JP2005305565A - Permanent electromagnetic magnet chuck - Google Patents

Permanent electromagnetic magnet chuck Download PDF

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Publication number
JP2005305565A
JP2005305565A JP2004122396A JP2004122396A JP2005305565A JP 2005305565 A JP2005305565 A JP 2005305565A JP 2004122396 A JP2004122396 A JP 2004122396A JP 2004122396 A JP2004122396 A JP 2004122396A JP 2005305565 A JP2005305565 A JP 2005305565A
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Prior art keywords
permanent magnet
workpiece
chuck
magnetic pole
work
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JP2004122396A
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Kensuke Wakamatsu
謙介 若松
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Tsudakoma Corp
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Tsudakoma Corp
Tsudakoma Industrial Co Ltd
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Priority to JP2004122396A priority Critical patent/JP2005305565A/en
Publication of JP2005305565A publication Critical patent/JP2005305565A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To easily remove a work from a permanent electromagnetic magnet chuck, by eliminating the influence of residual magnetism on the work. <P>SOLUTION: This permanent electromagnetic magnet chuck 1 has a constant polarity permanent magnet 5, a reversible permanent magnet 7 wound with a main coil 9, and magnetic pole members 4 and 8 contacting with the constant polarity permanent magnet 5 and the reversible permanent magnet 7 and having a chuck surface 4a for fixing the work 12; and is provided with a plurality of magnetic pole members 4 and 8 adjacent in mutually different polarity. The permanent electromagnetic magnet chuck 1 has a plurality of auxiliary coils 6 arranged on the chuck surface 4a side more than the constant polarity permanent magnet 5 and the reversible permanent magnet 7 in response to the respective magnetic pole members 4 and 8, and an auxiliary control device 17 for controlling an electric current of the auxiliary coils 6 for generating a magnetic field of the same pole as the residual magnetism generated on a magnetic pole member opposed surface of the work 12, that is, a magnetic field weaker than proper coercive force of the work 12 on the chuck surface 4a, in removal of the work 12 caused by releasing chucking by changing the polarity of the reversible permanent magnet 7. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、ワークを磁力によりチャッキングする永電磁式マグネットチャックにおいて、ワークをチャック面から取り外すときに、ワークの残留磁気と補助コイルによる磁場とによる磁気的な反発力によりワークをチャック面から離脱させるか、またはワークの残留磁気の磁束を消滅させてからワークをチャック面から離脱させる永電磁式マグネットチャックに関する。   The present invention relates to a permanent electromagnetic magnet chuck that chucks a workpiece by magnetic force. When the workpiece is removed from the chuck surface, the workpiece is detached from the chuck surface due to the magnetic repulsion caused by the residual magnetism of the workpiece and the magnetic field generated by the auxiliary coil. The present invention relates to a permanent electromagnetic magnet chuck that causes the workpiece to be detached from the chuck surface after the residual magnetic flux of the workpiece is extinguished.

特許文献1は、永電磁式マグネットチャックを開示している。その永電磁式マグネットチャックにはワーク脱磁用電磁石が設けられ、ワークをチャック面から取り外すときに、ワークのチャッキングを解除した後、ワーク脱磁用電磁石のコイルに交番型減衰電流を流し、ワークを脱磁(残留磁気除去)してから、ワークはチャック面から取り外される。 Patent Document 1 discloses a permanent electromagnetic magnet chuck. The permanent electromagnetic magnet chuck is equipped with an electromagnet for workpiece demagnetization, and when removing the workpiece from the chuck surface, after releasing the chucking of the workpiece, an alternating attenuation current is applied to the coil of the electromagnet for workpiece demagnetization, After demagnetizing the workpiece (removing residual magnetism), the workpiece is removed from the chuck surface.

上記のように、ワークの脱磁(残留磁気除去)は、交番型減衰電流を用いて行われる。このため、特許文献1の技術によると、次の問題点がある。先ず第1に、長い通電時間(数十秒)を必要とし、そのため、作業時間が長くなり、また多量の消費電力が必要とされる。第2に、交番型減衰電流の制御は難しく、複雑な制御装置を必要とする。そして第3に、ワーク取り外しに要する力は、ワークの自重よりも軽くすることができない。
特許第2974694号公報
As described above, demagnetization (removal of residual magnetism) of the workpiece is performed using an alternating type attenuation current. For this reason, according to the technique of Patent Document 1, there are the following problems. First of all, a long energization time (several tens of seconds) is required, which requires a long working time and a large amount of power consumption. Second, it is difficult to control the alternating attenuation current, and a complicated control device is required. Thirdly, the force required for workpiece removal cannot be made lighter than the weight of the workpiece.
Japanese Patent No. 2974694

したがって、本発明の課題は、永電磁式マグネットチャックにおいて、前記の問題点を解消し、ワークの残留磁気の影響を無くし、永電磁式マグネットチャックからワークを容易に取り外せるようにすることである。 Accordingly, an object of the present invention is to eliminate the above-described problems in a permanent electromagnetic magnet chuck, eliminate the influence of residual magnetism of the workpiece, and easily remove the workpiece from the permanent electromagnetic magnet chuck.

請求項1に係る永電磁式マグネットチャックは、定極性永久磁石と、主コイルが巻かれている可逆性永久磁石と、両者の定極性永久磁石および可逆性永久磁石に接しワークを固定するチャック面を有する磁極部材とを有し、前記磁極部材は複数設けられて互いに異なる極性で隣接する永電磁式マグネットチャックにおいて、各磁極部材に対応して定極性永久磁石および可逆性永久磁石よりもチャック面側に配設される複数の補助コイルと、可逆性永久磁石の極性を変更してのチャッキング解除に伴うワークの取り外しに際して、ワークの磁極部材対向面に生じている残留磁気と同極の磁場であってワークの固有保磁力よりも弱い磁場をチャック面に生じさせる補助コイルの電流を制御する補助制御装置とを有することを特徴とする。 The permanent electromagnetic magnet chuck according to claim 1 is a chuck surface for fixing a work in contact with a constant polarity permanent magnet, a reversible permanent magnet around which a main coil is wound, and both the constant polarity permanent magnet and the reversible permanent magnet. In the permanent electromagnetic magnet chuck provided with a plurality of the magnetic pole members adjacent to each other with different polarities, the chuck surface is more fixed than the constant polarity permanent magnet and the reversible permanent magnet corresponding to each magnetic pole member. A magnetic field having the same polarity as the residual magnetism generated on the surface facing the magnetic pole member of the workpiece when the workpiece is removed when the chucking is released by changing the polarity of the reversible permanent magnet. And an auxiliary control device that controls the current of the auxiliary coil that generates a magnetic field weaker than the intrinsic coercive force of the workpiece on the chuck surface.

