JP2005262741A - Special decorative printing metal sheet and manufacturing method thereof - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a special decorative printing metal sheet which makes it possible to create a three-dimensional pattern of solid looking more easily and stably on the surface of an object constituted of a metallic material, and a manufacturing method thereof. <P>SOLUTION: The special decorative printing metal sheet 1 has a metal sheet 2 having a prescribed pattern printed on the surface and a transparent resin film 4 which is thermally contact-bonded on the metal sheet 2 and has an arbitrarily-shaped continuous pattern of a plurality of convex-lens-shaped projections 5 or concave-lens-shaped indentations formed on the surface after contact-bonding. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to a special decorative printed metal plate capable of expressing a three-dimensional pattern having a three-dimensional effect by changing the pattern and color depending on the viewing angle, and a method for manufacturing the same.

  As a decorative sheet using the principle of moire fringes due to light interference, the pattern and color change depending on the viewing angle, there is one disclosed in FIG. 9 (see, for example, Patent Document 1).

  This decorative sheet A uses a lenticular plate on which a lens having a cross-sectional shape is formed. The decorative sheet A using the lenticular plate is formed by forming a continuous pattern B having a repetitive structure of a lens-shaped lens on the surface of the transparent sheet C, printing the required pattern D on the back side of the sheet, A three-dimensional pattern is created on the sheet by forming a pattern portion on the back surface.

  A flexible decorative sheet A is constructed by adhering the transparent sheet C onto a flexible resin plate or plastic plate at room temperature using an adhesive, and the decorative sheet A is used as a table cover, shower curtain, Used as a window decoration sheet, postcard, and bag material.

  The decorative sheet A is used as a decorative body that gives a flat sheet a three-dimensional effect, and is known as a special decorative sheet A that creates a three-dimensional pattern on the transparent sheet C.

  Furthermore, there is a special decorative printed metal plate that can create a three-dimensional pattern with a three-dimensional effect on the surface of the metal plate (see, for example, Patent Document 2).

  The special decorative printed metal plate E has a configuration in which a transparent resin film H is stuck on the surface of the metal plate F via an adhesive G. On the surface of the transparent resin film H, a plurality of convex lens-shaped protrusions I are formed in a constant continuous pattern. Further, printing is performed on the surface of the metal plate F at a pitch different from the continuous pattern of the convex lens-like projections I.

For this reason, the printed pattern is created on the surface of the metal plate F as a three-dimensional pattern with a three-dimensional effect by the lens effect of the convex lens-shaped protrusion I.
Japanese Patent No. 3131777 JP 2002-307897 A

  The conventional decorative sheet A is configured by sticking a transparent sheet C on a resin plate or a plastic plate. A special decorative technique for creating this three-dimensional pattern is configured by a metal material such as a tin plate. It was a question whether it could not be applied to things. In particular, when the transparent sheet C is formed of a synthetic resin material such as polyvinyl chloride or polyester, the compatibility between the transparent sheet C and the metal plate is poor, and the transparent sheet C is brought into close contact with the metal plate and bonded together. In addition, it is difficult to print on the surface of the metal plate to create a three-dimensional pattern.

  Accordingly, a manufacturing method has been devised together with the conventional special decorative printed metal plate E, and it has become possible to create a three-dimensional pattern on the surface of the metal plate F or a printing technique for creating a three-dimensional pattern. In such special decorative printed metal plate E, further reduction in manufacturing cost and improvement in quality are desired.

  For example, in the manufacturing process of the special decorative printing metal plate E, when the transparent resin film H is stuck on the surface of the metal plate F via the adhesive G, it is thermocompression bonded by a thermocompression-bonding roll of a hot press device. However, in order to obtain the adhesive function of the adhesive G, it is necessary to heat it sufficiently, and the convex lens-like projections I of the transparent resin film H may be crushed by the heat at this time.

  Further, for the transparent resin film H, it is necessary to select an adhesive G that functions at such a temperature that the convex lens-like protrusions I of the transparent resin film H are not crushed and to apply in advance prior to thermocompression bonding. Become. For this reason, it leads also to the increase in the manufacturing cost of the special decoration printing metal plate E. FIG.

