JP2005190728A - Heating device and image forming device - Google Patents
Heating device and image forming device Download PDFInfo
- Publication number
- JP2005190728A JP2005190728A JP2003427807A JP2003427807A JP2005190728A JP 2005190728 A JP2005190728 A JP 2005190728A JP 2003427807 A JP2003427807 A JP 2003427807A JP 2003427807 A JP2003427807 A JP 2003427807A JP 2005190728 A JP2005190728 A JP 2005190728A
- Authority
- JP
- Japan
- Prior art keywords
- magnetic flux
- temperature
- induction heating
- heating element
- fixing roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Fixing For Electrophotography (AREA)
- General Induction Heating (AREA)
Abstract
Description
本発明は、電磁(磁気)誘導加熱方式の加熱装置、及び、この加熱装置を画像定着などの像加熱装置として備えた画像形成装置に関する。 The present invention relates to a heating device of an electromagnetic (magnetic) induction heating method, and an image forming apparatus provided with the heating device as an image heating device such as image fixing.
便宜上、電子写真複写機・プリンタ・ファックス等の画像形成装置における像加熱装置としての画像加熱定着装置を例にして説明する。 For convenience, an image heating and fixing device as an image heating device in an image forming apparatus such as an electrophotographic copying machine, a printer, and a fax machine will be described as an example.
画像形成装置における画像加熱定着装置は、画像形成装置の作像部において電子写真・静電記録・磁気記録等の適宜の画像形成プロセス手段により、加熱溶融性の樹脂等よりなるトナー(顕画剤)を用いて被加熱材としての記録材の面に直接方式若しくは間接(転写)方式で形成した未定着のトナー画像を記録材面に永久固着画像として加熱定着処理する装置である。 An image heat fixing apparatus in an image forming apparatus is a toner (developer) made of heat-meltable resin or the like by an appropriate image forming process means such as electrophotography, electrostatic recording, magnetic recording, etc. ) Is used to heat and fix an unfixed toner image formed on the surface of the recording material as a heated material by a direct method or an indirect (transfer) method as a permanently fixed image on the recording material surface.
加熱体として電磁誘導発熱体を用いる加熱定着装置の要部の横断模型図を図8に示す。この定着装置は、例えば特許文献1等の記載にあるように、電磁誘導発熱体に磁場発生手段で磁場を作用させて、この電磁誘導発熱体に発生する渦電流に基づくジュール発熱で被加熱材としてのシート材に熱を付与して未定着のトナー画像をシート材面に加熱定着処理する装置である。 FIG. 8 shows a cross-sectional model view of the main part of a heat fixing apparatus using an electromagnetic induction heating element as a heating element. In this fixing device, as described in, for example, Patent Document 1, a magnetic material is applied to an electromagnetic induction heating element by a magnetic field generation unit, and a material to be heated is generated by Joule heating based on eddy current generated in the electromagnetic induction heating element. In this apparatus, heat is applied to the sheet material and an unfixed toner image is heated and fixed on the surface of the sheet material.
誘導発熱体としての定着ローラ1と平行かつ回転自在に加圧ローラ(加圧部材)2が当接し、トナー定着を行うニップ部Nが形成される。定着ローラ1は、加熱に要する電力およびウエイトタイムを削減するために、熱容量が小さい薄肉の鉄芯金ローラ1で、外面に定着ローラ表層(フッ素樹脂コーティング層)1aが施されている。また、定着ローラ1は、図示せぬ定着ローラ匡体に回転自在に支持されており、図示せぬ駆動機構により回転力が与えられる。さらに、定着ローラ1の内部に磁性コア3bと励磁コイル3cが電磁誘導加熱ホルダー3aに保持された磁束発生手段としての電磁誘導加熱方式の熱源3が、図示せぬ定着ローラ匡体に回転しないように固定されている。励磁コイル3cは図示せぬ励磁回路から供給される交番電流によって交番磁束を発生し、交番磁束は磁性コア3bに導かれてニップ部Nに対向した、鉄芯金ローラ1bに渦電流を発生させる。その渦電流は鉄芯金ローラ1bの固有抵抗によってジュール熱を発生させる。即ち、励磁コイル3cに交番電流を供給することで定着ニップ部Nにおいて定着ローラ1が電磁誘導発熱状態になる。そして、定着ローラ1は回転に伴い表面温度の均一化が行われる。 A pressure roller (pressure member) 2 is in contact with the fixing roller 1 serving as an induction heating element so as to be parallel and rotatable, thereby forming a nip portion N for fixing toner. The fixing roller 1 is a thin iron core metal roller 1 having a small heat capacity, and a fixing roller surface layer (fluororesin coating layer) 1a is applied to the outer surface in order to reduce power and wait time required for heating. The fixing roller 1 is rotatably supported by a fixing roller housing (not shown), and is given a rotational force by a driving mechanism (not shown). Further, the electromagnetic induction heating type heat source 3 as magnetic flux generating means in which the magnetic core 3b and the exciting coil 3c are held in the electromagnetic induction heating holder 3a inside the fixing roller 1 is prevented from rotating to a fixing roller housing (not shown). It is fixed to. The exciting coil 3c generates an alternating magnetic flux by an alternating current supplied from an exciting circuit (not shown), and the alternating magnetic flux is guided to the magnetic core 3b to generate an eddy current in the iron core roller 1b facing the nip portion N. . The eddy current generates Joule heat due to the specific resistance of the iron core roller 1b. That is, by supplying an alternating current to the exciting coil 3c, the fixing roller 1 is in an electromagnetic induction heat generation state in the fixing nip portion N. The fixing roller 1 is made uniform in surface temperature as it rotates.
定着ローラ1温度は定着ローラ表層1aに接触させて配置した温度検知手段としてのメインサーミスタ4により検出され、表面温度が図示しない制御装置により任意な温度(定着温度)に温調される。温度検知手段としては、前記メインサーミスタ4以外に、異常高温検知用のサブサーミスタ5、及び、サーモスイッチ6を、前述のメインサーミスタ4と同様の周上位置に長手方向(図示前奥方向)にずらして配置させている。また、ここで例としてあげた、これらの接触式温度検知手段4・5・6の使用時には、接触による定着ローラ表層1aへのダメージを考慮し、不図示のレシプロ機構により、温度検知手段4・5・6と定着ローラ表層1aとの接触面を分散させることで高耐久性を達成している場合もある。あるいは、異常高温検知用の温度検知手段5・6の場合には、定着ローラ長手方向の配置を、シート材非搬送領域である、定着ローラ1の端部に配置し、定着ローラ表層1aのダメージが発生しても、画像への影響がないようにしたものもある。 The temperature of the fixing roller 1 is detected by a main thermistor 4 as temperature detecting means arranged in contact with the fixing roller surface layer 1a, and the surface temperature is adjusted to an arbitrary temperature (fixing temperature) by a control device (not shown). As temperature detection means, in addition to the main thermistor 4, a sub-thermistor 5 for detecting abnormally high temperature and a thermo switch 6 are arranged in the longitudinal direction (frontward direction in the figure) at the same circumferential position as the main thermistor 4 described above. It is shifted and placed. Further, when using these contact-type temperature detecting means 4, 5, 6, which are given as an example here, in consideration of damage to the fixing roller surface layer 1 a due to contact, the temperature detecting means 4. In some cases, high durability is achieved by dispersing the contact surface between 5 and 6 and the fixing roller surface layer 1a. Alternatively, in the case of the temperature detecting means 5 and 6 for detecting abnormally high temperatures, the fixing roller is disposed in the longitudinal direction at the end of the fixing roller 1 which is a sheet material non-conveying region, and damage to the fixing roller surface layer 1a In some cases, even if this occurs, there is no effect on the image.
また、電磁誘導加熱方式の熱源3と鉄芯金ローラ1bとの間には磁束遮蔽手段としての可動式の磁束遮蔽板12が配置され、搬送されるシート材Pのサイズに応じて、磁束遮蔽板12を動作させる。磁束遮蔽板12は、例えば、図6に示すように、シート材搬送方向に直行する方向(定着ローラ1の長手方向)に形状を変化させ、小サイズシート材の非搬送領域Cを遮蔽するような形状にすることで、小サイズシート材搬送時における定着ローラ1端部の過昇温を防止できる。 Further, a movable magnetic flux shielding plate 12 as magnetic flux shielding means is disposed between the electromagnetic induction heating type heat source 3 and the iron core roller 1b, and the magnetic flux shielding is performed according to the size of the sheet material P to be conveyed. The plate 12 is operated. For example, as shown in FIG. 6, the magnetic flux shielding plate 12 changes its shape in a direction (longitudinal direction of the fixing roller 1) perpendicular to the sheet material conveyance direction so as to shield the non-conveyance region C of the small size sheet material. By adopting a simple shape, it is possible to prevent an excessive temperature rise at the end of the fixing roller 1 when the small-size sheet material is conveyed.
