JP2005316223A - Image density control unit and image forming apparatus provided with the same, and image density control method - Google Patents

Image density control unit and image forming apparatus provided with the same, and image density control method Download PDF

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JP2005316223A
JP2005316223A JP2004135176A JP2004135176A JP2005316223A JP 2005316223 A JP2005316223 A JP 2005316223A JP 2004135176 A JP2004135176 A JP 2004135176A JP 2004135176 A JP2004135176 A JP 2004135176A JP 2005316223 A JP2005316223 A JP 2005316223A
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Yasutoshi Tanaka
保利 田中
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To stabilize image density, by simply and appropriately controlling toner replenishment to stabilize the toner density, regardless of the changes in the environment, such as humidity and temperature, and deterioration of photoreceptor drum with the lapse of time. <P>SOLUTION: The image density controller unit comprises an image carrier (1), an electrostatic charging means (2) for electrostatically charging the image carrier, an exposure means (3) for forming an electrostatic latent image on the image carrier, a developing means (5) for forming a sensible image by developing the electrostatic latent image by a two-component developer, an image density detecting means (21) for detecting the density of the developed image on the image carrier, a toner density detecting means (22) of the developing means, and a toner replenishing means (20) of the developing means. The controller unit has a control means (25) for applying a prescribed development bias to the electrostatic latent image for a specified time, in a state of holding the surface potential of the image carrier at 0V by the electrostatic charging means, to which a DC voltage of 0V and a prescribed AC voltage are applied, and developing the image and controlling the toner replenishment, according to the density of the developed image read by the image density detecting means and the toner concentration detected by the toner concentration detecting means. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、現像器のトナー濃度を適正に制御することにより画像濃度を安定させる画像濃度制御装置及びこれを備えた画像形成装置並びに画像濃度制御方法に関するものである。   The present invention relates to an image density control apparatus that stabilizes an image density by appropriately controlling a toner density of a developing device, an image forming apparatus including the image density control apparatus, and an image density control method.

従来、画像形成装置(プリンタ、複写機、ファクシミリ、複合機等)においては、周囲の湿度や温度等の環境変化や、現像剤及び感光体ドラムの経時劣化などによって、画像濃度が不安定となり、画像の抜けやカブリといった好ましくない現象が生じる場合がある。そこで、画像濃度を安定化させるための方策の一つとして、種々の影響因子を考慮してトナー補給を適性に制御する方法が採られている。   Conventionally, in image forming apparatuses (printers, copiers, facsimiles, multifunction machines, etc.), the image density becomes unstable due to environmental changes such as ambient humidity and temperature, and deterioration of the developer and the photosensitive drum over time. Undesirable phenomena such as missing images and fog may occur. Therefore, as one of the measures for stabilizing the image density, a method of appropriately controlling toner supply in consideration of various influential factors has been adopted.

例えば、所定の表面電位に一様に帯電させた像担持体を、その表面電位と現像バイアスとの電位差によって現像し、当該現像像の濃度の値及び現像剤の累積使用量に応じてトナー補給を制御する画像形成装置が知られている(例えば、特許文献1参照。)。この技術は、トナー補給制御を、現像像の濃度の値及び現像剤の累積使用量に応じて行うことで、トナー濃度変動を最小化しようとするものである。
特開平2001−183876号(段落32、第1図)
For example, an image carrier uniformly charged to a predetermined surface potential is developed by a potential difference between the surface potential and a developing bias, and toner is replenished according to the density value of the developed image and the cumulative usage amount of the developer. An image forming apparatus that controls the image is known (for example, see Patent Document 1). This technique is intended to minimize toner density fluctuation by performing toner replenishment control in accordance with the density value of the developed image and the cumulative usage amount of the developer.
Japanese Patent Laid-Open No. 2001-183876 (paragraph 32, FIG. 1)

ところで、上記特許文献1に記載のような技術では、現像剤の経時劣化(累積使用量)については考慮するものの、現像器内の環境変化に起因するトナー濃度の変動や、感光体ドラムの経時劣化及び環境変化による感光体ドラム表面電位の変動については考慮することなく、それらの変動の影響を含めた現像像の濃度の値に応じてトナー補給を制御する。従って、そのような多くの影響因子が一括に反映される指標に基づいてトナー補給の制御を行なうので、精度のよい適性な制御が難しいという問題があった。   By the way, in the technique as described in Patent Document 1, although the deterioration with time (cumulative usage amount) of the developer is taken into consideration, the change in the toner density due to the environmental change in the developing device, the time of the photosensitive drum, and the like. The toner replenishment is controlled according to the density value of the developed image including the influence of the fluctuations without considering the fluctuations in the surface potential of the photosensitive drum due to the deterioration and the environmental change. Therefore, since toner replenishment control is performed based on an index in which many such influential factors are reflected at once, there is a problem that accurate and appropriate control is difficult.

本発明は、このような知見に基づいてなされたものであり、湿度や温度等の環境変化や現像剤及び感光体ドラムの経時劣化に関わらず、トナー補給を簡易かつ適性に制御してトナー濃度を安定させ、更には画像濃度の安定化を図ることが可能な画像濃度制御装置及びこれを備えた画像形成装置並びに画像濃度制御方法を提供することを目的とする。   The present invention has been made on the basis of such knowledge, and it is possible to easily and appropriately control toner replenishment regardless of environmental changes such as humidity and temperature and deterioration of the developer and the photosensitive drum over time. It is an object of the present invention to provide an image density control apparatus, an image forming apparatus including the image density control apparatus, and an image density control method.

このような課題を解決するために、本発明の画像濃度制御装置は、請求項1に示すとおり、像担持体と、所定電圧が印加された状態で像担持体の表面を一様に帯電する帯電手段と、一様に帯電された像担持体に像情報に応じた露光を施し像情報に応じた静電潜像を形成する露光手段と、所定現像バイアスが印加された状態で少なくともキャリアとトナーとからなる現像剤により静電潜像を現像し顕像化する現像手段と、当該像担持体上の現像像の濃度を検出する像濃度検出手段と、現像手段内におけるトナーの濃度を検出するトナー濃度検出手段と、現像手段にトナーを補給するトナー補給手段と、を具備し、0VのDC電圧と所定のAC電圧とが印加された帯電手段により像担持体の表面電位を0Vに保持させた状態で現像手段に所定の現像バイアスを一定時間印加して、現像手段により当該表面電位と現像バイアスとの電位差状態で直接現像し、像濃度検出手段により読み取った当該現像像の濃度とトナー濃度検出手段により検出したトナー濃度とに応じて、トナー補給手段によりトナー補給を制御する制御手段を有する構成とする。   In order to solve such a problem, the image density control device according to the present invention uniformly charges the surface of the image carrier and the image carrier in a state where a predetermined voltage is applied. A charging unit; an exposure unit that exposes a uniformly charged image carrier according to image information to form an electrostatic latent image according to the image information; and at least a carrier in a state where a predetermined developing bias is applied. Developing means for developing and developing an electrostatic latent image with a developer comprising toner, image density detecting means for detecting the density of the developed image on the image carrier, and detecting the toner density in the developing means And a toner replenishing unit for replenishing toner to the developing unit, and the surface potential of the image carrier is held at 0 V by a charging unit to which a DC voltage of 0 V and a predetermined AC voltage are applied. In the state where A bias is applied for a certain period of time, the developing means directly develops the potential difference between the surface potential and the developing bias, and the density of the developed image read by the image density detecting means and the toner density detected by the toner density detecting means Accordingly, a control unit that controls toner supply by the toner supply unit is provided.

