JP2005186503A - Woody formed article using thin woody piece, hollow woody panel, and its production method - Google Patents

Woody formed article using thin woody piece, hollow woody panel, and its production method Download PDF

Info

Publication number
JP2005186503A
JP2005186503A JP2003432266A JP2003432266A JP2005186503A JP 2005186503 A JP2005186503 A JP 2005186503A JP 2003432266 A JP2003432266 A JP 2003432266A JP 2003432266 A JP2003432266 A JP 2003432266A JP 2005186503 A JP2005186503 A JP 2005186503A
Authority
JP
Japan
Prior art keywords
wood
woody
molded product
flakes
wooden
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003432266A
Other languages
Japanese (ja)
Inventor
Shigeru Kanehara
茂 金原
Takayoshi Inagaki
隆代志 稲垣
Tatsuo Iwata
立男 岩田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yamaha Corp
Original Assignee
Yamaha Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yamaha Corp filed Critical Yamaha Corp
Priority to JP2003432266A priority Critical patent/JP2005186503A/en
Publication of JP2005186503A publication Critical patent/JP2005186503A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Finished Plywoods (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a woody formed article which is high in rigidity, easy of material securing, and low in production costs, a hollow woody panel using the woody formed article, and methods for producing them. <P>SOLUTION: As thin woody pieces, pieces having an average thickness of 0.1-0.6 mm and an average length which is larger than the thickness of the unevenness of the woody formed article 11 obtained from the thin woody pieces are used. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、高剛性であり、材料確保が容易であり、製造コストの低い木質成形物、木質中空パネル及びその製造方法に関する。   The present invention relates to a wooden molded article, a wooden hollow panel, and a method for manufacturing the same, which are highly rigid, easy to secure materials, and low in manufacturing cost.

近年、マンション等の集合住宅においては、遮音・防音を目的とした二重床を用いることが多くなってきている。二重床に用いられる木質の中空パネルとしては、高剛性で、軽量であって、施工時間を短縮できるものが求められている。また、家具やベッド等に用いられる木質の中空パネルにおいても、高剛性、軽量、製造性の良好なものが求められている。
このような木質中空パネルを製造する技術の1つとして、ベニヤ単板を接着積層し、繊維と直交方向に折り曲げることにより、波状の木質成形物を形成させ、この木質成形物の両側に合板等を貼りあわせることにより、木質中空パネルを得る方法がある(特許文献1参照)。
しかし、この方法においては、接着積層されたベニヤ単板同士が固着してずれないので折り曲げにくく、無理に折り曲げてプレスすると単板の各部に切断を生じて、木質成形物及び製品である木質中空パネルの強度が低下するという問題がある。そのため、この方法においては、接着積層されたベニヤ単板の折り曲げを適切に行うためには、ベニヤ単板の厚さを一定の値以下にし、折り曲げの程度も一定以下にするといった制約がある。
また、この方法においてベニヤ単板を得るには、フリッチからナイフで平削りする方法や大径木から単板をロータリーレースにより剥がす方法があるが、前者の方法では大面積のベニヤ単板を得ることが難しく製造コストが高いという問題がある。一方、後者の方法では、大面積のベニヤ単板は得られるものの、薄いベニヤ単板を得ることが難しく、また、大径木から単板を剥がすことから、間伐材等の小径木を使用することができず環境負荷の観点において好ましくない。
In recent years, in apartment houses such as apartments, the use of double floors for the purpose of sound insulation and sound insulation is increasing. As a wooden hollow panel used for a double floor, a high-rigidity, lightweight and capable of shortening the construction time is required. In addition, wooden hollow panels used for furniture, beds, and the like are also required to have high rigidity, light weight, and good manufacturability.
As one of the techniques for manufacturing such a wood hollow panel, a veneer veneer is bonded and laminated, and bent in a direction orthogonal to the fiber to form a wavy wood molded product, and plywood or the like is formed on both sides of the wood molded product. There is a method of obtaining a woody hollow panel by bonding together (see Patent Document 1).
However, in this method, the laminated veneer veneers that are bonded and laminated do not stick together and are difficult to bend, and when bent and pressed forcibly, each part of the veneer is cut, resulting in a wood molded product and a wood hollow There is a problem that the strength of the panel decreases. Therefore, in this method, in order to appropriately fold the veneer veneer laminated by adhesion, there is a restriction that the thickness of the veneer veneer is not more than a certain value and the degree of bending is not more than a certain value.
Moreover, in order to obtain a veneer veneer in this method, there are a method of flat cutting with a knife from a flitch and a method of peeling a veneer from a large diameter wood by a rotary race, but the former method obtains a veneer veneer with a large area. There is a problem that it is difficult and the manufacturing cost is high. On the other hand, in the latter method, although a veneer veneer with a large area can be obtained, it is difficult to obtain a thin veneer veneer, and since a veneer is peeled off from a large diameter tree, a small diameter tree such as thinned wood is used. This is not preferable from the viewpoint of environmental load.

上記方法の問題点を解消するために、木質薄片(以下適宜「ストランド」という。)を用いて木質中空パネルを製造する技術が知られている(例えば、特許文献2参照)。
特許文献2の技術においては、接着樹脂(接着樹脂)を付着させた木質薄片を複数の中子と共に積層し、この積層物を一体に熱圧成形し、その後前記中子を引き抜き、リブを有する空孔を形成する木質中空パネルを得ることができる。
この方法によれば、高剛性で、軽量な木質中空パネルを得ることができ、加えて、木質薄片を用いていることから資源の有効利用若しくは環境負荷の点では好ましいものの、中子を引き抜く工程が必須となるため、その分だけ木質中空パネルの製造コストが高くなり、量産が困難であるという問題が残っている。
特開昭61−163842号公報 特開2002−120209号公報
In order to solve the problems of the above method, a technique for manufacturing a wooden hollow panel using a wooden flake (hereinafter referred to as “strand” as appropriate) is known (for example, see Patent Document 2).
In the technique of Patent Document 2, a wood flake to which an adhesive resin (adhesive resin) is attached is laminated together with a plurality of cores, and this laminate is integrally formed by hot pressing, and then the core is pulled out to have a rib. A hollow wood panel that forms pores can be obtained.
According to this method, a highly rigid and lightweight wood hollow panel can be obtained, and in addition, the use of wood flakes is preferable in terms of effective use of resources or environmental load, but the step of pulling out the core Therefore, the manufacturing cost of the wooden hollow panel is increased correspondingly, and the problem remains that mass production is difficult.
JP 61-163842 A JP 2002-120209 A

そこで、本発明の課題は、高剛性で、材料の確保が容易であり、製造コストの低い木質成形物と、この木質成形物を用いた木質中空パネルと、これらの製造方法を提供することを課題とする。   Accordingly, an object of the present invention is to provide a wood molded product having high rigidity, easy material securing, and low manufacturing cost, a wood hollow panel using the wood molded product, and a production method thereof. Let it be an issue.