請求項2に係る永電磁式マグネットチャックは、定極性永久磁石と、主コイルが巻かれている可逆性永久磁石と、定極性永久磁石および可逆性永久磁石に接しワークを固定するチャック面を有する磁極部材とを有し、前記磁極部材は複数設けられて互いに異なる極性で隣接する永電磁式マグネットチャックにおいて、各磁極部材に対応して定極性永久磁石および可逆性永久磁石よりもチャック面側に配設される複数の補助コイルと、可逆性永久磁石の極性を変更してのチャッキング解除後に、ワークの磁極部材対向面に生じている残留磁気と同極の磁場であってワークの固有保磁力とほぼ同一の磁場をチャック面に生じさせる補助コイルの補助制御装置とを有することを特徴とする。     The permanent electromagnetic magnet chuck according to claim 2 has a constant polarity permanent magnet, a reversible permanent magnet around which a main coil is wound, and a chuck surface that contacts the constant polarity permanent magnet and the reversible permanent magnet and fixes a workpiece. In the permanent electromagnetic magnet chuck, which is provided with a plurality of magnetic pole members and adjacent to each other with different polarities, the chuck surface side is closer to the fixed polarity permanent magnet and the reversible permanent magnet corresponding to each magnetic pole member. After chucking by changing the polarity of the plurality of auxiliary coils and the reversible permanent magnet, the magnetic field has the same polarity as the residual magnetism generated on the surface facing the magnetic pole member of the work, And an auxiliary control device for an auxiliary coil that generates a magnetic field substantially the same as the magnetic force on the chuck surface.

請求項3に係る永電磁式マグネットチャックは、請求項1および請求項2に従属しており、補助制御装置は記憶装置と、演算装置とを含み、記憶装置はワークの種類に対応してワークの減磁情報を記憶しており、演算装置は入力されたワーク、または入力されたワークと類似のワークに対応する減磁情報を記憶装置から読み出して、減磁情報に基づいて補助コイルに流すべき電流値を出力することを特徴とする。   A permanent electromagnetic magnet chuck according to a third aspect is dependent on the first and second aspects, wherein the auxiliary control device includes a storage device and an arithmetic device, and the storage device corresponds to the type of workpiece. The demagnetization information is stored, and the arithmetic device reads the demagnetization information corresponding to the input workpiece or a workpiece similar to the input workpiece from the storage device, and flows the demagnetization information to the auxiliary coil based on the demagnetization information. A power value is output.

請求項1に係る発明によると、磁極部材と補助コイルとにより電磁石が形成され、補助制御装置によって、補助コイルへの通電開始と同時に、磁極部材のチャック面に磁場が生じる。該磁場は、ワークの磁極部材対向面に生じている残留磁気と同極の磁場であって、ワークの固有保持力よりも弱い磁場であるから、磁極部材対向面とチャック面とは互いに反発し、その反発力はチャック面からワークを離間させる力として作用する。この結果、ワークのチャッキング解除に伴うワークの取り外しに際して、そのような反発力がワークに作用するので、ワークは容易に取り外すことができる。   According to the first aspect of the present invention, an electromagnet is formed by the magnetic pole member and the auxiliary coil, and a magnetic field is generated on the chuck surface of the magnetic pole member simultaneously with the start of energization of the auxiliary coil by the auxiliary control device. Since the magnetic field is a magnetic field having the same polarity as the residual magnetism generated on the surface facing the magnetic pole member of the workpiece and is weaker than the inherent holding force of the workpiece, the surface facing the magnetic pole member and the chuck surface repel each other. The repulsive force acts as a force for separating the workpiece from the chuck surface. As a result, such a repulsive force acts on the workpiece when the workpiece is removed along with the chucking release of the workpiece, so that the workpiece can be easily removed.

請求項2に係る発明によると、磁極部材と補助コイルとにより電磁石が形成され、補助コイルの制御装置によって、補助コイルへの通電開始と同時に、磁極部材のワーク吸着面側に磁場が生じる。該磁場はワークの固有保磁力とほぼ同一なため、該磁場によってワーク自身の磁化(磁気分極)による磁束がなくなり、ワークは脱磁される。このため、ワークは磁極部材のチャック面に吸着することなく容易に取り外し可能となる。   According to the second aspect of the present invention, an electromagnet is formed by the magnetic pole member and the auxiliary coil, and a magnetic field is generated on the work attracting surface side of the magnetic pole member simultaneously with the start of energization of the auxiliary coil by the auxiliary coil control device. Since the magnetic field is substantially the same as the intrinsic coercive force of the workpiece, the magnetic field eliminates the magnetic flux due to the magnetization (magnetic polarization) of the workpiece itself, and the workpiece is demagnetized. For this reason, the workpiece can be easily removed without being attracted to the chuck surface of the magnetic pole member.

請求項3に係る発明によると、補助制御装置の記憶装置がワークの種類に対応してワークの減磁情報を記憶しており、演算装置は入力されたワーク、または入力されたワークと類似のワークに対応する減磁情報を記憶装置から読み出して、減磁情報に基づいて補助コイルに流すべき電流値を出力するから、ワークの種類に対応して補助コイルに流すべき大きさの電流値を正確かつ迅速に決定して出力することができる。   According to the invention of claim 3, the storage device of the auxiliary control device stores the demagnetization information of the workpiece corresponding to the type of workpiece, and the arithmetic device is similar to the input workpiece or the input workpiece. The demagnetization information corresponding to the work is read from the storage device, and the current value to be passed through the auxiliary coil is output based on the demagnetization information. It can be determined and output accurately and quickly.

図1ないし図5は本発明に係る永電磁式マグネットチャック1の機械的な構成を示している。それらの図で、図2は永電磁式マグネットチャック1によるワーク12のチャッキング動作時の断面図、図3は永電磁式マグネットチャック1に枠体3を組み込むときの状態を示す断面図、図4は枠体3の平面図、図5は永電磁式マグネットチャック1によるワーク12のチャッキング解除時の断面図をそれぞれ示している。 1 to 5 show a mechanical configuration of a permanent electromagnetic magnet chuck 1 according to the present invention. FIG. 2 is a sectional view of the permanent electromagnetic magnet chuck 1 when the workpiece 12 is chucked. FIG. 3 is a sectional view showing a state in which the frame body 3 is assembled into the permanent electromagnetic magnet chuck 1. 4 is a plan view of the frame 3, and FIG. 5 is a sectional view when the chucking of the work 12 by the permanent electromagnetic magnet chuck 1 is released.

これらの図において、永電磁式マグネットチャック1は、複数の定極性永久磁石5と、主コイル9が巻かれている複数の可逆性永久磁石7と、両者の定極性永久磁石5および可逆性永久磁石7に接する複数の主の磁極部材8とを有している。可逆性永久磁石7および磁極部材8は、共に角柱状であり、それらの上下の面で接した状態としてチャック本体10の内部に一定の間隔をおいて、碁盤目状に整列状態で納められている。
している。
In these drawings, a permanent electromagnetic magnet chuck 1 includes a plurality of constant polarity permanent magnets 5, a plurality of reversible permanent magnets 7 around which a main coil 9 is wound, their constant polarity permanent magnets 5 and reversible permanent magnets. And a plurality of main magnetic pole members 8 in contact with the magnet 7. The reversible permanent magnet 7 and the magnetic pole member 8 are both prismatic, and are arranged in a grid pattern in a state of being in contact with the upper and lower surfaces of the reversible permanent magnet 7 and the magnetic pole member 8 with a predetermined interval inside the chuck body 10. Yes.
doing.

