JP2005254190A - Decanter type centrifuge separator - Google Patents

Decanter type centrifuge separator Download PDF

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JP2005254190A
JP2005254190A JP2004072175A JP2004072175A JP2005254190A JP 2005254190 A JP2005254190 A JP 2005254190A JP 2004072175 A JP2004072175 A JP 2004072175A JP 2004072175 A JP2004072175 A JP 2004072175A JP 2005254190 A JP2005254190 A JP 2005254190A
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valve body
valve
flow path
rotating cylinder
opening
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Takashi Murasawa
崇 村澤
Munehisa Takayoshi
統久 高吉
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Tsukishima Kikai Co Ltd
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Tsukishima Kikai Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B1/00Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles
    • B04B1/20Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles discharging solid particles from the bowl by a conveying screw coaxial with the bowl axis and rotating relatively to the bowl
    • B04B2001/2083Configuration of liquid outlets

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a simple and economical technique for preventing liquid leakage from a solid matter discharge exit at the time of initial period of operation without requiring an operation apparatus or operation power exclusively for the purpose. <P>SOLUTION: The subject decanter type centrifuge separator has a supernatant solution discharge exit 4 at the same level as a solid matter discharge exit 3 or closer to the center axis x1 side of a rotation cylinder 1 than the solid matter discharge exit 3, and in this centrifuge separator, a level adjustment valve 10 having a flow channel 11 communicating the inside and the outside of the rotation cylinder 1 and a valve body 14 for opening or closing the flow channel 11 is installed at a position closer to a circumferential wall 1r side than to the solid matter discharge exit 3 in the rotation cylinder 1. The valve body 14 of the level adjustment valve 10 is so composed as to be energized toward the opening position by the centrifugal force owing to the rotation of the rotation cylinder 1 while toward the closing position by the discharge pressure of the solution passing the flow channel 11, and based on the balance of these energizing forces, the opening degree is adjusted. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、デカンタ型遠心分離機に関するものである。   The present invention relates to a decanter centrifuge.

デカンタ型遠心分離機は、固体と液体の混合物(スラリー)の清澄、脱水、分級等に使用される遠心分離機であり、一般的に、図6に示すように、回転筒体(回転ボウル)1と、この回転筒体1の内部に同軸的に配されたスクリューコンベア2と、回転筒体1の一方側端部に設けられた固形分排出口3と、回転筒体1内から清澄液を排出するための清澄液排出口4と、スクリューコンベア2の軸部内を通じて外部から回転筒体1とスクリューコンベア2との間の環状空間5に対して原液を供給するための原液供給路6とを備え、回転駆動源7,8により、回転筒体1およびスクリューコンベア2が差速をもって同方向に回転され、原液供給路6を介して環状空間5に供給された原液が遠心力により固液分離され、固形分は回転するスクリューコンベア2により推進され固形分排出口3より排出され、清澄液は遠心力による液圧で自動的に清澄液排出口4より排出される構造を有している。   A decanter type centrifuge is a centrifuge used for clarification, dehydration, classification, etc. of a mixture (slurry) of a solid and a liquid. Generally, as shown in FIG. 6, a rotating cylinder (rotating bowl) is used. 1, a screw conveyor 2 arranged coaxially inside the rotating cylinder 1, a solid content outlet 3 provided at one end of the rotating cylinder 1, and a clarified liquid from the rotating cylinder 1 A clarified liquid discharge port 4 for discharging the liquid, and a raw liquid supply path 6 for supplying the raw liquid to the annular space 5 between the rotary cylinder 1 and the screw conveyor 2 from the outside through the shaft portion of the screw conveyor 2, The rotary cylinder 1 and the screw conveyor 2 are rotated in the same direction with a differential speed by the rotational drive sources 7 and 8, and the stock solution supplied to the annular space 5 through the stock solution supply path 6 is solid-liquid by centrifugal force. Separated and solid content rotating screw Discharged from propelled solids discharge port 3 by conveyer 2, clear liquid has a structure that is automatically discharged from the clarified liquid discharge port 4 by the liquid pressure generated by the centrifugal force.

また、デカンタ型遠心分離機は、分離した清澄液の排出路構成の違いにより、図6に示す軸心排出型のものと、図7に示す堰板型のものとに大別される。軸心排出型は、スクリューコンベア2の軸部外面に清澄液排出口4を設け、軸部内を通じて回転筒体1外部へ清澄液を排出するものであり、堰板型は、図7に示すように、回転筒体1における固形分排出口3側とは反対側の側壁部1wに清澄液排出口4を有し、この排出口4に液位微調整のための堰板4dを取り付け、堰板4dからの溢流により清澄液を排出するものである。   Further, the decanter type centrifuge is roughly classified into a shaft discharge type shown in FIG. 6 and a weir plate type shown in FIG. The shaft discharge type is a type in which a clarified liquid discharge port 4 is provided on the outer surface of the shaft part of the screw conveyor 2 and the clarified liquid is discharged to the outside of the rotating cylinder 1 through the shaft part. In addition, a clarified liquid discharge port 4 is provided on the side wall 1w opposite to the solid content discharge port 3 side in the rotary cylinder 1, and a weir plate 4d for fine adjustment of the liquid level is attached to the discharge port 4, The clarified liquid is discharged by overflow from the plate 4d.

これらのデカンタ型遠心分離機において、清澄液排出口4が固形分排出口3と同じレベルか又は固形分排出口3よりも回転筒体1の中心軸x1側に配設されていると、原液中の固形分を回転筒体1の固形分排出口3側へ搬送し難い原液(例えば汚泥等)を処理する場合、定常運転時には図示のように固形分Sにより固形分排出口3が堰き止められ、液分(主に清澄液)が固形分排出口3から排出されないものの、運転初期においてはこの堰き止め作用が発揮されないうちに回転筒体1内の液位が上昇するため、液分がそのまま又は固形分を伴って固形分排出口3から排出されてしまうといった問題点がある。   In these decanter centrifuges, when the clarified liquid discharge port 4 is disposed at the same level as the solid content discharge port 3 or closer to the central axis x1 side of the rotating cylinder 1 than the solid content discharge port 3, the stock solution When processing the undiluted solution (for example, sludge) that is difficult to transport the solid content in the rotating cylinder 1 to the solid content discharge port 3 side, the solid content discharge port 3 is blocked by the solid content S as shown in the figure during steady operation. Although the liquid component (mainly the clarified liquid) is not discharged from the solid content discharge port 3, the liquid level in the rotating cylinder 1 rises before this blocking action is exhibited in the initial stage of operation. There exists a problem that it will be discharged | emitted from the solid content discharge port 3 as it is or with a solid content.

