JP2005314841A - Acrylic synthetic fiber improved with dyeing and discharging property - Google Patents

Acrylic synthetic fiber improved with dyeing and discharging property Download PDF

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JP2005314841A
JP2005314841A JP2004134459A JP2004134459A JP2005314841A JP 2005314841 A JP2005314841 A JP 2005314841A JP 2004134459 A JP2004134459 A JP 2004134459A JP 2004134459 A JP2004134459 A JP 2004134459A JP 2005314841 A JP2005314841 A JP 2005314841A
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acrylonitrile
acrylic
synthetic fiber
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Masaaki Miyoshi
正明 三好
Takeshi Tanaka
健 田中
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Kaneka Corp
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Kaneka Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an acrylic synthetic fiber having a soft touch feeling, exhibiting a short steam-treating time required for discharge, excellent in processability and having a good whiteness after the discharge. <P>SOLUTION: This acrylic fiber obtained from a spinning stock solution obtained by mixing a polymer obtained by copolymerizing acrylonitrile and a halogen-containing monomer with a polymer having relatively high hydrophilicity and consisting of a monomer having ≥1% solubility to water at 20°C is significantly improved in dyeing and discharging properties, and also keeps the soft touch feeling. Therefore, it is possible to produce a pile cloth having both various designs treated with discharge processes and the soft touch feeling jointly, and it is possible to develop the pile cloth widely for uses in clothes, stuffed toys, interior materials, etc. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、主にパイル用途に適した、染色性及び抜染性が向上したアクリル系合成繊維に関する。   The present invention relates to an acrylic synthetic fiber having improved dyeability and dischargeability, which is suitable mainly for pile applications.

アクリル系合成繊維は、そのソフト感、嵩高さ等の風合及び加工の容易さから、ボアー、シール、フリース、ハイパイル等の分野に広く使用されている。パイル用のアクリル系合成繊維の求められる品質の中に、ソフトな風合を持つことと同時に、染色性が優れていること、すなわち、染料吸尽速度が速く、発色性が高く、抜染の加工性が容易であることが挙げられる。しかしながら、疎水性の高いハロゲン含有モノマーを共重合したアクリル系合成繊維は、ソフトな風合については優れているものの、染色性、特に抜染において、十分な性能が得られていなかった。この抜染性を改善する方法として、アクリル酸、メタクリル酸及びこれらのアルキルエステル類を0.2〜5重量%含有するアクリル系合成繊維が提案されており(特許文献1)、この方法によりある程度抜染後の白度は改善されるものの、抜染にかかる蒸熱処理時間はまだなお長く、加工性に問題が残され、実用上必ずしも十分な性能ではなかった。
特開2003−183931
Acrylic synthetic fibers are widely used in fields such as bores, seals, fleeces, and high piles because of their soft feel, texture such as bulkiness, and ease of processing. The required quality of acrylic synthetic fibers for piles has a soft texture and at the same time excellent dyeability, that is, fast dye exhaustion speed, high color development, and discharge processing. Is easy. However, an acrylic synthetic fiber copolymerized with a highly hydrophobic halogen-containing monomer is excellent in soft texture, but does not have sufficient performance in dyeability, particularly in discharging. As a method for improving this dischargeability, an acrylic synthetic fiber containing 0.2 to 5% by weight of acrylic acid, methacrylic acid and alkyl esters thereof has been proposed (Patent Document 1), and discharge to some extent is performed by this method. Although the later whiteness was improved, the steam heat treatment time required for discharging was still long, and problems were left in workability, and the performance was not always sufficient in practice.
JP2003-183931A

本発明の目的は、ソフトな風合を持つと同時に、抜染に必要な蒸熱処理時間が短く加工性に優れ、抜染後の白度も良好なアクリル系合成繊維を得ることである。   An object of the present invention is to obtain an acrylic synthetic fiber that has a soft texture, has a short steaming heat treatment time required for discharging, has excellent workability, and has good whiteness after discharging.

上記の目的を達成するために鋭意研究の結果、繊維を構成する重合体の親水性が染色、抜染性と大きな相関があることを見出し、親水性を向上させることで染色、抜染性が大きく向上することが分かった。親水性を向上させるためには、アクリロニトリルが80重量%以上の重合体を用いるとよいが、アクリロニトリルが80重量%以上となると、ハロゲン含有モノマーを共重合した繊維独特のソフトな風合が失われる欠点がある。本発明は、ハロゲン含有モノマーを共重合した繊維独特のソフトな風合を保持した上で、アクリロニトリルが80重量%以上の繊維と同程度以上に染色、抜染性に優れた繊維を得んとするものである。そのために、ハロゲン含有モノマーを共重合した重合体に比較的親水性の高い重合体を混合し、その紡糸原液から得られた繊維は、飛躍的に染色、抜染性が改善され、また、ソフトな風合も失われることがないことが分かった。すなわち、アクリロニトリル40〜60重量%、アクリロニトリルと共重合可能なハロゲン含有モノマー40〜60重量%、スルホン酸基含有モノマー0〜5重量%からなる重合体(A)に、比較的親水性の高い重合体を混合することにより染色、抜染性の向上が達成される。ここでいう比較的親水性が高い重合体とは、20℃での水への溶解度が1%以上のモノマーからなる重合体であり、その中でさらに、スルホン酸基含有モノマーを共重合した重合体と含有しない重合体に分けられ、スルホン酸基含有モノマーを共重合した重合体のほうがより少量の混合量で染色、抜染性向上効果が見られる。具体的には、重合体(A)50〜99重量%と、20℃での水への溶解度が1%以上のモノマー60〜99重量部、スルホン酸基含有モノマー1〜40重量%からなる重合体(B)1〜50重量%からなるアクリル系合成繊維、あるいは重合体(A)50〜95重量%と、20℃での水への溶解度が1%以上のモノマーからなる重合体(C)5〜50重量%からなるアクリル系合成繊維により、本発明の目的である優れた染色、抜染性が得られる。   As a result of diligent research to achieve the above objective, it was found that the hydrophilicity of the polymer constituting the fiber has a great correlation with the dyeing and discharging properties, and the dyeing and discharging properties are greatly improved by improving the hydrophilicity. I found out that In order to improve hydrophilicity, it is preferable to use a polymer having 80% by weight or more of acrylonitrile. However, when acrylonitrile is 80% by weight or more, the soft texture peculiar to the fiber copolymerized with the halogen-containing monomer is lost. There are drawbacks. The present invention is intended to obtain a fiber excellent in dyeing and discharging properties as much as or more than 80% by weight of acrylonitrile while maintaining the unique soft texture of the fiber copolymerized with a halogen-containing monomer. Is. For this purpose, a polymer obtained by copolymerizing a halogen-containing monomer with a polymer having a relatively high hydrophilicity, the fibers obtained from the spinning dope are dramatically improved in dyeing and discharging properties, and soft. It turns out that the texture is not lost. That is, a polymer (A) comprising 40 to 60% by weight of acrylonitrile, 40 to 60% by weight of a halogen-containing monomer copolymerizable with acrylonitrile, and 0 to 5% by weight of a sulfonic acid group-containing monomer is added to a polymer having a relatively high hydrophilicity. By mixing the coalesced, an improvement in dyeing and discharging properties is achieved. The polymer having a relatively high hydrophilicity herein is a polymer composed of a monomer having a solubility in water at 20 ° C. of 1% or more, and further includes a polymer obtained by copolymerizing a sulfonic acid group-containing monomer. A polymer obtained by copolymerizing a sulfonic acid group-containing monomer is divided into a polymer and a polymer that does not contain the polymer, and the effect of improving dyeing and dischargeability is seen with a smaller amount of mixing. Specifically, the polymer (A) is composed of 50 to 99% by weight, 60 to 99 parts by weight of a monomer having a solubility in water at 20 ° C. of 1% or more, and 1 to 40% by weight of a sulfonic acid group-containing monomer. Polymer (C) comprising acrylic synthetic fiber consisting of 1 to 50% by weight of union (B) or 50 to 95% by weight of polymer (A) and a monomer having a solubility in water at 20 ° C. of 1% or more By the acrylic synthetic fiber comprising 5 to 50% by weight, excellent dyeing and discharging properties which are the object of the present invention can be obtained.