可逆性永久磁石7の下面は、隣合う可逆性永久磁石7の極性に対して異なる極性でチャック本体10の内底に当接しており、また磁極部材8の上部は、チャック上面体11の孔11aに嵌まり、チャック上面体11の上面と同一の平面に露出している。また、定極性永久磁石5は、主コイル9とチャック上面体11とで形成される空間内で、隣合う主の磁極部材8の間に介在し、NまたはS極の磁極面によって磁極部材8の側面に当接し、隣合う主の磁極部材8に互いに異なる極性を付与している。このように複数の磁極部材8は、複数整列状態で設けられ、互いに異なる極性で隣接している。   The lower surface of the reversible permanent magnet 7 is in contact with the inner bottom of the chuck body 10 with a polarity different from that of the adjacent reversible permanent magnet 7, and the upper portion of the magnetic pole member 8 is a hole in the chuck upper surface body 11. 11a and is exposed in the same plane as the upper surface of the chuck upper surface body 11. The constant polarity permanent magnet 5 is interposed between the adjacent main magnetic pole members 8 in the space formed by the main coil 9 and the chuck upper surface body 11, and the magnetic pole member 8 is formed by the N or S magnetic pole surface. The main magnetic pole members 8 adjacent to each other are given different polarities. Thus, the plurality of magnetic pole members 8 are provided in a plurality of aligned states and are adjacent to each other with different polarities.

複数の補助の磁極部材4は、磁極部材8と同じ大きさの角柱体であり、磁極部材8の上面に例えば取付けボルト15により取付けられ、その上面でチャック面4aを形成している。このようにして、補助の磁極部材4と主の磁極部材8とは一体化する。磁極部材8、チャック本体10および磁極部材4は、比透磁率が大きく、かつ残留磁束密度の小さい材質、例えば軟鉄やケイ素鋼により構成されている。また、チャック上面体11は、磁束をワーク12に有効に作用させるために非磁性体材料により構成される。 The plurality of auxiliary magnetic pole members 4 are prismatic bodies having the same size as the magnetic pole member 8, and are attached to the upper surface of the magnetic pole member 8 by, for example, mounting bolts 15, and the upper surface forms a chuck surface 4 a. In this way, the auxiliary magnetic pole member 4 and the main magnetic pole member 8 are integrated. The magnetic pole member 8, the chuck body 10, and the magnetic pole member 4 are made of a material having a large relative permeability and a small residual magnetic flux density, for example, soft iron or silicon steel. Further, the chuck upper surface body 11 is made of a non-magnetic material so that the magnetic flux is effectively applied to the workpiece 12.

そして、枠体3は、碁盤目状の複数の磁極部材挿入孔13毎に巻き付け状態の補助コイル6を有しており、複数の磁極部材4にはまり合い、チャック上面体11の上面に接するように着脱可能に組み合わせられる。この組み合わ状態で、それぞれの補助コイル6は、各磁極部材4に対応して定極性永久磁石5や可逆性永久磁石7よりもワーク吸着面つまりチャック面4a側で磁極部材4のチャック面4a側を囲んで配設されている。このように複数の補助コイル6はチャック本体10から分離可能な枠体3によって支持され、枠体3がチャック本体10に載置されることにより、各補助コイル6はそれぞれの補助の磁極部材4を囲むことになる。 The frame body 3 has auxiliary coils 6 wound around each of the plurality of magnetic pole member insertion holes 13 having a grid pattern so that the frame body 3 fits into the plurality of magnetic pole members 4 and contacts the upper surface of the chuck upper surface body 11. Can be detachably combined. In this combined state, each auxiliary coil 6 corresponds to each magnetic pole member 4 and is closer to the work attracting surface, that is, the chuck surface 4a side than the constant-polarity permanent magnet 5 and the reversible permanent magnet 7, and on the chuck surface 4a side of the magnetic pole member 4. Is disposed around. As described above, the plurality of auxiliary coils 6 are supported by the frame 3 that is separable from the chuck main body 10, and the frame 3 is placed on the chuck main body 10, whereby each auxiliary coil 6 has its auxiliary magnetic pole member 4. Will be enclosed.

枠体3は、プラスチックス、ゴム、ガラス、セラミックス、ロウ、スポンジ(表面が膜状に形成されて孔のない方が好ましい。)などの材料を用いて各磁極部材4に対応する位置に、磁極部材挿入孔13を有する板状のものとして例えば成形型により成形される。その成形の際に、巻き付け状態の補助コイル6は、インサート成形型の所定の位置に支持され、成形後に枠体3に支持され磁極部材挿入孔13の周りに位置する。なお枠体3の成形時に、適当な位置に1または2以上の取付け孔14が形成される。枠体3には、剛性を得るため、アルミなどの強磁性体でない材料で骨格を形成したり、ガラス繊維、炭素繊維などを混入してもよい。枠体3の厚みは、スポンジ等の弾性変形部材を用いる場合を除いて磁極部材4の高さ以下に設定される。   The frame 3 is formed at a position corresponding to each magnetic pole member 4 using a material such as plastics, rubber, glass, ceramics, wax, or sponge (the surface is preferably formed into a film and has no holes). The plate-like member having the magnetic pole member insertion hole 13 is formed by a forming die, for example. At the time of molding, the wound auxiliary coil 6 is supported at a predetermined position of the insert mold, and is supported by the frame body 3 after molding and is positioned around the magnetic pole member insertion hole 13. When the frame 3 is formed, one or more mounting holes 14 are formed at appropriate positions. In order to obtain rigidity, the frame 3 may be formed of a skeleton with a non-ferromagnetic material such as aluminum, or glass fibers, carbon fibers, or the like may be mixed therein. The thickness of the frame 3 is set to be equal to or less than the height of the magnetic pole member 4 except when an elastically deformable member such as a sponge is used.

隣接する主コイル9は、同一方向または反対方向に巻かれ、互いに逆回りに電流が流れるように結線されている。主コイル9に対する電流は、接続線16により主制御装置18から給電される。また、隣接する補助コイル6は、同一方向または反対方向に巻かれ、互いに逆回りに電流が流れるように結線されている。補助コイル6に対する電流は、接続線27および接続具28により補助制御装置17から給電される。主制御装置18は、チャッキング動作時に、主コイル9に電流を流して、ワーク12のチャッキングを行う。また補助制御装置17は、チャッキング解除に伴うワーク12の取り外しに際して、補助コイル6に所定の電流を流す。補助制御装置17および主制御装置18は、マグネットチャック制御装置2を構成している。   Adjacent main coils 9 are wound in the same direction or in opposite directions, and are connected so that currents flow in opposite directions. The electric current for the main coil 9 is supplied from the main controller 18 through the connection line 16. Adjacent auxiliary coils 6 are wound in the same direction or in opposite directions, and are connected so that currents flow in the opposite directions. The electric current for the auxiliary coil 6 is supplied from the auxiliary control device 17 through the connection line 27 and the connection tool 28. The main controller 18 chucks the workpiece 12 by passing a current through the main coil 9 during the chucking operation. In addition, the auxiliary control device 17 causes a predetermined current to flow through the auxiliary coil 6 when the workpiece 12 is removed along with the chucking cancellation. The auxiliary control device 17 and the main control device 18 constitute the magnet chuck control device 2.

