JP2005230315A - Drum washing machine - Google Patents

Drum washing machine Download PDF

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JP2005230315A
JP2005230315A JP2004044148A JP2004044148A JP2005230315A JP 2005230315 A JP2005230315 A JP 2005230315A JP 2004044148 A JP2004044148 A JP 2004044148A JP 2004044148 A JP2004044148 A JP 2004044148A JP 2005230315 A JP2005230315 A JP 2005230315A
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drum
laundry
determination value
washing machine
predetermined
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JP4358649B2 (en
Inventor
Shoichi Matsui
正一 松井
Yutaka Inoue
豊 井上
Tadashi Inuzuka
正 犬塚
Fumio Ota
文夫 太田
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Priority to JP2004044148A priority Critical patent/JP4358649B2/en
Priority to MYPI20044846A priority patent/MY140215A/en
Priority to SG200407602A priority patent/SG114680A1/en
Priority to KR1020040100144A priority patent/KR100679774B1/en
Priority to CNB2005100090460A priority patent/CN100351452C/en
Priority to TW094104656A priority patent/TWI277677B/en
Publication of JP2005230315A publication Critical patent/JP2005230315A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/30Control of washing machines characterised by the purpose or target of the control 
    • D06F33/48Preventing or reducing imbalance or noise
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/30Control of washing machines characterised by the purpose or target of the control 
    • D06F33/32Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
    • D06F33/40Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry of centrifugal separation of water from the laundry
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F34/00Details of control systems for washing machines, washer-dryers or laundry dryers
    • D06F34/14Arrangements for detecting or measuring specific parameters
    • D06F34/16Imbalance
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F35/00Washing machines, apparatus, or methods not otherwise provided for
    • D06F35/005Methods for washing, rinsing or spin-drying
    • D06F35/007Methods for washing, rinsing or spin-drying for spin-drying only
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/02Rotary receptacles, e.g. drums
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/26Casings; Tubs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/304Arrangements or adaptations of electric motors
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/26Imbalance; Noise level
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/70Number of operational cycles
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/46Drum speed; Actuation of motors, e.g. starting or interrupting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/58Indications or alarms to the control system or to the user

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Control Of Washing Machine And Dryer (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a drum washing machine that smoothly spin-dries the laundries eliminating the unevenness of laundries inside a rotating drum during the spin-drying operation and controls to prevent spin-drying from stopping. <P>SOLUTION: A rotating drum 1 is started up at a rotating speed which laundries can easily cling to the internal wall during the spin-drying operation and when the balance of clothes is assessed unacceptable at a prescribed number of rotations it changes the value for assessing the balance of the clothes and restarts the spin-drying operation. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、水槽内に配置した回転ドラムを回転駆動することにより回転ドラム内に収容した洗濯物を洗浄するドラム式洗濯機に関するものである。   The present invention relates to a drum-type washing machine for washing laundry stored in a rotating drum by rotationally driving a rotating drum disposed in a water tank.

ドラム式洗濯機の従来構造例を図7に示す。図示するように洗濯機筐体57内にサスペンション構造によって支持された水槽53内に、周面に多数の透孔52が形成された回転ドラム51が配設され、回転ドラム51はドラム駆動モータ55によって回転駆動され、洗濯機筐体57の正面側に開閉自在に設けられた扉体54を開くことにより水槽53の正面開口部及び回転ドラム51の正面開口部を通して洗濯物を回転ドラム51内から出し入れできるように構成されている。   An example of a conventional structure of a drum type washing machine is shown in FIG. As shown in the figure, a rotating drum 51 having a large number of through holes 52 formed in the peripheral surface is disposed in a water tub 53 supported by a suspension structure in a washing machine casing 57. The rotating drum 51 is a drum drive motor 55. The laundry is driven from the inside of the rotating drum 51 through the front opening of the water tank 53 and the front opening of the rotating drum 51 by opening the door body 54 that is rotationally driven by the door and provided to be openable and closable on the front side of the washing machine casing 57. It is configured so that it can be taken in and out.

前記扉体54を開いて回転ドラム51内に洗濯物を投入し、洗剤を投入して運転を開始させると、水槽53内には給水がなされ、給水された水は透孔52を通じて回転ドラム51内にも所要量の水が給水される。ドラム駆動モータ55により回転ドラム51が所定回転速度で回転駆動されると、回転ドラム51内に収容された洗濯物は回転ドラム51の内周面に設けられた攪拌突起56に引っ掛けられて回転方向に持ち上げられ、適当な高さから落下することにより、洗濯物には叩き洗いの作用が加えられることにより洗濯がなされる。この洗濯工程の後、汚れた洗濯水は排水され、新たに給水された水を用いてすすぎ工程が実施され、すすぎ工程が終了すると回転ドラム51を高速回転させて脱水工程が実施される。これらの工程は所定の制御手順に基づいて自動実行される(特許文献1参照)。   When the door body 54 is opened, laundry is put into the rotating drum 51, and detergent is added to start the operation, water is supplied into the water tank 53, and the supplied water passes through the through-hole 52 and the rotating drum 51. The required amount of water is also supplied. When the rotary drum 51 is rotationally driven by the drum drive motor 55 at a predetermined rotational speed, the laundry stored in the rotary drum 51 is hooked on the stirring protrusion 56 provided on the inner peripheral surface of the rotary drum 51 and rotated in the rotational direction. When the laundry is lifted and dropped from an appropriate height, washing is performed by applying a tapping wash action to the laundry. After this washing process, the dirty washing water is drained, and the rinsing process is performed using newly supplied water. When the rinsing process is completed, the rotating drum 51 is rotated at a high speed, and the dehydrating process is performed. These steps are automatically executed based on a predetermined control procedure (see Patent Document 1).

ドラム式洗濯機では回転ドラム51が静止した状態では洗濯物は回転ドラム51の下方に偏っており、洗い工程及びすすぎ工程の後に回転ドラム51内から排水し、回転ドラム51を高速回転させて洗濯物から遠心力によって脱水する脱水動作を行うとき、洗濯物が一方に偏ったままにあると、回転ドラム51の重心がアンバランスな状態になって大きな振動が生じて正常な脱水動作が行えない場合がある。上記従来技術に係るドラム式洗濯機においては、第1の回転速度で回転ドラム51を回転させる布ほぐし工程と、第1の回転速度から第2の回転速度に増加させる布バランス工程と、第3の回転速度で回転ドラム51を所定回数回転させる予備脱水工程と、予備脱水工程の後に第2の回転速度洗濯物のバランスを検知するバランス判定工程とを経た後に脱水動作が実行されるように制御している。
特開平10−201985号公報(第3〜5頁、図1)
In the drum type washing machine, when the rotary drum 51 is stationary, the laundry is biased below the rotary drum 51. After the washing process and the rinsing process, the laundry is drained from the rotary drum 51, and the rotary drum 51 is rotated at high speed for washing. When performing a dehydration operation for dewatering from an object by centrifugal force, if the laundry is left biased to one side, the center of gravity of the rotating drum 51 becomes unbalanced and a large vibration occurs, so that a normal dehydration operation cannot be performed. There is a case. In the drum type washing machine according to the prior art, the cloth unraveling step of rotating the rotary drum 51 at the first rotational speed, the cloth balancing step of increasing from the first rotational speed to the second rotational speed, and the third Control is performed so that the dehydrating operation is performed after a preliminary dehydration step of rotating the rotating drum 51 a predetermined number of times at a rotational speed of 2 and a balance determination step of detecting the balance of the laundry at the second rotational speed after the preliminary dehydration step. doing.
Japanese Patent Laid-Open No. 10-201985 (pages 3-5, FIG. 1)

しかしながら、上記従来技術に係る脱水制御では、実際の脱水動作に至るまでの制御動作が複雑になり、時間を要するため、コストアップにつながることや洗濯に要する全体時間が徒に長くなる課題があった。   However, in the above-described conventional dehydration control, since the control operation up to the actual dehydration operation is complicated and time-consuming, there is a problem that the cost is increased and the overall time required for washing is increased. It was.

