JP2005231788A - Motorcycle carrying tool - Google Patents

Motorcycle carrying tool Download PDF

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Publication number
JP2005231788A
JP2005231788A JP2004041792A JP2004041792A JP2005231788A JP 2005231788 A JP2005231788 A JP 2005231788A JP 2004041792 A JP2004041792 A JP 2004041792A JP 2004041792 A JP2004041792 A JP 2004041792A JP 2005231788 A JP2005231788 A JP 2005231788A
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Japan
Prior art keywords
rail unit
seat rail
members
fulcrum
jig
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JP2004041792A
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Japanese (ja)
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JP4451156B2 (en
Inventor
Tomokazu Sugiyama
等一 杉山
Toshihiro Tsuchiya
年弘 土屋
Hideo Horinouchi
秀雄 堀之内
Toshiharu Yamashita
敏治 山下
Hisashi Shimajiri
尚志 島尻
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Publication of JP4451156B2 publication Critical patent/JP4451156B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To easily and securely suspend a motorcycle body frame with a seat rail unit connected to a main frame from a hanger of an overhead conveyer. <P>SOLUTION: A rear part carrying tool Jr attachably/detachably mounted to the seat rail unit SR of a motorcycle and suspended from the hanger of the overhead conveyer is provided with a first support member 48 capable of abutting on an upper face of an upper part rail SRa, a second support member 56 capable of abutting on a lower face of the upper part rail SRa behind the first support member 48, a third support member 60 capable of abutting on the upper face of the upper part rail SRa behind the second support member 56, and an engaged member 45 capable of being engaged with the hanger behind the second support member 56. The second/third support members 56, 60 abut on the upper part rail SRa before suspending the seat rail unit SR and the first/second support members 48, 56 abut on the upper part rail SRa after suspending the seat rail unit SR. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、メインフレームにシートレールユニットを結合した車体フレームをオーバーヘッドコンベアのハンガーに吊り下げて搬送すべく、シートレールユニットに着脱自在に取り付けられて前記ハンガーに設けた吊下手段に吊り下げられる自動二輪車の搬送用治具に関する。   According to the present invention, a vehicle body frame having a seat rail unit coupled to a main frame is suspended from a hanger of an overhead conveyor and is detachably attached to a seat rail unit and suspended from a hanger provided on the hanger. The present invention relates to a jig for transporting a motorcycle.

生産ラインで自動二輪車の車体フレームをオーバーヘッドコンベアにより搬送するために、シートレールユニットを模したダミーフレームを2本のピンで車体フレームの後部に着脱自在に装着し、このダミーフレームをオーバーヘッドコンベアのハンガーに吊り下げるものが、下記特許文献1により公知である。
特開2000−327123号公報
In order to transport the motorcycle body frame on the production line by the overhead conveyor, a dummy frame imitating the seat rail unit is detachably attached to the rear part of the body frame with two pins, and this dummy frame is attached to the hanger of the overhead conveyor. The one that is suspended by is known from Patent Document 1 below.
JP 2000-327123 A

ところで上記従来のものは、ダミーフレームを車体フレームに装着する際に、ダミーフレームに設けたピン孔と車体フレームに設けたピン孔とにピンを挿通する作業が面倒であり、ダミーフレームの着脱作業に多くの時間を費やすという問題があった。また生産ラインの見直し等によって車体フレームをオーバーヘッドコンベアで搬送する前工程でシートレールユニットを取り付ける場合があり、このような場合には従来のダミーフレームを使用できないという問題があった。   By the way, in the above conventional one, when attaching the dummy frame to the vehicle body frame, it is troublesome to insert the pin into the pin hole provided in the dummy frame and the pin hole provided in the vehicle body frame, and the dummy frame is attached and detached. There was a problem of spending a lot of time. Further, there is a case where the seat rail unit is attached in the previous process of transporting the vehicle body frame by the overhead conveyor due to the review of the production line, and in such a case, there is a problem that the conventional dummy frame cannot be used.

本発明は前述の事情に鑑みてなされたもので、メインフレームにシートレールユニットを結合した自動二輪車の車体フレームを、オーバーヘッドコンベアのハンガーに簡単かつ確実に吊り下げられるようにすることを目的とする。   The present invention has been made in view of the above circumstances, and an object thereof is to make it possible to easily and reliably suspend a body frame of a motorcycle in which a seat rail unit is coupled to a main frame on a hanger of an overhead conveyor. .

上記目的を達成するために、請求項1に記載された発明によれば、メインフレームにシートレールユニットを結合した車体フレームをオーバーヘッドコンベアのハンガーに吊り下げて搬送すべく、シートレールユニットに着脱自在に取り付けられて前記ハンガーに設けた吊下手段に吊り下げられる自動二輪車の搬送用治具であって、シートレールユニットの上面に当接可能な第1支点部材と、第1支点部材の後方でシートレールユニットの下面に当接可能な第2支点部材と、第2支点部材の後方でシートレールユニットの上面に当接可能な第3支点部材と、第2支点部材の後方で前記吊下手段に係合可能な被係合部材とを備え、シートレールユニットを吊り上げる前は、自己の重量で第2、第3支点部材がシートレールユニットに当接し、シートレールユニットを吊り上げた後は、車体フレームの重量で第1、第2支点部材がシートレールユニットに当接することを特徴とする自動二輪車の搬送用治具が提案される。   In order to achieve the above object, according to the first aspect of the present invention, the vehicle body frame in which the seat rail unit is coupled to the main frame is detachably attached to the seat rail unit so as to be hung on the hanger of the overhead conveyor. A motorcycle supporting jig attached to the hanger and suspended by a suspension means provided on the hanger, the first fulcrum member capable of contacting the upper surface of the seat rail unit, and the rear of the first fulcrum member A second fulcrum member that can contact the lower surface of the seat rail unit; a third fulcrum member that can contact the upper surface of the seat rail unit behind the second fulcrum member; and the suspension means behind the second fulcrum member Before the seat rail unit is lifted, the second and third fulcrum members abut against the seat rail unit by their own weight, and After lifting the trail unit, first the weight of the vehicle body frame, the conveyance jig of a motorcycle in which the second fulcrum member, characterized in that contacts the seat rail unit is proposed.

また請求項2に記載された発明によれば、請求項1の構成に加えて、左右方向の間隔を調整可能な一対の側板に前記第1〜第3支点部材を設けたことを特徴とする自動二輪車の搬送用治具が提案される。   According to the second aspect of the present invention, in addition to the configuration of the first aspect, the first to third fulcrum members are provided on a pair of side plates capable of adjusting the distance in the left-right direction. A jig for conveying a motorcycle is proposed.

尚、実施例の後部搬送治具吊下手段27は本発明の吊下手段に対応する。   Note that the rear conveyance jig suspension means 27 of the embodiment corresponds to the suspension means of the present invention.

請求項1の構成によれば、自動二輪車のシートレールユニットに着脱自在に取り付けられてハンガーに設けた吊下手段に吊り下げられる搬送用治具に、シートレールユニットの上面に当接可能な第1支点部材と、第1支点部材の後方でシートレールユニットの下面に当接可能な第2支点部材と、第2支点部材の後方でシートレールユニットの上面に当接可能な第3支点部材と、第2支点部材の後方で吊下手段に係合可能な被係合部材とを設けたので、シートレールユニットを吊り上げる前には、搬送用治具の後部が自己の重量で下向きに付勢されるため、第2、第3支点部材がシートレールユニットに当接して安定した状態で支持される。またシートレールユニットを吊り上げた後には、搬送用治具の後部が車体フレームの重量で上向きに付勢されるため、第1、第2支点部材がシートレールユニットに強く当接して車体フレームの重量を確実に支えることができる。しかも搬送用治具は第1、第2支点部材あるいは第2、第3支点部材がシートレールユニットに当接することで支持されるので、ピンの抜き差しのような面倒な着脱作業を必要とせずに着脱することが可能となり、着脱に要する時間を短縮することができる。   According to the configuration of the first aspect, the transfer jig that is detachably attached to the seat rail unit of the motorcycle and is suspended by the suspension means provided on the hanger can contact the upper surface of the seat rail unit. A first fulcrum member; a second fulcrum member capable of contacting the lower surface of the seat rail unit behind the first fulcrum member; and a third fulcrum member capable of contacting the upper surface of the seat rail unit behind the second fulcrum member; Since the engaged member that can be engaged with the suspension means is provided behind the second fulcrum member, the rear portion of the conveying jig is biased downward by its own weight before lifting the seat rail unit. Therefore, the second and third fulcrum members are supported in a stable state in contact with the seat rail unit. Further, after the seat rail unit is lifted, the rear part of the conveying jig is urged upward by the weight of the body frame, so that the first and second fulcrum members strongly contact the seat rail unit and the weight of the body frame. Can be reliably supported. Moreover, since the conveying jig is supported by the first and second fulcrum members or the second and third fulcrum members coming into contact with the seat rail unit, there is no need for troublesome attaching / detaching operations such as inserting and removing pins. It becomes possible to attach and detach, and the time required for attachment and detachment can be shortened.