かかる実情において鋭意研究を重ねた結果、本発明者は、木質薄片として、その厚さ平均値を0.1mm以上0.6mm以下の範囲とし、その長さ平均値を前記木質薄片から得られる木質成形物の凹凸の深さより大きいものを用いることにより、上記課題を解決することができることを見出した。   As a result of intensive research in this situation, the present inventor, as a wood flake, has a thickness average value in the range of 0.1 mm to 0.6 mm and a length average value obtained from the wood flake It has been found that the above problems can be solved by using a molded product having a depth greater than the depth of the irregularities.

即ち、本発明の第1の発明は、厚さ平均値が0.1mm以上0.6mm以下の範囲にある木質薄片を樹脂で接着積層してなる、凹凸状の木質成形物であって、前記木質薄片の長さ平均値が前記木質成形物の凹凸の深さより大きいことを特徴とする木質成形物である。   That is, the first invention of the present invention is a concavo-convex wood-molded article obtained by bonding and laminating a wood flake having a thickness average value of 0.1 mm or more and 0.6 mm or less with a resin, The wood molded product is characterized in that the average length of the wood flakes is larger than the depth of the unevenness of the wood molded product.

本発明の第2の発明は、凹凸の深さの最大値が10mm以上50mm以下である第1の発明に記載の木質成形物である。   A second invention of the present invention is the woody molded product according to the first invention, wherein the maximum depth of the unevenness is 10 mm or more and 50 mm or less.

本発明の第3の発明は、同じ形状の断面の繰り返しのピッチの長さが30mm以上150mm以下である第1の発明又は第2の発明に記載の木質成形物である。   A third invention of the present invention is the woody molded product according to the first invention or the second invention, wherein the length of the repeated pitch of the cross section of the same shape is 30 mm or more and 150 mm or less.

本発明の第4の発明は、第1の発明から第3の発明のいずれか1つに記載の木質成形物の片面又は両面に木質板を貼り合せたことを特徴とする木質中空パネルである。   According to a fourth aspect of the present invention, there is provided a wooden hollow panel characterized in that a wooden board is bonded to one side or both sides of the wooden molded article according to any one of the first to third aspects. .

本発明の第5の発明は、前記木質薄片を樹脂で接着積層したものを熱圧成形することを特徴とする第1の発明から第3の発明のいずれか1つに記載の木質成形物及び第4の発明に記載の木質中空パネルの製造方法である。   According to a fifth aspect of the present invention, there is provided the wood molded article according to any one of the first to third aspects, wherein the wood flakes are bonded and laminated with a resin by hot pressing. It is a manufacturing method of the woody hollow panel as described in 4th invention.

本発明の木質成形物、及び木質中空パネルは、木質薄片を材料としているので、1)材料の確保が容易であり、2)面積の制約がないので、大面積の成形物を製造することが容易にでき、3)割れや穴などのない均一な外観の製品を得ることができる。また、木質薄片の厚さ及び長さを適宜選択することにより、目的の木質成形物の凹凸の深さや、同じ形状の断面の繰り返しのピッチの長さを変化させても、それに応じて高い剛性を確保することができる。
さらに、本発明の木質成形物、及び木質中空パネルは、容易にかつ安価に製造することができる。従って、この木質成形物、及び木質中空パネルは二重床の床材や家具・ベッド等に好適に利用できて有用である。
Since the wood molded product and the wood hollow panel of the present invention are made of wood flakes, 1) it is easy to secure the material, and 2) there is no area restriction, it is possible to produce a molded product with a large area. 3) A product having a uniform appearance without cracks or holes can be obtained. In addition, by appropriately selecting the thickness and length of the wood flakes, even if the depth of unevenness of the target wood molding or the length of repeated pitches of the same shape of the cross section is changed, the rigidity is increased accordingly. Can be secured.
Furthermore, the wooden molded product and the wooden hollow panel of the present invention can be easily and inexpensively manufactured. Therefore, the wood molded article and the wood hollow panel can be suitably used for a double flooring material, furniture / bed, and the like, and are useful.

以下、図面を用いて本発明を詳細に説明する。
本発明に係る木質成形物の1例を図1に示す。図1(a)は斜視図であり、(b)は正面図である。この例では、接着樹脂(以下適宜「バインダー」という。)を塗布した木質薄片をフォーミングし、フォーミングされた木質薄片を金型により熱圧成形することにより製造される波板状の木質成形物1が示されている。
図示されるように、この例の木質成形物1は平面部2と斜面部3を連結させた形状を有し、1つの平面部2とその両側の斜面部3,3とが接続された部分は、断面が略等脚台形状とされる。図1(b)に示す平面部2に対する斜面部3の傾斜角度Aは、45〜75度が好ましく、より好ましくは55〜65度であり、特に好ましくは60度である。この例の木質成形物1では、例えば、図4に示される木質薄片10の厚さ平均値が0.1mm以上0.6mm以下の範囲にあり、木質薄片10の長さ平均値が木質成形物1の凹凸の深さDより大きい、即ち台形の高さより大きいとされる。
Hereinafter, the present invention will be described in detail with reference to the drawings.
An example of a woody molded product according to the present invention is shown in FIG. FIG. 1A is a perspective view, and FIG. 1B is a front view. In this example, a corrugated plate-like wood molding 1 produced by forming a wood flake coated with an adhesive resin (hereinafter referred to as “binder” as appropriate) and hot-pressing the formed wood flake with a mold. It is shown.
As shown in the figure, the woody molded product 1 of this example has a shape in which a flat surface portion 2 and a slope portion 3 are connected to each other, and a portion where one flat surface portion 2 and slope portions 3 and 3 on both sides thereof are connected. Has a substantially isosceles trapezoidal cross section. The inclination angle A of the inclined surface portion 3 with respect to the flat surface portion 2 shown in FIG. 1B is preferably 45 to 75 degrees, more preferably 55 to 65 degrees, and particularly preferably 60 degrees. In the woody molded product 1 in this example, for example, the average thickness of the wood flakes 10 shown in FIG. 4 is in the range of 0.1 mm to 0.6 mm, and the average length of the wood flakes 10 is the wooden molded product. It is assumed that it is larger than the depth D of 1 unevenness, that is, larger than the height of the trapezoid.