また、洗濯物に紐状のものが付いていたり長い帯状のものが混ざっていたりすると、洗濯物が洗いやすすぎの工程で複雑に絡み合うこともあり得るので、それが如何なる制御動作によっても解消されない場合がある。その場合に使用者に洗濯物の絡み合いを解消させることを促したりする手段がないため、洗濯物のアンバランスが解消できないままに脱水動作が停止してしまったりする課題があった。   Also, if the laundry has a string-like thing or a long belt-like thing, the laundry may be intertwined in the process of being easy to wash, so it will not be solved by any control action There is a case. In this case, since there is no means for prompting the user to eliminate the entanglement of the laundry, there has been a problem that the dehydration operation is stopped without being able to eliminate the imbalance of the laundry.

本発明が目的とするところは、洗い及びすすぎの各工程の後に実行される脱水動作が円滑になされるように制御すると共に、洗濯物のアンバランスが解消されない場合の対策動作を可能にしたドラム式洗濯機を提供することにある。   The purpose of the present invention is to control the smoothness of the dehydration operation performed after each washing and rinsing process and to enable a countermeasure operation when the laundry imbalance is not eliminated. It is to provide a type washing machine.

上記目的を達成するために本発明に係るドラム式洗濯機は、略水平方向又は水平方向から傾斜した方向に回転中心軸を有する回転ドラムと、洗濯機筐体内に弾性支持されて前記回転ドラムを内包する水槽と、回転ドラムを回転駆動するドラム駆動モータと、前記ドラム駆動モータの回転を制御する制御手段とを備え、前記制御手段は各工程における脱水動作において、回転ドラムをその内周壁に洗濯物が張り付きやすくなる第1の所定回転速度まで立ち上げ、前記内周壁に洗濯物が均等に張り付いているか否かの布バランス判定を所定の初期判定値で実行し、前記初期判定値による布バランス判定でバランス良好と判定されなかったときには布バランス判定に至る動作を繰り返し、繰り返し回数が所定回数に達したとき初期判定値を許容範囲が大きくなる変更判定値に変更して布バランス判定に至る動作を繰り返し、初期判定値又は変更判定値により布バランスが良好と判定されたとき回転ドラムが脱水回転速度になるように制御することを特徴とする。   In order to achieve the above object, a drum type washing machine according to the present invention includes a rotating drum having a rotation center axis in a substantially horizontal direction or a direction inclined from the horizontal direction, and the rotating drum elastically supported in a washing machine casing. A water tank to enclose, a drum drive motor for rotationally driving the rotary drum, and a control means for controlling the rotation of the drum drive motor, the control means washing the rotary drum on its inner peripheral wall in the dehydrating operation in each step. The cloth is started up to a first predetermined rotation speed at which the article is easily stuck, and a cloth balance determination is performed with a predetermined initial determination value to determine whether the laundry is evenly attached to the inner peripheral wall. When the balance judgment does not determine that the balance is good, the operation until the cloth balance judgment is repeated, and when the number of repetitions reaches the predetermined number, the initial judgment value is within the allowable range. The operation of changing to a change determination value that increases and repeating the operation leading to the cloth balance determination is performed, and when the cloth balance is determined to be good based on the initial determination value or the change determination value, the rotating drum is controlled to have a dehydrating rotation speed. And

上記構成によれば、布バランスの判定においてバランス良好の判定がなされなかった場合に、脱水動作への立ち上がり動作が所定回数繰り返されるので、回転ドラム内の洗濯物の状態が変化しやすく、洗濯物が絡み合った状態にあっても、繰り返しにより解消されやすくなる。更に洗濯物が複雑に絡み合って布バランスが初期判定値ではバランス良好と判定される状態に至らない場合には、初期判定値は許容範囲が広い変更判定値に変更されるので、少しのアンバランスがあっても脱水動作が開始されて脱水動作が途中停止してしまうことにはなりにくい。   According to the above configuration, when the determination of good balance is not made in the determination of the cloth balance, the rising operation to the dehydration operation is repeated a predetermined number of times, so that the state of the laundry in the rotating drum is likely to change, and the laundry Even in the state where entangled, it becomes easy to be solved by repetition. In addition, if the laundry is intertwined in a complicated manner and the fabric balance does not reach a state where the initial judgment value is judged to be well balanced, the initial judgment value is changed to a change judgment value with a wide tolerance range, so there is a slight unbalance. Even if there is, it is unlikely that the dehydration operation is started and the dehydration operation is stopped halfway.

上記構成において、制御手段は、変更判定値による繰り返し回数が所定回数に達したとき、異常報知手段により異常報知を実行するように制御すると、制御動作により解消できないような洗濯物の絡まりがあっても使用者に異常報知して、使用者に絡まりを解消させる処置を促すことができる。   In the above configuration, when the control means performs control so that abnormality notification is executed by the abnormality notification means when the number of repetitions based on the change determination value reaches a predetermined number, there is a tangled laundry that cannot be resolved by the control operation. Also, it is possible to notify the user of an abnormality and prompt the user to take action to eliminate the entanglement.

また、制御手段は、変更判定値により布バランスが良好と判定されたときは、脱水回転速度を初期判定値により布バランスが良好と判定されたときの所定の脱水回転速度より低い第2の脱水回転速度で脱水動作が実行されるように制御すると、制御動作により洗濯物のアンバランスが解消されないままに脱水動作が停止してしまうことがなく、少しのアンバランスがあっても脱水動作を進行させることができる。このとき脱水回転速度は第2の脱水回転速度に低下して脱水能力が低下するので、脱水時間が延長されるように制御すると、脱水状態は脱水回転速度による場合とほぼ同等となる。   In addition, when it is determined that the cloth balance is good based on the change determination value, the control means performs a second dehydration speed that is lower than a predetermined dewatering rotation speed when the cloth balance is determined to be good based on the initial determination value. If control is performed so that the dehydration operation is executed at the rotational speed, the dehydration operation will not stop without unbalance of the laundry being eliminated by the control operation, and the dehydration operation will proceed even if there is a slight imbalance. Can be made. At this time, the dehydration rotation speed is lowered to the second dehydration rotation speed and the dehydration capability is lowered. Therefore, if the dehydration time is controlled to be extended, the dehydration state becomes almost the same as that according to the dehydration rotation speed.

また、第1の所定回転速度まで立ち上げるときの回転ドラムの回転駆動方向を繰り返し回数毎に変更するように制御すると、洗濯物に加わる作用方向が異なるため洗濯物が絡み合った状態が解消されやすくなる。   Further, if the rotational driving direction of the rotating drum when starting up to the first predetermined rotational speed is controlled so as to be changed every number of repetitions, the direction of action applied to the laundry is different, so that the state where the laundry is entangled is easily resolved. Become.

本発明によれば、洗い及びすすぎの各工程の後に実施される脱水動作において、回転ドラム内の洗濯物の分布状態が布バランスとして判定され、バランス良好の判定がなされなかった場合に、脱水動作への立ち上がり動作が所定回数繰り返されるので、回転ドラム内の洗濯物の状態が変化しやすく、洗濯物が絡み合った状態にあっても、繰り返しにより解消されやすくなり、洗濯物が複雑に絡み合って布バランスが初期判定値ではバランス良好と判定される状態に至らない場合には、初期判定値は許容範囲が広い変更判定値に変更されるので、少しのアンバランスがあっても脱水動作が開始されて脱水動作が途中停止してしまうことにはなりにくい。このとき脱水回転速度を所定の脱水回転速度より低い第2の脱水回転速度で脱水動作が実行されるように制御されるので、アンバランスがあっても脱水動作を進行させることができる。また、異常報知手段により異常報知を実行するように制御すると、制御動作により解消できないような洗濯物の絡まりがあっても使用者に異常報知して、使用者に絡まりを解消させる処置を促すことができる。   According to the present invention, in the dehydrating operation performed after each of the washing and rinsing steps, the dewatering operation is performed when the laundry distribution state in the rotating drum is determined as the cloth balance and the balance is not determined to be good. Since the washing operation in the rotating drum is easy to change, even when the laundry is in an intertwined state, it is easily resolved by repetition, and the laundry is intertwined in a complicated manner. If the balance does not reach a state where the balance is determined to be good with the initial determination value, the initial determination value is changed to a change determination value with a wide allowable range, so the dehydration operation is started even if there is a slight imbalance. As a result, the dehydrating operation is unlikely to stop halfway. At this time, since the dehydration operation is controlled so that the dehydration rotation speed is lower than the predetermined dehydration rotation speed, the dehydration operation can proceed even if there is an imbalance. In addition, if the abnormality notification means performs control so that abnormality notification is executed, even if there is a tangled laundry that cannot be resolved by the control operation, the user is notified of the abnormality and prompts the user to take action to eliminate the entanglement. Can do.