これによると、像濃度検出手段により読み取られる現像像は、像担持体の表面電位を0Vに保持した状態で形成されるので、像担持体における環境変化及び経時劣化の影響が全て排除され、現像手段における環境変化及び経時劣化の影響のみが反映されたものとなる。そのために、トナー濃度検出手段により検出したトナー濃度を像濃度検出手段により読み取られた当該現像像の濃度に応じて補正することにより現像手段に係る環境変化及び経時劣化の変動の影響を少なくしてトナー補給を制御することができる。従って、湿度や温度等の環境変化及び現像剤や感光体ドラムの経時劣化にかかわらず、トナー補給を簡単かつ適正に制御して現像手段の現像能力を安定させることができる。   According to this, since the developed image read by the image density detecting means is formed in a state where the surface potential of the image carrier is maintained at 0 V, the influence of environmental change and deterioration with time on the image carrier is all eliminated, and development is performed. Only the influence of environmental change and deterioration with time in the means is reflected. Therefore, by correcting the toner density detected by the toner density detecting means in accordance with the density of the developed image read by the image density detecting means, the influence of the environmental change and deterioration with time of the developing means is reduced. Toner replenishment can be controlled. Therefore, regardless of environmental changes such as humidity and temperature and aging of the developer and the photosensitive drum, toner replenishment can be easily and appropriately controlled to stabilize the developing ability of the developing means.

また、請求項2に示すとおり、制御手段は、像濃度検出手段により読み取った現像像の濃度に応じて現像手段内のトナー濃度を変更するための操作量を決定し、その操作量を複数に分割した分割操作量に応じてトナー補給手段によるトナー補給を段階的に制御する構成とすることができる。   According to a second aspect of the present invention, the control means determines an operation amount for changing the toner density in the developing means in accordance with the density of the developed image read by the image density detecting means, and sets the operation amount to a plurality. According to the divided operation amount, the toner supply by the toner supply unit can be controlled stepwise.

これにより、微少な値に分割された分割操作量に基づきトナー補給を制御するので、アンダートナーまたはオーバートナーが瞬時に発生することを防止し、画像における細線のかすれや細線の太りなどを防止することができる。   As a result, toner replenishment is controlled based on the division operation amount divided into minute values, so that the occurrence of under-toner or over-toner can be prevented instantaneously, and thin lines in the image can be prevented from being blurred or thin. be able to.

また、請求項3に示すとおり、制御手段は、像濃度検出手段により読み取った現像像の濃度に応じて現像手段内のトナー濃度を変更するための所定の変動制限を設けた操作量を決定し、その操作量に応じてトナー補給手段によるトナー補給を制御する構成とすることができる。   According to a third aspect of the present invention, the control means determines an operation amount provided with a predetermined variation limit for changing the toner density in the developing means according to the density of the developed image read by the image density detecting means. The toner supply by the toner supply means can be controlled according to the operation amount.

これにより、現像手段内のトナー濃度の変動が所定の範囲内に収まるようにトナー補給を制御できるので、アンダートナーまたはオーバートナーの発生を未然に防止し、キャリア付着またはカブリ若しくはトナー飛散などを防止することができる。   As a result, toner replenishment can be controlled so that the fluctuation of the toner density in the developing means is within a predetermined range, so that occurrence of under toner or over toner can be prevented in advance, and carrier adhesion, fogging or toner scattering can be prevented. can do.

更に、本発明の画像濃度制御装置は、請求項4に示すとおり、像担持体と、所定電圧が印加された状態で像担持体の表面を一様に帯電する帯電手段と、一様に帯電された像担持体に像情報に応じた露光を施し像情報に応じた静電潜像を形成する露光手段と、所定現像バイアスが印加された状態で少なくともキャリアとトナーとからなる現像剤により静電潜像を現像し顕像化する現像手段と、当該像担持体上の現像像の濃度を検出する像濃度検出手段と、現像手段内におけるトナーの濃度を検出するトナー濃度検出手段と、現像手段内の現像剤の経時劣化を検出する現像剤劣化検出手段と、現像手段の周囲温湿度を検出する温湿度検出手段と、現像手段にトナーを補給するトナー補給手段と、を具備し、0VのDC電圧と所定のAC電圧とが印加された帯電手段により像担持体の表面電位を0Vに保持させた状態で現像手段に所定の現像バイアスを一定時間印加して、現像手段により当該表面電位と現像バイアスとの電位差で直接現像し、像濃度検出手段により読み取った当該現像像の濃度と現像剤劣化検出手段により検出した現像剤の経時劣化状態と温湿度検出手段により検出した周囲温湿度とトナー濃度検出手段により検出したトナー濃度とに応じて、トナー補給手段によりトナー補給を制御する制御手段を有する構成とする。   Further, according to the image density control apparatus of the present invention, as shown in claim 4, the image carrier, charging means for uniformly charging the surface of the image carrier with a predetermined voltage applied thereto, and charging uniformly The image bearing member is exposed to light according to image information to form an electrostatic latent image according to the image information, and a developer composed of at least a carrier and toner in a state where a predetermined developing bias is applied. Developing means for developing and developing the electrostatic latent image, image density detecting means for detecting the density of the developed image on the image carrier, toner density detecting means for detecting the toner density in the developing means, and development A developer deterioration detecting means for detecting deterioration of the developer in the means with time, a temperature / humidity detecting means for detecting the ambient temperature / humidity of the developing means, and a toner replenishing means for supplying toner to the developing means. The DC voltage and the predetermined AC voltage are marked A predetermined developing bias is applied to the developing means for a predetermined time while the surface potential of the image carrier is held at 0 V by the charging means, and the developing means directly develops with the potential difference between the surface potential and the developing bias. The density of the developed image read by the image density detection means, the deterioration with time of the developer detected by the developer deterioration detection means, the ambient temperature and humidity detected by the temperature and humidity detection means, and the toner density detected by the toner density detection means Accordingly, a control unit that controls toner supply by the toner supply unit is provided.

これによると、像濃度検出手段により読み取られる現像像は、像担持体の表面電位を0Vに保持した状態で形成されるので、像担持体における環境変化及び経時劣化の影響が全て排除され、現像手段における環境変化及び経時劣化の影響のみが反映されたものとなる。そのために、トナー濃度検出手段により検出したトナー濃度を像濃度検出手段により読み取った当該現像像の濃度と現像剤劣化検出手段により検出した現像剤の経時劣化状態と温湿度検出手段により検出した周囲温湿度とに応じて補正することにより、現像手段に係る環境変化及び経時劣化の変動の影響を少なくしてトナー補給を制御することができる。従って、湿度や温度等の環境変化及び現像剤や感光体ドラムの経時劣化にかかわらず、トナー補給を簡単かつ適正にまた高精度に制御してトナー濃度を安定させることができる。   According to this, since the developed image read by the image density detecting means is formed in a state where the surface potential of the image carrier is maintained at 0 V, the influence of environmental change and deterioration with time on the image carrier is all eliminated, and development is performed. Only the influence of environmental change and deterioration with time in the means is reflected. For this purpose, the density of the developed image read by the image density detection means, the state of developer deterioration with time detected by the developer deterioration detection means, and the ambient temperature detected by the temperature / humidity detection means are detected by the toner density detection means. By correcting according to the humidity, it is possible to control the replenishment of toner while reducing the influence of environmental changes and deterioration with time of the developing means. Therefore, regardless of environmental changes such as humidity and temperature and deterioration with time of the developer and the photosensitive drum, toner replenishment can be controlled easily and appropriately with high accuracy to stabilize the toner density.