つまり、図8−Aでは、磁束遮蔽板12は磁束遮蔽板退避位置にあり、磁性コア3bに導かれニップ部Nに向かう交番磁束は長手方向(図示前奥方向)全域において遮蔽されることなく、定着ローラ1の長手方向全域を電磁誘導発熱させる。すなわち、定着ローラ1と加圧ローラ2を回転動作させ、定着ニップ部Nの両ローラ1・2間に画像定着すべき未定着トナー画像tを形成担持させた大サイズシート材Pを搬送ベルト7から定着前ガイド8を介して導入し両ローラにより挟持搬送させることで、ニップ部において定着ローラの熱を大サイズシート材に与えると共に、ニップ部の加圧力にて未定着トナー画像をシート材面に熱圧定着させて、そのシート材を定着後ガイド9を介して排紙ローラ10に送り出している。 That is, in FIG. 8A, the magnetic flux shielding plate 12 is in the magnetic flux shielding plate retracted position, and the alternating magnetic flux directed to the magnetic core 3b and directed toward the nip portion N is not shielded in the entire longitudinal direction (frontward direction in the drawing). The entire length of the fixing roller 1 in the longitudinal direction is heated by electromagnetic induction. In other words, the fixing roller 1 and the pressure roller 2 are rotated, and the large-size sheet material P on which the unfixed toner image t to be image-fixed is formed and carried between the rollers 1 and 2 of the fixing nip N is conveyed by the conveying belt 7. Is introduced through the pre-fixing guide 8 and is nipped and conveyed by both rollers, so that the heat of the fixing roller is applied to the large-size sheet material at the nip portion, and the unfixed toner image is applied to the sheet material surface by the applied pressure of the nip portion. Then, the sheet material is fed to the paper discharge roller 10 through the post-fixing guide 9.
一方、図8−Bでは、磁束遮蔽板12は、遮蔽位置にあり、磁性コア3bに導かれニップ部Nに向かう交番磁束の一部(長手方向端部領域)は磁束遮蔽板12に遮蔽されることで、定着ローラ1の長手方向端部領域の発熱を抑制することが可能である。この磁束遮蔽板12の動作は不図示の駆動手段による回転運動で制御される。すなわち、定着ローラ1と加圧ローラ2を回転動作させ、定着ニップ部Nの両ローラ1・2間に画像定着すべき未定着トナー画像tを形成担持させた小サイズシート材Pを搬送ベルト7から定着前ガイド8を介して導入し両ローラにより挟持搬送させることで、ニップ部において定着ローラの熱を小サイズシート材に与えると共に、ニップ部の加圧力にて未定着トナー画像をシート材面に熱圧定着させて、そのシート材を定着後ガイド9を介して排紙ローラ10に送り出している。なお、符号13はシート材Pの定着ローラ1への巻き付き防止用の分離爪である。 On the other hand, in FIG. 8B, the magnetic flux shielding plate 12 is in the shielding position, and a part of the alternating magnetic flux (longitudinal end region) guided to the magnetic core 3 b toward the nip portion N is shielded by the magnetic flux shielding plate 12. By doing so, it is possible to suppress heat generation in the end region in the longitudinal direction of the fixing roller 1. The operation of the magnetic flux shielding plate 12 is controlled by a rotational movement by a driving means (not shown). In other words, the fixing roller 1 and the pressure roller 2 are rotated, and the small-size sheet material P on which the unfixed toner image t to be image-fixed is formed and carried between the rollers 1 and 2 of the fixing nip N is conveyed by the conveying belt 7. Is introduced through a pre-fixing guide 8 and is nipped and conveyed by both rollers, so that the heat of the fixing roller is applied to the small-size sheet material at the nip portion, and the unfixed toner image is applied to the sheet material surface by the applied pressure of the nip portion. Then, the sheet material is fed to the paper discharge roller 10 through the post-fixing guide 9. Reference numeral 13 denotes a separation claw for preventing the sheet material P from being wound around the fixing roller 1.
また、上記の定着装置においては、前述のサブサーミスタ5を、異常高温検知のみの手段としての使用に加え、定着ローラ1の端部昇温を検知し、磁束遮蔽板12の制御に用いる場合もある。 In the above fixing device, the sub-thermistor 5 described above may be used for controlling the magnetic flux shielding plate 12 by detecting the temperature rise at the end of the fixing roller 1 in addition to the use as a means for detecting abnormally high temperatures. is there.
このような電磁誘導加熱方式の定着装置は、定着ローラ1のニップ部近傍を電磁誘導加熱することができ、ハロゲンランプを熱源として用いた熱ローラ方式の定着装置よりも高効率の定着プロセスを達成している。また同時に、磁束調整手段である磁束遮蔽板12によりシート材の非搬送領域(端部)の過昇温防止により、高耐久化、高画質化が可能である。
しかしながら、上記のような従来技術の場合には、下記のような問題が生じていた。 However, in the case of the prior art as described above, the following problems have occurred.
近年、画像形成装置には、更なる装置の信頼性、耐久性、画像品質の向上、装置の小型化、及び、コストダウンが要求されている。 In recent years, image forming apparatuses are required to further improve the reliability and durability of the apparatus, improve image quality, reduce the size of the apparatus, and reduce the cost.
図8に示したような、接触式温度検知手段(メインサーミスタ4、サブサーミスタ5、サーモスイッチ6)を用いる場合には、前述したように、接触による定着ローラ表層1aへのダメージを考慮し、不図示のレシプロ機構により、温度検知手段4・5・6と定着ローラ表層1aとの接触面を分散させることで高耐久性を達成している。 When using the contact-type temperature detecting means (main thermistor 4, sub-thermistor 5, thermo switch 6) as shown in FIG. 8, as mentioned above, the damage to the fixing roller surface layer 1a due to contact is considered. High durability is achieved by dispersing the contact surfaces of the temperature detecting means 4, 5, 6 and the fixing roller surface layer 1a by a reciprocating mechanism (not shown).
しかしながら、この接触式温度検知手段のレシプロ機構を用いることは、部品点数の増加、及び、その駆動手段等、近年のコストダウンへの要求に相反する要因となる。また、レシプロ機構による接触面の分散を行ったとしても、定着ローラ表層1aに接触していることに変わりはなく、定着ローラ表層1aの磨耗は、この接触領域において最も進行し、耐久寿命を制約する第一の要因となる。 However, the use of the reciprocating mechanism of the contact-type temperature detecting means is a factor that contradicts the recent demand for cost reduction, such as an increase in the number of parts and the driving means. Even if the contact surface is dispersed by the reciprocating mechanism, the contact with the surface layer 1a of the fixing roller remains unchanged, and the wear of the surface layer 1a of the fixing roller proceeds most in this contact region, and the durability life is limited. It becomes the first factor to do.
さらに、定着ローラ表層1aには、シート材へ定着しきれなかった現像剤(トナー)の一部が付着しており、接触式温度検知手段の接触面に、定着ローラ表層クリーニング用のクリーニングローラ11で除去し得なかった現像剤が付着し堆積する場合がある。この堆積現像剤が、なんらかの外乱により、接触面から離脱し再び定着搬送中のシート材表面へ付着し画像汚れを発生させる場合もある。 Further, a part of the developer (toner) that could not be fixed to the sheet material is adhered to the surface layer 1a of the fixing roller, and the cleaning roller 11 for cleaning the surface layer of the fixing roller is attached to the contact surface of the contact-type temperature detecting means. In some cases, the developer that could not be removed by adhesion adheres and accumulates. In some cases, the accumulated developer is detached from the contact surface due to some disturbance and adheres again to the surface of the sheet material being fixed and conveyed, thereby causing image smearing.
これらの問題を解決する手段として、非接触式の温度検知手段を採用することが考えられるけれども、非接触式温度検知手段は応答性に劣り、また、検知面を直接検知しないため、周辺のエアフロー等の影響を受けやすく高精度を達成するのは難しい。近年、画像形成装置に要求される低電力化に伴い、定着ローラ1の鉄芯金ローラ1bの薄肉化による、定着ローラ1の低熱容量化が進んでいる。低熱容量化が招く要因として、定着ローラ1の温度変化は急激になり、かつ、外乱影響へは過敏に反応することになり、温度検知手段の応答性、及び、高精度検知は必須の条件である。しかしながら、これを補う高応答性の非接触温度検知手段を採用することはコストアップに結びつき、高精度化には、エアフローの安定等、周辺部品点数の増大により、これもまたコストアップへと繋がる。さらに、非接触式温度検知手段は検知対象である定着ローラ1より一定の距離離間する必要があり、加えて、検知手段自身の昇温対策が必要なため、結果として、非接触温度検知手段の占有領域は大きく採る必要から、装置の大型化を招く。 As a means for solving these problems, it is conceivable to employ a non-contact type temperature detection means, but the non-contact type temperature detection means is inferior in response and does not directly detect the detection surface. It is difficult to achieve high accuracy. In recent years, with the reduction in power required for image forming apparatuses, the heat capacity of the fixing roller 1 has been reduced by reducing the thickness of the iron core roller 1b of the fixing roller 1. As a cause of the low heat capacity, the temperature change of the fixing roller 1 becomes abrupt, and it reacts sensitively to the influence of disturbance, and the responsiveness of the temperature detection means and high-precision detection are essential conditions. is there. However, the use of a highly responsive non-contact temperature detecting means that compensates for this leads to an increase in cost, and the increase in accuracy leads to an increase in the number of peripheral parts such as stable airflow, which also increases the cost. . Furthermore, the non-contact temperature detecting means needs to be separated from the fixing roller 1 that is the detection target by a certain distance, and in addition, the temperature of the detecting means itself needs to be increased. Since the occupied area needs to be large, the apparatus becomes large.
