JP2005283995A - Developing member for electrophotographic apparatus - Google Patents

Developing member for electrophotographic apparatus Download PDF

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JP2005283995A
JP2005283995A JP2004098251A JP2004098251A JP2005283995A JP 2005283995 A JP2005283995 A JP 2005283995A JP 2004098251 A JP2004098251 A JP 2004098251A JP 2004098251 A JP2004098251 A JP 2004098251A JP 2005283995 A JP2005283995 A JP 2005283995A
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surface layer
acrylic resin
developing member
electrophotographic apparatus
toner
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JP4190449B2 (en
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Harusuke Nagami
晴資 永見
Yuzo Okuno
雄三 奥野
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Bando Chemical Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a developing member in which nonuniform application is lessened even though an acrylic resin whose kind is different from the kinds of conventional ones is used as an acrylic resin applied together with a urethane resin. <P>SOLUTION: The developing member for an electrophotographic apparatus includes: a rubber base material; and a surface layer which is disposed on the surface of the rubber base material and negatively charges toner by friction, the surface layer being composed of a mixture of urethane resin and acrylic resin. The surface layer is formed by applying a solution prepared by dissolving the mixture in a solvent. As the acrylic resin, a graft compound in which an aminoethyl group is grafted onto the principal chain composed of a methacrylic acid-methyl methacrylate copolymer is used. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、電子写真装置用現像部材に関し、詳しくは、摩擦によりトナーを負帯電させる現像ローラ、現像ブレード等の電子写真装置用現像部材に関する。   The present invention relates to a developing member for an electrophotographic apparatus, and particularly relates to a developing member for an electrophotographic apparatus such as a developing roller and a developing blade that negatively charge toner by friction.

電子写真装置に於いては、感光体上に形成された静電潜像上にトナーを付着させるべく、トナーを負帯電させる現像ローラや現像ブレード等の現像部材が用いられている。
斯かる現像部材に於いては、トナーとの摩擦によってトナーに負電荷を与える機能(トナー帯電性)が必要である。従って、従来、この種の現像部材としては、アクリル樹脂やシリコーン樹脂の溶液を塗布することにより、ローラやブレードの形態を成す基材上に、これらの樹脂からなる表面層を形成したものが用いられている。
しかしながら、アクリル樹脂からなる表面層を備えた現像部材は、硬く、基材の変形等に追従し難いことから、割れやすいという問題を有している。また、シリコーン樹脂からなる表面層を備えた現像部材は、感光体を汚染するという問題を有している。
In the electrophotographic apparatus, a developing member such as a developing roller or a developing blade for negatively charging the toner is used to adhere the toner onto the electrostatic latent image formed on the photosensitive member.
Such a developing member needs to have a function (toner chargeability) of giving a negative charge to the toner by friction with the toner. Therefore, heretofore, as this type of developing member, a member in which a surface layer made of these resins is formed on a base material in the form of a roller or blade by applying an acrylic resin or silicone resin solution is used. It has been.
However, a developing member having a surface layer made of an acrylic resin is hard and difficult to follow the deformation of the base material, and thus has a problem of being easily broken. In addition, a developing member having a surface layer made of silicone resin has a problem of contaminating the photoreceptor.

これに対して、アクリル樹脂よりも柔軟な樹脂(ウレタン樹脂)の溶液にアクリル樹脂の粒子を混入して表面層を形成する方法が提案されている。しかしながら、この方法では、表面層の表面粗度の調整が煩雑で、製造が煩雑となる。
また、アクリル樹脂とウレタン樹脂との双方を溶媒に混入して混合液とし、該混合液を塗布することによって表面層を形成する方法も提案されている。しかしながら、アクリル樹脂は、本来、ウレタン樹脂と混ざり難いもの(即ち混和性の低いもの)であることから、この方法によって表面層を形成した場合には、アクリル樹脂とウレタン樹脂とが分離した塗布ムラが発生する。従って、このような方法によって表面層の形成された現像部材は、塗布ムラが原因となって、印刷画像等のムラ(濃淡ムラ等)を引き起こすという問題を有している。
On the other hand, a method for forming a surface layer by mixing acrylic resin particles in a solution of a resin (urethane resin) more flexible than an acrylic resin has been proposed. However, in this method, the adjustment of the surface roughness of the surface layer is complicated and the production is complicated.
There has also been proposed a method of forming a surface layer by mixing both an acrylic resin and a urethane resin in a solvent to form a mixed solution and applying the mixed solution. However, since acrylic resin is inherently difficult to mix with urethane resin (ie, low miscibility), when the surface layer is formed by this method, coating unevenness in which acrylic resin and urethane resin are separated. Will occur. Therefore, the developing member having the surface layer formed by such a method has a problem that unevenness (darkness unevenness or the like) of a printed image or the like is caused due to unevenness of coating.