図1は、実施形態に係るドラム式洗濯機の要部構成を示すもので、洗濯機筐体9内に図示しないサスペンション構造により水槽3が支持され、この水槽3内には有底円筒形に形成された回転ドラム1がその回転軸方向を水平方向から傾斜させて配置されている。   FIG. 1 shows a configuration of a main part of a drum type washing machine according to an embodiment. A water tank 3 is supported in a washing machine housing 9 by a suspension structure (not shown), and the water tank 3 has a bottomed cylindrical shape. The formed rotating drum 1 is arranged with its rotating shaft direction inclined from the horizontal direction.

前記回転ドラム1は、有底円筒形の開口部側を洗濯機筐体9の正面側に、底面側を洗濯機筐体9の背面側にして、回転軸方向が正面側から背面側に向けて下向き傾斜となるようにして水槽3内に配置され、水槽3の背面に取り付けられたドラム駆動モータ5によって回転駆動される。水槽3の正面側には洗濯物を回転ドラム1内から出し入れするための開口部8が形成され、この開口部8に対向させて洗濯機筐体9の正面側に形成された傾斜面には開閉自在に扉体7が設けられている。前記開口部8は上向きに開口し、扉体7は上向き傾斜面に設けられているので、扉体7を開くことにより回転ドラム1に対して洗濯物を出し入れする作業を容易に行うことができ、扉体7の一部あるいは全体を透明体によって形成することにより、回転ドラム1内を外部から透視することも容易となる。   The rotating drum 1 has a bottomed cylindrical opening side on the front side of the washing machine housing 9 and a bottom surface on the back side of the washing machine housing 9 so that the rotation axis direction is from the front side to the back side. It is arranged in the water tank 3 so as to be inclined downward, and is rotated by a drum drive motor 5 attached to the back surface of the water tank 3. An opening 8 for taking in and out the laundry from the rotary drum 1 is formed on the front side of the water tub 3, and an inclined surface formed on the front side of the washing machine housing 9 so as to face the opening 8 A door body 7 is provided to be freely opened and closed. Since the opening 8 opens upward and the door body 7 is provided on the upward inclined surface, the laundry 7 can be easily put in and out of the rotating drum 1 by opening the door body 7. By forming a part or the whole of the door body 7 with a transparent body, the inside of the rotary drum 1 can be easily seen through from the outside.

上記構成のように回転ドラム1を傾斜配置すると、洗濯物を出し入れする作業が容易になることや、回転ドラム1内に給水された水が背面側に溜まって少ない水量でも深い貯水状態が得られて節水につながる利点がある反面、回転ドラム1内に収容した洗濯物は、最も低い位置となる底面側の下部に集まり、洗濯物個々の位置を入れ替えてすべての洗濯物に満遍なく洗浄力を与える作用や脱水動作において洗濯物が回転ドラム1の内周壁に均等に張り付く状態が得がたい課題が発生する。この課題を解決する手段として、本実施形態においては回転ドラム1の内周壁の複数位置に設けられる攪拌突起6の形状と、ドラム駆動モータ5による回転ドラム1の回転駆動を制御とにより洗濯物の位置入れ替えがなされるようにしている。   When the rotating drum 1 is inclined as in the above-described configuration, the work for putting in and out the laundry is facilitated, and the water supplied into the rotating drum 1 is accumulated on the back side, and a deep water storage state can be obtained even with a small amount of water. On the other hand, the laundry housed in the rotating drum 1 gathers at the bottom of the bottom side, which is the lowest position, and the laundry position is changed to give all the laundry evenly. There arises a problem that it is difficult to obtain a state in which the laundry is evenly adhered to the inner peripheral wall of the rotating drum 1 in the action and the dehydrating operation. As means for solving this problem, in this embodiment, the shape of the stirring protrusions 6 provided at a plurality of positions on the inner peripheral wall of the rotating drum 1 and the rotation driving of the rotating drum 1 by the drum driving motor 5 are controlled. The position is changed.

前記攪拌突起6は、回転ドラム1の回転軸方向から所定の傾き角度方向に長く形成された頂上部を有する形状に形成され、回転ドラム1が回転すると、回転ドラム1の低い位置に偏りがちになる洗濯物を高い位置に移動させる作用を効果的に得ることができる。このような攪拌突起6が内周壁の複数箇所に取り付けられた回転ドラム1を回転させると、傾斜した回転ドラム1内で低い位置側に偏りがちになる洗濯物は高い位置側に持ち上げられるようになるので、回転ドラム1を傾斜配置しても洗濯物は回転ドラム1の低い側に偏らずに充分に攪拌され、洗濯物の場所の入れ替わりと混ざりがよく、洗浄効果を低下させることがない。また、洗濯物の量が少ない場合には洗濯液の量も少なく、全ての洗濯物が満遍なく浸る状態が得られるようにするには洗濯物の場所の入れ替わりが充分になされるように攪拌する必要があるが、洗濯物の位置の入れ替えが充分になされるので、洗いむらがなく洗浄力を向上させることができる。   The agitation protrusion 6 is formed in a shape having a top portion that is formed long in a predetermined inclination angle direction from the rotation axis direction of the rotating drum 1, and tends to be biased to a lower position of the rotating drum 1 when the rotating drum 1 rotates. The effect | action which moves the laundry which becomes to a high position can be acquired effectively. When such a stirring protrusion 6 rotates the rotating drum 1 attached to a plurality of locations on the inner peripheral wall, the laundry that tends to be biased to the lower position side in the inclined rotating drum 1 is lifted to the higher position side. Therefore, even if the rotating drum 1 is inclined, the laundry is sufficiently agitated without being biased toward the lower side of the rotating drum 1, and the laundry is easily replaced and mixed, and the cleaning effect is not reduced. In addition, when the amount of laundry is small, the amount of washing liquid is also small, and in order to obtain a state where all the laundry is evenly immersed, it is necessary to stir so that the place of the laundry is sufficiently replaced However, since the position of the laundry is sufficiently changed, there is no unevenness in washing and the cleaning power can be improved.

図2は、上記構成になるドラム式洗濯機の制御構成を示すもので、ドラム式洗濯機の運転を制御する制御手段16は、ドラム駆動モータ5や給水弁12、排水弁11の動作が制御できるように構成されている。洗濯機筐体9の表面に設けられた入力設定手段17及び表示手段18は、入力設定部17から運転コースの選択入力を行うと、表示部18に選択状態及び運転状態の表示がなされ、制御手段16は制御手順に応じてドラム駆動モータ5や給水弁12、排水弁11を運転手順に対応して制御する。この制御手段16によって運転制御されるドラム式洗濯機の動作について、図1〜図3を参照して以下に説明する。   FIG. 2 shows a control configuration of the drum type washing machine configured as described above. The control means 16 for controlling the operation of the drum type washing machine controls the operations of the drum drive motor 5, the water supply valve 12, and the drain valve 11. It is configured to be able to. When the input setting unit 17 and the display unit 18 provided on the surface of the washing machine casing 9 perform selection input of the driving course from the input setting unit 17, the selection state and the driving state are displayed on the display unit 18. The means 16 controls the drum drive motor 5, the water supply valve 12, and the drain valve 11 in accordance with the operation procedure. The operation of the drum type washing machine whose operation is controlled by the control means 16 will be described below with reference to FIGS.