請求項2の構成によれば、左右方向の間隔を調整可能な一対の側板に第1〜第3支点部材を設けたので、一つの搬送用治具を左右方向の幅が異なる複数機種のシートレールユニットに共用することが可能になって汎用性が向上するだけでなく、一対の側板の左右方向の間隔を広げた状態で搬送用治具をシートレールユニットに着脱できるので、その着脱性が一層向上する。   According to the configuration of the second aspect, since the first to third fulcrum members are provided on the pair of side plates capable of adjusting the distance in the left-right direction, a plurality of types of sheets having different widths in the left-right direction are provided as one conveying jig. Not only can the rail unit be shared, the versatility is improved, but also the transfer jig can be attached to and detached from the seat rail unit with the space between the pair of side plates widened in the left-right direction. Further improvement.

以下、本発明の実施の形態を、添付の図面に示した本発明の実施例に基づいて説明する。   DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below based on examples of the present invention shown in the accompanying drawings.

図1〜図19は本発明の第1実施例を示すもので、図1は自動二輪車のサブアセンブリを搬送するオーバーヘッドコンベアの側面図、図2は図1の2方向矢視図、図3は図1の3−3線矢視図、図4は図1の要部拡大図、図5は図4の5方向矢視図、図6は図4の6−6線断面図、図7は図4の7−7線断面図、図8は図6の8−8線矢視図、図9は図6に対応する作用説明図、図10は図9の要部拡大図、図11は第3支点部材の作用説明図、図12は図1の12方向矢視図、図13は図12の13方向矢視図、図14は図12の要部拡大図、図15は図13の要部拡大図、図16は図14に対応する作用説明図、図17は後部搬送治具吊下手段の作用説明図、図18はサブアセンブリの移載ステーションの正面図、図19は図18に対応する作用説明図である。   1 to 19 show a first embodiment of the present invention. FIG. 1 is a side view of an overhead conveyor for transporting a motorcycle subassembly, FIG. 2 is a view in the direction of the arrow 2 in FIG. FIG. 4 is an enlarged view of the main part of FIG. 1, FIG. 5 is a view in the direction of arrow 5 in FIG. 4, FIG. 6 is a sectional view taken along line 6-6 in FIG. 4 is a sectional view taken along line 7-7 in FIG. 4, FIG. 8 is a view taken in the direction of arrows 8-8 in FIG. 6, FIG. 9 is an explanatory view of the operation corresponding to FIG. FIG. 12 is a view in the direction of the arrow 12 in FIG. 1, FIG. 13 is a view in the direction of the arrow 13 in FIG. 12, FIG. 14 is an enlarged view of the main part in FIG. 12, and FIG. FIG. 16 is an explanatory view of the action corresponding to FIG. 14, FIG. 17 is an explanatory view of the action of the means for suspending the rear conveyance jig, FIG. 18 is a front view of the transfer station of the subassembly, and FIG. Compatible with Is a view illustrating the operation that.

図1に示すように、オーバーヘッドコンベアCにより搬送される自動二輪車のサブアセンブリSAは、エンジンEおよびトランスミッションTを一体に結合したパワーユニットPUと、メインフレームMFおよびシートレールユニットSRを一体に結合した車体フレームFと、メインフレームMFの前部に着脱自在に装着された前部搬送治具Jfと、シートレールユニットSRに着脱自在に装着された後部搬送治具Jrとで構成される。   As shown in FIG. 1, a motorcycle sub-assembly SA conveyed by an overhead conveyor C includes a power unit PU in which an engine E and a transmission T are integrally coupled, and a vehicle body in which a main frame MF and a seat rail unit SR are integrally coupled. The frame F includes a front conveyance jig Jf detachably attached to the front part of the main frame MF, and a rear conveyance jig Jr detachably attached to the seat rail unit SR.

図1および図2に示すように、オーバーヘッドコンベアCの自走可能なハンガーHは、所定間隔毎に配置されたステー11…で連結された上部支持レール12および下部支持レール13によって支持される。ハンガーHは下部支持レール13の下面に沿って前後方向に延びる台車14を備えており、この台車14の前部および後部に設けた走行輪15,15(後部のみ図示)が下部支持レール13の上面を転動する。また台車14の中央前寄りの位置には、下部支持レール13の上面に当接してモータ16で回転駆動される1個の駆動輪17が設けられる。走行輪15,15および駆動輪17の下方には、下部支持レール13の下面に当接する2個のガイド輪18,18がそれぞれ設けられる。従って、モータ16で駆動輪17を駆動することにより、ハンガーHは下部支持レール13に沿って自走することが可能である。   As shown in FIGS. 1 and 2, the hanger H capable of self-propelling the overhead conveyor C is supported by an upper support rail 12 and a lower support rail 13 connected by stays 11 arranged at predetermined intervals. The hanger H includes a carriage 14 that extends in the front-rear direction along the lower surface of the lower support rail 13, and traveling wheels 15 and 15 (only the rear portion shown) provided at the front and rear portions of the carriage 14 are attached to the lower support rail 13. Roll over the top surface. Further, at a position closer to the center front of the carriage 14, a single drive wheel 17 that is in contact with the upper surface of the lower support rail 13 and is rotationally driven by the motor 16 is provided. Below the traveling wheels 15 and 15 and the drive wheel 17, two guide wheels 18 and 18 that are in contact with the lower surface of the lower support rail 13 are provided. Therefore, by driving the driving wheel 17 with the motor 16, the hanger H can be self-propelled along the lower support rail 13.

台車14の下面に固定した前後一対のブラケット19,19に、前後方向に延びる左右一対の枢軸20,20が回動自在に支持される。枢軸20,20の前端および後端からそれぞれ前部支持アーム21,21および後部支持アーム22,22が垂下するとともに、前部支持アーム21,21に隣接する位置から、先端にガイドローラ23,23を備えたローラ支持軸24,24が左右両側方に突出する。左右一対の枢軸20,20の前端には相互に噛合する連動ギヤ25,25が設けられており、従って両枢軸20,20は連動して逆方向に同一角度だけ回転する。   A pair of left and right pivots 20, 20 extending in the front-rear direction are rotatably supported by a pair of front and rear brackets 19, 19 fixed to the lower surface of the carriage 14. Front support arms 21 and 21 and rear support arms 22 and 22 hang from the front and rear ends of the pivots 20 and 20, respectively, and guide rollers 23 and 23 at the front ends from positions adjacent to the front support arms 21 and 21. The roller support shafts 24, 24 provided with are projected to the left and right sides. Interlocking gears 25, 25 that mesh with each other are provided at the front ends of the pair of left and right pivots 20, 20, and therefore, the pivots 20, 20 are rotated in the opposite direction by the same angle.

前部支持アーム21,21の下端には、サブアセンブリSAのメインフレームMFに予め取り付けられた前部搬送治具Jfを支持する上向きに開口した支持部26,26が設けられる。また後部支持アーム22,22の下端には、サブアセンブリSAのシートレールユニットSRに予め取り付けられた後部搬送治具Jrを支持する後部搬送治具吊下手段27,27が設けられる。   At the lower ends of the front support arms 21, 21, support portions 26, 26 opened upward for supporting the front transport jig Jf attached in advance to the main frame MF of the subassembly SA are provided. Further, rear conveyance jig suspension means 27 and 27 for supporting the rear conveyance jig Jr attached in advance to the seat rail unit SR of the subassembly SA are provided at the lower ends of the rear support arms 22 and 22.

