JP2005247474A - Winding method for wire body and winding device - Google Patents

Winding method for wire body and winding device Download PDF

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Publication number
JP2005247474A
JP2005247474A JP2004058269A JP2004058269A JP2005247474A JP 2005247474 A JP2005247474 A JP 2005247474A JP 2004058269 A JP2004058269 A JP 2004058269A JP 2004058269 A JP2004058269 A JP 2004058269A JP 2005247474 A JP2005247474 A JP 2005247474A
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winding
wire
bobbin
parallel
guide
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JP4196201B2 (en
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Hiroshi Asano
博司 浅野
Yukifusa Morita
行房 森田
Kenji Fukuda
健児 福田
Yasuhiro Takai
康宏 高井
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Sumitomo Electric Industries Ltd
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Sumitomo Electric Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent a plurality of wire bodies from getting loose at paying out even if a plurality of wire bodies are simultaneously wound on one bobbin. <P>SOLUTION: In the winding device 1 for the wire body, a parallel guide rollers 9 having a guide area 14 for guiding seven wires W by every one in parallel are provided relative to one winding bobbin 7 for winding the wire W. Further, in the winding method for the wire body, seven wires W are divided to respective guide areas 14 formed on the parallel guide rollers 9 and are guided toward the winding bobbin 7 in parallel. Then, the seven wires W are simultaneously wound on the winding bobbin 7 while retaining the arrangement. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、線条体の巻き取り方法及び巻き取り装置に関する。   The present invention relates to a winding method and a winding device for a filament.

自動車用タイヤの補強材としてゴム材に埋め込んで使用されるスチールコードの製造に関し、一台の装置で複数本の単線スチールコードを一度に製造することが知られている(例えば、特許文献1参照。)。   Regarding the manufacture of steel cords that are used by being embedded in rubber materials as reinforcing materials for automobile tires, it is known to manufacture a plurality of single-wire steel cords at a time using a single device (see, for example, Patent Document 1). .)

図5に示す特許文献1に記載の装置では、まず3本のスチールワイヤwは、繰出リール51から分線手段52を経て回転くせ付け手段53の導入口にて合流される。合流されたスチールワイヤ群w1は、回転くせ付け手段53内に束状になって導入されてスパイラル状のくせが付与されて引き出される。引き出されたくせ付けスチールワイヤ群w2は、ガイドローラ54を介して3本のくせ付けスチールワイヤw3に分列され、張力付与手段56により張力を付与しながら矯正手段55に通過させることで、スパイラル状の小さなくせの形状と均一性が矯正された後、単線スチールコードw4として巻き取りリール57に個別に巻き取られる。   In the apparatus described in Patent Document 1 shown in FIG. 5, first, the three steel wires w are merged from the supply reel 51 through the branching means 52 at the introduction port of the rotating squeezing means 53. The joined steel wire group w <b> 1 is introduced in a bundle form into the rotating crease means 53, and is given a spiral crease and is pulled out. The drawn steel wire group w2 is divided into three steel wires w3 via the guide roller 54, and is passed through the correcting means 55 while applying tension by the tension applying means 56, thereby forming a spiral shape. After the shape and uniformity of the small habit are corrected, the wire is individually wound around the take-up reel 57 as a single wire steel cord w4.

また、同軸ケーブルや複合撚線等の電線を構成する導電性金属の素線を製造する際には、例えば太径の素線を細径に伸線する工程を有している。その際、生産性を向上させるために、線速を速くする等の手段が採られる他に、一台の装置で複数本の素線を並行して同時に伸線加工することが行われている。   Moreover, when manufacturing the electroconductive metal strand which comprises electric wires, such as a coaxial cable and a composite twisted wire, it has the process of extending a large diameter strand to a thin diameter, for example. At that time, in order to improve productivity, in addition to measures such as increasing the wire speed, multiple wires are simultaneously drawn in parallel with a single device. .