図6および図7は、補助制御装置17および主制御装置18の回路図を示している。図6および図7において、作業者がチャック面4aに鉄やニッケル等の強磁性体製のワーク12を置き、チャッキング開始のために主制御装置18の内の操作スイッチ20をオンにすると、主制御装置18の内の主コイル制御回路24は、主コイル9に所定の電流を流して、ワーク12のチャッキングを行う。このとき、図2のような極性となるように電流が流されるため、この電流によって可逆性永久磁石7の磁束および定極性永久磁石5からの磁束は、磁極部材8で合流し、磁極部材4から磁性体のワーク12に到達する。ワーク12に達した磁束は、隣の磁極部材4、磁極部材8から定極性永久磁石5や可逆性永久磁石7、チャック本体10を経て元に戻る。このような閉磁路によって、ワーク12はチャック面4aに磁気的に吸着され、チャッキング(固定)される。この状態でワーク12に必要な加工が行われる。   6 and 7 show circuit diagrams of the auxiliary controller 17 and the main controller 18. 6 and 7, when an operator places a workpiece 12 made of a ferromagnetic material such as iron or nickel on the chuck surface 4a and turns on the operation switch 20 in the main controller 18 to start chucking, The main coil control circuit 24 in the main controller 18 chucks the workpiece 12 by causing a predetermined current to flow through the main coil 9. At this time, since a current flows so as to have a polarity as shown in FIG. 2, the magnetic flux of the reversible permanent magnet 7 and the magnetic flux from the constant polarity permanent magnet 5 are merged by the magnetic pole member 8 due to this current. To the magnetic workpiece 12. The magnetic flux that has reached the workpiece 12 returns to the original state from the adjacent magnetic pole member 4 and magnetic pole member 8 through the constant polarity permanent magnet 5, the reversible permanent magnet 7, and the chuck body 10. By such a closed magnetic path, the workpiece 12 is magnetically attracted to the chuck surface 4a and chucked (fixed). In this state, processing necessary for the workpiece 12 is performed.

ワーク12の加工が終了したら、チャッキング解除のために、作業者は操作スイッチ21をオンにする。これによって、主コイル制御回路24は、主コイル9にチャッキング動作時とは逆方向の所定の電流を流し、図5のように、可逆性永久磁石7の極性を反転させる。このとき、可逆性永久磁石7および定極性永久磁石5の両永久磁石からの磁束は、磁極部材8、チャック本体10を介して、永電磁式マグネットチャック1の内部で閉回路を形成する。したがって、チャック面4aの外側への磁束が消滅し、ワーク12に対する磁気的吸着が無くなるため、ワーク12はチャック面4aから取り外せる状態となる。   When the machining of the workpiece 12 is completed, the operator turns on the operation switch 21 to release chucking. As a result, the main coil control circuit 24 applies a predetermined current to the main coil 9 in the direction opposite to that during the chucking operation, and inverts the polarity of the reversible permanent magnet 7 as shown in FIG. At this time, the magnetic fluxes from both the reversible permanent magnet 7 and the constant polarity permanent magnet 5 form a closed circuit inside the permanent electromagnetic magnet chuck 1 via the magnetic pole member 8 and the chuck body 10. Accordingly, the magnetic flux to the outside of the chuck surface 4a disappears, and the magnetic attraction to the work 12 is eliminated, so that the work 12 can be removed from the chuck surface 4a.

ところが、ワーク12に残留磁気があると、磁極部材4のチャック面4aからのワーク12の取り外しが困難となる。すなわちワーク12には、チャッキング時の磁極部材4および磁極部材8による磁束と同方向の磁束が残留し、チャッキング解除後もワーク12がチャック面4aに吸着されている。前記のように、チャッキング動作時、可逆性永久磁石7および定極性永久磁石5からの磁束は、磁極部材8で合流し、磁極部材4からワーク12に達し、ワーク12を経て隣の磁極部材4、8に抜けるが、この磁束のため、ワーク12自体の磁化(磁気分極)が生じて、チャック面4aからの磁束と同一方向の磁束が生じる。 However, if the work 12 has residual magnetism, it becomes difficult to remove the work 12 from the chuck surface 4 a of the magnetic pole member 4. That is, a magnetic flux in the same direction as the magnetic flux generated by the magnetic pole member 4 and the magnetic pole member 8 during chucking remains on the work 12, and the work 12 is attracted to the chuck surface 4a even after chucking is released. As described above, during the chucking operation, the magnetic fluxes from the reversible permanent magnet 7 and the constant polarity permanent magnet 5 merge at the magnetic pole member 8, reach the work 12 from the magnetic pole member 4, pass through the work 12, and the adjacent magnetic pole member. However, due to this magnetic flux, the work 12 itself is magnetized (magnetic polarization), and a magnetic flux in the same direction as the magnetic flux from the chuck surface 4a is produced.

この結果、ワーク12の磁極部材対向面がチャック面4aと反対の極性となって磁化される。これによりチャッキング解除により磁場が消滅しても、ワーク12は、磁化された状態を維持し、残留磁気を保持することになり、チャック面4aに吸着される。この残留磁気の強度は、ワーク12の材質、形状、熱処理や機械加工などの加工履歴によって異なる。一般に、ダイス鋼のような硬くて残留磁束密度が大き材質は大きく、軟鉄のような残留磁束密度が小さい材質は小さい。   As a result, the pole member facing surface of the workpiece 12 is magnetized with a polarity opposite to that of the chuck surface 4a. As a result, even if the magnetic field disappears due to the cancellation of chucking, the workpiece 12 maintains the magnetized state and retains the residual magnetism, and is attracted to the chuck surface 4a. The strength of the residual magnetism varies depending on the material and shape of the workpiece 12 and the processing history such as heat treatment and machining. Generally, a material that is hard and has a large residual magnetic flux density such as die steel is large, and a material that has a small residual magnetic flux density such as soft iron is small.

図6および図7の補助制御装置17は、チャッキング解除後に、補助コイル6に所定の大きさで所定の方向の電流を流すことによって、ワーク12の残留磁気による悪影響をなくし、ワーク12をチャック面4aから容易に外せるように働く。図6の補助制御装置17は、磁気の反発力によりワーク12をチャック面4aから積極的に引き離すように機能する。これに対して、図7の補助制御装置17は、ワーク12の磁極部材対向面に生じている残留磁気を消磁(脱磁)させるように機能する。   The auxiliary control device 17 of FIGS. 6 and 7 eliminates the adverse effect of the residual magnetism of the work 12 by causing a current of a predetermined magnitude to flow through the auxiliary coil 6 after chucking is released, thereby chucking the work 12. It works so that it can be easily removed from the surface 4a. The auxiliary control device 17 in FIG. 6 functions to positively pull the workpiece 12 away from the chuck surface 4a by a magnetic repulsive force. On the other hand, the auxiliary control device 17 in FIG. 7 functions to demagnetize (demagnetize) the residual magnetism generated on the surface of the workpiece 12 facing the magnetic pole member.