図1〜図3に示すように、前部搬送治具Jfは左右一対のサイドメンバー31,31の上端部間を左右方向に延びる吊下ロッド32で連結したもので、サイドメンバー31,31から外側に突出する吊下ロッド32の先端に被係止部32a,32aが形成される。メインフレームMFは、ヘッドパイプMFaから左右に別れて車体後方に延びる左右のフレーム半体MFb,MFbを備えており、前部搬送治具Jfのサイドメンバー31,31には、前記メインフレームMFの左右のフレーム半体MFb,MFbに上方から嵌合可能な受け座31a,31aが形成される。また前部搬送治具Jfの左右のサイドメンバー31,31の下端には、一端にノブ33aを有するピン33が挿通可能なピン孔31b,31bが形成される。   As shown in FIGS. 1 to 3, the front conveyance jig Jf is connected between the upper ends of the pair of left and right side members 31 and 31 with a suspension rod 32 extending in the left and right direction. Locked portions 32a and 32a are formed at the tip of the hanging rod 32 protruding outward. The main frame MF includes left and right frame halves MFb and MFb that are separated from the head pipe MFa to the left and right and extend to the rear of the vehicle body. The side members 31 and 31 of the front transport jig Jf are provided with the main frame MF. The left and right frame halves MFb, MFb are formed with receiving seats 31a, 31a that can be fitted from above. Further, pin holes 31b and 31b into which a pin 33 having a knob 33a at one end can be inserted are formed at the lower ends of the left and right side members 31 and 31 of the front conveyance jig Jf.

次に、図4〜図11に基づいて後部搬送治具Jrの構造を説明する。   Next, the structure of the rear conveyance jig Jr will be described with reference to FIGS.

後部搬送治具Jrは、左右一対の側板41,41と、これらの側板41,41を相互の間隔を調整自在に連結する前部ロッド42および後部ロッド43と、各々の側板41の外面に前後のブラケット44,44を介して固定された棒状の被係合部材45とを備える。左右の側板41,41の前部の相互に対向する位置にカラー46,46が固定されており、右側の側板41のカラー46に右端を固定された前部ロッド42は、左側の側板41のカラー46を摺動自在に貫通する。前部ロッド42の左端と左側のカラー46との間に圧縮したコイルスプリング47が装着されており、このコイルスプリング47の弾発力で左側の側板41は右側の側板41に接近する方向に付勢される。前部ロッド42の外周には、シートレールユニットSRの上部レールSRaに当接する合成樹脂製のパイプよりなる第1支点部材48,48が装着される。   The rear conveyance jig Jr includes a pair of left and right side plates 41, 41, a front rod 42 and a rear rod 43 that connect these side plates 41, 41 in an adjustable manner, and front and rear surfaces of each side plate 41. And a bar-like engaged member 45 fixed through brackets 44 and 44. The collars 46, 46 are fixed at positions facing the front portions of the left and right side plates 41, 41, and the front rod 42 whose right end is fixed to the collar 46 of the right side plate 41 is connected to the left side plate 41. The collar 46 is slidably penetrated. A compressed coil spring 47 is mounted between the left end of the front rod 42 and the left collar 46, and the elastic force of the coil spring 47 causes the left side plate 41 to be attached in a direction approaching the right side plate 41. Be forced. On the outer periphery of the front rod 42, first fulcrum members 48, 48 made of synthetic resin pipes that contact the upper rail SRa of the seat rail unit SR are mounted.

左右の側板41,41の上部の相互に対向する位置にカラー49,50が固定されており、右側の側板41のカラー49に右端を固定された後部ロッド43は、左側の側板41のカラー50を摺動自在に貫通する。後部ロッド43には所定間隔で複数個の位置決め孔43a…が形成されており、左側のカラー50に螺合してロックナット51で固定される位置決めボルト52の先端を何れかの位置決め孔43aに係合させることで、左右の側板41,41の間隔を任意に調整することができる。   The collars 49, 50 are fixed to the positions of the upper portions of the left and right side plates 41, 41 facing each other, and the rear rod 43 whose right end is fixed to the collar 49 of the right side plate 41 is the collar 50 of the left side plate 41. Is slidably penetrated. A plurality of positioning holes 43a... Are formed in the rear rod 43 at predetermined intervals. The tip of the positioning bolt 52 that is screwed into the left collar 50 and fixed by the lock nut 51 is inserted into any of the positioning holes 43a. By engaging, the distance between the left and right side plates 41 can be arbitrarily adjusted.

左右の側板41,41の後部ロッド43の下方位置に、上下方向に離間した上部カラー53,53および下部カラー54,54が固定される。ナット部材55は、円板状のフランジ55aと、その両面から左右に突出する第1軸部55bおよび第2軸部55cとを備えており、第1軸部55bの外周に合成樹脂で円筒状に形成した第2支点部材56が固定される。ナット部材55の第2軸部55cは上部カラー53あるいは下部カラー54に嵌合し、側板41の外面側から挿入されて第2軸部55cに螺合するボルト部材57によって固定される。ボルト部材57を回転させるときにナット部材55が連れ回りしないように、側板41に固定した位置決めピン58がナット部材55のフランジ55aに形成したピン孔55dに係合する。   The upper collars 53 and 53 and the lower collars 54 and 54 that are separated in the vertical direction are fixed to positions below the rear rods 43 of the left and right side plates 41 and 41. The nut member 55 includes a disk-shaped flange 55a, and a first shaft portion 55b and a second shaft portion 55c projecting left and right from both surfaces thereof, and a cylindrical shape made of synthetic resin on the outer periphery of the first shaft portion 55b. The second fulcrum member 56 formed in the above is fixed. The second shaft portion 55c of the nut member 55 is fitted to the upper collar 53 or the lower collar 54, and is fixed by a bolt member 57 that is inserted from the outer surface side of the side plate 41 and screwed into the second shaft portion 55c. A positioning pin 58 fixed to the side plate 41 engages with a pin hole 55d formed in the flange 55a of the nut member 55 so that the nut member 55 does not rotate when the bolt member 57 is rotated.

従って、ボルト部材57を分離した後に、ナット部材55の第2軸部55cを上部カラー53および下部カラー54の何れか一方に嵌合させてボルト部材57を再び締め付けることで、ナット部材55の位置、つまり第2支点部材56の位置を上下2段階に調整することができる。   Accordingly, after the bolt member 57 is separated, the second shaft portion 55c of the nut member 55 is fitted to one of the upper collar 53 and the lower collar 54, and the bolt member 57 is tightened again, whereby the position of the nut member 55 is reached. That is, the position of the second fulcrum member 56 can be adjusted in two stages, up and down.

左右の側板41,41の前部ロッド42の後方位置に取り付けられる位置決め部材59は、円板状のフランジ59aと、その両面から左右に突出する第1軸部59bおよび第2軸部59cとを備えており、第1軸部55bの外周に合成樹脂で円柱状に形成した第3支点部材60の取付孔60aが嵌合してボルト61で固定される。取付孔60aは第3支点部材60の中心に対して距離α(図8参照)だけ偏心している。   The positioning member 59 attached to the rear position of the front rod 42 of the left and right side plates 41, 41 includes a disc-shaped flange 59a, and a first shaft portion 59b and a second shaft portion 59c that protrude from the both sides to the left and right. The mounting hole 60a of the 3rd fulcrum member 60 formed in the column shape with the synthetic resin on the outer periphery of the 1st axial part 55b fits, and is fixed with the volt | bolt 61. FIG. The mounting hole 60a is eccentric with respect to the center of the third fulcrum member 60 by a distance α (see FIG. 8).

位置決め部材59の第2軸部59cは側板41の支持孔41aに左右摺動自在かつ回転自在に嵌合しており、その先端に螺合するボルト部材62と側板41の外面との間にコイルスプリング63が配置される。位置決め部材59のフランジ59aには複数個のピン孔59d…が環状に配置されており、これらのピン孔59d…に係合可能な位置決めピン64が側板41の内面に突出する。   The second shaft portion 59c of the positioning member 59 is fitted to the support hole 41a of the side plate 41 so as to be slidable in the left-right direction and to be rotatable, and a coil is interposed between the bolt member 62 screwed to the tip and the outer surface of the side plate 41. A spring 63 is arranged. A plurality of pin holes 59d are annularly arranged in the flange 59a of the positioning member 59, and positioning pins 64 that can be engaged with the pin holes 59d project from the inner surface of the side plate 41.

