JP2005256874A - Belt training idler - Google Patents

Belt training idler Download PDF

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Publication number
JP2005256874A
JP2005256874A JP2004066176A JP2004066176A JP2005256874A JP 2005256874 A JP2005256874 A JP 2005256874A JP 2004066176 A JP2004066176 A JP 2004066176A JP 2004066176 A JP2004066176 A JP 2004066176A JP 2005256874 A JP2005256874 A JP 2005256874A
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roller
self
support shaft
aligning
elastic body
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JP2004066176A
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Japanese (ja)
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Hisayasu Sugimoto
尚安 杉本
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  • Rolls And Other Rotary Bodies (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a belt training idler used for a guide roller or the like for a linerboard, a strip-shaped sheet material such as a synthetic resin film, a belt, or the like to run in the longitudinal direction, in which structure is simple to be manufactured at low cost, and in which meandering of subject material to be run can be securely prevented. <P>SOLUTION: A support shaft 5 is inserted on the inner side of a roller main body 4 in a cylindrical form, and the roller main body is supported by a self-aligning bearing 6 fixed to a middle part of the support shaft to be capable of inclining. A circular elastic body 8 is provided close to each end part of the support shaft to support each end part of the roller main body from the inner surface. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、段ボール原紙等の帯状シート材、ベルト等を長手方向に走行させるガイドローラ等に用いられ、その蛇行を防止し得る自動調心ローラに関するものである。   The present invention relates to a self-aligning roller that can be used for a guide roller or the like that travels a belt-like sheet material such as corrugated cardboard or the like in the longitudinal direction, and prevents meandering thereof.

例えば段ボール原紙を加熱ローラの表面に巻回させるために設けられるガイドローラに関しては、従来から蛇行修正装置が設けられ、熱によって段ボール原紙が伸縮し横ズレすることによる蛇行が防止されるようにしている。   For example, with respect to a guide roller provided for winding a corrugated cardboard on the surface of a heating roller, a meandering correction device has been conventionally provided to prevent meandering due to expansion and contraction of the corrugated cardboard due to heat. Yes.

また、下記特許文献1に示されたベルト調心装置は、センサによってベルトの蛇行を検知し、モータによってガイドローラを所要方向に傾動させ蛇行が自動修正されるようにしたものである。   Further, the belt aligning device disclosed in the following Patent Document 1 detects the meandering of the belt by a sensor and tilts the guide roller in a required direction by a motor so that the meandering is automatically corrected.

また、下記特許文献2に示された蛇行修正装置は、ローラの軸の両端を自動調心軸受により支持するとともに、該自動調心軸受をベルト進行方向に傾斜したケース内に収容し、該ローラが該ケースに案内されて傾動することでベルトの蛇行が自動修正されるようにしたものである。
特開平8−022213号公報 特開平6−247526号公報
The meandering correction device disclosed in Patent Document 2 below supports both ends of a roller shaft by self-aligning bearings, and accommodates the self-aligning bearings in a case inclined in the belt traveling direction. Is guided by the case and tilted to automatically correct the meandering of the belt.
JP-A-8-022213 JP-A-6-247526

ところで従来の上記ベルト調心装置は、センサ,制御装置,モータ等を要することから構造が複雑でコストが高くなるという問題がある。また、上記蛇行修正装置は、披走行材であるベルトや段ボール原紙等の帯状シート材の蛇行に敏感に反応し難いという問題があった。   By the way, the conventional belt aligning device requires a sensor, a control device, a motor and the like, so that there is a problem that the structure is complicated and the cost is increased. Further, the meandering correction device has a problem that it is difficult to react sensitively to the meandering of a belt-like sheet material such as a belt or a corrugated cardboard as a running material.