伸線された複数本の素線は、例えばその次の工程で撚り合わされる場合がある。そのような場合には、図6に示すように、複数本の素線は、それぞれの走行ラインが分列された状態で送られる分列ローラ61から、1条のV溝が形成された通常の送りローラ62に一旦集合されて、そのまま一つのボビン63に巻き取られる。   The plurality of drawn strands may be twisted together in the next step, for example. In such a case, as shown in FIG. 6, a plurality of strands are usually formed with a single V-groove from the separation roller 61 that is fed in a state where the respective travel lines are separated. Are once gathered on the feed roller 62 and wound on one bobbin 63 as it is.

特開2002−266264号公報JP 2002-266264 A

ところで、複数の線条体が集合された状態で一つのボビンに巻き取られた場合には、次の工程でそのボビンから線条体を繰り出したときに、線条体同士が分岐されずに縺れてしまうことがあった。例えば、複数本の素線を撚り合わせる工程では、個々の素線を一旦別々の走行ラインに配列させてから撚っていくため、線条体同士が縺れていると断線してしまうことがあった。   By the way, when a plurality of striates are wound around one bobbin in a state where they are gathered, when the striates are unwound from the bobbin in the next step, the striates are not branched. I was drowned. For example, in the step of twisting a plurality of strands, the individual strands are once arranged on separate travel lines and then twisted. Therefore, if the filaments are twisted, they may break. It was.

本発明は、複数の線条体を同時に一つのボビンに巻き取っても、繰り出しの際に縺れてしまうことを防止できる線条体の巻き取り方法及び巻き取り装置を提供することを目的としている。   An object of the present invention is to provide a winding method and a winding device for a linear body that can prevent a plurality of linear bodies from being drooped during feeding even if they are simultaneously wound on one bobbin. .

上記目的を達成することのできる線条体の巻き取り方法は、複数本の線条体を同時に一つのボビンに巻き取る際に、前記ボビンに対して前記線条体を1本毎の領域に分けて並行に案内することを特徴としている。   The winding method of the linear body which can achieve the above-mentioned object is that, when winding a plurality of linear bodies around one bobbin at the same time, the linear body is placed in each region with respect to the bobbin. It is characterized by being divided and guided in parallel.

また、本発明に係る線条体の巻き取り方法において、前記線条体が導電性金属の電線である場合に好適である。さらに、前記線条体が錫メッキされた電線である場合にさらに好適である。   Moreover, in the winding method of the linear body which concerns on this invention, it is suitable when the said linear body is an electric wire of an electroconductive metal. Furthermore, it is more preferable when the filament is an electric wire plated with tin.

また、上記目的を達成することのできる線条体の巻き取り装置は、線条体を巻き取る一つのボビンに対して、複数本の線条体を1本毎に並行して案内する領域を有する案内部材が設けられていることを特徴としている。   Moreover, the winding device of the linear body which can achieve the said objective is the area | region which guides several linear bodies in parallel for every one bobbin which winds up a linear body. The guide member which has is provided.

本発明の線条体の巻き取り方法または巻き取り装置によれば、複数の線条体を1本毎の領域に分けてボビンに向かって並行して案内するため、複数本の線条体の配列を保ったままボビンに巻き取ることができる。そのため、線条体をボビンから繰り出したときに線条体を縺れさせることがなく、その後の工程における不具合の発生を防止することができる。   According to the winding method or winding device of the linear body of the present invention, since the plurality of linear bodies are divided into areas for each one and guided in parallel toward the bobbin, It can be wound on a bobbin while maintaining the arrangement. Therefore, when the striatum is drawn out from the bobbin, the striatum is not drowned, and the occurrence of problems in subsequent processes can be prevented.