従って、ボルト部材62を内向きに押すとコイルスプリング63を圧縮しながら位置決め部材59の第2軸部59cが側板41の支持孔41a内を摺動し、位置決めピン64がフランジ59aのピン孔59d…から離脱する。この状態で第3支点部材60を任意の位置に回転させて所定のピン孔59dを位置決めピン64に再び係合させることで、第3支点部材60を任意の回転位置に固定することができる。このように位置決め部材59に偏心状態で支持された第3支点部材60を回転させるだけのコンパクトな構造で、その第3支点部材60の上下方向位置を微妙に調整することができる。   Therefore, when the bolt member 62 is pushed inward, the second shaft portion 59c of the positioning member 59 slides in the support hole 41a of the side plate 41 while compressing the coil spring 63, and the positioning pin 64 is pin hole 59d of the flange 59a. Leave. In this state, the third fulcrum member 60 can be fixed at an arbitrary rotational position by rotating the third fulcrum member 60 to an arbitrary position and re-engaging the predetermined pin hole 59d with the positioning pin 64. As described above, the vertical position of the third fulcrum member 60 can be finely adjusted with a compact structure in which the third fulcrum member 60 supported by the positioning member 59 in an eccentric state is rotated.

左右の側板41,41の前下部の内面、つまりシートレールユニットSRの上部レールSRaに接触する可能性のある部分に、合成樹脂製の保護板65,65が固定される。   Protection plates 65, 65 made of synthetic resin are fixed to the inner surfaces of the front lower portions of the left and right side plates 41, 41, that is, the portions that may come into contact with the upper rail SRa of the seat rail unit SR.

次に、図12〜図16に基づいて後部搬送治具Jrを吊り下げる後部搬送治具吊下手段27の構造を説明する。   Next, the structure of the rear conveyance jig suspension means 27 for suspending the rear conveyance jig Jr will be described with reference to FIGS.

台車14の後部から垂下する角筒状の後部支持アーム22の内部に上下摺動部材71が摺動自在に嵌合しており、後部支持アーム22の中間部に進退自在に設けた位置決めボルト72を上下摺動部材71に形成した複数の位置決め孔71a…の何れかに係合させることで、上下摺動部材71の高さを任意に調整することができる。   A vertical sliding member 71 is slidably fitted inside a rectangular cylindrical rear support arm 22 that hangs down from the rear part of the carriage 14, and a positioning bolt 72 provided in an intermediate part of the rear support arm 22 so as to freely advance and retract. Is engaged with any one of a plurality of positioning holes 71a formed in the vertical sliding member 71, so that the height of the vertical sliding member 71 can be arbitrarily adjusted.

上下摺動部材71の下端に下面が開放した前後案内部材73が前後方向に固定されており、この前後案内部材73に摺動自在に係合する前後摺動部材74に、下面が開放した左右案内部材75の左右方向内端が固定される。左右案内部材75の上面に設けたブラケット76に螺合してロックナット77で固定される位置決めボルト78の先端を、前後案内部材73の側面に形成した複数の位置決め孔73a…の何れかに係合させることで、前後案内部材73に対する左右案内部材75の前後方向位置を任意に調整することができる。   A front / rear guide member 73 having an open lower surface is fixed to the lower end of the vertical slide member 71 in the front / rear direction. The front / rear slide member 74 slidably engaged with the front / rear guide member 73 has a left / right open lower surface. The inner end in the left-right direction of the guide member 75 is fixed. The tip of a positioning bolt 78 screwed to a bracket 76 provided on the upper surface of the left and right guide member 75 and fixed by a lock nut 77 is engaged with any one of a plurality of positioning holes 73 a formed in the side surface of the front and rear guide member 73. By combining, the front-rear direction position of the left-right guide member 75 relative to the front-rear guide member 73 can be arbitrarily adjusted.

左右案内部材75に摺動自在に係合する左右摺動部材79の下面にL字状の支持部材80の上端が固定されており、この支持部材80の下端に後部搬送治具Jrの被係合部材45に下側から係合する係合部80aが形成される。支持部材80の左右方向内面に、被係合部材45を係合部80aに案内するための傾斜面81aを有するガイドブロック81が固定される。   The upper end of an L-shaped support member 80 is fixed to the lower surface of the left / right sliding member 79 slidably engaged with the left / right guide member 75, and the rear conveyance jig Jr is engaged with the lower end of the support member 80. An engaging portion 80a that engages with the joint member 45 from below is formed. A guide block 81 having an inclined surface 81a for guiding the engaged member 45 to the engaging portion 80a is fixed to the inner surface of the support member 80 in the left-right direction.

左右案内部材75の後面にボルト82,82で固定したブラケット83に螺合してロックナット84で固定される第1位置決めボルト85の先端を、左右摺動部材79の後面に形成した複数の第1位置決め孔79a…の何れかに係合させることで、左右案内部材75に対する左右摺動部材79の左右方向位置を任意に調整することができる。また左右摺動部材79の前面にボルト86,86で固定したブラケット87に螺合してロックナット88で固定される第2位置決めボルト89の先端を、左右案内部材75の前面に形成した複数の第2位置決め孔75a…の何れかに係合させることで、左右案内部材75に対する左右摺動部材79の左右方向位置を任意に調整することができる。   The front ends of the first positioning bolts 85 screwed to the brackets 83 fixed to the rear surfaces of the left and right guide members 75 by bolts 82, 82 and fixed by the lock nuts 84 are formed on the rear surfaces of the left and right sliding members 79. It is possible to arbitrarily adjust the left-right direction position of the left-right sliding member 79 with respect to the left-right guide member 75 by engaging with any one of the positioning holes 79a. A plurality of second positioning bolts 89 that are screwed into a bracket 87 fixed to the front surface of the left and right sliding member 79 by bolts 86 and 86 and fixed by a lock nut 88 are formed on the front surface of the left and right guide member 75. By engaging with any one of the second positioning holes 75a, the left-right position of the left-right sliding member 79 relative to the left-right guide member 75 can be arbitrarily adjusted.

第1位置決めボルト85は左右案内部材75の左右方向外端に設けられており、また第2位置決めボルト89は左右摺動部材79の左右方向外端に設けられている。これにより、左右案内部材75に対する左右摺動部材79の左右方向位置の調整可能範囲を大きく確保することができる。   The first positioning bolt 85 is provided at the left and right outer ends of the left and right guide members 75, and the second positioning bolt 89 is provided at the left and right outer ends of the left and right sliding members 79. Thereby, a large adjustable range of the left-right direction position of the left-right sliding member 79 relative to the left-right guide member 75 can be secured.

図18に示すように、オーバーヘッドコンベアCの移載ステーションSには、上部支持レール12に支持枠91を介して固定した一対の側板92,92に円弧状のガイド溝92a,92aが形成されており、これらのガイド溝92a,92aに揺動フレーム93がガイドローラ94…を介して支持される。揺動フレーム93は支持枠91の下部に設けたブラケット95に支持した揺動用シリンダ96に接続され、ガイド溝92a,92aに沿って揺動する。揺動フレーム93の内側面に前後方向に延びるガイドレール97が設けられており、このガイドレール97には、ハンガーHの台車14から左右両側方に突出するローラ支持軸24,24の先端に設けたガイドローラ23,23の一方が係合可能である。移載ステーションSの下方には、サブアセンブリSAを支持して図示せぬ駆動源により昇降するリフトテーブル98が設けられる。   As shown in FIG. 18, in the transfer station S of the overhead conveyor C, arc-shaped guide grooves 92a, 92a are formed on a pair of side plates 92, 92 fixed to the upper support rail 12 via a support frame 91. The swing frame 93 is supported by the guide grooves 92a and 92a via guide rollers 94. The swing frame 93 is connected to a swing cylinder 96 supported by a bracket 95 provided below the support frame 91, and swings along the guide grooves 92a and 92a. A guide rail 97 extending in the front-rear direction is provided on the inner surface of the swing frame 93, and this guide rail 97 is provided at the front ends of the roller support shafts 24, 24 protruding from the carriage 14 of the hanger H to the left and right sides. One of the guide rollers 23, 23 can be engaged. Below the transfer station S, there is provided a lift table 98 that supports the subassembly SA and moves up and down by a drive source (not shown).

