JP2005254821A - Control method of individual driving type printer and individual driving type printer - Google Patents

Control method of individual driving type printer and individual driving type printer Download PDF

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JP2005254821A
JP2005254821A JP2005127146A JP2005127146A JP2005254821A JP 2005254821 A JP2005254821 A JP 2005254821A JP 2005127146 A JP2005127146 A JP 2005127146A JP 2005127146 A JP2005127146 A JP 2005127146A JP 2005254821 A JP2005254821 A JP 2005254821A
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phase relationship
printing
cylinder phase
cylinder
target
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JP3795054B2 (en
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Shuei Ozeki
秀英 大関
Takayuki Mori
孝之 森
Shunichi Hashimoto
俊一 橋本
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Mitsubishi Heavy Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To enable a control method of individual driving type printer to quickly enter on a plate changing operation after speed reduction stop from stationary printing operation without depending on geometrical arrangement for control method of an individual driving type printer. <P>SOLUTION: When stopping each printing unit by reducing a speed from a stationary printing speed, at first from start of reducing a speed to extraction of a barrel on the way to slowing down, each driving motor is controlled in synchronism so that a barrel phase relation between respective printing units is a target barrel phase relationship in the stationary printing operation. Then, after extracting the barrel, the target barrel phase relationship is changed from the first target phase relationship to a second target barrel phase relationship being a target barrel phase relationship after stopping the operation. Respective driving motors are individually controlled and stopped so that the barrel phase relationship between respective printing units becomes the second target barrel phase relationship until the operation is stopped. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、ユニット毎に個別に駆動モータを備えた個別駆動方式(シャフトレス方式)の印刷機械における駆動モータの制御技術に関し、特に印刷ユニットを個別に駆動する駆動モータの制御技術に関する。   The present invention relates to a drive motor control technique in an individual drive type (shaftless type) printing machine having a drive motor individually for each unit, and more particularly, to a drive motor control technique for individually driving a printing unit.

輪転印刷機(商業用輪転機)は、図3に示すように巻取紙1から繰り出されるウェブ37の走行方向に沿って配置されたインフィードローラ2,各色の印刷ユニット3〜6,冷却シリンダ7,ドラッグローラ8及び折機9等の複数のユニットから構成されている。最近の輪転印刷機械では、各ユニット2〜9を同期して回転させるのに各ユニット2〜9をラインシャフトで機械的に連結するのではなく、それぞれ個別に駆動モータを配置して、これらの駆動モータを同期して回転させる方式が採用されている。   As shown in FIG. 3, the rotary printing press (commercial rotary press) includes an in-feed roller 2 arranged along the running direction of the web 37 fed from the web 1, printing units 3 to 6 for each color, a cooling cylinder 7, It is composed of a plurality of units such as a drag roller 8 and a folding machine 9. In recent rotary printing machines, the units 2 to 9 are not mechanically connected to each other by the line shaft to rotate the units 2 to 9 synchronously. A method of rotating the drive motor in synchronization is employed.

この方式は一般に個別駆動方式又はシャフトレス方式と言われる方式であり、各ユニット2〜9には、それぞれ駆動モータ10〜17と駆動モータ10〜17を制御するドライバ18〜25とがそれぞれ個別に設けられている。ドライバ18〜25の上位にはマスター局34,35が設置され、各マスター局34,35の上位には輪転印刷機械全体を総合制御する全体制御装置36が設置されている。また、各駆動モータ10〜17のモータ軸には、位相を検出するためのロータリエンコーダ26〜33が連結されている。このうち印刷ユニット3〜6と折機9のロータリエンコーダ27〜30,33については絶対位置を検知可能なものが用いられている。   This method is generally called an individual drive method or a shaftless method, and each of the units 2 to 9 has a drive motor 10 to 17 and a driver 18 to 25 for controlling the drive motor 10 to 17 individually. Is provided. Master stations 34 and 35 are installed above the drivers 18 to 25, and an overall control device 36 for comprehensively controlling the entire rotary printing machine is installed above each master station 34 and 35. Further, rotary encoders 26 to 33 for detecting the phase are connected to the motor shafts of the drive motors 10 to 17. Among these, the printing units 3 to 6 and the rotary encoders 27 to 30 and 33 of the folding machine 9 are capable of detecting absolute positions.

一方のマスター局35は冷却シリンダ7,ドラッグローラ8及び折機9に対応する各ドライバ23〜25に接続されている。このマスター局35は、輪転機の運転指令に従って折機9のデータを基準に各印刷ユニット3〜6の駆動モータ11〜14の目標位置データを計算で生成してマスター局34にそのデータを送信する機能と、折機用モータドライバ25,冷却シリンダ用モータドライバ23及びドラッグローラ用モータドライバ24に対して制御指令信号を送信する機能と、全体制御装置36との間のインターフェース機能とを有している。   One master station 35 is connected to the drivers 23 to 25 corresponding to the cooling cylinder 7, the drag roller 8, and the folding machine 9. The master station 35 generates target position data of the drive motors 11 to 14 of the printing units 3 to 6 by calculation based on the data of the folding machine 9 according to the operation instruction of the rotary press and transmits the data to the master station 34. A function for transmitting a control command signal to the motor driver 25 for the folding machine, the motor driver 23 for the cooling cylinder, and the motor driver 24 for the drag roller, and an interface function with the overall control device 36. ing.

他方のマスター局34はインフィードローラ2と各印刷ユニット3〜6に対応する各ドライバ18〜22に接続されている。このマスター局34は、マスター局35から送信されてきた目標位置データを受信する機能と、各印刷ユニット用モータドライバ19〜22,インフィードローラ用モータドライバ18に制御指令信号を送信する機能と、接続された全体制御装置36との間のインターフェース機能とを有している。   The other master station 34 is connected to the infeed roller 2 and the drivers 18 to 22 corresponding to the printing units 3 to 6. The master station 34 has a function of receiving the target position data transmitted from the master station 35, a function of transmitting a control command signal to each of the printing unit motor drivers 19 to 22 and the in-feed roller motor driver 18, and And an interface function with the connected overall control device 36.

各印刷ユニット用ドライバ19〜22と折機用ドライバ25は、それぞれ対応するマスター局34,35からの制御信号と、対応するロータリエンコーダ27〜30,33からの信号とを比較して、対応する各駆動モータ11〜14,17の加減速制御を行う。この加減速レートは各ドライバ19〜22,25であらかじめ設定できるようになっている。更に、各印刷ユニット11〜14の駆動モータ11〜14は全体の制御と関係なく単独で回転することもできるようになっている。一方、インフィードローラ用ドライバ18,冷却シリンダ用ドライバ23,ドラッグローラ用ドライバ24は、それぞれ対応するマスター局34,35からの速度指令信号と、対応するロータリエンコーダ26,31,32からの信号とを比較して、各駆動モータ10,15,16を速度指令値に合わせる制御を行う。
以上のような各部の働きにより各ユニット2〜9が一定の位相関係を維持しながら正確に回転することができるようになっている。なお、運転開始から定常運転に至る制御内容の詳細については特許文献1に詳細に開示されているのでここでは説明を省略する。
Each of the printing unit drivers 19 to 22 and the folding machine driver 25 compares the control signals from the corresponding master stations 34 and 35 with the signals from the corresponding rotary encoders 27 to 30 and 33, respectively. Acceleration / deceleration control of each drive motor 11-14, 17 is performed. This acceleration / deceleration rate can be set in advance by the drivers 19 to 22 and 25. Further, the drive motors 11 to 14 of the printing units 11 to 14 can be rotated independently regardless of the overall control. On the other hand, the infeed roller driver 18, the cooling cylinder driver 23, and the drag roller driver 24 have speed command signals from the corresponding master stations 34 and 35, and signals from the corresponding rotary encoders 26, 31, and 32, respectively. Are compared with each other, and control is performed so that each of the drive motors 10, 15, and 16 matches the speed command value.
The units 2 to 9 can rotate accurately while maintaining a constant phase relationship by the function of each unit as described above. Note that details of the control contents from the start of operation to the steady operation are disclosed in detail in Patent Document 1, and thus description thereof is omitted here.