以下、本発明に係る線条体の巻き取り方法及び巻き取り装置の実施の形態の例を、図面を参照して説明する。
本実施形態では、線条体を巻き取る形態を示すための一例として、錫メッキされた軟銅線を伸ばして細径に加工する伸線工程における巻き取りを説明する。但し、本発明の線条体の巻き取り方法及び巻き取り装置は、他の線条体の巻き取りにも適用可能である。
図1に、本実施形態の線条体の巻き取り装置を備えた伸線装置の部分模式図を示す。
Hereinafter, an example of an embodiment of a winding method and a winding device for a filament according to the present invention will be described with reference to the drawings.
In the present embodiment, as an example for showing a form for winding a filament, winding in a wire drawing step of extending a tinned annealed copper wire and processing it into a small diameter will be described. However, the winding method and winding device of the linear body of the present invention can also be applied to winding of other linear bodies.
In FIG. 1, the partial schematic diagram of the wire drawing apparatus provided with the winding device of the linear body of this embodiment is shown.

図1に示す伸線装置では、図中左側の上流側から複数本の素線(線条体)Wが供給され、伸ばされて細径に加工された後、巻き取り装置1を終端とする下流側に向けて送られる。本実施形態では、伸線する素線として錫メッキされた軟銅線を用いており、7本の素線を並行して伸線する。   In the wire drawing apparatus shown in FIG. 1, a plurality of strands (wire bodies) W are supplied from the upstream side on the left side in the drawing, and after being drawn and processed into a small diameter, the winding device 1 is terminated. Sent downstream. In the present embodiment, a tinned annealed copper wire is used as a wire to be drawn, and seven strands are drawn in parallel.

図1に示す伸線装置は、複数の伸線部4及び複数のガイドローラ5を備えており、これらを通過した素線Wは、巻き取り装置1へ巻き取られる。伸線部4及びガイドローラ5は、素線Wの本数に合わせて適宜並設することができ、本実施形態では7本の素線Wに合わせて7列設けられている。これにより、ガイドローラ5を通過するまでは、素線Wの走行ラインは7本が並列された状態となっている。   The wire drawing device shown in FIG. 1 includes a plurality of wire drawing portions 4 and a plurality of guide rollers 5, and the wire W that has passed through these is wound up by the winding device 1. The wire drawing portion 4 and the guide roller 5 can be appropriately arranged in accordance with the number of the strands W, and in this embodiment, seven rows are provided in accordance with the seven strands W. As a result, seven traveling lines of the strand W are in parallel until passing through the guide roller 5.

伸線部4は、素線Wに張力を付与して素線Wを下流側に送るキャプスタン2と、キャプスタン2によって張力が付加された素線Wの外径を規整し、細径化するダイス3とを備えている。この伸線部4は、素線Wの走行ライン上に複数設けられており、段階的に素線Wの外径を細径化して伸線していくようになっている。
また、伸線部4の下流側には、千鳥状に配置された複数のガイドローラ5が設けられている。ガイドローラ5は、1条のV溝が形成されたローラであり、一つのローラに付き1本の素線Wをガイドする。伸線部4で所望の外径となるまで伸線された素線Wは、これらのガイドローラ5を通過することで異なる方向に複数回屈曲され、軟化される。
The wire drawing unit 4 regulates the outer diameter of the capstan 2 that applies tension to the strand W and sends the strand W downstream, and the outer diameter of the strand W to which the tension is applied by the capstan 2 to reduce the diameter. And a die 3 to be used. A plurality of the wire drawing portions 4 are provided on the running line of the wire W, and the wire W is drawn by gradually reducing the outer diameter of the wire W.
A plurality of guide rollers 5 arranged in a staggered manner are provided on the downstream side of the wire drawing portion 4. The guide roller 5 is a roller in which a single V-groove is formed, and guides one strand W per one roller. The strand W drawn to a desired outer diameter at the drawing portion 4 is bent and softened several times in different directions by passing through these guide rollers 5.

ガイドローラ5の下流側には、巻き取り装置1へ素線Wを導くための集合ガイドローラ6が走行ラインに沿って複数設けられており、ここで7本の素線Wは一つの走行ライン上に集合される。7本の素線Wは、集合ガイドローラ6を経て一括で巻き取り装置1へ送られる。   A plurality of collective guide rollers 6 for guiding the wire W to the winding device 1 are provided on the downstream side of the guide roller 5 along the travel line, where seven strands W are one travel line. Assembled on top. The seven strands W are sent to the winding device 1 at a time via the collective guide roller 6.