斯かる問題に対して、表面層を形成するアクリル樹脂として、テトラヒドロフラン等に可溶で、ウレタン樹脂と混ざりやすいものも提案されているが(下記特許文献1)、入手が困難で且つ高価である等、実用性に乏しいものである。従って、ウレタン樹脂と共に塗布されるアクリル樹脂として別種のアクリル樹脂を用いつつも、塗布ムラの少ない表面層を備えた現像部材が要望されている。
特許第2878835号公報(特許請求の範囲参照)
In order to solve such a problem, an acrylic resin that forms a surface layer has been proposed that is soluble in tetrahydrofuran and easily mixed with a urethane resin (Patent Document 1 below), but is difficult to obtain and expensive. Etc., which are poor in practicality. Therefore, there is a demand for a developing member having a surface layer with little coating unevenness while using another type of acrylic resin as the acrylic resin applied together with the urethane resin.
Japanese Patent No. 2878835 (see Claims)

本発明は、上記要望に鑑み、ウレタン樹脂と共に塗布されるアクリル樹脂として従来のものとは別種のアクリル樹脂を用いつつも、塗布ムラの少ないものとなりうる現像部材を提供することを課題とする。   An object of the present invention is to provide a developing member capable of reducing coating unevenness while using an acrylic resin different from the conventional one as an acrylic resin to be applied together with a urethane resin.

上記課題を解決すべく、本発明は、ゴム基材と、該ゴム基材の表面側に設けられ、摩擦によりトナーを負帯電させる表面層とを備え、該表面層が、ウレタン樹脂とアクリル樹脂との混合物からなる電子写真装置用現像部材であって、
前記表面層は、前記混合物が溶媒に溶解された溶液を塗布することにより形成されてなり、
前記アクリル樹脂として、メタクリル酸−メタクリル酸メチル共重合体からなる主鎖にアミノエチル基がグラフトされてなるグラフト化合物が用いられてなることを特徴とする電子写真装置用現像部材を提供する。
In order to solve the above problems, the present invention comprises a rubber base material and a surface layer provided on the surface side of the rubber base material to negatively charge the toner by friction, the surface layer comprising a urethane resin and an acrylic resin. A developing member for an electrophotographic apparatus comprising a mixture of
The surface layer is formed by applying a solution in which the mixture is dissolved in a solvent,
Provided is a developing member for an electrophotographic apparatus, wherein a graft compound in which an aminoethyl group is grafted on a main chain made of a methacrylic acid-methyl methacrylate copolymer is used as the acrylic resin.

斯かる電子写真装置用現像部材に於いては、メタクリル酸−メタクリル酸メチル共重合体からなる主鎖にアミノエチル基がグラフトされてなるグラフト化合物が、ウレタン樹脂を溶解する溶媒に対して十分に可溶であり且つウレタン樹脂との混和性が良好であることから、該グラフト化合物とウレタン樹脂とを溶媒に十分に溶解させて溶液とし、該溶液を用いて表面層を形成することにより、トナー帯電性に優れ且つ塗布ムラの少ないものとなりうる。   In such a developing member for an electrophotographic apparatus, a graft compound in which an aminoethyl group is grafted to a main chain composed of a methacrylic acid-methyl methacrylate copolymer is sufficiently sufficient for a solvent that dissolves a urethane resin. Since it is soluble and has good miscibility with the urethane resin, the toner is prepared by sufficiently dissolving the graft compound and the urethane resin in a solvent to form a surface layer using the solution. It can be excellent in chargeability and less uneven coating.

以上のように、本発明によれば、従来のものと異なるアクリル樹脂を用いつつも、表面層が塗布ムラの少ないものとなりうる電子写真装置用現像部材を提供しうる。従って、技術の多様化、実用性の向上を図ることができる。   As described above, according to the present invention, it is possible to provide a developing member for an electrophotographic apparatus in which the surface layer can have a coating unevenness while using an acrylic resin different from the conventional one. Therefore, diversification of technologies and improvement of practicality can be achieved.

以下、本発明の電子写真装置用現像部材の好ましい形態として、現像ローラを例に取って説明する。
図1は、本実施形態の現像ローラを示す斜視図である。
図1に示すように、本実施形態の現像ローラは、トナー8を担持して感光体5に供給しうるように構成され、芯金2と、該芯金2の外周に周設されたゴム基材3と、トナー8等との摩擦によりトナー8を負帯電させ且つ負帯電したトナー8を担持すべく、該ゴム基材3の表面に直接(他の層を介さずに)周設された表面層4とを備えている。
Hereinafter, as a preferred embodiment of the developing member for an electrophotographic apparatus of the present invention, a developing roller will be described as an example.
FIG. 1 is a perspective view showing the developing roller of this embodiment.
As shown in FIG. 1, the developing roller of this embodiment is configured to carry toner 8 and supply it to the photoreceptor 5, and a core metal 2 and a rubber provided around the outer periphery of the core metal 2. The toner 8 is negatively charged by friction between the base material 3 and the toner 8 or the like, and is provided directly on the surface of the rubber base material 3 (without passing through another layer) so as to carry the negatively charged toner 8. The surface layer 4 is provided.