ここで、図4は印刷ユニット3〜6における定常印刷運転から停止に至る過程の時間と回転速度との関係を示した速度線図である。印刷を終了する場合には、図4に示すように印刷速度から減速を開始して略一定の勾配で回転速度を徐々に低下させていく。そして、減速開始から停止に至るまでの減速の途中において胴抜を行い、実質的に印刷を終了する。各印刷ユニット3〜6は、定常印刷運転時には全体に印刷見当が合うように一定の位相を保って互いに等速で回転している。また、定常印刷運転から減速停止するまでの間も、各印刷ユニット3〜6は図4に示す速度線図に従って互いに同期して減速しており、定常印刷運転時の位相関係はそのまま維持されている。   Here, FIG. 4 is a velocity diagram showing the relationship between the time from the steady printing operation to the stop in the printing units 3 to 6 and the rotational speed. When printing is finished, as shown in FIG. 4, deceleration is started from the printing speed, and the rotational speed is gradually decreased with a substantially constant gradient. Then, in the middle of the deceleration from the start of deceleration to the stop, the cylinder is removed, and the printing is substantially finished. Each of the printing units 3 to 6 rotates at a constant speed while maintaining a constant phase so that the printing registration is suitable for the whole during the steady printing operation. Further, during the period from the steady printing operation to the deceleration stop, the printing units 3 to 6 are decelerated in synchronization with each other according to the speed diagram shown in FIG. 4, and the phase relationship during the steady printing operation is maintained as it is. Yes.

図5は印刷ユニット3〜6間の位相関係を具体的に示した図である。各印刷ユニット3〜6には図5に示すようにそれぞれ版胴38とブランケット胴39とが備えられ、図示しないインキ装置と共に対応する駆動モータ11〜14によって回転されている。各版胴38の表面には版を装着するためのギャップ40が軸方向に設けられており、ギャップ40の中に版の両端が挿入されて図示しない版締装置で固定されるようになっている。印刷ユニット3〜6の位相はこのギャップ40の位相に対応しており、各印刷ユニット3〜6のギャップ40の位置がウェブ37上において一致するように位相調整が行われている。
特開2001−125647号公報
FIG. 5 is a diagram specifically showing the phase relationship between the printing units 3 to 6. As shown in FIG. 5, each of the printing units 3 to 6 is provided with a plate cylinder 38 and a blanket cylinder 39, which are rotated by corresponding drive motors 11 to 14 together with an ink device (not shown). A gap 40 for mounting the plate is provided on the surface of each plate cylinder 38 in the axial direction, and both ends of the plate are inserted into the gap 40 and fixed by a plate clamping device (not shown). Yes. The phases of the printing units 3 to 6 correspond to the phase of the gap 40, and the phase adjustment is performed so that the positions of the gaps 40 of the printing units 3 to 6 coincide on the web 37.
JP 2001-125647 A

ところで、一つの印刷の仕事が終了すると、印刷機を停止して次の印刷のための版替えが行われる。この時、各印刷ユニット3〜6の版胴38が、版の版端を版胴38のギャップ40から取り外す上で作業しやすい位置で停止しているのが望ましい。   By the way, when one printing job is completed, the printing press is stopped and the plate is changed for the next printing. At this time, it is desirable that the plate cylinders 38 of the printing units 3 to 6 are stopped at a position where the plate end of the plate can be easily removed from the gap 40 of the plate cylinder 38.

しかしながら、各印刷ユニット3〜6は定常印刷運転時の位相を維持したまま停止するため、図5に示すように1色目印刷ユニット3の版胴38は版替えに適当な位置に止まっていても、2〜4色目印刷ユニット4〜6の版胴38は版替えに不適当な位置にある。つまり、各印刷ユニット間には基準印刷長さ(版胴周長)とユニット間隔Lの差に応じたギャップ40の位相のずれが存在しており、図5に示すように1色目印刷ユニット3の版胴38がちょうど良い位置でも、2色目印刷ユニット3ではα1の胴位相のずれが生じ、3色目印刷ユニット4ではα2の胴位相のずれが生じ、4色目印刷ユニットではα3の胴位相のずれが生じてしまうのである。 However, since each of the printing units 3 to 6 stops while maintaining the phase during the steady printing operation, as shown in FIG. 5, even if the plate cylinder 38 of the first color printing unit 3 is stopped at an appropriate position for plate change. The plate cylinders 38 of the second to fourth color printing units 4 to 6 are in an unsuitable position for changing the plates. That is, there is a gap in the phase of the gap 40 corresponding to the difference between the reference printing length (plate cylinder circumference) and the unit interval L between the printing units, and the first color printing unit 3 as shown in FIG. Even when the plate cylinder 38 is in the right position, the second color printing unit 3 has an α 1 cylinder phase shift, the third color printing unit 4 has an α 2 cylinder phase shift, and the fourth color printing unit has an α 3 shift. The cylinder phase shifts.

このため、版替え時には、版胴38のギャップ40の位置が版替えに不適当な印刷ユニット4〜6に対しては、適当な所へギャップ40が来るように単独に駆動モータ12〜14を再起動させて版胴38を回転させ、ギャップ40の位置が版替えに適当な位置に来るように版胴38の位相を合わせる必要がある。ところが、この版胴38の位相合わせの作業はオペレータが駆動モータ12〜14を操作して行うことになるため、版替え作業の度に版胴38の位相合わせのための余分な時間がかかってしまうと、版替え作業は印刷のジョブ毎に必要な作業であり多い場合には一日で10数回もあるので、全体の印刷効率を大きく低下させてしまうことになる。   For this reason, when the plate is changed, the drive motors 12 to 14 are independently set so that the gap 40 comes to an appropriate place for the printing units 4 to 6 where the position of the gap 40 of the plate cylinder 38 is inappropriate for the plate change. It is necessary to rotate the plate cylinder 38 by restarting, and to align the phase of the plate cylinder 38 so that the position of the gap 40 is at an appropriate position for plate change. However, since the phase adjustment operation of the plate cylinder 38 is performed by the operator operating the drive motors 12 to 14, extra time for phase alignment of the plate cylinder 38 is required every time the plate change operation is performed. In other words, the plate change operation is necessary for each print job, and if there are many, there are as many as ten times a day, and the overall printing efficiency is greatly reduced.

なお、この課題を解決する一つの方法としては、印刷ユニットの間隔Lを基準印刷長さと同じか整数倍にして全印刷ユニット3〜6の版胴38の位相を同じにする方法が挙げられる。しかしながら、実際には作業スペースや機械の大きさによる制約や印刷障害の出易さ等の理由により、印刷ユニットの間隔Lを基準印刷長さと同じか整数倍に設定するのは難しく、幾何学的な配置によって上記課題を解決することは現実的には困難であった。   As one method for solving this problem, there is a method in which the interval L between the printing units is the same as the reference printing length or an integral multiple so that the phases of the plate cylinders 38 of all the printing units 3 to 6 are the same. However, in practice, it is difficult to set the interval L between the printing units to be the same as the reference printing length or an integer multiple because of restrictions such as the working space and the size of the machine and the ease of printing failure. In reality, it has been difficult to solve the above-mentioned problems with a simple arrangement.

本発明は、このような課題に鑑み創案されたもので、印刷ユニット毎に個別に駆動モータを備えた個別駆動方式の印刷機械において、幾何学的な配置によることなく、定常印刷運転からの減速停止後に速やかに版替え作業に着手することを可能にした、個別駆動式印刷機械の駆動モータ制御方法を提供することを目的とする。   The present invention has been devised in view of such problems. In an individual-drive-type printing machine provided with a drive motor for each printing unit, it is possible to reduce the speed from a steady printing operation without using a geometrical arrangement. It is an object of the present invention to provide a drive motor control method for an individually driven printing machine, which can immediately start a plate change operation after stopping.

請求項1記載の本発明の個別駆動式印刷機械の制御方法は、複数の印刷ユニットと折機とのそれぞれに備えられた複数の駆動モータを制御する個別駆動方式印刷機械の制御方法であって、前記複数の印刷ユニットにおける目標胴位相関係として、前記印刷機械の印刷運転中の目標胴位相関係である第1目標胴位相関係と前記印刷機械の運転停止後の目標胴位相関係である第2目標胴位相関係とを予め設定し、前記複数の印刷ユニットを定常印刷速度から減速して停止するに際し、該減速開始から減速途中の胴抜きまでは前記複数の印刷ユニット間の胴位相関係が前記第1目標胴位相関係を維持するように前記複数の駆動モータを同期制御し、前記複数の印刷ユニットの胴抜きを行い、前記胴抜き後に、前記目標胴位相関係を前記第1目標胴位相関係から前記第2目標胴位相関係に切り替え、前記切り替え後から前記運転停止時までに前記複数の印刷ユニットから特定の印刷ユニットの減速レートを基準にして、前記複数の印刷ユニット間の胴位相関係が前記第2目標胴位相関係となるように前記複数の駆動モータを個別に制御して停止させることを特徴としている。   The method for controlling an individually driven printing machine according to claim 1 of the present invention is a method for controlling an individually driven printing machine that controls a plurality of drive motors provided in each of a plurality of printing units and a folding machine. As the target cylinder phase relationship in the plurality of printing units, the first target cylinder phase relationship that is the target cylinder phase relationship during the printing operation of the printing machine and the second target cylinder phase relationship after the operation of the printing machine is stopped. The target cylinder phase relationship is set in advance, and when the plurality of printing units are decelerated from the steady printing speed and stopped, the cylinder phase relationship between the plurality of printing units is from the start of deceleration to the cylinder removal during deceleration. The plurality of drive motors are synchronously controlled to maintain the first target cylinder phase relationship, the cylinders of the plurality of printing units are removed, and after the cylinder removal, the target cylinder phase relationship is changed to the first target cylinder position. The relationship is switched from the relationship to the second target cylinder phase relationship, and the cylinder phase relationship between the plurality of printing units based on the deceleration rate of the specific printing unit from the plurality of printing units after the switching until the operation stop. Is characterized in that the plurality of drive motors are individually controlled and stopped so as to satisfy the second target cylinder phase relationship.

