JP2005177951A - Manufacturing method of dried bonito flake and its device - Google Patents

Manufacturing method of dried bonito flake and its device Download PDF

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JP2005177951A
JP2005177951A JP2003425305A JP2003425305A JP2005177951A JP 2005177951 A JP2005177951 A JP 2005177951A JP 2003425305 A JP2003425305 A JP 2003425305A JP 2003425305 A JP2003425305 A JP 2003425305A JP 2005177951 A JP2005177951 A JP 2005177951A
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cutting
blade
cutting edge
node
fish
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Tomohiro Arita
友広 有田
Shingo Matsuka
伸吾 松家
Shiro Fuji
史朗 富士
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Marutomo KK
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Marutomo KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing device of rough dried bonito flakes from which stock can be taken in a short period of time even though they are the rough dried bonito flakes. <P>SOLUTION: A stepped blade 23 on which short blades 25 and long blades 26 are reciprocally and continuously formed is mounted on a mounting recessed part of a rotary plate. A dried bonito A pressed on a contact surface part is continuously cut by the stepped blade 23 by rotating the rotary plate. A roughly plate type dried bonito flakes having irregular first cutting surface B and second cutting surface corresponding to the short blade 25 and the long blade 26 of the stepped blade 23 can be manufactured. Parts large in surface area and thin partially exist in comparison with the plate type conventional dried bonito flakes equal in thickness to the dried bonito and flat in front and back surfaces. It is possible to take the stock in a short period of time even with the rough dried bonito flakes. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、切削刃で魚節を切削して削り節とする削り節の製造方法およびその装置に関する。   The present invention relates to a method and apparatus for manufacturing a shaving section that cuts a fish section with a cutting blade to form a shaving section.

従来、魚節の削り節としては、大きく分けて厚さが200μm以下の薄削りと、厚さが200μm以上の厚削りとの二種類が存在する。そして、これら薄削りおよび厚削りそれぞれは、両面がともに平坦な板状に形成されている。このうち、特に厚削りは主に出汁取り用として用いられる。そして、この厚削りによる出汁取りは、がさばらず出汁を濾す作業が容易であるが、十分な味の出汁を取るのには、少なくとも10分以上の時間が必要である。これに対し、薄削りでは3分程度で十分な味の出汁を取ることができる。   2. Description of the Related Art Conventionally, there are two types of fish knots: thin cutting with a thickness of 200 μm or less and thick cutting with a thickness of 200 μm or more. Each of these thin and thick cuts is formed in a flat plate shape on both sides. Of these, thick cutting is used mainly for removing soup stock. In addition, the removal of the soup stock by this thick shaving is easy and the work of filtering the soup stock is easy, but it takes at least 10 minutes to take out the soup stock with sufficient taste. On the other hand, with thin shaving, it is possible to take a soup with a sufficient taste in about 3 minutes.

そして、この種の削り節の製造方法としては、直線状の刃先を有する切削刃を平坦な円盤体に装着して、この円盤体を回転させ、この回転している円盤体に魚節を接触させて、この魚節を切削させている。このとき、この切削刃にて切削されて製造された削り節の形状は平坦な板状である。ここで、この削り節の厚さは、円盤体からの切削刃の刃先の突出量を調整することによって調整できる。ところが、この切削刃にて切削されて製造された削り節としては、平坦な板状のものが製造できるに過ぎない。そして、この平坦な板状の削り節で出汁を取ると、長い時間を必要としてしまう。   Then, as a method of manufacturing this type of shaving node, a cutting blade having a straight cutting edge is attached to a flat disk body, the disk body is rotated, and the fish node is brought into contact with the rotating disk body. And this fish section is cut. At this time, the shape of the cutting node manufactured by cutting with this cutting blade is a flat plate. Here, the thickness of this cutting node can be adjusted by adjusting the protruding amount of the cutting edge of the cutting blade from the disc body. However, as a cutting node manufactured by cutting with this cutting blade, a flat plate-shaped one can only be manufactured. And if it takes a soup with this flat plate-shaped shaving node, a long time will be required.

また、刃先の形状が平坦ではなく連続する凹凸が形成された切削刃としては間欠刃が知られているが、この間欠刃の凹部は、この間欠刃によって製造される削り節の厚みよりも深い溝状に形成されている。このため、この間欠刃で切削されて製造された削り節は、この間欠刃の凹部によって切断されて糸状あるいは帯状となってしまう。   In addition, an intermittent blade is known as a cutting blade in which the shape of the blade edge is not flat but continuous irregularities are formed. The concave portion of the intermittent blade is a groove deeper than the thickness of the cutting node manufactured by the intermittent blade. It is formed in a shape. For this reason, the shaving node manufactured by cutting with the intermittent blade is cut by the concave portion of the intermittent blade to become a thread shape or a belt shape.