本発明に係る木質成形物のもう1つの例を図2に示す。図2(a)は斜視図であり、(b)は正面図である。この例の木質成形物11も、接着樹脂(以下適宜「接着樹脂」という。)を塗布した木質薄片をフォーミングし、フォーミングされた木質薄片を金型により熱圧成形することにより製造される。
図1の例と同様に、この例の木質成形物11は平面部12と斜面部13を連結させた形状を有し、1つの平面部2とその両側の斜面部3,3とが接続された部分は、断面が略等脚台形状とされるが、図1に示した木質成形物1の等脚台形状の断面が等間隔で繰り返されている点が図1の例と異なっている。図2(b)に示す斜面部13の傾斜角度Aは、45〜75度が好ましく、より好ましくは55〜65度であり、特に好ましくは60度である。この例の木質成形物11では、木質薄片10の厚さ平均値が0.1〜0.6mmの範囲にあり、木質薄片10の長さ平均値が木質成形物の凹凸の深さDより大きい、即ち台形の高さより大きいとされる。加えて、この例の木質成形物では、木質成形物の凹凸の深さD、即ち台形の高さが10〜50mmの範囲にあるとされる。また、図2のPで示される台形状の断面の繰り返しのピッチの長さが30〜150mmの範囲にあり、好ましくは40〜140mmの範囲にあるとされる。
本発明に係る木質成形物においては、図2(c)に示すように、断面を曲線としてもよく、図2(d)に示す用に、断面を鋸刃状としてもよい。
Another example of the wood molded product according to the present invention is shown in FIG. FIG. 2A is a perspective view, and FIG. 2B is a front view. The woody molded article 11 in this example is also manufactured by forming a wood flake coated with an adhesive resin (hereinafter referred to as “adhesive resin” as appropriate) and hot-pressing the formed wood flake with a mold.
Similar to the example of FIG. 1, the woody molded article 11 of this example has a shape in which the flat surface portion 12 and the slope portion 13 are coupled, and one flat surface portion 2 and the slope portions 3 and 3 on both sides thereof are connected. 1 is different from the example of FIG. 1 in that the cross section of the isosceles trapezoidal shape of the wood molded product 1 shown in FIG. 1 is repeated at equal intervals. . The inclination angle A of the slope 13 shown in FIG. 2B is preferably 45 to 75 degrees, more preferably 55 to 65 degrees, and particularly preferably 60 degrees. In this example of the wooden molded article 11, the average thickness of the wood flakes 10 is in the range of 0.1 to 0.6 mm, and the average length of the wooden flakes 10 is greater than the depth D of the irregularities of the wooden molded article. That is, it is assumed that it is larger than the height of the trapezoid. In addition, in the woody molded product of this example, the depth D of the unevenness of the wooden molded product, that is, the height of the trapezoid is in the range of 10 to 50 mm. The length of the repeated pitch of the trapezoidal cross section indicated by P in FIG. 2 is in the range of 30 to 150 mm, preferably in the range of 40 to 140 mm.
In the woody molded product according to the present invention, the cross section may be curved as shown in FIG. 2 (c), and the cross section may be a saw blade as shown in FIG. 2 (d).

本発明に係る木質中空パネルの1例を図3に示す。図3(a)は斜視図であり、(b)は正面図である。この例の木質中空パネル20は、図2に示される木質成形物11の両面に木質板4及び5を貼りあわせることにより製造される。
図2の例と同様に、この例の木質中空パネル20に用いられる木質成形物は平面部22と斜面部23を連結させた形状を有し、1つの平面部22とその両側の斜面部23,23とが接続された部分は、断面が略等脚台形状とされ、図1に示した木質成形物の等脚台形状の断面が等間隔で繰り返されている。図3(b)に示す斜面部23の傾斜角度Aは、45〜75度が好ましく、より好ましくは55〜65度であり、特に好ましくは60度である。
この例の木質中空パネル21では、木質薄片10の厚さ平均値が0.1〜0.6mmの範囲にあり、木質薄片の長さ平均値が木質成形物の凹凸の深さDより大きい、即ち台形の高さより大きいとされる。加えて、この例の木質中空パネルでは、木質成形物の凹凸の深さ、即ち台形の高さが10〜50mmの範囲にあるとされる。また、図3のPで示されるピッチの長さが30〜150mmの範囲にあり、好ましくは40〜140mmの範囲にあるとされる。
An example of the wooden hollow panel according to the present invention is shown in FIG. FIG. 3A is a perspective view, and FIG. 3B is a front view. The wood hollow panel 20 in this example is manufactured by bonding the wood boards 4 and 5 to both surfaces of the wood molding 11 shown in FIG.
Similar to the example of FIG. 2, the wood molded product used in the wood hollow panel 20 of this example has a shape in which the flat surface portion 22 and the slope portion 23 are connected, and one flat surface portion 22 and the slope portions 23 on both sides thereof. , 23 has a substantially isosceles trapezoidal cross section, and the isosceles trapezoidal cross section of the wooden molded body shown in FIG. 1 is repeated at equal intervals. The inclination angle A of the inclined surface portion 23 shown in FIG. 3B is preferably 45 to 75 degrees, more preferably 55 to 65 degrees, and particularly preferably 60 degrees.
In the wood hollow panel 21 of this example, the thickness average value of the wood flakes 10 is in the range of 0.1 to 0.6 mm, and the length average value of the wood flakes is larger than the depth D of the unevenness of the wood molded product. In other words, the height is larger than the trapezoidal height. In addition, in the woody hollow panel of this example, the depth of unevenness of the woody molded product, that is, the height of the trapezoid is assumed to be in the range of 10 to 50 mm. Further, the length of the pitch indicated by P in FIG. 3 is in the range of 30 to 150 mm, and preferably in the range of 40 to 140 mm.

本発明で用いられる木質薄片10の一例を図4に示す。木質薄片10の原料としては、特に限定されず、各種針葉樹、広葉樹の薄片を用いることができる。具体的には、アスペン、ラジアータパイン、ロッジポールパイン、スギ、ヒノキ、アカマツ、エゾマツ、トドマツなどの薄片が挙げられる。
これらの広葉樹または針葉樹の木材をディスクフレーカーなどを用いて、薄片とする。
An example of the wood flake 10 used in the present invention is shown in FIG. The raw material for the wood flakes 10 is not particularly limited, and various softwood and hardwood flakes can be used. Specific examples include flakes such as aspen, radiata pine, lodgepole pine, cedar, hinoki, red pine, spruce, and todomatsu.
These hardwood or coniferous wood is made into thin pieces using a disk flaker or the like.

本発明で用いられる木質薄片10は、厚さの絶対値が0.05〜1.0mm、厚さの平均値が0.10〜0.60mmのものが用いられる。ここで、木質薄片10の厚さの絶対値とは、用いる木質薄片10を無作為に200個以上抽出したときの最小と最大の厚さを意味し、厚さの平均値とは抽出した木質薄片10の厚さを平均した値を意味するものとする。木質薄片10の厚さの絶対値が0.05未満であると、これを成形して得られるパネルの強度および剛性が低下し、プレス前のフォーミング時の嵩が増加し、生産性が不利になるとともに成形後の密度も増加してしまう。また、厚さの絶対値が1.0mmを超えると、表面の平滑性が低下してしまう。現在、このように作られる木質薄片は厚さの平均値が0.10mm以上であり、それ以下のものは一般には用いられない。   The wood flake 10 used in the present invention has an absolute thickness value of 0.05 to 1.0 mm and an average thickness value of 0.10 to 0.60 mm. Here, the absolute value of the thickness of the wood flakes 10 means the minimum and maximum thickness when 200 or more wood flakes 10 to be used are randomly extracted, and the average value of the thicknesses is the extracted wood quality. It shall mean the value which averaged the thickness of the thin piece 10. FIG. If the absolute value of the thickness of the wood flakes 10 is less than 0.05, the strength and rigidity of the panel obtained by molding the wood flakes will decrease, the volume during forming before pressing will increase, and the productivity will be disadvantageous. At the same time, the density after molding also increases. Moreover, when the absolute value of thickness exceeds 1.0 mm, the surface smoothness will fall. At present, the average thickness of timber flakes made in this way is 0.10 mm or more, and less than that is generally not used.