請求項2記載の本発明の個別駆動式印刷機械の制御方法は、複数の印刷ユニットと折機とのそれぞれに備えられた複数の駆動モータを制御する個別駆動方式印刷機械の制御方法であって、前記複数の印刷ユニットにおける目標胴位相関係として、前記印刷機械の印刷運転中の目標胴位相関係である第1目標胴位相関係と前記印刷機械の運転停止後の目標胴位相関係である第2目標胴位相関係とを予め設定し、前記複数の印刷ユニットを定常印刷速度から減速して停止するに際し、該減速開始から減速途中の胴抜きまでは前記複数の印刷ユニット間の胴位相関係が前記第1目標胴位相関係を維持するように前記複数の駆動モータを同期制御し、前記複数の印刷ユニットの胴抜きを行い、前記胴抜き後に前記目標胴位相関係を前記第1目標胴位相関係から前記第2目標胴位相関係に切り替え、前記切り替え後から前記運転停止時までに前記複数の印刷ユニット間の胴位相関係が前記第2目標胴位相関係となるように前記複数の駆動モータを個別に制御して同時に停止させることを特徴としている。   According to a second aspect of the present invention, there is provided a control method for an individually driven printing machine according to the present invention, which controls a plurality of drive motors provided in each of a plurality of printing units and a folding machine. As the target cylinder phase relationship in the plurality of printing units, the first target cylinder phase relationship that is the target cylinder phase relationship during the printing operation of the printing machine and the second target cylinder phase relationship after the operation of the printing machine is stopped. The target cylinder phase relationship is set in advance, and when the plurality of printing units are decelerated from the steady printing speed and stopped, the cylinder phase relationship between the plurality of printing units is from the start of deceleration to the cylinder removal during deceleration. The plurality of drive motors are synchronously controlled to maintain the first target cylinder phase relationship, the cylinders of the plurality of printing units are removed, and the target cylinder phase relationship is changed to the first target cylinder phase after the cylinder removal. The plurality of drive motors are switched so that the cylinder phase relationship between the plurality of printing units becomes the second target cylinder phase relationship between the switch and the second target cylinder phase relationship. It is characterized by being controlled individually and stopped simultaneously.

請求項3記載の本発明の個別駆動式印刷機械の制御方法は、請求項1又は2記載の方法において、前記切り替え後から前記運転停止時までに前記複数の印刷ユニット間の胴位相関係が前記第2目標胴位相関係となるように、前記複数の駆動モータを個別に制御して前記複数の印刷ユニットを同時に停止させることを特徴としている。   The method for controlling an individually driven printing machine according to a third aspect of the present invention is the method according to the first or second aspect, wherein the cylinder phase relationship between the plurality of printing units is between the switching and the stoppage of the operation. The plurality of drive motors are individually controlled to stop the plurality of printing units at the same time so that the second target cylinder phase relationship is established.

請求項4記載の本発明の個別駆動式印刷機械の制御方法は、請求項1又は2記載の方法において、前記運転停止時には、前記複数の印刷ユニット間の胴位相関係が前記第2目標胴位相関係となるように前記複数の駆動モータを個別に制御し、前記第2目標胴位相関係となった前記印刷ユニットから個別に停止させることを特徴としている。   A method for controlling an individually driven printing machine according to a fourth aspect of the present invention is the method according to the first or second aspect, wherein the cylinder phase relationship between the plurality of printing units is the second target cylinder phase when the operation is stopped. The plurality of drive motors are individually controlled so as to satisfy the relationship, and are individually stopped from the printing unit having the second target cylinder phase relationship.

請求項5記載の本発明の個別駆動式印刷機械の制御方法は、請求項1〜4の何れか1項に記載の方法において、前記複数の印刷ユニットの中から版替えにかかる特定の印刷ユニットを選択し、前記選択した前記特定の印刷ユニットについて前記第2目標胴位相関係を設定することを特徴としている。   A method for controlling an individually driven printing machine according to a fifth aspect of the present invention is the method according to any one of the first to fourth aspects, wherein the printing unit is a specific printing unit related to plate change from the plurality of printing units. And the second target cylinder phase relationship is set for the selected specific printing unit.

請求項6記載の本発明の個別駆動式印刷機械の制御方法は、請求項5記載の方法において、前記特定の印刷ユニットの減速レートを基準とし、前記切り替え後から前記運転停止時までに前記第2目標胴位相関係となるように他の印刷ユニットの前記複数の駆動モータを個別に制御して停止させることを特徴としている。   According to a sixth aspect of the present invention, there is provided a method for controlling an individually driven printing machine according to the fifth aspect of the present invention, wherein the first printing method is performed after the switching and before the operation is stopped, based on the deceleration rate of the specific printing unit. The plurality of drive motors of other printing units are individually controlled and stopped so as to have a two-target cylinder phase relationship.

請求項7記載の本発明の個別駆動式印刷機械の制御方法は、請求項5又は6記載の方法において、前記特定の印刷ユニットが複数ある場合、前記特定の印刷ユニットの版胴の胴位相を平均し、前記平均した位相に最も近い胴位相を有する版胴を基準胴として選択し、前記基準胴の胴位相を基準位相として前記第2目標胴位相関係を設定することを特徴としている。   A control method for an individually driven printing machine according to a seventh aspect of the present invention is the method according to the fifth or sixth aspect, wherein when there are a plurality of the specific printing units, the cylinder phase of the plate cylinder of the specific printing unit is determined. A plate cylinder having an average and a cylinder phase closest to the averaged phase is selected as a reference cylinder, and the second target cylinder phase relationship is set using the cylinder phase of the reference cylinder as a reference phase.

請求項8記載の本発明の個別駆動式印刷機械は、複数の印刷ユニットと、該複数の印刷ユニットを駆動する複数の駆動モータと、該印刷ユニット及び該複数の駆動モータを制御する制御装置とを備えた個別駆動方式の印刷機械において、前記制御装置は、前記複数の印刷ユニットを定常印刷速度から減速して停止するに際し、減速開始から減速途中の胴抜きまでは、前記複数の印刷ユニット間の胴位相関係が、印刷運転中の目標胴位相関係である第1目標胴位相関係を維持するように前記複数の駆動モータを同期制御し、前記胴抜き後は、前記目標胴位相関係を、前記第1目標胴位相関係から運転停止後の目標胴位相関係である第2目標胴位相関係に切り替え、前記切り替えから運転停止時までに前記複数の印刷ユニット間の胴位相関係が前記第2目標胴位相関係となるように前記複数の駆動モータを個別に制御し、前記複数の印刷ユニットを同時に停止するよう制御することを特徴としている。   The individually driven printing machine of the present invention according to claim 8 is a plurality of printing units, a plurality of driving motors for driving the plurality of printing units, and a control device for controlling the printing units and the plurality of driving motors. When the plurality of printing units are decelerated from a steady printing speed and stopped, the control device is provided between the plurality of printing units from the start of deceleration until the cylinder removal during deceleration. The plurality of drive motors are synchronously controlled to maintain the first target cylinder phase relationship which is the target cylinder phase relationship during printing operation, and after the cylinder removal, the target cylinder phase relationship is The first target cylinder phase relationship is switched to the second target cylinder phase relationship that is the target cylinder phase relationship after the operation stop, and the cylinder phase relationship between the plurality of printing units is changed before the operation is stopped after the switching. It said plurality of drive motors individually controlled such that the second target cylinder phase relationship, is characterized in that control to stop the plurality of printing units simultaneously.