この問題点を解決するものとして、従来、清澄液排出口の液位方向の高さ位置を流体圧シリンダにより移動する技術が提案されている(特許文献1参照)。   In order to solve this problem, conventionally, a technique has been proposed in which the height of the clarified liquid discharge port in the liquid level direction is moved by a fluid pressure cylinder (see Patent Document 1).

しかしながら、この先行技術は、専用の駆動装置及び動力を必要とし、機器コスト及びランニングコストも嵩むという問題点がある。また、シリンダ、配管等の機器設置が必要となり、軸心排出型への適用が困難であるという問題点がある。
特開2001−314779号公報
However, this prior art has a problem that a dedicated drive device and power are required, and equipment cost and running cost are increased. In addition, it is necessary to install equipment such as a cylinder and piping, which makes it difficult to apply to a shaft discharge type.
Japanese Patent Laid-Open No. 2001-314779

そこで、本発明の主たる課題は、運転初期時における固形分排出口からの液分漏れ防止を解決できるだけでなく、専用の駆動装置及び動力を必要とせず、簡素かつ安価であり、既存装置への適用も容易な技術を提供することにある。   Therefore, the main problem of the present invention is not only to solve the liquid leakage prevention from the solid content outlet at the initial stage of operation, but also requires a dedicated drive device and power, is simple and inexpensive, It is to provide a technology that can be easily applied.

上記課題を解決した本発明は次記のとおりである。
<請求項1記載の発明>
回転筒体と、この回転筒体の内部に同軸的に配されたスクリューコンベアと、回転筒体内から固形分を排出するための固形分排出口と、回転筒体内から清澄液を排出するための清澄液排出口とを備え、
前記回転筒体およびスクリューコンベアが差速をもって同方向に回転され、前記回転筒体と前記スクリューコンベアとの間の環状空間に供給された原液が遠心力により固液分離され、固形分は前記固形分排出口より排出され、清澄液は前記清澄液排出口より排出されるように構成されたデカンタ型遠心分離機において;
前記清澄液排出口は、前記固形分排出口と同じレベルか又は前記固形分排出口よりも前記回転筒体の中心軸側に配設されており、
前記回転筒体における前記固形分排出口よりも周壁側の位置に、回転筒体の内外に連通する流路とこの流路を開閉する弁体とを有するレベル調整弁が設けられており、
このレベル調整弁は、弁体が、前記回転筒体の回転による遠心力により開位置に向かって付勢されるとともに、前記流路を通る液分の排出圧により閉位置に向かって付勢されるように構成されており、これらの付勢力のバランスにより開度調節されるものである、
ことを特徴とするデカンタ型遠心分離機。
The present invention that has solved the above problems is as follows.
<Invention of Claim 1>
A rotating cylinder, a screw conveyor arranged coaxially inside the rotating cylinder, a solid content outlet for discharging solid contents from the rotating cylinder, and a liquid for discharging a clarified liquid from the rotating cylinder With a clear liquid outlet,
The rotating cylinder and the screw conveyor are rotated in the same direction at a differential speed, the stock solution supplied to the annular space between the rotating cylinder and the screw conveyor is separated into solid and liquid by centrifugal force, and the solid content is the solid In a decanter centrifuge configured to be discharged from a minute outlet and the clarified liquid being discharged from the clarified liquid outlet;
The clarified liquid discharge port is disposed at the same level as the solid content discharge port or on the central axis side of the rotating cylinder from the solid content discharge port,
A level adjustment valve having a flow path communicating with the inside and the outside of the rotary cylinder and a valve element for opening and closing the flow path is provided at a position closer to the peripheral wall than the solid content outlet in the rotary cylinder,
In the level adjusting valve, the valve body is urged toward the open position by the centrifugal force generated by the rotation of the rotary cylinder, and is also urged toward the closed position by the discharge pressure of the liquid passing through the flow path. It is configured so that the opening degree is adjusted by the balance of these urging forces.
A decanter centrifuge characterized by the above.

(作用効果)
本発明のポイントは、専用の駆動装置及び動力を必要としない簡素なレベル調整弁にある。すなわち、本発明のレベル調整弁は、弁体が、回転筒体の回転に伴う遠心力と、弁を通る液体の排出圧とを利用して開度調節されるものであり、専用の動力は全く必要なく自力で開閉し、かつ簡素に構成できるため、安価であり、かつ軸心排出型のようなものにも容易に適用でき、さらに既存設備への適用も容易である。
(Function and effect)
The point of the present invention resides in a simple level adjusting valve that does not require a dedicated driving device and power. That is, in the level adjusting valve of the present invention, the opening of the valve body is adjusted using the centrifugal force associated with the rotation of the rotating cylinder and the discharge pressure of the liquid passing through the valve. Since it can be opened and closed by itself without any need and can be simply configured, it is inexpensive and can be easily applied to an axial center discharge type, and can be easily applied to existing facilities.

なお、遠心力を利用した開閉弁を有するものとして、特開平11−581号公報記載の技術があるが、この先行技術は運転停止に際して回転筒体内に残留する液体を排出するためのものであり、根本的に相違する。また、この先行技術を運転初期における固形分排出口からの液分排出に応用したとしても、その開閉弁は遠心力により閉動作を行い、スプリングバネにより閉動作を行うものである点で根本的に相違し、さらに定常運転時においては、数千Gにも及ぶ力によりスプリングバネを伸長させた状態で運転を継続するため、バネが伸び易く、耐久性に乏しいという問題点がある。この問題点は本発明には実質的にない。   Incidentally, there is a technique described in Japanese Patent Application Laid-Open No. 11-581 as having an on-off valve utilizing centrifugal force, but this prior art is for discharging liquid remaining in the rotating cylinder when operation is stopped. , Fundamentally different. In addition, even if this prior art is applied to liquid discharge from the solid content discharge port in the initial stage of operation, the open / close valve is fundamentally closed by a centrifugal force and closed by a spring spring. In addition, during steady operation, since the operation is continued in a state where the spring spring is extended by a force of several thousand G, there is a problem that the spring is easily extended and the durability is poor. This problem is not substantially present in the present invention.