本発明は上記の従来技術の課題を解決するためになされたもので、その目的とするところは、装置の大型化、コストアップを抑制しつつ、信頼性、耐久性、画像品質の向上を達成した加熱装置、及び、画像形成装置を提供することにある。 The present invention has been made to solve the above-described problems of the prior art, and its object is to achieve improvement in reliability, durability, and image quality while suppressing increase in size and cost of the apparatus. Another object is to provide a heating device and an image forming apparatus.
本発明に係る加熱装置、及び、画像形成装置は下記の構成を特徴とする。 The heating device and the image forming apparatus according to the present invention are characterized by the following configurations.
(1)磁束発生手段と、前記磁束発生手段の発生磁束により電磁誘導発熱して被加熱材を加熱する誘導発熱体と、前記磁束発生手段から前記誘導発熱体に対する作用磁束の一部を遮蔽する磁束遮蔽手段と、必要磁束遮蔽領域に応じ前記磁束遮蔽手段を可動せしめる移動手段と、前記誘導発熱体の温度を検知する温度検知手段と、を備えた加熱装置において、
前記磁束発生手段、前記磁束遮蔽手段、及び前記温度検知手段は前記誘導発熱体の被加熱材を加熱する面側とは反対側に配置され、前記温度検知手段は前記磁束遮蔽手段の可動領域外において前記誘導発熱体の面に接して温度を検知するように配置したことを特徴とする加熱装置。
(1) Magnetic flux generation means, an induction heating element that heats the material to be heated by electromagnetic induction heat generation by the magnetic flux generated by the magnetic flux generation means, and a part of the magnetic flux acting on the induction heating element from the magnetic flux generation means In a heating apparatus comprising magnetic flux shielding means, moving means for moving the magnetic flux shielding means according to a required magnetic flux shielding area, and temperature detecting means for detecting the temperature of the induction heating element,
The magnetic flux generation means, the magnetic flux shielding means, and the temperature detection means are disposed on the opposite side of the surface of the induction heating element that heats the material to be heated, and the temperature detection means is outside the movable region of the magnetic flux shielding means. The heating device is arranged so as to detect the temperature in contact with the surface of the induction heating element.
(2)前記誘導発熱体は円筒形状であり、前記磁束遮蔽手段、及び、前記温度検知手段は、前記円筒形状の誘導発熱体の内側に配置されていることを特徴とする(1)に記載の加熱装置。 (2) The induction heating element has a cylindrical shape, and the magnetic flux shielding means and the temperature detection means are arranged inside the cylindrical induction heating element. Heating device.
(3)前記磁束遮蔽手段は、装置に導入される被加熱材のサイズに応じて磁束遮蔽領域を可変とするよう移動可能であることを特徴とする(1)または(2)に記載の加熱装置。 (3) The heating according to (1) or (2), wherein the magnetic flux shielding means is movable so as to make the magnetic flux shielding area variable according to the size of the material to be heated introduced into the apparatus. apparatus.
(4)前記温度検知手段は、前記誘導発熱体の被加熱材搬送領域に対応する領域内の温度を検知するように配置されたことを特徴とする(1)から(3)の何れかに記載の加熱装置。 (4) In any one of (1) to (3), the temperature detection unit is arranged to detect a temperature in an area corresponding to a heated material conveyance area of the induction heating element. The heating device described.
(5)前記温度検知手段は、サーミスタであることを特徴とする(1)から(4)の何れかに記載の加熱装置。 (5) The heating device according to any one of (1) to (4), wherein the temperature detection means is a thermistor.
(6)前記温度検知手段は、サーモスイッチであることを特徴とする(1)から(4)の何れかに記載の加熱装置。 (6) The heating apparatus according to any one of (1) to (4), wherein the temperature detection means is a thermo switch.
(7)前記誘導発熱体は、記録材に形成された未定着現像剤像を熱定着させる熱定着手段であることを特徴とする(1)から(6)の何れかに記載の加熱装置。 (7) The heating apparatus according to any one of (1) to (6), wherein the induction heating element is a thermal fixing unit that thermally fixes an unfixed developer image formed on a recording material.
(8)記録材に未定着トナー画像を形成担持させる作像手段と、その未定着トナー画像を記録材に定着させる加熱定着手段とを有し、前記加熱定着手段が(1)から(7)の何れかに記載の加熱装置であることを特徴とする画像形成装置。 (8) Image forming means for forming and supporting an unfixed toner image on a recording material, and heat fixing means for fixing the unfixed toner image on the recording material, wherein the heat fixing means is (1) to (7) An image forming apparatus comprising the heating device according to any one of the above.
すなわち、温度検知手段は誘導発熱体の被加熱材を加熱する面側とは反対側に配置されて、磁束遮蔽手段の可動領域外において誘導発熱体の面に接して温度を検知するので、誘導発熱体の被加熱材を加熱する面の磨耗を完全に回避することができ、その結果、誘導発熱体の耐久性を飛躍的に向上させることが、コストアップを招くことなく達成できる。さらに、温度検知手段が誘導発熱体の被加熱材を加熱する面と接することによる障害を回避できる。例えば、加熱装置を画像加熱定着装置として用いた場合には、誘導発熱体の被加熱材を加熱する面での現像剤(トナー)の温度検知手段への堆積はなくなり、これに起因する画像汚れの発生は皆無となり、画像品質の向上も同時に達成することが可能となる。 That is, the temperature detecting means is disposed on the opposite side of the induction heating element from the surface to be heated and detects the temperature in contact with the surface of the induction heating element outside the movable region of the magnetic flux shielding means. Wear of the surface of the heating element that heats the heated material can be completely avoided, and as a result, the durability of the induction heating element can be dramatically improved without increasing the cost. Further, it is possible to avoid a failure due to the temperature detecting means coming into contact with the surface of the induction heating element that heats the material to be heated. For example, when the heating device is used as an image heating and fixing device, the developer (toner) does not accumulate on the temperature detecting means on the surface of the induction heating element that heats the material to be heated, resulting in image smearing. Occurrence is eliminated, and image quality can be improved at the same time.
以下に添付図面を参照して、この発明の好適な実施の形態を例示的に詳しく説明する。ただし、この実施の形態に記載されている構成部品の寸法、材質、形状、その相対配置などは、特に特定的な記載がない限りは、この発明の範囲をそれらのみに限定する趣旨のものではない。 Exemplary embodiments of the present invention will be described below in detail with reference to the accompanying drawings. However, the dimensions, materials, shapes, relative arrangements, and the like of the components described in this embodiment are not intended to limit the scope of the present invention only to those unless otherwise specified. Absent.
(1)画像形成装置例
図1は本実施例における画像形成装置の概略構成模型図である。本例の画像形成装置は、本発明に従う電磁誘導加熱方式の加熱装置を画像加熱定着装置として具備している、転写式電子写真プロセス利用のレーザープリンターである。
(1) Example of Image Forming Apparatus FIG. 1 is a schematic configuration model diagram of an image forming apparatus in this embodiment. The image forming apparatus of this example is a laser printer using a transfer type electrophotographic process, which includes an electromagnetic induction heating type heating apparatus according to the present invention as an image heating and fixing apparatus.
101は像担持体としての回転ドラム型の電子写真感光体(以下、感光ドラムと記す)であり、矢印の時計方向に所定の周速度で回転駆動される。 Reference numeral 101 denotes a rotary drum type electrophotographic photosensitive member (hereinafter referred to as a photosensitive drum) as an image carrier, which is driven to rotate in the clockwise direction indicated by an arrow at a predetermined peripheral speed.
102は帯電手段としての帯電ローラであり、回転する感光ドラム101の外周面を所定の極性・電位に一様に帯電処理する。 Reference numeral 102 denotes a charging roller as charging means, which uniformly charges the outer peripheral surface of the rotating photosensitive drum 101 to a predetermined polarity and potential.
