JP2005213043A - Pressure-bonding film inserting means for pressure-bonded paper sheet manufacturing apparatus - Google Patents

Pressure-bonding film inserting means for pressure-bonded paper sheet manufacturing apparatus Download PDF

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JP2005213043A
JP2005213043A JP2004056827A JP2004056827A JP2005213043A JP 2005213043 A JP2005213043 A JP 2005213043A JP 2004056827 A JP2004056827 A JP 2004056827A JP 2004056827 A JP2004056827 A JP 2004056827A JP 2005213043 A JP2005213043 A JP 2005213043A
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pressure
paper sheet
support plate
bonding film
paper
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Yoshikazu Kimura
義和 木村
Masahito Tsuchiya
雅人 土屋
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Arkray Inc
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Kyoto Daiichi Kagaku KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a pressure-bonding film inserting means for a pressure-bonded paper sheet manufacturing apparatus capable of smoothly inserting a pressure-bonding film between both sheets of folded paper sheets even in high speed processing and preventing the occurrence of paper jamming or the like in the pressure-bonded paper sheet manufacturing apparatus for cut paper comprising a paper sheet conveying means, a paper sheet folding means, a pressure-bonding film feeding means, a pressure-bonding film inserting means, a paper sheet pressure-bonding means and a paper sheet cutting means. <P>SOLUTION: In an intersecting region 24, the upper sheet Pa is arranged upstream in front of a support plate 51, and an edge part Pbx of the lower sheet Pb is positioned to get in slightly under an edge part 51x of the support plate 51. The opening part of both sheets is put in an upward facing state with respect to the support plate 51 by the operation of a guide 8 or the like. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、ダイレクトメールを始め、葉書、往復葉書、封書等に利用可能な圧着紙葉類を製造するための、カット紙状の紙葉類を用いる圧着紙葉類製造装置に関する。詳しくは、見掛けは通常のダイレクトメール、葉書、往復葉書、封書等であるにもかかわらず、多層に折り畳まれた紙葉類が圧着フィルムを介して剥離可能に圧着積層されているため、内部に多量の情報を隠蔽することが可能な圧着紙葉類をカット紙状の紙葉類から製造するための圧着紙葉類製造装置における圧着フィルム挿入手段に関する。  The present invention relates to a pressure-sensitive paper sheet manufacturing apparatus using cut paper-like paper sheets for manufacturing pressure-sensitive paper sheets usable for direct mail, postcards, reciprocal postcards, sealed letters, and the like. Specifically, although the appearance is normal direct mail, postcards, reciprocal postcards, sealed letters, etc., the sheets folded in multiple layers are pressure-bonded and laminated via a pressure-bonding film, so the inside The present invention relates to a pressure-bonding film insertion means in a pressure-sensitive paper sheet manufacturing apparatus for manufacturing pressure-sensitive paper sheets capable of concealing a large amount of information from cut paper-like paper sheets.

最近、葉書等の郵便物として、情報が表示された複数の葉片が折り線を介して連接された紙葉類を折り畳むと共に対向する葉片間を剥離可能に接着して、多量の情報を送信可能にした圧着紙葉類が多用されている。
前記のような圧着紙葉類の製造装置として、例えば日本国の特開平5−38894号公報や特開平9−76665号公報には、複数の葉片が折り線を介して連接されてなる各紙葉類搬送手段と、紙葉類搬送路上において各紙葉類を折り畳む紙葉類折り畳み手段と、剥離可能に接着された、2層の透明フィルムを含むと共に表裏面に加圧又は加熱及び加圧により接着性を生じる接着剤層が形成されてなる長尺状の圧着フィルムを所定の圧着フィルム供給路に沿って逐次供給する圧着フィルム供給手段と、紙葉類折畳み手段より下流の紙葉類搬送路と圧着フィルム供給路との交差域において、折り畳まれた前記紙葉類における対向する任意の葉片間に圧着フィルムを挿入する圧着フィルム挿入手段と、圧着フィルム挿入手段より下流の紙葉類搬送路上において、圧着フィルムが挿入された前記紙葉類における両葉片間を加圧又は加熱及び加圧下に該圧着フィルムを介して剥離可能に接着する紙葉類圧着手段と、紙葉類圧着手段より上流又は下流の紙葉類搬送路上において、圧着フィルムが挿入された前記紙葉類を所定サイズに裁断する紙葉類切断手段とからなる基本構造を備えたものが提案されている。
Recently, as postal items such as postcards, a large number of pieces of information can be sent by folding paper sheets in which multiple pieces of displayed information are connected via a fold line, and by bonding the opposing leaf pieces in a peelable manner. Many crimped paper leaves are used.
For example, Japanese Patent Application Laid-Open No. 5-38894 and Japanese Patent Application Laid-Open No. 9-76665 disclose a pressure-sensitive paper sheet manufacturing apparatus as described above. Each paper sheet is formed by connecting a plurality of leaf pieces via a folding line. A sheet conveying means, a sheet folding means for folding each sheet on the sheet conveying path, and a two-layer transparent film bonded in a peelable manner and bonded to the front and back surfaces by pressure or heating and pressing A pressure-bonding film supply means for successively supplying a long pressure-bonded film formed with an adhesive layer for producing a property along a predetermined pressure-bonding film supply path, and a paper sheet conveying path downstream from the paper sheet folding means. In a crossing area with the pressure-bonding film supply path, pressure-bonding film insertion means for inserting a pressure-bonding film between any opposing leaf pieces in the folded paper sheets, and paper sheet conveyance downstream from the pressure-bonding film insertion means Above, a paper sheet pressure bonding means for releasably adhering between both leaf pieces in the paper sheet into which the pressure bonding film is inserted through the pressure bonding film under pressure or heating and pressure, and a paper sheet pressure bonding means On the upstream or downstream paper sheet conveyance path, there has been proposed one having a basic structure including a paper sheet cutting means for cutting the paper sheet into which a pressure-bonding film is inserted into a predetermined size.

前記製造装置により得られる圧着紙葉類は、これを前記のように圧着された両葉片間から開封することにより、該葉片間に挟まれた圧着フィルムの2層の透明フィルム間が剥離され、それによって該圧着紙葉類は、各葉片の情報表示面に透明フィルムが被覆されると共に各葉片上の情報が前記透明フィルムを透して視認され得る状態で展開されることになる。  The pressure-sensitive paper sheets obtained by the manufacturing apparatus are opened between the two leaf pieces that have been pressure-bonded as described above, whereby the two transparent film layers of the pressure-bonded film sandwiched between the leaf pieces are peeled, As a result, the pressure-sensitive paper sheets are unfolded in a state where the information display surface of each leaf piece is covered with the transparent film and the information on each leaf piece can be seen through the transparent film.

前記圧着紙葉類では、受取人側で剥離展開されるまでは、各葉片上の情報が外部から視認できないのでプライバシー保護等の秘匿性に優れ、また単葉の書簡等と比較して遥かに多量の情報を通常料金で送信できるので情報料に対する送信費用が大幅に軽減され、さらに各葉片上の情報が透明フィルムで被覆されているので情報の保存性、耐水性、耐汚性等に優れると共に情報に美観を付与して情報伝達の促進等の効果も奏するものである。
しかし、前記製造装置の何れも、概して大量生産型のものであり、通信販売や通信教育等の大手企業が大量の会員に定期的に通知する場合に前記のような大掛かりな製造装置を使用すると圧着紙葉類の製造単価が極端に上がるために、小ロットの製造に対応する無理があった。
In the above-mentioned crimped paper sheets, the information on each leaf piece is not visible from the outside until it is peeled and unfolded on the recipient side, so it is excellent in confidentiality such as privacy protection, and much more in comparison with single-leaf letters etc. Information can be sent at a normal charge, so the transmission cost for the information charge is greatly reduced, and the information on each leaf piece is covered with a transparent film, so it has excellent information storage, water resistance, stain resistance, etc. It also has the effect of facilitating information transmission by giving aesthetics to information.
However, any of the manufacturing apparatuses is generally mass-produced, and when large companies such as mail-order sales and distance learning regularly notify a large number of members, such a large-scale manufacturing apparatus is used. Due to the extreme increase in the unit price of crimped paper leaves, it was impossible to handle small lot production.

特に、特開平5−38894号公報に開示された圧着紙葉類製造装置では、紙葉類として連続フォーム印刷機を必要とし、例えば中小事務所や家庭等で、パーソナルコンピュータの出力用として一般に使用されているプリンタでは前記連続フォーム用紙の印刷に対応することができないという問題があった。
また、特開平9−76665号公報に開示された圧着紙葉類製造装置では、紙葉類として1枚ずつ搬送される非連続のカット紙を用いることから、紙葉類の印刷に関する前記問題は解決されるが、この製造装置における圧着フィルム挿入手段では、搬送される紙葉類の折り畳みの途中で、圧着フィルムを前記紙葉類と同じ速度で供給しつつ該紙葉類の対向する葉片間に連続的に挿入するという困難な作業を必要とするものであった。
In particular, the pressure-sensitive paper sheet manufacturing apparatus disclosed in Japanese Patent Laid-Open No. 5-38894 requires a continuous form printing machine as a paper sheet, and is generally used for output of a personal computer, for example, in small and medium offices and homes. However, this printer has a problem that it cannot cope with the printing of the continuous form paper.
Further, in the pressure-sensitive paper sheet manufacturing apparatus disclosed in Japanese Patent Laid-Open No. 9-76665, since the discontinuous cut paper that is conveyed one by one is used as the paper sheet, the above-mentioned problem regarding the printing of the paper sheet is In the pressure-bonding film insertion means in this manufacturing apparatus, while the paper sheet to be conveyed is being folded, the pressure-sensitive film is supplied at the same speed as the paper sheet while the paper sheet is opposed. It requires a difficult work of continuously inserting it into the box.

