The horizontal bar supply unit 15 supplies the horizontal bars 14 to be welded to the vertical bars 11 at predetermined intervals.

以上のように構成された金網溶接装置10は、ブロックカム18の取り付け角度を変更することにより、溶接電極17の間隔を容易に変更することができる。したがって、大幅に段取り変えの時間を短縮できる。   The wire mesh welding apparatus 10 configured as described above can easily change the interval between the welding electrodes 17 by changing the mounting angle of the block cam 18. Therefore, the time required for the setup change can be greatly shortened.

なお、以上の説明では、溶接電極17がC形フレーム28によって支持される場合について説明したが、上下分離形のフレームに支持される形式であってもよい。   In the above description, the case where the welding electrode 17 is supported by the C-shaped frame 28 has been described. However, the welding electrode 17 may be supported by a vertically separated frame.

図1は、本発明に係る金網溶接装置の一例を示す正面図である。FIG. 1 is a front view showing an example of a wire mesh welding apparatus according to the present invention. 図2は、同金網溶接装置を示す側面図である。FIG. 2 is a side view showing the wire mesh welding apparatus. 図3は、同金網溶接装置を示す平面図である。FIG. 3 is a plan view showing the wire mesh welding apparatus. 図4は、同金網溶接装置の溶接電極を示す要部正面図である。FIG. 4 is a main part front view showing a welding electrode of the wire mesh welding apparatus. 図5は、同金網溶接装置の溶接電極を示す要部側面図である。FIG. 5 is a side view of an essential part showing a welding electrode of the wire mesh welding apparatus. 図6(a)は、同金網溶接装置に使用されるブロックカムを示す背面図、(b)は、同ブロックカムを示す要部断面図である。FIG. 6A is a rear view showing a block cam used in the wire mesh welding apparatus, and FIG. 6B is a cross-sectional view of a main part showing the block cam. 図7は、同ブロックカムの他の実施例を示す説明図である。FIG. 7 is an explanatory view showing another embodiment of the block cam.

符号の説明Explanation of symbols

10 金網溶接装置
11 縦筋
12 搬入ローラ
13 先端揃え部
14 横筋
15 横筋供給部
16 移動レール
17 溶接電極
18 ブロックカム
19 位置決めシリンダ
20 第2ピンチローラ
21 本体フレーム
22 下チップ
23 加圧シリンダ
24 上チップ
25 駆動モータ
26 第1ピンチローラ
27 中間ストッパ
28 C形フレーム
29 支持軸
31、32、33 辺
34 LMナット
35 電源
36 導線
DESCRIPTION OF SYMBOLS 10 Wire mesh welding apparatus 11 Longitudinal line 12 Carry-in roller 13 Tip alignment part 14 Horizontal line 15 Horizontal line supply part 16 Moving rail 17 Welding electrode 18 Block cam 19 Positioning cylinder 20 2nd pinch roller 21 Main body frame 22 Lower tip 23 Pressure cylinder 24 Upper tip 25 Drive motor 26 First pinch roller 27 Intermediate stopper 28 C-shaped frame 29 Support shafts 31, 32, 33 Side 34 LM nut 35 Power supply 36 Conductor

Claims (4)

縦筋を搬入する搬入ローラと、
前記搬入ローラによって搬入された縦筋の先端部を揃える先端揃え部と、
適宜間隔で横筋を供給する横筋供給部と、
前記縦筋と横筋とを溶着するべく移動レールに沿って幅方向へ移動可能に複数配置された溶接電極と、
前記溶接電極に固定された縦筋ガイドと、
前記溶接電極の間隔を規定する複数のブロックカムと、
前記ブロックカムの両端に配置された位置決めシリンダとを備え、
前記ブロックカムの取り付け角度を変更することにより前記溶接電極の間隔が変更可能であることを特徴とする金網溶接装置。
A carry-in roller for carrying the vertical streaks,
A tip aligning section that aligns the leading ends of the vertical streaks carried in by the carry-in roller;
A transverse muscle supply section for supplying transverse muscles at appropriate intervals;
A plurality of welding electrodes arranged so as to be movable in the width direction along the moving rail to weld the vertical and horizontal bars;
A longitudinal bar guide fixed to the welding electrode;
A plurality of block cams defining the interval between the welding electrodes;
A positioning cylinder disposed at both ends of the block cam;
The wire mesh welding apparatus, wherein the interval between the welding electrodes can be changed by changing the mounting angle of the block cam.
前記ブロックカムは、長方形をしており、2段階に溶接電極の間隔を調整できることを特徴とする請求項1に記載の金網溶接装置。   The wire mesh welding apparatus according to claim 1, wherein the block cam has a rectangular shape, and the interval between the welding electrodes can be adjusted in two stages. 前記ブロックカムは、多角形をしており、複数段階に溶接電極の間隔を調整できることを特徴とする請求項1に記載の金網溶接装置。   The wire mesh welding apparatus according to claim 1, wherein the block cam has a polygonal shape and can adjust the interval between the welding electrodes in a plurality of stages. 前記複数の溶接電極は、中央の1つが固定されており、両側に配置された溶接電極が移動可能に配置されたことを特徴とする請求項1〜3項の何れか1項に記載の金網溶接装置。   The wire mesh according to any one of claims 1 to 3, wherein one of the plurality of welding electrodes is fixed at a center, and the welding electrodes arranged on both sides are movably arranged. Welding equipment.
JP2004141099A 2004-05-11 2004-05-11 Wire mesh welding equipment Expired - Fee Related JP4272582B2 (en)

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Publication number Priority date Publication date Assignee Title
CN101502909B (en) * 2009-03-13 2011-01-19 李树堂 Mesh welding machine
CN102310305A (en) * 2011-08-02 2012-01-11 建科机械(天津)股份有限公司 Welding electrode moving and adjusting mechanism of reinforcing steel bar grid welding machine
CN103056501A (en) * 2012-12-27 2013-04-24 宁波圣龙汽车动力系统股份有限公司 Assembly mechanism of welded cam shaft
CN112548294A (en) * 2020-11-17 2021-03-26 芜湖普威技研有限公司 Welding equipment for spot welding of battery compartment of balance car
CN114227070A (en) * 2021-12-14 2022-03-25 英凯模金属网有限公司 Self-changing net welding equipment
CN114227070B (en) * 2021-12-14 2023-12-01 英凯模金属网有限公司 Welding equipment capable of automatically changing net

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