103はレーザースキャナであり、画像情報の時系列電気デジタル画素信号に対応して変調したレーザー光を出力して、回転する感光ドラム101の一様帯電処理面を走査露光Lする。これにより感光ドラム面に走査露光パターンに対応した静電潜像が形成される。 A laser scanner 103 outputs a laser beam modulated in accordance with a time-series electric digital pixel signal of image information, and scans and exposes the uniformly charged surface of the rotating photosensitive drum 101. As a result, an electrostatic latent image corresponding to the scanning exposure pattern is formed on the photosensitive drum surface.
104は現像装置であり、感光ドラム面の静電潜像をトナー画像として反転現像または正規現像する。 Reference numeral 104 denotes a developing device, which performs reverse development or normal development using the electrostatic latent image on the photosensitive drum surface as a toner image.
105は転写手段としての転写ローラであり、感光ドラム101に対して所定の押圧力で接触して転写ニップ部Tを形成している。この転写ニップ部Tに不図示の給紙機構部から被加熱材としての記録材Pが所定の制御タイミングにて給送されて転写ニップ部Tを挟持搬送されていく。また転写ローラ105には所定の制御タイミングで所定の転写バイアスが印加される。これにより、転写ニップ部Tを挟持搬送される記録材Pの面に感光ドラム101面側のトナー画像が順次に静電転写される。 Reference numeral 105 denotes a transfer roller as transfer means, which forms a transfer nip T by contacting the photosensitive drum 101 with a predetermined pressing force. A recording material P as a material to be heated is fed to the transfer nip T from a sheet feeding mechanism (not shown) at a predetermined control timing, and is nipped and conveyed through the transfer nip T. A predetermined transfer bias is applied to the transfer roller 105 at a predetermined control timing. As a result, the toner images on the photosensitive drum 101 surface side are sequentially electrostatically transferred onto the surface of the recording material P that is nipped and conveyed through the transfer nip T.
転写ニップ部Tを出た記録材Pは感光ドラム101面から分離されて後述する電磁誘導加熱方式の画像加熱定着装置100に導入される。画像加熱定着装置100は導入された記録材P上の未定着トナー画像を永久固着画像として加熱定着し、該記録材Pを排出搬送する。 The recording material P that has exited the transfer nip T is separated from the surface of the photosensitive drum 101 and is introduced into an image heating and fixing apparatus 100 using an electromagnetic induction heating method, which will be described later. The image heating and fixing apparatus 100 heat-fixes the unfixed toner image on the introduced recording material P as a permanently fixed image, and discharges and conveys the recording material P.
106は感光ドラムクリーニング器であり、記録材分離後の感光ドラム上の転写残トナーを除去する。転写残トナーが除去されて清浄面化された感光ドラム面は繰り返して作像に供される。 A photosensitive drum cleaner 106 removes transfer residual toner on the photosensitive drum after separation of the recording material. The photosensitive drum surface, from which the transfer residual toner has been removed and cleaned, is repeatedly used for image formation.
(2)画像加熱定着装置100
本例の画像加熱定着装置100は本発明に従う電磁誘導加熱方式の加熱装置であり、図2は該装置の途中部分省略の正面模型図、図3はその一部切欠き図である。図4は磁気遮蔽板の駆動端部側の外観斜視図である。
(2) Image heating and fixing device 100
The image heating and fixing apparatus 100 of this example is a heating apparatus of an electromagnetic induction heating system according to the present invention, FIG. 2 is a front model view of the apparatus omitted in the middle, and FIG. 3 is a partially cutaway view thereof. FIG. 4 is an external perspective view of the drive end portion side of the magnetic shielding plate.
本例に示す定着装置100においては、説明の簡略化のため、従来の定着装置と共通する部材・部品には同一符号を付す。 In the fixing device 100 shown in this example, the same reference numerals are given to members / parts common to the conventional fixing device for the sake of simplicity.
20は加熱定着部材としての定着ローラアセンブリ、2は加圧部材としての加圧ローラである。これらの2つの部材20・2を上下に並行に配列し、圧接させて、定着ニップ部Nを形成させている。 Reference numeral 20 denotes a fixing roller assembly as a heat fixing member, and 2 denotes a pressure roller as a pressure member. These two members 20 and 2 are arranged in parallel vertically and pressed to form a fixing nip portion N.
定着ローラアセンブリ20は、誘導発熱体(加熱体)としての円筒形状の定着ローラ1を備え、該定着ローラ1には被加熱材としての記録材Pを加熱する外周面とは反対側すなわち内側に磁束発生手段としての励磁コイルアセンブリ30が挿入して配設されている。 The fixing roller assembly 20 includes a cylindrical fixing roller 1 as an induction heating element (heating body), and the fixing roller 1 is on the opposite side to the outer peripheral surface that heats the recording material P as a heated material, that is, on the inner side. An exciting coil assembly 30 as magnetic flux generating means is inserted and arranged.
定着ローラ1は、ニッケル、鉄、強磁性SUS、鉄−ニッケル合金、鉄−ニッケル−クロム合金、ニッケル−コバルト合金等の磁性金属(導電体)からなる芯金ローラ1aの外周面にフッ素樹脂等の耐熱性離型層1bを形成具備させた、厚さ例えば50μm〜2000μmの誘導発熱体製の円筒形状の薄肉金属スリーブ単体、あるいは該金属層を含む複合層スリーブであり、その奥側と手前側の端部にそれぞれ滑り環21a・21bを外嵌固着し、その滑り環部分を定着装置の奥側と手前側のメイン側板61a・61bにそれぞれ軸受部材62a・62bを介して回転自由に支持させて配設してある。 The fixing roller 1 has a fluororesin or the like on the outer peripheral surface of a cored bar roller 1a made of a magnetic metal (conductor) such as nickel, iron, ferromagnetic SUS, iron-nickel alloy, iron-nickel-chromium alloy, nickel-cobalt alloy. A cylindrical thin metal sleeve made of an induction heating element having a thickness of, for example, 50 μm to 2000 μm, or a composite layer sleeve including the metal layer, with the heat-resistant release layer 1b of The sliding rings 21a and 21b are fitted and fixed to the end portions on the side, and the sliding ring portions are rotatably supported by the main side plates 61a and 61b on the back side and the near side of the fixing device via bearing members 62a and 62b, respectively. Are arranged.
定着ローラ1の内空に挿入して配設した励磁コイルアセンブリ30は、電磁誘導加熱ホルダ(外装ケース体)(以下、ホルダと記す)3aと、磁束発生手段としての磁性コア3bおよび励磁コイル3cと、磁気遮蔽手段としての磁気遮蔽板12等の組み立て体であり、ホルダ3a内に励磁コイル3cと磁性コア3bを格納保持させると共に、ホルダ3aの奥側端部側に磁気遮蔽板12を回転自由に組付けて支持させてある。そして、この励磁コイルアセンブリ30を、ホルダ3aの奥側と手前側の端部3a1・3a2を定着装置の奥側と手前側のメイン側板61a・61bよりも外側に配設したサブ側板63a・63b間に所定の角度姿勢で非回転に支持させて、定着ローラ内面に非接触に所定の間隔をあけた状態にして配設してある。 An exciting coil assembly 30 inserted and disposed in the interior of the fixing roller 1 includes an electromagnetic induction heating holder (exterior case body) (hereinafter referred to as a holder) 3a, a magnetic core 3b as a magnetic flux generating means, and an exciting coil 3c. And an assembly of a magnetic shielding plate 12 or the like as magnetic shielding means. The exciting coil 3c and the magnetic core 3b are stored and held in the holder 3a, and the magnetic shielding plate 12 is rotated to the back end portion side of the holder 3a. It is freely assembled and supported. The exciting coil assembly 30 includes sub-side plates 63a and 63b in which end portions 3a1 and 3a2 on the back side and near side of the holder 3a are disposed outside the main side plates 61a and 61b on the back side and near side of the fixing device. A non-rotating support is provided at a predetermined angle between them, and a predetermined interval is provided in a non-contact manner on the inner surface of the fixing roller.
加圧ローラ2は、芯金2aと、耐熱性弾性体層2bと、さらには離形性表面層2cからなり、上記定着ローラアセンブリ20の下側に定着ローラ1に並行に配列して、芯金2aの奥側と手前側の端部2a1・2a2を定着装置の奥側と手前側のメイン側板61a・61b間に軸受部材64a・64bを介して回転自在に支持させて配設してある。軸受部材64a・64bはそれぞれメイン側板61a・61bに対して定着ローラ1に向かう方向に移動可能に配設してあり、この軸受部材64a・64bを不図示の加圧バネ等の付勢手段で押し上げ付勢状態にすることで、加圧ローラ2を所定の押圧力をもって定着ローラ1の下面部に対して弾性体層2bの弾性に抗して圧接させて所定幅の定着ニップ部(加熱ニップ部)Nを形成させている。 The pressure roller 2 includes a cored bar 2a, a heat-resistant elastic layer 2b, and a releasable surface layer 2c. The pressure roller 2 is arranged in parallel to the fixing roller 1 below the fixing roller assembly 20, Ends 2a1 and 2a2 on the back side and the front side of the gold 2a are rotatably supported between the back side and the main side plates 61a and 61b on the front side via bearing members 64a and 64b. . The bearing members 64a and 64b are arranged so as to be movable in the direction toward the fixing roller 1 with respect to the main side plates 61a and 61b, respectively. The bearing members 64a and 64b are urged by a pressing spring or the like (not shown). By bringing the pressure roller 2 into the pushing-up biasing state, the pressure roller 2 is brought into pressure contact with the lower surface portion of the fixing roller 1 against the elasticity of the elastic layer 2b with a predetermined pressing force, so that a fixing nip portion (heating nip) having a predetermined width is obtained. Part) N is formed.