本発明のアクリル系合成繊維は、抜染に必要な蒸熱処理時間が短く加工性に優れ、抜染後の白度も良好であると共に、ソフトな風合を保持している。そのため、抜染加工を施した多様なデザインとソフトな風合を両立したパイル布帛が出来、衣料、ぬいぐるみ、インテリア用途等、幅広く展開することが出来る。   The acrylic synthetic fiber of the present invention has a short steaming heat treatment time required for discharging, excellent workability, good whiteness after discharging, and maintains a soft texture. As a result, pile fabrics that combine a variety of designs that have undergone discharge printing and a soft texture can be produced, and can be widely deployed in clothing, stuffed animals, interior use, and the like.

本発明における重合体(A)は、アクリロニトリル40〜60重量%、アクリロニトリルと共重合可能なハロゲン含有モノマー40〜60重量%、スルホン酸基含有モノマー0〜5重量%からなるが、アクリロニトリルと共重合可能なハロゲン含有モノマーとしては、塩化ビニル、塩化ビニリデン、臭化ビニル、臭化ビニリデン等が挙げられる。中でも、塩化ビニル、塩化ビニリデンが好ましく、それらを単独で用いてもよいし、併用してもよい。また、スルホン酸基含有モノマーとしては、アリルスルホン酸、メタリルスルホン酸、p−スチレンスルホン酸、2−アクリルアミド−2−メチルプロパンスルホン酸、イソプレンスルホン酸及びこれらのアルカリ金属塩等が挙げられる。   The polymer (A) in the present invention comprises 40 to 60% by weight of acrylonitrile, 40 to 60% by weight of a halogen-containing monomer copolymerizable with acrylonitrile, and 0 to 5% by weight of a sulfonic acid group-containing monomer, but is copolymerized with acrylonitrile. Possible halogen-containing monomers include vinyl chloride, vinylidene chloride, vinyl bromide, vinylidene bromide and the like. Among these, vinyl chloride and vinylidene chloride are preferable, and these may be used alone or in combination. Examples of the sulfonic acid group-containing monomer include allyl sulfonic acid, methallyl sulfonic acid, p-styrene sulfonic acid, 2-acrylamido-2-methylpropane sulfonic acid, isoprene sulfonic acid, and alkali metal salts thereof.

本発明における重合体(B)は、20℃での水への溶解度が1%以上のモノマー60〜99重量部、スルホン酸基含有モノマー1〜40重量%からなるが、20℃での水への溶解度が1%以上のモノマーとしては、アクリロニトリル、(メタ)アクリル酸等の酸類及びそれらの塩類、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ヘキシル(メタ)アクリレート等の(メタ)アクリル酸エステル類、(メタ)アクリルアミド、酢酸ビニル等が挙げられる。また、スルホン酸基含有モノマーとしては、アリルスルホン酸、メタリルスルホン酸、p−スチレンスルホン酸、2−アクリルアミド−2−メチルプロパンスルホン酸、イソプレンスルホン酸及びこれらのアルカリ金属塩等が挙げられる。これらは単独で用いてもよいし、併用してもよい。   The polymer (B) in the present invention comprises 60 to 99 parts by weight of a monomer having a solubility in water at 20 ° C. of 1% or more and 1 to 40% by weight of a sulfonic acid group-containing monomer. Examples of monomers having a solubility of 1% or more include acrylonitrile, acids such as (meth) acrylic acid and their salts, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, hexyl (meth) acrylate, etc. (Meth) acrylic acid esters, (meth) acrylamide, vinyl acetate and the like. Examples of the sulfonic acid group-containing monomer include allyl sulfonic acid, methallyl sulfonic acid, p-styrene sulfonic acid, 2-acrylamido-2-methylpropane sulfonic acid, isoprene sulfonic acid, and alkali metal salts thereof. These may be used alone or in combination.