一方、紙葉類の葉片間への圧着フィルムの挿入手段が特に改良され、構造が簡素で小型化が可能な、カット紙状の紙葉類を用いる圧着紙葉類製造装置に係る発明が、本出願人の協力下にジェーディーエルエンジニアリング株式会社により完成され、特願2001−296979号として2002年5月2日付で出願されている。なお、この特許出願は、現在、ジェーディーエルエンジニアリング株式会社と本出願人であるケイディケイ株式会社との共有となっている。  On the other hand, the invention relating to the apparatus for manufacturing a pressure-sensitive paper sheet using cut paper-like paper sheets, in which the means for inserting the pressure-bonding film between the leaf pieces of the paper sheet is particularly improved, the structure is simple and the size can be reduced, It was completed by JDL Engineering Co., Ltd. in cooperation with the present applicant, and was filed as Japanese Patent Application No. 2001-296979 on May 2, 2002. This patent application is currently shared between JDL Engineering Co., Ltd. and the present applicant, KDK Corporation.

特願2001−296979号に係る前記圧着紙葉類製造装置における圧着フィルム挿入手段は、紙葉類折畳み手段より下流の紙葉類搬送路と圧着フィルム供給路との前記交差域に上下可動に設けられ、供給されてくる圧着フィルムを上面に載置させる支持板と、前記支持板の上下駆動可能に設けられ、下側葉片が上側葉片より若干長くなるように折り畳まれた紙葉類が前記交差域の搬送されると共に該紙葉類の上側葉片が支持板より上流側に配置され且つ下側葉片が支持板の下方に配置されたときに、前記支持板を圧着フィルムと一体に下降させると共にそれによって該下側葉片を押し下げて両葉片間を強制的に開口させる支持板駆動手段と、両葉片間が開口した前記紙葉類を圧着フィルムが載置された支持板に向けて送り込むと共にそれによって両葉片間に支持板と圧着フィルムを同時に挿入する紙葉類送り込み手段とを包含し、さらに、両葉片間に支持板と圧着フィルムが挿入された前記紙葉類から支持板のみを抜き取ると共にそれによって紙葉類をその両葉片間に圧着フィルムのみが挿入された状態にする支持板抜取り手段を事実上必要としている。  In the pressure-sensitive paper sheet manufacturing apparatus according to Japanese Patent Application No. 2001-296979, the pressure-bonding film insertion means is provided movably up and down in the crossing area between the paper sheet conveying path and the pressure-sensitive film supply path downstream from the paper sheet folding means. A support plate for placing the supplied pressure-bonding film on the upper surface, and a paper sheet that is provided so that the support plate can be driven up and down and is folded so that the lower leaf piece is slightly longer than the upper leaf piece. And when the upper leaf piece of the paper sheet is disposed upstream of the support plate and the lower leaf piece is disposed below the support plate, the support plate is lowered integrally with the pressure-bonding film. Accordingly, the lower leaf piece is pushed down to forcibly open the space between the two leaf pieces, and the paper sheets opened between the two leaf pieces are sent toward the support plate on which the pressure-bonding film is placed and Therefore, it includes a paper sheet feeding means for simultaneously inserting the support plate and the pressure-bonding film between the both leaf pieces, and further removing only the support plate from the paper sheets having the support plate and the pressure-bonding film inserted between the both leaf pieces. Thus, there is a substantial need for a support plate removing means for making the paper sheet into a state in which only the pressure-bonding film is inserted between the both leaf pieces.

本発明者等は、前記構造の圧着フィルム挿入手段について種々の条件下における実験を独自に繰り返した結果、支持板を用いる前記圧着フィルム挿入手段では、例えば、紙葉類が、その印刷処理に際して、使用されるプリンタの機種や印刷方式、印刷条件等によっては高温を受け、極端なカールを起こして表面に凹凸変形を生じ、その結果として、折り畳まれた前記紙葉類における両葉片が波打って、既述のような支持板の下降に伴う下側葉片の押し下げによっても両葉片間が十分に開口せず、特に高速の連続動作において両葉片間に圧着フィルムが既述のような態様で円滑に挿入されないことになるという新たな問題があることを見出した。
この発明の解決すべき課題は、かかる問題に鑑み、カット紙状の紙葉類を用いる圧着紙葉類製造装置において、印刷処理に際してカールを起こして表面に凹凸変形を生じた紙葉類を使用した場合でも、折り畳まれた紙葉類の両葉片間に圧着フィルムをジャミング等の発生なしに円滑に高速で挿入することができる圧着フィルム挿入手段を提供することにある。
As a result of independently repeating experiments under various conditions for the pressure-bonding film insertion means having the above structure, the pressure-sensitive film insertion means using a support plate, for example, paper sheets, Depending on the model of the printer used, the printing method, printing conditions, etc., it will be exposed to high temperatures, causing extreme curling and uneven deformation on the surface. As a result, both the leaf pieces in the folded paper sheet are wavy. Even when the lower leaf piece is pushed down as the support plate is lowered as described above, the two leaf pieces are not sufficiently opened, and the pressure-bonding film between the two leaf pieces is smooth in the manner described above, particularly in high-speed continuous operation. I found that there is a new problem that will not be inserted into.
In view of such a problem, the problem to be solved by the present invention is to use a paper sheet that is curled during the printing process and has irregularities on its surface in a press-bonded paper sheet manufacturing apparatus that uses cut paper-like paper sheets. Even in such a case, it is an object of the present invention to provide a pressure-bonding film insertion means capable of inserting a pressure-sensitive film between both leaf pieces of a folded paper sheet smoothly and at high speed without occurrence of jamming or the like.

上記目的を達成するために本発明の圧着紙葉類製造装置における圧着フィルム挿入手段は、複数の葉片が折り線を介して連接されてなるカット紙状の各紙葉類をその給紙部から所定の紙葉類搬送路に沿って逐次搬送する紙葉類搬送手段と、紙葉類搬送路上において各紙葉類を折り畳む紙葉類折り畳み手段と、剥離可能に接着された2層の透明フィルムを含むと共に表裏面に加圧又は加熱及び加圧により接着性を生じる接着剤層が形成されてなる長尺状の圧着フィルムを所定の圧着フィルム供給路に沿って逐次供給する圧着フィルム供給手段と、紙葉類折り畳み手段より下流の紙葉類搬送路と圧着フィルム供給路との交差域において、折り畳まれた前記紙葉類における対向する任意の葉片間に圧着フィルムを挿入する圧着フィルム挿入手段と、圧着フィルム挿入手段より下流の紙葉類搬送路上において、圧着フィルムが挿入された前記紙葉類における両葉片間を加圧又は加熱及び加圧下に該圧着フィルムを介して剥離可能に接着する紙葉類圧着手段と、紙葉類圧着手段より上流又は下流の紙葉類搬送路上において、圧着フィルムが挿入された前記紙葉類を所定サイズに裁断する紙葉類切断手段とからなるカット紙用の圧着紙葉類製造装置における前記圧着フィルム挿入手段であって、
前記交差域び上下動可能に設けられ、供給されてくる圧着フィルムを上下に載置させる支持板と、前記支持板の上下駆動可能に設けられ、下側葉片が上側葉片より若干長くなるように折り畳まれた紙葉類が前記交差域に搬送されると共に該紙葉類の上側葉片が支持板より上流側に配置され且つ下側葉片が支持板の下方に配置されたときに、前記支持板を圧着フィルムと一体に下降させると共にそれによって該下側葉片を押し下げて両葉片間を強制的に開口させる支持板駆動手段と、両葉片間が開口した前記紙葉類を圧着フィルムが載置された支持板に向けて送り込むと共にそれによって両葉片間に支持板と圧着フィルムを同時に挿入する紙葉類送り込み手段と、両葉片間に支持板と圧着フィルムが挿入された前記紙葉類から支持板のみを抜き取ると共にそれによって紙葉類をその両葉片間に圧着フィルムのみが挿入された状態にする支持板抜き取り手段とからなる構造において、
前記下側葉片が上側葉片より若干長くなるように折り畳まれた紙葉類が前記交差域に搬送されると共に該紙葉類の上側葉片が支持板より上流側に配置され且つ下側葉片が支持板の下方に配置されるときに、両葉片の開口部が支持板に対して上方を向いていることを特徴としている。
In order to achieve the above object, the pressure-bonding film inserting means in the pressure-sensitive paper sheet manufacturing apparatus according to the present invention provides a predetermined sheet-shaped paper sheet, in which a plurality of leaf pieces are connected via a folding line, from a sheet feeding unit. Paper sheet conveying means for sequentially conveying along the paper sheet conveying path, paper sheet folding means for folding each paper sheet on the paper sheet conveying path, and a two-layer transparent film bonded in a peelable manner And a pressure-bonding film supply means for sequentially supplying a long pressure-bonded film formed on the front and back surfaces with an adhesive layer that generates adhesiveness by pressing or heating and pressing along a predetermined pressure-bonding film supply path, and paper A pressure-bonding film insertion means for inserting a pressure-sensitive film between any opposing leaf pieces in the folded paper sheets at the intersection of the paper sheet conveyance path and the pressure-sensitive film supply path downstream from the leaf folding means; A paper sheet that adheres in a peelable manner through the pressure-bonding film under pressure, heating, or pressure between the two leaf pieces of the paper sheet into which the pressure-sensitive film is inserted on the paper sheet conveyance path downstream from the attachment film insertion means. For cut paper comprising: a sheet pressure bonding unit; and a sheet cutting unit that cuts the sheet into which the pressure-bonding film is inserted into a predetermined size on a paper sheet conveyance path upstream or downstream of the sheet pressure bonding unit. The pressure-bonding film insertion means in the pressure-sensitive paper sheet manufacturing apparatus,
The support plate is provided so as to be movable up and down in the crossing area, and the supplied pressure-bonding film is placed up and down, and provided so that the support plate can be driven up and down, so that the lower leaf piece is slightly longer than the upper leaf piece. When the folded paper sheet is conveyed to the crossing area, the upper leaf piece of the paper sheet is arranged on the upstream side of the support plate, and the lower leaf piece is arranged below the support plate, the support plate The pressure-sensitive film is placed on the support plate driving means for forcibly lowering the lower leaf piece and thereby forcibly opening the space between both leaf pieces by pressing down the lower leaf piece. Paper sheet feeding means for simultaneously inserting the support plate and the pressure-bonding film between the two leaf pieces, and the support plate from the paper sheet in which the support plate and the pressure-bonding film are inserted between the two leaf pieces. Only Rutotomoni In thus composed of a support plate extraction means, to which only the bonding film sheet on both leaf pieces is inserted structure,
The paper sheets folded so that the lower leaf pieces are slightly longer than the upper leaf pieces are conveyed to the crossing area, and the upper leaf pieces of the paper sheets are arranged on the upstream side of the support plate, and the lower leaf pieces are supported. When it arrange | positions under a board, the opening part of both leaf pieces has faced the upper direction with respect to the support board, It is characterized by the above-mentioned.