そのために本発明の自動調心ローラは、円筒状のローラ本体の内側に支持軸を貫挿し、該支持軸の中間部に固設した自動調心軸受により該ローラ本体を傾動自在に支持するとともに、該支持軸の両端部寄りに該ローラ本体の両端部を内面から支持する環状弾性体を設けてなることを特徴とする。
また、本発明は上記自動調心ローラにおいて、支持軸の両端部寄りに軸受を介在させて環状弾性体を回転自在に設けたことを特徴とする。
また、本発明は上記自動調心ローラにおいて、環状弾性体はウレタンゴムからなる環状体に多数の透孔を穿設したものであることを特徴とする。
For this purpose, the self-aligning roller of the present invention has a support shaft inserted through the inside of a cylindrical roller body, and supports the roller body in a tiltable manner by a self-aligning bearing fixed to the middle portion of the support shaft. An annular elastic body for supporting both end portions of the roller body from the inner surface is provided near both end portions of the support shaft.
According to the present invention, in the self-aligning roller, an annular elastic body is rotatably provided with a bearing interposed near both ends of the support shaft.
According to the present invention, in the self-aligning roller, the annular elastic body is formed by forming a large number of through holes in an annular body made of urethane rubber.

構造が簡単な故に低コストで製作できるとともに、披走行材の張力の偏在に敏感に反応し蛇行を確実に防止することができる。また、環状弾性体を設けたことにより該環状弾性体の弾性により披走行材の張力に応答する度合が適宜調節され、披走行材の材質や厚さ等の要素に応じた適切な設定が可能となる。   Since the structure is simple, it can be manufactured at a low cost, and it can react sensitively to the uneven distribution of the tension of the running material and reliably prevent meandering. In addition, by providing an annular elastic body, the degree of response to the tension of the running material is appropriately adjusted by the elasticity of the annular elastic body, and appropriate settings can be made according to factors such as the material and thickness of the running material It becomes.

図1は本発明に係る自動調心ローラを段ボール紙製造設備のガイドローラとして使用した例を示し、1は自動調心ローラ、2は披走行材である帯状の段ボール原紙、3は該自動調心ローラ1によって段ボール原紙2を表面に巻回させている加熱ローラである。   FIG. 1 shows an example in which the self-aligning roller according to the present invention is used as a guide roller for a corrugated paper production facility, wherein 1 is an automatic aligning roller, 2 is a strip-shaped corrugated base paper that is a running material, and 3 is the automatic aligning roller. This is a heating roller in which a corrugated base paper 2 is wound around the surface by a center roller 1.

この自動調心ローラ1の縦断面図を図2に示す。同図中、4は円筒状のローラ本体、5は水平に固設された支持軸で、該支持軸はローラ本体4の内側に貫挿される。6は該支持軸の中間部に固設した自動調心軸受で、該自動調心軸受により該ローラ本体4が傾動自在に支持される。なお、自動調心軸受6は内輪6aの外周面および外輪6bの内周面が球面状に形成され、その内外周面間に多数のコロ6cを設けてなる周知の自動調心コロ軸受である。   A longitudinal sectional view of the self-aligning roller 1 is shown in FIG. In the figure, 4 is a cylindrical roller body, 5 is a support shaft fixed horizontally, and the support shaft is inserted inside the roller body 4. Reference numeral 6 denotes a self-aligning bearing fixed to an intermediate portion of the support shaft, and the roller body 4 is tiltably supported by the self-aligning bearing. The self-aligning bearing 6 is a known self-aligning roller bearing in which the outer peripheral surface of the inner ring 6a and the inner peripheral surface of the outer ring 6b are formed in a spherical shape, and a large number of rollers 6c are provided between the inner and outer peripheral surfaces. .