本発明における重合体(C)は、20℃での水への溶解度が1%以上のモノマーからなり、重合体(B)同様、20℃での水への溶解度が1%以上のモノマーとしては、アクリロニトリル、(メタ)アクリル酸等の酸類及びそれらの塩類、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ヘキシル(メタ)アクリレート等の(メタ)アクリル酸エステル類、(メタ)アクリルアミド、酢酸ビニル、ビニルピロリドン等が挙げられる。これらは単独で用いてもよいし、併用してもよい。   The polymer (C) in the present invention comprises a monomer having a solubility in water at 20 ° C. of 1% or more, and like the polymer (B), the monomer having a solubility in water at 20 ° C. of 1% or more. , Acrylonitrile, acids such as (meth) acrylic acid and salts thereof, (meth) acrylic acid esters such as methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, hexyl (meth) acrylate, ( And meth) acrylamide, vinyl acetate, vinyl pyrrolidone and the like. These may be used alone or in combination.

本発明の重合体(A)、(B)、(C)、は、重合開始剤として既知の化合物、例えば、パーオキシド系化合物、アゾ径化合物、または各種のレドックス系化合物を用い、懸濁重合、乳化重合、溶液重合等一般的なビニル重合方法により得ることができる。   The polymers (A), (B), and (C) of the present invention are known as suspension polymerizations using known compounds such as peroxide compounds, azo diameter compounds, or various redox compounds. It can be obtained by a general vinyl polymerization method such as emulsion polymerization or solution polymerization.

重合体(A)と(B)あるいは(A)と(C)を、前に述べた所定の比率内で混合し、ジメチルホルムアミド、ジメチルアセトアミド、ジメチルスルホキシド、アセトン等の有機溶剤、ロダン塩、硝酸、塩化亜鉛等の無機溶剤に溶解させて、紡糸原液とする。この紡糸原液を用いて、通常のアクリル系合成繊維の湿式紡糸と同様な方法により、ノズルより紡出後、数段の浴槽を通し、順次延伸、水洗、乾燥、熱処理を行えばよいが、熱処理は飽和水蒸気あるいは加熱水蒸気雰囲気中で行うのが好ましい。   Polymers (A) and (B) or (A) and (C) are mixed within the predetermined ratio described above, and organic solvents such as dimethylformamide, dimethylacetamide, dimethylsulfoxide, acetone, rhodan salts, nitric acid Then, it is dissolved in an inorganic solvent such as zinc chloride to obtain a spinning dope. Using this spinning dope, after spinning from the nozzle by a method similar to that of normal acrylic synthetic fiber wet spinning, it may be stretched, washed with water, dried, and heat-treated in succession. Is preferably carried out in a saturated steam or heated steam atmosphere.

本発明で得られたアクリル系合成繊維は、一般に使用されるカチオン染料により染色が可能であり、重合体(A)のみからなるアクリル系合成繊維に比べて、染料吸尽性能に優れている。また、抜染用途に用いる際には、各種還元性抜染剤により還元されるカチオン染料が好ましく、一般的には染料構造中にアゾ基(−N=N−)を発色団として1個以上もつカチオン染料が用いられる。   The acrylic synthetic fiber obtained in the present invention can be dyed with a commonly used cationic dye, and is excellent in dye exhaustion performance as compared with an acrylic synthetic fiber consisting only of the polymer (A). In addition, when used for discharging, cationic dyes that are reduced by various reducing discharging agents are preferable, and in general, a cation having at least one azo group (—N═N—) as a chromophore in the dye structure. A dye is used.

抜染を行う際には、還元可能なカチオン染料で染色された繊維を用いて、一般のパイル加工工程によりパイル布帛を作成後、ジンクホルムアルデヒドスルホキシレート等の亜鉛系抜染剤あるいは塩化第一錫等の錫系抜染剤等を含む一般に使用される抜染糊を使用して抜染する。抜染糊をパイル表面に印捺後、90℃以上の飽和水蒸気あるいは加熱水蒸気雰囲気中で10〜30分の蒸熱処理を行い、抜染を行う。さらに、水洗洗浄、乾燥、仕上げを経て、最終パイルが出来上がる。   When discharging, after using a fiber dyed with a reducible cationic dye to create a pile fabric by a general pile processing process, zinc-based discharging agent such as zinc formaldehyde sulfoxylate or stannous chloride Discharge using a commonly used discharge paste containing a tin-based discharge agent. After printing the discharging paste on the surface of the pile, steaming is performed for 10 to 30 minutes in a saturated steam atmosphere or a heated steam atmosphere at 90 ° C. or higher to perform discharging. Furthermore, the final pile is completed after washing with water, drying and finishing.

本発明のアクリル系合成繊維を用いると、抜染時の蒸熱処理の時間が10〜15分以内で十分であり、さらに抜染後の白度が優れていると共に、ソフトな風合を保持している。   When the acrylic synthetic fiber of the present invention is used, the time for steaming at the time of discharging is sufficient within 10 to 15 minutes, the whiteness after discharging is excellent, and the soft texture is maintained. .