前記ゴム基材3は、カーボンブラック及び絶縁性無機微粒子の配合されたゴム組成物から形成されてなり、表面層4の摩擦帯電量を所定範囲に調整すべく、所定の導電性に調整されている。
前記絶縁性無機微粒子としては、炭酸カルシウム、タルク、シリカ等を挙げることができる。
前記ゴム基材3を構成するゴムとしては、NBR、CR、EPDM、SBR、IR、アクリルゴム、エピクロルヒドリン、エピクロルヒドリン−エチレンオキサイド共重合体、エピクロルヒドリン−エチレンオキサイド−アリルグリシジルエーテル共重合体から選ばれし1種又は2種以上からなるものや熱可塑性ウレタン等を挙げることができる。
前記芯金2は、導電性の棒状体、具体的には、断面円形で且つ中空又は中実の金属製棒状体である。この芯金2を構成する材料としては、例えば、銅、鉄、ステンレス鋼、アルミニウム、ニッケル等を挙げることができる。
The rubber base material 3 is formed of a rubber composition containing carbon black and insulating inorganic fine particles, and is adjusted to a predetermined conductivity in order to adjust the triboelectric charge amount of the surface layer 4 to a predetermined range. Yes.
Examples of the insulating inorganic fine particles include calcium carbonate, talc, and silica.
The rubber constituting the rubber base 3 is selected from NBR, CR, EPDM, SBR, IR, acrylic rubber, epichlorohydrin, epichlorohydrin-ethylene oxide copolymer, epichlorohydrin-ethylene oxide-allyl glycidyl ether copolymer. The thing which consists of 1 type (s) or 2 or more types, thermoplastic urethane, etc. can be mentioned.
The core metal 2 is a conductive rod-shaped body, specifically, a circular or solid metal rod-shaped body having a circular cross section. Examples of the material constituting the metal core 2 include copper, iron, stainless steel, aluminum, nickel, and the like.

前記表面層4は、トナー8との摩擦によってトナー8に負電荷を付与するように、アクリル樹脂とウレタン樹脂との混合物から構成されている。
尚、この表面層4は、アクリル樹脂とウレタン樹脂とが溶媒に溶解された溶液を塗布することにより形成されてなる。
尚、前記表面層4の厚さは、通常、3〜80mmに調整されている。
The surface layer 4 is composed of a mixture of an acrylic resin and a urethane resin so as to impart a negative charge to the toner 8 by friction with the toner 8.
The surface layer 4 is formed by applying a solution in which an acrylic resin and a urethane resin are dissolved in a solvent.
In addition, the thickness of the surface layer 4 is usually adjusted to 3 to 80 mm.

前記アクリル樹脂としては、メタクリル酸−メタクリル酸メチル共重合体からなる主鎖に、アミノエチル基(−CH2CH2NH2)がグラフトされてなる下記一般式(1)で示される重合単位を含むグラフト化合物が用いられる。
1119NO4 ・・・(1)
具体的には、例えば、下記一般式(2)で示されるように、メタクリル酸−メタクリル酸メチルのランダム共重合体を主鎖とし、メタクリル酸のカルボキシル基の活性水素がアミノエチル基に置換されたグラフト化合物が用いられる。

Figure 2005283995
尚、一般式(2)に於いては、ランダム共重合された主鎖が例示されているが、本発明に於いて、主鎖は、ブロック共重合されたものであっても良く、又、それらが混在するものであっても良い。
前記グラフト化合物は、通常、メタクリル酸−メタクリル酸メチル共重合体にエチレンイミンを反応させて得ることができる。
斯かるグラフト化合物としては、通常、平均分子量Mwが1万〜50万のものが好ましい。
尚、平均分子量Mwは、GPC法により下記条件にて測定される。
標準試薬:TSK標準ポリスチレン(A−500、A−2500、F−1、F−4、 F−20、F−128;東ソー社製)
溶媒 :THF
カラム :GF−1G7B+GF−7MHQ(昭和電工社製) The acrylic resin includes a polymer unit represented by the following general formula (1) in which an aminoethyl group (—CH 2 CH 2 NH 2 ) is grafted to a main chain composed of a methacrylic acid-methyl methacrylate copolymer. Including graft compounds are used.
C 11 H 19 NO 4 (1)
Specifically, for example, as shown by the following general formula (2), a random copolymer of methacrylic acid-methyl methacrylate is used as the main chain, and the active hydrogen of the carboxyl group of methacrylic acid is substituted with an aminoethyl group. Graft compounds are used.
Figure 2005283995
In the general formula (2), a random copolymerized main chain is exemplified, but in the present invention, the main chain may be a block copolymerized, They may be mixed.
The graft compound can be usually obtained by reacting a methacrylic acid-methyl methacrylate copolymer with ethyleneimine.
As such a graft compound, those having an average molecular weight Mw of 10,000 to 500,000 are usually preferred.
The average molecular weight Mw is measured by the GPC method under the following conditions.
Standard reagent: TSK standard polystyrene (A-500, A-2500, F-1, F-4, F-20, F-128; manufactured by Tosoh Corporation)
Solvent: THF
Column: GF-1G7B + GF-7MHQ (manufactured by Showa Denko)