まず、図6の補助制御装置17は、チャッキング解除後に、補助コイル6に所定の大きさで所定の方向の電流を流すことによって、ワーク12の磁極部材対向面に生じている残留磁気と同極の磁場であってワーク12の固有保磁力よりも弱い磁場をチャック面4aに生じさせ、同極の磁気の反発力によりワーク12をチャック面4aから引き離す。このため、図6の補助制御装置17は、操作スイッチ19、記憶装置22、演算装置23、補助コイル制御回路25および入力器26を有している。なお、演算装置23は、補助コイル制御回路25の内部に設けられている。   First, after the chucking is released, the auxiliary control device 17 in FIG. 6 causes the auxiliary coil 6 to flow a current having a predetermined magnitude and a predetermined direction, thereby causing the same as the residual magnetism generated on the surface facing the magnetic pole member of the workpiece 12. A magnetic field that is a polar magnetic field and is weaker than the intrinsic coercive force of the workpiece 12 is generated on the chuck surface 4a, and the workpiece 12 is pulled away from the chuck surface 4a by the magnetic repulsive force of the same polarity. For this reason, the auxiliary control device 17 of FIG. 6 includes an operation switch 19, a storage device 22, a calculation device 23, an auxiliary coil control circuit 25, and an input device 26. The arithmetic device 23 is provided inside the auxiliary coil control circuit 25.

作業者は、予め入力器26を介して、加工対象のワーク12の種類に応じたワーク12の減磁情報として、例えばワーク12の固有保磁力、ワーク12の保磁力、およびワーク12の固有保磁力または保磁力を生じさせる電流値の少なくとも1つのデータを入力し、そのデータを補助コイル制御回路24を介して記憶装置22に記憶させておく。このようにして、記憶装置22は、加工対象の多くの種類のワーク12に対応してワーク12の減磁情報を蓄積しており、ワーク12の減磁情報として、例えばワーク12の固有保磁力、ワーク12の保磁力およびワーク12の固有保磁力または保磁力を生じさせる電流値の少なくとも1つのデータを記憶する。なお、ワーク12の種類として考慮される事項は、具体的には鉄材やニッケル材の材質、大きさすなわち重量、ワーク12の磁極部材対向部分の形状(例えば、磁極部材対向面に向かって断面積が漸減、漸増、または一定などの形状)、機械加工の履歴、熱処理の履歴などのうちの少なくとも1つである。また、記憶される電流値の求め方として、例えばワーク12の種類に基づき、ワーク12の固有保磁力、または保磁力が実験的、経験的に求められる。更に、求められたワーク12の固有保磁力、または保磁力の所定の割合例えば、固有保磁力の80%、保磁力の100%の磁場を生じさせる電流値が実験的に求められる。   The worker uses the input device 26 in advance as the demagnetization information of the workpiece 12 according to the type of the workpiece 12 to be processed, for example, the intrinsic coercivity of the workpiece 12, the coercivity of the workpiece 12, and the intrinsic coercivity of the workpiece 12. At least one data of a current value that generates a magnetic force or a coercive force is input, and the data is stored in the storage device 22 via the auxiliary coil control circuit 24. In this manner, the storage device 22 stores the demagnetization information of the workpiece 12 corresponding to many types of workpieces 12 to be processed. As the demagnetization information of the workpiece 12, for example, the intrinsic coercivity of the workpiece 12 is stored. , At least one data of the coercive force of the workpiece 12 and the current value that causes the intrinsic coercive force or coercive force of the workpiece 12 is stored. Note that the items considered as the type of the workpiece 12 are specifically the material and size of the iron material or nickel material, that is, the weight, the shape of the portion of the workpiece 12 facing the magnetic pole member (for example, the cross-sectional area toward the magnetic pole member facing surface). Is a gradual decrease, gradual increase, or constant shape), machining history, heat treatment history, and the like. Further, as a method for obtaining the stored current value, for example, based on the type of the work 12, the intrinsic coercivity or coercivity of the work 12 is obtained experimentally and empirically. Furthermore, a current value that generates a magnetic field of the determined intrinsic coercivity of the workpiece 12 or a predetermined ratio of the coercive force, for example, 80% of the intrinsic coercive force and 100% of the coercive force is experimentally obtained.

作業者は、ワーク12の加工前または加工完了後に、入力器26により加工対象のワーク12の種類を特定してから、ワーク12の加工完了後のチャッキング解除に伴うワーク12の取り外しに際して、操作スイッチ19を操作し、補助コイル制御回路25に取り外し補助実行の指令を与える。このとき、補助コイル制御回路25内の演算装置23は、加工対象のワーク12の種類に対応する固有保磁力、保磁力またはその固有保磁力または保磁力を生じさせる電流値の少なくとも1つのデータをワーク12の減磁情報として記憶装置22から読み出し、読み出したデータから補助コイル6に流すべき電流値を算出して出力、または流すべき電流値を直接に出力する。   The operator specifies the type of the workpiece 12 to be machined by the input device 26 before or after machining the workpiece 12, and then performs an operation when removing the workpiece 12 due to chucking release after machining of the workpiece 12 is completed. The switch 19 is operated to give an auxiliary execution command to the auxiliary coil control circuit 25. At this time, the arithmetic device 23 in the auxiliary coil control circuit 25 obtains at least one data of the intrinsic coercive force corresponding to the type of the workpiece 12 to be processed, the coercive force, or the current value causing the intrinsic coercive force or coercive force. The demagnetization information of the work 12 is read from the storage device 22, and the current value to be passed through the auxiliary coil 6 is calculated from the read data and output, or the current value to be passed is directly output.

ここで補助コイル制御回路25は、電流を補助コイル6に流すことにより、ワーク12の磁極部材対向面に生じている残留磁気と同極の磁場であって、ワーク12の固有保磁力よりも弱い磁場をチャック面4aに生じさせ、同極の磁気の反発力によりワーク12をチャック面4aから引き離すように作用させる。このときの電流は、一定値の直流であり、ワーク12の取り外しに要する所定時間、例えば5秒間だけ通電される。このようにしてワーク12は、残留磁気の存在下でも、上記の通電期間中に、磁気的な反発力によりワーク12をチャック面4aから小さい力で取り外せることになる。   Here, the auxiliary coil control circuit 25 causes a current to flow through the auxiliary coil 6, thereby generating a magnetic field having the same polarity as the residual magnetism generated on the surface facing the magnetic pole member of the work 12, which is weaker than the intrinsic coercivity of the work 12. A magnetic field is generated on the chuck surface 4a, and the work 12 is caused to separate from the chuck surface 4a by the magnetic repulsive force of the same polarity. The current at this time is a constant value of direct current, and is energized for a predetermined time required to remove the workpiece 12, for example, 5 seconds. In this way, the workpiece 12 can be removed from the chuck surface 4a with a small force by the magnetic repulsive force during the energization period even in the presence of residual magnetism.

図8は、或るワーク12の磁界強度Hの変化に伴う磁束密度Bおよび磁気分極Jの変化を表した磁気履歴曲線の模式図である。図8で、実線は磁束密度で表現したB−H磁気履歴曲線であり、点線は磁気分極で表現したJ−H磁気履歴曲線である。また、図9は、或るワーク12の減磁曲線を表し、図8での磁気履歴曲線の第2象限の部分に相当する。   FIG. 8 is a schematic diagram of a magnetic hysteresis curve showing changes in the magnetic flux density B and the magnetic polarization J accompanying a change in the magnetic field strength H of a certain workpiece 12. In FIG. 8, a solid line is a BH magnetic history curve expressed by magnetic flux density, and a dotted line is a JH magnetic history curve expressed by magnetic polarization. FIG. 9 shows a demagnetization curve of a certain workpiece 12 and corresponds to the second quadrant of the magnetic history curve in FIG.