そこで、この種の削り節の製造方法としては、複数の凹部が平行に並べられて設けられた刃先を有する複数の断続刃を備え、これら複数の断続刃の刃先の凹部には、魚節が切削できるような加工、すなわち刃先が形成されておらずニックとされている。さらに、これら断続刃は、それぞれの凹部が交互に千鳥状に配置されるように、回転軸を中心に回転する回転体の平坦な回転面に取り付けられている。また、これら断続刃の刃先は、回転体の回転面から等しく突出している。   Therefore, as a method of manufacturing this type of shaving node, a plurality of interrupting blades having cutting edges provided with a plurality of recesses arranged in parallel are provided, and the fish knot is cut into the recesses of the cutting edges of the plurality of interrupting blades. Processing that can be done, that is, the cutting edge is not formed, it is nicked. Furthermore, these interrupting blades are attached to a flat rotating surface of a rotating body that rotates around a rotating shaft so that the respective concave portions are alternately arranged in a staggered manner. The cutting edges of these intermittent blades protrude equally from the rotating surface of the rotating body.

そして、この回転体の回転面に対して魚節の長手方向を平行あるいは垂直にした状態で、この魚節を回転体の回転面に接触させて、この回転体の回転面を回転駆動させることにより、この回転体に取り付けられた同一形状の断続刃が交互に連続して魚節に接触して、この魚節を切削し、表面に複数の凸部が平行に形成された略板状の削り節を製造する構成が知られている(例えば、特許文献1参照。)。
特開平10−329089号公報(第3−4頁、図1−図5)
Then, in a state where the longitudinal direction of the fish node is parallel or perpendicular to the rotating surface of the rotating body, the rotating surface of the rotating body is driven to rotate by bringing the fish node into contact with the rotating surface of the rotating body. Due to this, the intermittent blades of the same shape attached to the rotating body are alternately and continuously in contact with the fish nodes, cutting the fish nodes, and having a substantially plate-like shape with a plurality of projections formed in parallel on the surface A configuration for manufacturing a shaving node is known (see, for example, Patent Document 1).
Japanese Patent Laid-Open No. 10-329089 (page 3-4, FIGS. 1 to 5)

しかしながら、上述した削り節の製造方法では、同じ形状の凹部が刃先に形成された一種類の断続刃のそれぞれの凹部が交互に千鳥状に配置されるように、これら断続刃を回転体の回転面に取り付けており、これら断続刃それぞれの刃先を回転面から等しく突出させているから、これら断続刃の回転によって製造された魚節には、この魚節の片面である表面のみに断続刃の凹部に対向した幅の凸部が形成されるが、これら凸部は製造された削り節の破損を防止するための補強用として設けられているに過ぎないから、この削り節の出汁取り時間については、これら凸部が形成されていない平坦な板状の削り節と同様に、長時間を必要とするという問題を有している。   However, in the above-described method for manufacturing a shaving joint, the intermittent blades are arranged on the rotating surface of the rotating body so that the concave portions of one type of intermittent blades having the same shape of the concave portion formed in the blade tip are alternately arranged in a staggered manner. Since the tip of each of the interrupting blades protrudes equally from the rotating surface, the fish nodes produced by the rotation of these interrupting blades have a concave portion of the interrupting blade only on the surface that is one side of the fish nodes. Convex parts with a width opposite to the above are formed, but these convex parts are only provided for reinforcement to prevent damage to the manufactured shavings. Similar to a flat plate-shaped shaving node having no projection, there is a problem that a long time is required.

本発明はこのような点に鑑みなされたもので、略板状であっても短時間で出汁が取れる削り節の製造方法およびその装置を提供することを目的とする。   This invention is made | formed in view of such a point, and it aims at providing the manufacturing method and apparatus of the shaving node which can take a soup stock in a short time even if it is substantially plate shape.

請求項1記載の削り節の製造方法は、第1の刃先とこの第1の刃先よりも突出させて並設された第2の刃先とを有する切削刃の前記第1の刃先および第2の刃先の突出方向に沿って、この切削刃の第1の刃先および第2の刃先を魚節に接触させて切削して、この魚節に前記切削刃の第1の刃先および第2の刃先に対応した段部を有する第1の切削面を形成し、前記魚節の前記第1の切削面の段部の底部に前記切削刃の第2の刃先を沿わせた状態で、この切削刃の第1の刃先および第2の刃先のそれぞれを前記魚節の第1の切削面に接触させて、この第1の切削面を切削して、前記段部を有する第2の切削面が前記第1の切削面の反対側の面に形成された略板状の削り節を製造するものである。   The manufacturing method of the cutting node according to claim 1, wherein the first cutting edge and the second cutting edge of a cutting blade having a first cutting edge and a second cutting edge juxtaposed in parallel with the first cutting edge. The first blade edge and the second blade edge of the cutting blade are cut into contact with the fish node along the protruding direction of the blade, and the fish blade corresponds to the first blade edge and the second blade edge of the cutting blade. A first cutting surface having a stepped portion and a second cutting edge of the cutting blade along the bottom of the stepped portion of the first cutting surface of the fish clause. Each of the first cutting edge and the second cutting edge is brought into contact with the first cutting surface of the fish knot, the first cutting surface is cut, and the second cutting surface having the step portion is the first cutting surface. A substantially plate-shaped shaving node formed on the surface opposite to the cutting surface is manufactured.

