JP2005238418A5 - - Google Patents

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JP2005238418A5
JP2005238418A5 JP2004054479A JP2004054479A JP2005238418A5 JP 2005238418 A5 JP2005238418 A5 JP 2005238418A5 JP 2004054479 A JP2004054479 A JP 2004054479A JP 2004054479 A JP2004054479 A JP 2004054479A JP 2005238418 A5 JP2005238418 A5 JP 2005238418A5
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Japan
Prior art keywords
torque value
value
screw tightening
electric
screw
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JP2004054479A
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Japanese (ja)
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JP4669663B2 (en
JP2005238418A (en
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Priority to JP2004054479A priority Critical patent/JP4669663B2/en
Priority claimed from JP2004054479A external-priority patent/JP4669663B2/en
Priority to PCT/JP2005/002694 priority patent/WO2005082577A1/en
Publication of JP2005238418A publication Critical patent/JP2005238418A/en
Publication of JP2005238418A5 publication Critical patent/JP2005238418A5/ja
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Publication of JP4669663B2 publication Critical patent/JP4669663B2/en
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Claims (3)

電動モータを内蔵した把持部を設け、この電動モータの出力軸に遊星歯車からなる減速機構を介してドライバービットを回転駆動する従動軸を結合し、前記減速機構を囲繞する円筒状ケーシング内に前記減速機構の遊星歯車と噛合するインターナルギヤを回転可能に配置し、前記インターナルギヤの閉塞底面部に形成したクラッチ面とこれに対向する把持部側円筒状ケーシングの円形底面部との間に鋼球を使用したクラッチ機構を設けた電動ドライバーにおいて、
前記減速機構のインターナルギヤの外周の一部にトーションバーの一端を結合し、その他端を把持部側円筒状ケーシングに設けた開口を介して把持部の外側へ導出すると共に、把持部の外側において軸方向へ平行に延設して把持部に固定配置し、前記トーションバーの応力変位部にストレンゲージを張設し、このストレンゲージの検出信号に基づいてトルク値の検出を行うように構成したねじ締めトルク値検出手段を設けたことを特徴とするトルク検出機能を備える電動ドライバー。
A gripping portion incorporating an electric motor is provided, and a driven shaft for rotationally driving a driver bit is coupled to the output shaft of the electric motor via a speed reduction mechanism including a planetary gear, and the cylindrical casing surrounding the speed reduction mechanism is An internal gear that meshes with the planetary gear of the speed reduction mechanism is rotatably disposed, and between the clutch surface formed on the closed bottom surface portion of the internal gear and the circular bottom surface portion of the gripping portion side cylindrical casing facing the clutch surface. In an electric driver with a clutch mechanism using steel balls ,
One end of the torsion bar is coupled to a part of the outer periphery of the internal gear of the speed reduction mechanism, and the other end is led out to the outside of the gripping part through an opening provided in the gripping part side cylindrical casing, and outside the gripping part. And extending in parallel to the axial direction and fixedly arranged on the gripping portion, and a strain gauge is stretched on the stress displacement portion of the torsion bar, and a torque value is detected based on a detection signal of the strain gauge. An electric screwdriver having a torque detecting function, characterized in that the screw tightening torque value detecting means is provided.
電動モータを内蔵した把持部を設け、この電動モータの出力軸に遊星歯車からなる減速機構を介してドライバービットを回転駆動する従動軸を結合し、前記減速機構を囲繞する円筒状ケーシング内に前記減速機構の遊星歯車と噛合するインターナルギヤを回転可能に配置し、前記インターナルギヤの閉塞底面部に形成したクラッチ面とこれに対向する把持部側円筒状ケーシングの円形底面部との間に鋼球を使用したクラッチ機構を設け、前記減速機構のインターナルギヤの外周の一部にトーションバーの一端を結合し、その他端を把持部側円筒状ケーシングに設けた開口を介して把持部の外側へ導出すると共に、把持部の外側において軸方向へ平行に延設して把持部に固定配置し、前記トーションバーの応力変位部にストレンゲージを張設し、このストレンゲージの検出信号に基づいてトルク値の検出を行うように構成したねじ締めトルク値検出手段を設けたトルク検出機能を備える電動ドライバーを使用し
前記電動ドライバーにより所要のねじ取付け対象物へのねじの取り付け試行を複数回繰り返し行うことにより、各ねじのねじ締め完了時における電動ドライバーのねじ締めトルク値をそれぞれ記憶保持するねじ締めトルク値記憶手段と
前記ねじ締めトルク値記憶手段に記憶保持された複数のねじ締めトルク値から、その最大トルク値と最小トルク値とを抽出し、前記最大トルク値および最小トルク値と前記設定トルク値との偏差に対して約5〜10%に相当する値を、前記最大トルク値および最小トルク値に加えてそれぞれ上限値および下限値を算出する許容値演算手段とを設け
前記許容値演算手段により算出された上限値および下限値を電動ドライバーの設定トルク値に対する許容値として前記電動ドライバーのねじ締めトルク値検出手段に対して設定することを特徴とするトルク検出機能を備える電動ドライバーを使用するトルク管理システム
A gripping portion incorporating an electric motor is provided, and a driven shaft for rotationally driving a driver bit is coupled to the output shaft of the electric motor via a speed reduction mechanism including a planetary gear, and the cylindrical casing surrounding the speed reduction mechanism is An internal gear that meshes with the planetary gear of the speed reduction mechanism is rotatably disposed, and between the clutch surface formed on the closed bottom surface portion of the internal gear and the circular bottom surface portion of the gripping portion side cylindrical casing facing the clutch surface. A clutch mechanism using a steel ball is provided, one end of the torsion bar is coupled to a part of the outer periphery of the internal gear of the speed reduction mechanism, and the other end is connected to the grip part via an opening provided in the cylindrical casing of the grip part. In addition to extending to the outside, it extends parallel to the axial direction outside the gripping part and is fixedly placed on the gripping part, and a strain gauge is stretched on the stress displacement part of the torsion bar. Use a power screwdriver with a torque detecting function provided with a screw tightening torque value detecting means arranged to detect the torque value based on the detection signal of the strain gage,
