JP2005299032A - Apparatus for producing kenaf pulp - Google Patents

Apparatus for producing kenaf pulp Download PDF

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JP2005299032A
JP2005299032A JP2004118696A JP2004118696A JP2005299032A JP 2005299032 A JP2005299032 A JP 2005299032A JP 2004118696 A JP2004118696 A JP 2004118696A JP 2004118696 A JP2004118696 A JP 2004118696A JP 2005299032 A JP2005299032 A JP 2005299032A
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kenaf
grinder
pulp
skin
supply port
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JP4459694B2 (en
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Teruo Iijima
輝男 飯島
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Abstract

<P>PROBLEM TO BE SOLVED: To solve problems that, in a conventional method, cooking is time-consuming, operation is troublesome in grinding by a mixer and use of sodium hydrogen carbonate causes pollution of waste liquid. <P>SOLUTION: Pulp is readily produced from kenaf bast without using a pressure digester, a mixer and sodium hydrogen carbonate. Two stone mill-like grinding devices are vertically arranged. The upper grinding device is stationary and the lower grinding device is rotatable. When water and kenaf bast are supplied from a supply port of the upper grinding device, the kenaf bast is sucked into a space between the uneven faces of the opposed faces of both the grinding devices, ground and crushed to give pulp. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明はケナフの皮からパルプを製造する装置に関するものである。   The present invention relates to an apparatus for producing pulp from kenaf skin.

ケナフからパルプを製造する方法は、従来から各種ある。主な方法として、ケナフを水や炭酸水素ナトリウムを入れた水で煮て軟らかくし、それをミキサーで粉砕する方法がある。   There are various conventional methods for producing pulp from kenaf. The main method is to boil the kenaf with water or water containing sodium bicarbonate and soften it, and then pulverize it with a mixer.

従来の煮る方法では数時間も煮なければならないため、パルプにするまでに時間がかかる。また、釜で煮るだけでなく、ミキサーで粉砕するため、作業が面倒である。炭酸水素ナトリウムを使用する方法では、その廃液が公害になる。   Since the conventional method of cooking requires several hours of cooking, it takes time to make a pulp. In addition, the work is troublesome because it is not only boiled in a kettle but also pulverized in a mixer. In the method using sodium hydrogen carbonate, the waste liquid becomes pollution.

本発明のパルプ製造装置は、圧力釜も炭酸水素ナトリウムも使用せずに、ケナフの皮から手軽にパルプを製造可能なものである。   The pulp production apparatus of the present invention can easily produce pulp from kenaf skin without using a pressure cooker or sodium bicarbonate.

本発明のケナフのパルプ製造装置は、石臼状の二つの挽き具を上下に配置してケース内に、一方の挽き具は固定、他方の挽き具は回転駆動体で回転可能とし、上方の挽き具にはケナフの皮を供給可能な供給口を縦に貫通し、両挽き具の対向面を凹凸に形成し、一方の挽き具を回転させながら前記供給口に水を流しながらケナフの皮を供給すると、ケナフの皮が両挽き具の凹凸の対向面で挽かれて、破砕されて、パルプになるようにした。この場合、下方の挽き具を回転させ、上方の挽き具を固定にすると、供給口にケナフの皮を供給し易くなり、供給口に手が巻き込まれることも無く安全である。また、一方又は他方の挽き具を高さ調節可能として、両挽き具の対向面間の間隔を調節することにより、両挽き具の挽き歯の噛み合い度合いを調節することができる。   In the kenaf pulp manufacturing apparatus of the present invention, two stone mill-shaped grinders are arranged one above the other so that one grinder is fixed and the other grinder can be rotated by a rotary drive, and the upper grinder The tool is vertically penetrated through the supply port that can supply kenaf skin, and the opposing surfaces of both sawing tools are formed in irregularities, and while rotating one of the sawing tools, water flows through the supply port and the kenaf skin is applied. When supplied, the kenaf skin was ground on the opposite sides of the unevenness of both saws and crushed into pulp. In this case, when the lower grinder is rotated and the upper grinder is fixed, it becomes easy to supply the kenaf skin to the supply port, and it is safe without a hand getting caught in the supply port. In addition, the height of one or the other grinder can be adjusted, and the degree of engagement between the grind teeth of both grinders can be adjusted by adjusting the distance between the opposing surfaces of both grinders.