本発明の個別駆動式印刷機械によれば、胴入れ状態では各印刷ユニットの印刷シリンダとウェブとが拘束されるため、ウェブと各印刷シリンダの周速が一致するように各駆動モータを同期制御する必要がある。しかしながら、胴抜き状態では各印刷シリンダとウェブとの拘束はなくなるため、ウェブと各印刷シリンダの周速が一致しなくても不具合は起こらず、各駆動モータを個別に制御することが可能になる。   According to the individually driven printing machine of the present invention, since the printing cylinder and the web of each printing unit are restrained in the cylinder-inserted state, the drive motors are synchronously controlled so that the peripheral speeds of the web and each printing cylinder coincide with each other. There is a need to. However, since the restraint between each printing cylinder and the web is eliminated in the cylinder-extracted state, no trouble occurs even if the peripheral speeds of the web and each printing cylinder do not match, and each drive motor can be controlled individually. .

本発明の個別駆動式印刷機械の制御方法、及び個別駆動式印刷機械によれば、胴抜き後には、各印刷ユニットは各駆動モータの個別制御によって運転停止後の目標胴位相関係である第2目標胴位相関係に向けて位相位置を変化させながら減速していき、第2目標胴位相関係になった状態で停止するので、各印刷ユニットの版胴が版替え位置に来るように第2目標胴位相関係を予め設定しておくことで、運転停止後には速やかに版替え作業に着手することが可能になり、版替え時間を短縮して印刷効率を向上させることができる。   According to the control method of the individually driven printing machine and the individually driven printing machine of the present invention, after cylinder removal, each printing unit has the second target cylinder phase relationship after operation stop by individual control of each drive motor. Since the vehicle is decelerated while changing the phase position toward the target cylinder phase relationship and stops in the state where the second target cylinder phase relationship is established, the second target is set so that the plate cylinder of each printing unit comes to the plate change position. By setting the cylinder phase relationship in advance, it is possible to quickly start the plate changing operation after the operation is stopped, and it is possible to shorten the plate changing time and improve the printing efficiency.

(A)第1実施形態
以下、本発明の第1実施形態について図1,図2,図3,及び図5に基づいて説明する。図1は本発明の第1実施形態にかかる個別駆動式印刷機械の駆動モータ制御方法を示す速度線図であり、図2は本実施形態にかかる駆動モータ制御方法が適用された場合の各版胴の停止時の位相関係を示す図である。また、ここでは図3に示した構成の個別駆動方式の商業用輪転機に本発明を適用するとともに、定常印刷運転時には各版胴は図5に示す位相関係を保つものとする。但し、以下に記載される構成部品の寸法,材質,形状,その相対位置等は特に特定的な記載が無い限り本発明の範囲をそれのみに限定する趣旨ではなく単なる説明例に過ぎない。なお、前記した従来のものと同一の部位については図中同一の符号を付して示し、重複する説明は省略する。
(A) 1st Embodiment Hereinafter, 1st Embodiment of this invention is described based on FIG.1, FIG.2, FIG.3 and FIG. FIG. 1 is a velocity diagram showing a drive motor control method for an individually driven printing machine according to the first embodiment of the present invention, and FIG. 2 shows each plate when the drive motor control method according to the present embodiment is applied. It is a figure which shows the phase relationship at the time of the stop of a trunk | drum. In addition, here, the present invention is applied to an individual drive type commercial rotary press having the configuration shown in FIG. 3, and the plate cylinders maintain the phase relationship shown in FIG. 5 during steady printing operation. However, the dimensions, materials, shapes, relative positions, and the like of the component parts described below are merely illustrative examples, and are not intended to limit the scope of the present invention unless otherwise specified. In addition, about the same site | part as the above-mentioned conventional thing, the same code | symbol is attached | subjected and shown in a figure, and the overlapping description is abbreviate | omitted.

本実施形態にかかる駆動モータ制御方法は、定常印刷運転中には図5に示す胴位相関係(ここでは特に版胴38の位相関係)にある印刷ユニット3〜6を、図2に示す胴位相関係にて運転停止させるようにしたものである。各印刷ユニット3〜6が定常運転中にある場合、版胴38やブランケット胴39等の印刷シリンダは胴入れ状態にありウェブ37に対して機械的に拘束されている。このため、胴入れ状態にある間は、ウェブ37と各印刷シリンダ38,39の周速が一致するように各駆動モータ11〜14を同期制御する必要がある。しかしながら、胴抜きされた後には、ウェブ37と各印刷シリンダ38,39との拘束はなくなるため、各駆動モータ11〜14は個別に自由に制御することができる。   The drive motor control method according to the present embodiment is configured so that the printing units 3 to 6 in the cylinder phase relationship shown in FIG. 5 (here, in particular, the phase relationship of the plate cylinder 38) during the steady printing operation are transferred to the cylinder phase shown in FIG. The operation is stopped due to the relationship. When each of the printing units 3 to 6 is in steady operation, the printing cylinders such as the plate cylinder 38 and the blanket cylinder 39 are in a cylinder-inserted state and are mechanically restrained with respect to the web 37. For this reason, it is necessary to synchronously control the drive motors 11 to 14 so that the web 37 and the peripheral speeds of the printing cylinders 38 and 39 coincide with each other while in the cylinder-inserted state. However, since the web 37 and the print cylinders 38 and 39 are not restrained after being removed, the drive motors 11 to 14 can be controlled individually.

そこで、本実施形態にかかる駆動モータ制御方法は、定常印刷速度から減速して停止するに際し図1に示す速度線図に従い各駆動モータ11〜14を制御することで、各印刷ユニット3〜6の図2に示す胴位相関係での運転停止を実現している。具体的には、図1に示すように、まずは従来同様に印刷速度から減速を開始して略一定の勾配で回転速度を徐々に低下させていく。この間、印刷ユニット3〜6間の胴位相関係が図5に示す胴位相関係(第1目標胴位相関係)に維持されるように各駆動モータ11〜14を同期制御する。そして、減速開始から停止に至るまでの減速の途中において胴抜きを行い、実質的に印刷を終了する。   Therefore, the drive motor control method according to the present embodiment controls each of the drive motors 11 to 14 according to the speed diagram shown in FIG. The operation stop in the cylinder phase relationship shown in FIG. 2 is realized. Specifically, as shown in FIG. 1, first, as in the prior art, deceleration is started from the printing speed, and the rotational speed is gradually reduced at a substantially constant gradient. During this time, the drive motors 11 to 14 are synchronously controlled so that the cylinder phase relationship between the printing units 3 to 6 is maintained at the cylinder phase relationship (first target cylinder phase relationship) shown in FIG. Then, the cylinder is removed in the middle of deceleration from the start of deceleration to the stop, and printing is substantially terminated.

胴抜き後は、印刷ユニット3〜6間の胴位相関係の目標を上記の第1目標胴位相関係から図2に示す胴位相関係(第2目標胴位相関係)に切り替える。ここでは、1色目印刷ユニット3の版胴38の位相を基準位相として、2色目印刷ユニット4は1色目印刷ユニット3に対しα1だけ進めた位相を、3色目印刷ユニット5は1色目印刷ユニット3に対しα2だけ進めた位相を、4色目印刷ユニット6は1色目印刷ユニット3に対しα3だけ遅れた位相をそれぞれ第2目標胴位相とする。そして、この第2目標胴位相関係に向けて各駆動モータ11〜14の減速レートを個別に制御する。 After the cylinder removal, the target of the cylinder phase relationship between the printing units 3 to 6 is switched from the first target cylinder phase relationship to the cylinder phase relationship (second target cylinder phase relationship) shown in FIG. Here, using the phase of the plate cylinder 38 of the first color printing unit 3 as a reference phase, the second color printing unit 4 has a phase advanced by α 1 with respect to the first color printing unit 3, and the third color printing unit 5 is the first color printing unit. The fourth color printing unit 6 sets the phase advanced by α 2 with respect to 3 and the phase delayed by α 3 with respect to the first color printing unit 3 as the second target cylinder phase. And the deceleration rate of each drive motor 11-14 is controlled separately toward this 2nd target cylinder phase relationship.