また、図3にも示したように、支持軸5の両端部寄りに内輪7aと外輪7bとコロ7cとからなるラジアルコロ軸受7を設け、該軸受7の外周に環状弾性体8を外嵌し、該環状弾性体の外周をローラ本体の内面に当接させて該ローラ本体の両端部を内面から支持する。該環状弾性体8はウレタンゴムからなる環状体に多数の透孔8aを穿設することにより弾力性に富むように形成されたものである。   As shown in FIG. 3, a radial roller bearing 7 including an inner ring 7 a, an outer ring 7 b, and a roller 7 c is provided near both ends of the support shaft 5, and an annular elastic body 8 is fitted on the outer periphery of the bearing 7. The outer periphery of the annular elastic body is brought into contact with the inner surface of the roller body to support both ends of the roller body from the inner surface. The annular elastic body 8 is formed to be rich in elasticity by making a large number of through holes 8a in an annular body made of urethane rubber.

このように構成した自動調心ローラ1は、ローラ本体4が自動調心軸受6を中心として傾動し得るので、段ボール原紙2に掛かる張力が幅方向に偏在すると、その張力に引かれローラ本体4が、図2に仮想線で示したように、張力の強い方向に傾動する。このため、段ボール原紙の張力の偏在が自然と解消され、蛇行が防止されるほか、反りや皺が防止され、変形した紙管、巻きムラのある原紙でも問題なく走行させることができる。また、プレヒーター部に取り付けた場合、均一な原紙との常に均一な接触がなされ、均一加熱を可能にするなど種々の利点がある。   In the self-aligning roller 1 configured as described above, since the roller body 4 can tilt around the self-aligning bearing 6, if the tension applied to the corrugated cardboard paper 2 is unevenly distributed in the width direction, the roller body 4 is drawn by the tension. However, as shown by a virtual line in FIG. For this reason, the uneven distribution of the tension of the corrugated cardboard paper is eliminated naturally, meandering is prevented, warpage and wrinkles are prevented, and even deformed paper tubes and base papers with uneven winding can be run without problems. Further, when attached to the pre-heater section, there are various advantages such as uniform contact with uniform base paper at all times and enabling uniform heating.

また、環状弾性体8はローラ本体4が傾動する際にこれを元に戻そうとする機能があるので、段ボール原紙の張力の偏在に対して過敏に反応したり過剰に傾動するのを防ぐことができ、一層安定した走行を可能にする。なお、ウレタンゴムの材質や透孔8aの孔径や穿設数によってこの環状弾性体8の弾力性を適宜設定することができる。   Further, since the annular elastic body 8 has a function of returning the roller body 4 when the roller body 4 tilts, the annular elastic body 8 is prevented from reacting excessively to the uneven distribution of the tension of the corrugated cardboard and excessively tilting. This enables more stable running. The elasticity of the annular elastic body 8 can be set as appropriate depending on the material of the urethane rubber, the diameter of the through holes 8a, and the number of holes.

また、段ボール原紙に限らず、金属ストリップ、合成樹脂フィルム等種々の披走行材の材質や厚さ、走行速度等の要素に応じて環状弾性体8の弾力性は適宜に設定することができる。このため、該環状弾性体の材料としては、スポンジ等の柔らかいものからスチールバネのような硬質のものまで用途に応じて適宜選定される。また、コイルバネを使用する場合は、複数個のコイルバネを支持軸5の周囲に放射状に配置することにより環状弾性体を構成することも可能である。   Further, the elasticity of the annular elastic body 8 can be appropriately set according to factors such as the material and thickness of various running materials such as metal strips and synthetic resin films, running speed, etc. For this reason, the material of the annular elastic body is appropriately selected according to the use from a soft material such as a sponge to a hard material such as a steel spring. Moreover, when using a coil spring, it is also possible to comprise an annular elastic body by arranging a plurality of coil springs radially around the support shaft 5.