また、木質薄片10の長さ平均値は、この木質薄片10を材料とする木質成形物の凹凸の深さより長いことが必要である。好ましくは、木質薄片10の長さ平均値が木質成形物の凹凸の深さより10mm長いとされ、より好ましくは、木質薄片10の長さ平均値が木質成形物の凹凸の深さより20mm長いとされる。木質薄片10の長さは、木質成形物の形状に応じて適宜選択する。木質薄片10の長さの絶対値は、目標長さ(平均値)に対して±10mm以内が好ましい。ここで、木質薄片10の長さの絶対値とは、用いる木質薄片10を無作為に50個以上抽出したときの最小と最大の長さを意味し、長さの平均値とは、目的とする値を意味する。   In addition, the average length of the wood flakes 10 needs to be longer than the depth of unevenness of the wood molded product made of the wood flakes 10. Preferably, the average length of the wood flakes 10 is 10 mm longer than the depth of the unevenness of the wooden molded product, and more preferably the average length of the wood flakes 10 is 20 mm longer than the depth of the unevenness of the wooden molded product. The The length of the wood flakes 10 is appropriately selected according to the shape of the wood molding. The absolute value of the length of the wood flakes 10 is preferably within ± 10 mm with respect to the target length (average value). Here, the absolute value of the length of the wood flakes 10 means the minimum and maximum length when 50 or more wood flakes 10 to be used are extracted at random, and the average value of the length is the purpose and Means the value to be

また、木質薄片10の幅は、絶対値が1.00〜50.00mm、平均値が5.00〜35.00mmの範囲内であることが好ましい。ここで、木質薄片10の幅の絶対値とは、用いる木質薄片10を無作為に50個以上抽出したときの最小と最大の幅を意味し、幅の平均値とは抽出した木質薄片10の幅を平均した値を意味するものとする。木質薄片10の幅の絶対値が1.00mm未満であると、幅方向の接着不良となり、強度低下を引き起こしてしまう。また、幅の絶対値が50.00mmを超えると、木質薄片10がカールしたり、折れ曲がり易く、接着樹脂との混合時に折れ曲がった内側まで接着樹脂が付着し難く、また、成形時に空気の抜けが悪く、ボイド(泡)が発生し易くなり、これらに起因して木質薄片10が剥離したり、さらには得られる中空パネルの表面の平滑度が低下してしまう。
また、木質成形物及び木質中空パネルをなす木質薄片10の配列は、木目方向をほぼ一方向に揃えて配列されたものが好ましい。あるいはいくつかの層構造にし、隣接する層をなす木質薄片10の木目方向を直交方向、下層の木目方向を平行方向としてもよい。さらに、目的とする木質中空パネルの強度や剛性に応じて同一方向に配列する木質薄片10の割合を変更できる。
Moreover, it is preferable that the absolute value of the width | variety of the wooden thin piece 10 exists in the range of 1.00-50.00mm and an average value of 5.00-35.00mm. Here, the absolute value of the width of the wood flakes 10 means the minimum and maximum widths when 50 or more wood flakes 10 to be used are randomly extracted, and the average value of the widths means the extracted wood flakes 10. It shall mean the value which averaged the width. When the absolute value of the width of the wood flakes 10 is less than 1.00 mm, adhesion failure in the width direction occurs, causing a decrease in strength. Further, if the absolute value of the width exceeds 50.00 mm, the wood flakes 10 are easily curled or bent, and the adhesive resin does not easily adhere to the inner side where it is bent when mixed with the adhesive resin. Poorly, voids (bubbles) are likely to be generated, and due to these, the wood flakes 10 are peeled off, and the smoothness of the surface of the resulting hollow panel is lowered.
Moreover, it is preferable that the wood flakes 10 forming the wood molding and the wood hollow panel are arranged so that the grain direction is substantially aligned in one direction. Or it is good also as several layer structure, and it is good also considering the grain direction of the wood flake 10 which makes an adjacent layer as an orthogonal direction, and a lower grain direction as a parallel direction. Furthermore, the ratio of the wood flakes 10 arranged in the same direction can be changed according to the strength and rigidity of the intended wood hollow panel.

本発明で用いられる接着樹脂としては、それ自体が発泡する発泡性接着樹脂、非発泡性接着樹脂、およびこれらの混合物のいずれも用いることができる。中でも、発泡性接着樹脂が好適に用いられる。発泡性接着樹脂は、木質薄片10同士の交差点にのみ樹脂分を存在させ、木質薄片の小さな隙間を、発泡セルで押し広げるようにすることにより、樹脂分の使用量を少なくし、得られる木質成形物及び木質中空パネルを低密度化させることができる。さらに、発泡セルによって、木質中空パネルの断熱・防音効果を向上させることができる。   As the adhesive resin used in the present invention, any of a foamable adhesive resin that foams itself, a non-foamable adhesive resin, and a mixture thereof can be used. Among these, a foamable adhesive resin is preferably used. The foamable adhesive resin has a resin content only at the intersection of the wood flakes 10 and reduces the amount of resin used by expanding the small gaps in the wood flakes with the foamed cells. The density of the molded product and the woody hollow panel can be reduced. Furthermore, the foam cell can improve the heat insulation and soundproofing effect of the wooden hollow panel.

発泡性接着樹脂としては、自己発泡する発泡性樹脂、またはフェノール、メラミン、ユリア、エポキシ、アクリルなどの非発泡性樹脂に発泡剤を加えた混合系発泡性樹脂のいずれを用いてもよいが、剛性の向上と密度の低い木質の中空パネルを得る点から自己発泡する発泡性樹脂から構成されているのが好ましい。自己発泡する発泡性樹脂の例としては、発泡性ポリウレタン樹脂、イソシアネート系樹脂、好ましくはメチレンジフェニルジイソシアネート(MDI)の1種であるPMDI(Polymeric Diphenyl Methane Diisocyanateまたは粗MDI)を挙げることができる。発泡性ポリウレタン樹脂やイソシアネート系樹脂を用いると、水分と反応し易く、イソシアネート基(−NCO)が水と反応して自己発泡するため、反応時間が早くなりプレス時間を短縮することができる。   As the foaming adhesive resin, either a self-foaming foaming resin or a mixed foaming resin obtained by adding a foaming agent to a non-foaming resin such as phenol, melamine, urea, epoxy, or acrylic may be used. It is preferable that it is made of a foamable resin that self-foams from the viewpoint of improving rigidity and obtaining a low-density wooden hollow panel. Examples of the foamable resin that self-foams include a foamable polyurethane resin, an isocyanate-based resin, preferably PMDI (Polymeric Diphenyl Methane Diisocyanate or crude MDI) which is one of methylene diphenyl diisocyanate (MDI). When a foamable polyurethane resin or an isocyanate-based resin is used, it easily reacts with moisture, and the isocyanate group (—NCO) reacts with water and self-foams, so that the reaction time is increased and the press time can be shortened.