<請求項2記載の発明>
前記レベル調整弁の流路はその中間部分に拡径部を有し、この拡径部の下流側端に弁座を有し、前記弁体は前記拡径部内に流路方向の移動が自由なように且つ拡径部内周面に対して所定の隙間をもって配置されており、前記拡径部は、その上流側から下流側に向かうにつれて前記回転筒体の中心軸側に近づくように形成されており、
前記流路を通る液分の排出圧が前記弁体を流路の下流側へ移動させる作用力よりも、前記回転筒体の回転による遠心力が前記弁体を流路の上流側へ移動させる作用力が大きいときには、前記弁体は前記弁座に当接せずに、両作用力がバランスするような拡径部内の位置に移動し、このときの弁体外面と拡径部内周面との隙間により定まる開度をもって前記レベル調整弁は開状態となるとともに、
前記回転筒体の回転による遠心力が前記弁体を流路の上流側へ移動させる作用力よりも、前記流路を通る液分の排出圧が前記弁体を流路の下流側へ移動させる作用力が大きいときには、前記弁体が前記弁座に当接することにより、前記レベル調整弁は閉状態となるように構成されている、請求項1記載のデカンタ型遠心分離機。
<Invention of Claim 2>
The flow path of the level adjusting valve has an enlarged diameter portion at an intermediate portion thereof, a valve seat at a downstream end of the enlarged diameter portion, and the valve body is freely movable in the flow direction within the enlarged diameter portion. Thus, the enlarged diameter portion is arranged with a predetermined gap with respect to the inner peripheral surface of the enlarged diameter portion, and the enlarged diameter portion is formed so as to approach the central axis side of the rotating cylinder as it goes from the upstream side to the downstream side. And
The centrifugal force due to the rotation of the rotating cylinder moves the valve body to the upstream side of the flow path rather than the acting force that moves the valve body to the downstream side of the flow path because the discharge pressure of the liquid passing through the flow path. When the acting force is large, the valve body does not abut against the valve seat and moves to a position in the enlarged diameter portion where both acting forces are balanced. At this time, the valve body outer surface and the enlarged diameter portion inner circumferential surface The level adjustment valve is opened with an opening determined by the gap of
The discharge pressure of the liquid passing through the flow path moves the valve body to the downstream side of the flow path rather than the acting force that causes the centrifugal force due to the rotation of the rotating cylinder to move the valve body to the upstream side of the flow path. The decanter type centrifugal separator according to claim 1, wherein when the acting force is large, the valve body is brought into contact with the valve seat so that the level adjusting valve is closed.

(作用効果)
本項記載の発明は、好適なレベル調整弁の構造に関するものである。本項記載の発明では、回転筒体の中心軸に対して所定の方向に傾斜した拡径部を設けるとともに、この拡径部の内部に弁体を配置するだけの極めて簡素な構成であり、またそのため耐久性やメンテナンス性にも優れるものである。
(Function and effect)
The invention described in this section relates to a structure of a suitable level adjusting valve. In the invention described in this section, it is an extremely simple configuration in which a diameter-enlarged portion inclined in a predetermined direction with respect to the central axis of the rotating cylindrical body is provided, and a valve body is simply disposed inside the enlarged-diameter portion, Therefore, it is excellent in durability and maintainability.

<請求項3記載の発明>
前記レベル調整弁の流路の上流側開口部の脇部に支持軸を有し、前記弁体はこの支持軸周りに回動することにより前記開口部を開閉するように構成された蓋状の弁体であり、
前記流路を通る液分の排出圧が前記弁体を前記開口部側へ回動させる作用力よりも、前記回転筒体の回転による遠心力が前記弁体を前記開口部から離間する方向に回動させる作用力が大きいときには、前記弁体は前記開口部を閉塞せずに、両作用力がバランスするような位置に回動し、このときに定まる開度をもって前記レベル調整弁は開状態となるとともに、
前記回転筒体の回転による遠心力が前記弁体を前記開口部から離間する方向に回動させる作用力よりも、前記流路を通る液分の排出圧が前記弁体を前記開口部側へ回動させる作用力が大きいときには、前記弁体が前記開口部を閉塞することにより、前記レベル調整弁は閉状態となるように構成されている、請求項1記載のデカンタ型遠心分離機。
<Invention of Claim 3>
The lid has a support shaft at the side of the upstream opening of the flow path of the level adjusting valve, and the valve body is configured to open and close the opening by rotating around the support shaft. Valve body,
The centrifugal force due to the rotation of the rotating cylinder is more in the direction of separating the valve body from the opening than the acting force that causes the discharge pressure of the liquid passing through the flow path to rotate the valve body toward the opening. When the acting force to rotate is large, the valve body does not close the opening, but rotates to a position where both acting forces are balanced, and the level adjusting valve is opened with an opening determined at this time. And
The centrifugal force generated by the rotation of the rotating cylinder rotates the valve body in a direction away from the opening, so that the discharge pressure of the liquid passing through the flow path moves the valve body toward the opening. The decanter type centrifuge according to claim 1, wherein when the acting force to rotate is large, the level adjustment valve is closed by the valve body closing the opening.

(作用効果)
本項記載の発明も、好適なレベル調整弁の構造に関するものであり、所謂フラップ弁を応用したものである。本項記載の発明も、極めて簡素な構成であり、またそのため耐久性やメンテナンス性にも優れるものである。
(Function and effect)
The invention described in this section also relates to a suitable level adjusting valve structure, and applies a so-called flap valve. The invention described in this section also has a very simple configuration, and therefore has excellent durability and maintainability.

<請求項4記載の発明>
前記レベル調整弁により排出される液分の排出流量が、定常運転時に前記清澄液排出口より排出される清澄液の排出流量よりも少なく設定された所定流量に達すると、前記レベル調整弁が閉状態となるように構成された、請求項1〜3のいずれか1項に記載のデカンタ型遠心分離機。
<Invention of Claim 4>
When the discharge flow rate of the liquid discharged by the level adjustment valve reaches a predetermined flow rate set lower than the discharge flow rate of the clarified liquid discharged from the clarified liquid discharge port during normal operation, the level adjustment valve is closed. The decanter centrifuge according to any one of claims 1 to 3, wherein the decanter centrifuge is configured to be in a state.

