JP2005180863A - Hot-water floor heating panel - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a hot-water floor heating panel hardly causing a groove shifting phenomenon on a floor material surface. <P>SOLUTION: In this hot-water floor heating panel comprising a hot water pipe 3 stored in a recessed groove 2 on the reverse side of a floor material 1, a protruding part 4 is provided within the recessed groove 2. The protruding part 4 is interposed between the ceiling part of the recessed groove 2 and the hot water pipe 3, whereby an air heat insulating layer 5 is formed. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The invention of this application relates to a hot water floor heating panel for performing floor heating by passing hot water through a hot water pipe in a floor material.

Conventionally, for example, as illustrated in FIG. 13, the hot water floor heating panel often has a configuration in which a groove (A) is processed on the back surface of the floor material (A) to accommodate the hot water pipe (U). This configuration is excellent in that it does not require a dedicated base material configuration, so the cost is low, the panel configuration can be made with the thickness of the flooring material (a), and the color pattern and design of the floor surface can be freely selected ( For example, see Patent Document 1).
JP-A-9-119655

  However, in the above-mentioned conventional hot water floor heating panel, when the hot water is passed for the first time after construction, a dent is generated corresponding to the position of the groove (A) where the hot water pipe (U) has passed through the surface of the floor material (A). , So-called groove movement may occur.

  In the initial stage, the temperature of the hot water pipe (c) rises, and in the part with the groove (A), the water content decreases rapidly because the floor material (a) is thin. The part without (b) is hard to rise in temperature and the moisture content of the flooring (a) is also hard to drop, so only the part directly above the concave groove (b) of the flooring (a) is subject to dimensional changes such as shrinkage. As a result, the groove sag phenomenon occurs.

  Moreover, in the thing of the said patent document 1, a heat insulation space is provided in the bottom part (namely, ceiling part) of a ditch | groove, thereby preventing the transmission of heat from the ditch | groove bottom part to a flooring, Although we are trying to warm evenly, when machining this insulating space by cutting the bottom part of the groove, if the processing blade is consumed due to use, the width of the space will be widened and the hot water pipe will be It is conceivable that the bottom portion is directly contacted.

  Therefore, in view of the circumstances as described above, the invention of this application has an object to provide a hot water floor heating panel in which the groove sag phenomenon on the surface of the flooring material hardly occurs.

  In order to solve the above problems, the invention of this application is, firstly, a hot water floor heating panel in which a hot water pipe is housed in a concave groove on the back surface of a flooring material, and a convex portion is provided in the concave groove. In addition, a warm water floor heating panel is provided in which an air heat insulating layer is formed with the convex portion interposed between a ceiling portion of a concave groove and a hot water pipe.

  Second, the hot water floor heating panel is provided, wherein the convex portion is integrated with the concave groove.

  3rdly, the said warm water floor heating panel characterized by the above-mentioned that the said convex part is a thing different from a ditch | groove is provided.

  4thly, the said convex part of the said separate body has the triangular prism shape or column shape along a groove | channel direction, The said hot water floor heating panel characterized by the above-mentioned is provided.

  Fifth, the hot water floor heating panel is provided in which the triangular prism-shaped convex portion has an arcuate shape in which each surface is warped inward.

  Sixthly, the triangular prism-shaped convex portion has a plurality of notches at appropriate intervals in the longitudinal direction at each apex portion. The hot water floor heating panel is provided.

  Seventh, the warm water floor heating panel is provided, wherein a heat equalizing material is provided on the back surface of the floor material after the hot water pipe is accommodated.

  Eighth, the hot water floor heating panel is characterized in that a soaking plate is provided between the convex portion and the hot water pipe.

  According to the first hot water floor heating panel, the temperature of the floor material above the hot water pipe is increased by the convex portion interposed between the ceiling portion of the concave groove and the hot water pipe and the air heat insulating layer formed thereby. It is suppressed, and it becomes difficult to cause the groove sag phenomenon on the floor material surface, and the floor material surface can be evenly warmed.

  According to the second hot water floor heating panel, the same effect as that of the first hot water floor heating panel can be obtained, and the hot water pipe is inserted into the concave groove by forming the convex portion into the groove integrated type. It can be installed more easily with just

  According to the third hot water floor heating panel, the same effects as those of the first hot water floor heating panel can be obtained, and the convex portions can be formed into a separate groove type so that the convex members have more various shapes and materials. Can be used.

  According to the fourth hot water floor heating panel, the same effect as that of the third hot water floor heating panel can be obtained, and further, the air heat insulation layer can be more accurately secured along the groove direction of the concave groove.