具体的には、まず、2,3色目印刷ユニット4,5の駆動モータ12,13については、予め決められた通常の減速度(1色目印刷ユニット3の減速度)よりも小さい減速度で減速させていき、4色目印刷ユニット6の駆動モータ14については通常の減速度よりも大きい減速度で減速させていく。そして、それぞれある時点で通常の減速度に戻していく。この間の駆動モータ12〜14の減速レートは、通常の減速度に戻った時点で印刷ユニット4〜6の胴位相が1色目印刷ユニット3の胴位相に一致するように計算しておく。そして、全印刷ユニット3〜6の胴位相が一致したら、版胴38のギャップ40が図2に示す位置にくるようにして運転を停止する。   Specifically, first, the drive motors 12 and 13 of the second and third color printing units 4 and 5 are decelerated at a deceleration smaller than a predetermined normal deceleration (deceleration of the first color printing unit 3). The drive motor 14 of the fourth color printing unit 6 is decelerated at a deceleration larger than the normal deceleration. Each of them returns to normal deceleration at a certain point. The deceleration rate of the drive motors 12 to 14 during this time is calculated so that the cylinder phase of the printing units 4 to 6 coincides with the cylinder phase of the first color printing unit 3 when returning to the normal deceleration. When the cylinder phases of all the printing units 3 to 6 coincide, the operation is stopped so that the gap 40 of the plate cylinder 38 is at the position shown in FIG.

なお、図2に示す胴位相関係と図5に示す胴位相関係とでは、版胴38の回転にして最大プラスマイナス0.5回転以内(トータル1回転以内)の差であり、胴抜き後の版胴38の累積回転数に比べれば各版胴38の位相の変更は比較的小さな回転量ですむ。したがって、胴抜きから運転停止に至るまでの間において十分に余裕をもって版胴38の位相を変更することができ、また、運転に不具合の起きない程度の減速度の変更操作で版胴38の位相を変更することができる。   Note that the cylinder phase relationship shown in FIG. 2 and the cylinder phase relationship shown in FIG. 5 are the differences within the maximum plus or minus 0.5 rotation (within 1 rotation in total) with respect to the rotation of the plate cylinder 38. Compared with the cumulative number of rotations of the plate cylinder 38, the phase of each plate cylinder 38 can be changed by a relatively small amount of rotation. Accordingly, it is possible to change the phase of the plate cylinder 38 with a sufficient margin from the time when the cylinder is removed to the time when the operation is stopped, and the phase of the plate cylinder 38 can be changed by a deceleration change operation that does not cause a problem in operation. Can be changed.

以上のように、本実施形態にかかる駆動モータ制御方法によれば、運転停止時には全ての印刷ユニット3〜6の版胴38が図2に示す版替え位置に来ているので、全ての印刷ユニット3〜6において運転停止後直ちに版替えが可能となる。これにより版替え時間を短縮することができ、印刷の生産効率を向上させることが可能になる。   As described above, according to the drive motor control method according to the present embodiment, when the operation is stopped, the plate cylinders 38 of all the printing units 3 to 6 are at the plate changing positions shown in FIG. In 3-6, the plate can be changed immediately after the operation is stopped. As a result, the plate change time can be shortened, and the production efficiency of printing can be improved.

なお、ここでは印刷ユニット3〜6間の胴位相関係を第2目標胴位相関係に一致させてから全印刷ユニット3〜6を同時に停止させているが、必ずしも全印刷ユニット3〜6を同時に停止させる必要はない。すなわち、各印刷ユニット3〜6をそれぞれの目標胴位相(図5に示す胴位相)において個別に停止させれば、時間差は生じるものの全印刷ユニット3〜6が停止した時には印刷ユニット3〜6間の胴位相関係を第2目標胴位相関係にすることができる。各印刷ユニット3〜6間の目標胴位相関係は図2,図5に示すものに限定されず、任意の胴位相関係に設定することができる。
また、ここでは4色の印刷ユニットを備えた印刷機の場合について説明したが、本発明の駆動モータ制御方法は、各印刷ユニットが個別の駆動モータにより駆動されるのであればより多くの印刷ユニットを備えた印刷機にも適用することができ、逆により少ない印刷ユニットを備えた印刷機にも適用することができる。
Here, all the printing units 3 to 6 are stopped at the same time after the cylinder phase relationship between the printing units 3 to 6 is matched with the second target cylinder phase relationship, but all the printing units 3 to 6 are not necessarily stopped simultaneously. There is no need to let them. That is, if each printing unit 3 to 6 is individually stopped at each target cylinder phase (the cylinder phase shown in FIG. 5), a time difference occurs, but when all the printing units 3 to 6 are stopped, the printing units 3 to 6 are stopped. Can be the second target cylinder phase relationship. The target cylinder phase relationship between the printing units 3 to 6 is not limited to that shown in FIGS. 2 and 5 and can be set to an arbitrary cylinder phase relationship.
In addition, although the case of a printing machine having four color printing units has been described here, the drive motor control method of the present invention can be applied to more printing units as long as each printing unit is driven by an individual driving motor. The present invention can also be applied to a printing press equipped with a printer, and vice versa.

(B)第2実施形態
次に、図6,図7,図8,及び図9を用いて本発明の第2実施形態について説明する。本実施形態では、第1実施形態で説明した制御方法を新聞輪転機の駆動モータの制御に応用したものである。
(B) Second Embodiment Next, a second embodiment of the present invention will be described with reference to FIGS. 6, 7, 8, and 9. In the present embodiment, the control method described in the first embodiment is applied to the control of a drive motor of a newspaper rotary press.

一般的な新聞輪転機は、図6に示すように給紙装置41,インフィード装置42,印刷装置43,ウェブパス装置44,折機45,及び排紙装置46等の複数のユニットから構成されている。このうち、給紙装置41,インフィード装置42,及び印刷装置43は複数組備えられている。給紙装置41は、リールスタンド47によって巻取紙48を回転自在に支持しており、印刷に伴うウェブ消費速度に対応して巻取紙48から連続的にウェブ49を供給している。インフィード装置42は、給紙装置41と印刷装置43の中間に位置し、給紙装置41からウェブ49を引き出して所定のテンションを付加した状態で下流の印刷装置43に供給している。   As shown in FIG. 6, a general newspaper rotary press includes a plurality of units such as a paper feeding device 41, an infeed device 42, a printing device 43, a web pass device 44, a folding machine 45, and a paper discharge device 46. ing. Among these, a plurality of sets of paper feeding devices 41, infeed devices 42, and printing devices 43 are provided. The paper feeding device 41 rotatably supports the web 48 by a reel stand 47 and continuously supplies the web 49 from the web 48 corresponding to the web consumption speed associated with printing. The infeed device 42 is positioned between the paper feeding device 41 and the printing device 43, draws the web 49 from the paper feeding device 41, and supplies it to the downstream printing device 43 with a predetermined tension applied.

印刷装置43は、ウェブ49の走行方向に並設された複数の印刷ユニット50から構成されている。印刷ユニット50はウェブ49の走行ラインの両側に対向して配置されており、その間をウェブ49が通ることでウェブ49の表裏両面への印刷が行われる。ウェブパス装置44は、各印刷装置43において印刷された複数のウェブ49の移送状態を適宜にコントロールして、所定のタイミングで合流させている。そして、ウェブ49を一つに重ね合わせた状態で下流の折機45に搬入している。折機45は、ウェブパス装置44からのウェブ49の搬入を受け、所定位置での切断や折り畳み等、種々の加工をウェブ49に施すことによって折帳を作り、排紙装置46を介して外部へ搬出している。   The printing device 43 includes a plurality of printing units 50 arranged in parallel in the traveling direction of the web 49. The printing unit 50 is disposed opposite to both sides of the running line of the web 49, and the web 49 passes through the printing unit 50, whereby printing on both the front and back surfaces of the web 49 is performed. The web pass device 44 appropriately controls the transport state of the plurality of webs 49 printed by each printing device 43 and joins them at a predetermined timing. And it is carried in into the downstream folding machine 45 in the state which piled up the web 49 into one. The folding machine 45 receives the web 49 from the web pass device 44, and performs various processes on the web 49, such as cutting and folding at a predetermined position, to make a folding book, and externally via the paper discharge device 46. Is being carried out.

新聞輪転機においても、前述の商業用輪転機と同様、各構成ユニットそれぞれに独立した駆動モータを備え、これらを同期して回転駆動させるシャフトレス形式が採用されている。図7は印刷装置43における駆動モータの配置を示す概略図である。図7では、印刷装置43は8つの印刷ユニット50a〜50hからなる。駆動モータの配置の配置形式としては、図7中に示すように、印刷ユニット50a〜50f毎に駆動モータ51a〜51fを設ける形式や、対向する2つの印刷ユニット50g,50hのうち片側の印刷ユニット50gのみ駆動モータ51gを設けて他側の印刷ユニット50hは従動させるようにした形式があるが、何れの形式にも本発明を適用することができる。これら駆動モータ51a〜51gの制御系の構成は商業用輪転機の場合と同様であるので説明は省略する。   Also in the newspaper rotary press, like the commercial rotary press described above, a shaftless type is adopted in which each component unit is provided with an independent drive motor and is driven to rotate synchronously. FIG. 7 is a schematic diagram showing the arrangement of drive motors in the printing apparatus 43. In FIG. 7, the printing apparatus 43 includes eight printing units 50a to 50h. As shown in FIG. 7, the drive motors are arranged in such a manner that the drive motors 51a to 51f are provided for each of the print units 50a to 50f, or one of the opposing print units 50g and 50h. Although there is a type in which the driving motor 51g is provided only for 50g and the other printing unit 50h is driven, the present invention can be applied to any type. Since the configuration of the control system of these drive motors 51a to 51g is the same as that of a commercial rotary press, description thereof will be omitted.