  The present invention has been made to cope with such a conventional situation, and is a special decorative printing metal capable of more easily and stably creating a three-dimensional pattern having a three-dimensional effect on an object surface made of a metal material. It aims at providing a board and its manufacturing method.

  In order to achieve the above-mentioned object, the special decorative printed metal plate according to the present invention, as described in claim 1, is a metal plate having a predetermined pattern printed on the surface, and is thermocompression bonded to the metal plate, And a transparent resin film having a plurality of convex lens-like projections or concave lens-like depressions having a continuous pattern formed after thermocompression bonding.

  Moreover, in order to achieve the above-mentioned object, the method for producing a special decorative printed metal plate according to the present invention includes a step of printing on the surface of the metal plate, and a printed metal plate as described in claim 9. A step of preheating to a required temperature, a step of thermocompression bonding a transparent resin film to the surface of the preheated metal plate, and a plurality of convex lens-like protrusions on the surface by heating the transparent resin film after thermocompression bonding Or a step of forming a continuous pattern having an arbitrary shape composed of concave lens-shaped dents.

  In the special decorative printed metal plate and the method for producing the same according to the present invention, a three-dimensional pattern having a three-dimensional effect can be more easily and stably created on the surface of an object made of a metal material.

  Embodiments of a special decorative printed metal plate and a method for producing the same according to the present invention will be described with reference to the accompanying drawings.

  FIG. 1 is a block diagram showing an embodiment of a special decorative printed metal plate according to the present invention.

  The special decorative printed metal plate 1 has a print layer 3 printed on the surface of the metal plate 2, and a transparent resin film 4 is integrated on the print layer 3 by heat sealing or pressure bonding.

  For the metal plate 2, a metal such as a tin plate, an iron plate, an aluminum plate, a stainless steel plate, a surface-treated steel plate, or a zinc plate is used depending on the application. The metal plate 2 has a thickness of about 0.15 mm to 2 mm. For example, tin cans having a thickness of about 0.2 mm to 2 mm are used for can containers such as confectionery cans, tea cans, canned cans, and bath cans. The printed layer 3 on the surface of the metal plate 2 is formed by printing a predetermined pattern. The layer thickness of the printing layer 3 is several μm to several tens μm, preferably about 10 μm.

  The transparent resin film 4 is made of transparent synthetic resin (so-called olefin) such as polyethylene, polypropylene, polyester, nylon, urethane, polyvinyl chloride, polyvinyl nitrate, and polyacryl that transmits light. A polyester (PET) sheet is suitably formed from the surface, an acrylic sheet is formed from the weather resistant surface, and a soft vinyl chloride sheet is formed from the flexible surface.

  In addition, on the film surface of the transparent resin film 4, a large number of convex lens-like protrusions 5 are arranged in a dot pattern. The convex lens-like projections 5 form a turtle-like or lattice-like concavo-convex pattern on the film surface as a predetermined pattern, and can exhibit a lens effect.

  The convex lens-like protrusions 5 having a predetermined pattern formed on the transparent resin film 4 are pattern-formed with a standard pitch arrangement. Hereinafter, such a pattern pitch is referred to as a pattern pitch, and a standard pattern pitch is referred to as a standard pattern pitch. Since the pattern pitch refers to the number of black lines (halftone dots) between 1 cm or 1 inch, it can also be referred to as the number of screen lines.

  For example, the standard pattern pitch is arbitrarily selected from the number of lines in the range of 75 lines to 250 lines. Instead of providing the convex lens-like protrusions 5 on the film surface of the transparent resin film 4, a concave lens-like dent may be provided to form an uneven pattern.

  The transparent resin film 4 should just be a transparent body which can permeate | transmit light, and may be translucently colored. Moreover, the transparent resin film 4 should just be a material used as a transparent body which can permeate | transmit light as a result of sticking on the printing layer 3 of the metal plate 2, even if it is colored. Since the metal plate 2 is molded, the film thickness of the transparent resin film 4 is about 20 μm to 200 μm.