扉体7を開いて回転ドラム1内に洗濯物を投入し、給水部15に設けられた洗剤投入口から洗剤を投入し、図3に示す操作パネルから電源入ボタン17fを押して電源ONに操作し、コース選択ボタン17dから洗濯物の種類に応じた運転コースの選択を入力し、スタート・一時停止ボタン17eを押して運転開始の操作入力を行うと、制御手段16による運転制御が開始される。ドラム式洗濯機の運転は基本的に、洗い工程、すすぎ工程、脱水工程の順に実行され、乾燥機能が設けられている場合には、任意に乾燥工程を実施することができる。   Open the door body 7, put the laundry into the rotating drum 1, put the detergent through the detergent inlet provided in the water supply unit 15, and press the power on button 17f from the operation panel shown in FIG. Then, when the selection of the driving course corresponding to the type of laundry is input from the course selection button 17d and the start / pause button 17e is pressed to input the operation start, the driving control by the control means 16 is started. The operation of the drum-type washing machine is basically executed in the order of a washing process, a rinsing process, and a dehydration process, and when a drying function is provided, the drying process can be arbitrarily performed.

まず、制御手段16は回転ドラム1内に投入された洗濯物の量を検知するために、駆動回路22に回転ドラム1を所定回転速度で回転駆動する制御指令を出力する。駆動回路22により駆動制御されたドラム駆動モータ5が回転ドラム1を回転させることにより、ドラム駆動モータ5が洗濯物の量に対応して受ける負荷状態から布量検知手段27は洗濯物の量を検知する。   First, the control means 16 outputs a control command for rotationally driving the rotary drum 1 at a predetermined rotational speed to the drive circuit 22 in order to detect the amount of laundry put into the rotary drum 1. When the drum drive motor 5 driven and controlled by the drive circuit 22 rotates the rotary drum 1, the cloth amount detection means 27 detects the amount of laundry from the load state received by the drum drive motor 5 corresponding to the amount of laundry. Detect.

即ち、ドラム駆動モータ5は直流ブラシレスモータに構成され、図2に示すように、駆動回路22はドラム駆動モータ5のステータを構成する3相巻線5a,5b,5cに対する通電を制御するインバータ23のスイッチング素子23a〜23fをスイッチング制御する。前記インバータ23への直流電力の供給は、商用電力28をダイオードブリッジ回路29、チョークコイル30、平滑コンデンサ31で整流した直流が用いられており、ドラム駆動モータ5が受ける負荷状態は入力電流にほぼ比例するので、負荷検出手段24はインバータ23への直流電力供給回路と直列に配設された抵抗器25の両端電圧から電流検知回路26により入力電流値を検出するので、布量検知手段27は電流値から回転ドラム1内に投入された洗濯物の量を検知する。この布量検知手段27によって検知された洗濯物の量は後述する制御動作に用いるため、制御手段16内に設けられたメモリに記憶される。   That is, the drum drive motor 5 is configured as a DC brushless motor, and as shown in FIG. 2, the drive circuit 22 is an inverter 23 that controls energization to the three-phase windings 5a, 5b, and 5c constituting the stator of the drum drive motor 5. The switching elements 23a to 23f are controlled to be switched. The DC power supplied to the inverter 23 is a DC current obtained by rectifying commercial power 28 using a diode bridge circuit 29, a choke coil 30, and a smoothing capacitor 31, and the load state received by the drum drive motor 5 is almost equal to the input current. Since the load detection means 24 detects the input current value by the current detection circuit 26 from the voltage across the resistor 25 disposed in series with the DC power supply circuit to the inverter 23, the cloth amount detection means 27 The amount of laundry put into the rotating drum 1 is detected from the current value. The amount of laundry detected by the cloth amount detection means 27 is stored in a memory provided in the control means 16 for use in a control operation described later.

次に、制御手段16は負荷駆動手段20に給水弁12を開く制御指令を出力するので、給水弁12が開かれて給水部15に接続された給水ホースから供給される水道水は給水部15に投入されている洗剤を混入させながら水槽3内に給水される。水槽3内への給水量は布量検知手段27によって検知された洗濯物の量に対応する給水時間に設定される。また、水槽3内に給水された水の水位は、水槽3に設けられた水位検知手段19で検出され、規定水位にまで達すると水位検知手段19から制御手段16に規定水位検知信号が入力されるので、制御手段16は負荷駆動手段20に給水弁12を閉じる制御指令を出力して給水を停止させる。水槽3内に給水された水は回転ドラム1に形成された透孔2を通じて回転ドラム1内に収容された洗濯物に吸水され、水槽3内の水位は低下するので、補給のための給水が同様に実施される。   Next, since the control means 16 outputs a control command for opening the water supply valve 12 to the load driving means 20, the tap water supplied from the water supply hose that is opened and connected to the water supply section 15 is supplied to the water supply section 15. Water is fed into the water tank 3 while mixing the detergent put into the tank. The amount of water supplied into the water tank 3 is set to a water supply time corresponding to the amount of laundry detected by the cloth amount detection means 27. The water level supplied to the water tank 3 is detected by the water level detection means 19 provided in the water tank 3, and when the water level reaches the specified water level, a specified water level detection signal is input from the water level detection means 19 to the control means 16. Therefore, the control means 16 outputs a control command for closing the water supply valve 12 to the load driving means 20 to stop the water supply. The water supplied into the water tank 3 is absorbed by the laundry accommodated in the rotary drum 1 through the through holes 2 formed in the rotary drum 1, and the water level in the water tank 3 is lowered. The same is done.

上記制御動作により洗い工程を開始することができるので、制御手段16はドラム駆動モータ5による回転ドラム1の回転駆動の制御指令を駆動回路22に出力する。回転ドラム1は所定回転速度で正方向に所定時間回転駆動された後、所定時間回転駆動が停止され、次いで、逆方向に所定時間回転駆動された後、所定時間回転駆動が停止される制御動作を1サイクルとして所要時間繰り返す第1攪拌制御動作が実行される。前記所定回転速度は、回転ドラム1の内周面の複数位置に設けられた攪拌突起6によって引っ掛けられた洗濯物が回転ドラム1の回転により回転方向に持ち上げられ、遠心力より自重が勝る高さ位置から落下する挙動を示す回転速度である。持ち上げられた洗濯物が落下することにより洗濯物には叩き洗いの作用が及び、これが繰り返されることにより洗剤を含む水を吸水している洗濯物から汚れを落とす洗浄作用がなされる。また、積み重なる洗濯物から攪拌突起6に接するものだけが抜き出されるので、洗濯物の位置を入れ替える作用がなされる。回転ドラム1の回転速度が所定回転速度より遅い場合には、攪拌突起6が洗濯物を持ち上げることができず、回転ドラム1の回転速度が所定回転速度より早い場合には、遠心力の影響が大きくなるため、持ち上げられた洗濯物がその自重により落下しない状態となる。また、回転ドラム1の回転方向を反転させることにより、洗濯物に捩れが生じることが抑制され、位置の入れ替えも効果的になされる。   Since the washing process can be started by the above control operation, the control means 16 outputs a control command for the rotational drive of the rotary drum 1 by the drum drive motor 5 to the drive circuit 22. The rotary drum 1 is driven to rotate in the forward direction for a predetermined time at a predetermined rotational speed, then stopped for a predetermined time, and then rotated in the reverse direction for a predetermined time and then stopped for a predetermined time. Is performed as a cycle, and a first agitation control operation is executed that repeats the required time. The predetermined rotation speed is a height at which the laundry hooked by the stirring protrusions 6 provided at a plurality of positions on the inner peripheral surface of the rotating drum 1 is lifted in the rotating direction by the rotation of the rotating drum 1 and the weight is higher than the centrifugal force. It is the rotational speed which shows the behavior which falls from a position. When the lifted laundry falls, the laundry has a beating-washing action, and by repeating this, a washing action is performed to remove dirt from the laundry that absorbs water containing detergent. Moreover, since only the thing which touches the stirring protrusion 6 is extracted from the stacked laundry, the effect | action which replaces the position of a laundry is made. When the rotation speed of the rotating drum 1 is lower than the predetermined rotation speed, the stirring protrusion 6 cannot lift the laundry, and when the rotation speed of the rotating drum 1 is higher than the predetermined rotation speed, the influence of centrifugal force is exerted. Since it becomes large, the lifted laundry will not fall due to its own weight. Further, by reversing the rotation direction of the rotary drum 1, the laundry is prevented from being twisted, and the position can be effectively replaced.