G1は定着ローラ駆動ギアであり、定着ローラ1の奥側端部に外嵌固着して配設してある。このギアG1に第1の駆動源14側から駆動力が伝達されることで、定着ローラ1が図5において時計方向に所定の周速度にて回転駆動される。この定着ローラ1の回転駆動に伴い、定着ニップ部Nにおいて定着ローラ1との摩擦力で加圧ローラ2に回転トルクが作用して該加圧ローラが従動回転する。 G1 is a fixing roller driving gear, and is fitted and fixed to the inner end of the fixing roller 1. When the driving force is transmitted to the gear G1 from the first driving source 14 side, the fixing roller 1 is rotationally driven clockwise at a predetermined peripheral speed in FIG. As the fixing roller 1 is driven to rotate, a rotational torque acts on the pressure roller 2 by a frictional force with the fixing roller 1 in the fixing nip portion N, and the pressure roller is driven to rotate.
励磁コイルアセンブリ30において、ホルダ3aは、定着ローラ1の内径よりも外径が少し小さい横断面半円状樋形であり、その内側に励磁コイル3cと磁性コア3bを配設して保持させてある。ホルダ3aの奥側端部3a1は筒軸部とし、この筒軸部を定着装置の奥側のサブ側板63aに形成した円孔に挿入して保持させ、ホルダ3aの手前側端部3a2はDカット軸部として、このDカット軸部を定着装置の手前側のサブ側板63bに設けたD型孔に挿入して保持させることで、ホルダ3aすなわち励磁コイルアセンブリ30を奥側と手前側のサブ側板63a・63b間に、半円筒面側を下向きにした角度姿勢で非回転に支持させて、かつ定着ローラ1の内面に非接触に所定の間隔をあけて配設してある。 In the exciting coil assembly 30, the holder 3 a has a semicircular cross-sectional shape having a slightly smaller outer diameter than the inner diameter of the fixing roller 1, and the exciting coil 3 c and the magnetic core 3 b are disposed and held inside the holder 3 a. is there. The rear end 3a1 of the holder 3a is a cylindrical shaft portion, and this cylindrical shaft portion is inserted and held in a circular hole formed in the sub-side plate 63a on the back side of the fixing device, and the front end 3a2 of the holder 3a is D As the cut shaft portion, this D cut shaft portion is inserted and held in a D-shaped hole provided in the sub-side plate 63b on the front side of the fixing device, so that the holder 3a, that is, the exciting coil assembly 30 is placed on the back side and the front side. Between the side plates 63a and 63b, the semi-cylindrical surface side is supported in a non-rotating manner with an angle posture with the semi-cylindrical surface side facing downward, and is arranged on the inner surface of the fixing roller 1 in a non-contact manner with a predetermined interval.
本例のホルダ3aは耐熱性と機械的強度を兼ね備えたPPS系樹脂にガラスを添加したものの成形体である。もちろん非磁性である。ホルダ3aには、PPS系樹脂、PEEK系樹脂、ポリイミド樹脂、ポリアミド系樹脂、ポリアミドイミド系樹脂、セラミック、液晶ポリマー、フッ素系樹脂などの非磁材料が適している。 The holder 3a of this example is a molded body obtained by adding glass to a PPS resin having both heat resistance and mechanical strength. Of course, it is non-magnetic. Non-magnetic materials such as PPS resin, PEEK resin, polyimide resin, polyamide resin, polyamideimide resin, ceramic, liquid crystal polymer, and fluorine resin are suitable for the holder 3a.
励磁コイル3cは加熱に十分な交番磁束を発生するものでなければならないが、そのためには抵抗成分を低く、インダクタンス成分を高くとる必要がある。励磁コイル3cの芯線としては、φ0.1〜0.3の細線を略80〜160本程度束ねたリッツ線を用いている。細線には絶縁被覆電線を用いている。また、コア3bを周回するようにホルダ3aの内側底面の形状に合わせて横長舟形に8〜12回巻回して励磁コイル3cを構成したものが使われる。3c1・3c2は上記励磁コイル3cの2本の引き出しリード線であり、ホルダ3aの奥側端部3a1である筒軸部内を通してホルダ3aの外側に引き出して高周波電源3に接続してある。 The exciting coil 3c must generate an alternating magnetic flux sufficient for heating. For this purpose, it is necessary to make the resistance component low and the inductance component high. As a core wire of the exciting coil 3c, a litz wire in which about 80 to 160 fine wires having a diameter of 0.1 to 0.3 are bundled is used. Insulated coated wires are used for the thin wires. Further, an exciting coil 3c that is wound 8 to 12 times in a horizontally long boat shape in accordance with the shape of the inner bottom surface of the holder 3a so as to go around the core 3b is used. Reference numerals 3c1 and 3c2 denote two lead wires for the exciting coil 3c. The lead wires 3c1 and 3c2 are led to the outside of the holder 3a through the inside of the cylindrical end portion 3a1 of the holder 3a and connected to the high frequency power source 3.
励磁コア3bには例えばフェライトやパーマロイ等といったトランスのコアに用いられる磁性材料の板状部材が用いられる。本例においては、励磁コイル3cの中心位置に配置され、大サイズシート搬送領域(大サイズ紙通紙幅領域)Aに対応する長さ寸法を有する一枚の横長矩形板状の垂直部コアからなる。 For the exciting core 3b, a plate member made of a magnetic material used for a transformer core, such as ferrite or permalloy, is used. In this example, it is composed of a single vertically long rectangular plate-shaped vertical core disposed at the center position of the exciting coil 3c and having a length dimension corresponding to a large-size sheet conveyance area (large-size paper passing width area) A. .
G2は磁気遮蔽板駆動ギアであり、定着装置の奥側のサブ側板63aの内側において、ホルダ3aの奥側端部3a1である筒軸部に軸受部材22を介して回転自由に外嵌支持させてある。 G2 is a magnetic shielding plate driving gear, which is rotatably fitted and supported on the cylindrical shaft portion, which is the back end portion 3a1, of the holder 3a via the bearing member 22 inside the sub side plate 63a on the back side of the fixing device. It is.
定着ローラ1において励磁コイルアセンブリ30と芯金ローラ1aとの間には可動式の磁束遮蔽板12が配置されている。磁束遮蔽板12は、遮蔽部12aと支持部12bとフランジ部12cなどからなり、一体で構成されている。磁束遮蔽板12は、該遮蔽板の奥側端部に設けたフランジ部12cを図4に示すように磁気遮蔽部材駆動ギアG2の内面にビスb1・b2で止めてギアG2に一体に固定支持させてある。本実施例においては、記録材Pとしてのシート材の搬送方向に直交する方向(定着ローラ1の長手方向)に形状を変化させる構成となっている。具体的には、支持部12bにより連結支持された奥側端部および手前側端部の両端部を突起状に定着ローラ1の円周方向に伸長して遮蔽部12aとなし、この伸長部分(遮蔽部12a)が交番磁束を遮蔽する。磁束遮蔽を必要と想定されるシート材サイズに応じて、この遮蔽部12aの長手方向幅・位置は決定される。磁気遮蔽部材12の材質は、非磁性かつ良電気導電性の物質、例えば、アルミニウム、銅、マグネシウム、銀などの合金である。 In the fixing roller 1, a movable magnetic flux shielding plate 12 is disposed between the exciting coil assembly 30 and the core metal roller 1 a. The magnetic flux shielding plate 12 includes a shielding portion 12a, a support portion 12b, a flange portion 12c, and the like, and is configured integrally. As shown in FIG. 4, the magnetic flux shielding plate 12 is fixedly supported integrally with the gear G2 by fixing the flange portion 12c provided at the inner end of the shielding plate to the inner surface of the magnetic shielding member drive gear G2 with screws b1 and b2. I'm allowed. In this embodiment, the shape is changed in a direction (longitudinal direction of the fixing roller 1) perpendicular to the conveying direction of the sheet material as the recording material P. Specifically, both end portions of the rear side end portion and the front side end portion connected and supported by the support portion 12b are extended in the circumferential direction of the fixing roller 1 in a protruding shape to form a shielding portion 12a. The shielding part 12a) shields the alternating magnetic flux. The longitudinal width / position of the shielding portion 12a is determined according to the sheet material size that is assumed to require magnetic flux shielding. The material of the magnetic shielding member 12 is a non-magnetic and highly conductive material, for example, an alloy such as aluminum, copper, magnesium, or silver.