  Moreover, the transparent resin film 4 is comprised by the laminated form with the material which has several different properties, for example, or the same material. That is, the transparent resin film 4 is composed of an arbitrary number of layers, and has, for example, three layers from the surface side: a surface layer 4a, an intermediate layer 4b, and a printing surface side layer 4c. However, the transparent resin film 4 may be formed of a single layer. Moreover, you may print on the arbitrary surfaces of each layer formed with the surface layer 4a of the transparent resin film 4, the intermediate | middle layer 4b, and the printing surface side layer 4c not only on the metal plate 2. FIG.

  Convex lens-like protrusions 5 are formed on the surface layer 4a. The convex lens-like protrusion 5 can be formed by heating at 80 ° C. to 130 ° C. Therefore, a transparent resin material that is suitable for forming the convex lens-like protrusions 5 by heating and that can maintain the strength of the convex lens-like protrusions 5 can be used for the surface layer 4a. Moreover, the intermediate | middle layer 4b can use arbitrary transparent resin materials which have the property according to the use of the transparent resin film 4. FIG. Furthermore, since the printing surface side layer 4c is pressure-bonded onto the printing layer 3 of the metal plate 2, a transparent resin material having properties suitable for pressure bonding can be used.

  The surface of the special decorative printed metal plate 1 has a three-dimensional effect due to the lens-like continuous pattern formed on the film surface of the transparent resin film 4 and the predetermined pattern of the printed layer 3 printed on the metal plate 2. A three-dimensional pattern is created.

  FIG. 2 is a sectional view for explaining the decoration principle of the special decorative printed metal plate 1 shown in FIG.

  The patterns 3 a, 12 b, and 12 c of the printing layer 3 printed on the surface of the metal plate 2 have different visual states depending on the positional relationship with the convex lens-shaped protrusions 5 formed on the transparent resin film 4. As shown in FIG. 2A, in the portion where the pattern 3a and the convex lens-like protrusion 5 are completely overlapped, the pattern 3a can be recognized from any direction, for example, the X direction or the Y direction.

  On the other hand, as shown in FIG. 2B, when the overlap of the convex lens-shaped protrusion 5 and the pattern 3b is shifted by the approximate radius of the convex lens-shaped protrusion 5, the pattern 3b can be seen when viewed from the X direction, but from the Y direction. When viewing, the pattern 3b cannot be recognized, and the pattern 3b may or may not be visible depending on the viewing direction.

  Furthermore, as shown in FIG. 2C, if the pattern 3c is displaced by the radius of the convex lens-shaped protrusion 5 or more, not only the pattern cannot be seen from the Y direction, but the pattern 3c becomes difficult to see from the X direction. The pattern 3c cannot be recognized.

  Therefore, each pattern 3a, 12b, 12c of the printing layer 3 printed on the surface of the metal plate 2 changes depending on the relative positional relationship with the convex lens-shaped protrusion 5, that is, the viewing angle.

  Next, a method for manufacturing the special decorative printed metal plate 1 will be described.

  FIG. 3 is a diagram showing a manufacturing procedure of the special decorative printed metal plate 1 shown in FIG. 1, and the reference numerals with numerals in the figure indicate each step of the manufacturing procedure.

  First, in S <b> 1, the printing layer 3 is formed on the surface of the metal plate 2. For this purpose, the surface of the metal plate 2 is precoated at a baking temperature of 140 ° C. to 160 ° C. in advance, and the underlayer 10 is formed. And it prints on this foundation | substrate layer 10 in the heating state of 140 to 210 degreeC, and a required pattern is baked. By this printing, the printing layer 3 is firmly bonded onto the metal plate 2 and printed so as not to be peeled off.

  4 is a diagram for explaining a method for forming the printing layer 3 on the surface of the metal plate 2 in the special decorative printed metal plate 1 shown in FIG. 1, and FIG. 5 is a diagram of the special decorative printed metal plate shown in FIG. It is sectional drawing at the time of printing the 1 metal plate.