洗濯物を持ち上げて落す叩き洗いの作用は、回転ドラム1内に収容された洗濯物の量によって影響を受けるので、洗濯物の量によって所定回転速度は変化させるのが、より好ましい制御方法となる。即ち、回転ドラム1内に収容された洗濯物の量は前述したように布量検知手段27によって検知されて記憶されているので、洗濯物の量が予め設定された所定量より多いときには、制御手段16は所定回転速度を減少させた回転速度になるように制御する。一方、記憶された洗濯物の量が予め設定された所定量より少ないときには、制御手段16は所定回転速度を増加させた回転速度になるように制御する。前記第1攪拌制御動作を所要の洗濯時間繰り返すように制御しても洗濯物の位置を入れ替えながら洗濯する効果が得られるが、第1攪拌制御動作を所要時間実行した後、第2の攪拌制御動作を実行するのが、より好ましい効果を得ることができる。   Since the action of tapping to lift and drop the laundry is affected by the amount of laundry accommodated in the rotating drum 1, it is a more preferable control method to change the predetermined rotational speed depending on the amount of laundry. . That is, since the amount of laundry stored in the rotary drum 1 is detected and stored by the cloth amount detecting means 27 as described above, the control is performed when the amount of laundry is larger than a predetermined amount. The means 16 controls the rotational speed to be a predetermined rotational speed. On the other hand, when the stored amount of laundry is smaller than a predetermined amount set in advance, the control means 16 performs control so that the rotation speed is increased by increasing the predetermined rotation speed. Even if the first stirring control operation is controlled so as to repeat the required washing time, the effect of washing while changing the position of the laundry can be obtained. However, after the first stirring control operation is executed for the required time, the second stirring control is performed. It is possible to obtain a more preferable effect by executing the operation.

第2の攪拌制御動作では、回転ドラム1は第1の攪拌制御動作より速い所定回転速度で正方向に所定時間回転駆動された後、所定時間回転駆動が停止され、次いで、逆方向に正方向と同じ所定回転速度で所定時間回転駆動された後、所定時間回転駆動が停止される制御動作を1サイクルとして、これが所要時間繰り返される。この第2の攪拌制御動作における所定回転速度は、回転ドラム1を回転させることによる遠心力によって洗濯物を回転ドラム1の内周壁に張り付かせることができる回転速度である。洗濯物が回転ドラム1の内周壁に張り付くことにより、塊状になっていた洗濯物も展開状態に広げられ、回転ドラム1の上方に移動していた洗濯物は所定時間で回転が停止されたとき、惰性で回転する回転ドラム1の内周壁から離れて落下する。この張り付きによる広がりと落下の挙動がなされることにより、洗濯物の位置移動や形の変化が生じ、叩き洗いの作用も効果的になされる。   In the second agitation control operation, the rotary drum 1 is rotated in the forward direction for a predetermined time at a predetermined rotational speed faster than the first agitation control operation, and then the rotational drive is stopped for a predetermined time, and then in the forward direction in the reverse direction. The control operation in which the rotation drive is stopped for a predetermined time after the rotation drive for a predetermined time at the same predetermined rotation speed as one cycle is repeated for a required time. The predetermined rotation speed in the second stirring control operation is a rotation speed at which the laundry can be stuck to the inner peripheral wall of the rotary drum 1 by centrifugal force generated by rotating the rotary drum 1. When the laundry is stuck to the inner peripheral wall of the rotating drum 1, the lump-shaped laundry is also expanded to a developed state, and the laundry that has moved above the rotating drum 1 is stopped rotating for a predetermined time. , It falls away from the inner peripheral wall of the rotating drum 1 that rotates by inertia. By spreading and dropping due to this sticking, the position and shape of the laundry are changed, and the action of tapping is also effectively performed.

上記第1及び第2の各攪拌制御動作を交互に実行する制御動作が所要時間継続されることにより、洗濯物は回転ドラム1内で前後に位置入れ替えがなされると同時に、挙動が異なる叩き洗いの作用が及び、傾斜配置された回転ドラム1にあっても洗浄性能を低下させることなく、全ての洗濯物に均等な洗浄力を与えることができる。   As the control operation for alternately executing the first and second agitation control operations is continued for the required time, the laundry is repositioned back and forth in the rotating drum 1 and at the same time, the beating wash having different behavior Even when the rotary drum 1 is inclined and arranged, it is possible to give a uniform cleaning power to all the laundry without deteriorating the cleaning performance.

上記のようにして洗い工程が終了すると、制御手段16は排水弁11を開く制御指令を負荷駆動手段20に出力するので、水槽3内にある汚れた洗濯水を排出する排水制御動作が実行される。更に、制御手段16はドラム駆動モータ5を高速回転させて洗濯物に含まれた洗濯水を脱水させる制御指令を駆動回路22に出力するので、洗い工程後の脱水動作が実施される。   When the washing process is completed as described above, the control means 16 outputs a control command for opening the drain valve 11 to the load driving means 20, so that a drain control operation for discharging dirty washing water in the water tank 3 is executed. The Furthermore, since the control means 16 rotates the drum drive motor 5 at high speed and outputs a control command for dehydrating the wash water contained in the laundry to the drive circuit 22, the dehydration operation after the washing process is performed.

所定時間の脱水動作が実施された後、制御手段16は排水弁11を閉じ、給水弁12を開いて水槽3内に新たに水道水を給水するすすぎ工程を開始する。すすぎ工程においても回転ドラム1は正逆方向に反転させて回転駆動される攪拌動作がなされるが、前述した洗い工程における第1の攪拌制御動作及び/又は第2の攪拌制御動作を実行することにより、同様に洗濯物の位置の入れ替えにより叩き洗いの作用が全ての洗濯物に満遍なく及ぶため、すすぎムラのないすすぎ洗いが実施される。   After the dehydration operation for a predetermined time is performed, the control means 16 closes the drain valve 11, opens the water supply valve 12, and starts a rinsing process for newly supplying tap water into the water tank 3. Even in the rinsing step, the rotating drum 1 is rotated in the forward and reverse directions and is rotated, and the first stirring control operation and / or the second stirring control operation in the washing step described above is executed. Thus, since the action of tapping is uniformly applied to all the laundry by changing the position of the laundry, rinsing without rinsing unevenness is performed.