前記グラフト化合物は、アミン水素当量が、1000〜1500(g・solid/eq)であるものが好ましい。
斯かる範囲のものであれば、ウレタン樹脂との混和性により優れ、塗布ムラのより少ない表面層となりうる。
尚、アミン水素当量は、反応させるエチレンイミンの量を調整することにより調整され、下記測定により求められる。
〈アミン水素当量の測定〉
グラフト化合物1gにフェニルグリシジルエーテル溶液(フェニルグリシジルエーテル5重量%、プロピレングリコールモノメチルエーテル95重量%)15mlを加えて溶解させ、更に、純水0.4g、プロピレングリコールモノメチルエーテル4gを加えて混合し、120℃で1時間還流加熱する。冷却後、塩化水素剤(試薬特級塩酸3.5ml、ピリジン25.0ml、プロピレングリコールモノメチルエーテル75.0mlを混合したもの)15mlを加え、110℃で40分間還流加熱し、次いで、冷却後、クレゾールレッド(クレゾールレッド0.1g、エタノール20ml、水100mlの割合で混合したもの)を指示薬として、0.1mol/L−KOHアルコール性標準溶液で滴定し、同時に空試験も行い、下記式でアミン水素当量を求める。

アミン水素当量[g・solid/eq]
=〔(W×V×0.01)÷{0.1×F×(A−B)}〕×1000
W:グラフト化合物量(g)
V:固形分(wt%)
F:0.1mol/L−KOHアルコール性標準溶液の力価
A:グラフト化合物液の標準液滴定量(ml)
B:空試験の標準溶液滴定量(ml)
The graft compound preferably has an amine hydrogen equivalent weight of 1000 to 1500 (g · solid / eq).
If it is in such a range, it is excellent in miscibility with a urethane resin, and can be a surface layer with less coating unevenness.
The amine hydrogen equivalent is adjusted by adjusting the amount of ethyleneimine to be reacted, and is determined by the following measurement.
<Measurement of amine hydrogen equivalent>
15 g of a phenyl glycidyl ether solution (phenyl glycidyl ether 5 wt%, propylene glycol monomethyl ether 95 wt%) is added to 1 g of the graft compound and dissolved, and 0.4 g of pure water and 4 g of propylene glycol monomethyl ether are added and mixed. Heat to reflux at 120 ° C. for 1 hour. After cooling, 15 ml of a hydrogen chloride agent (mixed with 3.5 ml of reagent grade hydrochloric acid, 25.0 ml of pyridine and 75.0 ml of propylene glycol monomethyl ether) was added and heated to reflux at 110 ° C. for 40 minutes, and after cooling, cresol Titrate red (0.1 g of cresol red, 20 ml of ethanol and 100 ml of water) as an indicator, and titrate with 0.1 mol / L-KOH alcoholic standard solution. Find the equivalent.

Amine hydrogen equivalent [g · solid / eq]
= [(W × V × 0.01) ÷ {0.1 × F × (A−B)}] × 1000
W: Graft compound amount (g)
V: Solid content (wt%)
F: Potency of 0.1 mol / L-KOH alcoholic standard solution
A: Standard droplet quantification of the graft compound solution (ml)
B: Standard solution titration of blank test (ml)

前記ウレタン樹脂としては、溶媒に可溶である限り特に限定されるものではないが、ポリエステルポリウレタン(ポリエステルポリオールとイソシアネートとの重合物)又はポリエーテルポリウレタンが好ましく、特に、ポリエステルウレタンが好ましい。
ポリエステルポリウレタンとしては、アジペート系ポリエステルポリウレタンが好ましい。
The urethane resin is not particularly limited as long as it is soluble in a solvent, but polyester polyurethane (polymer of polyester polyol and isocyanate) or polyether polyurethane is preferable, and polyester urethane is particularly preferable.
As the polyester polyurethane, an adipate polyester polyurethane is preferable.