  As shown in FIGS. 4 and 5, the patterns A, B, C, D, having different pattern pitches are aligned on the surface of the base layer 10 formed on the metal plate 2 using different printing plates 11 for each color. E is sequentially printed in a number of times. In the patterns A, B, C, D, and E, specific characters, symbols, shapes, figures, patterns in which patterns are arranged, patterns, and the like are printed.

  At this time, the patterns A, B, C, D, and E are printed at a constant pattern pitch with respect to a predetermined pattern (uneven pattern) having a standard pattern pitch formed on the film surface of the transparent resin film 4. For example, when the standard pattern pitch is 100, the pattern pitches of the patterns A, B, C, D, and E are 90, 95, 100, 105, and 110, respectively. That is, when the five patterns A, B, C, D, and E are printed, the pattern pitch of the pattern C is matched with the standard pattern pitch of the convex lens-like protrusions 5 formed on the film surface of the transparent resin film 4.

  The patterns A, B, C, D, and E formed on each printing plate 11 may be printed with different colors, shapes, and patterns, and each printing plate 11 has patterns A, B at a required pattern pitch. , C, D, and E are processed from the original plate so that printing can be performed. Although the example in which the patterns A, B, C, D, and E are printed at different positions on the metal plate 2 is shown, the patterns A, B, C, D, and E are actually printed so as to overlap each other.

  The printed metal plate 2 may be a continuous belt-like plate or a sheet. FIG. 3 shows an example in which a sheet metal plate 2 is used.

  Next, in S <b> 2, the metal plate 2 on which the printing layer 3 is formed is temporarily deposited on the feeder 12 as necessary.

  Next, in S <b> 3, the metal plate 2 on which the printing layer 3 is formed is guided to the preheating device 13, and is preheated using the hot air by the preheating device 13. The preheating device 13 may have a structure in which the metal plate 2 is directly heated by a heater or the like.

  The preheating temperature in the preheating device 13 is approximately 150 ° C. to 220 ° C., and is appropriately set according to the type of the transparent resin film 4 to be tightly bonded to the surface of the metal plate 2. When a polyester (PET) resin is used for the transparent resin film 4, it is preheated to about 150 ° C. to 180 ° C.

  Next, in S4, the metal plate 2 preheated by the preheating device 13 is guided to the hot press device 14, and the metal plate 2 on which the printing layer 3 is formed has a flat film-like transparent resin that does not yet have the convex lens-like projections 5. The film 4 is crimped. That is, the flat belt-shaped transparent resin film 4 is thermocompression bonded to the surface of the metal plate 2 on which the printing layer 3 is formed by the thermocompression-bonding rolls 15 and 24 and is sequentially covered with the transparent resin film 4. The thermocompression bonding temperature at this time is about 130 ° C to 220 ° C. This is because if the thermocompression bonding temperature is lower than 130 ° C., the heat cannot be sufficiently transferred to the transparent resin film 4 and cannot be bonded. On the other hand, if the thermocompression bonding temperature exceeds 220 ° C., adverse effects such as melting of the metal plate 2 are melted. This is because.

Moreover, although the conveyance speed in the hot press apparatus 14 is suitably set according to the thickness dimension of the metal plate 2, when the metal plate 2 is a sheet, it is about 4-100 sheets / min. Hot pressed at the transfer speed. Furthermore, the pressure applied by the thermocompression-bonding rolls 15 and 24 is adjusted by the thickness and size of the metal plate 2 and the film thickness of the transparent resin film 4, but is about ² to ²⁰ kPa / inch ² .

  By this hot pressing, the transparent resin film 4 is superimposed on and closely adhered to the metal plate 2 and is integrally bonded. Moreover, the transparent resin film 4 joined on the surface of the metal plate 2 is cut by a cutting device (not shown), and the ear piece is cut.

  Next, in S5, the metal plate 2 to which the transparent resin film 4 is adhered is guided to the embossing heat device 16, and the embossing heat device 16 is heated to 80 ° C. to 130 ° C. by a heating means such as hot air or radiant heat. Heated at about ℃. As a result, a large number of convex lens-like protrusions 5 are formed on the surface of the transparent resin film 4 in a predetermined pattern at a pitch interval of the standard pattern pitch.