図4に示すように、洗い工程の後、通常は2回のすすぎ工程が実施され、各すすぎ工程の後に脱水動作が実行されて洗濯物に含まれた水の脱水がなされ、2回目のすすぎ工程における脱水動作は脱水工程となる。即ち、脱水動作は、前述の洗い工程を含めて排水後に回転ドラム1を高速回転させて洗濯物から脱水する脱水動作として実行される。各工程における脱水動作を確実に行わせるためには、洗濯物を回転ドラム1の内周壁に均等に張り付けた状態にして、洗濯物に含まれた水が遠心力により透孔2から水槽3内に抜け出るようにする必要がある。洗濯物が回転ドラム1内で偏った状態にあると脱水が円滑になされないばかりでなく、重心位置の偏りにより回転ドラム1に振れや振動が発生するので、脱水動作の開始にあたっては脱水立ち上げ動作が実行される。以下に脱水動作の制御手順について、第1〜第3の制御手順を順次説明する。   As shown in FIG. 4, after the washing step, usually two rinsing steps are performed, and after each rinsing step, a dehydrating operation is performed to dehydrate the water contained in the laundry, and the second rinsing is performed. The dehydration operation in the process is a dehydration process. That is, the dehydrating operation is performed as a dehydrating operation in which the rotating drum 1 is rotated at a high speed after draining and dehydrated from the laundry including the above-described washing process. In order to ensure the dehydration operation in each step, the laundry is evenly attached to the inner peripheral wall of the rotary drum 1 and the water contained in the laundry is brought into the water tank 3 from the through holes 2 by centrifugal force. It is necessary to get out of it. If the laundry is in a state of being biased in the rotating drum 1, not only will the dewatering be performed smoothly, but also the rotating drum 1 may be shaken or vibrated due to the bias in the center of gravity, so dehydration is started at the start of the dewatering operation The action is executed. Hereinafter, the first to third control procedures will be sequentially described with respect to the control procedure of the dehydration operation.

図5は、制御手段16において脱水動作における立ち上げ動作を実行する第1の制御手順を示すものである。尚、各手順に示された番号S1,S2…は制御手順のステップ番号であって、本文中に添記する番号に一致する。   FIG. 5 shows a first control procedure for executing the start-up operation in the dehydrating operation in the control means 16. The numbers S1, S2,... Shown in each procedure are step numbers of the control procedure and coincide with the numbers appended in the text.

脱水動作が開始されると、布バランスの良否を判定する所定の初期判定値が設定され(S1)、判定繰り返し回数の初期化(N=1)がなされた後(S2)、ドラム駆動モータ5を第1の所定回転速度(例えば、90r/min)に立ち上げる(S3)。このドラム駆動モータ5を第1の所定回転速度に立ち上げるまでの所要時間は、布量検知手段27によって検知されて制御手段16に記憶されているデータに基づいて制御される。図6(a)に示すように、洗濯物の量が多いときには第1の所定時間t1で第2の所定回転速度(例えば、40r/min)まで立ち上げたドラム駆動モータ5の回転速度を第2の所定時間t2まで維持して第3の所要時間t3までの時間で第1の所定回転速度に立ち上げ、洗濯物の量が少ないときには、図6(b)に示すように、第2の所定時間t2から第1の所定回転速度に達するまでの時間(t2〜t3´)が短くなるように制御される。この制御により洗濯物に作用する重力より遠心力が大きくなるので、洗濯物が回転ドラム1の内周壁に張り付いた状態になりやすくなる。   When the dehydrating operation is started, a predetermined initial determination value for determining whether or not the cloth balance is good is set (S1), the number of determination repetitions is initialized (N = 1) (S2), and the drum drive motor 5 is then started. Is raised to a first predetermined rotational speed (for example, 90 r / min) (S3). The time required until the drum drive motor 5 is raised to the first predetermined rotation speed is controlled based on the data detected by the cloth amount detection means 27 and stored in the control means 16. As shown in FIG. 6 (a), when the amount of laundry is large, the rotational speed of the drum drive motor 5 raised to the second predetermined rotational speed (for example, 40 r / min) at the first predetermined time t1 is set to the first rotational speed. 2 until the third predetermined time t3 is maintained until the first predetermined rotation speed t2, and when the amount of laundry is small, as shown in FIG. Control is performed so that the time (t2 to t3 ′) from the predetermined time t2 until the first predetermined rotational speed is reached is shortened. Since the centrifugal force is larger than the gravity acting on the laundry by this control, the laundry tends to stick to the inner peripheral wall of the rotating drum 1.

回転ドラム1の内周壁に洗濯物が均等に張り付いた状態にあれば、回転ドラム1は回転ムラなく正常に回転するので布バランスの判定において(S4)、バランス良好と判定されるので、制御手段16はドラム駆動モータ5を高速回転させる脱水動作(S14)により洗濯物から脱水させることができる。   If the laundry is in a state of evenly sticking to the inner peripheral wall of the rotating drum 1, the rotating drum 1 rotates normally without uneven rotation. Therefore, in the cloth balance determination (S4), it is determined that the balance is good. The means 16 can be dehydrated from the laundry by a dehydrating operation (S14) for rotating the drum drive motor 5 at a high speed.

前記布バランスの判定は回転ドラム1の回転ムラを検出することによりなされる。図2に示すように、直流ブラシレスモータに構成されたドラム駆動モータ5のステータには、ロータが有する永久磁石に対峙できるように電気角で120度の間隔でホールICからなる位置検出手段21a,21b,21cが設けられており、ロータが1回転すると前記永久磁石の磁界が位置検出手段21a,21b,21cで検出されるので、電気角120度の間隔でパルスが制御手段16に入力される。このパルス入力に基づいて制御手段16はスイッチング素子23a〜23fのオン・オフ状態を切り換え、ステータの第1巻線5a、第2巻線5b、第3巻線5cへの通電を制御するので、第1巻線5a、第2巻線5b、第3巻線5cにより発生する磁界によってロータが回転する。また、スイッチング素子23a,23c,23eはそれぞれパルス幅変調(PWM)により制御され、所定の繰り返し周波数で通電比が制御されることによりロータの回転数を制御するように構成され、制御手段16は3つの位置検出手段21a,21b,21cから出力されるパルス周期からロータの回転数を算出して設定回転数になるようにスイッチング素子23a,23c,23eをPWM制御する。従って、回転ドラム1の回転速度を所定の回転速度に保っている状態で位置検出手段21a,21b,21cからのパルスが所定間隔で出力されないことが検出されると、回転ドラム1に回転ムラが生じている状態、即ち洗濯物の内周壁への張り付きが悪く、布バランスが悪い状態と判定できる。従って、ドラム駆動モータ5の回転速度の変動幅を布バランスの判定値として設定することにより、回転ドラム1内の洗濯物のアンバランス状態を検知することができる。   The determination of the cloth balance is made by detecting the rotation unevenness of the rotary drum 1. As shown in FIG. 2, the stator of the drum drive motor 5 configured as a DC brushless motor has position detection means 21a composed of Hall ICs at intervals of 120 degrees in electrical angle so as to face the permanent magnets of the rotor. 21b and 21c are provided, and when the rotor makes one rotation, the magnetic field of the permanent magnet is detected by the position detection means 21a, 21b and 21c, so that pulses are input to the control means 16 at intervals of 120 electrical degrees. . Based on this pulse input, the control means 16 switches on / off states of the switching elements 23a to 23f and controls energization to the first winding 5a, the second winding 5b, and the third winding 5c of the stator. The rotor is rotated by the magnetic field generated by the first winding 5a, the second winding 5b, and the third winding 5c. The switching elements 23a, 23c, and 23e are each controlled by pulse width modulation (PWM), and the energization ratio is controlled at a predetermined repetition frequency so as to control the rotational speed of the rotor. The switching elements 23a, 23c, and 23e are subjected to PWM control so that the rotational speed of the rotor is calculated from the pulse periods output from the three position detecting means 21a, 21b, and 21c and the set rotational speed is obtained. Therefore, if it is detected that the pulses from the position detection means 21a, 21b, 21c are not output at a predetermined interval while the rotation speed of the rotary drum 1 is kept at a predetermined rotation speed, the rotation drum 1 has a rotation unevenness. It can be determined that the generated state, that is, the state where the laundry is stuck to the inner peripheral wall and the cloth balance is poor. Therefore, the unbalanced state of the laundry in the rotary drum 1 can be detected by setting the fluctuation range of the rotational speed of the drum drive motor 5 as the cloth balance determination value.