以上説明したように本発明の自動調心ローラは、ローラ本体が披走行材の張力に従って傾動するので、蛇行の原因となる張力の偏在が解消され、蛇行あるいは横ズレ等のトラブルを防止できる。そして非常に簡単な構造であり、構成に必要な部品点数も少ないので、低コストで製作できるとともに、ローラ本体を支持軸に一点で支持していることから外力に敏感に反応し傾動することによって常に披走行材を正しくガイドできる。また、ローラ本体の両端部を環状弾性体によって支持したことにより走行性を一層安定させられる利点がある。   As described above, in the self-aligning roller of the present invention, since the roller body tilts according to the tension of the running material, the uneven distribution of the tension that causes meandering is eliminated, and troubles such as meandering or lateral deviation can be prevented. And since it has a very simple structure and requires a small number of parts, it can be manufactured at low cost, and since the roller body is supported by a single point on the support shaft, it reacts sensitively to external forces and tilts. You can always guide the running material correctly. Further, since both ends of the roller body are supported by the annular elastic body, there is an advantage that traveling performance can be further stabilized.

本発明の自動調心ローラは、実施例に示した段ボール製造設備に限らず、各種フィルム、ペーパー等の帯状材料の走行ガイドローラ、或いは、ベルトコンベヤのテンションローラ等として幅広く適用することができる。   The self-aligning roller of the present invention is not limited to the corrugated board manufacturing equipment shown in the embodiments, but can be widely applied as a travel guide roller of a strip-like material such as various films and papers, or a tension roller of a belt conveyor.

本発明の実施例を示す自動調心ローラの使用状態を示した斜視図。The perspective view which showed the use condition of the self-aligning roller which shows the Example of this invention. 本発明の実施例を示す自動調心ローラの縦断面図。The longitudinal cross-sectional view of the self-aligning roller which shows the Example of this invention. 図2のA−A線断面図。FIG. 3 is a cross-sectional view taken along line AA in FIG. 2.

符号の説明Explanation of symbols

1 自動調心ローラ
2 披走行材(段ボール原紙)
4 ローラ本体
5 支持軸
6 自動調心軸受
7 軸受
8 環状弾性体
1 Self-aligning roller 2 Running material (corrugated paper)
4 Roller body 5 Support shaft 6 Self-aligning bearing 7 Bearing 8 Annular elastic body

Claims (3)

円筒状のローラ本体の内側に支持軸を貫挿し、該支持軸の中間部に固設した自動調心軸受により該ローラ本体を傾動自在に支持するとともに、該支持軸の両端部寄りに該ローラ本体の両端部を内面から支持する環状弾性体を設けてなることを特徴とした自動調心ローラ。   A support shaft is inserted inside the cylindrical roller body, and the roller body is tiltably supported by a self-aligning bearing fixed to an intermediate portion of the support shaft, and the rollers are disposed near both ends of the support shaft. A self-aligning roller comprising an annular elastic body that supports both ends of a main body from an inner surface. 支持軸の両端部寄りに軸受を介在させて環状弾性体を回転自在に設けた請求項1に記載の自動調心ローラ。   The self-aligning roller according to claim 1, wherein an annular elastic body is rotatably provided with bearings interposed between both ends of the support shaft. 環状弾性体はウレタンゴムからなる環状体に多数の透孔を穿設したものである請求項1または2に記載の自動調心ローラ。   The self-aligning roller according to claim 1 or 2, wherein the annular elastic body is formed by forming a large number of through holes in an annular body made of urethane rubber.
JP2004066176A 2004-03-09 2004-03-09 Belt training idler Pending JP2005256874A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016518294A (en) * 2013-09-12 2016-06-23 バエク イ,ユン Automatic balancing device for lateral tension of base paper using rolls
CN106184926A (en) * 2016-07-22 2016-12-07 苏州雪诺机械制造有限公司 A kind of universal pinch rollers for cartoning sealing machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016518294A (en) * 2013-09-12 2016-06-23 バエク イ,ユン Automatic balancing device for lateral tension of base paper using rolls
CN106184926A (en) * 2016-07-22 2016-12-07 苏州雪诺机械制造有限公司 A kind of universal pinch rollers for cartoning sealing machine
WO2018014456A1 (en) * 2016-07-22 2018-01-25 苏州雪诺机械制造有限公司 Universal pressing roller for carton sealing machine

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