巻き取り装置1には、分列案内部8と巻き取りボビン7が設けられている。7本の素線Wは、分列案内部8によって再び1本毎の走行ラインに分けられて、並行して一つの巻き取りボビン7に対して案内される。巻き取りボビン7は、駆動モータ(図示せず)の回転軸に連結されており、所定の巻き取り速度となるように回転される。
ここで、分列案内部8について、図2から図4を参照して詳しく説明する。図2は、分列案内部の側面図であり、図3は、分列案内部の平面図である。
The winding device 1 is provided with a sorting guide portion 8 and a winding bobbin 7. The seven strands W are again divided into one traveling line by the sorting guide 8 and guided to one winding bobbin 7 in parallel. The winding bobbin 7 is connected to a rotating shaft of a drive motor (not shown), and is rotated so as to have a predetermined winding speed.
Here, the sorting guide unit 8 will be described in detail with reference to FIGS. FIG. 2 is a side view of the sorting guide unit, and FIG. 3 is a plan view of the sorting guide unit.

図2及び図3に示すように、分列案内部8は、素線Wの走行ラインに沿う方向に配置される梁状の基部10と、基部10のうち走行ラインの上流側端部に配設された一対の棒ローラ11と、基部10のうち走行ラインの下流側端部に配設された並列ガイドローラ(案内部材)9とを備えている。棒ローラ11は、基部10に立設された軸に対してベアリングで回転自在に支持されており、7本の素線Wをその走行ラインに直交する方向に挟み込むようにして支持し、並列ガイドローラ9に対して案内する。   As shown in FIG. 2 and FIG. 3, the separation guide portion 8 is arranged at the beam-like base portion 10 arranged in the direction along the travel line of the strand W, and the upstream end portion of the travel line in the base portion 10. A pair of rod rollers 11 provided and a parallel guide roller (guide member) 9 disposed at the downstream end of the traveling line in the base 10 are provided. The bar roller 11 is rotatably supported by a bearing with respect to a shaft erected on the base 10, and supports the seven strands W so as to be sandwiched in a direction perpendicular to the traveling line, and a parallel guide Guide to roller 9.

並列ガイドローラ9の部分拡大図を図4に示す。図4に示すように、並列ガイドローラ9は、素線Wを1本毎に分列するべく、外周上に6条のガイドリブ13が設けられており、これにより7つの案内領域14が並列して形成されている。一つの案内領域14は、1本の素線Wを案内するために割り当てられる。なお、ガイドリブ13はその側面が傾斜していても良く、それにより案内領域14をV溝形状としても良い。   A partial enlarged view of the parallel guide roller 9 is shown in FIG. As shown in FIG. 4, the parallel guide roller 9 is provided with six guide ribs 13 on the outer periphery in order to separate the strands W one by one, thereby seven guide regions 14 are arranged in parallel. Is formed. One guide area 14 is assigned to guide one strand W. Note that the guide ribs 13 may have inclined side surfaces, whereby the guide region 14 may have a V-groove shape.

また、図2及び図3に示すように、分列案内部8はトラバースアーム12に取り付けられている。トラバースアーム12は、巻き取り装置1に設けられた駆動手段(図示せず)に連結されており、巻き取りボビン7の回転軸方向と平行に往復運動する。   As shown in FIGS. 2 and 3, the sorting guide portion 8 is attached to the traverse arm 12. The traverse arm 12 is connected to driving means (not shown) provided in the winding device 1 and reciprocates in parallel with the rotation axis direction of the winding bobbin 7.