本発明のケナフのパルプ製造装置は次のような効果がある。
1.石臼状の二つの挽き具を上下に配置し、その一方を回転させるだけであるため、構造が簡潔である。
2.一方の挽き具を回転させながら、上方の挽き具の供給口にケナフの皮を供給するだけで、ケナフの皮が自動的に挽かれて破砕され、パルプになるため、誰でも手軽に使用でき、必要な量のパルプを手軽に作ることができる。
3.上下に配置した挽き具がケース内に収容されているため、挽かれたケナフはケース内に落下し、回収が容易である。また、挽き具がケース内に収容されているため、挽き具がしても、作業着等が巻き込まれることがなく安全である。
4.下方の挽き具を回転させれば、回転していない上方の挽き具の供給口にケナフの皮を供給することができるため、供給し易く、手が巻き込まれることも無く安全である。
5.一方又は双方の挽き具の高さを調節することにより、両挽き具の対向面の挽き歯の噛み合い度合いを調節することができるため、挽かれたケナフの皮を細かくしたり、粗くしたりすることができる。
6.一度挽いたケナフの皮を、繰り返し供給口に入れて繰り返し挽くことができるため、必要な細かさのパルプにすることができる。
The kenaf pulp production apparatus of the present invention has the following effects.
1. The structure is simple because only two stone mill-shaped grinders are arranged one above the other and only one of them is rotated.
2. By rotating one grinder and supplying kenaf skin to the upper grinder supply port, the kenaf skin is automatically ground and crushed into pulp, so anyone can use it easily. , You can easily make the required amount of pulp.
3. Since the upper and lower sawing tools are housed in the case, the ground kenaf falls into the case and is easy to collect. Further, since the saw tool is accommodated in the case, even if the tool is used, work clothes or the like are not involved and it is safe.
4). If the lower grinder is rotated, the kenaf skin can be supplied to the supply port of the upper grinder that is not rotating. Therefore, it is easy to supply and safe without being caught by hands.
5). By adjusting the height of one or both of the grinders, the degree of engagement of the grind teeth on the opposing surfaces of both grinders can be adjusted, so the ground kenaf skin is made finer or rougher be able to.
6). Since the kenaf skin that has been ground once can be repeatedly ground into the supply port, it can be made into a pulp with the required fineness.

(実施形態1)
本発明のケナフのパルプ製造装置の実施形態の一例を図1〜4に基づいて説明する。これら図に示したケナフのパルプ製造装置は、上方開口の有底のケース1内に、石臼状の二つの挽き具2、3を上下に配置し、下方の挽き具2は回転駆動体4で回転可能とし、上方の挽き具3にはケナフの皮5(図2)を供給するための供給口6を縦に貫通し、両挽き具2、3の対向面7、8に凹溝9、10を形成して、対向面7、8を凹凸にしてある。
(Embodiment 1)
An example of an embodiment of a kenaf pulp manufacturing apparatus of the present invention will be described with reference to FIGS. In the kenaf pulp manufacturing apparatus shown in these drawings, two stone mill-like grinders 2 and 3 are arranged vertically in a bottomed case 1 having an upper opening, and the lower grinder 2 is a rotary drive 4. It is possible to rotate, and the upper grinder 3 is vertically penetrated through a supply port 6 for supplying kenaf skin 5 (FIG. 2). 10 is formed, and the opposing surfaces 7 and 8 are uneven.

円筒状のケース1は錆びないようにステンレス製にしてある。ケース1の内径、深さ等は挽くケナフの皮の量に合わせて任意に選択することができる。ケース1の底面11には排出口12が開口されている。ケース1はパイプで作ったフレーム13の上に搭載されており、フレーム13の下に回転車輪14を取り付け、ハンドル15を押すとフレーム13と共に移動できるようにしてある。   The cylindrical case 1 is made of stainless steel so as not to rust. The inner diameter, depth, etc. of the case 1 can be arbitrarily selected according to the amount of kenaf skin to be ground. A discharge port 12 is opened on the bottom surface 11 of the case 1. The case 1 is mounted on a frame 13 made of a pipe, and a rotating wheel 14 is attached to the bottom of the frame 13 so that when the handle 15 is pushed, the case 1 can move together with the frame 13.