前記布バランスの判定(S4)において回転ドラム1に回転ムラが生じる状態、即ち洗
濯物の偏りがある状態と判定されると、制御手段16は回転ドラム1の回転を停止し(S5)、判定繰り返し回数Nが第1の所定回数(例えば、N=16)に達しているか否かを判定して(S6)、第1の所定回数に達していなければ、さらに、判定繰り返し回数Nが第2の所定回数(例えば、N=8)に達しているか否かを判定して(S7)、第2の所定回数に達していなければ、判定繰り返し回数Nに1を加算し(S9)、ステップS3からの手順に戻って再度立ち上げ動作を実行する。一方前記繰り返し回数Nの判定(S7)において、繰り返し回数が第2の所定回数に達した場合には、判定値を変更して(S8)、判定繰り返し回数Nに1を加算し(S9)、その後、ステップS3からの手順に戻って再度立ち上げ動作を実行する。
If it is determined in the cloth balance determination (S4) that the rotation drum 1 is uneven in rotation, that is, the laundry is biased, the control means 16 stops the rotation of the rotation drum 1 (S5). It is determined whether or not the number of repetitions N has reached a first predetermined number of times (for example, N = 16) (S6). It is determined whether or not the predetermined number of times (for example, N = 8) has been reached (S7). If the second predetermined number has not been reached, 1 is added to the determination repetition number N (S9), and step S3 is performed. Return to the procedure from and start up again. On the other hand, in the determination of the repetition number N (S7), when the repetition number reaches the second predetermined number, the determination value is changed (S8), and 1 is added to the determination repetition number N (S9). Thereafter, the procedure returns to the procedure from step S3 and the start-up operation is executed again.

このように繰り返し回数が第2の所定回数に達したときに、布バランス判定の許容範囲が広くなるように判定値を変更することにより、少しのアンバランスがあっても脱水動作が開始されるので、脱水動作が途中停止してしまうことにはなりにくい。   In this way, when the number of repetitions reaches the second predetermined number, the dehydrating operation is started even if there is a slight imbalance by changing the determination value so that the allowable range of the cloth balance determination is widened. Therefore, the dehydrating operation is unlikely to be stopped halfway.

上記動作を繰り返した後、ステップS4で布バランスが良好と判定されれば、繰り返し回数Nが9以上か否かを判定し(S11)、繰り返し回数が9以上でなければ判定値を補正していないので、所定の脱水回転速度(例えば、900r/min)で脱水動作(S14)を行い、洗濯物を脱水する。   After repeating the above operation, if it is determined in step S4 that the fabric balance is good, it is determined whether the number of repetitions N is 9 or more (S11). If the number of repetitions is not 9 or more, the determination value is corrected. Accordingly, the laundry is dehydrated by performing a dehydration operation (S14) at a predetermined dehydration rotation speed (for example, 900 r / min).

一方、ステップS11で繰り返し回数が9以上であれば布バランス判定の許容範囲が広くなるように判定値を補正しており、回転ドラム1内の洗濯物の偏りにより振動が生じやすい状態にあるので、脱水回転速度を所定の脱水回転速度より低い第2の脱水回転速度(例えば、800r/min)に設定し(S12)、脱水能力が低下する分だけ脱水時間を延長するようにして(S13)、脱水動作(S14)を行う。   On the other hand, if the number of repetitions is 9 or more in step S11, the determination value is corrected so that the allowable range of the cloth balance determination is widened, and vibration is likely to occur due to the bias of the laundry in the rotating drum 1. Then, the dehydration rotation speed is set to a second dehydration rotation speed (for example, 800 r / min) lower than the predetermined dehydration rotation speed (S12), and the dehydration time is extended as much as the dewatering capacity is reduced (S13). Then, a dehydrating operation (S14) is performed.

また、ステップ8で布バランスの判定の許容範囲が広くなるように判定値を補正してもなお、ステップ4での布バランスが良好と判断されない場合、すなわち、判定繰り返し回数Nが第1の所定回数(例えば、N=16)に達しているか否かを判定して(S6)、所定回数に達した場合には、立ち上げ動作の繰り返しによっても洗濯物の状態が改善されない、即ち洗濯物に複雑な絡まりなどがある状態と判断されるので、電子音や音声合成等による異常報知により使用者に洗濯物の絡まりなどを解消するように促す(S10)。このとき図示していないが、使用者が洗濯物の絡まりなどを解消する処置を行ったことは扉7の開閉により判断できるので、扉7の開閉が検出されたときには繰り返し回数Nを初期化して立ち上げ動作を再度実行するようにしている。   In addition, even if the determination value is corrected so that the allowable range for determination of the cloth balance is widened in step 8, the cloth balance is not determined to be good in step 4, that is, the determination repetition count N is the first predetermined number. It is determined whether or not the number of times (for example, N = 16) has been reached (S6), and if the predetermined number of times has been reached, the state of the laundry is not improved by repeating the start-up operation. Since it is determined that there is a complicated entanglement or the like, the user is prompted to eliminate the entanglement of the laundry by anomaly notification by electronic sound or voice synthesis (S10). Although not shown at this time, it can be determined by the opening and closing of the door 7 that the user has taken measures to eliminate the tangling of the laundry, so when the opening and closing of the door 7 is detected, the number of repetitions N is initialized. The startup operation is executed again.

また、脱水動作時の上記布バランスの判定は、洗い、すすぎ、脱水の各工程において、図4に示すように実施されるので、各工程における脱水動作において実行するようにしている。   Further, the determination of the cloth balance at the time of the dehydrating operation is performed as shown in FIG. 4 in each step of washing, rinsing, and dehydrating, so that it is performed in the dehydrating operation in each step.

なお、第1の所定回転数まで立ち上げるときの回転ドラム1の回転駆動方向を繰り返し回数毎に変更するようにしてもよい。このようにすると、洗濯物に加わる作用方向が異なるため洗濯物が絡み合った状態がより解消されやすくなる。   In addition, you may make it change the rotational drive direction of the rotating drum 1 when raising to the 1st predetermined rotation speed for every repetition frequency. If it does in this way, since the direction of action applied to the laundry is different, the state in which the laundry is intertwined is more easily resolved.

以上の説明の通り本発明によれば、布バランスの判定においてバランス良好の判定がなされなかった場合に、脱水動作への立ち上がり動作が所定回数繰り返されるので、回転ドラム内の洗濯物の状態が変化しやすく、洗濯物が絡み合った状態にあっても、繰り返しにより解消されやすくなり、洗濯物が複雑に絡み合って布バランスが初期判定値ではバランス良好と判定される状態に至らない場合には、初期判定値は許容範囲が広い変更判定値に変更されるので、少しのアンバランスがあっても脱水動作が開始されて脱水動作が途中停止してしまうことにはならない。また、異常報知手段により異常報知を実行するように制御すると、制御動作により解消できないような洗濯物の絡まりがあっても使用者に異常報知して、使用者に絡まりを解消させる処置を促すことができ、このとき脱水回転速度を所定の脱水回転速度より低い第2の脱水回転速度で脱水動作が実行されるように制御されるので、アンバランスがあっても脱水動作を進行させることができ、洗い、すすぎの各工程の後に複数回にわたって実施される脱水動作が円滑になされるドラム式洗濯機を提供することができる。   As described above, according to the present invention, when the good balance is not determined in the determination of the cloth balance, the rising operation to the dehydrating operation is repeated a predetermined number of times, so that the state of the laundry in the rotating drum changes. Even if the laundry is in an intertwined state, it is easily resolved by repetition, and if the laundry is intertwined in a complicated manner and the cloth balance does not reach a state where the initial balance is judged to be good, the initial value Since the determination value is changed to a change determination value having a wide allowable range, even if there is a slight imbalance, the dehydration operation is not started and the dehydration operation is not stopped halfway. In addition, if the abnormality notification means performs control so that abnormality notification is executed, even if there is a tangled laundry that cannot be resolved by the control operation, the user is notified of the abnormality and prompts the user to take action to eliminate the entanglement. At this time, since the dehydration rotation speed is controlled to be executed at the second dehydration rotation speed lower than the predetermined dehydration rotation speed, the dehydration operation can proceed even if there is an imbalance. It is possible to provide a drum-type washing machine in which a dehydrating operation that is performed a plurality of times after each of the washing and rinsing steps is performed smoothly.