このように構成された分列案内部8では、集合ガイドローラ6を経て一括で送られてきた7本の素線Wは、棒ローラ11を通過した後に並列ガイドローラ9の案内領域14に1本毎に分かれて並行して導入される。その後、素線Wは、並行状態が保たれたままトラバースアーム12の往復運動及び巻き取りボビン7の回転により、巻き取りボビン7の回転軸方向の全域に均等に巻き取られる。   In the sorting guide unit 8 configured in this way, the seven strands W sent in a batch through the collective guide roller 6 pass through the bar roller 11 and then enter the guide region 14 of the parallel guide roller 9. Each book is divided and introduced in parallel. Thereafter, the wire W is uniformly wound around the entire area of the winding bobbin 7 in the rotation axis direction by the reciprocating motion of the traverse arm 12 and the rotation of the winding bobbin 7 while the parallel state is maintained.

以上説明したように、本実施形態の線条体の巻き取り方法及び巻き取り装置によれば、7本の素線Wを並列ガイドローラ9に形成された各案内領域14に分け、巻き取りボビン7に向かって並行して案内するため、7本の素線Wの配列を保ったまま同時に巻き取りボビン7に巻き取ることができる。そのため、7本の素線Wを巻き取りボビン7から繰り出したときに素線W同士を縺れさせることがなく、その後の工程における不具合の発生を防止することができる。   As described above, according to the winding method and winding device of the linear body of the present embodiment, the seven strands W are divided into the respective guide regions 14 formed on the parallel guide rollers 9, and the winding bobbin Since the guides are directed in parallel toward the wire 7, they can be wound around the winding bobbin 7 at the same time while maintaining the arrangement of the seven strands W. Therefore, when the seven strands W are unwound from the take-up bobbin 7, the strands W are not twisted, and the occurrence of problems in subsequent processes can be prevented.

また、上記の実施形態で用いた錫メッキの銅線は、メッキが施されていない銅線と比較して摩擦係数が大きい。裸銅線と錫メッキ銅線との静摩擦係数(μ)を比較した一例を表1に示す。なお、静摩擦係数の数値は、一つの試料につき3箇所の測定値を平均したものである。 Moreover, the tin-plated copper wire used in the above embodiment has a larger coefficient of friction than the copper wire that is not plated. Table 1 shows an example in which the coefficient of static friction (μ S ) between the bare copper wire and the tin-plated copper wire is compared. In addition, the numerical value of a static friction coefficient averages the measured value of three places about one sample.

この表1に示すように、何れも錫メッキ銅線は裸銅線より静摩擦係数が大きい。従来の巻き取り方法または巻き取り装置では、表面の摩擦係数が大きい線条体ほど滑りにくいため巻き取り時に縺れやすく、また繰り出し時の縺れが解けにくく、不具合を生じやすかったが、本発明の巻き取り方法または巻き取り装置では、表面の摩擦係数が大きい線条体であっても正確に並列状態を保ったまま巻き取りを行うことができる。   As shown in Table 1, the tin-plated copper wire has a higher coefficient of static friction than the bare copper wire. In a conventional winding method or winding device, a linear member having a larger surface friction coefficient is less slippery, so it is more likely to bend at the time of winding. In the winding method or the winding device, winding can be performed while accurately maintaining the parallel state even if the filament has a large surface friction coefficient.

本発明に係る巻き取り装置が設けられた伸線装置を示す模式図である。It is a schematic diagram which shows the wire drawing apparatus provided with the winding device which concerns on this invention. 図1に示した分列案内部の側面図である。It is a side view of the sorting guide part shown in FIG. 図1に示した分列案内部の平面図である。FIG. 2 is a plan view of a sorting guide unit shown in FIG. 1. 図2及び図3に示した並列ガイドローラを示す部分拡大図である。It is the elements on larger scale which show the parallel guide roller shown in FIG.2 and FIG.3. 従来の巻き取りが行われるスチールコードの製造装置を示す既略図である。It is a basic diagram which shows the manufacturing apparatus of the steel cord with which the conventional winding is performed. 従来の巻き取りを示す既略図である。It is a simplified diagram showing conventional winding.