  According to the fifth hot water floor heating panel, an effect similar to that of the fourth hot water floor heating panel can be obtained, and furthermore, each surface of the triangular prism convex portion is formed into an arcuate shape, whereby the concave groove of the convex portion is obtained. The workability in the interior can be further improved.

  According to the sixth hot water floor heating panel, the same effects as those of the fourth and fifth hot water floor heating panels can be obtained, and the presence of notches provided at the apex portions of the triangular prism convex portions. Thereby, the workability and the heat insulation effect in the concave groove of the convex portion can be further improved.

  According to the seventh hot water floor heating panel, the same effects as those of the first to sixth hot water floor heating panels can be obtained. Further, due to the presence of the heat equalizing material provided on the back surface of the floor material, the floor material can be obtained. Surface temperature unevenness can be improved.

  According to the eighth hot water floor heating panel, the same effects as those of the first to seventh hot water floor heating panels can be obtained, and further, the soaking plate provided between the convex portion and the hot water pipe By changing the emissivity in the concave groove due to the presence, the amount of radiant heat from the hot water pipe to the floor material part with a thin thickness above the hot water pipe is reduced, and the temperature with the normal thickness floor material part without the concave groove The difference is suppressed, and the temperature unevenness on the floor material surface can be further suppressed.

  1 to 4 each show an embodiment of the invention of this application having the features as described above.

In the hot water floor heating panels in FIGS. 1 to 4, the convex portion (4) is provided in the concave groove (2) provided on the back surface of the flooring (1), and the ceiling portion of the concave groove (2). 1 and the hot water pipe (3), the convex portion (4) is interposed to form an air heat insulation layer (5). More specifically, in the embodiment of FIG. Is integrated with the concave groove (2) having a substantially inverted triangular cross-section protruding from the approximate center of the ceiling surface of the concave groove (2), and the hot water pipe (3) contacts the top of the concave groove (2). Thus, at least a gap corresponding to the height of the convex portion (4) is secured between the ceiling portion of the concave groove (2) and the hot water pipe (3), and this gap serves as the air heat insulating layer (5). .

  In the embodiment of FIG. 2, the convex portion (4) is integrated with a pair of plate-like concave grooves (2) projecting from the left and right wall surfaces of the concave groove (2). When the hot water pipe (3) comes into contact with and protrudes between them, a gap is formed without contacting the ceiling surface of the concave groove (2), thereby forming an air heat insulating layer (5).

  In the embodiment of FIG. 3, the convex portion (4) is a triangular prism-shaped convex member along the groove direction, which is a separate convex member from the concave groove (2), and its bottom surface is within the concave groove (2). Is stored in contact with the ceiling surface of the groove (2), the hot water pipe (3) is in contact with the downward apex, and the air insulation layer (5) is formed between the groove (2) and the ceiling surface. It is secured.

  In the embodiment of FIG. 4, the convex portion (4) is a separate member from the concave groove (2) as in the case of FIG. 3, but the shape thereof is a cylindrical shape. Also in this, a space | gap is formed around a convex part (4) between a hot water pipe (3) and a ditch | groove (2) ceiling part, and this becomes the air heat insulation layer (5).

  According to the hot water floor heating panel of these various embodiments, the position of the hot water pipe (3) in the concave groove (2) is regulated by the convex portion (4), and the hot water pipe (3) is concave groove (2). It is no longer in direct contact with the ceiling part of the floor, and the presence of the air insulation layer (5) formed between them causes the hot water pipe (3) to the floor material (1) with a small thickness located above it. Heat transfer is suppressed, and the temperature rise of the flooring (1) portion is suppressed, so that the groove dip phenomenon due to the depression of the flooring (1) surface is less likely to occur. In addition, as a result of the heat transfer suppression effect, the portion with the concave groove (2) and the portion without the concave groove (2) are also uniformly warmed.

  Here, the triangular prism-shaped convex portion (4) in FIG. 3 may have an arcuate shape in which each surface is warped inward as illustrated in FIG. According to this, for example, as illustrated in FIG. 6, the projecting portion (4) and the hot water pipe (3) in the groove (2) are turned upside down with the flooring (1) turned upside down. The convex portion (4) and the hot water pipe (3) are dropped into the opened concave groove (2) in this order. At this time, the convex portion (4) is placed on the bottom surface of the concave groove (2) (the ceiling surface in the panel use state). Even if it is dropped on the part that is off, the side wall surface of the groove (2) rolls down to the bottom surface.