ここでワーク12に作用する力を図9の減磁曲線に基づいて(1)の場合および(2)の場合について説明する。(1)補助コイル6による磁場の強さ(磁界強度)が、0よりも大きく(絶対値)、ワーク12の保磁力(保磁力:B−H減磁曲線においてワークの磁束密度が0となる磁界強度)までの場合、補助コイル6による磁場(磁界)とワーク12の磁場(磁界)は同極どうしなので互いに反発する。補助コイル6による磁界強度が増大するのに伴って、ワーク12自体の磁化(磁気分極)による磁束はいくらか減少するが、反発力は、補助コイル6による磁界強度が大きいほど大きい。ワーク12の保磁力の磁界強度で、ワーク12の磁極部材対向面における磁束密度は0となる、すなわち、ワーク12自体の磁化(磁気分極)による磁束と補助コイル6による反対方向の磁束が拮抗する。保磁力の磁界強度では、反対方向の磁束どうしが拮抗しているので、磁界強度が保磁力の前後(近傍値)で、反発力は最大となり、ワーク12の取り外しが最も容易となる。さらに、保磁力の磁界強度では、ワーク12は、減磁されるので、後工程での切削鉄粉等の付着を抑えることができる。(2)補助コイル6による磁場の強さ(磁界強度)が、ワーク12の保磁力よりも大きく、かつワーク12の固有保磁力(固有保磁力:J−H減磁曲線においてワークの磁気分極が0となる磁界強度)よりも小さい場合、保磁力での反発力よりも弱い反発力が生じる。さらに、ワーク12は、減磁されるので、後工程での切削鉄粉等の付着を抑えることができる。   Here, the case of (1) and the case of (2) will be described based on the demagnetizing curve of FIG. (1) The magnetic field strength (magnetic field strength) by the auxiliary coil 6 is larger than 0 (absolute value), and the work magnetic flux density of the work 12 becomes 0 in the coercive force of the work 12 (coercive force: BH demagnetization curve). In the case of up to (magnetic field strength), the magnetic field (magnetic field) by the auxiliary coil 6 and the magnetic field (magnetic field) of the work 12 are repulsive because of the same polarity. As the magnetic field strength by the auxiliary coil 6 increases, the magnetic flux due to the magnetization (magnetic polarization) of the workpiece 12 itself decreases somewhat, but the repulsive force increases as the magnetic field strength by the auxiliary coil 6 increases. With the magnetic field strength of the coercive force of the work 12, the magnetic flux density on the surface of the work 12 facing the magnetic pole member becomes 0, that is, the magnetic flux generated by the magnetization (magnetic polarization) of the work 12 itself and the magnetic flux in the opposite direction by the auxiliary coil 6 antagonize. . With respect to the magnetic field strength of the coercive force, the magnetic fluxes in the opposite directions are antagonizing each other, so that the repulsive force is maximized before and after the magnetic field strength before and after the coercive force, and the workpiece 12 can be removed most easily. Furthermore, since the workpiece 12 is demagnetized at the magnetic field strength of the coercive force, adhesion of cutting iron powder or the like in the subsequent process can be suppressed. (2) The magnetic field strength (magnetic field strength) by the auxiliary coil 6 is larger than the coercive force of the work 12, and the work is magnetically polarized in the intrinsic coercivity of the work 12 (inherent coercive force: JH demagnetization curve). If the magnetic field intensity is smaller than 0, a repulsive force that is weaker than the repulsive force due to the coercive force is generated. Furthermore, since the workpiece 12 is demagnetized, it is possible to suppress adhesion of cutting iron powder or the like in a subsequent process.

次に図7の補助制御装置17は、チャッキング解除後に、補助コイル6に所定の大きさで所定の方向の電流を流すことによって、ワーク12の磁極部材対向面に生じている残留磁気と同極の磁場であってワーク12の固有保磁力とほぼ同一の磁場をチャック面4aに生じさせ、ワーク12の磁極部材対向面に生じている残留磁気を消磁(脱磁)させる。このため、図7の補助制御装置17は、図6の補助制御装置17と同様に、操作スイッチ19、記憶装置22、演算装置23、補助コイル制御回路25、および入力器26を有しており、演算装置23は、補助コイル制御回路25の内部に設けられている。   Next, after the chucking is released, the auxiliary control device 17 shown in FIG. 7 causes the auxiliary coil 6 to flow in a predetermined direction and in a predetermined direction, thereby causing the same amount of residual magnetism as that generated on the surface facing the magnetic pole member of the workpiece 12. A magnetic field that is the same as the intrinsic coercivity of the workpiece 12 is generated on the chuck surface 4a, and the residual magnetism generated on the surface of the workpiece 12 facing the magnetic pole member is demagnetized (demagnetized). For this reason, the auxiliary control device 17 in FIG. 7 has an operation switch 19, a storage device 22, a calculation device 23, an auxiliary coil control circuit 25, and an input device 26, like the auxiliary control device 17 in FIG. The arithmetic unit 23 is provided inside the auxiliary coil control circuit 25.

作業者は、予め入力器26を介して、加工対象のワーク12の種類に応じたワーク12の減磁情報として、例えばワーク12の固有保磁力および固有保磁力を生じさせる電流値の少なくとも1つのデータを入力し、その入力データを補助コイル制御回路25を介して記憶装置22に記憶させておく。このようにして、記憶装置22は、加工対象の多くの種類のワーク12に対応してワーク12の減磁情報を蓄積しており、ワーク12の減磁情報として、例えばワーク12の固有保磁力および固有保磁力を生じさせる電流値の少なくとも1つのデータを記憶する。記憶される電流値の求め方として、例えばワーク12の種類に基づき、ワーク12の固有保磁力が実験的、経験的に求められ、更に固有保磁力の磁場を生じさせる電流値が実験的に求められる。   The operator uses, for example, at least one of the intrinsic coercivity and the intrinsic coercive force of the workpiece 12 as demagnetization information of the workpiece 12 according to the type of the workpiece 12 to be processed via the input device 26 in advance. Data is input, and the input data is stored in the storage device 22 via the auxiliary coil control circuit 25. In this manner, the storage device 22 stores the demagnetization information of the workpiece 12 corresponding to many types of workpieces 12 to be processed. As the demagnetization information of the workpiece 12, for example, the intrinsic coercivity of the workpiece 12 is stored. And at least one data of a current value causing the intrinsic coercive force. As a method of obtaining the stored current value, for example, based on the type of the work 12, the intrinsic coercivity of the work 12 is obtained experimentally and empirically, and further, the current value that generates the magnetic field of the intrinsic coercive force is obtained experimentally. It is done.