上記の磁気遮蔽部材駆動ギアG2に移動手段としての第2の駆動源15側から駆動力が伝達されることで該ギアG2が回転し、該ギアG2に一体の磁気遮蔽部材12が定着ローラ1の内周面に沿って回転動する。 When the driving force is transmitted from the second driving source 15 side as the moving means to the magnetic shielding member driving gear G2, the gear G2 rotates, and the magnetic shielding member 12 integrated with the gear G2 is fixed to the fixing roller 1. Rotate along the inner peripheral surface of the.
本実施例においては、定着装置に対するシート材Pの通紙は中央基準搬送でなされる。図2・図3において、Oがその中央搬送基準線であり、定着装置の長手方向略中央に設定してある。Aは大サイズシート材の搬送領域であり、非通紙部昇温の起こらない最大通紙幅領域に対応している。Bは大サイズシート材搬送領域Aに対応する大サイズ紙よりも幅が小さい小サイズシート材の搬送領域(小サイズ紙通紙幅領域)である。Cは小サイズ紙を通紙した時に生じる小サイズシート材非搬送領域(非通紙部領域)である。前記の磁気遮蔽板12の遮蔽部12aは非搬送領域Cをカバーする長さ寸法のものとしてある。 In this embodiment, the sheet material P is passed through the fixing device by central reference conveyance. In FIG. 2 and FIG. 3, O is the center conveyance reference line, and is set at approximately the center in the longitudinal direction of the fixing device. A is a conveyance area of a large-size sheet material, and corresponds to the maximum sheet passing width area where no temperature increase occurs in the non-sheet passing portion. B is a conveyance area (small size paper passing width area) of a small size sheet material whose width is smaller than that of the large size paper corresponding to the large size sheet material conveyance area A. C is a small-size sheet material non-conveying area (non-paper-passing area) that occurs when small-size paper is passed. The shielding portion 12a of the magnetic shielding plate 12 has a length dimension that covers the non-transport region C.
磁気遮蔽板12は、常時は、図5−Aのように、定着ローラ1内において励磁コイルアセンブリ30の上側位置をホームポジションである磁気遮蔽板退避位置としてこの位置に保持される。この退避位置は、励磁コイルアセンブリ30から定着ローラ1に磁束が実質的に作用しない位置である。また、磁気遮蔽板12は、図5−Bのように、定着ローラ1内において励磁コイルアセンブリ30の下側位置を遮蔽位置としてこの位置に保持される。この遮蔽位置は、励磁コイルアセンブリ30から定着ローラ1に対する作用磁束を遮蔽部12aにより一部遮蔽する作用磁束遮蔽位置である。 As shown in FIG. 5A, the magnetic shielding plate 12 is normally held at this position with the upper position of the exciting coil assembly 30 in the fixing roller 1 as the magnetic shielding plate retracting position which is the home position. This retracted position is a position where the magnetic flux does not substantially act from the exciting coil assembly 30 to the fixing roller 1. Further, as shown in FIG. 5B, the magnetic shielding plate 12 is held in this position with the lower position of the exciting coil assembly 30 as a shielding position in the fixing roller 1. This shielding position is a working magnetic flux shielding position where the working magnetic flux from the exciting coil assembly 30 to the fixing roller 1 is partially shielded by the shielding portion 12a.
上記のように、磁束遮蔽板12を小サイズシート材の非搬送領域を遮蔽するような形状にすることで、小サイズシート材が連続して搬送された際に発生しやすい定着ローラ1端部の非搬送領域Cの過昇温を防止できる。つまり、図5−Aでは、磁束遮蔽板12は磁束遮蔽板退避位置にあり、磁性コア3bに導かれニップ部に向かう交番磁束は長手方向(図示前奥方向)全域において遮蔽されることなく、定着ローラ1の長手方向全域を電磁誘導発熱させる。一方、図5−Bでは、磁束遮蔽板12は、遮蔽位置にあり、磁性コア3bに導かれニップ部に向かう交番磁束の一部(長手方向端部領域)は遮蔽部12aに遮蔽されることで、定着ローラ1の長手方向端部領域の発熱を抑制することが可能である。この磁束遮蔽板12は、例えば、ニップ部Nに通紙使用されるシート材のサイズを検知するサイズ検知センサ(図示せず)からの検知信号に基づいて制御回路7が駆動機構15を回転駆動制御することによって、退避位置から遮蔽位置へ、または遮蔽位置から退避位置へ回転移動される。 As described above, by forming the magnetic flux shielding plate 12 so as to shield the non-conveying area of the small size sheet material, the end portion of the fixing roller 1 that is likely to occur when the small size sheet material is continuously conveyed. Overheating of the non-transport area C can be prevented. That is, in FIG. 5-A, the magnetic flux shielding plate 12 is in the magnetic flux shielding plate retracted position, and the alternating magnetic flux directed to the magnetic core 3b and directed to the nip portion is not shielded in the entire longitudinal direction (frontward direction in the drawing). The entire longitudinal direction of the fixing roller 1 is heated by electromagnetic induction. On the other hand, in FIG. 5-B, the magnetic flux shielding plate 12 is in the shielding position, and a part of the alternating magnetic flux (longitudinal end region) directed to the magnetic core 3b and directed to the nip portion is shielded by the shielding portion 12a. Thus, it is possible to suppress the heat generation in the end region in the longitudinal direction of the fixing roller 1. In the magnetic flux shielding plate 12, for example, the control circuit 7 drives the drive mechanism 15 to rotate based on a detection signal from a size detection sensor (not shown) that detects the size of the sheet material used to pass through the nip portion N. By controlling, it is rotationally moved from the retracted position to the shield position or from the shield position to the retract position.
(3)サーミスタ・サーモスイッチなどの配置態様
図5は定着装置100の要部の横断拡大模型図であり、Aは磁気遮蔽板が退避位置に移動保持されている状態時、Bは磁気遮蔽板が遮蔽位置に移動保持されている状態時を示している。図6は定着ローラと加圧ローラの外観模型図であり、定着ローラ内の磁束遮蔽板の形態とサーミスタ・サーモスイッチなどの配置態様を示している。
(3) Arrangement Mode of Thermistor / Thermo Switch, etc. FIG. 5 is a cross-sectional enlarged model view of the main part of the fixing device 100. A is a state where the magnetic shielding plate is moved and held in the retracted position, and B is a magnetic shielding plate. Shows a state in which is moved and held at the shielding position. FIG. 6 is an appearance model diagram of the fixing roller and the pressure roller, and shows the form of the magnetic flux shielding plate in the fixing roller and the arrangement of the thermistor and the thermo switch.
4は温度検知手段としてのメインサーミスタであり、図5に示されるように、定着ローラ1内において磁束遮蔽板12の非可動領域Dに設けられている。メインサーミスタ4は、上記の非可動領域Dにおいて、図6に示されるように、励磁コイルアセンブリ30のホルダ3aの外面にバネ弾性を有する温度検知手段支持部材としてのバネ板16aを介して支持されており、そのバネ板のバネ弾性によって非可動領域内の定着ローラ内周面に接触させてある。 Reference numeral 4 denotes a main thermistor as temperature detecting means, which is provided in the non-movable region D of the magnetic flux shielding plate 12 in the fixing roller 1 as shown in FIG. As shown in FIG. 6, the main thermistor 4 is supported on the outer surface of the holder 3 a of the exciting coil assembly 30 via a spring plate 16 a serving as a temperature detecting means supporting member having spring elasticity in the non-movable region D. The spring plate is brought into contact with the inner peripheral surface of the fixing roller in the non-movable region by the spring elasticity of the spring plate.
メインサーミスタ4は、大サイズシートと小サイズシートの共通の搬送領域である小サイズシート材搬送領域Bに対応する定着ローラ部分の温度を検知して、その検知信号を制御部17に出力する。制御部17では、高周波電源18を制御して励磁コイル3cと接続された励磁回路19への給電をコントロールすることによって定着ローラの温度を所定の温度(定着温度)に温調する。 The main thermistor 4 detects the temperature of the fixing roller portion corresponding to the small size sheet material conveyance region B, which is a common conveyance region for the large size sheet and the small size sheet, and outputs the detection signal to the control unit 17. The controller 17 controls the high frequency power supply 18 to control the power supply to the excitation circuit 19 connected to the excitation coil 3c, thereby adjusting the temperature of the fixing roller to a predetermined temperature (fixing temperature).