次に、上記構成を備えた本発明の第1実施例の作用について説明する。   Next, the operation of the first embodiment of the present invention having the above configuration will be described.

自動二輪車のサブアセンブリSAをオーバーヘッドコンベアCで吊り下げて搬送するのに先立ち、そのメインフレームMFに前部搬送治具Jfを装着し、そのシートレールユニットSRに後部搬送治具Jrを装着する。   Before the motorcycle sub-assembly SA is suspended and transported by the overhead conveyor C, the front transport jig Jf is mounted on the main frame MF, and the rear transport jig Jr is mounted on the seat rail unit SR.

前部搬送治具Jfの装着は、図3に示すように、メインフレームMFに前部搬送治具Jfを上方から接近させて左右のサイドメンバー31,31の受け座31a,31aをメインフレームMFの左右のフレーム半体MFb,MFbに嵌合させ、左右のサイドメンバー31,31のピン孔31b,31bにピン33を挿通すれば良い。   As shown in FIG. 3, the front conveyance jig Jf is attached to the main frame MF by approaching the front conveyance jig Jf from above, so that the receiving seats 31a and 31a of the left and right side members 31 and 31 are attached to the main frame MF. The left and right frame halves MFb and MFb may be fitted, and the pins 33 may be inserted into the pin holes 31b and 31b of the left and right side members 31 and 31, respectively.

後部搬送治具Jrの装着に先立ち、図10に示すように、左右の側板41,41にそれぞれ設けた上部カラー53および下部カラー54のうち、搬送するサブアセンブリSAの形状に適した上部カラー53に第2支点部材56を取り付ける。第2支点部材56の取り付けは、それを支持するナット部材55の第2軸部55cを側板41の内側から上部カラー53に嵌合させ、側板41の外側から挿入したボルト部材57を前記第2軸部55cに螺合すれば良い。このとき、側板41に設けた位置決めピン58がナット部材55のフランジ55aに形成したピン孔55dに係合することで、ボルト部材57の回転にナット部材55が連れ回りすることが防止される。   Prior to the mounting of the rear conveyance jig Jr, as shown in FIG. 10, the upper collar 53 suitable for the shape of the subassembly SA to be conveyed among the upper collar 53 and the lower collar 54 provided on the left and right side plates 41 and 41, respectively. The 2nd fulcrum member 56 is attached to. The second fulcrum member 56 is attached by fitting the second shaft portion 55c of the nut member 55 that supports the second fulcrum member 56 to the upper collar 53 from the inside of the side plate 41 and inserting the bolt member 57 inserted from the outside of the side plate 41 into the second portion. What is necessary is just to screw in the axial part 55c. At this time, the positioning pin 58 provided on the side plate 41 is engaged with the pin hole 55d formed in the flange 55a of the nut member 55, so that the nut member 55 is prevented from being rotated by the rotation of the bolt member 57.

また第3支点部材60の回転位置を調整すべく、図11(A)に示す状態からボルト部材62を内向きに押すと、図11(B)に示すようにコイルスプリング63を圧縮しながら位置決め部材59の第2軸部59cが側板41の支持孔41a内を摺動し、位置決めピン64がフランジ59aのピン孔59dから離脱する。この状態で、図11(C)に示すように第3支点部材60を任意の位置に回転させて所定のピン孔59dを位置決めピン64に再び係合させることで、位置決め部材59は任意の回転位置に固定される。第3支点部材60は位置決め部材59に対して偏心しているため、第3支点部材60の回転によって、その高さを搬送するサブアセンブリSAの形状に適した高さに調整することができる。   When the bolt member 62 is pushed inward from the state shown in FIG. 11A to adjust the rotational position of the third fulcrum member 60, the coil spring 63 is compressed and positioned as shown in FIG. 11B. The second shaft portion 59c of the member 59 slides in the support hole 41a of the side plate 41, and the positioning pin 64 is detached from the pin hole 59d of the flange 59a. In this state, as shown in FIG. 11 (C), the third fulcrum member 60 is rotated to an arbitrary position and the predetermined pin hole 59d is reengaged with the positioning pin 64, whereby the positioning member 59 is rotated arbitrarily. Fixed in position. Since the third fulcrum member 60 is eccentric with respect to the positioning member 59, the height of the third fulcrum member 60 can be adjusted to a height suitable for the shape of the subassembly SA that conveys the third fulcrum member 60.

続いて、図9に示すように位置決めボルト52を弛めて後部ロッド43の拘束を解き、前部ロッド42および後部ロッド43に沿って左側の側板41を外側に摺動させることで、左右の側板41,41の間隔を広げる。この状態で後部搬送治具JrをサブアセンブリSAのシートレールユニットSRに上方から接近させ、前部ロッド42の外周に装着したコイルスプリング47の弾発力で左側の側板41を右側の側板41に接近させることで、図8に示すように第1支点部材48,48をシートレールユニットSRの上部レールSRaの前部上面に対向させ、第2支点部材56,56をシートレールユニットSRの上部レールSRaの下面に対向させ、第3支点部材60,60をシートレールユニットSRの上部レールSRaの後部上面に対向させる。   Subsequently, as shown in FIG. 9, the positioning bolt 52 is loosened to release the restraint of the rear rod 43, and the left side plate 41 is slid outward along the front rod 42 and the rear rod 43. The distance between the side plates 41 is increased. In this state, the rear conveyance jig Jr is brought close to the seat rail unit SR of the subassembly SA from above, and the left side plate 41 is changed to the right side plate 41 by the elastic force of the coil spring 47 attached to the outer periphery of the front rod 42. By approaching, as shown in FIG. 8, the first fulcrum members 48, 48 are opposed to the front upper surface of the upper rail SRa of the seat rail unit SR, and the second fulcrum members 56, 56 are placed on the upper rail of the seat rail unit SR. The third fulcrum members 60 and 60 are made to face the rear upper surface of the upper rail SRa of the seat rail unit SR.

後部搬送治具Jrの重心位置は第3支点部材60,60よりも後方にあるため、重力によって発生するモーメント(図8の矢印M参照)によって第3支点部材60,60がシートレールユニットSRの上部レールSRaの後部上面に当接し、第2支点部材56,56がシートレールユニットSRの上部レールSRaの下面に当接することで、第1支点部材48,48はシートレールユニットSRの上部レールSRaの前部上面から僅かに浮き上がる。しかしながら、上述したように第3支点部材60,60の高さを予め調整しておくことにより、第1支点部材48,48の浮き上がりは極僅かに抑えられ、後部搬送治具JrはシートレールユニットSRに安定した一定の姿勢で支持される。   Since the center of gravity position of the rear conveyance jig Jr is behind the third fulcrum members 60 and 60, the third fulcrum members 60 and 60 of the seat rail unit SR are caused by the moment generated by gravity (see arrow M in FIG. 8). The second fulcrum members 56 and 56 come into contact with the lower surface of the upper rail SRa of the seat rail unit SR, so that the first fulcrum members 48 and 48 become the upper rail SRa of the seat rail unit SR. Slightly lifts from the top of the front. However, by adjusting the heights of the third fulcrum members 60, 60 in advance as described above, the first fulcrum members 48, 48 can be prevented from slightly rising, and the rear conveyance jig Jr can be used as a seat rail unit. Supported by SR in a stable and constant posture.

このようにして後部搬送治具JrがシートレールユニットSRに取り付けられると、位置決めボルト52を再び締め込んで後部ロッド43の適宜の位置決め孔43aに係合させることで、左側の側板41を前部ロッド42および後部ロッド43に対して固定し、左右の側板41,41の間隔が変化しないようにロックする。   When the rear conveyance jig Jr is thus attached to the seat rail unit SR, the positioning bolt 52 is tightened again and engaged with the appropriate positioning hole 43a of the rear rod 43, so that the left side plate 41 is moved to the front portion. It fixes with respect to the rod 42 and the rear part rod 43, and it locks so that the space | interval of the left and right side plates 41 and 41 may not change.