特に、PMDIを用いると接着樹脂の接着力が強靭となる。また、このPMDIは低温で発泡硬化するため反応時間が速く、具体的には熱圧成形時の温度を140〜200℃、さらには140〜180℃程度まで下げることができ、時間も目的とする板厚(mm)×10〜15秒程度と短くて済むので熱圧成形工程を短縮できる。また、PMDIを接着樹脂として用いる場合は、上述のように成形温度が140〜180℃と低温であるので離型剤の分解を抑えることができ、離型性が良好で、成形作業効率が向上する。   In particular, when PMDI is used, the adhesive strength of the adhesive resin becomes strong. In addition, since this PMDI is foam-cured at a low temperature, the reaction time is fast. Specifically, the temperature at the time of hot pressing can be lowered to about 140 to 200 ° C., further to about 140 to 180 ° C., and the time is also aimed. Since the plate thickness (mm) × 10 to 15 seconds can be shortened, the hot pressing process can be shortened. Also, when PMDI is used as an adhesive resin, the molding temperature is as low as 140 to 180 ° C. as described above, so that the decomposition of the release agent can be suppressed, the mold release property is good, and the molding work efficiency is improved. To do.

木質中空パネルを構成する木質薄片10に対する接着樹脂の割合は、木質薄片10の100重量部(絶乾重量)に対して3.5〜20重量部とすることが好ましい。接着樹脂の添加量を変更することにより、得られる木質中空パネルの密度および強度を変更することもできる。
接着樹脂には、必要に応じて、硬化剤、硬化触媒、硬化促進剤、希釈剤、増粘剤、分散剤、撥水剤などを添加してもよい。
The ratio of the adhesive resin to the wood flakes 10 constituting the wood hollow panel is preferably 3.5 to 20 parts by weight with respect to 100 parts by weight (absolute dry weight) of the wood flakes 10. By changing the addition amount of the adhesive resin, the density and strength of the obtained wooden hollow panel can be changed.
If necessary, a curing agent, a curing catalyst, a curing accelerator, a diluent, a thickener, a dispersant, a water repellent, and the like may be added to the adhesive resin.

また、木質薄片10は、予めアセチル化しておくことが好ましい。木質薄片10をアセチル化する場合は、その木質薄片10を含水率3%以下、好ましくは1%以下になるまで乾燥した後、酢酸、無水酢酸、クロル酢酸などの気化蒸気に接触させて気相中でアセチル化(アセチル化度12〜20%)することが好ましい。このように上記木質薄片10をアセチル化することにより、耐水性が得られ、木質中空パネルに寸法安定性を付与できる。   The wood flakes 10 are preferably acetylated in advance. When the wood flakes 10 are acetylated, the wood flakes 10 are dried to a moisture content of 3% or less, preferably 1% or less, and then contacted with vaporized vapor such as acetic acid, acetic anhydride, chloroacetic acid, etc. Among them, acetylation (degree of acetylation of 12 to 20%) is preferable. By acetylating the wood flakes 10 in this way, water resistance is obtained, and dimensional stability can be imparted to the wood hollow panel.

次に、木質薄片10の表面上に、木質薄片10を結合するための接着樹脂を付着させる。木質薄片10と接着樹脂との混合は、通常、スプレー方式で塗布する方法が用いられる。例えば、低速で回転する回転ドラム内に、上記のように大きさと含水率が調整された木質薄片10を入れ、この回転ドラム内で木質薄片10が自然落下する際に接着樹脂を木質薄片10にスプレー塗布する方法が好適である。   Next, an adhesive resin for bonding the wood flakes 10 is attached on the surface of the wood flakes 10. For mixing the wood flakes 10 and the adhesive resin, a spraying method is usually used. For example, a wooden flake 10 with the size and moisture content adjusted as described above is placed in a rotating drum that rotates at a low speed, and when the wooden flake 10 naturally falls in this rotating drum, the adhesive resin is applied to the wooden flake 10. A spray coating method is preferred.

接着樹脂をスプレー方式で木質薄片10に塗布する場合、予め溶剤に溶解して溶液として塗布する。なお、均一分散良好なスプレー装置を使用する場合は、溶剤での希釈は不要である。
次に、接着樹脂が木質薄片10に付着した木質薄片は、接着樹脂中に含まれる水やアセトンなどの溶剤を乾燥除去される。
When the adhesive resin is applied to the wood flakes 10 by a spray method, it is dissolved in a solvent in advance and applied as a solution. In addition, when using a spray apparatus with good uniform dispersion, dilution with a solvent is unnecessary.
Next, the wood flakes with the adhesive resin adhering to the wood flakes 10 are removed by removing a solvent such as water or acetone contained in the adhesive resin.

本発明に係る木質成形1の製造方法の一例を図5に示す。この例では図2に示す木質成形物11を製造する方法が示されているが、図1に示す木質成形物1の製造も同様の方法で行うことができる。
接着樹脂を塗布した木質薄片を平板6上にフォーミングし、平板6を下金型7上にセットする(図5(a))。その後、上金型8を下降させ木質薄片を適度に押さえながら(図5(b))平板6を引き抜く。これによりフォーミングした木質薄片9を下金型7の上に落下させる(図5(c))。ついで、上金型8を上金型7に合うように下降させ、温度140〜220℃、圧力15〜50kg/cmで、1〜15分熱圧成形する(図5(d))。
An example of the manufacturing method of the wood molding 1 which concerns on this invention is shown in FIG. In this example, the method for producing the wood molded product 11 shown in FIG. 2 is shown, but the wood molded product 1 shown in FIG. 1 can be produced by the same method.
The wood flakes coated with the adhesive resin are formed on the flat plate 6, and the flat plate 6 is set on the lower mold 7 (FIG. 5A). Thereafter, the upper die 8 is lowered and the flat plate 6 is pulled out while appropriately pressing the wood flakes (FIG. 5B). Thereby, the formed wood flakes 9 are dropped onto the lower mold 7 (FIG. 5C). Next, the upper mold 8 is lowered so as to fit the upper mold 7, and hot-pressure molding is performed at a temperature of 140 to 220 ° C. and a pressure of 15 to 50 kg / cm 2 for 1 to 15 minutes (FIG. 5D).

本発明に係る木質中空パネル20は、前記製造方法により得られた木質成形物11に木質板を貼りあわせることにより得られる。木質板の種類としては、合板、繊維板、オリエンテッド・ストランド・ボード(以下、「OSB」と略記する。)等が用いられる。   The wooden hollow panel 20 according to the present invention can be obtained by bonding a wooden board to the wooden molded article 11 obtained by the manufacturing method. As a kind of the wood board, a plywood, a fiber board, an oriented strand board (hereinafter abbreviated as “OSB”) and the like are used.