作業者は、ワーク12の加工前または加工完了後に、入力器26により加工対象のワーク12の種類を特定してから、ワーク12の加工完了後のチャッキング解除に伴うワーク12の取り外しに際して、操作スイッチ19を操作し、補助コイル制御回路25に脱磁実行の指令を与える。このとき、演算装置23は、加工対象のワーク12の種類に対応する固有保磁力、および固有保磁力を生じさせる電流値の少なくとも1つのデータをワーク12の減磁情報として記憶装置22から読み出し、読み出したデータから補助コイル6に流すべき電流値を算出して出力、または流すべき電流値を直接に出力する。   The operator specifies the type of the workpiece 12 to be machined by the input device 26 before or after machining the workpiece 12, and then performs an operation when removing the workpiece 12 due to chucking release after machining of the workpiece 12 is completed. The switch 19 is operated to give a demagnetization execution command to the auxiliary coil control circuit 25. At this time, the arithmetic device 23 reads out at least one data of the intrinsic coercivity corresponding to the type of the workpiece 12 to be processed and the current value causing the intrinsic coercivity from the storage device 22 as demagnetization information of the workpiece 12, The current value to be passed through the auxiliary coil 6 is calculated and output from the read data, or the current value to be passed is directly output.

ここで補助コイル制御回路25は、電流を補助コイル6に流すことにより、ワーク12の磁極部材対向面に生じている残留磁気と同極の磁場であって、ワーク12の固有保磁力とほぼ同一の磁場をチャック面4aに生じさせ、ワーク12の磁極部材対向面に生じている残留磁気を消磁(脱磁)させる。消磁(脱磁)のための電流は、一定値の直流であり、ワーク12に対して消磁(脱磁)に必要な所定時間、例えば0.5秒間だけ通電される。この消磁(脱磁)によって、ワーク12は、チャック面4aから小さい力で取り外せるようになる。   Here, the auxiliary coil control circuit 25 causes a current to flow through the auxiliary coil 6, thereby generating a magnetic field having the same polarity as the residual magnetism generated on the surface facing the magnetic pole member of the workpiece 12, and substantially the same as the intrinsic coercivity of the workpiece 12. Is generated on the chuck surface 4a, and the residual magnetism generated on the surface of the workpiece 12 facing the magnetic pole member is demagnetized (demagnetized). The current for demagnetization (demagnetization) is a constant direct current, and the work 12 is energized for a predetermined time required for demagnetization (demagnetization), for example, 0.5 seconds. This demagnetization (demagnetization) allows the workpiece 12 to be removed from the chuck surface 4a with a small force.

ここでワーク12に作用する力を図9の減磁曲線に基づいて説明する。補助コイル6による磁場の強さ(磁界強度)が、ワーク12の固有保磁力とほぼ同一であるから、ワーク12の磁気分極が0すなわちワーク12自体の磁化(磁気分極)による磁束が0となる。そのため、補助コイル6への通電をやめて磁場をなくしても、磁束が0の状態は維持される、すなわち脱磁される。ワーク12はチャック面4aを吸着せず、小さな力で取り外し可能となる。さらに、ワーク12は、脱磁されるので、後工程での切削鉄粉等の付着を回避することができる。   Here, the force which acts on the workpiece | work 12 is demonstrated based on the demagnetization curve of FIG. Since the magnetic field strength (magnetic field strength) by the auxiliary coil 6 is substantially the same as the intrinsic coercive force of the workpiece 12, the magnetic polarization of the workpiece 12 is zero, that is, the magnetic flux due to the magnetization (magnetic polarization) of the workpiece 12 itself is zero. . Therefore, even if energization to the auxiliary coil 6 is stopped and the magnetic field is eliminated, the state where the magnetic flux is zero is maintained, that is, demagnetized. The workpiece 12 does not attract the chuck surface 4a and can be removed with a small force. Furthermore, since the workpiece 12 is demagnetized, it is possible to avoid adhesion of cutting iron powder or the like in a subsequent process.

本発明は、永電磁式マグネットチャック1の単体に適用される他、工作機械に組み込まれている永電磁式マグネットチャック1にも適用できる。新規な永電磁式マグネットチャック1の設計に当たっては、補助の磁極部材4と主の磁極部材8とを一体のものとして構成するが、既存の永電磁式マグネットチャック1の改良に際しては、前記例のように磁極部材8に補助の磁極部材4を取付けることになる。また、複数の補助コイル6と補助の磁極部材4は、チャック本体10から分離可能な枠体3によって支持されていてもよく、さらに複数の補助コイル6と補助の磁極部材4はチャック本体10と分離不能な状態で組み立てられていてもよい。   The present invention can be applied not only to the permanent electromagnetic magnet chuck 1 but also to the permanent electromagnetic magnet chuck 1 incorporated in a machine tool. In designing the new permanent electromagnetic magnet chuck 1, the auxiliary magnetic pole member 4 and the main magnetic pole member 8 are formed as a single unit. However, when improving the existing permanent electromagnetic magnet chuck 1, Thus, the auxiliary magnetic pole member 4 is attached to the magnetic pole member 8. Further, the plurality of auxiliary coils 6 and the auxiliary magnetic pole member 4 may be supported by a frame 3 that can be separated from the chuck main body 10, and the plurality of auxiliary coils 6 and the auxiliary magnetic pole member 4 are connected to the chuck main body 10. It may be assembled in an inseparable state.

本発明に係る永電磁式マグネットチャック1の平面図である。1 is a plan view of a permanent electromagnetic magnet chuck 1 according to the present invention. 本発明に係る永電磁式マグネットチャック1のチャッキング動作時における図1のA−A断面図である。It is AA sectional drawing of FIG. 1 at the time of the chucking operation | movement of the permanent electromagnetic magnet chuck 1 which concerns on this invention. 本発明に係る永電磁式マグネットチャック1に枠体3を組み込むときの状態を示す断面図である。It is sectional drawing which shows a state when incorporating the frame 3 in the permanent electromagnetic magnet chuck 1 which concerns on this invention. 枠体3の平面図である。3 is a plan view of a frame body 3. チャッキング解除時における本発明に係る永電磁式マグネットチャック1の一部の断面図である。FIG. 3 is a partial cross-sectional view of the permanent electromagnetic magnet chuck 1 according to the present invention when chucking is released. 本発明によるマグネットチャック制御装置2のブロック線図である。It is a block diagram of the magnet chuck control apparatus 2 by this invention. 本発明によるマグネットチャック制御装置2のブロック線図である。It is a block diagram of the magnet chuck control apparatus 2 by this invention. 或るワーク12の磁界強度の変化に伴う磁束密度、および磁気分極の変化を表した磁気履歴曲線の模式図である。It is a schematic diagram of a magnetic history curve showing a change in magnetic flux density and a magnetic polarization accompanying a change in magnetic field strength of a certain work 12. 或るワーク12の減磁曲線の模式図である。It is a schematic diagram of a demagnetization curve of a certain work 12.