上下の挽き具2、3の材料には御影石とか他の石材等を使用することができる。場合によっては石以外の材料を使用することもできる。挽き具2、3は石臼の形状をしており、いずれも円形で肉厚に形成されている。その直径、厚さ等は任意に選択することができる。   Granite or other stones can be used as the material for the upper and lower grinders 2 and 3. In some cases, materials other than stone can be used. The grinders 2 and 3 have the shape of a stone mortar, both of which are circular and thick. The diameter, thickness, etc. can be selected arbitrarily.

図3下方の挽き具2の上面(対向面)7は凹溝9が一定間隔で形成されて凹凸面となっている。凹溝9は、対向面7の全面を6つの区画に分割し、夫々の区画内に凹溝9を中心部から外周に向けて放射状に形成し、しかも、隣り合う区画内の凹溝9の向きを60度ずらしてある。区画は6つとは限らず、それより多くても少なくても良く、場合によっては、区画しくともよい。対向面7の中心部にはステンレス製の上向き凹陥状の受け具18(図3)が取り付けられている。この挽き具2は図1のように底面19が円盤状の支持材20の上に搭載され、支持材20を挽き具2に釘とかネジ等の固定具21で固定してある。   The upper surface (opposing surface) 7 of the grinder 2 in the lower part of FIG. 3 is an uneven surface with concave grooves 9 formed at regular intervals. The concave groove 9 divides the entire surface of the facing surface 7 into six sections, and the concave grooves 9 are radially formed in the respective sections from the central portion toward the outer periphery, and the concave grooves 9 in the adjacent sections are formed. The direction is shifted 60 degrees. The number of compartments is not limited to six, but may be more or less, and may be compartmentalized depending on circumstances. At the center of the facing surface 7, a stainless-steel upward concave receiving member 18 (FIG. 3) is attached. As shown in FIG. 1, the saw tool 2 is mounted on a support member 20 having a disk-like bottom surface 19, and the support member 20 is fixed to the saw tool 2 with a fixing tool 21 such as a nail or a screw.

図1のように、支持材20はその中心部が回転軸22に取り付けられ、回転軸22がモータ23と減速機25による回転駆動体により回転させられるようにしてある。具体的には、モータ23のプーリ24が減速機25のプーリ26にVベルト27で連結され、減速機25のプーリ26が回転軸22に取付けられて、モータ23が回転するとその回転力が回転軸22に伝達され、支持材20が回転し、上方の挽き具3が回転するようにしてある。モータ23、減速機25、モータ23のプーリ24、減速機25のプーリ26、Vベルト27等はケース1の下に取付けたカバー28で被覆されている。カバー28の外側にはモータ23をON−OFFさせるための電源スイッチ釦29、モータ23を右回転させるための右回転釦30、モータ23を左回転させるための左回転釦31が設けられている。   As shown in FIG. 1, the support member 20 has a central portion attached to a rotary shaft 22, and the rotary shaft 22 is rotated by a rotary drive body including a motor 23 and a speed reducer 25. Specifically, the pulley 24 of the motor 23 is connected to the pulley 26 of the speed reducer 25 by a V-belt 27, the pulley 26 of the speed reducer 25 is attached to the rotary shaft 22, and the rotational force is rotated when the motor 23 rotates. It is transmitted to the shaft 22 so that the support member 20 is rotated and the upper grinder 3 is rotated. The motor 23, the speed reducer 25, the pulley 24 of the motor 23, the pulley 26 of the speed reducer 25, the V-belt 27, and the like are covered with a cover 28 attached below the case 1. Provided outside the cover 28 are a power switch button 29 for turning the motor 23 on and off, a right rotation button 30 for rotating the motor 23 to the right, and a left rotation button 31 for rotating the motor 23 counterclockwise. .