また、請求項5に示すとおり、制御手段は、像濃度検出手段により読み取った現像像の濃度、現像剤の経時劣化状態、及び現像手段の周囲の温湿度に応じて現像手段内のトナー濃度を変更するための操作量を決定し、その操作量を複数に分割した分割操作量に応じてトナー補給手段によるトナー補給を段階的に制御する構成とすることができる。   According to another aspect of the present invention, the control means adjusts the toner density in the developing means according to the density of the developed image read by the image density detecting means, the time-degraded state of the developer, and the temperature and humidity around the developing means. An operation amount to be changed can be determined, and toner supply by the toner supply means can be controlled stepwise in accordance with a divided operation amount obtained by dividing the operation amount into a plurality of operations.

これにより、微少な値に分割された分割操作量に基づきトナー補給を制御するので、アンダートナーまたはオーバートナーが瞬時に発生することを防止し、画像における細線のかすれや細線の太りなどを防止することができる。   As a result, toner replenishment is controlled based on the division operation amount divided into minute values, so that the occurrence of under-toner or over-toner can be prevented instantaneously, and thin lines in the image can be prevented from being blurred or thin. be able to.

また、請求項6に示すとおり、制御手段は、像濃度検出手段により読み取った現像像の濃度、現像剤の経時劣化状態、及び現像手段の周囲の温湿度に応じて現像手段内のトナー濃度を変更するための所定の変動制限を設けた操作量を決定し、その操作量に応じてトナー補給手段によるトナー補給を制御する構成とすることができる。   According to a sixth aspect of the present invention, the control means sets the toner density in the developing means in accordance with the density of the developed image read by the image density detecting means, the state of deterioration of the developer with time, and the temperature and humidity around the developing means. It is possible to adopt a configuration in which an operation amount provided with a predetermined variation limit for changing is determined, and toner replenishment by the toner replenishing means is controlled according to the operation amount.

これにより、現像手段内のトナー濃度の制御を所定の範囲内に制限できるので、現像手段内のトナー濃度が許容範囲外となるアンダートナーまたはオーバートナーの発生を未然に防止し、キャリア付着またはカブリ若しくはトナー飛散などを防止することができる。   As a result, the control of the toner density in the developing unit can be limited within a predetermined range, so that the occurrence of under toner or over toner that causes the toner density in the developing unit to be outside the allowable range can be prevented, and carrier adhesion or fogging can be prevented. Alternatively, toner scattering can be prevented.

更に、本発明の画像形成装置は、請求項7に示すとおり、上記請求項1乃至請求項6の何れかに記載の画像濃度制御装置を備えた構成とする。   Furthermore, as shown in claim 7, the image forming apparatus of the present invention is configured to include the image density control device according to any one of claims 1 to 6.

更に、本発明の画像濃度制御方法は、請求項8に示すとおり、表面に静電潜像を担持するための像担持体に対して0VのDC電圧及び所定のAC電圧を印加して像担持体の表面電位を0Vに保持する帯電工程と、像担持体の表面電位が0Vに保持された状態で所定の現像バイアスを印可し、少なくともキャリアとトナーとからなる現像剤により現像して現像像を形成する現像工程と、現像像の濃度を検出する像濃度検出工程と、現像剤のトナー濃度を検出するトナー濃度検出工程と、像濃度検出工程において検出した現像像の濃度及びトナー濃度検出工程において検出したトナー濃度に基づき現像剤へのトナー補給を制御するトナー補給制御工程とを有する構成とする。   Further, according to the image density control method of the present invention, as shown in claim 8, an image carrier is applied by applying a DC voltage of 0 V and a predetermined AC voltage to an image carrier for carrying an electrostatic latent image on the surface. A charging step for maintaining the surface potential of the body at 0 V, and applying a predetermined developing bias in a state where the surface potential of the image carrier is maintained at 0 V, and developing with a developer composed of at least a carrier and a toner. A developing step for forming the image, an image density detecting step for detecting the density of the developed image, a toner concentration detecting step for detecting the toner concentration of the developer, and a density of the developed image and a toner concentration detecting step detected in the image density detecting step And a toner replenishment control step for controlling toner replenishment to the developer based on the toner density detected in step (a).

更に、本発明の画像濃度制御方法は、請求項9に示すとおり、表面に静電潜像を担持するための像担持体に対して0VのDC電圧及び所定のAC電圧を印加して像担持体の表面電位を0Vに保持する帯電工程と、像担持体の表面電位が0Vに保持された状態で所定の現像バイアスを印可し、少なくともキャリアとトナーとからなる現像剤により現像して現像像を形成する現像工程と、現像像の濃度を検出する像濃度検出工程と、現像剤のトナー濃度を検出するトナー濃度検出工程と、現像剤の経時劣化状態を検出する現像剤劣化検出工程と、現像剤の周囲の温湿度を検出する温湿度検出工程と、像濃度検出工程において検出した現像像の濃度、トナー濃度検出工程において検出したトナー濃度、現像剤劣化検出工程において検出した現像剤の経時劣化状態、及び温湿度検出工程において検出した温湿度に基づき現像剤へのトナー補給を制御するトナー補給制御工程とを有する構成とする。   Further, according to the image density control method of the present invention, as shown in claim 9, an image carrier is applied by applying a DC voltage of 0 V and a predetermined AC voltage to an image carrier for carrying an electrostatic latent image on the surface. A charging step for maintaining the surface potential of the body at 0 V, and applying a predetermined developing bias in a state where the surface potential of the image carrier is maintained at 0 V, and developing with a developer composed of at least a carrier and a toner. A developing step for forming the image, an image density detecting step for detecting the density of the developed image, a toner concentration detecting step for detecting the toner concentration of the developer, a developer deterioration detecting step for detecting a time-degraded state of the developer, Temperature / humidity detection process for detecting the temperature and humidity around the developer, the density of the developed image detected in the image density detection process, the toner density detected in the toner density detection process, and the developer detected in the developer deterioration detection process A structure having at degraded condition, and a toner supply control process on the basis of the detected temperature and humidity to control the toner replenishment to the developer in the temperature and humidity detection process.

このように本発明によれば、湿度や温度等の環境変化や現像剤及び感光体ドラムの経時劣化に関わらず、トナー補給を簡易かつ適性に制御してトナー濃度を安定させ、更には画像濃度の安定化を図ることができる。特に、像担持体の表面電位を0Vに保持した状態で形成した現像像に基づきトナー補給を制御するので、像担持体における環境変化及び経時劣化の影響を全て排除することが可能となる。   As described above, according to the present invention, regardless of environmental changes such as humidity and temperature and deterioration with time of the developer and the photosensitive drum, toner replenishment can be controlled easily and appropriately to stabilize the toner density, and further, the image density Can be stabilized. In particular, since toner replenishment is controlled based on a developed image formed with the surface potential of the image carrier held at 0 V, it is possible to eliminate all the effects of environmental changes and deterioration with time on the image carrier.