そして、切削刃の第1の刃先と、この第1の刃先よりも突出させて並設させた第2の刃先との突出方向に沿って、この切削刃の第1の刃先および第2の刃先を魚節に接触させて切削して、この魚節に切削刃の第1の刃先および第2の刃先に対応した段部を有する第1の切削面を形成する。この後、この魚節の第1の切削面の段部の底部に切削刃の第2の刃先を沿わせて、この切削刃の第1の刃先および第2の刃先のそれぞれを魚節の第1の切削面に接触させて、この第1の切削面を切削する。この結果、段部を有する第2の切削面が第1の切削面の反対側の面に形成された略板状の削り節を製造できる。よって、平坦な板状の削り節に比べ、削り節の表面積を大きくできるとともに、この削り節に薄い箇所を部分的に形成できるから、略板状であっても短時間で出汁が取れる削り節とできる。   The first cutting edge and the second cutting edge of the cutting blade along the protruding direction of the first cutting edge of the cutting blade and the second cutting edge that protrudes from the first cutting edge. Is cut into contact with the fish node, and a first cutting surface having step portions corresponding to the first blade edge and the second blade edge of the cutting blade is formed on the fish node. Thereafter, the second cutting edge of the cutting blade is placed along the bottom of the stepped portion of the first cutting surface of the fish joint, and the first cutting edge and the second cutting edge of the cutting blade are respectively connected to the first of the fish joint. The first cutting surface is cut in contact with the first cutting surface. As a result, it is possible to manufacture a substantially plate-shaped cutting node in which the second cutting surface having the stepped portion is formed on the surface opposite to the first cutting surface. Therefore, compared with a flat plate-shaped shaving node, the surface area of the shaving node can be increased, and a thin portion can be partially formed in the shaving node, so that a shaving node from which the soup can be taken out in a short time even if it is substantially plate-shaped.

請求項2記載の削り節の製造装置は、第1の刃先、およびこの第1の刃先よりも突出させて並設された第2の刃先を有する切削刃と、この切削刃の第1の刃先および第2の刃先の突出方向に沿って、この切削刃の第1の刃先および第2の刃先を魚節に接触させて切削して、この魚節に前記切削刃の第1の刃先および第2の刃先に対応した段部を有する第1の切削面を形成させるとともに、前記魚節の第1の切削面の段部の底部に前記切削刃の第2の刃先を沿わせた状態で、この切削刃の第1の刃先および第2の刃先のそれぞれを前記魚節の第1の切削面に接触させて、この第1の切削面を切削させ、前記段部を有する第2の切削面が前記第1の切削面の反対側の面に形成された略板状の削り節を製造させる駆動手段とを具備したものである。   The apparatus for manufacturing a cutting node according to claim 2 includes a first cutting edge, a cutting blade having a second cutting edge juxtaposed from the first cutting edge, a first cutting edge of the cutting blade, and Along the protruding direction of the second cutting edge, the first cutting edge and the second cutting edge of the cutting blade are cut in contact with the fish node, and the first cutting edge and the second cutting edge of the cutting blade are cut into the fish node. In the state where the first cutting surface having a step corresponding to the cutting edge is formed, and the second cutting edge of the cutting blade is placed along the bottom of the step of the first cutting surface of the fish joint. Each of the first cutting edge and the second cutting edge of the cutting blade is brought into contact with the first cutting surface of the fish knot, the first cutting surface is cut, and a second cutting surface having the stepped portion is provided. Driving means for manufacturing a substantially plate-shaped cutting node formed on the surface opposite to the first cutting surface.

そして、切削刃の第1の刃先と、この第1の刃先よりも突出させて並設させた第2の刃先との突出方向に沿って、駆動手段によって切削刃の第1の刃先および第2の刃先を魚節に接触させて切削して、この魚節に切削刃の第1の刃先および第2の刃先に対応した段部を有する第1の切削面を形成する。この後、この魚節の第1の切削面の段部の底部に切削刃の第2の刃先を沿わせて、駆動手段によって切削刃の第1の刃先および第2の刃先のそれぞれを魚節の第1の切削面に接触させて、この第1の切削面を切削する。この結果、段部を有する第2の切削面が第1の切削面の反対側の面に形成された略板状の削り節を製造できるので、平坦な板状の削り節に比べ表面積を大きくできるとともに、この削り節に薄い箇所を部分的に形成できる。よって、略板状であっても短時間で出汁が取れる削り節とできる。   Then, the first cutting edge and the second cutting edge of the cutting blade are driven by the driving means along the protruding direction of the first cutting edge of the cutting blade and the second cutting edge that protrudes from the first cutting edge. The cutting edge is cut into contact with the fish joint, and a first cutting surface having step portions corresponding to the first cutting edge and the second cutting edge of the cutting blade is formed on the fish joint. Thereafter, the second cutting edge of the cutting blade is placed along the bottom of the stepped portion of the first cutting surface of the fish joint, and the first cutting edge and the second cutting edge of the cutting blade are connected to the fish joint by the driving means. The first cutting surface is cut in contact with the first cutting surface. As a result, it is possible to manufacture a substantially plate-shaped cutting node in which the second cutting surface having the step portion is formed on the surface opposite to the first cutting surface, so that the surface area can be increased as compared with a flat plate-shaped cutting node. The thin part can be partially formed in this shaving node. Therefore, even if it is substantially plate-shaped, it can be a shaving node from which the soup can be taken in a short time.