上方の挽き具3は図2のように、上面の外周縁部32をその内側部分33より少し高くして、内側部分33に水が溜まるようにしてある。上方の挽き具3の中心よりも外周寄り偏心位置には供給口6が縦向きに貫通されている。図3のように、この対向面8にも凹溝10が一定間隔で形成されて凹凸面としてある。この凹溝10も対向面8の全面を6つの区画に分割し、夫々の区画内に中心部から外周に向けて放射状に形成し、しかも、隣り合う区画内の凹溝10の向きを60度ずらしてある。この場合の区画も6つとは限らず、それより多くても少なくても良く、場合によっては、区画しなくともよい。   As shown in FIG. 2, the upper grinder 3 is configured such that the outer peripheral edge 32 on the upper surface is slightly higher than the inner portion 33 so that water is accumulated in the inner portion 33. A supply port 6 is vertically penetrated in an eccentric position closer to the outer periphery than the center of the upper grinder 3. As shown in FIG. 3, concave grooves 10 are also formed on the facing surface 8 at regular intervals to form an uneven surface. The concave groove 10 is also divided into six sections on the entire surface of the opposing surface 8, and is formed radially from the center to the outer periphery in each section, and the direction of the concave grooves 10 in the adjacent sections is 60 degrees. It is shifted. In this case, the number of partitions is not limited to six, and may be more or less than that, and may not be partitioned depending on circumstances.

上方の挽き具3の対向面8には図3、4のようにガイド35が形成されている。ガイド35は供給口6の出口36の周囲に形成されている。ガイド35はその出口36の周囲から対向面8の外周側に向けて円弧状に凹陥させて、その出口36から出てくるケナフの皮がガイド36に沿って対向面8の外周側に拡散し易くなるようにしてある。対向面8の中心部にはステンレス製の突起37を取り付け、その突起37を下方の挽き具2の受け具18に嵌入して、下方の挽き具2と上方の挽き具3とが位置ずれしないようにしてある。   A guide 35 is formed on the facing surface 8 of the upper grinder 3 as shown in FIGS. The guide 35 is formed around the outlet 36 of the supply port 6. The guide 35 is recessed in a circular arc shape from the periphery of the outlet 36 toward the outer peripheral side of the opposing surface 8, and the kenaf skin coming out of the outlet 36 diffuses along the guide 36 to the outer peripheral side of the opposing surface 8. It is designed to be easy. A stainless steel projection 37 is attached to the central portion of the facing surface 8 and the projection 37 is inserted into the receiving tool 18 of the lower grinding tool 2 so that the lower grinding tool 2 and the upper grinding tool 3 are not misaligned. It is like that.

上方の挽き具3は4本の支持具38によりケース1の底面11に支持されている。支持具38はケース1の底面11から上方に突設してあり、その上部のネジ部39を上方の挽き具3の外周に巻いたバンド40の連結片41に差込み、連結片41の下と上にナット42、43のダブルナットで取り付けてある。ダブルナット42、43の位置を上下に調節することによりバンド40の上下の位置、すなわち、上方の挽き具3の高さを上下に調節して、上方の挽き具3の対向面8と下方の挽き具2の対向面7との間の間隔を調節できるようにしてある。   The upper grinding tool 3 is supported on the bottom surface 11 of the case 1 by four support tools 38. The support 38 protrudes upward from the bottom surface 11 of the case 1, and the upper screw part 39 is inserted into the connection piece 41 of the band 40 wound around the outer periphery of the upper grinding tool 3, and below the connection piece 41. The nuts 42 and 43 are attached to the top with double nuts. By adjusting the position of the double nuts 42 and 43 up and down, the vertical position of the band 40, that is, the height of the upper grinder 3 is adjusted up and down, so The distance between the facing surface 7 of the grinder 2 can be adjusted.