前記構成によれば、紙葉類送込み手段により両葉片が開口した前記紙葉類を圧着フィルムが載置された支持板に向けて送り込む際に、両葉片の開口部が支持板に対して上方を向いている。従って仮に紙葉類がその印刷処理でカールを生じて表面に凹凸変形を生じた状態でも下側葉片を支持板が押し下げると上側葉片が上方に大きく開口する状態になるので、両葉片間への支持板及び圧着フィルムの挿入が円滑に行われることになる。  According to the above configuration, when the paper sheets having both leaf pieces opened by the paper sheet feeding means are fed toward the support plate on which the pressure-bonding film is placed, the opening portions of the both leaf pieces are relative to the support plate. Looking up. Therefore, even if the paper sheet is curled by the printing process and the surface is uneven, if the lower leaf piece is pushed down by the support plate, the upper leaf piece opens greatly upwards, The support plate and the pressure-bonding film can be inserted smoothly.

前記圧着フィルム挿入手段に供されるカット紙状の紙葉類としては、連接された2枚の葉片を二つ折りに折り畳んでなる最も単純な形態の紙葉類のみならず、連接された3枚の葉片をジグザグ方向に断面Z字状の三つ折りに折り畳み又は一方方向に断面C字状の三つ折りに折り畳んでなる紙葉類や、連接された4枚以上の葉片をジグザグ方向にジャバラ式に折り畳み、一方方向に巻くように折り畳み、両側から中央方向に観音開き式に折り畳み、或いはそれらを混合した態様で折り畳んでなる紙葉類等が使用可能であり、何れの紙葉類についても、対向する任意の葉片間に前記の態様で圧着フィルムが挿入されることになる。なお、前記紙葉類の材質として、通常の紙に限らず、合成紙、プラスチックフィルムやシート、布等、広範囲の分野の各種シート類を採用することができる。  The cut sheet-like paper sheets used for the pressure-bonding film inserting means include not only the simplest form of paper sheets in which two connected leaf pieces are folded in two, but also three connected sheets. Folding the leaf pieces in a zigzag direction in a tri-fold with a Z-shaped cross-section or folding them in one direction into a tri-fold in a C-shaped cross-section, or four or more connected leaf pieces in a zigzag direction in a bellows manner It is possible to use paper sheets or the like that are folded, folded so as to be wound in one direction, folded in a folding manner from both sides to the center direction, or folded in a mixed manner, and any paper sheets are opposed to each other. The pressure-bonding film is inserted between the arbitrary leaf pieces in the above-described manner. The material of the paper sheet is not limited to normal paper, and various sheets in a wide range of fields such as synthetic paper, plastic film, sheet, and cloth can be used.

前記紙葉類搬送手段、紙葉類折畳み手段、圧着フィルム供給手段、紙葉類圧着手段及び紙葉類切断手段としては、特に限定されるものではなく、従来公知のものが使用されてもよい。前記紙葉類切断手段では、各紙葉類の両葉片間に長尺状の圧着フィルムが挿入された状態の紙葉類を所定サイズに裁断するものであり、必要に応じて、圧着フィルムのみならず各葉片も裁断される。なお、圧着フィルムが挿入された前記紙葉類は、必要に応じて、紙葉類圧着手段を経て紙葉類切断手段に供されてもよく、或いは紙葉類切断手段を経て紙葉類圧着手段に供されてもよい。  The paper sheet conveying means, paper sheet folding means, pressure-bonding film supply means, paper sheet pressure-bonding means, and paper sheet cutting means are not particularly limited, and conventionally known ones may be used. . The paper sheet cutting means is for cutting a paper sheet in a state in which a long pressure-bonded film is inserted between both leaf pieces of each paper sheet into a predetermined size. Each leaf piece is also cut. The paper sheet into which the pressure-bonding film has been inserted may be provided to a paper sheet cutting means via a paper sheet pressure bonding means, if necessary, or may be subjected to paper sheet pressure bonding via a paper sheet cutting means. It may be provided to means.

また、前記圧着フィルム挿入手段に使用される支持板としては、前記のように上面に圧着フィルムを載置させて両葉片間に挿入するのに適した強度と平坦性を備えたものであればよく、例えば金属、プラスチック、セラミック等の各材料やそれらの材料の複合体で形成されていてもよい。前記支持板の上下動は、例えば支軸を介して揺動し得る構造を好適に採用することができる。前記支持板を、ステンレスその他の強磁性体金属又はそれらの金属と他の材料との複合体で形成すれば、支持板駆動手段として、例えば、電磁石を消磁及び励磁させて支持板を上下動させるようにした簡易な機構を採用することができる。また、支持板が前記のように支軸を介して揺動し得る構成の場合に、支持板駆動手段として、例えば、該支軸を支持板の揺動可能に回転駆動するようにした機構を採用してもよい。  Moreover, as a support plate used for the said crimping | compression-bonding film insertion means, as long as it has the intensity | strength and flatness suitable for mounting a crimping film on an upper surface as mentioned above, and inserting between both leaf pieces. For example, each material such as metal, plastic, ceramic, or a composite of these materials may be used. For the vertical movement of the support plate, for example, a structure capable of swinging via a support shaft can be suitably employed. If the support plate is formed of stainless steel or other ferromagnetic metal or a composite of these metals and other materials, as the support plate driving means, for example, the electromagnet is demagnetized and excited to move the support plate up and down. Such a simple mechanism can be employed. Further, in the case where the support plate can swing through the support shaft as described above, as the support plate driving means, for example, a mechanism that rotates the support shaft so that the support plate can swing is provided. It may be adopted.

前記圧着フィルム挿入手段における紙葉類送り込み手段としては、例えば、折り畳まれた紙葉類を紙葉類搬送路と圧着フィルム供給路との前記交差域へと搬送するための前記紙葉類搬送手段が兼用されてもよく、また該紙葉類搬送手段と、それによりある程度まで送り込まれた紙葉類をその最終位置までさらに移動させる紙葉類移動手段が協働して使用されてもよい。該紙葉類移動手段は、例えば支軸を介してバーを所定角度だけ揺動させて、前記折り畳まれた紙葉類の後端を所定位置まで押圧する機構であってもよい。  As the paper sheet feeding means in the pressure-bonding film inserting means, for example, the paper sheet transporting means for transporting folded paper sheets to the intersection area between the paper sheet transporting path and the pressure-sensitive film supply path. The paper sheet conveying means and the paper sheet moving means for further moving the paper sheet fed to a certain extent to the final position may be used in cooperation with each other. The paper sheet moving means may be a mechanism that presses the rear end of the folded paper sheet to a predetermined position by swinging the bar by a predetermined angle via a support shaft, for example.