請求項3記載の削り節の製造装置は、請求項2記載の削り節の製造装置において、切削刃は、魚節への食い込み量が調整可能であるものである。   According to a third aspect of the present invention, there is provided the apparatus for manufacturing a cut joint according to the second aspect, wherein the cutting blade can adjust the amount of biting into the fish joint.

そして、切削刃による魚節への食い込み量を調整可能としたことにより、この切削刃にて製造される削り節の厚さが調整可能となる。   And since the amount of biting into the fish joint by the cutting blade can be adjusted, the thickness of the cutting joint manufactured by this cutting blade can be adjusted.

請求項4記載の削り節の製造装置は、請求項2または3記載の削り節の製造装置において、第1の刃先および第2の刃先を径方向に沿わせた状態で切削刃が取り付けられた回転体を具備し、駆動手段は、前記回転体を回転駆動させて削り節を製造させるものである。   The apparatus for manufacturing a cutting joint according to claim 4 is the rotating body according to claim 2 or 3, wherein the cutting blade is attached with the first cutting edge and the second cutting edge aligned in the radial direction. And the drive means drives the rotary body to rotate to manufacture a shaving node.

そして、第1の刃先および第2の刃先を径方向に沿わせた状態で切削刃が取り付けられた回転体を駆動手段にて回転駆動させることにより、この切削刃が魚節に連続して接触して、この魚節を切削する。この結果、段部を有する第2の切削面が第1の切削面の反対側の面に形成された略板状の削り節を連続して製造できるから、この削り節の製造性を簡単な構成で確実に向上できる。   Then, by rotating the rotating body to which the cutting blade is attached with the first blade edge and the second blade edge along the radial direction by the driving means, the cutting blade continuously contacts the fish node. Then cut this fish section. As a result, a substantially plate-shaped cutting node in which the second cutting surface having the step portion is formed on the surface opposite to the first cutting surface can be continuously manufactured. Therefore, the productivity of the cutting node can be simplified. It can be definitely improved.

請求項5記載の削り節の製造装置は、請求項2ないし4いずれか記載の削り節の製造装置において、切削刃の第1の刃先と第2の刃先との突出量の差は、削り節の厚さより小さいものである。   The apparatus for manufacturing a knot according to claim 5 is the apparatus for manufacturing a knot according to any one of claims 2 to 4, wherein the difference in protrusion amount between the first cutting edge and the second cutting edge of the cutting blade is determined by the thickness of the cutting knot. It is a small one.

そして、切削刃の第1の刃先と第2の刃先との突出量の差を削り節の厚さより小さくすることにより、第1の切削面の反対側の面に第2の切削面が形成された略板状の削り節を確実に製造できる。   And the 2nd cutting surface was formed in the surface on the opposite side of the 1st cutting surface by making the difference of the projection amount of the 1st cutting edge of a cutting blade and the 2nd cutting edge smaller than the thickness of a cutting node. A substantially plate-shaped shaving node can be manufactured reliably.

請求項1記載の削り節の製造方法によれば、切削刃の第1の刃先および第2の刃先の突出方向に沿って、この切削刃の第1の刃先および第2の刃先を魚節に接触させて切削して、この魚節に切削刃の第1の刃先および第2の刃先に対応した段部を有する第1の切削面を形成した後、この魚節の第1の切削面の段部の底部に切削刃の第2の刃先を沿わせて、この切削刃の第1の刃先および第2の刃先のそれぞれを魚節の第1の切削面に接触させて、この第1の切削面を切削することにより、段部を有する第2の切削面が第1の切削面の反対側の面に形成された略板状の削り節を製造できるので、平坦な板状の削り節に比べ、削り節の表面積を大きくできるとともに、この削り節に薄い箇所を部分的に形成できるから、略板状であっても短時間で出汁が取れる削り節を製造できる。   According to the manufacturing method of the cutting joint according to claim 1, the first cutting edge and the second cutting edge of the cutting blade are brought into contact with the fish joint along the protruding direction of the first cutting edge and the second cutting edge of the cutting blade. The first cut surface having step portions corresponding to the first blade edge and the second blade edge of the cutting blade is formed on the fish node, and then the step of the first cutting surface of the fish node is formed. The second cutting edge of the cutting blade is placed along the bottom of the part, and the first cutting edge and the second cutting edge of the cutting blade are brought into contact with the first cutting surface of the fish section, and the first cutting edge By cutting the surface, the second cutting surface having a stepped portion can be manufactured to a substantially plate-shaped cutting node formed on the surface opposite to the first cutting surface, so compared to a flat plate-shaped cutting node, The surface area of the shaving node can be increased, and a thin part can be partially formed on this shaving node, so even if it is almost plate-shaped, it can be done in a short time It can be produced Kezuribushi that juice can be taken.