(本発明のパルプ製造装置の使用例)
本発明のパルプ製造装置を使用してパルプを製造するには次のようにする。
(1)電源スイッチ釦29をONにして下方の挽き具2を右回転或いは左回転させ、上方の挽き具3の供給口6にケナフの皮5を供給する。ケナフの皮は数cmの長さに切断したものでも、切断しない長いものでもよい。このとき、ホース45(図2)から供給口6に水を供給する。
(2)ケナフの皮5が上下の挽き具2、3の対向面7、8間に引き込まれて、両対向面7、8の凹凸により摺られて破砕される。破砕されたケナフは両挽き具2、3の対向面7、8の間から水と共に側方に流出してケース1内に落下し、ケース1の底11の排出口12からケース1の下に配置したバケツ等の容器46(図1)に落下して、容器46の中に溜まる。破砕されたケナフは水に濡れてネバネバしたパルプとなる。
(3)容器46内の水は容器46内に収容した図示されていないポンプにより図2のホース45に循環させることもできる。
(4)パルプは供給口6に入れて繰り返し挽くこともできる。
(5)前記(1)において、下方の挽き具2を回転させるため、停止している上方の挽き具3の供給口6にケナフの皮5を供給し易い。又、手が巻き込まれることも無く安全である。上方の挽き具3を高さ調節して、両挽き具2、3の対向面7、8の噛み合い度合いを調節して、ケナフの皮を細かく挽いたり、粗く挽いたりすることができる。
(6)パルプは水洗いしてから、和紙を漉く場合と同様に漉いて紙を作る。パルプは漂白剤を使用して白くすることもできる。
(7)上記使用において、ケナフが詰まったり、引き込みが不十分なときは右回転釦30又は左回転釦31を押して、それまでの回転と逆回転させると、詰まり解消され、引き込みがよくなる。
(Usage example of the pulp production apparatus of the present invention)
Producing pulp using the pulp production apparatus of the present invention is as follows.
(1) The power switch button 29 is turned on to rotate the lower grinder 2 clockwise or counterclockwise to supply the kenaf skin 5 to the supply port 6 of the upper grinder 3. The kenaf skin may be cut to a length of several centimeters or may be long without cutting. At this time, water is supplied to the supply port 6 from the hose 45 (FIG. 2).
(2) The kenaf skin 5 is drawn between the opposed surfaces 7 and 8 of the upper and lower grinders 2 and 3, and is slid and crushed by the unevenness of the opposed surfaces 7 and 8. The crushed kenaf flows sideways together with water from between the opposing surfaces 7 and 8 of the two grinders 2 and 3 and falls into the case 1, and falls under the case 1 from the outlet 12 at the bottom 11 of the case 1. It falls into a container 46 (FIG. 1) such as a bucket that has been arranged and accumulates in the container 46. The crushed kenaf becomes wet and sticky pulp.
(3) The water in the container 46 can be circulated through the hose 45 in FIG. 2 by a pump (not shown) accommodated in the container 46.
(4) Pulp can be repeatedly ground in the supply port 6.
(5) In (1), since the lower grinder 2 is rotated, it is easy to supply the kenaf skin 5 to the supply port 6 of the upper grinder 3 that is stopped. Moreover, it is safe without involving a hand. The height of the upper grinder 3 can be adjusted to adjust the degree of meshing of the opposing surfaces 7 and 8 of the two grinders 2 and 3, so that the kenaf skin can be finely ground or coarsely ground.
(6) After washing the pulp with water, it is sown in the same way as Japanese paper is made to make paper. The pulp can also be whitened using bleach.
(7) In the above use, when the kenaf is clogged or the retraction is insufficient, if the right rotation button 30 or the left rotation button 31 is pressed and rotated reversely to the previous rotation, the clogging is eliminated and the retraction is improved.

本発明のケナフのパルプ製造装置の一例を示す断面図。Sectional drawing which shows an example of the kenaf pulp manufacturing apparatus of this invention. 本発明のケナフのパルプ製造装置の一例を示す上方斜視図。The upper perspective view which shows an example of the kenaf pulp manufacturing apparatus of this invention. 本発明のケナフのパルプ製造装置における下方の挽き具を下方から、上方の挽き具を上方から見た状態の斜視図。The perspective view of the state which looked at the lower grinder from the downward direction in the kenaf pulp manufacturing apparatus of this invention from the downward | lower direction, and the upper grinder from the upper direction. 図3のA−A断面図。AA sectional drawing of FIG.