図6に示すように、温度検知手段としては、前記メインサーミスタ4以外に、定着ローラ1の小サイズシート材非搬送領域Cに対応する端部温度検知のための異常高温検知用のサブサーミスタ5、及び、感熱式安全装置としてのサーモスイッチ6を、前述のメインサーミスタ4と同様の内周側周上位置に長手方向にずらして定着ローラ1内周面に接触させる。すなわち、サブサーミスタ5とサーモスイッチ6は、それぞれ、定着ローラ1内の遮蔽板非可動領域Dにおいて励磁コイルアセンブリ30のホルダ3aの外面にバネ弾性を有する温度検知手段支持部材としてのバネ板16b・16cを介して支持されており、そのバネ板のバネ弾性によって定着ローラ内周面に接触させてある。 As shown in FIG. 6, as the temperature detecting means, in addition to the main thermistor 4, an abnormally high temperature detecting sub-thermistor 5 for detecting the end temperature corresponding to the small size sheet material non-conveying region C of the fixing roller 1. The thermo switch 6 serving as a heat-sensitive safety device is shifted in the longitudinal direction to the same position on the inner peripheral side as in the above-described main thermistor 4 and is brought into contact with the inner peripheral surface of the fixing roller 1. That is, the sub-thermistor 5 and the thermo switch 6 are each provided with a spring plate 16b as a temperature detecting means supporting member having spring elasticity on the outer surface of the holder 3a of the exciting coil assembly 30 in the shielding plate non-movable region D in the fixing roller 1. 16c, and is brought into contact with the inner peripheral surface of the fixing roller by the spring elasticity of the spring plate.
サブサーミスタ5は、定着ローラ1の非搬送領域Cの温度を検知して、その検知信号を制御部17に出力する。制御部17では、高周波電源18を制御して励磁回路19への給電をコントロールすることによって定着ローラ1の温度を所定の温度(定着温度)に温調すると共に、駆動機構15を回転駆動制御して磁気遮蔽板12の位置制御を行う。 The sub-thermistor 5 detects the temperature of the non-conveying area C of the fixing roller 1 and outputs a detection signal to the control unit 17. The control unit 17 controls the high-frequency power source 18 to control the power supply to the excitation circuit 19 so as to adjust the temperature of the fixing roller 1 to a predetermined temperature (fixing temperature) and to control the drive mechanism 15 to rotate. The position of the magnetic shielding plate 12 is controlled.
サーモスイッチ6は、定着ローラ1が所定の温度(定着温度)を超えて熱暴走を起こしたときに切れることによって励磁回路19への給電を遮断する構成をとっている。 The thermo switch 6 is configured to cut off the power supply to the excitation circuit 19 by being cut off when the fixing roller 1 exceeds a predetermined temperature (fixing temperature) and causes thermal runaway.
本実施例の定着装置において、励磁コイルアセンブリ30に代えて、従来のハロゲンランプを熱源として採用した場合には、定着ローラ1内のメインサーミスタ4、サブサーミスタ5およびサーモスイッチ6などの温度検知手段はハロゲンランプから直接、輻射熱を受けるため、これらの温度検知手段4・5・6自身の昇温対策が必要となる。しかしながら、本実施例のように、熱源として電磁誘導加熱方式の励磁コイルアセンブリ30を採用した場合には、定着ローラ1の発熱部は渦電流の発生する芯金ローラ1bのニップ部Nのみであるため、上記の温度検知手段4・5・6自身の昇温対策は相対的に軽微なものですみ、コストアップも最低限に抑えることが可能となる。 In the fixing device of this embodiment, when a conventional halogen lamp is used as a heat source instead of the exciting coil assembly 30, temperature detection means such as the main thermistor 4, the sub-thermistor 5 and the thermo switch 6 in the fixing roller 1 are used. Since radiant heat is directly received from the halogen lamp, it is necessary to take measures for raising the temperature of these temperature detecting means 4, 5, 6 themselves. However, when the electromagnetic induction heating type exciting coil assembly 30 is employed as a heat source as in this embodiment, the heat generating portion of the fixing roller 1 is only the nip portion N of the cored bar roller 1b where eddy current is generated. For this reason, the above temperature detection means 4, 5, 6 itself have a relatively small temperature rise countermeasure, and the cost increase can be minimized.
また、温度検知手段4・5・6の、定着ローラ1の内周側周上位置は、図5に示したように、前述の磁束遮蔽板12の非可動領域である。一方、定着ローラ1の長手方向(図5の前奥方向)において、温度検知手段4・5・6は、定着ローラ1の大サイズシート材搬送領域A内に配置されている。このため、定着ローラ1の端部昇温を防止する磁束遮蔽板12の制御、及び、効果を妨げることなく、シート材の搬送による温度変化にも敏感に検知できるよう、温度検知手段4・5・6の配置が可能となる。 Further, the position of the temperature detection means 4, 5, 6 on the inner circumferential side of the fixing roller 1 is a non-movable region of the above-described magnetic flux shielding plate 12, as shown in FIG. On the other hand, in the longitudinal direction of the fixing roller 1 (the front-rear direction in FIG. 5), the temperature detecting means 4, 5, 6 are arranged in the large-size sheet material conveyance area A of the fixing roller 1. For this reason, the temperature detectors 4 and 5 can control the magnetic flux shielding plate 12 to prevent the temperature rise at the end of the fixing roller 1 and can detect sensitively the temperature change due to the conveyance of the sheet material without interfering with the effect.・ 6 arrangements are possible.
このように、接触式である温度検知手段4・5・6が、定着ローラ1の内周面に接触して温度検知することで、まず、温度検知手段4・5・6による、定着ローラ表層1aに対する磨耗が完全に回避可能となり、その結果、定着ローラ1の耐久性を飛躍的に向上させることが、コストアップを招かずに達成できる。さらに、前述したような、定着しきれなかった現像剤(トナー)の温度検知手段4・5・6への堆積はなくなり、これに起因する画像汚れの発生は皆無となり、画像品質の向上も同時に達成することが可能となる。 As described above, the temperature detection means 4, 5, 6, which is a contact type, contacts the inner peripheral surface of the fixing roller 1 and detects the temperature. As a result, wear on the la can be completely avoided, and as a result, the durability of the fixing roller 1 can be drastically improved without increasing the cost. Further, the developer (toner) that could not be fixed as described above is not deposited on the temperature detecting means 4, 5, 6 and no image smearing is caused, and the image quality is improved at the same time. Can be achieved.
さらに、図7に示されるように、メインサーミスタ4とバネ板16a、サブサーミスタ5とバネ板16b、サーモスイッチ6とバネ板16cを、それぞれ、例えば耐熱樹脂フィルムなどの絶縁被覆材51・52・53により被覆すれば、メインサーミスタ4、サブサーミスタ5およびサーモスイッチ6の定着ローラ内周面との直接の摺擦による摩耗を軽減でき、長期にわたる使用が可能となる。 Further, as shown in FIG. 7, the main thermistor 4 and the spring plate 16a, the sub-thermistor 5 and the spring plate 16b, and the thermo switch 6 and the spring plate 16c are respectively made of insulating coating materials 51, 52, and the like such as a heat-resistant resin film. If covered with 53, wear due to direct friction with the inner peripheral surface of the fixing roller of the main thermistor 4, sub-thermistor 5 and thermo switch 6 can be reduced, and long-term use becomes possible.
本実施例では、磁束遮蔽板12の遮蔽部12aの長手方向位置・幅は、一定、かつ一種類のものを例として挙げたが、遮蔽部12aを階段状の形状として、遮蔽範囲を複数設ける場合や、遮蔽部12aにおける伸長部分の長手方向位置・幅を定着ローラ1の周方向に連続的に変化させ、遮蔽範囲を無段階に調節できる手法を採る場合もある。磁束遮蔽板12が遮蔽領域(遮蔽部12a)を複数、もしくは、無段階に持つ場合には、制御回路7は、シート材サイズに応じて、磁束遮蔽板12の回転方向位置を制御する。 In the present embodiment, the longitudinal position / width of the shielding portion 12a of the magnetic flux shielding plate 12 is constant and one type is given as an example. However, the shielding portion 12a has a stepped shape and a plurality of shielding ranges are provided. In some cases, a technique may be employed in which the position and width of the elongated portion of the shielding portion 12a are continuously changed in the circumferential direction of the fixing roller 1 so that the shielding range can be adjusted steplessly. When the magnetic flux shielding plate 12 has a plurality of shielding regions (shielding portions 12a) or steplessly, the control circuit 7 controls the rotational direction position of the magnetic flux shielding plate 12 according to the sheet material size.
また、磁束遮蔽板12において遮蔽部12aと支持部12bは、一体に形成されているが、支持部12bを磁束遮蔽板支持部材として別に設けても構わない。磁束遮蔽板支持部材を別体に設けた場合には、温度検知手段4・5・6は、この支持部材の可動領域も含んだ領域外に配置される。 Further, in the magnetic flux shielding plate 12, the shielding portion 12a and the supporting portion 12b are integrally formed, but the supporting portion 12b may be separately provided as a magnetic flux shielding plate support member. When the magnetic flux shielding plate support member is provided separately, the temperature detecting means 4, 5, 6 are arranged outside the region including the movable region of the support member.