以下に実施例を示し、本発明を更に詳細に説明するが、本発明はこれらの実施例に限定されるものではない。尚、実施例の記載に先立って、各種分析、評価法について説明する。
(樹脂組成の測定方法)
(1)重合体(A)の樹脂組成の測定方法
(1−1)アクリロニトリル含有量
ヤナコ製CHNコーダーを用いて樹脂中の窒素含有量を測定し、この窒素分をアクリロニトリル由来の窒素分とし、アクリロニトリル含有量を計算した。
(1−2)スルホン酸基含有モノマーの含有量
三菱化学製試料燃焼装置QF−02を用い、アルゴン/O2=100/100、加熱温度900℃、加熱時間35分の条件で燃焼ガスを0.3重量%のH22水溶液中に吸収させ、横河製のイオンクロマトグラフィーIC−7000を使い、硫黄の含有量を求めた。この硫黄含有量からスルホン酸基含有モノマーの含有量を算出した。
(1−3)ハロゲン含有モノマーの含有量
アクリロニトリル含有量及びスルホン酸基含有モノマーの含有量を差し引いた分をハロゲン含有モノマーの含有量とした。
(2)重合体(B)の樹脂組成の測定方法
(2−1)スルホン酸基含有モノマーの含有量
上記(1−2)と同様の方法でスルホン酸基含有モノマーの含有量を算出した。
(2−2)20℃での水への溶解度が1%以上のモノマーの含有量
スルホン酸基含有モノマーの含有量を差し引いた分を20℃での水への溶解度が1%以上のモノマーの含有量とした。
(染色吸尽率評価)
アクリル繊維の染色性の基準となるマラカイトグリーン(M.G.)染料を吸尽させ、下記式の相対飽和値SF値に変換し、吸尽力を評価した。染色は沸騰水中、60分間行った。
EXAMPLES Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples. Prior to describing the examples, various analyzes and evaluation methods will be described.
(Measurement method of resin composition)
(1) Measuring method of resin composition of polymer (A) (1-1) Acrylonitrile content The nitrogen content in the resin is measured using a CHN coder manufactured by Yanaco, and this nitrogen content is regarded as the nitrogen content derived from acrylonitrile. The acrylonitrile content was calculated.
(1-2) Content of sulfonic acid group-containing monomer Using a sample combustion apparatus QF-02 manufactured by Mitsubishi Chemical, the combustion gas was reduced to 0 under the conditions of argon / O 2 = 100/100, heating temperature 900 ° C., and heating time 35 minutes. .3 is absorbed in weight% aqueous H 2 O 2 solution, using ion chromatography IC-7000 manufactured by Yokogawa to determine the sulfur content. From this sulfur content, the content of the sulfonic acid group-containing monomer was calculated.
(1-3) Content of Halogen-Containing Monomer The amount obtained by subtracting the acrylonitrile content and the sulfonic acid group-containing monomer content was taken as the halogen-containing monomer content.
(2) Method for measuring resin composition of polymer (B) (2-1) Content of sulfonic acid group-containing monomer The content of the sulfonic acid group-containing monomer was calculated in the same manner as in (1-2) above.
(2-2) Content of monomer having a solubility in water at 20 ° C of 1% or more Subtracting the content of the sulfonic acid group-containing monomer from the monomer having a solubility in water at 20 ° C of 1% or more It was set as the content.
(Dyeing exhaustion rate evaluation)
The malachite green (MG) dye, which is a standard for dyeability of acrylic fibers, was exhausted and converted to a relative saturation value SF value of the following formula to evaluate exhaustion power. Dyeing was performed in boiling water for 60 minutes.

SF=M.G.の染着量×400/463(M.G.の分子量)
(発色性評価)
(1)染色方法
染色機(オーバーマイヤー)に繊維をセットし、ウルトラリン酸(ウルトラMT−110:御弊島化学製)にてpH約3.5に調整した染色浴を仕立て、染色機を稼動させつつ50℃に昇温した。更に合計染料濃度0.36%owfでグレー色になるように調合したカチオン染料(Maxilon Yellow/Maxilon Red/Maxilon Blue=11.5/10.3/10.7:重量比 いずれもCiba−Geigy製)を酢酸で溶解し熱湯で希釈して投入した。次いで90℃まで1分間に1℃の速度で昇温し15分間保った後、0.5℃/分で沸騰するまで昇温し、更に30分間沸騰染色した。その後5℃/分の速度で50℃まで冷却し、通常の水洗、乾燥を経て染色糸を得た。
SF = M. G. Dyeing amount × 400/463 (M.G. molecular weight)
(Color development evaluation)
(1) Dyeing method Fibers are set in a dyeing machine (Over Meyer), and a dyeing bath adjusted to pH about 3.5 with ultraphosphoric acid (Ultra MT-110: manufactured by Gokajima Chemical) is used. The temperature was raised to 50 ° C. while operating. Furthermore, a cationic dye formulated to be gray with a total dye concentration of 0.36% owf (Maxilon Yellow / Maxilon Red / Maxilon Blue = 11.5 / 10.3 / 10.7: weight ratio, all manufactured by Ciba-Geigy ) Was dissolved in acetic acid and diluted with hot water. Next, the temperature was raised to 90 ° C. at a rate of 1 ° C. per minute and kept for 15 minutes, and then heated to 0.5 ° C./min until boiling, followed by boiling dyeing for 30 minutes. Thereafter, it was cooled to 50 ° C. at a rate of 5 ° C./min, and dyed yarn was obtained through ordinary water washing and drying.

(2)発色性の測定
白度測定と同様に、グレー色に染色された繊維を十分に開繊して一定量計り取り、直径30mmの試料台にいれて標準光源Cのもとで色差計タイプΣ90(日本電色工業製)を使用してL値を測定した。
(2) Color development measurement Similar to the whiteness measurement, the fiber dyed in gray is fully opened, weighed a certain amount, placed in a sample table with a diameter of 30 mm, and a color difference meter under the standard light source C The L value was measured using a type Σ90 (manufactured by Nippon Denshoku Industries Co., Ltd.).

(抜染性評価)
(1)先染め方法
染色機(オーバーマイヤー)に繊維をセットし、ウルトラリン酸(ウルトラMT−110:御弊島化学製)にてpH約3.5に調整した染色浴を仕立て、染色機を稼動させつつ50℃に昇温した。更に下記染料処方にて計量した染料を酢酸で溶解し熱湯で希釈して投入した。次いで90℃まで1分間に1℃の速度で昇温し15分間保った後、0.5℃/分で沸騰するまで昇温し、更に60分間沸騰染色した。その後5℃/分の速度で50℃まで冷却し、通常の水洗、乾燥を経て染色糸を得た。
(Dischargeability evaluation)
(1) Pre-dyeing method Fibers are set in a dyeing machine (Over Meyer), and a dyeing bath adjusted to pH about 3.5 with ultraphosphoric acid (Ultra MT-110: manufactured by Gogashima Chemical) is used. The temperature was raised to 50 ° C. while operating. Furthermore, the dye measured according to the following dye formulation was dissolved in acetic acid, diluted with hot water, and added. Next, the temperature was raised to 90 ° C. at a rate of 1 ° C. per minute and maintained for 15 minutes, and then heated to 0.5 ° C./min until boiling, and then boiled for 60 minutes. Thereafter, it was cooled to 50 ° C. at a rate of 5 ° C./min, and dyed yarn was obtained through ordinary water washing and drying.