ところで、新聞輪転機の印刷ユニット50に備えられる版胴52は、図8に示すように、一般に巾方向4頁分の刷版53a,53c,53e,53g(53b,53d,53f,53h)が取付けられるようになっている。版胴52は一般に倍胴、すなわち2頁分の刷版53a,53b(53c,53d、53e,53f、53g,53h)を周方向に取付けられるようになっており、図9に示すように、同一円周上において180度ずれて2つの版取付け用ギャップ54,54を備えている。刷版は図9に示すような1頁周のものと、2頁周のものとがあり、2頁周の刷版を取付ける時には何れか一つのギャップが用いられる。版取付け用ギャップは左右2頁分毎に設けられており、右側2頁分用のギャップの位置54a,54bと左側2頁分用のギャップの位置54c,54dとの間には、位相差が設けられている。刷版の交換時には版胴52の回転位相を調整して、交換する刷版に対応するギャップを最適位置(例えば、印刷ユニットの前面)に停止させる。   By the way, as shown in FIG. 8, the plate cylinder 52 provided in the printing unit 50 of the newspaper rotary press generally has four pages 53a, 53c, 53e, 53g (53b, 53d, 53f, 53h) in the width direction. It can be installed. In general, the plate cylinder 52 is configured so that double cylinders, that is, two pages of printing plates 53a and 53b (53c, 53d, 53e, 53f, 53g, and 53h) can be attached in the circumferential direction, as shown in FIG. Two plate mounting gaps 54, 54 are provided which are shifted by 180 degrees on the same circumference. The printing plate has one page circumference as shown in FIG. 9 and two page circumferences, and any one gap is used when mounting the printing plate of two pages. The plate mounting gap is provided for every two left and right pages, and there is a phase difference between the gap positions 54a and 54b for the right two pages and the gap positions 54c and 54d for the two left pages. Is provided. When replacing the printing plate, the rotational phase of the plate cylinder 52 is adjusted, and the gap corresponding to the printing plate to be replaced is stopped at the optimum position (for example, the front surface of the printing unit).

新聞輪転機では、新聞の販売地域によって部分的に紙面内容を変更するため、刷版の一部を差し替え交換する版替え作業が頻繁に行われる。版替え頁は上流の編集工程での絵柄変更箇所によって変わるもので、1面の場合もあれば、複数面ランダムな個所において行われる場合もある。従来は、版替え頁により版替え作業を行うべき版胴とその版替個所を特定し、印刷機停止後に版胴を回転操作して、交換する刷版に対応するギャップを最適位置にセットしてはじめて版替え作業に着手していた。このため、版替え個所が多数ある場合には時間を要し、分単位を競う新聞印刷においては、時間短縮が大きな課題となっていた。   In a newspaper rotary press, the contents of the page are partially changed depending on the sales area of the newspaper, and therefore, plate change work for replacing and replacing a part of the printing plate is frequently performed. The reprint page changes depending on the pattern change location in the upstream editing process, and may be performed on one page or in a random area on a plurality of pages. Conventionally, the plate cylinder to be reprinted on the plate renewal page and the plate replacement location are specified, and the plate cylinder is rotated after the printing machine is stopped to set the gap corresponding to the plate to be replaced at the optimum position. For the first time, I started to change the plate. For this reason, it takes time when there are a large number of plate-changing locations, and time reduction has become a major issue in newspaper printing that competes for minutes.

そこで、本実施形態では、第1実施形態で説明した駆動モータの制御方法を新聞輪転機の印刷ユニットの駆動モータの制御に応用することで、上記課題の解決を図る。具体的には、まず、版胴52上の複数の刷版53a〜53hを交換する場合の手順上、最適位置に停止させるべきギャップの優先順位を交換に都合の良い順に決める。例えば、位置54c,54dのギャップの優先順位を位置54a,54bのギャップの優先順位よりも上とすると、4つの刷版53a,53b,53e,53fを共に交換する場合には、最適位置に停止させるギャップは、位置54c或いは54dのギャップとなる。そして、これら位置54c或いは54dの回転位相を版胴52の胴位相として設定する。   Therefore, in the present embodiment, the above-described problem is solved by applying the control method of the drive motor described in the first embodiment to the control of the drive motor of the printing unit of the newspaper rotary press. Specifically, first, in order to replace the plurality of printing plates 53a to 53h on the plate cylinder 52, the priority order of the gaps to be stopped at the optimum position is determined in the order convenient for the replacement. For example, if the priority of the gaps at the positions 54c and 54d is higher than the priority of the gaps at the positions 54a and 54b, when the four printing plates 53a, 53b, 53e and 53f are exchanged together, the position stops at the optimum position. The gap to be made is the gap at the position 54c or 54d. The rotational phase of these positions 54c or 54d is set as the cylinder phase of the plate cylinder 52.

第1実施形態の1色目印刷ユニットの版胴に相当する基準胴は、例えば、版交換にかかる全版胴の胴位相を平均して、その平均位相に一番近い版胴とすることができる。この場合、基準胴に対する他の版交換にかかる版胴の胴位相のずれが、図5に示すα1、α2、α3等に相当する。なお、図8,9に示すように1頁周版を使用する場合には、上記のように1つの版胴中に最適位置に停止させるべきギャップの候補が2つ(上記の例では位置54c,54dのギャップ)存在するが、この場合は、平均位相からのずれが小さくなるほうのギャップの位相をその版胴の胴位相として選択する。 The reference cylinder corresponding to the plate cylinder of the first color printing unit of the first embodiment can average the cylinder phases of all the plate cylinders related to the plate exchange, for example, to be the plate cylinder closest to the average phase. . In this case, the shift of the cylinder phase of the plate cylinder related to the replacement of the other plate with respect to the reference cylinder corresponds to α 1 , α 2 , α 3 and the like shown in FIG. As shown in FIGS. 8 and 9, when using the 1-page circumferential version, there are two gap candidates to be stopped at the optimum position in one plate cylinder as described above (in the above example, the position 54c). In this case, the phase of the gap with the smaller deviation from the average phase is selected as the cylinder phase of the plate cylinder.

上記の版交換にかかる版胴の選択、最適位置に停止させるべきギャップの選択、及び基準胴の選択は、各駆動モータ51a〜51fを統合制御する図示しない制御装置がプログラムに従って自動的に行う。なお、制御装置が上記の各選択処理を行う上で必要な絵柄変更箇所等の印刷条件情報は、印刷開始前にオペレータが制御装置に入力するか、或いは、上位の印刷制御システムから制御装置に自動的に取り込まれるようにする。   The selection of the plate cylinder for the plate exchange, the selection of the gap to be stopped at the optimum position, and the selection of the reference cylinder are automatically performed by a control device (not shown) that integrally controls the drive motors 51a to 51f according to a program. Note that the printing condition information such as the pattern change location necessary for the control device to perform each of the above selection processes is input by the operator to the control device before starting printing, or from the upper print control system to the control device. It will be automatically imported.

以上のようにして版交換にかかる版胴が選択され、最適位置に停止させるべきギャップが選択され、基準胴が選択されると、制御装置は、印刷中の胴位相関係を保ったまま印刷機の運転速度を減速させていき、その減速途中で胴抜きを行う。そして、胴抜き後は、版交換にかかる版胴については、対応する駆動モータを個別に制御して、運転停止にいたるまでにその胴位相を基準胴の胴位相に一致させていく。以上の減速開始から停止に至るまでの駆動モータの制御方法は、第1実施形態において説明したものと同様であるので、その詳細な説明は省略する。   As described above, when the plate cylinder for plate replacement is selected, the gap to be stopped at the optimum position is selected, and the reference cylinder is selected, the control device prints the printing machine while maintaining the cylinder phase relationship during printing. The operation speed of the vehicle is reduced, and the body is removed during the deceleration. Then, after cylinder removal, the plate cylinders for plate replacement are individually controlled by corresponding drive motors, and the cylinder phase is made to coincide with the cylinder phase of the reference cylinder until the operation is stopped. Since the control method of the drive motor from the start of deceleration to the stop is the same as that described in the first embodiment, detailed description thereof is omitted.