前記溶媒としては、通常、メチルイソブチルケトン、メチルエチルケトン、テトラヒドロフラン、トルエンの群から選ばれし1種以上を含むものが用いられる。前記溶媒として、好ましくは、メチルイソブチルケトン、メチルエチルケトン、テトラヒドロフラン・メチルエチルケトン混合溶媒、テトラヒドロフラン・メチルイソブチルケトン混合溶媒、トルエン・メチルエチルケトン混合溶媒、トルエン・メチルイソブチルケトン混合溶媒が用いられる。
特に、前記ウレタン樹脂がアジペート系ポリウレタンの場合には、溶媒としてはメチルエチルケトン、テトラヒドロフランが好ましい。
As the solvent, those containing at least one selected from the group of methyl isobutyl ketone, methyl ethyl ketone, tetrahydrofuran and toluene are usually used. As the solvent, preferably used are methyl isobutyl ketone, methyl ethyl ketone, tetrahydrofuran / methyl ethyl ketone mixed solvent, tetrahydrofuran / methyl isobutyl ketone mixed solvent, toluene / methyl ethyl ketone mixed solvent, and toluene / methyl isobutyl ketone mixed solvent.
In particular, when the urethane resin is an adipate-based polyurethane, methyl ethyl ketone and tetrahydrofuran are preferable as the solvent.

前記アクリル樹脂及びウレタン樹脂の配合割合は、全樹脂成分中、アクリル樹脂20〜80重量%、ウレタン樹脂80〜20重量%が好ましい。
アクリル樹脂を20重量%以上とすることにより、OPCカブリの発生を著しく低減できる。
前記溶液中に於けるこれらの総樹脂濃度は、通常1〜30重量%、好ましくは3〜20重量%である。
The blending ratio of the acrylic resin and the urethane resin is preferably 20 to 80% by weight of acrylic resin and 80 to 20% by weight of urethane resin in all resin components.
By setting the acrylic resin to 20% by weight or more, generation of OPC fog can be remarkably reduced.
The total resin concentration in the solution is usually 1 to 30% by weight, preferably 3 to 20% by weight.

前記溶液には、表面層4が所望の半導電性となるように、通常、カーボンブラックや無機微粒子が配合される。
カーボンブラックの配合量は、通常、樹脂成分100重量部に対して0.1〜10重量部、絶縁性無機微粒子の配合量は、通常、樹脂成分100重量部に対して1〜30重量部である。
Usually, carbon black or inorganic fine particles are blended in the solution so that the surface layer 4 has a desired semiconductivity.
The amount of carbon black is usually 0.1 to 10 parts by weight with respect to 100 parts by weight of the resin component, and the amount of insulating inorganic fine particles is usually 1 to 30 parts by weight with respect to 100 parts by weight of the resin component. is there.

本実施形態の電子写真装置用現像ローラは、例えば、芯金2に未加硫ゴム組成物を周設した後、加硫すること等によって、芯金2にゴム基材3が周設された成形体を調製し、次いで、該成形体のゴム基材3表面に前記溶液を塗布し、溶媒を揮発させることと等によって製造される。   In the developing roller for an electrophotographic apparatus according to the present embodiment, for example, the rubber base material 3 is provided around the core metal 2 by, for example, surrounding the unvulcanized rubber composition around the core metal 2 and then vulcanizing it. A molded body is prepared, and then the solution is applied to the surface of the rubber base 3 of the molded body, and the solvent is volatilized.

本実施形態の現像ローラは、上記の如く構成されてなるが、次に、該現像ローラの好ましい使用態様について説明する。
図2は、本実施形態の現像ローラを用いた電子写真装置の要部一例を示す概略模式図である。
図2に示すように、前記現像ローラは、ドラム状の感光体5とトナー供給ローラ7との間に介装され且つこれらに当接するように配置されて使用される。このように使用されることで、該現像ローラは、トナー供給ローラ7から供給されたトナー8を摩擦によって負帯電させると共に、負帯電したトナー8を表面層4で担持し、感光体5に供給しうるものとなる。
尚、現像ローラに担持されるトナー8の層の厚さは、現像ローラ近傍に配された現像ブレード6によって薄層化される。
The developing roller of the present embodiment is configured as described above. Next, a preferred usage mode of the developing roller will be described.
FIG. 2 is a schematic diagram showing an example of a main part of an electrophotographic apparatus using the developing roller of this embodiment.
As shown in FIG. 2, the developing roller is interposed between a drum-shaped photosensitive member 5 and a toner supply roller 7 and is used so as to be in contact therewith. By using the developing roller in this way, the toner 8 supplied from the toner supply roller 7 is negatively charged by friction, and the negatively charged toner 8 is carried on the surface layer 4 and supplied to the photoreceptor 5. It will be possible.
Note that the thickness of the toner 8 layer carried on the developing roller is reduced by the developing blade 6 disposed in the vicinity of the developing roller.

本実施形態の現像部材は、上記の如く構成され上記の如く使用されたが、本発明の現像部材は、上記構成に限定されるものではない。
例えば、本実施形態に於いては、ゴム基材3に表面層4が直接周設されたが、他の層を介して周設されているものであっても本発明の意図する範囲内である。
また、本発明の現像部材は、現像ローラに限定されるものではなく、摩擦によりトナー8を負帯電させる上述と同様の表面層4を備えた現像ブレード(図2、符号6参照)であっても本発明の意図する範囲内である。
The developing member of this embodiment is configured as described above and used as described above, but the developing member of the present invention is not limited to the above configuration.
For example, in the present embodiment, the surface layer 4 is directly provided around the rubber base material 3, but even if the surface layer 4 is provided via other layers, it is within the intended scope of the present invention. is there.
The developing member of the present invention is not limited to the developing roller, but is a developing blade (see reference numeral 6 in FIG. 2) having the same surface layer 4 as described above for negatively charging the toner 8 by friction. Are also within the intended scope of the present invention.