本発明の木質成形物では、木質薄片の厚さ平均値を0.1〜0.6mmの範囲とし、その長さ平均値を前記木質薄片を材料として得られる木質成形物の凹凸の深さより大きくすることにより、曲げヤング係数が高い値となり、高い剛性を持つようになる。また、木質成形物の凹凸の深さを10〜50mmの範囲とし、ピッチ(の長さ)を30〜150mmの範囲とすることにより、この木質成形物を用いた木質中空パネルでは、見掛け密度が過度に大きくならず、軽量であり、平均曲げヤング係数が高い値となり、高い剛性を示す。   In the wood molded product of the present invention, the thickness average value of the wood flakes is in the range of 0.1 to 0.6 mm, and the length average value is larger than the depth of unevenness of the wood molded product obtained using the wood flakes as a material. By doing so, a bending Young's modulus becomes a high value and it has high rigidity. In addition, by setting the depth of the unevenness of the wooden molded product in the range of 10 to 50 mm and the pitch (length) in the range of 30 to 150 mm, in the wooden hollow panel using this wooden molded product, the apparent density is It is not excessively large, is lightweight, has a high average bending Young's modulus, and exhibits high rigidity.

本発明の実施形態に係る木質成形物を製造し、剛性等について試験した。
製造例1
実施の形態の図2に示す木質成形物(以下適宜「波板」という。)を作製した。木材としてアスペンを用い、接着樹脂としてPMDIを用いた。
木質薄片の厚さ平均値を0.1〜0.6mmの範囲とし、木質薄片の長さ平均値を木質成形物の凹凸の深さより大きくしたものを実施例1から3とし、木質薄片の厚さ平均値を0.1〜0.6mmの範囲とし、木質薄片の長さ平均値を木質成形物の凹凸の深さ以下としたものを比較例1から3とし、木質薄片の厚さ平均値を0.6mmより大きくし、木質薄片の長さ平均値を木質成形物の凹凸の深さ以下としたものを比較例4−1とした。
実施例1では木質薄片の厚さ平均値が0.1mmのものを用い、木質薄片の長さ平均値又はピッチを変えて、実施例1−1から1−4とした。
実施例2では木質薄片の厚さ平均値が0.3mmのものを用い、木質薄片の長さ平均値又はピッチを変えて、実施例2−1から2−4とした。
実施例3では木質薄片の厚さ平均値が0.6mmのものを用い、木質薄片の長さ平均値又はピッチを変えて、実施例3−1から3−4とした。
比較例1では木質薄片の厚さ平均値が0.1mmのものを用い、木質薄片の長さ平均値と凹凸深さを変えて、比較例1−1及び1−2とした。
比較例2では木質薄片の厚さ平均値が0.3mmのものを用い、木質薄片の長さ平均値と凹凸深さを変えて、比較例2−1及び2−2とした。
比較例3では木質薄片の厚さ平均値が0.6mmのものを用い、木質薄片の長さ平均値と凹凸深さを変えて、比較例3−1及び3−2とした。
これらの木質成形物(波板)の両面に木質板を接着して、木質中空パネルを得た。傾斜角度Aは60度とした。木質板として、OSB:厚さ5mm、密度0.6g/cm、曲げヤング係数50tonf/cmのものを用いた。
A wood molded product according to an embodiment of the present invention was manufactured and tested for rigidity and the like.
Production Example 1
A wood molded product (hereinafter referred to as “corrugated sheet” as appropriate) shown in FIG. 2 of the embodiment was produced. Aspen was used as the wood, and PMDI was used as the adhesive resin.
The thickness average value of the wood flakes is in the range of 0.1 to 0.6 mm, and the length average value of the wood flakes is larger than the depth of the unevenness of the wood molded product, as Examples 1 to 3, and the thickness of the wood flakes The thickness average value was in the range of 0.1 to 0.6 mm, and the length average value of the wood flakes was set to be equal to or less than the depth of the unevenness of the wood molded product as Comparative Examples 1 to 3, and the thickness average value of the wood flakes Was set to be larger than 0.6 mm, and the average length of the wood flakes was set to be equal to or less than the depth of the unevenness of the wood molded product was designated as Comparative Example 4-1.
In Example 1, a wood flake with an average thickness of 0.1 mm was used, and the length average value or pitch of the wood flake was changed to be Examples 1-1 to 1-4.
In Example 2, a wood flake with an average thickness of 0.3 mm was used, and the length average value or pitch of the wood flake was changed to obtain Examples 2-1 to 2-4.
In Example 3, the thickness average value of the wood flakes was 0.6 mm, and the length average value or pitch of the wood flakes was changed to be Examples 3-1 to 3-4.
In Comparative Example 1, a wood flake having an average thickness of 0.1 mm was used, and the length average value and the unevenness depth of the wood flake were changed to obtain Comparative Examples 1-1 and 1-2.
In Comparative Example 2, a wood thin piece having an average thickness of 0.3 mm was used, and the length average value and the unevenness depth of the wood thin piece were changed to be Comparative Examples 2-1 and 2-2.
In Comparative Example 3, a wood thin piece having an average thickness of 0.6 mm was used, and the length average value and the unevenness depth of the wooden thin piece were changed to obtain Comparative Examples 3-1 and 3-2.
A wooden board was bonded to both sides of these wooden moldings (corrugated sheets) to obtain a wooden hollow panel. The inclination angle A was 60 degrees. As the wood board, an OSB having a thickness of 5 mm, a density of 0.6 g / cm 3 , and a bending Young's modulus of 50 tonf / cm 2 was used.

試験例1
これらの木質中空パネルについて、見掛け密度及び平均曲げヤング係数の値を測定した。ここに、見掛け密度とは、中空パネル/(中空パネルの縦×横×高さ)で表され、平均曲げヤング係数とは、木質中空パネルにおいて、縦方向と横方向での曲げヤング係数の平均値のことをいう。
木質中空パネルの評価基準としては、見掛け密度が0.40g/cm未満のものを合格とし、0.40g/cm以上のものを不合格とした。平均曲げヤング係数が25tonf/cm以上のものを合格とし、25tonf/cm未満のものを不合格とした。結果を表1に示す。
Test example 1
About these woody hollow panels, the value of the apparent density and the average bending Young's modulus was measured. Here, the apparent density is expressed by hollow panel / (length × width × height of the hollow panel), and the average bending Young's modulus is the average of the bending Young's modulus in the vertical and horizontal directions in the wood hollow panel. It means the value.
As evaluation criteria for the woody hollow panel, those with an apparent density of less than 0.40 g / cm 3 were accepted, and those with a density of 0.40 g / cm 3 or more were rejected. Those having an average bending Young's modulus of 25 tonf / cm 2 or more were accepted, and those having an average bending Young's modulus of less than 25 tonf / cm 2 were rejected. The results are shown in Table 1.