実施形態に係るドラム式洗濯機の要部構成を示す断面図。Sectional drawing which shows the principal part structure of the drum type washing machine which concerns on embodiment. 同上ドラム式洗濯機における制御構成を示す回路図。The circuit diagram which shows the control structure in a drum type washing machine same as the above. 同上ドラム式洗濯機の操作パネルの構成を示す平面図。The top view which shows the structure of the operation panel of a drum type washing machine same as the above. 洗い工程から脱水工程に至る各工程を示す図。The figure which shows each process from a washing process to a dehydration process. 脱水動作の制御手順を示すフローチャート。The flowchart which shows the control procedure of dehydration operation. 脱水回転速度への立ち上げ動作を説明するグラフ。The graph explaining the starting operation | movement to dehydration rotation speed. 従来技術に係るドラム式洗濯機の構成を示す断面図。Sectional drawing which shows the structure of the drum type washing machine which concerns on a prior art.

符号の説明Explanation of symbols

1 回転ドラム
3 水槽
5 ドラム駆動モータ
16 制御手段
DESCRIPTION OF SYMBOLS 1 Rotating drum 3 Water tank 5 Drum drive motor 16 Control means

Claims (5)

略水平方向又は水平方向から傾斜した方向に回転中心軸を有する回転ドラムと、洗濯機筐体内に弾性支持されて前記回転ドラムを内包する水槽と、回転ドラムを回転駆動するドラム駆動モータと、前記ドラム駆動モータの回転を制御する制御手段とを備え、前記制御手段は各工程における脱水動作において、回転ドラムをその内周壁に洗濯物が張り付きやすくなる第1の所定回転速度まで立ち上げ、前記内周壁に洗濯物が均等に張り付いているか否かの布バランス判定を所定の初期判定値で実行し、前記初期判定値による布バランス判定でバランス良好と判定されなかったときには布バランス判定に至る動作を繰り返し、繰り返し回数が所定回数に達したとき初期判定値を許容範囲が大きくなる変更判定値に変更して布バランス判定に至る動作を繰り返し、初期判定値又は変更判定値により布バランスが良好と判定されたとき回転ドラムが脱水回転速度になるように制御することを特徴とするドラム式洗濯機。 A rotating drum having a rotation center axis in a substantially horizontal direction or a direction inclined from the horizontal direction, a water tank elastically supported in a washing machine casing and containing the rotating drum, a drum driving motor for rotating the rotating drum, Control means for controlling the rotation of the drum drive motor, and the control means raises the rotary drum to a first predetermined rotational speed at which the laundry easily sticks to the inner peripheral wall in the dehydrating operation in each step, Executes cloth balance determination on whether or not the laundry is evenly adhered to the peripheral wall with a predetermined initial determination value, and when the cloth balance determination based on the initial determination value does not determine that the balance is good, the operation reaches the cloth balance determination The initial determination value is changed to a change determination value that increases the allowable range when the number of repetitions reaches a predetermined number of times. Repetition, a drum type washing machine rotary drum when the cloth balance is determined good and controls so as to dewatering rotation speed by the initial determination value or change determination value. 制御手段は、変更判定値による繰り返し回数が所定回数に達したとき、異常報知手段により異常報知を実行するように制御する請求項1に記載のドラム式洗濯機。 2. The drum type washing machine according to claim 1, wherein the control unit controls the abnormality notification unit to perform abnormality notification when the number of repetitions based on the change determination value reaches a predetermined number. 制御手段は、変更判定値により布バランスが良好と判定されたときは、脱水回転速度を初期判定値により布バランスが良好と判定されたときの所定の脱水回転速度より低い第2の脱水回転速度で脱水動作が実行されるように制御する請求項1に記載のドラム式洗濯機。 When it is determined that the cloth balance is good based on the change determination value, the control means sets the second spin rotation speed lower than the predetermined spin rotation speed when the cloth balance is determined to be good based on the initial determination value. The drum type washing machine according to claim 1, wherein the dehydrating operation is controlled in step 1. 制御手段は、第2の脱水回転速度で脱水動作を実行するとき、脱水時間が延長されるように制御する請求項3に記載のドラム式洗濯機。 The drum-type washing machine according to claim 3, wherein the control means controls the dehydration time to be extended when the dehydration operation is performed at the second dehydration rotation speed. 制御手段は、第1の所定回転速度まで立ち上げるときの回転ドラムの回転駆動方向を繰り返し回数毎に変更するように制御する請求項1〜4いずれか一項に記載のドラム式洗濯機。 The drum type washing machine according to any one of claims 1 to 4, wherein the control means controls to change the rotational driving direction of the rotating drum at the time of starting up to the first predetermined rotational speed for each repetition.
JP2004044148A 2004-02-20 2004-02-20 Drum washing machine Expired - Fee Related JP4358649B2 (en)

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JP2004044148A JP4358649B2 (en) 2004-02-20 2004-02-20 Drum washing machine
MYPI20044846A MY140215A (en) 2004-02-20 2004-11-23 Drum type washing machine
SG200407602A SG114680A1 (en) 2004-02-20 2004-11-24 Drum type washing machine
KR1020040100144A KR100679774B1 (en) 2004-02-20 2004-12-02 Drum type washing machine
CNB2005100090460A CN100351452C (en) 2004-02-20 2005-02-17 Drum washer
TW094104656A TWI277677B (en) 2004-02-20 2005-02-17 Drum washer

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JP2010227472A (en) * 2009-03-30 2010-10-14 Panasonic Corp Drum washing machine
CN102535131A (en) * 2011-01-05 2012-07-04 南京乐金熊猫电器有限公司 Method for controlling clothes dryer
CN106367916A (en) * 2015-07-23 2017-02-01 乐星产电(无锡)有限公司 Unbalance protection method of industrial washing machine
CN113417110A (en) * 2021-07-19 2021-09-21 珠海格力电器股份有限公司 Washing machine dehydration control method and washing machine
US20220349103A1 (en) * 2021-04-30 2022-11-03 Haier Us Appliance Solutions, Inc. Washing machine appliances and methods for addressing out-of-balance states

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KR100751797B1 (en) * 2006-06-30 2007-08-24 주식회사 대우일렉트로닉스 Method for controlling dehydration ofwashing machine
JP2011056145A (en) * 2009-09-14 2011-03-24 Hitachi Appliances Inc Washing machine and washing/drying machine
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JP6964431B2 (en) * 2017-04-19 2021-11-10 日立グローバルライフソリューションズ株式会社 Drum type washing machine and drum type washer / dryer
CN113638189B (en) * 2021-08-18 2022-08-02 珠海格力电器股份有限公司 Clothes state identification and control method, device and processor
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JP4194312B2 (en) * 2002-07-22 2008-12-10 株式会社東芝 Drum washing machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010227472A (en) * 2009-03-30 2010-10-14 Panasonic Corp Drum washing machine
CN102535131A (en) * 2011-01-05 2012-07-04 南京乐金熊猫电器有限公司 Method for controlling clothes dryer
CN106367916A (en) * 2015-07-23 2017-02-01 乐星产电(无锡)有限公司 Unbalance protection method of industrial washing machine
CN106367916B (en) * 2015-07-23 2019-01-08 乐星产电(无锡)有限公司 The imbalance protecting method of industry washer
US20220349103A1 (en) * 2021-04-30 2022-11-03 Haier Us Appliance Solutions, Inc. Washing machine appliances and methods for addressing out-of-balance states
CN113417110A (en) * 2021-07-19 2021-09-21 珠海格力电器股份有限公司 Washing machine dehydration control method and washing machine

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