請求項2記載の削り節の製造装置によれば、切削刃の第1の刃先および第2の刃先の突出方向に沿って、これら第1の刃先および第2の刃先を駆動手段にて魚節に接触させて切削して、この魚節に切削刃の第1の刃先および第2の刃先に対応した段部を有する第1の切削面を形成した後、この魚節の第1の切削面の段部の底部に切削刃の第2の刃先を沿わせて、切削刃の第1の刃先および第2の刃先のそれぞれを駆動手段にて魚節の第1の切削面に接触させて、この第1の切削面を切削することにより、段部を有する第2の切削面が第1の切削面の反対側の面に形成された略板状の削り節を製造できるので、平坦な板状の削り節に比べ、削り節の表面積を大きくできるとともに、この削り節に薄い箇所を部分的に形成できるから、略板状であっても短時間で出汁が取れる削り節を製造できる。   According to the apparatus for manufacturing a cutting node according to claim 2, the first cutting edge and the second cutting edge are turned into a fish knot by the driving means along the protruding direction of the first cutting edge and the second cutting edge of the cutting blade. After making contact and cutting to form a first cutting surface having step portions corresponding to the first cutting edge and the second cutting edge of the fish blade on the fish joint, The second cutting edge of the cutting blade is placed along the bottom of the stepped portion, and each of the first cutting edge and the second cutting edge of the cutting blade is brought into contact with the first cutting surface of the fish knot by the driving means. By cutting the first cutting surface, it is possible to manufacture a substantially plate-shaped cutting node in which the second cutting surface having the stepped portion is formed on the surface opposite to the first cutting surface. Compared to the shaving node, the surface area of the shaving node can be increased, and a thin portion can be partially formed on the shaving node. Is capable of producing a soup can take Kezuribushi even in a short period of time.

請求項3記載の削り節の製造装置によれば、切削刃による魚節への食い込み量を調整可能としたことにより、この切削刃にて製造される削り節の厚さを調整できる。   According to the apparatus for manufacturing a cut joint according to claim 3, the thickness of the cut joint manufactured by the cutting blade can be adjusted by making it possible to adjust the amount of biting into the fish joint by the cutting blade.

請求項4記載の削り節の製造装置によれば、回転体を駆動手段にて回転駆動させることにより、切削刃が魚節に連続して接触して、この魚節を切削するので、段部を有する第2の切削面が第1の切削面の反対側の面に形成された略板状の削り節を連続して製造できるから、この削り節の製造性を簡単な構成で確実に向上できる。   According to the apparatus for manufacturing a cut joint according to claim 4, the rotating blade is driven to rotate by the driving means, so that the cutting blade continuously contacts the fish joint and cuts the fish joint. Since a substantially plate-shaped cutting node having the second cutting surface formed on the surface opposite to the first cutting surface can be continuously manufactured, the productivity of the cutting node can be reliably improved with a simple configuration.

請求項5記載の削り節の製造装置によれば、切削刃の第1の刃先と第2の刃先との突出量の差を削り節の厚さより小さくすることにより、第1の切削面の反対側の面に第2の切削面が形成された略板状の削り節を確実に製造できる。   According to the apparatus for manufacturing a cutting node according to claim 5, the difference in protrusion amount between the first cutting edge and the second cutting edge of the cutting blade is made smaller than the thickness of the cutting node, so that the opposite side of the first cutting surface is obtained. A substantially plate-shaped cutting node having a second cutting surface formed on the surface can be reliably manufactured.

以下、本発明の削り節の製造装置の一実施の形態の構成を図1ないし図6を参照して説明する。   Hereinafter, a configuration of an embodiment of a shaving joint manufacturing apparatus according to the present invention will be described with reference to FIGS.

図1ないし図6において、1は削り節の製造装置で、この削り節の製造装置1は、例えば、かつお節、宗田かつお節、まぐろ節、さば節、あじ節、あるいはいわし煮干しなどの煮干といった一般的に削り節として使用している魚節Aを薄く切削して削り節Dとする削成機である。また、この削り節の製造装置1は、表面および裏面に複数の凹凸が平行に形成された第1の切削面Bおよび第2の切削面Cを有する略平板状の削り節Dを削成して製造する。なお、この削り節Dの対象となる魚節としては、焙乾なまり節、若節、荒節、裸節、枯れ節、本枯れ節などである。   In FIG. 1 to FIG. 6, reference numeral 1 denotes a shaving knot manufacturing apparatus, and the shaving knot manufacturing apparatus 1 is generally used, for example, boiled bonito, soda katsuobushi, tuna knot, mackerel knot, radish koji, or sardine dried. This is a cutting machine that cuts a fish node A used as a cutting node thinly into a cutting node D. Further, the machined joint manufacturing apparatus 1 is manufactured by cutting a substantially flat-shaped machined joint D having a first cutting surface B and a second cutting surface C in which a plurality of irregularities are formed in parallel on the front and back surfaces. To do. Note that the fish clauses that are the target of the shaving clause D include a roasted round joint, a young joint, a rough joint, a bare joint, a dead joint, a fully dried joint, and the like.