また、前記圧着フィルム挿入手段における支持板抜取り手段としては、例えば、支持板に切欠き部を穿設すると共に該支持板の上下に一対の送りローラを前記切欠き部を介して対向配置し、前記交差域において、両葉片間に支持板と圧着フィルムが完全に挿入された紙葉類をその上下面から前記一対の送りローラで挟圧しつつ該送りローラの回転駆動により前記交差域の下流へと搬送させ、それによって、前記支持板は切欠き部のために前記送りローラによる挟圧及び搬送力を受けないようにして前記交差域に残留させると共に前記交差域から搬送される前記紙葉類をその両葉片間に圧着フィルムのみが挿入された状態にするようにした構成を採用してもよい。  Further, as the support plate extraction means in the pressure-bonding film insertion means, for example, a notch portion is drilled in the support plate and a pair of feed rollers are arranged opposite to each other above and below the support plate via the notch portion, In the crossing area, the paper sheet in which the support plate and the pressure-bonding film are completely inserted between the both leaf pieces is clamped by the pair of feed rollers from the upper and lower surfaces thereof, and is driven downstream of the crossing area by the rotational drive of the feed roller. Accordingly, the paper sheet is left in the crossing area and is conveyed from the crossing area so that the support plate is not subjected to the pinching pressure and the conveyance force by the feed roller due to the notch portion. A configuration may be adopted in which only the pressure-bonding film is inserted between the two leaf pieces.

両葉片の開口部側における支持板の縁辺部分には斜辺が形成されていてもよい。この斜辺は紙葉類送り込み手段の動作に伴って、上側葉片に楔作用を及ぼしてこれを上方に開かせると共に両葉片間を強制的に開口させる効果を奏する。前記斜辺の形状や形成態様等に特別の制限はない。前記斜辺は、例えば断面直線状に形成されても断面曲線状に形成されてもよく、或いはそれらを混合した形状に形成されてもよく、さらに該斜辺が、支持板における両葉片間に挿入される側の縁辺部分より上方や下方に延長されていてもよい。また、前記斜辺は、支持板の縁辺部分と一体に形成されてもよく、或いは支持板の縁辺部分に取り付けた別部材、例えば断面楔形の別部材により形成されてもよく、該別部材には、支持板の構成材料のみならず、それら以外の材料が採用されてもよい。前記別部材としては、例えば金属、プラスチック、セラミック、紙、布、合成紙等を使用することができる。  The hypotenuse may be formed in the edge part of the support plate in the opening part side of both leaf pieces. This hypotenuse has the effect of causing a wedge action on the upper leaf piece to open it upward and forcibly opening between both leaf pieces as the paper sheet feeding means operates. There are no particular restrictions on the shape or formation of the hypotenuse. The hypotenuse may be formed, for example, in a straight section or a curved section, or may be formed by mixing them, and the hypotenuse is inserted between both leaf pieces of the support plate. It may be extended upward or downward from the edge portion on the side. In addition, the oblique side may be formed integrally with the edge portion of the support plate, or may be formed by another member attached to the edge portion of the support plate, for example, another member having a wedge-shaped cross section. In addition to the constituent material of the support plate, other materials may be employed. As the separate member, for example, metal, plastic, ceramic, paper, cloth, synthetic paper or the like can be used.

さらに、斜辺が形成された前記縁辺部分に、該斜辺後方に隣接して、圧着フィルムにおける両葉片間に挿入される側の縁辺部分を案内する段差状、エッジ状、屈曲状等の当たりが形成されてもよく、その場合は、支持板に対する圧着フィルムの位置決めを前記当たりにより案手且つ確実に行うことができる。なお、前記当たりは、案内される圧着フィルムの上面高さを越えないものであっても差し支えない。  Further, the edge portion where the hypotenuse is formed is adjacent to the rear side of the hypotenuse, and a step, edge, bending, etc. that guides the margin portion on the side to be inserted between the two leaf pieces in the pressure-bonding film is formed. In that case, positioning of the pressure-bonding film with respect to the support plate can be performed manually and surely by the above-mentioned contact. It should be noted that the hit may not exceed the height of the upper surface of the pressure-bonded film to be guided.

前記斜辺が、既述のように、支持板における両葉片間に挿入される側の縁辺部分より上方に延長され、或いはさらに、支持板上に載置される圧着フィルムにおける両葉片間に挿入される側の縁辺部分より上方に延長された場合は、該斜辺の頂部と支持板の前記縁辺部分や圧着フィルム前記縁辺部分との間に高低差が生じるので、該斜辺の後方に隣接して前記当たりを容易に形成することができる。なお前記支持板の縁辺部分における斜辺の鋭角をなす先端による危険の防止及び紙葉類等の破損の防止のために、該斜辺の所期の作用効果を阻害しない範囲で、該斜辺の先端に、面取り、アール加工或いはそれらを組み合わせた加工が施されてもよい。
なお前記支持板の縁辺部分がさらに上向きに湾曲していてもよい。
As described above, the oblique side is extended above the edge portion of the support plate on the side to be inserted between the two leaf pieces, or is further inserted between the two leaf pieces in the pressure-bonding film placed on the support plate. If it is extended upward from the edge part on the other side, there is a difference in height between the top part of the oblique side and the edge part of the support plate or the edge part of the pressure-bonding film. The hit can be easily formed. In addition, in order to prevent danger due to the sharp tip of the hypotenuse at the edge portion of the support plate and to prevent damage to the paper sheet, the tip of the hypotenuse is within the range that does not hinder the intended effect of the hypotenuse. , Chamfering, rounding or a combination thereof may be performed.
The edge portion of the support plate may be further curved upward.

前記支持板の持ち上げ手段として、例えば支持板の下方にプッシュロッドを配置すると共に該プッシュロッドをソレノイド等の電磁手段や機械的手段等の駆動手段により支持板を上昇可能に駆動するようにしたもの、支持板が前記のように支軸を介して揺動し得る場合に該支軸を支持板を上昇可能に回転駆動するようにしたもの、或いは既述の支持板駆動手段の機能を支持板を上昇可能に拡張したもの等を採用することができる。  As the lifting means for the support plate, for example, a push rod is disposed below the support plate, and the push rod is driven so that the support plate can be lifted by driving means such as electromagnetic means such as a solenoid or mechanical means. In the case where the support plate can swing through the support shaft as described above, the support shaft is driven to rotate so that the support plate can be raised, or the function of the support plate driving means described above is supported by the support plate. It is possible to adopt an extension of the so that it can be raised.

前記圧着フィルムが挿入された紙葉類を所定のサイズに裁断する紙葉類切断手段としては、例えば、公知のロータリーカッターを好適に使用することができる。上流から縁辺を付き合わせて流れてくる紙葉類の境界を一回の裁断で切断してもよく、また境界の前後僅かな巾を二回に渡って化粧断ちしても構わない。前記粧断ちの際に生じる巾の狭い切り屑は好ましくは下方に自由落下することが望まれるが、連続動作により生じる静電気や接着剤の付着等により回転刃の背面に密着し、続く切断の際に巻き込まれて切断位置のずれや切断不良、さらにはロータリーカッターの停止等の事故を引き起こす。従ってそのような状況を防ぐために、回転刃の固定刃側の背面に切り屑が直接接触することがないようにすればよい。その方法として、板状の弾性体を回転刃背面の中央当たりから少なくとも固定刃に接触する手前まで角度を持って取り付ければ、回転刃背面と板状の弾性体の間に空間が生じ、その空間で前記板状の弾性体が撓むためその復元力で切り屑は跳ね飛ばされる。
前記弾性体(必ずしも弾性体である必要はない)の材質に制限はなく、プラスチック樹脂、紙、合成紙、布、セラミック、金属箔やそれらが混在する材質等公知の幅広い分野からの選択が可能である。さらに静電気防止のテープ材で被覆したり、あるいはそのような材質を練り込んだものを使用しても構わない。
紙葉類切断手段として前記ロータリーカッターの他に公知のギロチン方式の切断手段も可能である。
As a paper sheet cutting means for cutting the paper sheet into which the pressure-bonding film is inserted into a predetermined size, for example, a known rotary cutter can be suitably used. The boundary of the paper sheet flowing along the edge from the upstream side may be cut by a single cutting, or a slight width before and after the boundary may be cut twice. The narrow chips generated during the cutting are preferably free-falling downward, but they adhere closely to the back surface of the rotary blade due to static electricity or adhesive adhesion caused by continuous operation, and in subsequent cutting Involved in the machine causes an accident such as misalignment of the cutting position, poor cutting, and stoppage of the rotary cutter. Therefore, in order to prevent such a situation, it is only necessary to prevent chips from directly contacting the back surface of the rotary blade on the fixed blade side. As a method for this, if a plate-like elastic body is attached at an angle from the center of the back of the rotary blade to at least the position in contact with the fixed blade, a space is created between the back of the rotary blade and the plate-like elastic body. Then, since the plate-like elastic body is bent, the chip is bounced off by the restoring force.
The material of the elastic body (not necessarily elastic body) is not limited, and can be selected from a wide range of known fields such as plastic resin, paper, synthetic paper, cloth, ceramic, metal foil and mixed materials. It is. Further, it may be coated with an antistatic tape material, or a material kneaded with such a material may be used.
As the paper sheet cutting means, a known guillotine type cutting means can be used in addition to the rotary cutter.