サブアセンブリSAをオーバーヘッドコンベアCのハンガーHに吊り下げた状態では、後部搬送治具Jrの被係合部材45,45にサブアセンブリSAの重量が作用するため、その反作用によって発生するモーメント(図8の矢印M′参照)で第1支点部材48,48がシートレールユニットSRの上部レールSRaの前部上面に強く当接し、第2支点部材56,56がシートレールユニットSRの上部レールSRaの下面に強く当接することで、第3支点部材60,60はシートレールユニットSRの上部レールSRaの後部上面から僅かに浮き上がる。しかしながら、上述したように第3支点部材60,60の高さを予め調整しておくことにより、第3支点部材60,60の浮き上がりは極僅かに抑えられ、後部搬送治具JrとシートレールユニットSRとの位置関係が大きく変化することはない。この状態でサブアセンブリSAのシートレールユニットSRは、後部搬送治具Jrを介してハンガーHに確実に吊り下げられる。   In a state where the subassembly SA is suspended from the hanger H of the overhead conveyor C, the weight of the subassembly SA acts on the engaged members 45, 45 of the rear conveyance jig Jr. 1), the first fulcrum members 48 and 48 come into strong contact with the front upper surface of the upper rail SRa of the seat rail unit SR, and the second fulcrum members 56 and 56 are lower surfaces of the upper rail SRa of the seat rail unit SR. The third fulcrum members 60 and 60 are slightly lifted from the rear upper surface of the upper rail SRa of the seat rail unit SR. However, by adjusting the heights of the third fulcrum members 60, 60 in advance as described above, the lift of the third fulcrum members 60, 60 can be suppressed to a slight extent, and the rear conveyance jig Jr and the seat rail unit The positional relationship with SR does not change significantly. In this state, the seat rail unit SR of the subassembly SA is reliably hung on the hanger H via the rear conveyance jig Jr.

上記作用を可能にするために後部搬送治具Jrに課せられた条件は、第1支点部材48,48に対して第2支点部材56,56が後方にあり、第2支点部材56,56に対して第3支点部材60,60が後方にあり、後部搬送治具Jrの重心位置が第3支点部材60,60よりも後方にあり、かつ被係合部材45,45と支持部材80,80との当接点が第2支点部材56,56よりも後方にあることである。   The conditions imposed on the rear conveyance jig Jr to enable the above action are that the second fulcrum members 56 and 56 are located behind the first fulcrum members 48 and 48 and the second fulcrum members 56 and 56 On the other hand, the third fulcrum members 60, 60 are rearward, the center of gravity of the rear conveyance jig Jr is rearward of the third fulcrum members 60, 60, and the engaged members 45, 45 and the support members 80, 80 are provided. And the second fulcrum members 56, 56 are behind the contact point.

しかして、後部搬送治具Jrは第1、第2支点部材48,48;56,56あるいは第2、第3支点部材56,56;60,60がシートレールユニットSRに当接することで支持されるので、ピンの抜き差しのような面倒な作業を必要とせずに着脱することが可能となり、着脱に要する時間を短縮することができる。しかも第1〜第3支点部材48,48;56,56;60,60は全て合成樹脂製であるため、シートレールユニットSRを傷つける虞がない。   Thus, the rear conveyance jig Jr is supported by the first and second fulcrum members 48, 48; 56, 56 or the second and third fulcrum members 56, 56; 60, 60 coming into contact with the seat rail unit SR. Therefore, it becomes possible to attach and detach without requiring troublesome operations such as inserting and removing pins, and the time required for attaching and detaching can be shortened. Moreover, since the first to third fulcrum members 48, 48; 56, 56; 60, 60 are all made of synthetic resin, there is no possibility of damaging the seat rail unit SR.

またサブアセンブリSAを適切な姿勢でハンガーHに吊り下げることが可能になるように、サブアセンブリSAに取り付けられた後部搬送治具Jrの姿勢および高さに合わせてハンガーHの後部搬送治具吊下手段27,27の調整を行う。   Further, the rear transfer jig hanging on the hanger H is adapted to the posture and height of the rear transfer jig Jr attached to the subassembly SA so that the sub assembly SA can be hung on the hanger H in an appropriate attitude. The lower means 27 and 27 are adjusted.

即ち、図12および図13に示すように、ハンガーHの後部支持アーム22,22の位置決めボルト72,72を弛めて上下摺動部材71,71の拘束を解いた後、上下摺動部材71,71を上下方向に摺動させて所望の高さに調整し、位置決めボルト72,72を再び締め込んで上下摺動部材71,71の何れかの位置決め孔71a,71aに係合させることで、支持部材80,80の高さを調整する。   That is, as shown in FIGS. 12 and 13, after the positioning bolts 72, 72 of the rear support arms 22, 22 of the hanger H are loosened to release the restraints of the vertical sliding members 71, 71, the vertical sliding member 71 , 71 are slid in the vertical direction, adjusted to a desired height, and the positioning bolts 72, 72 are tightened again to engage with the positioning holes 71a, 71a of the vertical sliding members 71, 71. The height of the support members 80 and 80 is adjusted.

続いて、図13に示すように、ブラケット76,76に設けた位置決めボルト78,78を弛めて前後摺動部材74,74の拘束を解いた後、前後摺動部材74,74を前後方向に摺動させて所望の前後位置に調整した後、位置決めボルト78,78を再び締め込んで前後案内部材73,73の何れかの位置決め孔73a,73aに係合させることで、支持部材80,80の前後位置を調整する。   Subsequently, as shown in FIG. 13, after the positioning bolts 78, 78 provided on the brackets 76, 76 are loosened to release the restraints of the front / rear sliding members 74, 74, the front / rear sliding members 74, 74 are moved in the front / rear direction. , The positioning bolts 78 and 78 are tightened again and engaged with any of the positioning holes 73a and 73a of the front and rear guide members 73 and 73. Adjust the front / rear position of 80.

続いて、図14および図15に示すように、ブラケット83,83に設けた第1位置決めボルト85,85を弛めて左右摺動部材79,79の拘束を解いた後、左右摺動部材79,79を左右方向に摺動させて所望の左右位置に調整した後、第1位置決めボルト85,85を再び締め込んで左右摺動部材79,79の何れかの第1位置決め孔79a,79aに係合させることで、支持部材80,80の左右位置を調整する。   Subsequently, as shown in FIGS. 14 and 15, the first positioning bolts 85, 85 provided on the brackets 83, 83 are loosened to release the left and right sliding members 79, 79, and then the left and right sliding members 79. , 79 are slid in the left-right direction and adjusted to a desired left-right position, and then the first positioning bolts 85, 85 are tightened again into the first positioning holes 79a, 79a of the left-right sliding members 79, 79. By engaging, the left and right positions of the support members 80 and 80 are adjusted.

第1位置決めボルト85,85および第1位置決め孔79a…,79a…を用いて調整を行う場合、図14に示す左右方向外端の第1位置決め孔79a(1),79a(1)を用いたときが支持部材80,80の左右方向内側の調整限界になり、支持部材80,80をそれ以上左右方向内側に調整することができなくなる。   When adjustment is performed using the first positioning bolts 85 and 85 and the first positioning holes 79a... 79a..., The first positioning holes 79a (1) and 79a (1) at the left and right outer ends shown in FIG. The time becomes the adjustment limit on the inner side in the left-right direction of the support members 80, 80, and the support members 80, 80 cannot be adjusted further inward in the left-right direction.

この場合には、第1位置決めボルト85,85を弛めた状態で左右摺動部材79,79を更に左右方向内側に摺動させて所望の左右位置に調整した後、図16に示すように第2ブラケット87,87に設けた第2位置決めボルト89,89を締め込んで左右案内部材75,75の何れかの第2位置決め孔75a,75aに係合させることで、支持部材80,80の左右位置を調整する。   In this case, after the first positioning bolts 85 and 85 are loosened, the left and right sliding members 79 and 79 are further slid inward in the left and right direction and adjusted to the desired left and right positions, as shown in FIG. By tightening the second positioning bolts 89 and 89 provided on the second brackets 87 and 87 and engaging with the second positioning holes 75a and 75a of the left and right guide members 75 and 75, the support members 80 and 80 Adjust the horizontal position.