  Next, in S6, the metal plate 2 that is in close contact with the transparent resin film 4 on which the convex lens-like projections 5 are formed is guided by the aftercool device 17 and cooled by cooling air of about 0 ° C. to several tens of degrees. 2 is prevented from being sagged.

  Next, in S <b> 7, the special decorative printed metal plate 1 that has passed through the aftercool device 17 is naturally cooled and is appropriately deposited on the stacker 18. As a result, the special decorative printed metal plate 1 having the structure shown in FIG. 1 is obtained.

  In other words, the special decorative printed metal plate 1 has a risk of collapsing the pattern even if the convex lens-like protrusions 5 are present on the surface of the transparent resin film 4 at the temperature in the hot press device 14. After thermocompression bonding to the plate 2, it is manufactured by forming convex lens-like protrusions 5 on the surface of the transparent resin film 4 by heating at about 80 ° C. to 140 ° C. lower than the thermocompression bonding temperature. In addition, if it is less than 80 degreeC, it will become difficult to form the favorable convex-lens-like processus | protrusion 5. FIG.

  In this special decorative printed metal plate 1, a large number of convex lens-like protrusions 5 are formed in a concavo-convex pattern in a predetermined pattern on the film surface of the transparent resin film 4. Since the convex lens-like projections 5 are formed in a halftone dot shape (tortoise shape, lattice shape) at a standard pattern pitch, each convex lens-like projection 5 and each pattern A, B, C, D, E shown in FIGS. The image forming position generated by the above-mentioned pattern appears different for each pattern A, B, C, D, E due to the lens effect.

  Further, the positions where the images are formed by the convex lens-like protrusions 5 and the pattern A and the positions where the images are formed by the protrusions 15 and the patterns B, C, D and E are different, so that the patterns A, B, C, D and E are different. Are recognized as being in different planes.

  Therefore, when the viewing angle is changed, the patterns A, B, C, D, and E can be seen to move while changing on different planes, and a three-dimensional pattern with a three-dimensional effect can be obtained. Can be expressed on the surface. Patterns A and B having a pattern pitch larger than the standard pattern pitch are lifted and visually recognized, and patterns D and E having a small pattern pitch are visually recognized by sinking to the back side.

  Note that the screen angles of the patterns A, B, C, D, and E printed on the surface of the metal plate 2 are adjusted according to the film thickness of the transparent resin film 4. Specifically, the thicker the film thickness of the transparent resin film 4 is, the smaller the screen angle is. The smaller the screen angle is, the larger the depth between the patterns A, B, C, D and E printed on the surface of the metal plate 2 is. A three-dimensional effect can be obtained.

  This special decorative printed metal plate 1 is used as it is as a picture, calendar, signboard, and guide plate (display plate), and is further processed by secondary machining to form confectionery cans and tea cans. Cans and cans such as beverage cans, canned cans, and miscellaneous goods storage cans, final boxes such as publicity items, daily goods, and electrical products can be manufactured.

  FIG. 6 is a diagram showing an example of a procedure for manufacturing a lid of a can container by molding the special decorative printed metal plate 1 shown in FIG. In addition, the code | symbol which attached | subjected the number to S in the figure shows each process of a manufacture procedure.

  First, in S10, a special decorative printed metal plate 1 is prepared.

  Next, in S11, the special decorative printed metal plate 1 is pressed. That is, the special decorative printed metal plate 1 is punched into a required shape and press-molded by a punch (male) and a die (female) of a press machine (not shown). In this molding process, the clearance formed between the punch and the die is determined in consideration of the film thickness of the transparent resin film 4 in the clearance between the punch and the die used in a normal can-making press machine. For example, the clearance between the punch and the die is set to a value obtained by adding 50% to 100% of the film thickness of the transparent resin film 4 to the clearance of a normal can making press machine.

  The transparent resin film 4 is molded without crushing the convex lens-shaped protrusions or concave lens-shaped dents formed on the film surface by press-molding by appropriately securing the punch and die clearance of the press-molding machine.

