JP2005220552A - Recycling system for tile waste - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a recycle system for tile waste in which construction cost for corner tiles 23 and 24, ridge tiles 29 and 30, half tiles 35 and 36, etc., can be reduced, and in which tile waste generated in accordance with construction of above tiles can be reduced. <P>SOLUTION: This recycle system for tile waste is composed of a precutting process to cut part of a flat tile 20 to form precut tiles 23, 24, 29, 30, 35, and 36 in desired form, a distribution process to contain the precut tiles 23, 24, 29, 30, 35, and 36 in each storage space in a returnable container 16 which is parted inside into a plurality of storage spaces by partition plates 16a to be distributed to a construction site 15, a site adjusting process to cut the precut tiles 23, 24, 29, 30, 35, and 36 to finely adjust the form of them to a construction place, a waste recovering process to put waste 40 of the precut tiles generated in the site adjusting process into the returnable container 16 to be recovered, and a regeneration process to crush the recovered waste into chamotte to be mixed into tile material. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to a recycling system for tile waste materials, and more particularly, tile waste materials generated in construction of valley tiles that go to the valleys of roofs, corner tiles that go to corner buildings, and half tiles that go to the side of buildings and parallel walls. Related to the recycling system.

Conventionally, valley roof tiles, corner roof tiles, half roof tiles, and the like have been obtained by cutting a part of a flat roof tile and processing it into a required shape on site.
No quote

    When a part of a flat roof tile is cut off at the construction site and processed into valley roof tiles, corner roof tiles, and half roof tiles, a large amount of roof tile waste material is generated. It has become.

  The present invention has been made in view of the above-described problems, and is a tile that can reduce the construction cost of valley roof tiles, corner roof tiles, half roof tiles, and the like, and can reduce waste tile materials generated in the construction of these roof tiles. The purpose is to provide a recycling system for waste materials.

  In the present invention, a precut step of cutting out a part of a flat roof tile to produce a precut roof tile of a required shape, and storing the precut roof tile in each storage space of a box that is partitioned into a plurality of storage spaces by a partition plate. The delivery process to deliver to the construction site, the site adjustment process to cut out the precut roof tiles at the construction site and finely adjust the shape and dimensions according to the construction site, and the waste material of the precut roof tiles generated in the site adjustment process to the box It is characterized by having a waste material collecting step of collecting and collecting, and a recycling step of crushing the collected waste material into chamotte and mixing it into the tile raw material.

According to the present invention, before delivering flat roof tiles to a construction site, they are cut in advance at a manufacturing factory and processed into precut roof tiles, corner roof tiles, half roof tiles, and the like, and the precut roof tiles are finely adjusted at the construction site. As a result, it is possible to reduce the waste of tiles generated at the construction site. Therefore, the waste disposal cost can be reduced.
Since the box is used for the delivery of pre-cut tiles, damage to the pre-cut tiles during transportation can be prevented.
Since the waste tile material generated during the fine-tuning process of the pre-cut tile is put in a box and collected, the collection work can be performed easily and reliably.
Furthermore, since the collected waste material is crushed into chamotte and reused as tiles, it can contribute to saving of tile raw material resources.

  At the roof tile manufacturing plant, part of the flat roof tiles are cut to produce precut roof tiles of the required shape, and the precut roof tiles are stored in each storage space divided into a plurality of storage spaces by partition plates. The construction contractor carries it to the construction site, cuts out the precut roof tiles, finely adjusts the shape and dimensions according to the construction site, and then installs it. And the waste material of the pre-cut tile generated in the on-site adjustment process is put into a box and collected, and this is returned to the manufacturing factory by the carrier. The waste tile material generated at the time of manufacturing the pre-cut tile at the manufacturing plant and the waste tile material generated at the construction site are crushed into chamotte at the raw material processing plant, and this chamotte is mixed into the tile raw material by the viscosity blending manufacturer.

  Embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows a schematic configuration of a recycling system for tile waste materials according to the present embodiment. The system includes a tile manufacturing factory 10, a roof construction company 11, a transporter 12, a raw material processing factory 13, a clay blending manufacturer 14, a construction site 15, and a box 16.