(作用効果)
レベル調整弁の具体的な開度調節制御については適宜設計すれば良いが、運転初期時における固形分排出口からの液分漏れ防止を図る場合、本項記載のように構成することで、定常運転時の排出量になると同時に、自動的に、本来の液位での清澄液排出がなされるようになるため好ましい。
(Function and effect)
The specific opening adjustment control of the level adjustment valve may be designed as appropriate. However, in order to prevent liquid leakage from the solid content outlet at the initial stage of operation, the configuration as described in this section can be used for steady operation. At the same time as the amount discharged during operation, the clarified liquid is automatically discharged at the original liquid level, which is preferable.

以上のとおり、本発明によれば、運転初期時における固形分排出口からの液分漏れ防止を解決できるだけでなく、専用の駆動装置及び動力を必要とせず、簡素かつ安価であり、既存装置への適用も容易になる等の利点がもたらされる。   As described above, according to the present invention, it is possible not only to solve the liquid leakage prevention from the solid content outlet at the initial stage of operation, but also to eliminate the need for a dedicated drive device and power, and to be simple and inexpensive. Advantages such as ease of application are provided.

以下、本発明の一実施形態について添付図面を参照しながら詳説する。
(第1の実施形態)
図1及び図2は、第1の実施形態に係るレベル調整弁10を示している。レベル調整弁10は、内空が流路11をなす管状部12Pと、この管状部12Pの一端部に設けられたフランジ部12Fとを有する。レベル調整弁10の設置に際しては、図3に示すように、回転筒体1の壁部1wにレベル調整弁取り付け孔を設け、管状部12Pを貫通させるとともに、フランジ部12Fを壁部にボルトや溶接等により固定するだけであり、極めて容易に設置でき、また既存設備への適用も極めて容易である。なお、図3は、レベル調整弁10以外は前述の従来例と同様であるため、同じ符号を用い説明は省略する。
Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
(First embodiment)
1 and 2 show a level adjustment valve 10 according to the first embodiment. The level adjustment valve 10 includes a tubular portion 12P whose inner space forms the flow path 11, and a flange portion 12F provided at one end of the tubular portion 12P. When installing the level adjusting valve 10, as shown in FIG. 3, the wall portion 1w of the rotating cylinder 1 is provided with a level adjusting valve mounting hole to penetrate the tubular portion 12P, and the flange portion 12F is attached to the wall portion with bolts or the like. It is simply fixed by welding or the like, can be installed very easily, and can be applied to existing facilities. 3 is the same as the above-described conventional example except for the level adjusting valve 10, and the same reference numerals are used and description thereof is omitted.

第1の実施形態に係るレベル調整弁10では、管状部12Pの流路11の中間部分には拡径部13が設けられており、拡径部13内には球状弁体14が配されている。そして、この拡径部13の下流側端は球状弁体14が当接する球面状弁座15とされている。   In the level adjusting valve 10 according to the first embodiment, the enlarged diameter portion 13 is provided in the middle portion of the flow path 11 of the tubular portion 12P, and the spherical valve body 14 is disposed in the enlarged diameter portion 13. Yes. The downstream end of the enlarged diameter portion 13 is a spherical valve seat 15 with which the spherical valve body 14 abuts.

また、球状弁体14が拡径部13の流路方向一端から他端まで移動自由なように、球状弁体14の外周面と拡径部13の内周面との間に所定の隙間を有するように形成している。特に図示形態では、拡径部13は弁座15側(下流側)から上流側に向かうにつれて径が漸増する形状を有している。これにより、拡径部13内における球状弁体14の流路方向位置に応じて開度が連続的に変化するようになる。拡径部13の内径を流路方向に一定とし開閉のみの開度調節を行うように構成する、あるいは拡径部13の内径を流路方向に段階的に変化させ、段階的な開度調節を行うように構成することもできる。   Further, a predetermined gap is provided between the outer peripheral surface of the spherical valve body 14 and the inner peripheral surface of the enlarged diameter portion 13 so that the spherical valve body 14 can freely move from one end to the other end in the flow path direction of the enlarged diameter portion 13. It is formed to have. In particular, in the illustrated embodiment, the enlarged diameter portion 13 has a shape whose diameter gradually increases from the valve seat 15 side (downstream side) toward the upstream side. As a result, the opening degree changes continuously according to the position of the spherical valve element 14 in the flow path direction in the enlarged diameter portion 13. The inner diameter of the expanded diameter portion 13 is made constant in the flow path direction and the opening degree is adjusted only by opening and closing, or the inner diameter of the expanded diameter section 13 is changed stepwise in the flow path direction to adjust the opening degree in stages. Can also be configured.

また本発明では、拡径部13は、その上流側から下流側に向かうにつれて回転筒体1の中心軸x1側に近づくように形成される。このため、本実施形態のレベル調整弁10では拡径部13を水平方向に対して若干傾斜させており、このレベル調整弁10を回転筒体1の清澄液排出口4側の側壁1wに水平方向に沿って且つ下流側が上流側よりも回転筒体1の中心軸x1側となるように取り付けるように構成している。   In the present invention, the enlarged diameter portion 13 is formed so as to approach the central axis x1 side of the rotating cylinder 1 from the upstream side toward the downstream side. For this reason, in the level adjusting valve 10 of the present embodiment, the enlarged diameter portion 13 is slightly inclined with respect to the horizontal direction, and the level adjusting valve 10 is horizontally placed on the side wall 1w of the rotating cylinder 1 on the clarified liquid discharge port 4 side. It is configured to be attached so that the downstream side is closer to the central axis x1 side of the rotating cylinder 1 than the upstream side along the direction.