そして、この削り節の製造装置1は、上端面2が平坦な矩形状の平面とされた装置本体3を備えている。この装置本体3の上端面2は、この装置本体3を水平な床面に設置させた際に、この床面に対して平行となる。また、この装置本体3の上端面2の幅方向における一側縁から内側に離間した位置には、この上端面2の長手方向としての前後方向に沿った長手方向を有する細長矩形状の溝状である収容溝4が形成されている。   The shaving node manufacturing apparatus 1 includes an apparatus body 3 in which the upper end surface 2 is a flat rectangular plane. The upper end surface 2 of the apparatus main body 3 is parallel to the floor surface when the apparatus main body 3 is installed on a horizontal floor surface. In addition, at a position spaced inward from one side edge in the width direction of the upper end surface 2 of the apparatus main body 3, an elongated rectangular groove having a longitudinal direction along the front-rear direction as the longitudinal direction of the upper end surface 2 is formed. An accommodation groove 4 is formed.

さらに、この装置本体3の上端面2における収容溝4の他側縁よりには、図示しないモータが内部に収容された駆動手段としての駆動部5が形成されている。この駆動部5の一端部には、回転軸としての細長円柱状の図示しないシャフトの一端部が突出して回転可能に設けられている。このシャフトは、駆動部5のモータによって周方向に向けて回転駆動される。また、このシャフトは、装置本体3の上端面2の幅方向に沿った軸方向を有している。さらに、このシャフトの一端部は、装置本体3の収容溝4の長手方向における中央に位置し、この収容溝4よりも装置本体3の上端面2における一側縁側に向けて突出している。   Further, a drive portion 5 as a drive means in which a motor (not shown) is housed is formed from the other side edge of the housing groove 4 in the upper end surface 2 of the apparatus main body 3. At one end of the drive unit 5, one end of an elongated cylindrical shaft (not shown) serving as a rotating shaft protrudes and is rotatably provided. This shaft is rotationally driven in the circumferential direction by the motor of the drive unit 5. Further, this shaft has an axial direction along the width direction of the upper end surface 2 of the apparatus main body 3. Furthermore, one end portion of the shaft is located at the center in the longitudinal direction of the housing groove 4 of the apparatus main body 3 and protrudes toward the one side edge of the upper end surface 2 of the apparatus main body 3 from the housing groove 4.

そして、このシャフトの一端部には、回転体としての円盤である略円板状の回転プレート11の中心部に固定された状態で取り付けられている。この回転プレート11の一部、すなわち、この回転プレート11の装置本体3の上端面2側である下側に位置する部分は、この装置本体3の収容溝4内に収容されている。また、この回転プレート11の駆動部5側の内側面には、装置本体3の上端面2に対して垂直に位置する平坦な円環状の当接面部12が形成されている。   And it is attached to the one end part of this shaft in the state fixed to the center part of the substantially disc-shaped rotation plate 11 which is a disk as a rotary body. A part of the rotating plate 11, that is, a lower part of the rotating plate 11 that is on the upper end surface 2 side of the apparatus main body 3 is accommodated in the accommodating groove 4 of the apparatus main body 3. Further, a flat annular contact surface portion 12 is formed on the inner surface of the rotating plate 11 on the drive portion 5 side so as to be perpendicular to the upper end surface 2 of the apparatus main body 3.

さらに、この当接面部12には、この当接面部12の径方向に沿った長手方向を有する細長溝状の取付凹部13が複数、例えば12個ほど設けられている。これら各取付凹部13は、当接面部12の周方向に向けて等間隔に離間された位置に設けられている。そして、これら取付凹部13には、先端面である刃先21に複数、例えば17個の凹状の凹部としてのスリットである間欠部22が平行に並べられて設けられた切削刃としてのスリット刃である間欠刃、すなわち段差刃23がそれぞれ嵌挿されて取り付けられている。これら段差刃23のそれぞれは、これら段差刃23それぞれの刃先21が回転プレート11の当接面部12の回転中心を中心とした径方向に沿って取り付けられている。   Further, the contact surface portion 12 is provided with a plurality of, for example, twelve, elongated groove-shaped mounting recesses 13 having a longitudinal direction along the radial direction of the contact surface portion 12. Each of the mounting recesses 13 is provided at a position spaced apart at equal intervals in the circumferential direction of the contact surface portion 12. These attachment recesses 13 are slit blades as cutting blades provided with a plurality of, for example, 17 intermittent recesses 22 as slits as recesses on the cutting edge 21 that is the tip surface. Intermittent blades, that is, stepped blades 23 are respectively fitted and attached. Each of the stepped blades 23 is attached with a cutting edge 21 of each of the stepped blades 23 along a radial direction centered on the rotation center of the contact surface portion 12 of the rotating plate 11.

したがって、回転プレート11は、駆動部5にてシャフトを回転駆動させて、この回転プレート11を回転させることにより、この回転プレート11の取付凹部13に取り付けられた段差刃23が魚節Aに対して連続して接触して、この魚節Aを連続的に切削して、段差刃23の間欠部22に対向した複数の凸部Eが表面である第1の切削面Bに平行に形成された削り節Dを製造させる。   Therefore, the rotating plate 11 rotates the shaft by the drive unit 5 and rotates the rotating plate 11, so that the stepped blade 23 attached to the mounting recess 13 of the rotating plate 11 moves against the fish node A. In this way, the fish A is continuously cut, and a plurality of convex portions E facing the intermittent portions 22 of the step blade 23 are formed in parallel to the first cutting surface B which is the surface. A shaving section D is produced.