Figure 2005186503
Figure 2005186503

これより、木質薄片の平均厚さを0.6mmより大きくすると、曲げヤング係数が著しく低下することが分かる。これは、木質薄片の平均厚さが0.6mm以上になると、木質薄片の接着面積が少なくなること、成形時に割れやすくなることが原因であると推測される。
また、木質薄片の平均長さを木質成形物の凹凸の深さ以下とすると、曲げヤング係数が著しく低下することが分かる。これは、木質薄片の平均長さが木質成形物の凹凸の深さ以下であると、木質薄片が金型の凹み部に落下して木質成形物の均一性が悪くなることが原因であると推測される。
From this, it can be seen that when the average thickness of the wood flakes is larger than 0.6 mm, the bending Young's modulus is remarkably lowered. This is presumed to be caused by the fact that when the average thickness of the wood flakes is 0.6 mm or more, the adhesion area of the wood flakes is reduced, and the wood flakes are easily broken.
It can also be seen that the bending Young's modulus is significantly reduced when the average length of the wood flakes is equal to or less than the depth of the irregularities of the wood molding. This is because if the average length of the wood flakes is not more than the depth of the unevenness of the wood molding, the wood flakes will fall into the recess of the mold and the uniformity of the wood molding will deteriorate Guessed.

製造例2
実施の形態の図2に示す木質成形物(以下適宜「波板」という。)を作製した。木材としてアスペンを用い、接着樹脂としてPMDIを用いた。
製造例2においては、木質薄片の厚さ平均値を0.1〜0.6mmの範囲とし、木質薄片の長さ平均値を木質成形物の凹凸の深さより大きくした。
凹凸の深さの最大値を10〜50mmの範囲とし、同じ形状の断面の繰り返しのピッチの長さを30〜150mmとしたものを実施例2及び3とし、凹凸の深さの最大値を10〜50mmの範囲外とし、同じ形状の断面の繰り返しのピッチの長さを30〜150mmの範囲外としたものを比較例2及び3とした。
実施例2では木質薄片の厚さ平均値が0.3mmのものを用い、木質薄片の長さ平均値と、凹凸深さと、ピッチとを変えて、実施例2−5から2−8とした。
実施例3では木質薄片の厚さ平均値が0.6mmのものを用い、木質薄片の長さ平均値と、凹凸深さと、ピッチとを変えて、実施例3−5から3−8とした。
比較例2では木質薄片の厚さ平均値が0.3mmのものを用い、木質薄片の長さ平均値と、凹凸深さと、ピッチとを変えて、比較例2−3から2−6とした。
比較例3では木質薄片の厚さ平均値が0.6mmのものを用い、木質薄片の長さ平均値と、凹凸深さと、ピッチとを変えて、比較例3−3から3−6とした。
これらの木質成形物(波板)の両面に木質板を接着して、木質中空パネルを得た。傾斜角度Aは60度とした。木質板として、OSB:厚さ5mm、密度0.6g/cm、曲げヤング係数50tonf/cmのものを用いた。
Production Example 2
A wood molded product (hereinafter referred to as “corrugated sheet” as appropriate) shown in FIG. 2 of the embodiment was produced. Aspen was used as the wood, and PMDI was used as the adhesive resin.
In Production Example 2, the thickness average value of the wood flakes was set in the range of 0.1 to 0.6 mm, and the length average value of the wood flakes was made larger than the depth of the unevenness of the wood molded product.
Examples in which the maximum depth of the unevenness is in the range of 10 to 50 mm, the length of the repeated pitch of the cross-section of the same shape is 30 to 150 mm, are Examples 2 and 3, and the maximum depth of the unevenness is 10 Comparative Examples 2 and 3 were made outside the range of ˜50 mm and the length of the repeated pitch of the cross section of the same shape outside the range of 30 to 150 mm.
In Example 2, the thickness average value of the wood flakes was 0.3 mm, and the length average value of the wood flakes, the unevenness depth, and the pitch were changed, and Examples 2-5 to 2-8 were obtained. .
In Example 3, the thickness average value of the wood flakes was 0.6 mm, and the length average value of the wood flakes, the unevenness depth, and the pitch were changed to be Examples 3-5 to 3-8. .
In Comparative Example 2, a wood flake with an average thickness of 0.3 mm was used, and the wood flake length average value, uneven depth, and pitch were changed to be Comparative Examples 2-3 to 2-6. .
In Comparative Example 3, a wood flake with an average thickness of 0.6 mm was used, and the wood flake length average value, uneven depth, and pitch were changed to be Comparative Examples 3-3 to 3-6. .
A wooden board was bonded to both sides of these wooden moldings (corrugated sheets) to obtain a wooden hollow panel. The inclination angle A was 60 degrees. As the wood board, an OSB having a thickness of 5 mm, a density of 0.6 g / cm 3 , and a bending Young's modulus of 50 tonf / cm 2 was used.

試験例2
前記と同様に、これらの木質中空パネルについて、見掛け密度及び平均曲げヤング係数の値を測定した。木質中空パネルの評価基準としては、見掛け密度が0.40g/cm未満のものを合格とし、0.40g/cm以上のものを不合格とした。平均曲げヤング係数が25tonf/cm以上のものを合格とし、25tonf/cm未満のものを不合格とした。結果を表2に示す。
Test example 2
In the same manner as described above, the apparent density and the average bending Young's modulus of these wooden hollow panels were measured. As evaluation criteria for the woody hollow panel, those with an apparent density of less than 0.40 g / cm 3 were accepted, and those with a density of 0.40 g / cm 3 or more were rejected. Those having an average bending Young's modulus of 25 tonf / cm 2 or more were accepted, and those having an average bending Young's modulus of less than 25 tonf / cm 2 were rejected. The results are shown in Table 2.

Figure 2005186503
Figure 2005186503

これより、木質成形物の凹凸の深さが10mm未満であると見掛け密度が0.40g/cm以上となり好ましくなく、木質成形物の凹凸の深さが50mmを超えると平均曲げヤング係数が25tonf/cm未満となり好ましくないことが分かった。
木質成形物のピッチが30mm未満であると見掛け密度が0.40g/cm以上となり好ましくなく、木質成形物のピッチが150mm以上であると平均曲げヤング係数が25tonf/cm未満となり好ましくないことが分かった。
Accordingly, when the depth of the unevenness of the wooden molded product is less than 10 mm, the apparent density becomes 0.40 g / cm 3 or more, which is not preferable. When the depth of the unevenness of the wooden molded product exceeds 50 mm, the average bending Young's modulus is 25 tonf. It turned out to be less than / cm 2 .
When the pitch of the wood molding is less than 30 mm, the apparent density is not preferable because it is 0.40 g / cm 3 or more, and when the pitch of the wood molding is 150 mm or more, the average bending Young's modulus is less than 25 tonf / cm 2 and is not preferable. I understood.

このように、本発明においては、木質薄片の厚さと長さを調節することにより、高剛性で軽量の木質成形物及び木質中空パネルを得られることが分かった。   Thus, in the present invention, it was found that a highly rigid and lightweight wood molded product and wood hollow panel can be obtained by adjusting the thickness and length of the wood flakes.