また、前記切り屑を滞りなく排出させる手段として、ロータリーカッターの回転刃と固定刃の間隙に上流側から風を吹き付けて強制的に排出させても構わない。その際、切り屑の落下ルートをトレースする流れに風を送り込めば効果的で、さらに静電気を消去するイオンを混入した風であればより一層の効果が期待できる。  Further, as a means for discharging the chips without any delay, wind may be blown from the upstream side to the gap between the rotary blade and the fixed blade of the rotary cutter to forcibly discharge the chips. At that time, it is effective if the wind is sent to the flow tracing the falling route of the chips, and further effect can be expected if the wind is mixed with ions for eliminating static electricity.

本発明の圧着紙葉類製造装置における圧着フィルムの挿入手段によれば、両葉片の開口部が支持板に対して上方に向いていることにより、下側の葉片の縁辺部分を支持板が押し下げると両葉片の開口部が確実に大きく開口する。それにより、折り畳まれた両葉片の圧着フィルム供給路との前記交差域への搬送が極めて容易になる。また高速で連続的に前記交差域へ搬送するにあたり、確実に開口部が大きく開口するために圧着フィルムと葉片によるジャミングがなくなる。従って、素人でも簡単に、圧着紙葉類を不良品を出すことなしに製造することができる。  According to the means for inserting the pressure-sensitive film in the pressure-sensitive paper sheet manufacturing apparatus of the present invention, the support plate pushes down the edge portion of the lower leaf piece because the openings of both leaf pieces are directed upward with respect to the support plate. And the opening part of both leaf pieces opens large reliably. Thereby, conveyance to the said cross | intersection area | region with the crimping | compression-bonding film supply path of both folded leaf pieces becomes very easy. In addition, when the sheet is conveyed continuously to the intersection at a high speed, the opening is surely large, and jamming due to the pressure-bonding film and the leaf pieces is eliminated. Therefore, even an amateur can easily manufacture a pressure-sensitive paper sheet without producing a defective product.

発明の実施の形態を実施例に基づき図面を参照して説明する。
図1はカット紙用の圧着紙葉類製造装置の要部概念斜視図を表す。図2(A)及び(B)は、支持板を用いる圧着フィルム挿入手段における紙葉類と圧着フィルムとの配置関係を各々別視点で説明する要部概念斜視図である。図3(A)、(B)、(C)及び(D)は、支持板を用いる圧着フィルム挿入手段における紙葉類への圧着フィルム挿入機構を経時的に説明する要部概念側面図である。図4(A)及び(B)は、支持板を用いる圧着フィルム挿入手段で使用可能な支持板抜取り手段の作動前における各々要部縦断面図及び要部斜視図である。図5(A)及び(B)は、図4(A)及び(B)に示す支持板抜取り手段の作動準備時における各々要部縦断面図及び要部斜視図である。図6(A)及び(B)は、図4(A)及び(B)に示す支持板抜取り手段の作動開始時における各々要部縦断面図及び要部斜視図である。図7は、図4(A)及び(B)に示す支持板抜取り手段の作動中における要部縦断面図及び要部斜視図である。図8(A)、(B)、(C)及び(D)は、本発明の異なる態様に係る圧着フィルム挿入手段における紙葉類への圧着フィルム挿入機構を経時的に説明する要部側面図である。図9は、支持板を用いる圧着フィルム挿入手段における、上側葉片の開口側の縁辺部分が波打った状態にある紙葉類と圧着フィルムとの配置関係を説明する、図2(B)と同様の要部斜視図である。図10(A)、(B)、及び(C)はロータリーカッターによる紙葉類の切断手段を経時的に説明する要部概念側面図である。
Embodiments of the present invention will be described based on examples with reference to the drawings.
FIG. 1 is a conceptual perspective view of a main part of a pressure-sensitive paper sheet manufacturing apparatus for cut paper. 2 (A) and 2 (B) are conceptual perspective views of main parts for explaining the positional relationship between paper sheets and the pressure-bonding film in pressure-bonding film insertion means using a support plate, respectively, from different viewpoints. 3 (A), (B), (C) and (D) are conceptual side views of the main part for explaining the mechanism for inserting a pressure-sensitive film into a paper sheet over time in a pressure-sensitive film insertion means using a support plate. . FIGS. 4A and 4B are a longitudinal sectional view and a perspective view of relevant parts before operation of a support plate extraction means that can be used in a pressure-bonding film insertion means that uses a support plate. FIGS. 5A and 5B are a vertical sectional view and a perspective view of main parts of the support plate extraction means shown in FIGS. 4A and 4B when preparing for operation. 6 (A) and 6 (B) are a vertical sectional view and a perspective view of main parts of the support plate extraction means shown in FIGS. 4 (A) and 4 (B), respectively, at the start of operation. FIG. 7 is a longitudinal sectional view and a perspective view of the main part of the support plate extracting means shown in FIGS. 4 (A) and 4 (B) during operation. 8 (A), (B), (C) and (D) are side views of a main part for explaining the mechanism for inserting a pressure-sensitive film into a paper sheet in a pressure-sensitive film insertion means according to a different aspect of the present invention over time. It is. FIG. 9 is a view similar to FIG. 2B for explaining the positional relationship between the paper sheet and the pressure-bonding film in the state where the edge portion on the opening side of the upper leaf piece is undulated in the pressure-bonding film insertion means using the support plate. FIG. FIGS. 10A, 10B, and 10C are conceptual side views of the main part for explaining the paper sheet cutting means by the rotary cutter over time.

支持板を用いる圧着フィルム挿入手段が適用可能な、カット紙用の圧着紙葉類製造装置では、図1に示すように、供給部10のストッカ11にカット紙状の紙葉類Pが積載収容され、各紙葉類Pには、複数の葉片Pa、Pbが折り線Pc(必ずしも表示する必要はなくミシン目等に代えても構わない)を介して連接されている。前記の各紙葉類Pは、一連の紙葉類搬送手段20の一部を構成するフィードローラ21により、前記ストッカ11から逐次繰り出されると共に左上方向の矢印で示す所定の紙葉類搬送路22に沿って下流に搬送され、紙葉類折畳み手段30を構成する折りローラ31により、折り線Pcで二つ折りに折り畳まれ、左上方向の矢印で示す所定の紙葉類搬送路23に沿ってさらに下流に搬送される。  As shown in FIG. 1, in a pressure-sensitive paper sheet manufacturing apparatus for cut paper to which pressure-bonding film insertion means using a support plate can be applied, cut paper-like paper sheets P are stacked and accommodated in the stocker 11 of the supply unit 10. A plurality of leaf pieces Pa and Pb are connected to each paper sheet P via a fold line Pc (not necessarily displayed but may be replaced by a perforation or the like). Each of the paper sheets P is sequentially fed out of the stocker 11 by a feed roller 21 constituting a part of a series of paper sheet conveying means 20 and enters a predetermined paper sheet conveying path 22 indicated by an upper left arrow. A folding roller 31 constituting the paper sheet folding means 30 is folded in half along a fold line Pc and further downstream along a predetermined paper sheet conveyance path 23 indicated by an arrow in the upper left direction. It is conveyed to.

一方、剥離可能に接着された2層の透明フィルムを含むと共に表裏面に加圧又は加熱及び加圧により接着性を生じる接着剤層が形成されてなる長尺状の圧着フィルムFが、圧着フィルム供給手段40を構成するフィルムロール41から右上方向の矢印で示す所定の圧着フィルム供給路42に沿って逐次供給される。  On the other hand, an elongate pressure-bonding film F including a two-layer transparent film bonded in a peelable manner and having an adhesive layer that generates adhesiveness on the front and back surfaces by pressure or heating and pressure is a pressure-sensitive film. The film is sequentially supplied from a film roll 41 constituting the supply means 40 along a predetermined pressure-bonded film supply path 42 indicated by an arrow in the upper right direction.

紙葉類折畳み手段30により折り畳まれた前記紙葉類Pは、該紙葉類折畳み手段30より下流の紙葉類搬送路23と圧着フィルム供給路42との交差域24に搬送されると共に、該交差域24において、詳細には図8〜図13に示すような圧着フィルム挿入手段50に供される。  The paper sheet P folded by the paper sheet folding means 30 is conveyed to an intersection area 24 between the paper sheet conveying path 23 and the pressure-bonding film supply path 42 downstream from the paper sheet folding means 30. In the intersection area 24, it is provided to the pressure-bonding film insertion means 50 as shown in detail in FIGS.

前記圧着フィルム挿入手段50においては、図2(A)及び(B)に示す様に、強磁性体からなる支持板51が前記圧着フィルム供給路42と同方向の支軸52を介して上下に揺動可能に支承され、支持体51の下方に、図3(A)及び(B)に示す様に、支持板駆動手段53を構成する電磁石54が設置され、さらに図4(A)及び(B)に示すように、前記支持板51に矩形の切り欠き部51aが穿設されると共に該支持板51の上下に、支持板抜取り手段55を構成する二対の送りローラ56、57が前記切欠き部51aを介して対向配置され、その場合に、上方の送りローラ56がその支承部材58を介して、下方の送りローラ57に対して上下に揺動可能とされている。  In the pressure-bonding film insertion means 50, as shown in FIGS. 2A and 2B, a support plate 51 made of a ferromagnetic material is moved up and down via a support shaft 52 in the same direction as the pressure-bonding film supply path. As shown in FIGS. 3 (A) and 3 (B), an electromagnet 54 constituting the support plate driving means 53 is installed below the support 51, and is further supported by FIGS. As shown in B), a rectangular notch 51a is formed in the support plate 51, and two pairs of feed rollers 56 and 57 constituting the support plate extraction means 55 are provided above and below the support plate 51, respectively. In this case, the upper feed roller 56 can swing up and down with respect to the lower feed roller 57 via the support member 58.