また、これら段差刃23のそれぞれは、回転プレート11の各取付凹部13に対して基端部が嵌合されて取り付けられている。また、これら段差刃23のそれぞれは、回転プレート11の各取付凹部13に対する刃先21の長さ、すなわち出方である突出幅としての突出量である高さaが調整できるように、これら各取付凹部13に収容されている。言い換えると、段差刃23による魚節Aの第1の切削面Bへの食い込む厚さである食い込み量が調整可能となるように、これら段差刃23のそれぞれが回転プレート11の各取付凹部13に嵌合されて取り付けられている。   Further, each of the stepped blades 23 is attached with a base end portion fitted to each mounting recess 13 of the rotating plate 11. In addition, each of the stepped blades 23 can be adjusted so that the length of the cutting edge 21 with respect to each mounting recess 13 of the rotating plate 11, that is, the height a which is the protruding amount as the protruding width which is the way out can be adjusted. It is accommodated in the recess 13. In other words, each of the stepped blades 23 is provided in each mounting recess 13 of the rotary plate 11 so that the amount of biting, which is the thickness of the stepped blades 23 biting into the first cutting surface B of the fish node A, can be adjusted. It is fitted and attached.

ここで、段差刃23は、略矩形平板状の本体部24を備えており、この本体部24の長手方向における一端面である先端面が刃先21とされている。そして、この刃先21には複数の幅寸法が互いに等しい欠け部である間欠部22が等間隔に平行に離間されており、これら複数の間欠部22は本体部24の厚さ方向に沿っている。言い換えると、この刃先21は、凹凸状に研磨されており、長さの異なる二種類の刃を備えている。   Here, the stepped blade 23 includes a substantially rectangular flat plate-shaped main body portion 24, and a front end surface which is one end surface in the longitudinal direction of the main body portion 24 is a cutting edge 21. The cutting edge 21 has a plurality of intermittent portions 22 which are chipped portions having equal width dimensions spaced apart in parallel at equal intervals, and the plurality of intermittent portions 22 are along the thickness direction of the main body 24. . In other words, the cutting edge 21 is polished in a concavo-convex shape and includes two types of blades having different lengths.

具体的に、この刃先21の各間欠部22には、これら間欠部22の先端部が研磨されて刃先とされた第1の刃先としての短刃25がそれぞれ形成されている。また、これら複数の間欠部22の間と両側とのそれぞれには、先端部が研磨されて刃先とされた凸状の突部としての第2の刃先である長刃26が形成されている。すなわち、これら短刃25および長刃26のそれぞれは、段差刃23の刃先に交互に連続して設けられている。ここで、これら短刃25および長刃26のそれぞれは、魚節Aを切削できるように先端部が傾斜して研磨されて刃先加工されている。   Specifically, each intermittent portion 22 of the cutting edge 21 is formed with a short blade 25 as a first cutting edge, the tip of which is polished to form a cutting edge. Further, a long blade 26 as a second cutting edge is formed between each of the plurality of intermittent portions 22 and on both sides as a convex protrusion whose tip is polished to be a cutting edge. That is, each of the short blade 25 and the long blade 26 is provided alternately and continuously at the cutting edge of the stepped blade 23. Here, each of the short blades 25 and the long blades 26 is ground and polished so that the tip portion is inclined so that the fish node A can be cut.

さらに、長刃26は、短刃25よりも先端側に向けて突出させた状態で並設されており、これら各短刃25それぞれの幅寸法に略等しい幅寸法を有している。具体的には、これら長刃26および短刃25のそれぞれの幅寸法は、約2mm程度である。ここで、これら長刃26および短刃25のそれぞれは、例えば各長刃26の幅寸法を約2mm程度とし各短刃25の幅寸法を約3mm程度としたりして、これら長刃26の幅寸法と短刃25の幅寸法とを異ならせることもできる。   Further, the long blades 26 are juxtaposed in a state of protruding toward the tip side from the short blades 25, and have a width dimension substantially equal to the width dimension of each of the short blades 25. Specifically, the width dimension of each of the long blade 26 and the short blade 25 is about 2 mm. Here, each of the long blades 26 and the short blades 25 has, for example, a width dimension of each long blade 26 of about 2 mm and a width dimension of each short blade 25 of about 3 mm. The dimension and the width dimension of the short blade 25 can be made different.

また、この短刃25と長刃26との突出量である長さの差は、これら短刃25および長刃26を備えた刃先21で切削して形成した削り節Dの厚さより小さく、すなわち短い長さ以内に収められて設定されている。具体的に、これら短刃25と長刃26との長さの差は、通常1000μm(1mm)以内が限界付近である。さらに、段差刃23の本体部24の中央には、この本体部24を回転プレート11の取付凹部13内に、図示しないボルトが挿通されて位置決め固定させる長穴状の位置決め穴部27が形成されている。   Further, the difference in length, which is the protruding amount between the short blade 25 and the long blade 26, is smaller than the thickness of the cutting node D formed by cutting with the cutting edge 21 provided with the short blade 25 and the long blade 26, that is, short. It is set within the length. Specifically, the difference in length between the short blades 25 and the long blades 26 is usually within the limit of 1000 μm (1 mm). Further, in the center of the main body portion 24 of the stepped blade 23, a long hole-like positioning hole portion 27 is formed in which the main body portion 24 is inserted into a mounting recess 13 of the rotating plate 11 and a bolt (not shown) is positioned and fixed. ing.