以下、本発明の実施例について説明する。
実施例1〜5、比較例1〜5
まず、芯金に、JIS A硬度40°、表面粗度Rz6μm、50Vに於ける電気抵抗値1×104Ωに設定されたポリエステル系ウレタン樹脂製のゴム基材が周設された成形体をそれぞれ準備した。
各成形体のゴム基材表面に、下記表1の割合でそれぞれ配合された溶液を塗布し乾燥させることにより、表面層が表1にそれぞれ示す厚さに調整された実施例1〜5、比較例1〜5の現像ローラを得た。
Examples of the present invention will be described below.
Examples 1-5, Comparative Examples 1-5
First, a molded body in which a rubber base material made of a polyester-based urethane resin having a JIS A hardness of 40 °, a surface roughness Rz of 6 μm, and an electric resistance value of 1 × 10 4 Ω at 50 V is provided around a core metal. Prepared each.
Examples 1 to 5, in which the surface layers were adjusted to the thicknesses shown in Table 1, respectively, by applying and drying solutions blended in the proportions of Table 1 below on the rubber substrate surface of each molded body, and comparison The developing rollers of Examples 1 to 5 were obtained.

Figure 2005283995
Figure 2005283995

尚、アクリル樹脂Aとして、メタクリル酸−メタクリル酸メチル共重合体からなる主鎖にアミノエチル基がグラフトされてなる上記化学式(2)で示される市販のグラフト化合物(Tg=100℃、Mw=10万、アミン水素当量=1100(g・solid/eq))を用いた。また、アクリル樹脂Bとして、メタクリル酸−メタクリル酸メチル共重合体からなる主鎖にアミノエチル基がグラフトされてなる上記化学式(2)で示される市販のグラフト化合物(Tg=40、Mw=10万、アミン水素当量=1400(g・solid/eq))を、アクリル樹脂Cとして、メタクリル酸−メタクリル酸メチル共重合体(Mw=10万)を、ウレタン樹脂として、熱可塑性ポリエーテル系ウレタン樹脂を、カーボンブラックとして、ケッチェンブラックECを、無機微粒子として、炭酸マグネシウム(商品名「PS」、神島化学製)を、有機微粒子として、アクリル微粒子(商品名「テクポリマーMB30X−5」、積水化成品工業製)をそれぞれ用いた。   As the acrylic resin A, a commercially available graft compound (Tg = 100 ° C., Mw = 10) represented by the above chemical formula (2) in which an aminoethyl group is grafted to a main chain composed of a methacrylic acid-methyl methacrylate copolymer. Ten thousand, amine hydrogen equivalent = 1100 (g · solid / eq)) was used. Further, as the acrylic resin B, a commercially available graft compound represented by the above chemical formula (2) obtained by grafting an aminoethyl group onto a main chain composed of a methacrylic acid-methyl methacrylate copolymer (Tg = 40, Mw = 100,000) , Amine hydrogen equivalent = 1400 (g · solid / eq)) as acrylic resin C, methacrylic acid-methyl methacrylate copolymer (Mw = 100,000) as urethane resin, thermoplastic polyether urethane resin Ketjen black EC as carbon black, magnesium carbonate (trade name “PS”, manufactured by Kamishima Chemical) as inorganic fine particles, acrylic fine particles (trade name “Techpolymer MB30X-5”, Sekisui Plastics as organic fine particles) Kogyo) were used.

試験例
各実施例及び比較例の現像ローラを用いて下記試験に供した。
Test Example The following test was performed using the developing roller of each Example and Comparative Example.

<表面層の表面状態>
目視により、塗布ムラが認められないものを良好、認められるものを不良と評価した。
<表面粗度>
表面層の表面粗度Rzを、JIS B0601に準拠して測定した。
尚、測定装置としては、サーフテスト(「SJ−301」、(株)ミツトヨ社製)を用いた。
<ローラ抵抗>
各現像ローラーを導電平板上に静置し、芯金両端部に500g下方荷重をかけた後、芯金と導電平板との間に100Vの電圧を印加し、印加開始30秒後の抵抗値を測定した。 尚、抵抗測定器は、アドバンテスト製エレクトロメーターR8340Aを使用した。
<Surface condition of surface layer>
Visually, the thing by which application | coating nonuniformity was not recognized was evaluated as favorable, and the thing recognized is evaluated as bad.
<Surface roughness>
The surface roughness Rz of the surface layer was measured according to JIS B0601.
A surf test (“SJ-301”, manufactured by Mitutoyo Corporation) was used as a measuring device.
<Roller resistance>
Each developing roller is allowed to stand on a conductive flat plate, a 500 g downward load is applied to both ends of the metal core, a voltage of 100 V is applied between the metal core and the conductive flat plate, and the resistance value 30 seconds after the start of application is determined. It was measured. Note that an electrometer R8340A manufactured by Advantest was used as the resistance measuring instrument.