A screw tightening torque value storage means for storing and holding the screw tightening torque value of the electric screwdriver at the time of completion of screw tightening of each screw by repeatedly performing screw mounting on the required screw mounting target object by the electric screw driver a plurality of times. And
The maximum torque value and the minimum torque value are extracted from a plurality of screw tightening torque values stored and held in the screw tightening torque value storage means, and the deviation between the maximum torque value and the minimum torque value and the set torque value is obtained. And an allowable value calculating means for calculating an upper limit value and a lower limit value, respectively, in addition to the maximum torque value and the minimum torque value corresponding to about 5 to 10% ,
An upper limit value and a lower limit value calculated by the allowable value calculation means are set for the screw tightening torque value detection means of the electric driver as allowable values for the set torque value of the electric driver. Torque management system using an electric screwdriver .
電動モータを内蔵し、この電動モータの出力軸にドライバービットを回転駆動する従動軸を結合し、電動モータの駆動電源ラインに電動モータの負荷電流を検出する負荷抵抗と可変調整し得る定電圧回路とを接続配置し、前記負荷抵抗に流れる負荷電流によって生ずる電位差を前記定電圧回路により設定した所定定電圧と比較し、前記負荷電流が所定値以上の過負荷電流に変化して前記電位差が設定定電圧を越えると共に前記過負荷電流が一定時間継続して流れた際に、電動モータの駆動電源ラインを遮断するように構成し、前記定電圧回路により設定する定電圧を電動ドライバーのねじ締めトルク値に相当する電圧値に設定すると共に、電動モータの負荷電流を検出する負荷抵抗に流れる負荷電流によって生ずる電位差をねじ締めトルク値として検出するように構成したねじ締めトルク値検出手段を設けたトルク検出機能を備える電動ドライバーを使用し
前記電動ドライバーにより所要のねじ取付け対象物へのねじの取り付け試行を複数回繰り返し行うことにより、各ねじのねじ締め完了時における電動ドライバーのねじ締めトルク値をそれぞれ記憶保持するねじ締めトルク値記憶手段と、
前記ねじ締めトルク値記憶手段に記憶保持された複数のねじ締めトルク値から、その最大トルク値と最小トルク値とを抽出し、前記最大トルク値および最小トルク値と前記設定トルク値との偏差に対して約5〜10%に相当する値を、前記最大トルク値および最小トルク値に加えてそれぞれ上限値および下限値を算出する許容値演算手段とを設け、
前記許容値演算手段により算出された上限値および下限値を電動ドライバーの設定トルク値に対する許容値として前記電動ドライバーのねじ締めトルク値検出手段に対して設定することを特徴とするトルク検出機能を備える電動ドライバーを使用するトルク管理システム。
A constant voltage circuit with a built-in electric motor, a driven shaft that rotationally drives a driver bit to the output shaft of this electric motor, and a load resistance that detects the load current of the electric motor in the drive power line of the electric motor. Are connected to each other, the potential difference caused by the load current flowing through the load resistor is compared with a predetermined constant voltage set by the constant voltage circuit, and the load current is changed to an overload current greater than a predetermined value to set the potential difference. When a constant voltage is exceeded and the overload current continues to flow for a certain period of time, the drive power line of the electric motor is cut off, and the constant voltage set by the constant voltage circuit is set to the screw tightening torque of the electric driver. The voltage difference corresponding to the value is set, and the potential difference caused by the load current flowing through the load resistance that detects the load current of the electric motor Use a power screwdriver with a torque detecting function provided with a screw tightening torque value detection means configured to detect and,
A screw tightening torque value storage means for storing and holding the screw tightening torque value of the electric screwdriver at the time of completion of screw tightening of each screw by repeatedly performing screw mounting on the required screw mounting target object by the electric screw driver a plurality of times. When,
The maximum torque value and the minimum torque value are extracted from a plurality of screw tightening torque values stored and held in the screw tightening torque value storage means, and the deviation between the maximum torque value and the minimum torque value and the set torque value is obtained. And an allowable value calculating means for calculating an upper limit value and a lower limit value, respectively, in addition to the maximum torque value and the minimum torque value corresponding to about 5 to 10%,
An upper limit value and a lower limit value calculated by the allowable value calculation means are set for the screw tightening torque value detection means of the electric driver as allowable values for the set torque value of the electric driver. Torque management system using an electric screwdriver.
JP2004054479A 2004-02-27 2004-02-27 Torque management system using an electric screwdriver having a torque detection function and an electric screwdriver having a torque detection function Expired - Lifetime JP4669663B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2004054479A JP4669663B2 (en) 2004-02-27 2004-02-27 Torque management system using an electric screwdriver having a torque detection function and an electric screwdriver having a torque detection function
PCT/JP2005/002694 WO2005082577A1 (en) 2004-02-27 2005-02-21 Electric screwdriver with torque detecting function, and torque management system where electric screwdriver etc. with torque detecting function are used