  By forming by the press machine, the outer cover material 20 having a hat shape or the inner cover material 21 having a dish shape is formed.

  Next, in S12, the special decorative printed metal plate 1 after press working is subjected to curling. That is, for the outer winding lid material 20, an outer winding curling process is performed to wind the flange portion, and the lid 22a is formed. On the other hand, for the inner winding lid material 21, a peripheral end portion is formed. An inner winding curling process for inner winding is performed to form the lid 22b.

  FIG. 7 is a diagram showing an example of a procedure when the special decorative printed metal plate 1 shown in FIG. 1 is formed to produce a cylindrical body of the can container. In addition, the code | symbol which attached | subjected the number to S in the figure shows each process of a manufacture procedure.

  First, in S20, a special decorative printed metal plate 1 having a required size is prepared.

  Next, in S <b> 21, corner cutting is performed on the special decorative printed metal plate 1.

  That is, the four corners of the special decorative printed metal plate 1 are cut out by corner cutting to form the body material 30.

  Next, in S22, the special decorative printed metal plate 1 is rolled. In other words, the body material 30 of the special decorative printed metal plate 1 is formed into a cylindrical shape by roll processing.

  Next, in S23, the front of the special decorative printed metal plate 1 is folded. That is, the leading edge of the body material 30 formed by the roll processing of the special decorative printing metal plate 1 is bent by the folding process of the front fold and the front 31 is formed while the trailing edge is formed. After being bent, a chisel 32 is formed.

  Next, in S24, the special decorative printed metal plate 1 is crushed. In other words, before forming the body material 30 by bending, the shell 31 and the later 32 are combined and crushed to form a cylindrical body material 30.

  Next, in S25, the special decorative printed metal plate 1 is flanged. That is, the outer peripheral flange 33 for outer winding is formed at both ends by the flange processing of the cylindrical body material 30. However, the inner circumferential inner flange 34 may be formed at both ends of the body material 30.

  Next, in S26, the special decorative printed metal plate 1 is subjected to seaming. That is, the bottom cover 22d is applied to one end side of the body material 30 on which the outer winding outer peripheral flange 33 is formed, and is seamed. Note that press curl processing may be performed instead of seam processing.

  Next, in S27, the special decorative printed metal plate 1 is tightened. That is, the outer winding curling is formed by winding the end portion to which the bottom lid 22d of the trunk portion material 30 is applied, and the trunk portion material 30 and the bottom lid 22d are integrated. As a result, the body portion is formed from the body material 30, and the can container 35 is opened at one end.

  Further, after the can container 35 is filled with the product, an upper cover (not shown) is wound around the body material 30 by seaming and fastened similarly to the bottom cover 22d, and a can product such as a beverage can or a confectionery can is obtained. Manufactured. Further, in order to detach the lid 22 that can be freely opened and closed from the open portion of the can container 35, an outer curling may be formed by curling.

  FIG. 8 is a diagram showing an example of a procedure when the special decorative printed metal plate 1 shown in FIG. 1 is formed to manufacture the barrel portion of the can container into a rectangular tube shape. In addition, the code | symbol which attached | subjected the number to S in the figure shows each process of a manufacture procedure.

  First, in S30, a special decorative printed metal plate 1 having a required size is prepared.

  Next, in S31, the special decorative printed metal plate 1 is subjected to corner cutting. That is, the four corners of the special decorative printed metal plate 1 are cut out by corner cutting to form the body material 30.

  Next, in S32, the special decorative printed metal plate 1 is subjected to corner folding. That is, the body part material 30 of the special decorative printed metal plate 1 is bent into a rectangular tube shape by corner folding.

  Next, in S33, the front of the special decorative printed metal plate 1 is folded. That is, the leading edge of the body material 30 formed by the corner folding process of the special decorative printed metal plate 1 is bent by the folding process of the front fold, and the front 31 is formed while the trailing edge is formed. The edge is also bent to form a seam 32 later.