Cathilon Discharge Yellow NLH:1.65%omf
Cathilon Red CD−FGLH:0.737%omf
Cathilon Blue GLH(200):1.007%omf
(いずれも保土谷化学社製)
(2)白色抜染処方と抜染性評価
(2−1)短繊維の白色抜染処方と抜染速度、白度評価
抜染剤として塩化第一錫(キシダ化学製)10部、水90部を混合して抜染剤溶液を調製した。この抜染剤溶液200mlをポット染色機にセットして昇温し、沸騰後、先染めした短繊維2gを投入し、抜染を行った。短繊維の抜染速度を評価するため、短繊維を投入後、5、10、15、20、25、30、40分間経過したものをそれぞれ得て、各々水洗−乾燥を行った。この繊維を十分に開繊して2g計り取り、直径30mmの試料台にいれて標準光源Cのもとで色差計タイプΣ90(日本電色工業製)を使用して抜染処理後の白度を測定した。なお本実施例・比較例では、ハンター白度W値が70以上を合格とし、W値が70以上になった短繊維投入後の経過時間を抜染時間とし、その時間が短いほど抜染性に優れると評価した。
(2−2)パイル原反の白色抜染処方と抜染性評価
抜染剤として塩化第一錫(キシダ化学製)10部、糊剤としてローカストビーン系糊Meypro Gum NP−25(30%濃度:Meyhall社製)40部、、酒石酸0.1部、水49.9部を用い、抜染用捺染糊の粘度がB型粘度計で8000〜10000cpになるように調整した。この抜染用捺染糊をローラー捺染機を用いて200〜300g/m2の印捺量でハイパイル原反のパイル面に印奈し、約98℃の蒸し機内で蒸熱処理を15分間実施した後、水洗−乾燥を行った。次いで、ハイパイル原反のパイル乱れ及び風合いを改善するために、ポリッシング−シャーリング処理を行い、ハイパイル生地を最終製品の形態に整えた。このようにして得られた抜染品を、汚染用カラースケール(5級が最も良く、1級が最も悪い)を用いて評価した。
(パイル風合評価)
抜染後のパイルの風合は、有識者5名の官能評価により実施した。評価基準は以下の通りである。
[○]ソフトで滑らかな風合
[△]ややガサツキ感のある風合
[X]ガサツキ感の大きな風合
(実施例1)
内容積20Lの耐圧重合反応装置にイオン交換水200部、ラウリル硫酸ナトリウム0.9部、亜硫酸0.43部、亜硫酸水素ナトリウム0.22部、硫酸鉄0.001部、アクリロニトリル4.9部、塩化ビニル52.5部を投入し、窒素置換した。重合機内温を50℃に調整し、開始剤として過硫酸アンモニウム0.035部を投入し、重合を開始した。途中、アクリロニトリル42.1部、スチレンスルホン酸ナトリウム0.5部、過硫酸アンモニウム0.23部を追加しながら、重合時間5時間10分で重合した。その後、未反応VCを回収し、ラテックスを重合機より払い出し、塩析、熱処理、ろ過、水洗、脱水、乾燥し、本発明の重合体(A)に該当する重合体1を得た。得られた共重合体の組成は、アクリロニトリル49重量%、スチレンスルホン酸ナトリウム0.5重量%,塩化ビニル50.5重量%であった。
Cathilon Discharge Yellow NLH: 1.65% omf
Cathilon Red CD-FGLH: 0.737% omf
Cathilon Blue GLH (200): 1.007% omf
(Both manufactured by Hodogaya Chemical Co., Ltd.)
(2) White discharge prescription and dischargeability evaluation (2-1) White fiber discharge prescription and discharge speed, whiteness evaluation As a discharge agent, 10 parts of stannous chloride (manufactured by Kishida Chemical) and 90 parts of water are mixed. A discharge agent solution was prepared. 200 ml of this discharging agent solution was set in a pot dyeing machine and heated, and after boiling, 2 g of pre-dyed short fibers were added to perform discharging. In order to evaluate the discharging speed of the short fibers, those after 5, 10, 15, 20, 25, 30, and 40 minutes were obtained after the short fibers were added, and each was washed with water and dried. This fiber is fully opened and weighed 2 g, put on a sample table with a diameter of 30 mm, and using a color difference meter type Σ90 (manufactured by Nippon Denshoku Industries Co., Ltd.) under a standard light source C, the whiteness after discharge processing is measured. It was measured. In this example / comparative example, the Hunter whiteness W value of 70 or higher was regarded as acceptable, the elapsed time after the short fiber was fed when the W value was 70 or higher was defined as the discharge time, and the shorter the time, the better the discharge performance. It was evaluated.
(2-2) Pile raw fabric white discharge prescription and discharge evaluation 10 parts of stannous chloride (manufactured by Kishida Chemical) as discharge agent, locust bean paste Meypro Gum NP-25 (30% concentration: Mayhall) as paste 40 parts), tartaric acid 0.1 part, and water 49.9 parts were used, and the viscosity of the printing paste for discharging was adjusted to 8000 to 10,000 cp with a B-type viscometer. This printing paste for printing is stamped on the pile surface of the high-pile raw fabric at a printing amount of 200 to 300 g / m 2 using a roller printing machine, steamed for 15 minutes in a steamer at about 98 ° C., and then washed with water. -Dried. Next, in order to improve the pile disturbance and texture of the high-pile raw fabric, a polishing-shearing process was performed to arrange the high-pile dough into a final product form. The discharge products thus obtained were evaluated using a color scale for contamination (best in grade 5 and worst in grade 1).
(Pile texture evaluation)
The feeling of the pile after discharging was conducted by sensory evaluation of five experts. The evaluation criteria are as follows.
[○] Soft and smooth texture [△] Texture with a slight roughness [X] Texture with a large roughness (Example 1)
In a pressure-resistant polymerization reactor having an internal volume of 20 L, 200 parts of ion exchange water, 0.9 part of sodium lauryl sulfate, 0.43 part of sodium sulfite, 0.22 part of sodium hydrogen sulfite, 0.001 part of iron sulfate, 4.9 parts of acrylonitrile, 52.5 parts of vinyl chloride was added and replaced with nitrogen. The internal temperature of the polymerization machine was adjusted to 50 ° C., 0.035 part of ammonium persulfate was added as an initiator, and polymerization was started. In the middle of the polymerization, polymerization was performed for 5 hours and 10 minutes while adding 42.1 parts of acrylonitrile, 0.5 part of sodium styrenesulfonate, and 0.23 part of ammonium persulfate. Then, unreacted VC was collect | recovered, latex was discharged | emitted from the polymerizer, salting-out, heat processing, filtration, water washing, dehydration, and drying were performed, and the polymer 1 applicable to the polymer (A) of this invention was obtained. The composition of the obtained copolymer was 49% by weight of acrylonitrile, 0.5% by weight of sodium styrenesulfonate, and 50.5% by weight of vinyl chloride.