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004054479A JP4669663B2 (en) 2004-02-27 2004-02-27 Torque management system using an electric screwdriver having a torque detection function and an electric screwdriver having a torque detection function

Publications (3)

Publication Number Publication Date
JP2005238418A JP2005238418A (en) 2005-09-08
JP2005238418A5 true JP2005238418A5 (en) 2007-04-12
JP4669663B2 JP4669663B2 (en) 2011-04-13

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JP2004054479A Expired - Lifetime JP4669663B2 (en) 2004-02-27 2004-02-27 Torque management system using an electric screwdriver having a torque detection function and an electric screwdriver having a torque detection function

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JP (1) JP4669663B2 (en)
WO (1) WO2005082577A1 (en)

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JP4837498B2 (en) * 2006-09-04 2011-12-14 株式会社エスティック Planetary gear device and impact type screw fastening device
CN100411823C (en) * 2006-09-08 2008-08-20 渤海船舶重工有限责任公司 Assistant measurement unit for moment wrench in narrow operation area
JP4986640B2 (en) * 2007-01-29 2012-07-25 勝行 戸津 Constant torque electric screwdriver
JP5201842B2 (en) * 2007-01-29 2013-06-05 勝行 戸津 Screwdriver torque detection device for electric screwdriver
SE534852C2 (en) * 2007-07-05 2012-01-24 Atlas Copco Tools Ab Torque sensing unit for a power tool
JP5299668B2 (en) * 2008-07-07 2013-09-25 日立工機株式会社 Electric tool
SE535899C2 (en) * 2011-05-04 2013-02-12 Atlas Copco Ind Tech Ab Nut wrench with torque unit
US9908182B2 (en) 2012-01-30 2018-03-06 Black & Decker Inc. Remote programming of a power tool
US20130327552A1 (en) * 2012-06-08 2013-12-12 Black & Decker Inc. Power tool having multiple operating modes
US8905895B2 (en) * 2012-06-14 2014-12-09 Emerson Process Management Value Automation, Inc. Electric motor torque transfer device and sensor
JP6528232B2 (en) * 2015-02-10 2019-06-12 勝行 戸津 Device for detecting screwed state of electric rotary tool, method for adjusting torque thereof, and method for controlling screwed screw using the same
CN105415266A (en) * 2015-12-11 2016-03-23 陕西东方航空仪表有限责任公司 Medical electric torque screwdriver
GB201904786D0 (en) * 2019-04-04 2019-05-22 Norbar Torque Tools Torque application tool
TWI755273B (en) * 2021-02-08 2022-02-11 詹鎔穗 Torque screwdriver structure

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JPS6150777A (en) * 1984-08-14 1986-03-13 株式会社小松製作所 Clamping device for bolt
JP3098049B2 (en) * 1991-02-12 2000-10-10 勝行 戸津 Electric rotary tool with torque detection mechanism
JP3600255B2 (en) * 1993-03-01 2004-12-15 勝行 戸津 Electric rotary tool with torque detection and automatic stop mechanism

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