前記交差域24において、図2(A)及び(B)に示す様に、長尺状の圧着フィルムFが、支持板51の上面に載置されつつ、右上方向の矢印で示す圧着フィルム供給路42に沿って逐次進行し、一方、二つ折りに折り畳まれた紙葉類Pが、その開口側を先頭にして、前記圧着フィルム供給路42に対してほぼ直角に左上方向の矢印で示す紙葉類搬送路23に沿って搬送されてくる。  In the crossing region 24, as shown in FIGS. 2 (A) and 2 (B), the elongate pressure-bonding film F is placed on the upper surface of the support plate 51 and the pressure-bonding film supply path indicated by the arrow in the upper right direction. 42, while the paper sheet P folded in half is indicated by an arrow in the upper left direction at a substantially right angle to the pressure-bonding film supply path 42 with the opening side at the top. It is transported along the similar transport path 23.

前記交差域24に搬送されてきた前記紙葉類Pは、前記紙葉類折畳み手段30により、図2(A)や図3(A)等に示す様に上側葉片Paよりも下側葉片Pbが若干長くなるように折り畳まれており、前記交差域24において、図3(A)に示す位置、即ち上側葉片Paが支持板51より手前の上流側に配置され且つ下側葉片Pbの縁辺部分Pbxが支持板51の縁辺部分51xの下方に若干入り込む位置で、ガイド8等の働きにより支持板51に対して両葉片の開口部が上方を向いた状態のまま搬送を一旦停止させられる。  The paper sheet P conveyed to the intersecting area 24 is moved by the paper sheet folding means 30 to a lower leaf piece Pb lower than the upper leaf piece Pa as shown in FIG. 2 (A), FIG. 3 (A) and the like. Is folded so as to be slightly longer, and in the crossing region 24, the position shown in FIG. 3A, that is, the upper leaf piece Pa is disposed upstream from the support plate 51 and the edge portion of the lower leaf piece Pb is located. At a position where Pbx slightly enters below the edge portion 51x of the support plate 51, the conveyance is temporarily stopped with the opening of both leaf pieces facing upward with respect to the support plate 51 by the action of the guide 8 or the like.

前記状態において、図3(B)に示すように、支持板51が、その下部に設置された支持板駆動手段53における電磁石54の励磁作動により下方に吸引されると共に支軸52を中心に右下方向の円弧状矢印で示す時計回りに揺動すると、該支持板51の縁辺部分51xが下降すると同時に下側葉片Pbの縁辺部分Pbxも該支持板51に押圧されて押し下げられ、それによって折り畳まれた紙葉類Pの上下両葉片Pa、Pb間は強制的に開口させられ、特に上側葉片Paの縁辺部分Paxが前記ガイド8の作用により上方へ反っているため支持板を挟み込むに十分な広さの開口部を形成すると共に、支持板51上に載置された圧着フィルムFの縁を引っかけることなく乗り上げるようにして送り込むことができるのである。  In this state, as shown in FIG. 3 (B), the support plate 51 is attracted downward by the excitation operation of the electromagnet 54 in the support plate driving means 53 installed in the lower portion thereof, and rightward with the support shaft 52 as the center. When swinging clockwise as indicated by the downward arcuate arrow, the edge portion 51x of the support plate 51 descends and at the same time, the edge portion Pbx of the lower leaf piece Pb is pressed and pushed down by the support plate 51, thereby being folded. The upper and lower leaf pieces Pa and Pb of the paper sheet P are forcibly opened. Particularly, the edge portion Pax of the upper leaf piece Pa is warped upward by the action of the guide 8 and is sufficient to sandwich the support plate. In addition to forming a wide opening, it can be fed in such a way that it rides on the edge of the pressure-bonded film F placed on the support plate 51 without being caught.

この際、例えば図9に示す様な表面に凹凸変形を生じた紙葉類を上側葉片Paが反って持ち上がっていない状態で送り込むと、開口部縁辺部が波打つ状態になっているため、開口縁辺部が支持板の縁辺に突き当たったり、支持板上の圧着フィルムに引っかかりジャミング等の事故を頻繁に起こしかねない。  At this time, for example, when a paper sheet with irregularities deformed on its surface as shown in FIG. 9 is fed in a state where the upper leaf piece Pa is not lifted up, the opening edge is in a wavy state. The part may abut against the edge of the support plate, or it may catch on the pressure-sensitive film on the support plate and frequently cause accidents such as jamming.

そして、前記状態において、図9(C)に示す様に、両葉片Pa、Pb間が開口した前記紙葉類Pが、紙葉類送込み手段60の前段を兼用する紙葉類搬送手段としてのフィードローラ(図示を省略する。)及び紙葉類送込み手段60の後段を構成する、支軸61にストッパ62まで揺動可能に枢着された押圧バー63により、圧着フィルムFが載置された支持板51に向けて左方向の矢印で示す方向にさらに送り込まれると、両葉片Pa、Pb間に支持板51と圧着フィルムFが同時に挿入され始め、最終的に、図9(D)に示すように、紙葉類Pの折り線Pcの内側部分が支持板51の縁辺部分51x先端に当接する位置に到達したところで、前記紙葉類Pの送込みが停止させられると共に支持板51に対する紙葉類Pと圧着フィルムFの位置決めが完了する。  In this state, as shown in FIG. 9C, the paper sheet P having an opening between both the leaf pieces Pa and Pb serves as a paper sheet conveying means that also serves as a front stage of the paper sheet feeding means 60. The pressure-bonding film F is placed by a feed bar (not shown) and a pressing bar 63 pivotally attached to a support shaft 61 up to a stopper 62, which constitutes a subsequent stage of the paper sheet feeding means 60. When the sheet is further fed in the direction indicated by the left arrow toward the support plate 51, the support plate 51 and the pressure-bonding film F begin to be simultaneously inserted between the leaf pieces Pa and Pb, and finally, FIG. As shown in FIG. 2, when the inner portion of the folding line Pc of the paper sheet P reaches a position where it abuts against the tip of the edge portion 51x of the support plate 51, the feeding of the paper sheet P is stopped and the support plate 51 is stopped. Of paper sheet P and pressure-bonding film F against Me-decided is completed.

前記のように両葉片Pa、Pb間に支持板51と圧着フィルムFが挿入された前記紙葉類Pは、続いて、図4〜図7に示す様に、支持板抜取り手段55における一対の送りローラ56、57で挟圧されつつ該送りローラ56、57の回転駆動により前記交差域24の下流へと搬送され、その間に、前記紙葉類Pは、図6(A)及び(B)に示す様に、支持板51がその切欠き部51aのために前記送りローラ56、57による挟圧駆動を受けないようにして、従ってその両葉片Pa、Pb間に圧着フィルムFのみが挿入された状態にして、図7に示すように、前記交差域24から右上方向の矢印で示す下流の紐葉類搬送路25に沿って搬送されると共に、図1で示すように、紙葉類圧着手段70以下の工程に供されるのである。  As described above, the paper sheet P in which the support plate 51 and the pressure-bonding film F are inserted between both the leaf pieces Pa and Pb is then paired with the pair of support plate extraction means 55 as shown in FIGS. While being pinched by the feed rollers 56 and 57, the feed rollers 56 and 57 are driven to rotate to the downstream of the crossing region 24, during which the paper sheet P is transferred as shown in FIGS. 6A and 6B. As shown in FIG. 3, the support plate 51 is not subjected to the pinching drive by the feed rollers 56 and 57 due to the notch 51a, so that only the pressure-bonding film F is inserted between the leaf pieces Pa and Pb. In this state, as shown in FIG. 7, the sheet is conveyed along the downstream cord and leaf conveyance path 25 indicated by the arrow in the upper right direction from the intersection area 24, and as shown in FIG. It is used for the steps after the means 70.

前記圧着フィルム挿入手段50を通過した前記紙葉類Pは、両葉片Pa、Pb間に圧着フィルムFが挿入された状態で、図1に示す様に、前記交差域24から右上方向の矢印で示す下流の紙葉類搬送路25、26に沿って搬送されると共に、紙葉類圧着手段70を構成するヒートパネル71及び加圧ローラ72により紙葉類Pと挟み込まれている圧着フィルムFとが剥離可能に一体化される。  As shown in FIG. 1, the paper sheet P that has passed through the pressure-bonding film inserting means 50 is shown with an arrow in the upper right direction from the crossing area 24 as shown in FIG. A pressure-sensitive film F that is conveyed along the downstream paper sheet conveyance paths 25 and 26 shown in FIG. 1 and that is sandwiched between the paper sheet P by a heat panel 71 and a pressure roller 72 that constitute the paper sheet pressure-bonding means 70; Are integrated in a peelable manner.