次に、内容積5Lの耐圧重合反応装置にアセトン187部、水47部、アクリロニトリル50部、アクリル酸メチル40部、2−アクリルアミド−2−メチルプロパンスルホン酸ナトリウム(以下SAMと記す。)10部を投入し、窒素置換した。重合機内温度を65℃に調整し、開始剤として2,2´−アゾビス(2,4−ジメチルバレロニトリル)0.5部を投入し重合を開始した。途中、アゾビス1.0部を追加しながら2時間重合し、その後70℃に昇温し2時間重合させ重合体濃度30%の本発明の重合体(B)に該当する重合体2の溶液を得た。得られた共重合体の組成は、SAM10重量%,アクリロニトリル50重量%、アクリル酸メチル40重量%であった。重合体1が30%になるようにアセトンを加え溶解した重合体1の溶液に、重合体2の溶液を重合体の重量比が重合体1:重合体2=90:10の比率になるように混合した物を紡糸原液とした。得られた紡糸原液を、口径0.1mm、ホール数300のノズルを通して、アセトン/水=30/70、25℃の凝固浴に紡出し、85℃の熱水中にて3倍に延伸し、さらに乾燥後、130℃にて2倍延伸し、さらに145℃加熱水蒸気中にて緩和熱処理を行い、3dtexの繊維を得た。続いて得られた繊維にクリンプを付与して繊維長を38mmにカットした。この短繊維を上記方法で染色吸尽率とグレー染色による発色性を評価した。また抜染用先染めを行った後、短繊維の抜染を行い、抜染時間を評価した。さらに、この抜染用先染めを行った綿をフェアノート機にて開繊した後、カーディング機にてスライバーを形成し、スライバーニッティング方式によりパイル長12mmのハイパイル原反を作成した。上記方法にてハイパイル生地の抜染を行ったところ、パイル毛先から約2mmの深さで均一に抜染されており、抜染部分の白色の白度及び、先染め部分と抜染部分の境界は鮮明に発現しており、またパイルの風合いも良好であった。実施例の重合体の組成を表1に抜色、抜染性、風合評価結果を表2に示した。   Next, 187 parts of acetone, 47 parts of water, 50 parts of acrylonitrile, 40 parts of methyl acrylate, and 10 parts of sodium 2-acrylamido-2-methylpropanesulfonate (hereinafter referred to as SAM) in a pressure-resistant polymerization reactor having an internal volume of 5 L. Was replaced with nitrogen. The temperature inside the polymerization machine was adjusted to 65 ° C., and 0.5 part of 2,2′-azobis (2,4-dimethylvaleronitrile) was added as an initiator to initiate polymerization. On the way, polymerization was performed for 2 hours while adding 1.0 part of azobis, and then heated to 70 ° C. and polymerized for 2 hours to prepare a solution of polymer 2 corresponding to the polymer (B) of the present invention having a polymer concentration of 30%. Obtained. The composition of the obtained copolymer was 10% by weight of SAM, 50% by weight of acrylonitrile, and 40% by weight of methyl acrylate. A solution of polymer 2 is added to a solution of polymer 1 in which acetone is added and dissolved so that the polymer 1 is 30%, and the weight ratio of the polymer becomes a ratio of polymer 1: polymer 2 = 90: 10. The mixture was used as the spinning dope. The obtained spinning dope was spun into a coagulation bath of acetone / water = 30/70, 25 ° C. through a nozzle having a diameter of 0.1 mm and a hole number of 300, and stretched 3 times in 85 ° C. hot water, Further, after drying, the film was stretched twice at 130 ° C. and further subjected to relaxation heat treatment in steam heated at 145 ° C. to obtain 3 dtex fibers. Subsequently, crimping was applied to the obtained fiber to cut the fiber length to 38 mm. The short fibers were evaluated for the dye exhaustion rate and the color developability by gray dyeing by the above methods. Moreover, after performing pre-dyeing for discharging, short fibers were discharged and the discharging time was evaluated. Further, after the pre-dyed cotton for discharging was opened with a fair note machine, a sliver was formed with a carding machine, and a high pile original fabric having a pile length of 12 mm was prepared by a sliver knitting method. When the high pile fabric was discharged by the above method, it was uniformly discharged at a depth of about 2 mm from the pile hair tip, and the whiteness of the discharged portion and the boundary between the pre-dyed portion and the discharged portion were clear. It was expressed and the texture of the pile was also good. The composition of the polymer of the example is shown in Table 1, and the results of color removal, dischargeability and texture evaluation are shown in Table 2.

Figure 2005314841
Figure 2005314841

Figure 2005314841
(実施例2)
実施例1における重合体1を得た方法と同様の方法により、アクリロニトリル49重量%、スチレンスルホン酸ナトリウム1重量%,塩化ビニル50重量%の重合体3を得た。さらに、実施例1における重合体2を得た方法と同様の方法によりSAM30重量%,アクリロニトリル30重量%、アクリル酸メチル40重量%の重合体4を得た。重合体3:重合体4の重量比が97:3の比率になるように混合した物を紡糸原液とし、実施例1と同様の方法で短繊維を得、実施例1と同様の方法で染色性、抜染性の評価を行った。
Figure 2005314841
(Example 2)
By a method similar to the method for obtaining the polymer 1 in Example 1, a polymer 3 comprising 49% by weight of acrylonitrile, 1% by weight of sodium styrenesulfonate, and 50% by weight of vinyl chloride was obtained. Further, a polymer 4 having 30% by weight of SAM, 30% by weight of acrylonitrile, and 40% by weight of methyl acrylate was obtained by the same method as that for obtaining the polymer 2 in Example 1. A mixture of polymer 3 and polymer 4 in a weight ratio of 97: 3 is used as a spinning stock solution, and short fibers are obtained in the same manner as in Example 1, and dyeing is performed in the same manner as in Example 1. And dischargeability were evaluated.