  Next, in S34, the special decorative printed metal plate 1 is crushed. That is, before forming the body material 30 by bending, the shell 31 and the later 32 are combined and crushed to form a rectangular tube-shaped body material 30.

  Next, in S35, the special decorative printed metal plate 1 is flanged. That is, the outer peripheral flange 40 is formed on one side and the inner peripheral flange 41 is formed on the other side by the flange processing of the rectangular tubular body material 30.

  Next, in S36, the special decorative printed metal plate 1 is subjected to stringing processing. That is, a stepped portion 42 in the circumferential direction is formed on the rectangular tube-shaped body material 30 by stringing, and an inner peripheral flange 41 formed at one end of the body material 30 is internally wound by curling. The This circumferential step 42 increases the mechanical and physical strength of the can container 35 on the mouth side. The circumferential step 42 has a stopper function for the upper lid 22c.

  Next, in S37, the special decorative printed metal plate 1 is tightened. That is, the bottom cover 22d is applied to the outer peripheral flange 40 of the trunk part material 30, and the outer winding curling is formed by tightening, so that the trunk part material 30 and the bottom cover 22d are integrated. As a result, the body portion is formed from the body material 30, and the can container 35 is opened at one end.

  Next, in S38, the upper lid 22c is detachably placed on the body portion 60 of the can container 35, and the can container 35 with the lid is manufactured.

  Thus, the lid 22 and the body of the can container 35 can be formed by mechanical processing such as press processing, curling processing, and bending processing of the special decorative printed metal plate 1, and this molding processing gives a three-dimensional effect to the outer surface. A can container 35 on which a certain three-dimensional pattern is printed is manufactured. Since this can container 35 can improve the decorativeness of the outer surface, it becomes a can container 35 with a large added value, and can give a three-dimensional feeling and a high-class feeling.

  For this reason, the special decorative printing metal plate 1 can be used for paintings, calendars, photo books, information boards, display boards, signs, taxiways, emergency exit signs, pachinko machines, trays, badges, candy cans, tea cans, beverage cans, It can be applied to various metal products such as canned cans, bath cans, metal containers, container boxes, ice box pitchers, thermos, rice cookers, refrigerators, clock dials, and toys.

  According to the special decorative printed metal plate 1 as described above, a predetermined pattern is printed on the surface of the metal plate at a required pattern pitch, and a transparent resin film is pressure-bonded and integrated on the surface of the metal plate. By forming a standard screen lens on the film surface of the film, a three-dimensional pattern having a three-dimensional effect can be more easily and stably created on the surface of the metal plate.

  That is, by pressing a transparent resin film on the surface of a printed metal plate, it can be firmly and accurately adhered and integrally joined. Furthermore, since convex lens-shaped protrusions and concave lens-shaped dents are formed on the surface of the transparent resin film after pressure bonding of the transparent resin film, it is possible to avoid the possibility that the convex lens-shaped protrusions and concave lens-shaped dents are crushed by heat during pressure bonding.

  Further, since the adhesive and the application process of the adhesive are not necessary, the manufacturing cost of the special decorative printed metal plate 1 can be reduced as compared with the conventional special decorative printed metal plate E.

The block diagram which shows embodiment of the special decoration printing metal plate which concerns on this invention. Sectional drawing explaining the decoration principle in the special decoration printing metal plate shown in FIG. The figure which shows the manufacture procedure of the special decoration printing metal plate shown in FIG. The figure explaining the method at the time of forming a printing layer on the surface of a metal plate in the special decoration printing metal plate shown in FIG. Sectional drawing at the time of printing the metal plate of the special decoration printing metal plate shown in FIG. The figure which shows an example of the procedure at the time of manufacturing the special decoration printing metal plate shown in FIG. 1, and manufacturing the lid | cover of a can container. The figure which shows an example of the procedure at the time of shape-processing the special decoration printing metal plate shown in FIG. 1, and manufacturing the trunk | drum of a can container in cylindrical shape. The figure which shows an example of the procedure at the time of shape-processing the special decoration printing metal plate shown in FIG. 1, and manufacturing the trunk | drum of a can container in a rectangular tube shape. Sectional drawing which shows the structure of the conventional decoration sheet. Sectional drawing which shows the structure of the conventional special decoration printing metal plate.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Special decoration printing metal plate 2 Metal plate 3 Printing layer 3a, 3b, 3c Pattern 4 Transparent resin film 4a Surface layer 4b Intermediate layer 4c Printing surface side layer 5 Convex lens-like protrusion 10 Underlayer 11 Printing plate making 12 Feeder 13 Preheating device 14 Hot Press device 15 Thermocompression-bonding roll 16 Embossing heat device 17 Aftercool device 18 Stacker 20 Outer winding lid material 21 Inner winding lid material 22, 22a, 22b Lid 22c Upper lid 22d Bottom lid 30 Body material 31 Front 32 Afterward 33 outer peripheral flange 34 for outer winding inner peripheral flange 35 for inner winding can container 40 outer peripheral flange 41 inner peripheral flange 42 stepped portion