そして前記加圧ローラ72を通過した前記紙葉類Pは紙葉類切断手段80の一例であるロータリーカッターの回転刃1と固定刃2の間隙に送り込まれ〔図10(A)参照〕、先に送り込まれ進行方向の前側の縁辺(天側)が既に切断されている紙葉類Pの後ろ側の縁辺(地側)を切断することにより単品の圧着紙葉類Qに仕上げ、さらに続いて上流から送り込まれる紙葉類Pの前側の縁辺(天側)を支軸3で反時計回りに回転し接点4で切断する〔図10(B)参照〕。この際に発生する圧着紙葉類Qと紙葉類Pそれぞれの天地からなる巾の狭い切り屑5は、図10(C)に示す様に回転刃1の背面に設けられた切り屑排出構造6の押出し作用により確実に落下し排除される。
なお、切り屑5を排出する手段として図1の紙葉類切断手段80の部分にあるように、回転刃1と固定刃2の間隙から切り屑5の自然落下ルートをトレースする風をブローやファンによって強制的に送り込み切り屑5の排出を促しても構わない。
このようにして葉書その他の圧着紙葉類Qが製造されるのである。
The paper sheet P that has passed through the pressure roller 72 is fed into the gap between the rotary blade 1 and the fixed blade 2 of the rotary cutter, which is an example of the paper sheet cutting means 80 (see FIG. 10A). Is cut into the rear edge (ground side) of the paper sheet P that has been cut into the front edge (top side) in the traveling direction, and is finished into a single pressure-bonded paper sheet Q, and then The front edge (top side) of the paper sheet P fed from upstream is rotated counterclockwise by the support shaft 3 and cut by the contact 4 (see FIG. 10B). A narrow chip 5 formed from the top and bottom of each of the pressure-bonded paper sheets Q and the paper sheets P generated at this time is a chip discharging structure provided on the back surface of the rotary blade 1 as shown in FIG. 6 is reliably dropped and eliminated by the extrusion action.
As the means for discharging the chips 5, the wind that traces the natural fall route of the chips 5 from the gap between the rotary blade 1 and the fixed blade 2 is blown or blown as shown in the section of the paper sheet cutting means 80 in FIG. Forcibly feeding the chips 5 may be promoted by a fan.
In this way, postcards and other press-bonded paper sheets Q are manufactured.

なお本発明は、上記実施例に限定されるものではない。
例えば、図8に示すように、縁辺部分51xに斜辺51yが形成された支持板51を用いても構わず、また前記交差域24に搬送されてきた紙葉類Pの下側葉片Pbが支持板51に到達する前に、前記支持板51における縁辺部分51xが、支持板持上げ手段65により一時的に上昇させられ、それによって所要時に支持板の下方を広く開口させるようにしてもかまわない。
In addition, this invention is not limited to the said Example.
For example, as shown in FIG. 8, a support plate 51 having an edge portion 51x with a hypotenuse 51y may be used, and the lower leaf piece Pb of the paper sheet P conveyed to the intersecting area 24 is supported. Prior to reaching the plate 51, the edge portion 51x of the support plate 51 may be temporarily raised by the support plate lifting means 65 so that the lower portion of the support plate is opened widely when necessary.

即ち、図8(A)に示す様に、折り畳まれた紙葉類Pが前記交差域24に搬送され、同図(B)に示す様に、前記紙葉類Pの下側葉片Pbが支持場51に到達する前に、支持板持上げ手段65を構成するソレノイド66の励磁作動によりプッシュロッド67が上昇させられ、該プッシュロッド67により、前記支持板51が、支軸52を中心に下限ストッパ68の位置から左上方向の円弧状矢印で示す反時計回りに揺動させられると共に、斜辺51yが形成された縁辺部分51xが、上方に上限ストッパ69の位置まで一時的に上昇させられ、それによって前記紙葉類Pの下側葉片Pbは、その縁辺部分Pbxが仮に上方に湾曲していても、支持板51の縁辺部分51xの広く開口した下方に容易に潜り込むことができ、次の工程で、同図(C)に示すように、支持板持ち上げ手段65におけるソレノイド66の消磁作動によりプッシュロッド67が下降させられ、同時に支持板駆動手段53による支持板51の下降に伴う下側葉片Pbの縁辺部分Pbxの押し下げが通常通り行われ、従って、次の工程で、前記紙葉類Pが、同図(D)に示すように、既述の紙葉類送込み手段60〔図3(C)及び(D)参照〕により、圧着フィルムFが載置された支持板51に向けて送り込まれるに従って、前記斜辺51yの楔作用を利用した両葉片Pa、Pb間への支持板51及び圧着フィルムFの挿入が円滑に行われることになる。  That is, as shown in FIG. 8A, the folded paper sheet P is conveyed to the intersection area 24, and the lower leaf piece Pb of the paper sheet P is supported as shown in FIG. Before reaching the field 51, the push rod 67 is raised by the excitation operation of the solenoid 66 that constitutes the support plate lifting means 65, and the push rod 67 causes the support plate 51 to be centered on the support shaft 52. The edge portion 51x formed with the hypotenuse 51y is temporarily raised to the position of the upper limit stopper 69 by being swung counterclockwise as indicated by the arcuate arrow in the upper left direction from the position 68. Even if the edge portion Pbx is curved upward, the lower leaf piece Pb of the paper sheet P can easily go under the wide open portion of the edge portion 51x of the support plate 51 in the next step. The figure ( ), The push rod 67 is lowered by the demagnetizing operation of the solenoid 66 in the support plate lifting means 65, and at the same time, the edge portion Pbx of the lower leaf piece Pb is pushed down as the support plate 51 is lowered by the support plate driving means 53. Therefore, in the next step, as shown in FIG. 4D, the paper sheet P is transferred to the paper sheet feeding means 60 described above [FIGS. 3C and 3D]. As described above, as the pressure-bonding film F is fed toward the support plate 51 on which the pressure-bonding film F is placed, the support plate 51 and the pressure-bonding film F are smoothly inserted between the leaf pieces Pa and Pb using the wedge action of the oblique side 51y. Will be done.

紙葉類Pが折り畳まれて支持板51の手前で支持板に対して上方を向く配置にする手段として前記実施例では断面楕円状のガイド8により強制的に上方を向くようにしているが、ガイド8の形状に制限はなく要は強制的に上方を向くように上方へ抵抗を与える形状であればよいのである。さらにガイド8は必ずしも必要とするものではなく、例えば折り畳まれて繰り出される方向自体を水平方向でなく支持板51に対して上方を向く方向に下側からやや上方に向くように繰り出しても構わない。  In the above embodiment, the paper sheet P is folded and forced upward by the guide 8 having an elliptical cross section as a means for arranging the paper sheet P so as to face the support plate in front of the support plate 51. The shape of the guide 8 is not limited, and may be any shape as long as it gives resistance upward so as to force upward. Further, the guide 8 is not necessarily required. For example, the guide 8 may be extended so that the direction in which the guide 8 is folded and drawn out is not in the horizontal direction but is slightly upward from the lower side in the direction toward the upper side with respect to the support plate 51. .

カット紙用の圧着紙葉類製造装置の要部概念斜視図を表す。  The principal part conceptual perspective view of the crimping paper leaf manufacturing apparatus for cut paper is represented. (A)及び(B)は、支持板を用いる圧着フィルム挿入手段における紙葉類と圧着フィルムとの配置関係を各々別視点で説明する要部概念斜視図である。  (A) And (B) is a principal part conceptual perspective view explaining the arrangement | positioning relationship between the paper sheets and pressure bonding film in the pressure bonding film insertion means using a support plate from a different viewpoint, respectively. (A)、(B)、(C)及び(D)は、支持板を用いる圧着フィルム挿入手段における紙葉類への圧着フィルム挿入機構を経時的に説明する要部概念側面図である。  (A), (B), (C) and (D) are the principal part conceptual side views explaining the pressure-bonding film insertion mechanism to the paper sheets in the pressure-bonding film insertion means using the support plate over time. (A)及び(B)は、支持板を用いる圧着フィルム挿入手段で使用可能な支持板抜取り手段の作動前における各々要部縦断面図及び要部斜視図である。  (A) And (B) is each principal part longitudinal cross-sectional view and principal part perspective view before the action | operation of the support plate extraction means which can be used with the crimping film insertion means using a support plate. (A)及び(B)は、図4(A)及び(B)に示す支持板抜取り手段の作動準備時における各々要部縦断面図及び要部斜視図である。  (A) And (B) is each a principal part longitudinal cross-sectional view and principal part perspective view at the time of the operation preparation of the support plate extraction means shown to FIG. 4 (A) and (B). (A)及び(B)は、図4(A)及び(B)に示す支持板抜取り手段の作動開始時における各々要部縦断面図及び要部斜視図である。  (A) And (B) is each a principal part longitudinal cross-sectional view and principal part perspective view at the time of the operation | movement start of the support plate extraction means shown to FIG. 4 (A) and (B). 図4(A)及び(B)に示す支持板抜取り手段の作動中における要部縦断面図及び要部斜視図である。  It is the principal part longitudinal cross-sectional view and principal part perspective view in the action | operation of the support plate extraction means shown to FIG. 4 (A) and (B). (A)、(B)、(C)及び(D)は、本発明の異なる態様に係る圧着フィルム挿入手段における紙葉類への圧着フィルム挿入機構を経時的に説明する要部側面図である。  (A), (B), (C), and (D) are principal part side views explaining the pressure-sensitive film insertion mechanism to the paper sheets in the pressure-sensitive film insertion means according to a different aspect of the present invention over time. . 支持板を用いる圧着フィルム挿入手段における、上側葉片の開口側の縁辺部分が波打った状態にある紙葉類と圧着フィルムとの配置関係を説明する、図2(B)と同様の要部斜視図である。  The same perspective view as in FIG. 2 (B) for explaining the positional relationship between the paper sheet and the pressure-bonding film in which the edge portion on the opening side of the upper leaf piece is waved in the pressure-bonding film insertion means using the support plate. FIG. (A)、(B)及び(C)はロータリーカッターによる紙葉類の切断手段を経時的に説明する要部概念側面図である。  (A), (B) and (C) are the principal part conceptual side views explaining the cutting means of the paper sheets by a rotary cutter over time.