In the tile manufacturing factory 10, ceramic flat tiles and various precut tiles are manufactured. FIG. 2 shows a method for producing a precut corner roof tile. A portion of the earthenware flat tile 20 is cut from the break lines 21 and 22 and processed into a precut 70% corner tile 23 and a precut 50% corner tile 24. At this time, tile waste materials 25 and 26 are generated. FIG. 3 shows a method for producing a precut valley roof tile. A portion of the earthenware flat tile 20 is cut from the break lines 27 and 28 and processed into a precut 50% trough 29 and a precut 70% trough 30. At this time, tile waste materials 31 and 32 are generated.
FIG. 4 shows a method for producing a pre-cut half roof tile. The earthenware flat tile 20 is cut from the break lines 33 and 34 and processed into a precut 70% half tile 35 and a precut 50% half tile 36. At this time, tile waste materials 37 and 38 are generated.

  In the tile manufacturing factory 10, various precut tiles 23, 24, 29, 30, 35, and 36 required at the construction site 15 are placed in the box 16 shown in FIG. 12 is delivered to the contractor 11 or to the construction site 15. The inside of the box 16 is divided into a plurality of storage spaces by a partition plate 16a, and precut roof tiles 23, 24, 29, 30, 35, and 36 are stood and stored respectively. Then, the boxes 16 are delivered to the pallet 17 as shown in FIG.

  The contractor 11 cuts the precut roof tiles 23, 24, 29, 30, 35, and 36 delivered in the box 16 partially at the construction site and finely adjusts them to fit the construction site. To do. For example, the precut 50% corner tile 24 shown in FIG. 2 is partially cut off from the fracture line 39 along the hypotenuse. Then, as shown in FIG. 7, the tile waste material 40 generated by the fine adjustment processing is put in the box 16 and collected, and is returned to the tile manufacturing factory 10 by the carrier 12.

  In the tile manufacturing factory 10, the ceramic flat tile 20, such as defective or damaged tiles, the ceramic tiles, the tile waste materials 25, 26, 31, 32, 37, and 38 generated in the precut tile manufacturing process are collected in the box 16. The tile waste material 40 is sent to the raw material processing factory 13, and these tile waste materials are crushed to be chamotte and sent to the clay blending manufacturer 14.

  The viscosity blending maker 14 mixes, for example, about 3% of chamotte with the raw material viscosity of the tile, and supplies it to the tile manufacturing factory 10 as a raw material for the ceramic tile.

  The present invention can be used to recycle the waste material of ceramic tiles.

It is explanatory drawing which shows the outline | summary of the recycling method of the tile waste material of this invention. It is explanatory drawing which shows the manufacturing method of a corner roof. It is explanatory drawing which shows the manufacturing method of a valley tile. It is explanatory drawing which shows the manufacturing method of a half-tile. It is explanatory drawing which shows the usage method of a mailing. It is explanatory drawing which shows the loading method of passing. It is explanatory drawing which shows the other usage method of a mailing.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 ... Tile manufacturing factory, 11 ... Contractor, 12 ... Transporter, 13 ... Raw material processing factory, 14 ... Viscosity blending manufacturer, 15 ... Construction site, 16 ... Customs, 23, 24 ... Corner roof, 29, 30 ... Valley Tile, 35, 36 ... half tile, 25, 26, 31, 32, 37, 38, 40 ... tile waste material.

Claims (1)

Precutting process to cut out part of flat roof tiles to produce precut roof tiles with the required shape, and storing the precut roof tiles in each storage space divided into multiple storage spaces with partition plates. The delivery process to deliver, the pre-cut tile on the construction site is excised, the site adjustment process to fine-tune its shape and size according to the construction site, and the waste material of the pre-cut tile generated in the site adjustment process is put in the box and collected A recycling system for waste tile materials, comprising: a waste material recovery step for recycling, and a recycling step for crushing the recovered waste material into chamotte and mixing it into the tile raw material.

Images