以下、本発明の実施の形態を、図面を参照しながら説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明による画像形成装置を示す模式的な断面図である。この画像形成装置は、感光体ドラム1の周囲に、感光体ドラム1の作像面を均一に帯電させる帯電ローラ2と、感光体ドラム1の作像面に対して露光用の光束を走査して静電潜像を形成する露光手段であるLSU(レーザ・スキャニング・ユニット)3と、少なくともキャリアとトナーとからなる現像剤により感光体ドラム1の作像面上の静電潜像を顕像化して現像像を形成する現像ローラ4を備えた現像器5と、感光体ドラム1の作像面上に形成されたトナー像を記録紙上に転写する転写ローラ6と、感光体ドラム1の作像面を清掃するクリーニングブレード7とが設けられており、給紙部8の記録紙が感光体ドラム1と転写ローラ6との間に送り込まれた後、定着器9を経て排紙部10に排出される。さらにこの画像形成装置は、上部に複写やファクシミリ送信のための原稿読取部11を備えている。   FIG. 1 is a schematic sectional view showing an image forming apparatus according to the present invention. The image forming apparatus scans the photosensitive drum 1 around the photosensitive drum 1 with a charging roller 2 for uniformly charging the imaging surface of the photosensitive drum 1 and an exposure light beam on the imaging surface of the photosensitive drum 1. The electrostatic latent image on the image forming surface of the photosensitive drum 1 is visualized by an LSU (laser scanning unit) 3 which is an exposure means for forming an electrostatic latent image and a developer composed of at least a carrier and toner. A developing device 5 having a developing roller 4 for forming a developed image, a transfer roller 6 for transferring a toner image formed on the image forming surface of the photosensitive drum 1 onto a recording paper, and a photosensitive drum 1 A cleaning blade 7 for cleaning the image surface is provided, and after the recording paper in the paper feeding unit 8 is fed between the photosensitive drum 1 and the transfer roller 6, the fixing paper 9 is passed through the fixing unit 9. Discharged. The image forming apparatus further includes an original reading unit 11 for copying and facsimile transmission.

上記画像形成装置においては、画像濃度を安定させるために、現像器5内の現像剤の撹拌を充分に行ってトナー濃度の分布を均一化するとともに、トナー濃度を適正化することが必要となる。そこで、上記画像形成装置は、トナー補給を簡易かつ適性に制御してトナー濃度を安定させるための画像濃度制御部(画像濃度制御装置)12を有する。   In the image forming apparatus, in order to stabilize the image density, it is necessary to sufficiently agitate the developer in the developing device 5 to uniformize the toner density distribution and to optimize the toner density. . Therefore, the image forming apparatus includes an image density control unit (image density control apparatus) 12 for stabilizing toner density by controlling toner replenishment simply and appropriately.

図2は、図1に示した画像形成装置における画像濃度制御部の詳細を示すブロック図である。この画像濃度制御部12は、図1に示したように感光体ドラム(像担持体)1、帯電ローラ(帯電手段)2、LSU(露光手段)3、及び現像器(現像手段)5を備え、帯電ローラ2は、感光ドラム1に対して0VのDC電圧及び所定のAC電圧を印加してその表面(作像面)電位を0Vに保持し、また、現像器5は、感光ドラム1の表面電位が0Vに保持された状態で所定の現像バイアスを印可し、キャリアとトナーとからなる現像剤により現像してトナーバンド(現像像)を形成する。   FIG. 2 is a block diagram showing details of an image density control unit in the image forming apparatus shown in FIG. As shown in FIG. 1, the image density controller 12 includes a photosensitive drum (image carrier) 1, a charging roller (charging means) 2, an LSU (exposure means) 3, and a developing device (developing means) 5. The charging roller 2 applies a DC voltage of 0 V and a predetermined AC voltage to the photosensitive drum 1 to maintain the surface (image forming surface) potential at 0 V. The developing unit 5 A predetermined developing bias is applied with the surface potential held at 0 V, and development is performed with a developer composed of a carrier and toner to form a toner band (developed image).

さらに、画像濃度制御部12は、現像器5への補給用トナーを収容するトナーボトル(トナー補給手段)20a及びそれを駆動するためのトナーボトル駆動モータ20bと、トナーバンドの濃度を検出するフォトセンサ(像濃度検出手段)21と、現像器5内におけるトナー濃度を検出するトナー濃度センサ(トナー濃度検出手段)22と、回転により現像器5内の現像剤を撹拌しながら搬送する撹拌スクリュ23a及びパドル23b並びにそれらを駆動するための現像撹拌モータ23cと、現像器5の周囲の温湿度を検出する温湿度センサ(温湿度検出手段)24とを備える。ここで、撹拌スクリュ23aを駆動する現像撹拌モータ23cの回転時間をタイマー26によって計測することにより、現像器5内の現像剤の経時劣化状態を検出する現像剤劣化検出手段として機能する。マイクロコンピュータ(制御手段)25は、フォトセンサ21が検出したトナーバンドの濃度、トナー濃度センサ22が検出したトナー濃度、現像撹拌モータ23cの回転時間をタイマー26によって計測することにより検出した現像剤の経時劣化状態、及び温湿度センサ24が検出した温湿度等に基づき現像器5内の現像剤へのトナー補給を制御する。   Further, the image density control unit 12 includes a toner bottle (toner replenishing means) 20a for storing toner to be supplied to the developing device 5, a toner bottle driving motor 20b for driving the toner bottle, and a photo for detecting the density of the toner band. A sensor (image density detecting means) 21, a toner density sensor (toner density detecting means) 22 for detecting the toner density in the developing device 5, and an agitating screw 23a that conveys the developer in the developing device 5 while being agitated by rotation. And a paddle 23b, a developing stirring motor 23c for driving them, and a temperature / humidity sensor (temperature / humidity detecting means) 24 for detecting the temperature / humidity around the developing device 5. Here, the rotation time of the developing stirring motor 23c that drives the stirring screw 23a is measured by the timer 26, thereby functioning as a developer deterioration detecting unit that detects the deterioration of the developer in the developing device 5 with time. The microcomputer (control unit) 25 measures the toner band density detected by the photosensor 21, the toner density detected by the toner density sensor 22, and the rotation time of the developing stirring motor 23 c by the timer 26. The toner supply to the developer in the developing device 5 is controlled based on the deterioration with time and the temperature / humidity detected by the temperature / humidity sensor 24.

図3は、図1及び図2に示した画像形成装置においてトナーバンドを形成する際の感光体ドラム表面の帯電状態を示す概念図である。図3(A)は、本発明による感光体ドラム表面の帯電状態を示しており、図3(B)は、比較のために従来技術による場合を示している。   FIG. 3 is a conceptual diagram showing a charged state of the surface of the photosensitive drum when a toner band is formed in the image forming apparatus shown in FIGS. FIG. 3A shows the charged state of the surface of the photosensitive drum according to the present invention, and FIG. 3B shows the case of the prior art for comparison.

従来技術の場合では、図3(B)に示すように、感光体ドラム1の表面におけるトナーバンド形成部位の電位Vlは、露光用のLSU3のレーザパワーの変動による影響や、感光体ドラム1及び帯電ローラ2の環境変化や経時変化による影響を受けて変動し得る。これにより、トナーバンド形成部位の電位Vlと現像バイアス電位Vbとの電位差ΔV(=Vb−Vl)が変動すると、現像器5による安定したトナーバンドの形成が困難となる。   In the case of the prior art, as shown in FIG. 3B, the potential Vl of the toner band forming portion on the surface of the photosensitive drum 1 is affected by the fluctuation of the laser power of the LSU 3 for exposure, the photosensitive drum 1 and The charging roller 2 may fluctuate under the influence of environmental changes and changes with time. As a result, when the potential difference ΔV (= Vb−Vl) between the potential Vl of the toner band forming portion and the developing bias potential Vb varies, it becomes difficult to form a stable toner band by the developing device 5.