符号の説明Explanation of symbols

P 紙葉類
Pa、Pb 葉片
Pbx 縁辺部分
Pc 折り線
F 圧着フィルム
Q 圧着紙葉類
1 回転刃
2 固定刃
3 支軸
4 接点
5 切り屑
6 切り屑排出構造
7 ブロー
8 ガイド
10 給紙部
11 ストッカ
20 紙葉類搬送手段
21 フィードローラー
22、23 紙葉類搬送路
24 交差域
30 紙葉類折畳み手段
31 折りローラ
40 圧着フィルム供給手段
41 フィルムロール
42 圧着フィルム供給路
50 圧着フィルム挿入手段
51 支持板
51x 支持板51の縁辺部分
52、61 支軸
53 支持板駆動手段
54 電磁石
55 支持板抜取り手段
56、57 送りローラ
58 支承部材
60 紙葉類送込み手段
62 ストッパ
63 押圧バー
70 紙葉類圧着手段
71 ヒートパネル
72 加圧ローラ
80 紙葉類切断手段
P Paper sheets
Pa, Pb leaf pieces
Pbx border
Pc folding line
F Crimp film
Q Pressed paper leaves
1 Rotating blade
2 Fixed blade
3 spindles
4 contacts
5 Chips
6 Chip discharge structure
7 Blow
8 Guide
10 Paper feeder
11 Stocker
20 Paper transport means
21 Feed roller
22, 23 Paper transport path
24 crossing area
30 Paper sheet folding means
31 Folding roller
40 Pressure bonding film supply means
41 Film roll
42 Pressure bonding film supply path
50 Pressure film insertion means
51 Support plate
51x Edge part of support plate 51
52, 61
53 Support plate driving means
54 Electromagnet
55 Support plate extraction means
56, 57 Feed roller
58 Bearing members
60 Paper sheet feeding means
62 Stopper
63 Pressing bar
70 Paper sheet crimping means
71 Heat panel
72 Pressure roller
80 Paper cutting means

Claims (1)

複数の葉片が折り線を介して連接されてなるカット紙状の各紙葉類をその給紙部から所定の紙葉類搬送路に沿って逐次搬送する紙葉類搬送手段と、紙葉類搬送路上において各紙葉類を折り畳む紙葉類折り畳み手段と、剥離可能に接着された2層の透明フィルムを含むと共に表裏面に加圧又は加熱及び加圧により接着性を生じる接着剤層が形成されてなる長尺状の圧着フィルムを所定の圧着フィルム供給路に沿って逐次供給する圧着フィルム供給手段と、紙葉類折り畳み手段より下流の紙葉類搬送路と圧着フィルム供給路との交差域において、折り畳まれた前記紙葉類における対向する任意の葉片間に圧着フィルムを挿入する圧着フィルム挿入手段と、圧着フィルム挿入手段より下流の紙葉類搬送路上において、圧着フィルムが挿入された前記紙葉類における両葉片間を加圧又は加熱及び加圧下に該圧着フィルムを介して剥離可能に接着する紙葉類圧着手段と、紙葉類圧着手段より上流又は下流の紙葉類搬送路上において、圧着フィルムが挿入された前記紙葉類を所定サイズに裁断する紙葉類切断手段とからなるカット紙用の圧着紙葉類製造装置における前記圧着フィルム挿入手段であって、
前記交差域び上下動可能に設けられ、供給されてくる圧着フィルムを上下に載置させる支持板と、前記支持板の上下駆動可能に設けられ、下側葉片が上側葉片より若干長くなるように折り畳まれた紙葉類が前記交差域に搬送されると共に該紙葉類の上側葉片が支持板より上流側に配置され且つ下側葉片が支持板の下方に配置されたときに、前記支持板を圧着フィルムと一体に下降させると共にそれによって該下側葉片を押し下げて両葉片間を強制的に開口させる支持板駆動手段と、両葉片間が開口した前記紙葉類を圧着フィルムが載置された支持板に向けて送り込むと共にそれによって両葉片間に支持板と圧着フィルムを同時に挿入する紙葉類送り込み手段と、両葉片間に支持板と圧着フィルムが挿入された前記紙葉類から支持板のみを抜き取ると共にそれによって紙葉類をその両葉片間に圧着フィルムのみが挿入された状態にする支持板抜き取り手段とからなる構造において、
前記下側葉片が上側葉片より若干長くなるように折り畳まれた紙葉類が前記交差域に搬送されると共に該紙葉類の上側葉片が支持板より上流側に配置され且つ下側葉片が支持板の下方に配置されるときに、両葉片の開口部が支持板に対して上方を向いていることを特徴とする圧着紙葉類製造装置における圧着フィルム挿入手段。
Paper sheet transport means for sequentially transporting each cut sheet-shaped paper sheet in which a plurality of leaf pieces are connected via a folding line from the paper feed section along a predetermined paper sheet transport path, and paper sheet transport A paper sheet folding means for folding each paper sheet on the road and a two-layer transparent film bonded in a peelable manner, and an adhesive layer that generates adhesiveness by pressing or heating and pressing is formed on the front and back surfaces. In the crossing area of the pressure-sensitive film supply means that sequentially supplies the long pressure-bonded pressure-sensitive film along a predetermined pressure-sensitive film supply path, and the paper sheet conveyance path and the pressure-sensitive film supply path downstream from the paper sheet folding means, A pressure-bonding film inserting means for inserting a pressure-bonding film between any opposing leaf pieces in the folded paper sheet, and the pressure-sensitive film is inserted on the paper sheet conveyance path downstream from the pressure-sensitive film insertion means. On the paper sheet conveyance path upstream or downstream of the paper sheet pressure bonding means, and a paper sheet pressure bonding means for releasably adhering between both leaf pieces in the leaves through the pressure bonding film under pressure or heating and pressure, The pressure-bonding film inserting means in the pressure-sensitive paper sheet manufacturing apparatus for cut paper, comprising a paper sheet cutting means for cutting the paper sheet into which the pressure-bonding film is inserted, to a predetermined size,
The support plate is provided so as to be movable up and down in the crossing area, and the supplied pressure-bonding film is placed up and down, and provided so that the support plate can be driven up and down, so that the lower leaf piece is slightly longer than the upper leaf piece. When the folded paper sheet is conveyed to the crossing area, the upper leaf piece of the paper sheet is arranged on the upstream side of the support plate, and the lower leaf piece is arranged below the support plate, the support plate The pressure-sensitive film is placed on the support plate driving means for forcibly lowering the lower leaf piece and thereby forcibly opening the space between both leaf pieces by pressing down the lower leaf piece. Paper sheet feeding means for simultaneously inserting the support plate and the pressure-bonding film between the two leaf pieces, and the support plate from the paper sheet in which the support plate and the pressure-bonding film are inserted between the two leaf pieces. Only Rutotomoni In thus composed of a support plate extraction means, to which only the bonding film sheet on both leaf pieces is inserted structure,
The paper sheets folded so that the lower leaf pieces are slightly longer than the upper leaf pieces are conveyed to the crossing area, and the upper leaf pieces of the paper sheets are arranged on the upstream side of the support plate, and the lower leaf pieces are supported. A pressure-bonding film insertion means in a pressure-sensitive paper sheet manufacturing apparatus, wherein the opening portions of both leaf pieces face upward with respect to the support plate when arranged below the plate.
JP2004056827A 2004-01-31 2004-01-31 Pressure-bonding film inserting means for pressure-bonded paper sheet manufacturing apparatus Pending JP2005213043A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009298572A (en) * 2008-06-17 2009-12-24 Duplo Seiko Corp Gluing device of paper and gluing method
JP2015036194A (en) * 2013-08-10 2015-02-23 コーホク印刷株式会社 Method for bookbinding index-provided booklet and index-provided booklet formed by the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009298572A (en) * 2008-06-17 2009-12-24 Duplo Seiko Corp Gluing device of paper and gluing method
JP2015036194A (en) * 2013-08-10 2015-02-23 コーホク印刷株式会社 Method for bookbinding index-provided booklet and index-provided booklet formed by the same

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