  Furthermore, this triangular prism-shaped convex part (4) may have a plurality of notches (41) at appropriate intervals in the longitudinal direction at each apex part as exemplified in FIG. According to this, due to the presence of the notch (41), the bottom surface (that is, the ceiling surface) is not only a straight groove (2) but also a curved groove (2), the R portion Thus, the convex portion (4) can be smoothly dropped, and the convex portion (4) itself can be prevented from being twisted. Moreover, the non-contact space with the groove (2) increases in the notch (41), resulting in an increase in the volume of the air heat insulation layer (5), and from the hot water pipe (3) to the flooring (1). The rapid heat transfer can be further reduced. Of course, the notch portion (41) may be provided similarly in the case of having the arcuate surface of FIG.

  About the shape of the above convex part (4), the shape which reduced the contact area with a hot water pipe (3) regardless of a groove | channel integrated type and a groove | channel separate body type, for example, the said cross-sectional triangle shape, cross-sectional circle shape, or triangular pyramid shape A shape capable of cross-sectional point contact is preferred. Of course, even the pair of plate pieces in FIG. 2 is preferable because the projecting end portions are in cross-section point contact, so that the contact area is sufficiently small.

  About the lateral width of a convex part (4), in order to ensure a larger air insulation layer (5), the narrower one is preferable.

  The protruding height of the convex portion (4) is not particularly limited as long as the storage space for the hot water pipe (3) can be secured and the air heat insulating layer (5) can be secured, but the floor material (1) and the concave groove (2 ), Since the degree of the heat transfer suppression effect varies depending on the dimensions and material of the hot water pipe (3), it is preferable to adjust appropriately.

  The groove-integrated convex portion (4) can be processed by, for example, cutting the bottom portion of the concave groove (2) by NC (Numerical Control) or the like. For example, as illustrated in FIG. 8, the protruding height of the convex portion (4) may be lowered. However, since the air heat insulating layer (5) is always ensured by the presence of the convex portion (4) even when the height is lowered, there is also an advantage that the machining blade can be used for a long period of time.

  Further, for the groove-shaped convex part (4), it is only necessary to chamfer the bottom part of the groove (2), so that the consumption of the processing blade is small, and even if the processing blade is consumed due to long-term use, Since it is only necessary to drop the convex portion (4) into the concave groove (2), the air heat insulating layer (5) is ensured accurately.

  Furthermore, it is needless to say that the material of the groove-shaped convex part (4) is preferably heat-insulating from the viewpoint of heat transfer suppression effect, but it is also possible to use a material having elasticity together with, for example, polystyrene foam. More preferably. According to this, for example, even if the triangular prism-shaped convex part (4) having the arcuate surface of FIG. 5 is slightly displaced from the center of the bottom surface in the concave groove (2), the hot water pipe (3) is recessed ( 2) It can be firmly supported within, and the air insulation layer (5) can be reliably secured.

  By the way, in the hot water floor heating panel of the invention of this application described above, in order to further reduce the temperature unevenness of the surface of the flooring (1), for example, as illustrated in FIG. It is preferable to provide (6) on the back surface of the floor material (1) after storing the hot water pipe (3). Although the embodiment of FIG. 9 corresponds to the embodiment of FIG. 1, it goes without saying that the soaking material (6) can be provided in any of the embodiments of FIGS.

  Further, in order to realize further improvement in temperature unevenness, for example, as illustrated in FIG. 10, an aluminum plate or the like in which an aluminum material is exposed on the surface between the convex portion (4) and the hot water pipe (3). A heat insulating plate (7) may be interposed.

  More specifically, the embodiment of FIG. 10 corresponds to the embodiment of FIG. 1, and heat insulation is provided between the groove-integrated convex portion (4) having a substantially inverted triangular cross section and the hot water pipe (3). A plate (7) is provided. The construction involves dropping the heat insulating plate (7) into the recessed groove (2) of the floor material (1) turned upside down, and placing the hot water pipe (3) on the heat insulating plate (7) riding on the convex portion (4). After that, the soaking material (6) may be attached.

  According to this, between the ceiling part of a ditch | groove (2) and a hot water pipe (3), the air heat insulation layer (5a) (5b) divided into the upper and lower sides with the heat insulation board (7) in between is formed. In addition to the heat transfer suppression effect by the air heat insulation layers (5a) and (5b), due to the radiation from the hot water pipe (3) to the floor material (1) due to the intervention of the heat radiation plate (7) having a low emissivity. The amount of heat conduction is further reduced, and as a result of these synergistic effects, the temperature unevenness on the surface of the flooring (1), that is, the temperature difference between the thin part with the concave groove (2) and the thick part without the groove can be improved extremely effectively. It becomes like this. Of course, it goes without saying that a heat insulating plate (7) can be interposed in any of the embodiments of FIGS.