また、サーモスイッチ6は、小サイズシート材非搬送領域Cに限られず、小サイズシート材搬送領域Bに配置してもよい。 Further, the thermo switch 6 is not limited to the small size sheet material non-transport area C, and may be disposed in the small size sheet material transport area B.
[その他]
1)誘導発熱体の形態は回転ローラー体に限られず、誘導発熱体製のエンドレスベルトなどの他の回転体を用いてもよい。もしくはロール巻きにした誘導発熱体製の長尺の有端フィルムを用い、これを磁束発生手段の下方を経由させて巻き取り軸側へ所定の速度で走行させるように構成したものであってもよい。
[Other]
1) The form of the induction heating element is not limited to the rotating roller body, and other rotation bodies such as an endless belt made of the induction heating element may be used. Alternatively, a long end film made of an induction heating element wound in a roll may be used, and this may be configured to run at a predetermined speed toward the winding shaft via the lower part of the magnetic flux generation means. Good.
2)実施例の装置は被加熱材(シート材)の搬送を中央基準で搬送する装置構成であるが、片側基準で搬送する構成の装置にも本発明は有効に適用することができる。 2) Although the apparatus of an Example is an apparatus structure which conveys a to-be-heated material (sheet material) with a center reference | standard, this invention can be applied effectively also to the apparatus of a structure conveyed with a one-side reference | standard.
3)本実施例の装置は大小2種類のサイズの被加熱材(シート材)に対応する装置構成であるが、本発明は3種類以上のサイズの被加熱材(シート材)を通紙する装置にも適用することができる。 3) Although the apparatus of the present embodiment has an apparatus configuration corresponding to a material to be heated (sheet material) of two sizes, large and small, the present invention passes the material to be heated (sheet material) of three or more sizes. It can also be applied to devices.
4)本発明の電磁誘導加熱方式の加熱装置は実施例の画像加熱定着装置に限らず、未定着画像を担持した記録用紙に仮定着する仮定着装置、定着画像を担持した記録用紙を再加熱してつや等の画像表面性を改質する表面改質装置等の像加熱装置としても有効である。またその他、例えば、紙幣等のしわ除去用の熱プレス装置や、熱ラミネート装置、紙などの含水分を蒸発させる加熱乾燥装置など、シート状部材を加熱処理する加熱装置として用いても有効であることは勿論である。 4) The electromagnetic induction heating type heating apparatus of the present invention is not limited to the image heating and fixing apparatus of the embodiment, but is assumed to be attached to the recording paper carrying the unfixed image, and the recording paper carrying the fixed image is reheated. Therefore, it is also effective as an image heating apparatus such as a surface modification apparatus for modifying the image surface properties such as gloss. In addition, for example, it is also effective to use as a heating device for heat-treating a sheet-like member, such as a heat press device for removing wrinkles such as banknotes, a heat laminating device, and a heating and drying device for evaporating moisture content such as paper. Of course.
1・・・・定着ローラ
2・・・・加圧ローラ
3・・・・熱源
3a・・・・電磁誘導加熱ホルダー
3b・・・・磁性コア
3c・・・・励磁コイル
4・・・・メインサーミスタ(温度検知手段)
5・・・・サブサーミスタ(温度検知手段)
6・・・・サーモスイッチ(温度検知手段)
12・・・・磁束遮蔽板
DESCRIPTION OF SYMBOLS 1 .... Fixing roller 2 ... Pressure roller 3 ... Heat source 3a ... Electromagnetic induction heating holder 3b ... Magnetic core 3c ... Excitation coil 4 ... Main Thermistor (temperature detection means)
5. Sub-thermistor (temperature detection means)
6 ··· Thermo switch (temperature detection means)
12. Magnetic flux shielding plate
Claims (8)
前記磁束発生手段、前記磁束遮蔽手段、及び前記温度検知手段は前記誘導発熱体の被加熱材を加熱する面側とは反対側に配置され、前記温度検知手段は前記磁束遮蔽手段の可動領域外において前記誘導発熱体の面に接して温度を検知するように配置したことを特徴とする加熱装置。 Magnetic flux generation means, induction heating element that heats the material to be heated by electromagnetic induction heat generation by the magnetic flux generated by the magnetic flux generation means, and magnetic flux shielding means that shields part of the applied magnetic flux from the magnetic flux generation means to the induction heating element And a heating device comprising a moving means for moving the magnetic flux shielding means according to a necessary magnetic flux shielding area, and a temperature detecting means for detecting the temperature of the induction heating element.
The magnetic flux generation means, the magnetic flux shielding means, and the temperature detection means are disposed on the opposite side of the surface of the induction heating element that heats the material to be heated, and the temperature detection means is outside the movable region of the magnetic flux shielding means. The heating device is arranged so as to detect the temperature in contact with the surface of the induction heating element.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003427807A JP2005190728A (en) | 2003-12-24 | 2003-12-24 | Heating device and image forming device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003427807A JP2005190728A (en) | 2003-12-24 | 2003-12-24 | Heating device and image forming device |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2005190728A true JP2005190728A (en) | 2005-07-14 |
JP2005190728A5 JP2005190728A5 (en) | 2006-12-14 |
Family
ID=34786980
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2003427807A Pending JP2005190728A (en) | 2003-12-24 | 2003-12-24 | Heating device and image forming device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2005190728A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009163015A (en) * | 2008-01-07 | 2009-07-23 | Kyocera Mita Corp | Image forming apparatus |
CN102610027A (en) * | 2011-01-20 | 2012-07-25 | 浙江方泰电器有限公司 | Magnetic image detection system |
US9864312B1 (en) * | 2017-01-20 | 2018-01-09 | Kabushiki Kaisha Toshiba | Fixing device that can suppress variation in temperature, and image forming apparatus having the fixing device |
-
2003
- 2003-12-24 JP JP2003427807A patent/JP2005190728A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009163015A (en) * | 2008-01-07 | 2009-07-23 | Kyocera Mita Corp | Image forming apparatus |
CN102610027A (en) * | 2011-01-20 | 2012-07-25 | 浙江方泰电器有限公司 | Magnetic image detection system |
US9864312B1 (en) * | 2017-01-20 | 2018-01-09 | Kabushiki Kaisha Toshiba | Fixing device that can suppress variation in temperature, and image forming apparatus having the fixing device |
US9964903B1 (en) | 2017-01-20 | 2018-05-08 | Kabushiki Kaisha Toshiba | Fixing device that can suppress variation in temperature, and image forming apparatus having the fixing device |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2397917B1 (en) | Fixing device, image forming apparatus incorporating same, and fixing method | |
US7369804B2 (en) | Fixing device | |
US8571456B2 (en) | Fixing device and image forming apparatus incorporating same | |
JP4208815B2 (en) | Image heating device | |
US8718506B2 (en) | Fixing device and image forming apparatus incorporating same | |
US8290387B2 (en) | Image heating apparatus | |
US8867943B2 (en) | Fixing device and image forming apparatus incorporating same | |
US9091976B2 (en) | Image heating apparatus | |
KR100886280B1 (en) | Image heating apparatus | |
JP2007003808A (en) | Fixing device and image forming apparatus | |
JP4110046B2 (en) | Image heating device | |
JP2013174868A (en) | Image heating device | |
JP2003077621A (en) | Heater and image forming device | |
US7424259B2 (en) | Fixing apparatus | |
JP4422860B2 (en) | Heating apparatus and image forming apparatus | |
JP4994107B2 (en) | Fixing apparatus and image forming apparatus | |
JP2002008845A (en) | Heating device and image forming device | |
JP4873532B2 (en) | Fixing apparatus and image forming apparatus | |
JP4798775B2 (en) | Fixing apparatus and image forming apparatus | |
JP4612862B2 (en) | Image heating device | |
JP5656376B2 (en) | Electromagnetic induction heating system | |
JP2005190728A (en) | Heating device and image forming device | |
JP2006011217A (en) | Fixing device and image forming apparatus | |
JP2006310146A (en) | Heating device | |
JP4401948B2 (en) | Image heating device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A521 | Written amendment |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20061026 |
|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20061026 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20080117 |
|
A131 | Notification of reasons for refusal |
Effective date: 20080122 Free format text: JAPANESE INTERMEDIATE CODE: A131 |
|
A521 | Written amendment |
Effective date: 20080321 Free format text: JAPANESE INTERMEDIATE CODE: A523 |
|
A131 | Notification of reasons for refusal |
Effective date: 20080430 Free format text: JAPANESE INTERMEDIATE CODE: A131 |
|
A521 | Written amendment |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20080620 |
|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20080826 |