符号の説明Explanation of symbols

1 巻き取り装置
2 キャプスタン
3 ダイス
4 伸線部
5 ガイドローラ
6 集合ガイドローラ
7 巻き取りボビン
8 分列案内部
9 並列ガイドローラ(案内部材)
14 案内領域
DESCRIPTION OF SYMBOLS 1 Winding device 2 Capstan 3 Dies 4 Wire drawing part 5 Guide roller 6 Collective guide roller 7 Winding bobbin 8 Sorting guide part 9 Parallel guide roller (guide member)
14 Information area

Claims (4)

複数本の線条体を同時に一つのボビンに巻き取る際に、
前記ボビンに対して前記線条体を1本毎の領域に分けて並行に案内する線条体の巻き取り方法。
When winding multiple striates around one bobbin at the same time,
A method of winding a filament that guides the filament in parallel to the bobbin by dividing the filament into segments.
前記線条体は、導電性金属の電線である請求項1に記載の線条体の巻き取り方法。   The winding method of a linear body according to claim 1, wherein the linear body is a conductive metal wire. 前記線条体は、錫メッキされた電線である請求項2に記載の線条体の巻き取り方法。   The winding method of a wire body according to claim 2, wherein the wire body is a tin-plated electric wire. 線条体を巻き取る一つのボビンに対して、複数本の線条体を1本毎に並行して案内する領域を有する案内部材が設けられている線条体の巻き取り装置。   A winding device for a linear body, in which a guide member having a region for guiding a plurality of linear bodies in parallel is provided for each bobbin that winds up the linear body.
JP2004058269A 2004-03-02 2004-03-02 Winding method for conductive metal wires Expired - Lifetime JP4196201B2 (en)

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Application Number Priority Date Filing Date Title
JP2004058269A JP4196201B2 (en) 2004-03-02 2004-03-02 Winding method for conductive metal wires

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106710732A (en) * 2015-11-12 2017-05-24 无锡威格斯电气有限公司 Multi-row guide device for wire bundling machine

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JPS6133469A (en) * 1984-07-25 1986-02-17 Mitsubishi Rayon Co Ltd Lamination of optical fiber
JPH04159966A (en) * 1990-10-19 1992-06-03 Furukawa Electric Co Ltd:The Pulley for optical fiber winder
JPH0679759U (en) * 1993-04-14 1994-11-08 鐘紡株式会社 Tension equalizer
JP2533534B2 (en) * 1987-04-24 1996-09-11 住友電装株式会社 Method for repairing wire breakage and double row wire drawing machine used therefor
JP3069638B2 (en) * 1996-12-20 2000-07-24 株式会社サイカワ Wire drawing machine driving method and apparatus
JP2001021005A (en) * 1999-07-06 2001-01-26 Unitta Co Ltd Core wire winding device for transmission belt
JP2001226082A (en) * 2000-02-15 2001-08-21 Taisei Corp Wire rope winding device

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Publication number Priority date Publication date Assignee Title
JPS6133469A (en) * 1984-07-25 1986-02-17 Mitsubishi Rayon Co Ltd Lamination of optical fiber
JP2533534B2 (en) * 1987-04-24 1996-09-11 住友電装株式会社 Method for repairing wire breakage and double row wire drawing machine used therefor
JPH04159966A (en) * 1990-10-19 1992-06-03 Furukawa Electric Co Ltd:The Pulley for optical fiber winder
JPH0679759U (en) * 1993-04-14 1994-11-08 鐘紡株式会社 Tension equalizer
JP3069638B2 (en) * 1996-12-20 2000-07-24 株式会社サイカワ Wire drawing machine driving method and apparatus
JP2001021005A (en) * 1999-07-06 2001-01-26 Unitta Co Ltd Core wire winding device for transmission belt
JP2001226082A (en) * 2000-02-15 2001-08-21 Taisei Corp Wire rope winding device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106710732A (en) * 2015-11-12 2017-05-24 无锡威格斯电气有限公司 Multi-row guide device for wire bundling machine

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