かくして構成されたレベル調整弁10は、図3に示すように、回転筒体1の清澄液排出口4側の側壁1wにおける、固形分排出口3よりも周壁1r側の位置(換言すれば回転筒体1の中心軸x1に対してより遠位の位置)に設けられる。この取付位置は、回転筒体1の内径、レベル調整弁10の排出流量・開閉切り替え流量、原液供給流量等を考慮し、固形分排出口3から液分が排出されないように設定することができる。通常の場合、回転筒体1の内径に対して40〜60%の径方向範囲にレベル調整弁を設け、固形分排出口3から液分が排出されないようにレベル調整弁10の排出流量・開閉切り替え流量、原液供給流量等を設計するのが好ましい。   As shown in FIG. 3, the level adjustment valve 10 configured in this way is positioned on the side wall 1 w on the side of the clarified liquid discharge port 4 of the rotating cylinder 1 (in other words, on the peripheral wall 1 r side relative to the solid content discharge port 3. It is provided at a position more distal to the central axis x1 of the cylinder 1. This mounting position can be set so that the liquid component is not discharged from the solid content discharge port 3 in consideration of the inner diameter of the rotating cylinder 1, the discharge flow / open / close switching flow rate of the level adjusting valve 10, the stock solution supply flow rate, and the like. . In a normal case, a level adjustment valve is provided in a radial direction range of 40 to 60% with respect to the inner diameter of the rotating cylinder 1, and the discharge flow rate / opening / closing of the level adjustment valve 10 is prevented so that liquid is not discharged from the solid content discharge port 3. It is preferable to design the switching flow rate, the stock solution supply flow rate, and the like.

かくして構成された遠心分離機において運転を開始すると、回転筒体1およびスクリューコンベア2が差速をもって同方向に回転するとともに、原液供給路6を介して回転筒体1とスクリューコンベア2との間に原液が供給される。原液は遠心力を受け回転筒体1の周壁1r側に滞留し固液分離されつつ、回転筒体1の中心軸x1側に向かって液位が上昇する。固形分は回転しているスクリューコンベア2により固形分排出口3側へ移送され、次第に集積される。定常運転時には、図7に示すのと同じように、この固形分Sの集積により固形分排出口3への液分の流出が堰き止められるが、運転初期においては図3に示すように固形分Sの集積が不十分なため、この堰き止め作用が発揮されない状態で、液分(主に清澄液)の液位が固形分排出口3に向かって上昇し、固形分排出口3に達する前に、先ずレベル調整弁10の位置に到達する。この際、レベル調整弁10は、液分の排出圧が球状弁体14を弁座15側へ移動させる作用力よりも、回転筒体1の回転による遠心力が球状弁体14を流路11の上流側へ移動させる作用力が大きい状態にあるため、球状弁体14は弁座15に当接せずに、両作用力がバランスするような拡径部13内の位置に移動し、このときの弁体14外面と拡径部13内周面との隙間により定まる開度をもって開状態となる。したがって、液分はレベル調整弁10を介して排出されるようになり、固形分出口3からは排出されず、液位の上昇は緩慢化する。この状態で順次、原液が回転筒体1内に供給され、固液分離が進行し、固形分排出口3側における固形分Sの集積が進行する。   When the operation is started in the centrifuge thus configured, the rotating cylinder 1 and the screw conveyor 2 rotate in the same direction with a differential speed, and between the rotating cylinder 1 and the screw conveyor 2 via the stock solution supply path 6. The stock solution is supplied. The stock solution receives centrifugal force, stays on the peripheral wall 1r side of the rotating cylinder 1 and is separated into solid and liquid, while the liquid level rises toward the central axis x1 side of the rotating cylinder 1. The solid content is transferred to the solid content discharge port 3 by the rotating screw conveyor 2 and gradually accumulated. At the time of steady operation, as shown in FIG. 7, the outflow of liquid to the solid content outlet 3 is blocked by the accumulation of the solid content S. However, at the initial stage of operation, as shown in FIG. Since the accumulation of S is insufficient, the liquid level (mainly the clarified liquid) rises toward the solid content discharge port 3 before reaching the solid content discharge port 3 in a state where this blocking action is not exhibited. First, the position of the level adjusting valve 10 is reached. At this time, in the level adjusting valve 10, the centrifugal force due to the rotation of the rotating cylinder 1 causes the flow through the spherical valve body 14 rather than the action force that the discharge pressure of the liquid moves the spherical valve body 14 toward the valve seat 15 side. Therefore, the spherical valve element 14 does not abut against the valve seat 15 and moves to a position in the enlarged diameter portion 13 where both acting forces are balanced. When the valve body 14 is in the open state, the opening is determined by the gap between the outer surface of the valve body 14 and the inner peripheral surface of the enlarged diameter portion 13. Accordingly, the liquid component is discharged through the level adjustment valve 10 and is not discharged from the solid content outlet 3, and the rise in the liquid level is slowed down. In this state, the stock solution is sequentially supplied into the rotating cylinder 1, solid-liquid separation proceeds, and solid content S accumulates on the solid content outlet 3 side.

この固形分Sの集積の進行により、回転筒体1内の液位は次第に上昇する。そして、図6に示すのと同じように、固形分Sの集積が定常運転と同レベルになり、液分の堰き止め作用が発生すると、液位の上昇により液分の排出圧が高まり、球状弁体14を弁座15側へ移動させる作用力が、遠心力が弁体14を流路の上流側へ移動させる作用力を超えるようになり、図1中に二点鎖線で示すように、球状弁体14が弁座15に当接してレベル調整弁10は閉状態となる。以降は、定常運転になり、固形部排出口3からは液分は排出されずに固形分のみが排出されるようになり、清澄液排出口4からは清澄液が排出されるようになる。   As the solid content S accumulates, the liquid level in the rotary cylinder 1 gradually rises. Then, as shown in FIG. 6, when the accumulation of the solid content S is at the same level as in the steady operation and the liquid blocking action occurs, the discharge pressure of the liquid increases due to the increase in the liquid level, and the spherical shape The acting force that moves the valve body 14 to the valve seat 15 side exceeds the acting force that causes the centrifugal force to move the valve body 14 to the upstream side of the flow path, as shown by a two-dot chain line in FIG. The spherical valve body 14 comes into contact with the valve seat 15 and the level adjusting valve 10 is closed. Thereafter, the operation is steady, the liquid is not discharged from the solid part discharge port 3, and only the solid is discharged, and the clarified liquid is discharged from the clarified liquid discharge port 4.