一方、本発明の場合では、図3(A)に示すように、感光体ドラム1の表面におけるトナーバンド形成部位の電位Vlは0Vに保持されるので、トナーバンド形成部位の電位Vlと現像バイアス電位Vbとの電位差ΔV(=Vb)は、現像バイアス電位Vbにより決定されることになり、安定したトナーバンドの形成が可能となる。このとき、感光体ドラム1に対する帯電ローラ2の印加電圧は、DC電圧を0V(OFF)とし、AC電圧を所定の値に設定する。これにより、感光体ドラム1上の余分な電荷を除電することができ、感光体ドラム1の表面電位を安定的に0Vに保持することができる。   On the other hand, in the case of the present invention, as shown in FIG. 3A, the potential Vl of the toner band forming portion on the surface of the photosensitive drum 1 is kept at 0 V, so the potential Vl of the toner band forming portion and the developing bias are maintained. The potential difference ΔV (= Vb) with respect to the potential Vb is determined by the developing bias potential Vb, and a stable toner band can be formed. At this time, with respect to the voltage applied to the charging roller 2 to the photosensitive drum 1, the DC voltage is set to 0 V (OFF) and the AC voltage is set to a predetermined value. Thereby, excess charges on the photosensitive drum 1 can be removed, and the surface potential of the photosensitive drum 1 can be stably maintained at 0V.

図4は、図2に示した画像濃度制御部によるトナー濃度の変更方法の概要を示すグラフである。このグラフは、縦軸にトナー濃度センサ出力(V)、横軸にトナー濃度センサによる現像器5内のトナー濃度検出値(%)をとり、それらの関係を各制御電圧(5.0V、6.0V、7.0V、8.0V、9.0V)について示すものである。ここでは、初期のトナー濃度が8%の現像剤を使用する場合について説明する。   FIG. 4 is a graph showing an outline of a toner density changing method by the image density control unit shown in FIG. In this graph, the vertical axis represents the toner density sensor output (V), the horizontal axis represents the toner density detection value (%) in the developing device 5 by the toner density sensor, and the relationship between these values is shown for each control voltage (5.0 V, 6 0.0V, 7.0V, 8.0V, 9.0V). Here, a case where a developer having an initial toner concentration of 8% is used will be described.

まず、マイクロコンピュータ25は、現像剤を現像器5の中に入れた直後に現像器5内の撹拌スクリュ23aを回転させ、センサ出力を2.5V(トナー補給動作制御電圧)とするように初期の制御電圧を設定する。本実施形態の場合、初期のトナー濃度が8%であるので、初期の制御電圧は7.0Vとなる。トナー補給制御が開始されると、マイクロコンピュータ25は、初期調整値(7.0V)に操作量(通常は、「トナーバンドの濃度に応じて定められる操作量」、「現像剤の経時劣化状態に応じて定められる操作量」、及び「現像器5の周囲の温湿度に応じて定められる操作量」の和)を加えることで、トナー濃度センサの制御電圧を決定し、その決定した新たな制御電圧を入力する。その結果、センサ出力が変化することになるが、マイクロコンピュータ25は、トナーボトルを駆動して現像器5へトナーを補給することによりセンサ出力を2.5Vに保持する。   First, the microcomputer 25 rotates the stirring screw 23a in the developing device 5 immediately after putting the developer into the developing device 5, and initially sets the sensor output to 2.5 V (toner replenishment operation control voltage). Set the control voltage. In this embodiment, since the initial toner density is 8%, the initial control voltage is 7.0V. When the toner replenishment control is started, the microcomputer 25 sets the operation amount (usually “the operation amount determined according to the density of the toner band”), “degradation state of developer over time” to the initial adjustment value (7.0 V). The control voltage of the toner density sensor is determined by adding the “operation amount determined according to the temperature” and “the operation amount determined according to the temperature and humidity around the developing device 5”, and the determined new voltage is determined. Input the control voltage. As a result, the sensor output changes, but the microcomputer 25 keeps the sensor output at 2.5 V by driving the toner bottle and supplying toner to the developing device 5.

例えば、フォトセンサ21が検出したトナーバンドの濃度、現像剤劣化検出センサ23が検出した現像剤の経時劣化状態、及び温湿度センサ24が検出した温湿度に応じて決定した制御電圧の操作量が+2.0Vの場合、マイクロコンピュータ25は、制御電圧の入力値を7.0から9.0に変更する(図中、矢印参照)。この制御電圧の変更は、現像器5内のトナー濃度の補正量の+2%(即ち、トナー濃度8%から10%への上昇)に相当する。そこで、制御電圧が9.0Vに変更されたことにより、センサ出力が2.5Vより大きな値となると、マイクロコンピュータ25は、センサ出力を2.5Vに保持するべくトナーボトルを駆動し、結果として現像器5内のトナー濃度の検出値が10%になるまで現像器5へトナーを補給することになる。   For example, the operation amount of the control voltage determined in accordance with the density of the toner band detected by the photo sensor 21, the deterioration with time of the developer detected by the developer deterioration detection sensor 23, and the temperature and humidity detected by the temperature / humidity sensor 24. In the case of +2.0 V, the microcomputer 25 changes the input value of the control voltage from 7.0 to 9.0 (see the arrow in the figure). This change in the control voltage corresponds to + 2% of the toner density correction amount in the developing device 5 (that is, the toner density increases from 8% to 10%). Therefore, when the sensor output becomes larger than 2.5V due to the change of the control voltage to 9.0V, the microcomputer 25 drives the toner bottle to keep the sensor output at 2.5V. The toner is supplied to the developing device 5 until the detected value of the toner density in the developing device 5 reaches 10%.

ここで、マイクロコンピュータ25は、制御電圧の入力値を7.0から9.0に必ずしも直接変更する必要はなく、操作量+2.0Vを複数に分割した分割操作量(例えば、+0.1V)に応じてトナー補給を制御し、トータルの操作量が+2.0Vとなるまで繰り返し実行することで、トナー補給を段階的に制御することができる。また、変化後のトナー濃度の上限及び下限を定めるために、予め制御電圧の操作量の変動制限(例えば、制御電圧6.0V〜9.0Vの範囲内)を設定することもできる。   Here, the microcomputer 25 does not necessarily need to directly change the input value of the control voltage from 7.0 to 9.0, and the operation amount + 2.0V is divided into a plurality of operation amounts (for example, + 0.1V). The toner supply can be controlled step by step, and the toner supply can be controlled stepwise by repeatedly executing until the total operation amount becomes + 2.0V. In addition, in order to set the upper limit and the lower limit of the toner density after the change, it is also possible to set a variation limit of the operation amount of the control voltage in advance (for example, within the range of the control voltage 6.0V to 9.0V).

なお、別法として制御電圧を一定値とし、トナー濃度センサ出力を変更してトナー濃度を調整することも可能であるが、特にトナー濃度センサの特性に関し、図4に示すようなトナー濃度に対するセンサ出力感度が低下する領域(図中、センサ出力が約0.3V以下及び約4.2V以上の領域)が存在する場合には、上記のようにセンサ感度の比較的良好な領域で制御電圧を変更する方法が有効である。   As another method, it is possible to adjust the toner density by changing the toner density sensor output by changing the control voltage to a constant value. However, the sensor for the toner density as shown in FIG. When there is a region where the output sensitivity is reduced (in the figure, the region where the sensor output is about 0.3 V or less and about 4.2 V or more), the control voltage is set in a region where the sensor sensitivity is relatively good as described above. The method of changing is effective.