<初期トナー帯電量Q/M>
各現像ローラを、それぞれ市販の電子写真プリンターに組み込み、非印字パターン(ホワイトパターン)を1枚印字後、該現像ローラを取り出し、表面層上のトナーをファラデーゲージに吸引して、エレクトロメーターにて電荷量を測定した。得られた測定値を、ファラデーゲージに吸引したトナー重量で除してQ/M(μc/g)を求めた。
<初期トナー搬送量M/A>
ファラデーゲージに吸引したトナー重量を測定し、得られた測定値を吸引した面積で除してM/A(g/cm2)を求めた。
<Initial toner charge amount Q / M>
Each developing roller is incorporated into a commercially available electrophotographic printer, and after printing one sheet of non-printing pattern (white pattern), the developing roller is taken out, and the toner on the surface layer is sucked into a Faraday gauge and then electrometered. The amount of charge was measured. Q / M (μc / g) was determined by dividing the obtained measured value by the toner weight sucked into the Faraday gauge.
<Initial toner transport amount M / A>
The weight of the toner sucked into the Faraday gauge was measured, and the measured value obtained was divided by the sucked area to obtain M / A (g / cm 2 ).

<初期画像印刷後の評価>
各現像ローラを、それぞれ市販の電子写真プリンターに組み込み、黒ベタ部分、ハーフトーン部分(600dpi解像度パターンに於ける2dot/インチパターンで印刷)、白色部分を含む同一の画像を2枚印刷し、下記評価(1)〜(3)を行った。

(1)表面層のはがれ、クラック
現像ローラを取り外し、表面層の表面を100倍に拡大して、表面層のはがれ、クラックの有無を目視にて判断した。
(2)画像濃度、地かぶり、ハーフトーンの画像あれ(ハーフトーンの濃淡ムラ)、黒ベタ部の抜け
画像濃度は、黒ベタ部分を対象とし、地かぶりは、白色部分に現れた地かぶり部分を対象とし、マクベス反射型濃度計を用いて濃度を測定した。
ハーフトーン濃度ムラ、黒ベタ部の濃淡ムラは、目視によりその有無を判断した。
(3)OPCかぶり
ホワイトパターンで印字する際の静電潜像現像後の感光体表面(本来トナーが現像されていては行けない状態の感光体表面)に、メンディングテープを貼付して剥離することにより、感光体表面のトナーはがし取り、そのテープを白色の紙に貼付した後、そのテープ貼付部分の濃度をマクベス濃度計により測定した。
<Evaluation after initial image printing>
Each developing roller is incorporated into a commercially available electrophotographic printer, and two identical images including a black solid portion, a halftone portion (printed with a 2 dot / inch pattern in a 600 dpi resolution pattern), and a white portion are printed. Evaluation (1)-(3) was performed.

(1) Surface layer peeling and cracks The developing roller was removed, the surface layer surface was magnified 100 times, and the presence or absence of cracking of the surface layer was visually determined.
(2) Image density, ground cover, halftone image irregularity (half-tone shading unevenness), missing black solid part Image density is for the black solid part, and the ground cover is the part of the ground cover that appears in the white part The density was measured using a Macbeth reflection densitometer.
The presence / absence of the halftone density unevenness and the density unevenness of the black solid portion was visually determined.
(3) OPC fog A mending tape is affixed to the surface of the photoconductor after development of the electrostatic latent image when printing with a white pattern (the surface of the photoconductor that cannot be developed when toner is originally developed) and peeled off. As a result, the toner on the surface of the photoreceptor was peeled off, and the tape was affixed to white paper, and then the density of the tape affixed portion was measured with a Macbeth densitometer.

<5000枚印刷後の評価>
5000枚印刷後、初期画像印刷後の評価と同様に、上記(1)〜(3)の評価を行った。
<Evaluation after printing 5000 sheets>
After the printing of 5000 sheets, the evaluations (1) to (3) were performed in the same manner as the evaluation after the initial image printing.

各評価結果を下記表2に示した。また、<初期画像印刷後の評価>に於ける(3)OPCかぶりの結果に基づき、表面層の樹脂成分中に於けるアクリル樹脂比率(wt%)とOPCかぶりとの関係を表3に示した。   The evaluation results are shown in Table 2 below. Table 3 shows the relationship between the acrylic resin ratio (wt%) in the resin component of the surface layer and the OPC fogging based on the results of (3) OPC fogging in <Evaluation after initial image printing>. It was.