符号の説明Explanation of symbols

1 ケース
2、3 挽き具
4 回転駆動体
5 ケナフの皮
6 供給口
7、8 対向面
9 下方の挽き具の凹溝
10 上方の挽き具の凹溝
11 ケースの底面
12 排出口
13 フレーム
14 回転車輪
15 ハンドル
18 受け具
19 下方の挽き具の底面
20 支持材
21 固定具
22 回転軸
23 モータ
25 減速機
24 モータのプーリ
25 減速機
26 減速機のプーリ
27 Vベルト
28 カバー
29 電源スイッチ釦
30 右回転釦
31 左回転釦
32 上方の挽き具の外周縁部
33 上方の挽き具の内側部分
35 ガイド
36 供給口の出口
37 突起
38 支持具
39 ネジ部
40 バンド
41 連結片
42、43 ナット
45 ホース
46 容器
DESCRIPTION OF SYMBOLS 1 Case 2, 3 Grinding tool 4 Rotation drive body 5 Kenaf skin 6 Supply port 7, 8 Opposite surface 9 Groove of lower grinding tool 10 Groove of upper grinding tool 11 Bottom face of case 12 Discharge port 13 Frame 14 Rotation Wheel 15 Handle 18 Receiver 19 Bottom surface of the lower grinding tool 20 Support material 21 Fixing tool 22 Rotating shaft 23 Motor 25 Reduction gear 24 Motor pulley 25 Reduction gear 26 Reduction gear pulley 27 V belt 28 Cover 29 Power switch button 30 Right Rotating button 31 Left rotating button 32 Upper peripheral edge of upper grinder 33 Upper portion of upper grinder 35 Guide 36 Supply port outlet 37 Projection 38 Support tool 39 Screw part 40 Band 41 Connecting piece 42, 43 Nut 45 Hose 46 container

Claims (3)

石臼状の二つの挽き具が上下に配置されてケース内に収容され、一方の挽き具は固定、他方の挽き具は回転駆動体で回転可能であり、上方の挽き具にはケナフの皮を供給可能な供給口が縦に貫通され、両挽き具の対向面が凹凸に形成され、一方の挽き具が回転すると前記供給口から供給されたケナフの皮が凹凸の対向面で挽かれて、破砕されて、ケナフの皮がパルプになるようにしたことを特徴とするケナフのパルプ製造装置。   Two stone mill-shaped grinders are placed one above the other and housed in the case, one grinder is fixed, the other grinder can be rotated by a rotary drive, and the upper grinder is covered with kenaf skin. The supply port that can be supplied is vertically penetrated, the opposing surfaces of both the grinders are formed in irregularities, and when one of the grinders rotates, the skin of the kenaf supplied from the supply port is ground on the opposite surfaces of the irregularities, An apparatus for producing kenaf pulp, which is crushed so that the skin of kenaf becomes pulp. 石臼状の二つの挽き具が上下に配置されてケース内に収容され、上方の挽き具は固定、下方の挽き具は回転駆動体で回転可能であり、上方の挽き具にはケナフの皮を供給可能な供給口が縦に貫通され、両挽き具の対向面が凹凸に形成され、下方の挽き具が回転すると供給口から供給されたケナフの皮が凹凸の対向面で挽かれて、破砕されて、ケナフの皮がパルプになるようにしたことを特徴とするケナフのパルプ製造装置。   Two stone mill-shaped grinders are placed one above the other and housed in the case, the upper grinder is fixed, the lower grinder can be rotated by a rotary drive, and the upper grinder is covered with kenaf skin. The supply port that can be fed is vertically penetrated, the opposing surfaces of both sawing tools are formed in irregularities, and when the lower grinder rotates, the kenaf skin supplied from the supply port is ground on the opposing surfaces of the irregularities and crushed An apparatus for producing kenaf pulp, wherein the kenaf skin is made into pulp. 請求項1又は請求項2記載のケナフのパルプ製造装置において、一方又は他方の挽き具を高さ調節可能として、両挽き具の対向面の間隔を調節可能としたことを特徴とするケナフのパルプ製造装置。

The kenaf pulp manufacturing apparatus according to claim 1 or 2, wherein the height of one or the other grinder is adjustable, and the distance between the opposing surfaces of both grinders is adjustable. manufacturing device.

JP2004118696A 2004-04-14 2004-04-14 Mobile kenaf crushing pulp production equipment Expired - Fee Related JP4459694B2 (en)

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JP4459694B2 JP4459694B2 (en) 2010-04-28

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