図5は、現像剤の経時劣化状態及び現像器の周囲の温湿度に応じて定められるトナー濃度センサの制御電圧の操作量の一例を示す図である。   FIG. 5 is a diagram illustrating an example of the operation amount of the control voltage of the toner concentration sensor determined according to the time-degraded state of the developer and the temperature and humidity around the developing device.

図5(A)に示すように、現像剤使用開始後の現像器5内の撹拌スクリュの回転時間によってトナー濃度センサの制御電圧の操作量を決定することができる。この現像器5内の撹拌スクリュの回転時間は、現像剤の経時劣化状態を反映するものであり、ここでは、現像剤の劣化が進む(即ち、撹拌スクリュの回転時間が長くなる)につれ操作量が増大する。また、図5(B)に示すように、現像器5の周囲の温湿度によってトナー濃度センサの制御電圧の操作量を決定することができる。ここでは、温度が高くなるにつれ操作量が減少する一方、湿度が高くなるにつれ操作量が減少する傾向となる。   As shown in FIG. 5A, the operation amount of the control voltage of the toner density sensor can be determined by the rotation time of the stirring screw in the developing device 5 after the start of use of the developer. The rotation time of the stirring screw in the developing device 5 reflects the state of deterioration of the developer with time. Here, the amount of operation is increased as the deterioration of the developer proceeds (that is, the rotation time of the stirring screw becomes longer). Increase. Further, as shown in FIG. 5B, the operation amount of the control voltage of the toner density sensor can be determined by the temperature and humidity around the developing device 5. Here, the operation amount tends to decrease as the temperature increases, while the operation amount tends to decrease as the humidity increases.

上述のようなトナー濃度センサの制御電圧は、トナーバンドの濃度に応じて定められる操作量のみを考慮して決定することも可能であるが、その場合には、トナーバンドの濃度の変化に現像器5の環境変化及び現像剤の経時変化の影響が混在する状態で制御電圧に反映されることになる。従って、現像剤の経時劣化状態に応じて定められる操作量及び現像器5の周囲の温湿度に応じて定められる操作量を更に考慮することで、現像器5の環境変化及び現像剤の経時変化をより詳細に制御電圧に反映させることができ、より短時間に目標とするトナー濃度を実現することが可能となる。なお、ここでは、現像剤の経時劣化状態及び現像器5の周囲の温湿度を好適な例として示したが、これに限らず環境変化及び経時変化に関連する種々の因子を考慮することができる。   The control voltage of the toner density sensor as described above can be determined in consideration of only the operation amount determined according to the density of the toner band. The influence of the environmental change of the device 5 and the change of the developer over time is reflected in the control voltage in a mixed state. Therefore, by further considering the operation amount determined according to the time-deteriorated state of the developer and the operation amount determined according to the temperature and humidity around the developing device 5, the environmental change of the developing device 5 and the change of the developer with time Can be reflected in the control voltage in more detail, and the target toner density can be realized in a shorter time. Here, the deterioration state of the developer with time and the temperature and humidity around the developing device 5 are shown as preferred examples, but the present invention is not limited to this, and various factors related to environmental changes and changes over time can be considered. .

図6は、図2に示した画像濃度制御部におけるトナー補給制御についての動作を示すフロー図である。まず、帯電ローラ2によって感光ドラム1の表面電位を0Vに保持した状態で、現像器5によってトナーバンドを形成する(ST101)。次に、形成されたトナーバンドの濃度をフォトセンサ21により検出する(ST102)。   FIG. 6 is a flowchart showing an operation of toner replenishment control in the image density control unit shown in FIG. First, a toner band is formed by the developing device 5 with the surface potential of the photosensitive drum 1 held at 0 V by the charging roller 2 (ST101). Next, the density of the formed toner band is detected by the photosensor 21 (ST102).

そこで、検出したトナーバンドの濃度が、予め設定した目標濃度を超えているか否かを判断し(ST103)、目標濃度を超えている(トナー濃度が濃い)場合には、それに応じて決定したトナー濃度センサーの制御電圧の分割操作量に基づき、制御電圧を微少量低下させる(ST104)。これにより、記録紙に印刷されて現像器5内のトナーが消費されると、トナー濃度が微少量だけ低下することになる。一方、ST103において、目標濃度を超えていない(トナー濃度が薄い)場合には、検出したトナーバンドの濃度が、予め設定した目標濃度未満であるか否かを判断し(ST105)、目標濃度未満である(トナー濃度が薄い)場合には、それに応じて決定したトナー濃度センサーの制御電圧の分割操作量に基づき、制御電圧を微少量上昇させる(ST106)。これにより、この後、印刷中に現像器5にトナーが補給されると、トナー濃度が微少量だけ増大することになる。但し、ST103において、トナーバンドの濃度が目標濃度と同じである場合には、制御電圧を変化させることはない。   Therefore, it is determined whether or not the detected toner band density exceeds a preset target density (ST103). If the density exceeds the target density (toner density is high), the toner determined accordingly is determined. The control voltage is reduced by a small amount based on the division operation amount of the control voltage of the density sensor (ST104). As a result, when the toner in the developing device 5 is consumed after being printed on the recording paper, the toner density is decreased by a small amount. On the other hand, when the target density is not exceeded (toner density is low) in ST103, it is determined whether or not the detected density of the toner band is less than a preset target density (ST105), and less than the target density. (Toner density is low), the control voltage is slightly increased based on the divided operation amount of the control voltage of the toner density sensor determined accordingly (ST106). As a result, when toner is supplied to the developing device 5 during printing thereafter, the toner density increases by a small amount. However, in ST103, when the density of the toner band is the same as the target density, the control voltage is not changed.

次に、現像器5の周囲の温湿度によってトナー濃度センサの制御電圧の操作量を決定する温湿度補正を実行し(ST107)、さらに、現像剤使用開始後の現像器5内の撹拌スクリュの回転時間によってトナー濃度センサの制御電圧の操作量を決定する現像剤劣化補正を実行する(ST108)。そこで、それら温湿度補正及び現像剤劣化補正を実施した後の最終的な制御電圧の操作量が、予め設定した操作量の変動制限の範囲内になるように調整する(ST109)。これにより、最終的な制御電圧が決定されるが(ST110)、この制御電圧の決定によりトナーが補給されて、或いはトナーが消費されて現像器5内のトナー濃度が実際に目標濃度に到達するのは、所定の枚数の記録紙に印刷がなされた後である。そこで、フォトセンサーが現像器5内の正味のトナー濃度を検出可能となるまで規定枚数の印刷を実行する(ST111)。その後、ST101に戻り、上記の一連のステップを繰り返し実行することになる。   Next, temperature / humidity correction is performed to determine the operation amount of the control voltage of the toner density sensor based on the temperature / humidity around the developing device 5 (ST107). Further, the stirring screw in the developing device 5 after the start of use of the developer is executed. Developer deterioration correction for determining the operation amount of the control voltage of the toner density sensor according to the rotation time is executed (ST108). Therefore, the final control voltage operation amount after the temperature / humidity correction and the developer deterioration correction are adjusted so as to be within a preset range of fluctuation of the operation amount (ST109). As a result, the final control voltage is determined (ST110), but the toner is replenished or the toner is consumed by the determination of the control voltage, and the toner density in the developing device 5 actually reaches the target density. This is after printing on a predetermined number of recording sheets. Therefore, a predetermined number of prints are executed until the photosensor can detect the net toner density in the developing device 5 (ST111). Thereafter, the process returns to ST101 and the above-described series of steps are repeatedly executed.