液分の堰き止め作用の発生と対応したレベル調整弁10の開閉切り替えは、遠心分離機の仕様を考慮して、レベル調整弁10の排出流量及び拡径部の傾斜等を設計することにより達成することができる。例えば通常の場合、レベル調整弁10の排出流量が、定常運転時における清澄液排出口4からの排出流量よりも少ない流量、例えば50%程度の流量に達すると閉状態となるように構成するのが望ましい。   Switching between opening and closing of the level adjustment valve 10 corresponding to the occurrence of the liquid damming action is achieved by designing the discharge flow rate of the level adjustment valve 10 and the inclination of the enlarged diameter portion in consideration of the specifications of the centrifuge. can do. For example, in a normal case, the level adjusting valve 10 is configured to be closed when the discharge flow rate reaches a flow rate smaller than the discharge flow rate from the clarified liquid discharge port 4 during steady operation, for example, about 50%. Is desirable.

(第2の実施形態)
第2の実施形態は、図4及び図5に示すように所謂フラップ弁を応用したものであり、内空が流路21をなす管状部22Pと、この管状部22Pの一端部に設けられたフランジ部22Fとを有し、流路21の上流側開口部23の脇部に支持軸24を設け、この支持軸周りに回動することにより流路の21の上流側開口部23を開閉する蓋状の弁体25(以下、フラップという)を設けたものである。
(Second Embodiment)
In the second embodiment, a so-called flap valve is applied as shown in FIGS. 4 and 5, and the inner space is provided at a tubular portion 22 </ b> P forming a flow path 21 and at one end portion of the tubular portion 22 </ b> P. The support shaft 24 is provided at a side portion of the upstream opening 23 of the flow path 21, and the upstream opening 23 of the flow path 21 is opened and closed by rotating around the support shaft. A lid-like valve body 25 (hereinafter referred to as a flap) is provided.

ただし、単なるフラップ弁ではなく、本発明に従って、遠心力により開状態となる方向に付勢され、排出圧により閉状態となるように付勢される構成となっている。すなわち、フラップ25が遠心力により安定する位置で、流路21の上流側開口部23の周縁により定まる弁座面26がフラップ25と当接せず、フラップ25と流路21の上流側開口部23との間に流通空間を生じるとともに、フラップ25が上流側開口部23に流れ込む液体の排出圧を受け得るように、上流側開口部23の弁座面26の向きが定められている。   However, it is not a simple flap valve, but according to the present invention, it is urged in the direction to be opened by centrifugal force and urged to be closed by exhaust pressure. That is, at the position where the flap 25 is stabilized by centrifugal force, the valve seat surface 26 determined by the peripheral edge of the upstream opening 23 of the flow path 21 does not contact the flap 25, and the upstream opening of the flap 25 and the flow path 21. The direction of the valve seat surface 26 of the upstream opening 23 is determined so that a circulation space is created between the upstream opening 23 and the flap 25 can receive the discharge pressure of the liquid flowing into the upstream opening 23.

本第2の実施形態のレベル調整弁20では、図3に示すように、回転筒体1の清澄液排出口4側の側壁1wに取付孔を設け、この取付孔に管状部21を水平方向に沿って挿入し固定することを想定したものであり(この点では第1の実施形態と同様)、かつ管状部21内の流路は水平方向に沿って直線的に延在している。このため図示形態では、流路の上流側開口部23に対して回転筒体1の中心軸x1側となる側に支持軸24を設け、この支持軸24に対して流路21の上流側開口部23側にフラップ25を延在させるとともに、上流側開口部23の周縁により定まる弁座面26を、回転筒体1の中心軸x1から遠ざかるにつれてフラップ25から離間するように傾斜させている。またこの弁座面26の向きを定めるために、管状部22Pの上流側端部に拡径部27を設け、この拡径部27の先端の段部により弁座面26が形成され、かつフラップ25が拡径部27内において支持軸24周りに回動して弁座面26に当接するようになしている。   In the level adjustment valve 20 of the second embodiment, as shown in FIG. 3, a mounting hole is provided in the side wall 1w of the rotary cylinder 1 on the clarified liquid discharge port 4 side, and the tubular portion 21 is horizontally disposed in the mounting hole. (This point is the same as in the first embodiment), and the flow path in the tubular portion 21 extends linearly along the horizontal direction. For this reason, in the illustrated embodiment, a support shaft 24 is provided on the side that is on the central axis x1 side of the rotating cylinder 1 with respect to the upstream opening 23 of the flow path, and the upstream opening of the flow path 21 with respect to the support shaft 24 is provided. The flap 25 is extended to the side of the portion 23, and the valve seat surface 26 determined by the peripheral edge of the upstream opening 23 is inclined so as to be separated from the flap 25 as it moves away from the central axis x 1 of the rotating cylinder 1. In addition, in order to determine the orientation of the valve seat surface 26, an enlarged diameter portion 27 is provided at the upstream end portion of the tubular portion 22P, the valve seat surface 26 is formed by a stepped portion at the tip of the enlarged diameter portion 27, and a flap is formed. 25 rotates around the support shaft 24 in the enlarged diameter portion 27 so as to contact the valve seat surface 26.

さらに図示形態では、フラップ25の周縁と拡径部27内面との隙間により開度が定まることになるため、この隙間を大きくする(拡径部27を大きくする)か、図示例のように、拡径部27内周面に開度確保のための流通溝29を形成するのが好ましい。   Furthermore, in the illustrated form, since the opening degree is determined by the gap between the periphery of the flap 25 and the inner surface of the enlarged diameter portion 27, the gap is increased (the enlarged diameter portion 27 is increased), or as in the illustrated example, It is preferable to form a flow groove 29 for securing the opening degree on the inner peripheral surface of the enlarged diameter portion 27.