本発明の木質成形物の一例を示す図である。It is a figure which shows an example of the wooden molding of this invention. 本発明の木質成形物のもう一つの例を示す図である。It is a figure which shows another example of the wooden molding of this invention. 本発明の木質中空パネルの例を示す図である。It is a figure which shows the example of the woody hollow panel of this invention. 本発明の木質薄片の一例を示す図である。It is a figure which shows an example of the woody slice of this invention. 本発明の木質成形物の製造方法を示す図である。It is a figure which shows the manufacturing method of the wooden molding of this invention.

符号の説明Explanation of symbols

1・・木質成形物、2・・平面部、3・・斜面部、4・・木質板、5・・木質板、6・・平板、7・・下金型、8・・上金型、9・・フォーミングした木質薄片、10・・木質薄片、11・・木質成形物、12・・平面部、13・・斜面部、21・・木質中空パネル、22・・平面部、23・・斜面部

1 .... Wooden molded product 2 .... Plane part 3 .... Slope part 4 .... Wood board 5 .... Wood board 6, ... Flat plate, 7 .... Lower mold, 8 .... Upper mold, 9 ·· Formed wood flakes, 10 ·· Wood flakes, 11 ·· Wood molded products, 12 ·· Planar portion, 13 ·· Slope portion, 21 ·· Wooden hollow panel, 22 ·· Plane portion, 23 ·· Slope Part

Claims (5)

厚さ平均値が0.1mm以上0.6mm以下の範囲にある木質薄片を樹脂で接着積層してなる、凹凸状の木質成形物であって、前記木質薄片の長さ平均値が前記木質成形物の凹凸の深さより大きいことを特徴とする木質成形物。   An uneven wooden molded product obtained by bonding and laminating wood flakes having a thickness average value of 0.1 mm or more and 0.6 mm or less with a resin, and the average length of the wood flakes is the wood molding A wooden molded product characterized by being larger than the depth of the unevenness of the object. 凹凸の深さの最大値が10mm以上50mm以下である請求項1記載の木質成形物。   The woody molded product according to claim 1, wherein the maximum depth of the unevenness is 10 mm or more and 50 mm or less. 同じ形状の断面の繰り返しのピッチの長さが30mm以上150mm以下である請求項1又は2記載の木質成形物。   The woody molded product according to claim 1 or 2, wherein the length of the repeated pitch of the cross section of the same shape is from 30 mm to 150 mm. 請求項1から3のいずれか1項記載の木質成形物の片面又は両面に木質板を貼り合せたことを特徴とする木質中空パネル。   A wood hollow panel, wherein a wood board is bonded to one side or both sides of the wood molded product according to any one of claims 1 to 3. 前記木質薄片を樹脂で接着積層したものを熱圧成形することを特徴とする請求項項1から3のいずれか1項記載の木質成形物及び請求項4記載の木質中空パネルの製造方法。

The method for producing a woody molded product according to any one of claims 1 to 3 and a method for producing a woody hollow panel according to any one of claims 1 to 3, wherein the wood flakes are adhesively laminated with a resin.

JP2003432266A 2003-12-26 2003-12-26 Woody formed article using thin woody piece, hollow woody panel, and its production method Pending JP2005186503A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003432266A JP2005186503A (en) 2003-12-26 2003-12-26 Woody formed article using thin woody piece, hollow woody panel, and its production method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003432266A JP2005186503A (en) 2003-12-26 2003-12-26 Woody formed article using thin woody piece, hollow woody panel, and its production method

Publications (1)

Publication Number Publication Date
JP2005186503A true JP2005186503A (en) 2005-07-14

Family

ID=34790018

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003432266A Pending JP2005186503A (en) 2003-12-26 2003-12-26 Woody formed article using thin woody piece, hollow woody panel, and its production method

Country Status (1)

Country Link
JP (1) JP2005186503A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009012408A (en) * 2007-07-09 2009-01-22 Nishino Yutaka Wooden panel
ES2328203A1 (en) * 2007-06-20 2009-11-10 Manuel Lopez Sanchez Mold for manufacture of attacked boards and attacked board (Machine-translation by Google Translate, not legally binding)
WO2012052576A1 (en) * 2010-10-22 2012-04-26 Almas De Puerta, S.L. Hollow panel and mould for the manufacture thereof
US20130316125A1 (en) * 2012-05-04 2013-11-28 Padana Ag Core layer comprising zigzag-shaped wood elements and multilayer composite comprising the core layer
CN115008669A (en) * 2022-05-23 2022-09-06 如皋易塑复合新材料有限公司 Corrugated board compression molding equipment and compression molding process thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2328203A1 (en) * 2007-06-20 2009-11-10 Manuel Lopez Sanchez Mold for manufacture of attacked boards and attacked board (Machine-translation by Google Translate, not legally binding)
JP2009012408A (en) * 2007-07-09 2009-01-22 Nishino Yutaka Wooden panel
WO2012052576A1 (en) * 2010-10-22 2012-04-26 Almas De Puerta, S.L. Hollow panel and mould for the manufacture thereof
ES2380855A1 (en) * 2010-10-22 2012-05-21 Almas De Puerta, S.L. Hollow panel and mould for the manufacture thereof
US8951618B2 (en) 2010-10-22 2015-02-10 Manuel López Sánchez Hollow panel and mould for the manufacture thereof
US20130316125A1 (en) * 2012-05-04 2013-11-28 Padana Ag Core layer comprising zigzag-shaped wood elements and multilayer composite comprising the core layer
JP2015523916A (en) * 2012-05-04 2015-08-20 ウッド イノベーションズ リミティド Core layer comprising zigzag wood elements and multilayer composite comprising core layer
CN115008669A (en) * 2022-05-23 2022-09-06 如皋易塑复合新材料有限公司 Corrugated board compression molding equipment and compression molding process thereof

Similar Documents

Publication Publication Date Title
US5554429A (en) Wood board and flooring material
EP1199141B1 (en) Manufacturing method for hollow panel
JP2008525244A (en) Wood composite material including paulownia
TW508291B (en) Method for laminating woody fiberboard
JP2000263520A (en) Furniture member
JP2005186503A (en) Woody formed article using thin woody piece, hollow woody panel, and its production method
JP2000351106A (en) Production of woody material
JP4513704B2 (en) Manufacturing method of decorative sheet material
JP2894185B2 (en) Wood board and flooring
JP3541796B2 (en) Manufacturing method of hollow panel
JP2626515B2 (en) Wood board and flooring
JP2003253869A (en) Flooring
JPH1018563A (en) Composite plate and decorated plate using composite plate
JP2002137215A (en) Method for manufacturing hollow panel
JPH0726472U (en) Sound insulation floor board
JP3218824B2 (en) Wood board
JP3050177B2 (en) Wood board
JP2012171147A (en) Woody board, and method for manufacturing the same
JP3708137B2 (en) Laminated wood board
JP3218823B2 (en) Wood board manufacturing method
JP2817572B2 (en) Floor material
JP3770132B2 (en) Wood panel manufacturing method
JP2882262B2 (en) Wood board
JPH0740314A (en) Wooden board
JP2006175864A (en) Woody panel