本発明の画像濃度制御装置及びこれを備えた画像形成装置並びに画像濃度制御方法によれば、湿度や温度等の環境変化や現像剤及び感光体ドラムの経時劣化に関わらず、トナー補給を簡易かつ適性に制御してトナー濃度を安定させ、更には画像濃度の安定化を図ることが可能となり、現像器のトナー濃度を適正に制御することにより画像濃度を安定させる画像濃度制御装置及びこれを備えた画像形成装置並びに画像濃度制御方法として有用である。   According to the image density control device, the image forming apparatus including the image density control method, and the image density control method of the present invention, toner replenishment can be performed easily and easily regardless of environmental changes such as humidity and temperature, and deterioration of the developer and the photosensitive drum over time. It is possible to stabilize the toner density by controlling it appropriately, and further to stabilize the image density, and to provide an image density control device that stabilizes the image density by appropriately controlling the toner density of the developing device, and the same It is useful as an image forming apparatus and an image density control method.

本発明による画像形成装置を示す模式的な断面図Schematic sectional view showing an image forming apparatus according to the present invention. 図1の画像形成装置における画像濃度制御部の詳細を示すブロック図1 is a block diagram showing details of an image density control unit in the image forming apparatus of FIG. 図1の画像形成装置においてトナーバンドを形成する際の感光体ドラム表面の帯電状態を示す概念図1 is a conceptual diagram showing a charged state of the surface of a photosensitive drum when a toner band is formed in the image forming apparatus of FIG. 図2の画像濃度制御部によるトナー濃度の変更方法の概要を示すグラフFIG. 2 is a graph showing an outline of a toner density changing method by the image density control unit of FIG. トナー濃度センサの制御電圧の操作量の一例を示す図The figure which shows an example of the operation amount of the control voltage of a toner density sensor 図2の画像濃度制御部によるトナー補給制御についての動作を示すフロー図FIG. 2 is a flowchart showing an operation of toner replenishment control by the image density control unit of FIG.

符号の説明Explanation of symbols

1 感光体ドラム(像担持体)
2 帯電ローラ(帯電手段)
3 LSU
5 現像器(現像手段)
20a トナーボトル
21 フォトセンサ(像濃度検出手段)
22 トナー濃度センサ(トナー濃度検出手段)
23 現像剤劣化検出センサ(現像剤劣化検出手段)
24 温湿度センサ(温湿度検出手段)
25 マイクロコンピュータ(制御手段)
1 Photosensitive drum (image carrier)
2 Charging roller (charging means)
3 LSU
5 Developer (Developing means)
20a Toner bottle 21 Photosensor (image density detecting means)
22 Toner density sensor (toner density detection means)
23 Developer deterioration detection sensor (Developer deterioration detection means)
24 Temperature / humidity sensor (temperature / humidity detection means)
25 Microcomputer (control means)

Claims (9)