かくして構成されたレベル調整弁20は、第1の実施形態と同様に取り付けることができ、運転初期において液位がレベル調整弁20に達したときには、流路を通る液分の排出圧がフラップ25を弁座26側へ回動させる作用力よりも、遠心力がフラップ25を弁座26から離間する方向に回動させる作用力が大きく、フラップ25は水平方向に対して略直交する位置で安定し、流路の上流側開口部23は閉塞しない。よって、このときに定まる開度をもってレベル調整弁20は開状態となり、液分はレベル調整弁20を介して排出されるようになり、固形分排出口3からは排出されず、液位の上昇は緩慢化する。この状態で順次、原液が回転筒体1内に供給され、固液分離が進行し、固形分排出口3側における固形分の集積が進行し、固形分の集積が定常運転と同レベルになり、液分の堰き止め作用が発生する。このような状態になると、今度は、遠心力がフラップ25を弁座26から離間する方向に回動させる作用力よりも、流路を通る液分の排出圧がフラップを弁座26側へ回動させる作用力が大きくなり、図4中に二点鎖線で示すように、弁体25が流路21の上流側開口部23を閉塞する。これにより、レベル調整弁20は閉状態となり、以降は定常運転になり、固形分排出口3からは液分は排出されずに固形分が排出されるようになり、清澄液排出口4からは清澄液が排出されるようになる。   The level adjustment valve 20 thus configured can be attached in the same manner as in the first embodiment. When the liquid level reaches the level adjustment valve 20 at the initial stage of operation, the discharge pressure of the liquid passing through the flow path is the flap 25. The centrifugal force causes the flap 25 to rotate in a direction away from the valve seat 26, and the flap 25 is stable at a position substantially orthogonal to the horizontal direction. However, the upstream opening 23 of the flow path is not closed. Therefore, the level adjusting valve 20 is opened with the opening determined at this time, and the liquid component is discharged through the level adjusting valve 20, and is not discharged from the solid component discharge port 3, but the liquid level rises. Slows down. In this state, the stock solution is sequentially supplied into the rotating cylinder 1, the solid-liquid separation proceeds, the solid content is accumulated on the solid content outlet 3 side, and the solid content is at the same level as in the steady operation. , A liquid blocking action occurs. In such a state, this time, the centrifugal force causes the discharge pressure of the liquid passing through the flow path to turn the flap toward the valve seat 26 rather than the acting force that causes the flap 25 to rotate away from the valve seat 26. The acting force to be moved increases, and the valve element 25 closes the upstream opening 23 of the flow path 21 as indicated by a two-dot chain line in FIG. As a result, the level adjustment valve 20 is closed, and thereafter the steady operation is performed. The liquid content is not discharged from the solid content discharge port 3, but the solid content is discharged. The clarified liquid is discharged.

なお、その他は、第1の実施形態と同様であるため、敢えて説明を省略する。   In addition, since others are the same as that of 1st Embodiment, it abbreviate | omits description.

<その他>
上記例では、レベル調整弁をユニットとして回転筒体1の壁部1wに設けた孔に取り付けるようにしたものであるが、回転筒体壁部にレベル調整弁の流路を直に形成したり、配管の一部をレベル調整弁の流路として利用したりすることができる。
<Others>
In the above example, the level adjusting valve is attached as a unit to the hole provided in the wall 1w of the rotating cylinder 1, but the flow path of the level adjusting valve is directly formed in the rotating cylinder wall. A part of the piping can be used as a flow path of the level adjustment valve.

本発明は、軸心排出型、堰板型を問わず、清澄液排出口が固形分排出口と同じレベルか又は固形分排出口よりも回転筒体の中心軸側に配設されているものであれば適用することができる。   In the present invention, the clarified liquid discharge port is at the same level as the solid content discharge port or disposed closer to the central axis side of the rotating cylinder than the solid content discharge port, regardless of whether it is a shaft discharge type or a barrier plate type. If so, it can be applied.

第1の実施形態のレベル調整弁を示す縦断面図である。It is a longitudinal cross-sectional view which shows the level adjustment valve of 1st Embodiment. 図1のII-II断面図である。It is II-II sectional drawing of FIG. 本発明に係る遠心分離機の概要を示す縦断面図である。It is a longitudinal cross-sectional view which shows the outline | summary of the centrifuge which concerns on this invention. 第2の実施形態のレベル調整弁を示す縦断面図である。It is a longitudinal cross-sectional view which shows the level adjustment valve of 2nd Embodiment. 第2の実施形態のレベル調整弁を示す左側面図である。It is a left view which shows the level adjustment valve of 2nd Embodiment. 従来のデカンタ型遠心分離機の概要を示す縦断面図である。It is a longitudinal cross-sectional view which shows the outline | summary of the conventional decanter type centrifuge. 従来のデカンタ型遠心分離機の概要を示す縦断面図である。It is a longitudinal cross-sectional view which shows the outline | summary of the conventional decanter type centrifuge.

符号の説明Explanation of symbols

1…回転筒体、2…スクリュー軸、3…固形分排出口、4…清澄液排出口、10,200…レベル調整弁、11,21…流路、14…球状弁体、15,26…弁座、25…フラップ。   DESCRIPTION OF SYMBOLS 1 ... Rotary cylinder, 2 ... Screw shaft, 3 ... Solid content discharge port, 4 ... Clarified liquid discharge port, 10,200 ... Level adjustment valve, 11, 21 ... Flow path, 14 ... Spherical valve body, 15, 26 ... Valve seat, 25 ... flaps.

Claims (4)