Claims (16)

A metal plate having a predetermined pattern printed on the surface, and a transparent resin film having a continuous pattern of any shape of a plurality of convex lens-shaped protrusions or concave lens-shaped depressions formed on the surface after thermocompression bonding to the metal plate A special decorative printing metal plate characterized by comprising. 2. The special decorative printed metal plate according to claim 1, wherein a predetermined pattern is printed on at least a part of the surface of the metal plate. 2. The special decorative printed metal plate according to claim 1, wherein the transparent resin film is formed of a laminate having a plurality of different properties. 2. The special decorative printed metal plate according to claim 1, wherein the transparent resin film is made of a transparent synthetic resin having a thickness of 20 [mu] m to 200 [mu] m. 2. The special decorative printed metal plate according to claim 1, wherein the metal plate and the transparent resin film constitute a can container formed by machining and molding after being integrated. 2. The special decorative printed metal plate according to claim 1, wherein the surface of the metal plate is printed for each plate making by a plurality of plate makings having different pattern pitches. 2. The special decorative printed metal plate according to claim 1, wherein the surface of the metal plate is printed with different colors for each plate making by a plurality of plate makings having different pattern pitches. The special decorative printing according to claim 6 or 7, wherein at least one of the plate-making plates for printing the surface of the metal plate has the same pattern pitch as a standard pattern pitch formed on the film surface of the transparent resin film. Metal plate. A step of printing on the surface of the metal plate, a step of preheating the printed metal plate to a required temperature, a step of thermocompression bonding a transparent resin film to the surface of the preheated metal plate, and thermocompression bonding And a step of heating the subsequent transparent resin film to form a continuous pattern of an arbitrary shape composed of a plurality of convex lens-shaped protrusions or concave lens-shaped depressions on the surface. The method for producing a special decorative printed metal plate according to claim 9, further comprising a step of aftercooling after forming a continuous pattern on the transparent resin film. The printing on the surface of the metal plate is a predetermined pattern in which the pattern pitch is varied on the surface of the metal plate by sequentially printing in a heating state of 140 ° C. to 210 ° C. by a plurality of plate making with different pattern pitches. 10. The method for producing a special decorative printed metal plate according to claim 9, wherein printing is performed. The method for producing a special decorative printed metal plate according to claim 9, wherein the temperature of preheating the printed metal plate is set to 150C to 220C. The method for producing a special decorative printed metal plate according to claim 9, wherein the thermocompression bonding temperature when the transparent resin film is thermocompression bonded to the surface of the metal plate is set to 130 ° C to 220 ° C. The method for producing a special decorative printed metal plate according to claim 9, wherein the pressure applied when the transparent resin film is thermocompression bonded to the surface of the metal plate is ² to 20 kPa / inch2. The method for producing a special decorative printed metal plate according to claim 9, wherein the transparent resin film after thermocompression bonding is heated at 80 ° C. to 140 ° C. to form a continuous pattern on the surface. 10. The special decorative printed metal plate according to claim 9, wherein a transparent resin film is thermocompression-bonded and integrated on the surface of the metal plate, and then the transparent resin film is cut to remove the film ear piece. Method.

Images