符号の説明Explanation of symbols

1 永電磁式マグネットチャック
2 マグネットチャック制御装置
3 枠体
4 磁極部材 4a チャック面
5 定極性永久磁石
6 補助コイル
7 可逆性永久磁石
8 磁極部材
9 主コイル
10 チャック本体
11 チャック上面体 11a 孔
12 ワーク
13 磁極部材挿入孔
14 取付け孔
15 取付けボルト
16 接続線
17 補助制御装置
18 主制御装置
19 操作スイッチ
20 操作スイッチ
21 操作スイッチ
22 記憶装置
23 演算装置
24 主コイル制御回路
25 補助コイル制御回路
26 入力器
27 接続線
28 接続具
DESCRIPTION OF SYMBOLS 1 Permanent electromagnetic type magnet chuck 2 Magnet chuck control apparatus 3 Frame body 4 Magnetic pole member 4a Chuck surface 5 Constant polarity permanent magnet 6 Auxiliary coil 7 Reversible permanent magnet 8 Magnetic pole member 9 Main coil 10 Chuck body 11 Chuck upper surface body 11a Hole 12 Workpiece DESCRIPTION OF SYMBOLS 13 Magnetic pole member insertion hole 14 Mounting hole 15 Mounting bolt 16 Connection line 17 Auxiliary control device 18 Main control device 19 Operation switch 20 Operation switch 21 Operation switch 22 Memory | storage device 23 Arithmetic device 24 Main coil control circuit 25 Auxiliary coil control circuit 26 Input device 27 Connecting line 28 Connecting tool

Claims (3)

定極性永久磁石(5)と、主コイル(9)が巻かれている可逆性永久磁石(7)と、定極性永久磁石(5)および可逆性永久磁石(7)に接しワーク(12)を固定するチャック面(4a)を有する磁極部材(4、8)とを有し、前記磁極部材(4、8)は複数設けられて互いに異なる極性で隣接する永電磁式マグネットチャック(1)において、
各磁極部材(4、8)に対応して両者の定極性永久磁石(5)および可逆性永久磁石(7)よりもチャック面(4a)側に配設される複数の補助コイル(6)と、可逆性永久磁石(7)の極性を変更してのチャッキング解除に伴うワーク(12)の取り外しに際してワーク(12)の磁極部材対向面に生じている残留磁気と同極の磁場であってワーク(12)の固有保磁力よりも弱い磁場をチャック面(4a)に生じさせる補助コイル(6)の電流を制御する補助制御装置(17)とを有することを特徴とする永電磁式マグネットチャック(1)。
A constant polarity permanent magnet (5), a reversible permanent magnet (7) wound with a main coil (9), and a workpiece (12) in contact with the constant polarity permanent magnet (5) and the reversible permanent magnet (7) A permanent magnet magnet chuck (1) having a magnetic pole member (4, 8) having a chuck surface (4a) to be fixed, and a plurality of the magnetic pole members (4, 8) provided adjacent to each other with different polarities;
A plurality of auxiliary coils (6) disposed on the chuck surface (4a) side of the constant-polarity permanent magnet (5) and the reversible permanent magnet (7) corresponding to each magnetic pole member (4, 8) The magnetic field having the same polarity as the residual magnetism generated on the surface facing the magnetic pole member of the work (12) when the work (12) is removed when chucking is released by changing the polarity of the reversible permanent magnet (7). A permanent electromagnetic magnet chuck having an auxiliary control device (17) for controlling an electric current of an auxiliary coil (6) for generating a magnetic field weaker than an intrinsic coercive force of a workpiece (12) on a chuck surface (4a). (1).
定極性永久磁石(5)と、主コイル(9)が巻かれている可逆性永久磁石(7)と、定極性永久磁石(5)および可逆性永久磁石(7)に接しワーク(12)を固定するチャック面(4a)を有する磁極部材(4、8)とを有し、前記磁極部材(4、8)は複数設けられて互いに異なる極性で隣接する永電磁式マグネットチャック(1)において、
各磁極部材(4、8)に対応して定極性永久磁石(5)および可逆性永久磁石(7)よりもチャック面(4a)側に配設される複数の補助コイル(6)と、可逆性永久磁石(7)の極性を変更してのチャッキング解除後に、ワーク(12)の磁極部材対向面に生じている残留磁気と同極の磁場であってワークの固有保磁力とほぼ同一の磁場をチャック面(4a)に生じさせる補助コイル(6)の補助制御装置(17)とを有することを特徴とする永電磁式マグネットチャック(1)。
A constant polarity permanent magnet (5), a reversible permanent magnet (7) wound with a main coil (9), and a workpiece (12) in contact with the constant polarity permanent magnet (5) and the reversible permanent magnet (7) A permanent magnet magnet chuck (1) having a magnetic pole member (4, 8) having a chuck surface (4a) to be fixed, and a plurality of the magnetic pole members (4, 8) provided adjacent to each other with different polarities;
A plurality of auxiliary coils (6) disposed on the chuck surface (4a) side relative to the constant polarity permanent magnet (5) and the reversible permanent magnet (7) corresponding to each magnetic pole member (4, 8), and reversible After canceling chucking by changing the polarity of the permanent magnet (7), the magnetic field is the same as the residual magnetism generated on the surface facing the magnetic pole member of the work (12) and is substantially the same as the intrinsic coercivity of the work. A permanent electromagnetic magnet chuck (1) having an auxiliary control device (17) of an auxiliary coil (6) for generating a magnetic field on the chuck surface (4a).
補助制御装置(17)は記憶装置(22)と、演算装置(23)とを含み、記憶装置(22)は、ワーク(12)の種類に対応してワーク(12)の減磁情報を記憶しており、演算装置(23)は入力されたワーク(12)、または入力されたワーク(12)と類似のワーク(12)に対応する減磁情報を記憶装置(22)から読み出して、減磁情報に基づいて補助コイル(6)に流すべき電流値を出力することを特徴とする請求項1または請求項2記載の永電磁式マグネットチャック(1)。   The auxiliary control device (17) includes a storage device (22) and an arithmetic device (23), and the storage device (22) stores demagnetization information of the workpiece (12) corresponding to the type of the workpiece (12). The arithmetic unit (23) reads the demagnetization information corresponding to the input workpiece (12) or the workpiece (12) similar to the input workpiece (12) from the storage device (22), and reduces the demagnetization information. 3. The permanent electromagnetic magnet chuck (1) according to claim 1 or 2, wherein a current value to be passed through the auxiliary coil (6) is output based on magnetic information.
JP2004122396A 2004-04-19 2004-04-19 Permanent electromagnetic magnet chuck Pending JP2005305565A (en)

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JP2008030144A (en) * 2006-07-28 2008-02-14 Tsudakoma Corp Permanent electromagnet type magnet chuck
US20120152911A1 (en) * 2008-04-03 2012-06-21 Caterpillar Inc. Automated assembly and welding of structures
US8322591B2 (en) * 2008-04-03 2012-12-04 Caterpillar Inc. Automated assembly and welding of structures
JP2010173032A (en) * 2009-01-30 2010-08-12 Nagase Integrex Co Ltd Permanent electromagnetic magnet chuck
JP2017095271A (en) * 2015-11-27 2017-06-01 カネテック株式会社 Peeling jig and peeling device
JP2017174914A (en) * 2016-03-23 2017-09-28 株式会社豊田中央研究所 Electromagnetic actuator
KR20190132377A (en) * 2017-03-28 2019-11-27 테크노마그네테 에스.피.에이. Advanced magnetic device
JP2020516074A (en) * 2017-03-28 2020-05-28 テクノマグネーテ ソチエタ ペル アツィオーニTECNOMAGNETE S.p.A. Improved magnetic device
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