  Here, for example, as illustrated in FIG. 11, the heat insulating plate (7) may be inclined into the concave groove (2) due to the presence of the convex portion (4) during its construction, but its rigidity is not so great. If it is low, the hot water pipe (3) may not be able to withstand the weight of the hot water pipe (3) or the impact during insertion, and may be bent.

  For this reason, it is preferable that the heat insulating plate (7) is provided with a rigid material and / or thickness, and according to this, the heat insulating plate (7) is not bent and is aimed at heat insulation. The effect can be realized reliably and good temperature performance without temperature unevenness can be ensured.

  For example, the thickness of the heat insulating plate (7) can be considered to be 0.15 mm or more.

  Moreover, about the width | variety of a heat insulating board (7), it can consider considering making it below the width dimension of a ditch | groove (2), and making it wide so that an air heat insulation layer (5a) (5b) can be divided as much as possible. Specifically, for example, the width of the heat insulating plate (7) is 7.2 mm or less, more preferably 7.1 mm to 7.15 mm with respect to the width of 7.2 mm of the concave groove (2).

  FIG. 12 shows a specific example of the size of each part in the hot water floor heating panel when the above heat insulating material (6) and heat insulating plate (7) are provided. In the example of FIG. 12, floor material (1) = thickness 12 mm, groove (2) = depth 8.2 mm / width 7.2 mm, hot water pipe (3) = diameter 7.2 mm, convex portion (4) = The width is 1 mm, the height is 0.5 mm, the heat insulating material (6) = soaking aluminum foil 100 μm, and the heat insulating plate (7) = aluminum plate / width 7.1 mm / thickness 0.2 mm.

  Of course, the invention of this application is not limited to the above-described embodiments, and various aspects are possible for details.

  As described in detail above, the invention of this application provides a hot water floor heating panel that is less likely to cause a groove drift phenomenon on the floor material surface.

It is sectional drawing which showed one Embodiment of this invention of this application provided with the groove | channel integral type convex part of cross-sectional substantially inverted triangle shape. It is sectional drawing which showed one Embodiment of this invention of this application provided with the plate-shaped groove | channel integrated convex part. It is sectional drawing which showed one Embodiment of this invention of this application provided with the triangular-column-shaped groove | channel separate type | mold convex part. It is sectional drawing which showed one Embodiment of this invention of this application provided with the column-shaped groove | channel separate type | mold convex part. It is sectional drawing which showed one Embodiment of this invention of this application provided with the triangular-column-shaped grooved body type | mold convex part with an arcuate surface. It is a figure for demonstrating embodiment of FIG. It is the figure which illustrated the triangular-column-shaped grooved body type convex part which has a notch part, (a) is a perspective view, (b) is sectional drawing. It is a figure for demonstrating embodiment of FIG. It is sectional drawing which showed one Embodiment of invention of this application provided with the soaking | uniform-heating material. It is sectional drawing which showed one Embodiment of invention of this application provided with the heat insulating board. It is another figure for demonstrating embodiment of FIG. It is the figure which showed one specific example of each site | part dimension in embodiment of FIG. It is a figure for demonstrating the conventional warm water floor heating panel.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Floor material 2 Groove 3 Hot water pipe 4 Convex part 41 Notch part 5, 5a, 5b Air heat insulation layer 6 Heat equalizing material 7 Heat insulation board

Claims (8)

  A warm water floor heating panel in which a hot water pipe is housed in a concave groove on the back of the flooring, and a convex portion is provided in the concave groove, and the convex portion is interposed between the ceiling portion of the concave groove and the hot water pipe. A hot water floor heating panel characterized in that an air insulation layer is formed.   The hot water floor heating panel according to claim 1, wherein the convex portion is integrated with the concave groove.   The hot water floor heating panel according to claim 1, wherein the convex portion is separate from the concave groove.   The warm water floor heating panel according to claim 3, wherein the separate convex portion has a triangular prism shape or a cylindrical shape along the groove direction.   The warm water floor heating panel according to claim 4, wherein the triangular prism-shaped convex portion has an arcuate shape in which each surface warps inward.   The hot water floor heating panel according to claim 4 or 5, wherein the triangular prism-shaped convex portion has a plurality of notches at appropriate intervals in the longitudinal direction at each apex portion.   The warm water floor heating panel according to any one of claims 1 to 6, wherein a soaking material is provided on the back surface of the floor material after the hot water pipe is accommodated.   The hot water floor heating panel according to any one of claims 1 to 7, wherein a soaking plate is provided between the convex portion and the hot water pipe.

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