像担持体と、所定電圧が印加された状態で前記像担持体の表面を一様に帯電する帯電手段と、一様に帯電された前記像担持体に像情報に応じた露光を施し像情報に応じた静電潜像を形成する露光手段と、所定現像バイアスが印加された状態で少なくともキャリアとトナーとからなる現像剤により静電潜像を現像し顕像化する現像手段と、当該像担持体上の現像像の濃度を検出する像濃度検出手段と、前記現像手段内におけるトナーの濃度を検出するトナー濃度検出手段と、前記現像手段にトナーを補給するトナー補給手段と、を具備し、
0VのDC電圧と所定のAC電圧とが印加された前記帯電手段により前記像担持体の表面電位を0Vに保持させた状態で前記現像手段に所定の現像バイアスを一定時間印加して、前記現像手段により当該表面電位と現像バイアスとの電位差状態で直接現像し、前記像濃度検出手段により読み取った当該現像像の濃度と前記トナー濃度検出手段により検出したトナー濃度とに応じて、前記トナー補給手段によりトナー補給を制御する制御手段を有することを特徴とする画像濃度制御装置。
An image carrier, charging means for uniformly charging the surface of the image carrier with a predetermined voltage applied thereto, and exposing the uniformly charged image carrier in accordance with image information. An exposure unit that forms an electrostatic latent image in accordance with the developing unit, a developing unit that develops and visualizes the electrostatic latent image with a developer including at least a carrier and toner in a state where a predetermined developing bias is applied, and the image Image density detecting means for detecting the density of the developed image on the carrier, toner density detecting means for detecting the toner density in the developing means, and toner supplying means for supplying toner to the developing means. ,
A predetermined developing bias is applied to the developing unit for a predetermined time while the surface potential of the image carrier is held at 0 V by the charging unit to which a DC voltage of 0 V and a predetermined AC voltage are applied, and the developing The toner replenishing means is directly developed in a potential difference state between the surface potential and the developing bias by means, and the density of the developed image read by the image density detecting means and the toner density detected by the toner density detecting means An image density control apparatus comprising control means for controlling toner replenishment.
前記制御手段は、前記像濃度検出手段により読み取った前記現像像の濃度に応じて前記現像手段内のトナー濃度を変更するための操作量を決定し、その操作量を複数に分割した分割操作量に応じて前記トナー補給手段によるトナー補給を段階的に制御することを特徴とする請求項1に記載の画像濃度制御装置。   The control unit determines an operation amount for changing the toner density in the developing unit according to the density of the developed image read by the image density detection unit, and a divided operation amount obtained by dividing the operation amount into a plurality of The image density control apparatus according to claim 1, wherein the toner supply by the toner supply unit is controlled stepwise according to the control. 前記制御手段は、前記前記像濃度検出手段により読み取った前記現像像の濃度に応じて前記現像手段内のトナー濃度を変更するための所定の変動制限を設けた操作量を決定し、その操作量に応じて前記トナー補給手段によるトナー補給を制御することを特徴とする請求項1に記載の画像濃度制御装置。   The control unit determines an operation amount provided with a predetermined variation limit for changing the toner density in the developing unit in accordance with the density of the developed image read by the image density detection unit, and the operation amount The image density control apparatus according to claim 1, wherein toner supply by the toner supply unit is controlled according to the control. 像担持体と、所定電圧が印加された状態で前記像担持体の表面を一様に帯電する帯電手段と、一様に帯電された前記像担持体に像情報に応じた露光を施し像情報に応じた静電潜像を形成する露光手段と、所定現像バイアスが印加された状態で少なくともキャリアとトナーとからなる現像剤により静電潜像を現像し顕像化する現像手段と、当該像担持体上の現像像の濃度を検出する像濃度検出手段と、前記現像手段内におけるトナーの濃度を検出するトナー濃度検出手段と、前記現像手段内の現像剤の経時劣化を検出する現像剤劣化検出手段と、前記現像手段の周囲温湿度を検出する温湿度検出手段と、前記現像手段にトナーを補給するトナー補給手段と、を具備し、
0VのDC電圧と所定のAC電圧とが印加された前記帯電手段により前記像担持体の表面電位を0Vに保持させた状態で前記現像手段に所定の現像バイアスを一定時間印加して、前記現像手段により当該表面電位と現像バイアスとの電位差で直接現像し、前記像濃度検出手段により読み取った当該現像像の濃度と前記現像剤劣化検出手段により検出した現像剤の経時劣化状態と前記温湿度検出手段により検出した周囲温湿度と前記トナー濃度検出手段により検出したトナー濃度とに応じて、前記トナー補給手段によりトナー補給を制御する制御手段を有することを特徴とする画像濃度制御装置。
An image carrier, charging means for uniformly charging the surface of the image carrier with a predetermined voltage applied thereto, and exposing the uniformly charged image carrier in accordance with image information. An exposure unit that forms an electrostatic latent image in accordance with the developing unit, a developing unit that develops and visualizes the electrostatic latent image with a developer including at least a carrier and toner in a state where a predetermined developing bias is applied, and the image Image density detecting means for detecting the density of the developed image on the carrier, toner density detecting means for detecting the toner density in the developing means, and developer deterioration for detecting deterioration with time of the developer in the developing means Detecting means, temperature / humidity detecting means for detecting the ambient temperature / humidity of the developing means, and toner replenishing means for replenishing toner to the developing means,
A predetermined developing bias is applied to the developing unit for a predetermined time while the surface potential of the image carrier is held at 0 V by the charging unit to which a DC voltage of 0 V and a predetermined AC voltage are applied, and the developing The developer is directly developed with the potential difference between the surface potential and the developing bias by the means, the density of the developed image read by the image density detecting means, the deterioration state of the developer with time detected by the developer deterioration detecting means, and the temperature and humidity detection An image density control apparatus comprising control means for controlling toner replenishment by the toner replenishing means in accordance with the ambient temperature and humidity detected by the means and the toner density detected by the toner density detecting means.
前記制御手段は、前記像濃度検出手段により読み取った前記現像像の濃度、前記現像剤の経時劣化状態、及び前記現像手段の周囲の温湿度に応じて前記現像手段内のトナー濃度を変更するための操作量を決定し、その操作量を複数に分割した分割操作量に応じて前記トナー補給手段によるトナー補給を段階的に制御することを特徴とする請求項4に記載の画像濃度制御装置。   The control means changes the toner density in the developing means according to the density of the developed image read by the image density detecting means, the time-degraded state of the developer, and the temperature and humidity around the developing means. 5. The image density control apparatus according to claim 4, wherein toner operation by the toner replenishing unit is controlled in a stepwise manner according to a divided operation amount obtained by dividing the operation amount into a plurality of operation amounts. 前記制御手段は、前記像濃度検出手段により読み取った前記現像像の濃度、前記現像剤の経時劣化状態、及び前記現像手段の周囲の温湿度に応じて前記現像手段内のトナー濃度を変更するための所定の変動制限を設けた操作量を決定し、その操作量に応じて前記トナー補給手段によるトナー補給を制御することを特徴とする請求項4に記載の画像濃度制御装置。   The control means changes the toner density in the developing means according to the density of the developed image read by the image density detecting means, the time-degraded state of the developer, and the temperature and humidity around the developing means. 5. The image density control apparatus according to claim 4, wherein an operation amount provided with a predetermined variation limit is determined, and toner supply by the toner supply means is controlled in accordance with the operation amount. 請求項1乃至請求項6の何れかに記載の画像濃度制御装置を備えた画像形成装置。   An image forming apparatus comprising the image density control device according to claim 1. 表面に静電潜像を担持するための像担持体に対して0VのDC電圧及び所定のAC電圧を印加して像担持体の表面電位を0Vに保持する帯電工程と、
前記像担持体の表面電位が0Vに保持された状態で所定の現像バイアスを印可し、少なくともキャリアとトナーとからなる現像剤により現像して現像像を形成する現像工程と、
前記現像像の濃度を検出する像濃度検出工程と、
前記現像剤のトナー濃度を検出するトナー濃度検出工程と、
前記像濃度検出工程において検出した現像像の濃度及び前記トナー濃度検出工程において検出したトナー濃度に基づき現像剤へのトナー補給を制御するトナー補給制御工程とを有することを特徴とする画像濃度制御方法。
A charging step of applying a DC voltage of 0 V and a predetermined AC voltage to the image carrier for carrying the electrostatic latent image on the surface to maintain the surface potential of the image carrier at 0 V;
A developing step of applying a predetermined developing bias in a state where the surface potential of the image carrier is maintained at 0 V, and developing with a developer composed of at least a carrier and a toner to form a developed image;
An image density detection step for detecting the density of the developed image;
A toner concentration detection step of detecting a toner concentration of the developer;
And a toner replenishment control step for controlling toner replenishment to the developer based on the density of the developed image detected in the image density detection step and the toner concentration detected in the toner concentration detection step. .
表面に静電潜像を担持するための像担持体に対して0VのDC電圧及び所定のAC電圧を印加して像担持体の表面電位を0Vに保持する帯電工程と、
前記像担持体の表面電位が0Vに保持された状態で所定の現像バイアスを印可し、少なくともキャリアとトナーとからなる現像剤により現像して現像像を形成する現像工程と、
前記現像像の濃度を検出する像濃度検出工程と、
前記現像剤のトナー濃度を検出するトナー濃度検出工程と、
前記現像剤の経時劣化状態を検出する現像剤劣化検出工程と、
前記現像剤の周囲の温湿度を検出する温湿度検出工程と、
前記像濃度検出工程において検出した現像像の濃度、前記トナー濃度検出工程において検出したトナー濃度、前記現像剤劣化検出工程において検出した現像剤の経時劣化状態、及び前記温湿度検出工程において検出した温湿度に基づき現像剤へのトナー補給を制御するトナー補給制御工程とを有することを特徴とする画像濃度制御方法。
A charging step of applying a DC voltage of 0 V and a predetermined AC voltage to the image carrier for carrying the electrostatic latent image on the surface to maintain the surface potential of the image carrier at 0 V;
A developing step of applying a predetermined developing bias in a state where the surface potential of the image carrier is maintained at 0 V, and developing with a developer composed of at least a carrier and a toner to form a developed image;
An image density detection step for detecting the density of the developed image;
A toner concentration detection step of detecting a toner concentration of the developer;
A developer deterioration detecting step for detecting a time-dependent deterioration state of the developer;
A temperature and humidity detection step for detecting the temperature and humidity around the developer;
The density of the developed image detected in the image density detection process, the toner density detected in the toner density detection process, the deterioration with time of the developer detected in the developer deterioration detection process, and the temperature detected in the temperature and humidity detection process And a toner replenishment control step of controlling toner replenishment to the developer based on humidity.
JP2004135176A 2004-04-30 2004-04-30 Image density control unit and image forming apparatus provided with the same, and image density control method Pending JP2005316223A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007286538A (en) * 2006-04-20 2007-11-01 Ricoh Co Ltd Image forming apparatus
JP2008122469A (en) * 2006-11-08 2008-05-29 Murata Mach Ltd Image forming apparatus and facsimile device
JP2008122466A (en) * 2006-11-08 2008-05-29 Murata Mach Ltd Image forming apparatus and facsimile device
JP2009180787A (en) * 2008-01-29 2009-08-13 Konica Minolta Business Technologies Inc Image forming apparatus
JP2009229886A (en) * 2008-03-24 2009-10-08 Sharp Corp Image forming apparatus, and toner supply control method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007286538A (en) * 2006-04-20 2007-11-01 Ricoh Co Ltd Image forming apparatus
JP2008122469A (en) * 2006-11-08 2008-05-29 Murata Mach Ltd Image forming apparatus and facsimile device
JP2008122466A (en) * 2006-11-08 2008-05-29 Murata Mach Ltd Image forming apparatus and facsimile device
JP2009180787A (en) * 2008-01-29 2009-08-13 Konica Minolta Business Technologies Inc Image forming apparatus
JP2009229886A (en) * 2008-03-24 2009-10-08 Sharp Corp Image forming apparatus, and toner supply control method

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