このように、相対的に摺動する左右案内部材75および左右摺動部材79にそれぞれ第1位置決めボルト85および第2位置決めボルト89を設け、左右案内部材75側の第1位置決めボルト85を左右摺動部材79の第1位置決め孔79aに係合可能とし、かつ左右摺動部材79側の第2位置決めボルト89を左右案内部材75の第2位置決め孔75aに係合可能としたので、支持部材80,80の左右方向位置の調整可能ストロークを充分に確保しながら、左右の後部搬送治具吊下手段27,27の全幅を小さくすることができ、これにより後部搬送治具吊下手段27,27が他部材と干渉したり、作業の邪魔になったりするのを回避することができる。   In this manner, the first positioning bolt 85 and the second positioning bolt 89 are provided on the left and right guide members 75 and the left and right slide members 79 that slide relative to each other, and the first positioning bolt 85 on the left and right guide members 75 side is left and right slid. Since the first positioning hole 79a of the moving member 79 can be engaged, and the second positioning bolt 89 on the left and right sliding member 79 side can be engaged with the second positioning hole 75a of the left and right guide member 75, the support member 80 can be engaged. , 80 while ensuring a sufficient adjustable stroke in the left-right direction position, the entire width of the left and right rear conveyance jig suspension means 27, 27 can be reduced, whereby the rear conveyance jig suspension means 27, 27 can be reduced. Can be prevented from interfering with other members or interfering with work.

即ち、図17(A)は実施例の後部搬送治具吊下手段27,27を示しており、支持部材80,80は実線で示す左右方向内端位置と鎖線で示す左右方向外端位置との間を移動可能である。図17(B)は比較例の後部搬送治具吊下手段27,27を示しており、支持部材80,80は実線で示す左右方向内端位置と鎖線で示す左右方向外端位置との間を移動可能である。実施例および比較例の支持部材80,80の移動可能ストロークsを同じに設定しても、左右摺動部材79,79側だけに位置決めボルト89,89を設けた比較例では、左右の後部搬送治具吊下手段27,27の全幅Lが、実施例の対応する全幅Lよりも大きくなってしまい、左右案内部材75,79が左右方向に突出して他部材と干渉したり作業の邪魔になったりする問題がある。このことは、左右案内部材75,75側だけに位置決めボルト85,85を設けた場合でも、同様に成立する。   That is, FIG. 17 (A) shows the rear conveyance jig suspension means 27, 27 of the embodiment, and the support members 80, 80 have a horizontal inner end position indicated by a solid line and a horizontal outer end position indicated by a chain line. It is possible to move between. FIG. 17B shows the rear conveyance jig suspension means 27, 27 of the comparative example, and the support members 80, 80 are located between the left-right direction inner end position indicated by the solid line and the left-right direction outer end position indicated by the chain line. Is movable. In the comparative example in which the positioning bolts 89 and 89 are provided only on the left and right sliding members 79 and 79 even if the movable strokes s of the support members 80 and 80 of the embodiment and the comparative example are set to be the same, the left and right rear parts are conveyed. The overall width L of the jig suspension means 27, 27 becomes larger than the corresponding full width L of the embodiment, and the left and right guide members 75, 79 protrude in the left-right direction and interfere with other members or interfere with the work. There is a problem. This holds true even when positioning bolts 85, 85 are provided only on the left and right guide members 75, 75 side.

次に、車体フレームFに前部搬送治具Jfおよび後部搬送治具Jrを取り付けたサブアセンブリSAをオーバーヘッドコンベアCのハンガーHに移載する手順を説明する。   Next, a procedure for transferring the subassembly SA in which the front conveyance jig Jf and the rear conveyance jig Jr are attached to the vehicle body frame F to the hanger H of the overhead conveyor C will be described.

図19に示すように、オーバーヘッドコンベアCのハンガーHを移載ステーションSにおいて停止させると、ハンガーHの左右一対のガイドローラ23,23の一方がガイドレール97内に進入するため、揺動用シリンダ96を伸長すると円弧状のガイド溝92a,92aに沿ってガイドレール97が上方に揺動する。これによりガイドレール97に係合する一方のガイドローラ23が上方に押圧され、連動ギヤ25,25を介して連動する左右のローラ支持軸24,24と共に枢軸20,20が相互に逆方向に回動する。その結果、枢軸20,20に固定した前部支持アーム21,21および後部支持アーム22,22が外側に拡開する。   As shown in FIG. 19, when the hanger H of the overhead conveyor C is stopped at the transfer station S, one of the pair of left and right guide rollers 23 and 23 of the hanger H enters the guide rail 97. Is extended, the guide rail 97 swings upward along the arc-shaped guide grooves 92a, 92a. As a result, one guide roller 23 engaged with the guide rail 97 is pressed upward, and the pivot shafts 20, 20 rotate in opposite directions together with the left and right roller support shafts 24, 24 interlocked via the interlocking gears 25, 25. Move. As a result, the front support arms 21 and 21 and the rear support arms 22 and 22 fixed to the pivots 20 and 20 expand outward.

続いて、サブアセンブリSAを載置したリフトテーブル98を所定の高さまで上昇させた後、揺動用シリンダ96を図19の状態から図18の状態に収縮させ、円弧状のガイド溝92a,92aに沿ってガイドレール97を下方に揺動させる。これによりガイドレール97に係合する一方のガイドローラ23が下方に押圧され、連動ギヤ25,25を介して連動する左右のローラ支持軸24,24と共に枢軸20,20が相互に逆方向に回動するため、枢軸20,20に固定した前部支持アーム21,21および後部支持アーム22,22が内側に閉じる。   Subsequently, after the lift table 98 on which the subassembly SA is placed is raised to a predetermined height, the swinging cylinder 96 is contracted from the state shown in FIG. 19 to the state shown in FIG. 18 to form arcuate guide grooves 92a and 92a. Then, the guide rail 97 is swung downward. As a result, one guide roller 23 engaged with the guide rail 97 is pressed downward, and the pivot shafts 20, 20 rotate in opposite directions together with the left and right roller support shafts 24, 24 interlocked via the interlocking gears 25, 25. In order to move, the front support arms 21 and 21 and the rear support arms 22 and 22 fixed to the pivots 20 and 20 are closed inward.

その結果、前部支持アーム21,21の下端の支持部26,26が前部搬送治具Jfの吊下ロッド32の両端に係合するとともに、後部支持アーム22,22の後部搬送治具吊下手段27,27の下端の支持部材80,80が後部搬送治具Jrの被係合部材45,45に係合するため、リフトテーブル98を下降させることでサブアセンブリSAのオーバーヘッドコンベアCへの移載が完了する。   As a result, the lower support portions 26 and 26 of the front support arms 21 and 21 are engaged with both ends of the suspension rod 32 of the front conveyance jig Jf, and the rear conveyance arms 22 and 22 are suspended from the rear conveyance jig. Since the supporting members 80, 80 at the lower ends of the lower means 27, 27 are engaged with the engaged members 45, 45 of the rear conveying jig Jr, the lift table 98 is lowered to move the overhead assembly C to the overhead conveyor C. Transfer is completed.

次に、図20および図21に基づいて本発明の第2実施例を説明する。   Next, a second embodiment of the present invention will be described with reference to FIGS.

上述した第1実施例では、後部搬送治具JrがサブアセンブリSAのシートレールユニットSRの上部レールSRaだけに支持されるが、第2実施例では後部搬送治具JrがサブアセンブリSAのシートレールユニットSRの上部レールSRaおよび下部レールSRbに支持される。   In the first embodiment described above, the rear transport jig Jr is supported only by the upper rail SRa of the seat rail unit SR of the subassembly SA. In the second embodiment, the rear transport jig Jr is supported by the seat rail of the subassembly SA. The unit SR is supported by the upper rail SRa and the lower rail SRb.