(実施例3)
内容積20Lの耐圧重合反応装置にイオン交換水200部、ラウリル硫酸ナトリウム1.1部、亜硫酸0.13部、硫酸水素ナトリウム0.17部、硫酸鉄0.002部、アクリロニトリル10.7部、塩化ビニリデン4.4部を投入し、窒素置換した。重合機内温を55℃に調整し、開始剤として過硫酸アンモニウム0.012部を投入し、重合を開始した。途中、アクリロニトリル42.7部、塩化ビニリデン41.0部、スチレンスルホン酸ナトリウム1部、過硫酸アンモニウム0.135部を追加しながら、重合時間6時間10分で重合した。その後、ラテックスを重合機より払い出し、塩析、熱処理、ろ過、水洗、脱水、乾燥し、本発明の重合体(A)に該当する重合体5を得た。得られた共重合体の組成は、アクリロニトリル50重量%、スチレンスルホン酸ナトリウム1重量%,塩化ビニリデン49重量%であった。さらに、実施例1における重合体2を得た方法と同様の方法によりSAM5重量%,アクリロニトリル50重量%、アクリル酸メチル45重量%の重合体6を得た。重合体5:重合体6の重量比が85:15の比率になるように混合した物を紡糸原液とし、実施例1と同様の方法で短繊維を得、実施例1と同様の方法で染色性、抜染性の評価を行った。
(Example 3)
In a pressure-resistant polymerization reactor having an internal volume of 20 L, 200 parts of ion-exchanged water, 1.1 parts of sodium lauryl sulfate, 0.13 parts of sodium sulfite, 0.17 parts of sodium hydrogen sulfate, 0.002 parts of iron sulfate, 10.7 parts of acrylonitrile, 4.4 parts of vinylidene chloride was added and purged with nitrogen. Polymerizer internal temperature was adjusted to 55 ° C., and 0.012 part of ammonium persulfate was added as an initiator to initiate polymerization. On the way, 42.7 parts of acrylonitrile, 41.0 parts of vinylidene chloride, 1 part of sodium styrenesulfonate and 0.135 part of ammonium persulfate were added, and the polymerization was carried out in 6 hours and 10 minutes. Thereafter, the latex was discharged from the polymerizer, salted out, heat treated, filtered, washed with water, dehydrated and dried to obtain a polymer 5 corresponding to the polymer (A) of the present invention. The composition of the obtained copolymer was 50% by weight of acrylonitrile, 1% by weight of sodium styrenesulfonate, and 49% by weight of vinylidene chloride. Further, a polymer 6 having 5% by weight of SAM, 50% by weight of acrylonitrile and 45% by weight of methyl acrylate was obtained by the same method as that for obtaining the polymer 2 in Example 1. A mixture obtained so that the weight ratio of polymer 5: polymer 6 is 85:15 is used as a spinning dope, and short fibers are obtained by the same method as in Example 1, and dyeing is performed by the same method as in Example 1. And dischargeability were evaluated.

(実施例4)
実施例1における重合体1と本発明の重合体(C)に該当するポリ酢酸ビニル(鐘淵化学工業製)を重量比が90:10の比率になるように混合した物を紡糸原液とし、実施例1と同様の方法で短繊維を得、実施例1と同様の方法で染色性、抜染性の評価を行った。
Example 4
A mixture of polymer 1 in Example 1 and polyvinyl acetate (manufactured by Kaneka Chemical Co., Ltd.) corresponding to the polymer (C) of the present invention in a weight ratio of 90:10 was used as the spinning dope. Short fibers were obtained in the same manner as in Example 1, and dyeability and dischargeability were evaluated in the same manner as in Example 1.

(実施例5)
実施例1における重合体1と本発明の重合体(C)に該当するポリビニルピロリドン(東京化成工業製)を重量比が90:10の比率になるように混合した物を紡糸原液とし、実施例1と同様の方法で短繊維を得、実施例1と同様の方法で染色性、抜染性の評価を行った。
(Example 5)
A mixture of polymer 1 in Example 1 and polyvinylpyrrolidone (manufactured by Tokyo Chemical Industry Co., Ltd.) corresponding to the polymer (C) of the present invention in a weight ratio of 90:10 was used as the spinning dope. The short fibers were obtained in the same manner as in Example 1, and the dyeability and dischargeability were evaluated in the same manner as in Example 1.

(比較例1)
実施例1記載の重合体1の紡糸原液より、実施例1と同様の方法で短繊維を得、実施例1と同様の方法で染色性、抜染性の評価を行った。
(Comparative Example 1)
From the spinning dope of the polymer 1 described in Example 1, short fibers were obtained in the same manner as in Example 1, and dyeability and dischargeability were evaluated in the same manner as in Example 1.

(比較例2)
内容積14Lの耐圧重合反応装置に、イオン交換水200部、アクリロニトリル3.8部、塩化ビニル49.5部、酢酸ビニル2.5部、ラウリル硫酸ナトリウム0.87部、亜硫酸0.43部、亜硫酸水素ナトリウム0.22部、硫酸第一鉄0.001部、過硫酸アンモニウム0.035部を仕込み、重合温度50℃、重合時間5時間で乳化重合を行なった。重合途中にアクリロニトリル43.95部、パラスチレンスルホン酸ナトリウム0.75部、過硫酸アンモニウム0.23部を追加した。重合終了後、未反応の塩化ビニルを回収し、共重合体ラテックスを得た。得られた共重合体の組成は、アクリロニトリル50.0重量%、塩化ビニル47.3重量%、酢酸ビニル2重量%、パラスチレンスルホン酸ナトリウム0.7重量%であった。この重合体の紡糸原液より、実施例1と同様の方法で短繊維を得、実施例1と同様の方法で染色性、抜染性の評価を行った。
(Comparative Example 2)
In a pressure-resistant polymerization reactor having an internal volume of 14 L, ion-exchanged water 200 parts, acrylonitrile 3.8 parts, vinyl chloride 49.5 parts, vinyl acetate 2.5 parts, sodium lauryl sulfate 0.87 parts, sulfurous acid 0.43 parts, 0.22 parts of sodium hydrogen sulfite, 0.001 part of ferrous sulfate and 0.035 part of ammonium persulfate were charged, and emulsion polymerization was carried out at a polymerization temperature of 50 ° C. and a polymerization time of 5 hours. During the polymerization, 43.95 parts of acrylonitrile, 0.75 part of sodium parastyrenesulfonate, and 0.23 part of ammonium persulfate were added. After the polymerization was completed, unreacted vinyl chloride was recovered to obtain a copolymer latex. The composition of the obtained copolymer was 50.0% by weight of acrylonitrile, 47.3% by weight of vinyl chloride, 2% by weight of vinyl acetate, and 0.7% by weight of sodium parastyrenesulfonate. From this polymer spinning dope, short fibers were obtained in the same manner as in Example 1, and the dyeability and dischargeability were evaluated in the same manner as in Example 1.