版交換にかかる各版胴が特定停止位置に停止すると、オペレータはただちに版替え作業に入ることができる。版交換後、印刷機の運転を再開すると、制御装置は、印刷開始前の緩動運転時、又は昇速運転時において版交換にかかる各版胴の駆動モータを制御して胴位相を調整し、通常印刷時の胴位相関係に戻した上で印刷を再開する。   As soon as each plate cylinder for plate replacement stops at a specific stop position, the operator can immediately enter the plate replacement operation. When the operation of the printing press is resumed after the plate replacement, the control device adjusts the cylinder phase by controlling the drive motor of each plate cylinder for plate replacement during the slow operation before the start of printing or during the acceleration operation. Then, after returning to the cylinder phase relationship during normal printing, printing is resumed.

以上のように本実施形態にかかる個別駆動式印刷機械の駆動モータ制御方法は、多様な版替え個所に対して版替えにかかる版胴を自動的に選択し、選択した各版胴の最適な停止位置(版替え位置)を割出し、その最適停止位置に自動的に停止させるようにしたものであり、停止後の版替えに伴う印刷停止時間の大幅な短縮を図ることができる。特に、版替えに時間的な余裕が少なく、多様な印刷を行う新聞輪転機においては、顕著な効果を得ることができる。   As described above, the drive motor control method of the individually driven printing machine according to the present embodiment automatically selects the plate cylinders to be changed for various plate changing locations, and optimally selects the selected plate cylinders. The stop position (plate change position) is indexed and automatically stopped at the optimum stop position, and the printing stop time associated with the plate change after the stop can be greatly shortened. In particular, in a newspaper rotary press that performs a variety of printings with little time margin for plate change, a remarkable effect can be obtained.

(C)その他
以上、本発明の実施形態について説明したが、本発明は上述の実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々変形して実施することができる。例えば、上述の各実施形態では、印刷ユニットの減速時、胴抜きから停止までの間に駆動モータを制御して各版胴を版替えに最適な位置に停止させているが、全ユニットの停止後に駆動モータを自動回転させて各版胴を版替えに最適な位置まで回転させるようにしてもよい。この場合は、制御開始が遅れる分、版替えの為の停止時間が増加することになるが、オペレータが駆動モータを操作して版胴の位相を合わせるのに比較すれば、自動で位相合わせが行なわれる分だけ手間が省け、僅かな待ち時間で版替え作業に着手することが可能になり、版替え時間を短縮することができる。
(C) Others Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the spirit of the present invention. For example, in each of the above-described embodiments, when the printing unit is decelerated, the drive motor is controlled to stop each plate cylinder at an optimal position for plate change from the cylinder unloading to the stop. Later, the drive motor may be automatically rotated to rotate each plate cylinder to an optimum position for plate change. In this case, the stop time for plate change increases as the control start is delayed, but the phase alignment is automatically performed as compared with the case where the operator operates the drive motor to adjust the phase of the plate cylinder. It is possible to save time and effort, and it is possible to start the plate changing work with a short waiting time, thereby shortening the plate changing time.

また、本発明は輪転印刷機のみならず個別駆動式の印刷機械であれば枚葉印刷機も含めて広く適用することができる。   Further, the present invention can be widely applied to not only rotary printing presses but also sheet-fed printing presses as long as they are individually driven printing machines.

本発明の一実施形態にかかる個別駆動式印刷機械の駆動モータの制御方法を示す速度線図である。It is a speed diagram which shows the control method of the drive motor of the individual drive type printing machine concerning one Embodiment of this invention. 図1に示す制御方法が適用された場合の各版胴の停止時の位相関係を示す図である。It is a figure which shows the phase relationship at the time of the stop of each plate cylinder when the control method shown in FIG. 1 is applied. 一般的な個別駆動方式の輪転印刷機械(商業輪転機)の構成を示す概略図である。It is the schematic which shows the structure of a general individual drive type rotary printing machine (commercial rotary press). 個別駆動方式の輪転印刷機械において印刷ユニットを駆動する駆動モータの従来の制御方法を示す速度線図である。It is a speed diagram which shows the conventional control method of the drive motor which drives a printing unit in the rotary printing machine of an individual drive system. 個別駆動方式の輪転印刷機械における各版胴の位相関係を示す図である。It is a figure which shows the phase relationship of each plate cylinder in the rotary printing machine of an individual drive system. 一般的な新聞輪転機)の構成を示す概略図である。It is the schematic which shows the structure of a general newspaper rotary press. 個別駆動方式の新聞輪転機における駆動モータの配置を示す概略図である。It is the schematic which shows arrangement | positioning of the drive motor in the newspaper drive of an individual drive system. 新聞輪転機の版胴における刷版の取り付け状態を示す概略図である。It is the schematic which shows the attachment state of the printing plate in the plate cylinder of a newspaper rotary press. 図8のP-P矢視断面図である。FIG. 9 is a cross-sectional view taken along the line PP in FIG. 8.

符号の説明Explanation of symbols

1 巻取紙
2 インフィードローラ
3〜6 印刷ユニット
7 冷却シリンダ
8 ドラッグローラ
9 折機
10〜17 駆動モータ
18〜25 モータドライバ
26〜33 ロータリエンコーダ
34,35 マスター局
36 全体制御装置
37 ウェブ
38 版胴
39 ブランケット胴
40 ギャップ
41 給紙装置
42 インフィード装置
43 印刷装置
44 ウェブパス装置
45 折機
46 排紙装置
47 リールスタンド
48 巻取紙
49 ウェブ
50,50a〜50h 印刷ユニット
51a〜51g 駆動モータ
52 版胴
53a〜53h 刷版
54 ギャップ
54a〜54d ギャップ位置
DESCRIPTION OF SYMBOLS 1 Winding paper 2 Infeed roller 3-6 Printing unit 7 Cooling cylinder 8 Drag roller 9 Folding machine 10-17 Drive motor 18-25 Motor driver 26-33 Rotary encoder 34,35 Master station 36 Overall control device 37 Web 38 Plate cylinder 39 Blanket cylinder 40 Gap 41 Paper feeding device 42 Infeed device 43 Printing device 44 Web pass device 45 Folding machine 46 Paper discharge device 47 Reel stand 48 Winding paper 49 Web 50, 50a-50h Printing unit 51a-51g Drive motor 52 Plate cylinder 53a- 53h Plate 54 Gap 54a-54d Gap position

Claims (8)