即ち、第1支点部材48,48は上部レールSRaの前部上面に対向し、第2支点部材56,56は下部レールSRbの下面に対向し、第3支点部材60,60は上部レールSRaの後部上面に対向する。そのため、第1実施例では上部カラー53,53に支持されていた第2支点部材56,56は、第2実施例では下部カラー54,54に支持されることになる。また後部搬送治具JrをシートレールユニットSRに装着した状態で、上部レールSRaの上面から第1支点部材48,48が大きく浮き上がらないように、第3支点部材60,60の上下位置も調整される。   That is, the first fulcrum members 48 and 48 are opposed to the front upper surface of the upper rail SRa, the second fulcrum members 56 and 56 are opposed to the lower surface of the lower rail SRb, and the third fulcrum members 60 and 60 are the upper rail SRa. Opposite the rear upper surface. Therefore, the second fulcrum members 56 and 56 supported by the upper collars 53 and 53 in the first embodiment are supported by the lower collars 54 and 54 in the second embodiment. In addition, the upper and lower positions of the third fulcrum members 60 and 60 are also adjusted so that the first fulcrum members 48 and 48 do not rise significantly from the upper surface of the upper rail SRa in a state where the rear conveyance jig Jr is mounted on the seat rail unit SR. The

このように、第2支点部材56,56の上下位置を2段階に調整し、また第3支点部材60,60の上下位置を更に細かく微調整することで、共通の後部搬送治具Jrを複数機種のシートレールユニットSRに対応させることができる。   As described above, the upper and lower positions of the second fulcrum members 56 and 56 are adjusted in two stages, and the upper and lower positions of the third fulcrum members 60 and 60 are further finely adjusted. It can be made to correspond to the seat rail unit SR of the model.

以上、本発明の実施例を説明したが、本発明はその要旨を逸脱しない範囲で種々の設計変更を行うことが可能である。   The embodiments of the present invention have been described above, but various design changes can be made without departing from the scope of the present invention.

例えば、実施例では後部搬送治具Jrの被係合部材45,45に後部搬送治具支持手段27,27の支持部材80,80が係合する位置を、第3支点部材60,60よりも後方に配置しているが、その位置は第2支点部材56,56よりも後方であれば良い。なぜならば、第2支点部材56,56よりも後方に上向きの荷重が作用すれば、第2支点部材56,56まわりに図8の矢印M′方向のモーメントが発生するからである。   For example, in the embodiment, the positions at which the support members 80, 80 of the rear conveyance jig support means 27, 27 are engaged with the engaged members 45, 45 of the rear conveyance jig Jr are more than the third fulcrum members 60, 60. Although it arrange | positions back, the position should just be back rather than the 2nd fulcrum member 56,56. This is because if an upward load is applied to the rear of the second fulcrum members 56, 56, a moment in the direction of the arrow M 'in FIG.

自動二輪車のサブアセンブリを搬送するオーバーヘッドコンベアの側面図Side view of an overhead conveyor carrying a motorcycle subassembly 図1の2方向矢視図2 direction view of FIG. 図1の3−3線矢視図3-3 line view of FIG. 図1の要部拡大図1 is an enlarged view of the main part of FIG. 図4の5方向矢視図5 direction arrow view of FIG. 図4の6−6線断面図6-6 sectional view of FIG. 図4の7−7線断面図Sectional view along line 7-7 in FIG. 図6の8−8線矢視図8-8 arrow view of FIG. 図6に対応する作用説明図Action explanatory diagram corresponding to FIG. 図9の要部拡大図The main part enlarged view of FIG. 第3支点部材の作用説明図Action explanatory diagram of the third fulcrum member 図1の12方向矢視図12 direction arrow view of FIG. 図12の13方向矢視図13 direction arrow view of FIG. 図12の要部拡大図12 is an enlarged view of the main part of FIG. 図13の要部拡大図13 is an enlarged view of the main part of FIG. 図14に対応する作用説明図Action explanatory diagram corresponding to FIG. 後部搬送治具吊下手段の作用説明図Action explanatory view of rear conveyance jig suspension means サブアセンブリの移載ステーションの正面図Front view of sub-assembly transfer station 図18に対応する作用説明図Action explanatory diagram corresponding to FIG. 第2実施例に係る、前記図1に対応する図The figure corresponding to the said FIG. 1 based on 2nd Example. 図20の21−21線断面図21-21 sectional view of FIG.

符号の説明Explanation of symbols

C オーバーヘッドコンベア
F 車体フレーム
H ハンガー
MF メインフレーム
SR シートレールユニット
27 後部搬送治具吊下手段(吊下手段)
41 側板
45 被係合部材
48 第1支点部材
56 第2支点部材
60 第3支点部材
C Overhead conveyor F Body frame H Hanger MF Main frame SR Seat rail unit 27 Rear conveyance jig suspension means (suspending means)
41 Side plate 45 Engaged member 48 First fulcrum member 56 Second fulcrum member 60 Third fulcrum member

Claims (2)

メインフレーム(MF)にシートレールユニット(SR)を結合した車体フレーム(F)をオーバーヘッドコンベア(C)のハンガー(H)に吊り下げて搬送すべく、シートレールユニット(SR)に着脱自在に取り付けられて前記ハンガー(H)に設けた吊下手段(27)に吊り下げられる自動二輪車の搬送用治具であって、
シートレールユニット(SR)の上面に当接可能な第1支点部材(48)と、第1支点部材(48)の後方でシートレールユニット(SR)の下面に当接可能な第2支点部材(56)と、第2支点部材(56)の後方でシートレールユニット(SR)の上面に当接可能な第3支点部材(60)と、第2支点部材(56)の後方で前記吊下手段(27)に係合可能な被係合部材(45)とを備え、
シートレールユニット(SR)を吊り上げる前は、自己の重量で第2、第3支点部材(56,60)がシートレールユニット(SR)に当接し、シートレールユニット(SR)を吊り上げた後は、車体フレーム(F)の重量で第1、第2支点部材(48,56)がシートレールユニット(SR)に当接することを特徴とする自動二輪車の搬送用治具。
A vehicle body frame (F) in which the seat rail unit (SR) is coupled to the main frame (MF) is detachably attached to the seat rail unit (SR) so as to be hung on the hanger (H) of the overhead conveyor (C). A jig for carrying a motorcycle that is suspended by suspension means (27) provided on the hanger (H),
A first fulcrum member (48) capable of abutting on the upper surface of the seat rail unit (SR), and a second fulcrum member capable of abutting on the lower surface of the seat rail unit (SR) behind the first fulcrum member (48) ( 56), a third fulcrum member (60) capable of contacting the upper surface of the seat rail unit (SR) behind the second fulcrum member (56), and the suspension means behind the second fulcrum member (56). An engaged member (45) engageable with (27),
Before lifting the seat rail unit (SR), the second and third fulcrum members (56, 60) abut on the seat rail unit (SR) by their own weight, and after lifting the seat rail unit (SR), A transport jig for a motorcycle, wherein the first and second fulcrum members (48, 56) abut on the seat rail unit (SR) by the weight of the vehicle body frame (F).
左右方向の間隔を調整可能な一対の側板(41)に前記第1〜第3支点部材(48,56,60)を設けたことを特徴とする、請求項1に記載の自動二輪車の搬送用治具。
2. The motorcycle according to claim 1, wherein the first to third fulcrum members (48, 56, 60) are provided on a pair of side plates (41) capable of adjusting a distance in the left-right direction. jig.
JP2004041792A 2004-02-18 2004-02-18 Motorcycle transport jig Expired - Fee Related JP4451156B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102267046A (en) * 2011-07-11 2011-12-07 中国一冶集团有限公司 Device for separating dry-quenching hoister frame
CN106514254A (en) * 2016-12-29 2017-03-22 上海市机电设计研究院有限公司 Suspended type motorcycle frame assembly assembling system and method

Families Citing this family (1)

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Publication number Priority date Publication date Assignee Title
CN107840246A (en) * 2017-09-27 2018-03-27 纽科伦(新乡)起重机有限公司 A kind of trolley frame remittance assembling device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102267046A (en) * 2011-07-11 2011-12-07 中国一冶集团有限公司 Device for separating dry-quenching hoister frame
CN106514254A (en) * 2016-12-29 2017-03-22 上海市机电设计研究院有限公司 Suspended type motorcycle frame assembly assembling system and method
CN106514254B (en) * 2016-12-29 2018-10-12 上海市机电设计研究院有限公司 Suspension type motor -cycle frame assembly assembly system and method

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