回転筒体と、この回転筒体の内部に同軸的に配されたスクリューコンベアと、回転筒体内から固形分を排出するための固形分排出口と、回転筒体内から清澄液を排出するための清澄液排出口とを備え、
前記回転筒体およびスクリューコンベアが差速をもって同方向に回転され、前記回転筒体と前記スクリューコンベアとの間の環状空間に供給された原液が遠心力により固液分離され、固形分は前記固形分排出口より排出され、清澄液は前記清澄液排出口より排出されるように構成されたデカンタ型遠心分離機において;
前記清澄液排出口は、前記固形分排出口と同じレベルか又は前記固形分排出口よりも前記回転筒体の中心軸側に配設されており、
前記回転筒体における前記固形分排出口よりも周壁側の位置に、回転筒体の内外に連通する流路とこの流路を開閉する弁体とを有するレベル調整弁が設けられており、
このレベル調整弁は、弁体が、前記回転筒体の回転による遠心力により開位置に向かって付勢されるとともに、前記流路を通る液分の排出圧により閉位置に向かって付勢されるように構成されており、これらの付勢力のバランスにより開度調節されるものである、
ことを特徴とするデカンタ型遠心分離機。
A rotating cylinder, a screw conveyor arranged coaxially inside the rotating cylinder, a solid content outlet for discharging solid contents from the rotating cylinder, and a liquid for discharging a clarified liquid from the rotating cylinder With a clear liquid outlet,
The rotating cylinder and the screw conveyor are rotated in the same direction at a differential speed, the stock solution supplied to the annular space between the rotating cylinder and the screw conveyor is separated into solid and liquid by centrifugal force, and the solid content is the solid In a decanter centrifuge configured to be discharged from a minute outlet and the clarified liquid being discharged from the clarified liquid outlet;
The clarified liquid discharge port is disposed at the same level as the solid content discharge port or on the central axis side of the rotating cylinder from the solid content discharge port,
A level adjustment valve having a flow path communicating with the inside and the outside of the rotary cylinder and a valve element for opening and closing the flow path is provided at a position closer to the peripheral wall than the solid content outlet in the rotary cylinder,
In the level adjusting valve, the valve body is urged toward the open position by the centrifugal force generated by the rotation of the rotary cylinder, and is also urged toward the closed position by the discharge pressure of the liquid passing through the flow path. It is configured so that the opening degree is adjusted by the balance of these urging forces.
A decanter centrifuge characterized by the above.
前記レベル調整弁の流路はその中間部分に拡径部を有し、この拡径部の下流側端に弁座を有し、前記弁体は前記拡径部内に流路方向の移動が自由なように且つ拡径部内周面に対して所定の隙間をもって配置されており、前記拡径部は、その上流側から下流側に向かうにつれて前記回転筒体の中心軸側に近づくように形成されており、
前記流路を通る液分の排出圧が前記弁体を流路の下流側へ移動させる作用力よりも、前記回転筒体の回転による遠心力が前記弁体を流路の上流側へ移動させる作用力が大きいときには、前記弁体は前記弁座に当接せずに、両作用力がバランスするような拡径部内の位置に移動し、このときの弁体外面と拡径部内周面との隙間により定まる開度をもって前記レベル調整弁は開状態となるとともに、
前記回転筒体の回転による遠心力が前記弁体を流路の上流側へ移動させる作用力よりも、前記流路を通る液分の排出圧が前記弁体を流路の下流側へ移動させる作用力が大きいときには、前記弁体が前記弁座に当接することにより、前記レベル調整弁は閉状態となるように構成されている、請求項1記載のデカンタ型遠心分離機。
The flow path of the level adjusting valve has an enlarged diameter portion at an intermediate portion thereof, a valve seat at a downstream end of the enlarged diameter portion, and the valve body is freely movable in the flow direction within the enlarged diameter portion. Thus, the enlarged diameter portion is arranged with a predetermined gap with respect to the inner peripheral surface of the enlarged diameter portion, and the enlarged diameter portion is formed so as to approach the central axis side of the rotating cylinder as it goes from the upstream side to the downstream side. And
The centrifugal force due to the rotation of the rotating cylinder moves the valve body to the upstream side of the flow path rather than the acting force that moves the valve body to the downstream side of the flow path because the discharge pressure of the liquid passing through the flow path. When the acting force is large, the valve body does not abut against the valve seat and moves to a position in the enlarged diameter portion where both acting forces are balanced. At this time, the valve body outer surface and the enlarged diameter portion inner circumferential surface The level adjustment valve is opened with an opening determined by the gap of
The discharge pressure of the liquid passing through the flow path moves the valve body to the downstream side of the flow path rather than the acting force that causes the centrifugal force due to the rotation of the rotating cylinder to move the valve body to the upstream side of the flow path. The decanter type centrifugal separator according to claim 1, wherein when the acting force is large, the valve body is brought into contact with the valve seat so that the level adjusting valve is closed.
前記レベル調整弁の流路の上流側開口部の脇部に支持軸を有し、前記弁体はこの支持軸周りに回動することにより前記開口部を開閉するように構成された蓋状の弁体であり、
前記流路を通る液分の排出圧が前記弁体を前記開口部側へ回動させる作用力よりも、前記回転筒体の回転による遠心力が前記弁体を前記開口部から離間する方向に回動させる作用力が大きいときには、前記弁体は前記開口部を閉塞せずに、両作用力がバランスするような位置に回動し、このときに定まる開度をもって前記レベル調整弁は開状態となるとともに、
前記回転筒体の回転による遠心力が前記弁体を前記開口部から離間する方向に回動させる作用力よりも、前記流路を通る液分の排出圧が前記弁体を前記開口部側へ回動させる作用力が大きいときには、前記弁体が前記開口部を閉塞することにより、前記レベル調整弁は閉状態となるように構成されている、請求項1記載のデカンタ型遠心分離機。
The lid has a support shaft at the side of the upstream opening of the flow path of the level adjusting valve, and the valve body is configured to open and close the opening by rotating around the support shaft. Valve body,
The centrifugal force due to the rotation of the rotating cylinder is more in the direction of separating the valve body from the opening than the acting force that causes the discharge pressure of the liquid passing through the flow path to rotate the valve body toward the opening. When the acting force to rotate is large, the valve body does not close the opening, but rotates to a position where both acting forces are balanced, and the level adjusting valve is opened with an opening determined at this time. And
The centrifugal force generated by the rotation of the rotating cylinder rotates the valve body in a direction away from the opening, so that the discharge pressure of the liquid passing through the flow path moves the valve body toward the opening. The decanter type centrifuge according to claim 1, wherein when the acting force to rotate is large, the level adjustment valve is closed by the valve body closing the opening.
前記レベル調整弁により排出される液分の排出流量が、定常運転時に前記清澄液排出口より排出される清澄液の排出流量よりも少なく設定された所定流量に達すると、前記レベル調整弁が閉状態となるように構成された、請求項1〜3のいずれか1項に記載のデカンタ型遠心分離機。   When the discharge flow rate of the liquid discharged by the level adjustment valve reaches a predetermined flow rate set lower than the discharge flow rate of the clarified liquid discharged from the clarified liquid discharge port during normal operation, the level adjustment valve is closed. The decanter centrifuge according to any one of claims 1 to 3, wherein the decanter centrifuge is configured to be in a state.
JP2004072175A 2004-03-15 2004-03-15 Decanter type centrifuge separator Pending JP2005254190A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021064025A1 (en) * 2019-09-30 2021-04-08 Gea Mechanical Equipment Gmbh Solid-bowl screw centrifuge

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021064025A1 (en) * 2019-09-30 2021-04-08 Gea Mechanical Equipment Gmbh Solid-bowl screw centrifuge

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