複数の印刷ユニットと折機とのそれぞれに備えられた複数の駆動モータを制御する個別駆動方式印刷機械の制御方法であって、
前記複数の印刷ユニットにおける目標胴位相関係として、前記印刷機械の印刷運転中の目標胴位相関係である第1目標胴位相関係と前記印刷機械の運転停止後の目標胴位相関係である第2目標胴位相関係とを予め設定し、
前記複数の印刷ユニットを定常印刷速度から減速して停止するに際し、該減速開始から減速途中の胴抜きまでは前記複数の印刷ユニット間の胴位相関係が前記第1目標胴位相関係を維持するように前記複数の駆動モータを同期制御し、
前記複数の印刷ユニットの胴抜きを行い、
前記胴抜き後に、
前記目標胴位相関係を前記第1目標胴位相関係から前記第2目標胴位相関係に切り替え、
前記切り替え後から前記運転停止時までに前記複数の印刷ユニットから特定の印刷ユニットの減速レートを基準にして、前記複数の印刷ユニット間の胴位相関係が前記第2目標胴位相関係となるように前記複数の駆動モータを個別に制御して停止させる
ことを特徴とする個別駆動式印刷機械の制御方法。
A control method of an individual drive type printing machine that controls a plurality of drive motors provided in each of a plurality of printing units and a folding machine,
As the target cylinder phase relationship in the plurality of printing units, the first target cylinder phase relationship that is the target cylinder phase relationship during the printing operation of the printing machine and the second target that is the target cylinder phase relationship after the operation of the printing machine is stopped. Set the torso phase relationship in advance,
When the plurality of printing units are decelerated from the steady printing speed and stopped, the cylinder phase relationship between the plurality of printing units maintains the first target cylinder phase relationship from the start of deceleration to cylinder removal during deceleration. Synchronously controlling the plurality of drive motors,
Removing the cylinders of the plurality of printing units;
After the boring,
Switching the target cylinder phase relationship from the first target cylinder phase relationship to the second target cylinder phase relationship;
The cylinder phase relationship between the plurality of printing units becomes the second target cylinder phase relationship based on the deceleration rate of the specific printing unit from the plurality of printing units after the switching until the operation stop. A control method for an individually driven printing machine, wherein the plurality of drive motors are individually controlled and stopped.
複数の印刷ユニットと折機とのそれぞれに備えられた複数の駆動モータを制御する個別駆動方式印刷機械の制御方法であって、
前記複数の印刷ユニットにおける目標胴位相関係として、前記印刷機械の印刷運転中の目標胴位相関係である第1目標胴位相関係と前記印刷機械の運転停止後の目標胴位相関係である第2目標胴位相関係とを予め設定し、
前記複数の印刷ユニットを定常印刷速度から減速して停止するに際し、該減速開始から減速途中の胴抜きまでは前記複数の印刷ユニット間の胴位相関係が前記第1目標胴位相関係を維持するように前記複数の駆動モータを同期制御し、
前記複数の印刷ユニットの胴抜きを行い、
前記胴抜き後に前記目標胴位相関係を前記第1目標胴位相関係から前記第2目標胴位相関係に切り替え、
前記切り替え後から前記運転停止時までに前記複数の印刷ユニット間の胴位相関係が前記第2目標胴位相関係となるように前記複数の駆動モータを個別に制御して同時に停止させる
ことを特徴とする個別駆動式印刷機械の制御方法。
A control method of an individual drive type printing machine that controls a plurality of drive motors provided in each of a plurality of printing units and a folding machine,
As a target cylinder phase relationship in the plurality of printing units, a first target cylinder phase relationship that is a target cylinder phase relationship during a printing operation of the printing machine and a second target that is a target cylinder phase relationship after the operation of the printing machine is stopped. Set the torso phase relationship in advance,
When the plurality of printing units are decelerated from the steady printing speed and stopped, the cylinder phase relationship between the plurality of printing units maintains the first target cylinder phase relationship from the start of deceleration to cylinder removal during deceleration. Synchronously controlling the plurality of drive motors,
Removing the cylinders of the plurality of printing units;
After the cylinder removal, the target cylinder phase relationship is switched from the first target cylinder phase relationship to the second target cylinder phase relationship,
The plurality of drive motors are individually controlled and stopped simultaneously so that the cylinder phase relationship between the plurality of printing units becomes the second target cylinder phase relationship after the switching and when the operation is stopped. Control method for individually driven printing machine.
前記切り替え後から前記運転停止時までに前記複数の印刷ユニット間の胴位相関係が前記第2目標胴位相関係となるように、前記複数の駆動モータを個別に制御して前記複数の印刷ユニットを同時に停止させる
ことを特徴とする請求項1又は2記載の個別駆動式印刷機械の制御方法。
The plurality of printing units are controlled by individually controlling the plurality of drive motors so that the cylinder phase relationship between the plurality of printing units becomes the second target cylinder phase relationship after the switching and when the operation is stopped. 3. The method for controlling an individually driven printing machine according to claim 1, wherein the control is performed simultaneously.
前記運転停止時には、前記複数の印刷ユニット間の胴位相関係が前記第2目標胴位相関係となるように前記複数の駆動モータを個別に制御し、前記第2目標胴位相関係となった前記印刷ユニットから個別に停止させる
ことを特徴とする請求項1又は2記載の個別駆動式印刷機械の制御方法。
When the operation is stopped, the plurality of drive motors are individually controlled so that the cylinder phase relationship between the plurality of printing units is the second target cylinder phase relationship, and the printing having the second target cylinder phase relationship is performed. 3. The method for controlling an individually driven printing machine according to claim 1 or 2, wherein the control is performed individually from the unit.
前記複数の印刷ユニットの中から版替えにかかる特定の印刷ユニットを選択し、
前記選択した前記特定の印刷ユニットについて前記第2目標胴位相関係を設定する
ことを特徴とする請求項1〜4の何れか1項に記載の個別駆動式印刷機械の制御方法。
Select a specific printing unit for plate change from the plurality of printing units,
The method for controlling an individually driven printing machine according to claim 1, wherein the second target cylinder phase relationship is set for the selected specific printing unit.
前記特定の印刷ユニットの減速レートを基準とし、前記切り替え後から前記運転停止時までに前記第2目標胴位相関係となるように他の印刷ユニットの前記複数の駆動モータを個別に制御して停止させる
ことを特徴とする請求項5記載の個別駆動式印刷機械の制御方法。
Based on the deceleration rate of the specific printing unit as a reference, the plurality of drive motors of other printing units are individually controlled and stopped so that the second target cylinder phase relationship is established after the switching and before the operation is stopped. 6. The method for controlling an individually driven printing machine according to claim 5, wherein:
前記特定の印刷ユニットが複数ある場合、前記特定の印刷ユニットの版胴の胴位相を平均し、前記平均した位相に最も近い胴位相を有する版胴を基準胴として選択し、前記基準胴の胴位相を基準位相として前記第2目標胴位相関係を設定する
ことを特徴とする請求項5又は6記載の個別駆動式印刷機械の制御方法。
When there are a plurality of specific printing units, the cylinder phases of the plate cylinders of the specific printing units are averaged, a plate cylinder having a cylinder phase closest to the averaged phase is selected as a reference cylinder, and the cylinder of the reference cylinder is selected. 7. The method for controlling an individually driven printing machine according to claim 5, wherein the second target cylinder phase relationship is set with a phase as a reference phase.
複数の印刷ユニットと、該複数の印刷ユニットを駆動する複数の駆動モータと、該印刷ユニット及び該複数の駆動モータを制御する制御装置とを備えた個別駆動方式の印刷機械において、
前記制御装置は、前記複数の印刷ユニットを定常印刷速度から減速して停止するに際し、減速開始から減速途中の胴抜きまでは、前記複数の印刷ユニット間の胴位相関係が、印刷運転中の目標胴位相関係である第1目標胴位相関係を維持するように前記複数の駆動モータを同期制御し、
前記胴抜き後は、前記目標胴位相関係を、前記第1目標胴位相関係から運転停止後の目標胴位相関係である第2目標胴位相関係に切り替え、
前記切り替えから運転停止時までに前記複数の印刷ユニット間の胴位相関係が前記第2目標胴位相関係となるように前記複数の駆動モータを個別に制御し、前記複数の印刷ユニットを同時に停止するよう制御する
ことを特徴とする個別駆動式印刷機械。
In an individual drive type printing machine comprising a plurality of printing units, a plurality of driving motors for driving the plurality of printing units, and a control device for controlling the printing units and the plurality of driving motors,
When the control device decelerates the plurality of printing units from the steady printing speed and stops, the cylinder phase relationship between the plurality of printing units is the target during the printing operation from the start of deceleration to cylinder removal during deceleration. Synchronously controlling the plurality of drive motors so as to maintain a first target cylinder phase relationship that is a cylinder phase relationship;
After the cylinder removal, the target cylinder phase relationship is switched from the first target cylinder phase relationship to a second target cylinder phase relationship that is a target cylinder phase relationship after operation stop,
The plurality of drive motors are individually controlled so that the cylinder phase relationship between the plurality of printing units becomes the second target cylinder phase relationship from the switching to the stop of operation, and the plurality of printing units are simultaneously stopped. An individually driven printing machine characterized by being controlled as follows.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008120064A (en) * 2006-10-20 2008-05-29 Komori Corp Stop position controlling method and apparatus for rotary stencil printing machine
JP2009531208A (en) * 2006-03-23 2009-09-03 ゴス インターナショナル アメリカス インコーポレイテッド Tabloid printing machine and refurbishment method
JP2014177019A (en) * 2013-03-14 2014-09-25 Sumitomo Heavy Ind Ltd Printing system and preset method of the same
JP2016159439A (en) * 2015-02-26 2016-09-05 三菱重工印刷紙工機械株式会社 Controlling device and method for printer and printer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009531208A (en) * 2006-03-23 2009-09-03 ゴス インターナショナル アメリカス インコーポレイテッド Tabloid printing machine and refurbishment method
US9469096B2 (en) 2006-03-23 2016-10-18 Goss International Americas, Inc. Tabloid printing press and retrofitting method
JP2008120064A (en) * 2006-10-20 2008-05-29 Komori Corp Stop position controlling method and apparatus for rotary stencil printing machine
JP2014177019A (en) * 2013-03-14 2014-09-25 Sumitomo Heavy Ind Ltd Printing system and preset method of the same
JP2016159439A (en) * 2015-02-26 2016-09-05 三菱重工印刷紙工機械株式会社 Controlling device and method for printer and printer

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