Claims (5)

アクリロニトリル40〜60重量%、アクリロニトリルと共重合可能なハロゲン含有モノマー40〜60重量%、スルホン酸基含有モノマー0〜5重量%からなる重合体(A)50〜99重量%と、20℃での水への溶解度が1%以上のモノマー60〜99重量部、スルホン酸基含有モノマー1〜40重量%からなる重合体(B)1〜50重量%からなるアクリル系合成繊維。   Polymer (A) comprising 40 to 60% by weight of acrylonitrile, 40 to 60% by weight of a halogen-containing monomer copolymerizable with acrylonitrile, and 0 to 5% by weight of a sulfonic acid group-containing monomer, and 20 ° C. An acrylic synthetic fiber comprising 1 to 50% by weight of a polymer (B) comprising 60 to 99 parts by weight of a monomer having a solubility in water of 1% or more and 1 to 40% by weight of a sulfonic acid group-containing monomer. アクリロニトリル40〜60重量%、アクリロニトリルと共重合可能なハロゲン含有モノマー40〜60重量%、スルホン酸基含有モノマー0〜5重量%からなる重合体(A)50〜95重量%と、20℃での水への溶解度が1%以上のモノマーからなる重合体(C)5〜50重量%からなるアクリル系合成繊維。   A polymer (A) comprising 40 to 60% by weight of acrylonitrile, 40 to 60% by weight of a halogen-containing monomer copolymerizable with acrylonitrile, and 0 to 5% by weight of a sulfonic acid group-containing monomer, and 20 ° C. Acrylic synthetic fiber comprising 5 to 50% by weight of polymer (C) comprising a monomer having a solubility in water of 1% or more. 20℃での水への溶解度が1%以上のモノマーが、アクリロニトリル、アクリル酸及びメタクリル酸及びそれらの塩類、アクリル酸エステル及びメタクリル酸エステル、アクリルアミド及びメタクリルアミド、酢酸ビニルより選択される少なくとも1種である請求項1記載のアクリル系合成繊維。   The monomer having a solubility in water at 20 ° C. of 1% or more is at least one selected from acrylonitrile, acrylic acid and methacrylic acid and salts thereof, acrylic ester and methacrylic ester, acrylamide and methacrylamide, and vinyl acetate The acrylic synthetic fiber according to claim 1. 20℃での水への溶解度が1%以上のモノマーが、アクリロニトリル、アクリル酸及びメタクリル酸及びそれらの塩類、アクリル酸エステル及びメタクリル酸エステル、アクリルアミド及びメタクリルアミド、酢酸ビニル、ビニルピロリドンより選択される少なくとも1種である請求項2記載のアクリル系合成繊維。   A monomer having a solubility in water at 20 ° C. of 1% or more is selected from acrylonitrile, acrylic acid and methacrylic acid and their salts, acrylic acid ester and methacrylic acid ester, acrylamide and methacrylamide, vinyl acetate, vinylpyrrolidone The acrylic synthetic fiber according to claim 2, which is at least one kind. 濃色先染め繊維を白色抜染した後の白度がW値で70以上となる抜染性を有する請求項1〜4記載のアクリル系非収縮合成繊維。   The acrylic non-shrinkable synthetic fiber according to claim 1, which has a discharging property such that the whiteness after the deep-dyed dyed fiber is white-discharged is 70 or more in terms of W value.
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Cited By (5)

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Publication number Priority date Publication date Assignee Title
JP2008013877A (en) * 2006-07-06 2008-01-24 Kaneka Corp Acrylic synthetic fiber excellent in dyeability
WO2011122016A1 (en) * 2010-03-31 2011-10-06 株式会社カネカ Acrylonitrile-containing fiber, process for production of same, and pile cloth comprising same
WO2014046110A1 (en) * 2012-09-24 2014-03-27 株式会社カネカ Pile fabric and method for producing same
WO2016098541A1 (en) * 2014-12-19 2016-06-23 株式会社カネカ Acrylic fiber production method
WO2022049851A1 (en) * 2020-09-01 2022-03-10 株式会社カネカ Resin composition for easily dyeable synthetic fibers, and synthetic fiber easily dyeable with acidic dye

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008013877A (en) * 2006-07-06 2008-01-24 Kaneka Corp Acrylic synthetic fiber excellent in dyeability
WO2011122016A1 (en) * 2010-03-31 2011-10-06 株式会社カネカ Acrylonitrile-containing fiber, process for production of same, and pile cloth comprising same
WO2014046110A1 (en) * 2012-09-24 2014-03-27 株式会社カネカ Pile fabric and method for producing same
JP5740058B2 (en) * 2012-09-24 2015-06-24 株式会社カネカ Pile fabric and manufacturing method thereof
US9702061B2 (en) 2012-09-24 2017-07-11 Kaneka Corporation Method for manufacturing pile fabric
WO2016098541A1 (en) * 2014-12-19 2016-06-23 株式会社カネカ Acrylic fiber production method
WO2022049851A1 (en) * 2020-09-01 2022-03-10 株式会社カネカ Resin composition for easily dyeable synthetic fibers, and synthetic fiber easily dyeable with acidic dye

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