Figure 2005283995
Figure 2005283995

Figure 2005283995
Figure 2005283995

表2に示すように、各実施例の現像ローラは、表面層に塗布ムラが無く、各試験に於いて良好な結果を示した。
また、アクリル樹脂A、Bを用いていない比較例1に於いては、塗布ムラが発生した。更に、この現像ローラを用いた印刷画像に於いては、塗布ムラに起因したムラ模様(黒ベタ部濃度ムラ)が現れた。
アクリル樹脂を用いていない比較例2、3は、トナー帯電性の低いものであった。
アクリル微粒子を用いた比較例4は、表面粗度が高いものであった。この結果から明らかなように、アクリル微粒子を用いると、表面粗度の調整が煩雑になると認められる。
ウレタン樹脂を用いていない比較例5は、初期画像印刷後の評価と5000枚印刷後の評価とを対比すると明らかなように、表面層が脆く、経時劣化することが認められた。
また、表2及び表3から明らかなように、表面層に於けるアクリル樹脂Aの割合が20重量%(前記樹脂成分中)以上のものは、トナー帯電性に優れ、OPCかぶりが著しく低減されたものであった。
As shown in Table 2, the developing roller of each example had no coating unevenness on the surface layer and showed good results in each test.
In Comparative Example 1 in which acrylic resins A and B were not used, coating unevenness occurred. Furthermore, in the printed image using this developing roller, a uneven pattern (black solid portion density unevenness) due to coating unevenness appeared.
In Comparative Examples 2 and 3 in which no acrylic resin was used, the toner chargeability was low.
Comparative Example 4 using acrylic fine particles had a high surface roughness. As is clear from this result, it is recognized that the adjustment of the surface roughness becomes complicated when acrylic fine particles are used.
In Comparative Example 5 in which no urethane resin was used, it was recognized that the surface layer was brittle and deteriorated with time, as is apparent when the evaluation after printing the initial image was compared with the evaluation after printing 5000 sheets.
Further, as is apparent from Tables 2 and 3, when the ratio of the acrylic resin A in the surface layer is 20% by weight (in the resin component) or more, the toner chargeability is excellent and the OPC fog is remarkably reduced. It was.

一実施形態の電子写真装置用現像部材を示す斜視図。1 is a perspective view showing a developing member for an electrophotographic apparatus according to an embodiment. 同実施形態の電子写真装置用現像部材の使用形態を示す概略模式図。FIG. 2 is a schematic diagram showing a usage pattern of the developing member for an electrophotographic apparatus according to the embodiment.

符号の説明Explanation of symbols

3・・・ゴム基材、 4・・・表面層、 8・・・トナー 3 ... Rubber base material 4 ... Surface layer 8 ... Toner

Claims (4)

ゴム基材と、該ゴム基材の表面側に設けられ、摩擦によりトナーを負帯電させる表面層とを備え、該表面層が、ウレタン樹脂とアクリル樹脂との混合物からなる電子写真装置用現像部材であって、
前記表面層は、前記混合物が溶媒に溶解された溶液を塗布することにより形成されてなり、
前記アクリル樹脂として、メタクリル酸−メタクリル酸メチル共重合体からなる主鎖にアミノエチル基がグラフトされてなるグラフト化合物が用いられてなることを特徴とする電子写真装置用現像部材。
An electrophotographic apparatus developing member comprising a rubber base material and a surface layer provided on the surface side of the rubber base material to negatively charge the toner by friction, wherein the surface layer is made of a mixture of urethane resin and acrylic resin Because
The surface layer is formed by applying a solution in which the mixture is dissolved in a solvent,
A developing member for an electrophotographic apparatus, wherein a graft compound in which an aminoethyl group is grafted to a main chain made of a methacrylic acid-methyl methacrylate copolymer is used as the acrylic resin.
前記ウレタン樹脂として、ポリエステルポリウレタン又はポリエーテルポリウレタンが用いられてなる請求項1記載の電子写真装置用現像部材。   The developing member for an electrophotographic apparatus according to claim 1, wherein polyester polyurethane or polyether polyurethane is used as the urethane resin. 前記溶媒として、メチルイソブチルケトン、メチルエチルケトン、テトラヒドロフラン、トルエンの群から選ばれし1種以上を含むものが用いられてなる請求項1又は2記載の電子写真装置用現像部材。   The developing member for an electrophotographic apparatus according to claim 1 or 2, wherein the solvent is selected from the group consisting of methyl isobutyl ketone, methyl ethyl ketone, tetrahydrofuran, and toluene, and contains at least one kind. 前記グラフト化合物のアミン水素当量が、1000〜1500(g・solid/eq)である請求項1乃至3の何れかに記載の電子写真装置用現像部材。   The developing member for an electrophotographic apparatus according to claim 1, wherein an amine hydrogen equivalent of the graft compound is 1000 to 1500 (g · solid / eq).
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