なお、この段差刃23は、この段差刃23の各短刃25および長刃26のそれぞれを回転プレート11の当接面部12よりも突出させて、これら各短刃25および長刃26のそれぞれが魚節Aに接触して切削できるように、この回転プレート11の取付凹部13に嵌合された状態で、この回転プレート11を回転させることにより、図4ないし図6に示すように、この段差刃23の各短刃25および長刃26のそれぞれが、これら短刃25および長刃26それぞれの突出方向に沿った削成方向に沿って、魚節Aに対して略平行に接触して切削して、これら短刃25および長刃26に対応した段状の段部である凹部Fと凸部Eとが連続して平行に離間されて形成された凹凸状の第1の切削面Bを魚節Aの一方の面である表面に形成させる。   The step blade 23 is configured such that each of the short blade 25 and the long blade 26 of the step blade 23 protrudes from the contact surface portion 12 of the rotating plate 11, and each of the short blade 25 and the long blade 26 is By rotating the rotating plate 11 in a state where it is fitted in the mounting recess 13 of the rotating plate 11 so that it can be cut in contact with the fish node A, as shown in FIGS. Each of the short blades 25 and the long blades 26 of the blades 23 comes into contact with and substantially parallel to the fish node A along the cutting direction along the protruding direction of each of the short blades 25 and the long blades 26. Then, the concave-convex first cutting surface B formed by continuously separating the concave portion F and the convex portion E, which are stepped step portions corresponding to the short blade 25 and the long blade 26, in parallel is provided. It is formed on the surface which is one side of the fish section A.

さらに、この段差刃23は、魚節Aの第1の切削面Bの凹部Fの底部である底面Gに段差刃23の長刃26を沿わせた状態で、この段差刃23の短刃25および長刃26のそれぞれを魚節Aの第1の切削面Bに接触させて、この第1の切削面Bを切削して、これら短刃25および長刃26のそれぞれに対応した凹部Fおよび凸部Eが連続して平行に離間された凹凸状の第2の切削面Cが裏面に形成された略板状の削り節Dを製造させる。このとき、この削り節Dの他方の面である裏面には、この削り節Dの表面に形成されている第1の切削面Bに等しい形状の第2の切削面Cが形成される。この結果、回転プレート11を回転させることによって、表面に第1の切削面Bが形成され裏面に第2の切削面Cが形成された削り節Dが連続的に製造される。   Further, the step blade 23 is a short blade 25 of the step blade 23 in a state where the long blade 26 of the step blade 23 is placed along the bottom surface G which is the bottom of the recess F of the first cutting surface B of the fish node A. And each of the long blades 26 is brought into contact with the first cutting surface B of the fish node A, the first cutting surface B is cut, and the concave portions F corresponding to the respective short blades 25 and the long blades 26 A substantially plate-shaped shaving node D having a concavo-convex second cutting surface C on which the convex portions E are continuously spaced apart in parallel is formed on the back surface. At this time, a second cutting surface C having a shape equal to the first cutting surface B formed on the surface of the cutting node D is formed on the back surface which is the other surface of the cutting node D. As a result, by rotating the rotating plate 11, a cutting node D in which the first cutting surface B is formed on the front surface and the second cutting surface C is formed on the back surface is continuously manufactured.

ここで、図6に示すように、回転プレート11の各取付凹部13に嵌合された各段差刃23の長刃26の先端から、この回転プレート11の当接面部12までの高さaを調整することによって、この回転プレート11を回転させた際に製造される削り節Dの厚さが決定される。すなわち、この高さaが大きければ大きいほど、厚い削り節Dが形成される。なお、一般的に削り節Dの厚さは、最厚で1000μm程度までである。また、高さaの大きさは、魚節Aの状態や、この魚節Aを回転プレート11の当接面部12に押さえ付ける際の力具合によって異なる。   Here, as shown in FIG. 6, the height a from the tip of the long blade 26 of each stepped blade 23 fitted in each mounting recess 13 of the rotating plate 11 to the contact surface portion 12 of the rotating plate 11 is determined. By adjusting the thickness, the thickness of the cut joint D manufactured when the rotating plate 11 is rotated is determined. That is, the larger the height a is, the thicker the cutting edge D is formed. In general, the thickness of the shaving node D is about 1000 μm at the maximum. The size of the height a varies depending on the state of the fish node A and the force level when the fish node A is pressed against the contact surface portion 12 of the rotating plate 11.

さらに、各段差刃23の長刃26の先端から短刃25の先端までの高さ、すなわち各段差刃23の短刃25と長先26との突出量の差である高さbや、この短刃25の先端から回転プレート11の当接面部12までの高さcは、目的とする削り節Dの形状や厚みによって異なる。例えば、一般的に厚削りといわれる削り節Dを製造する場合には、この削り節Dの厚さが200μm以上であるため、高さaを200μm以上にするとともに、高さbを100μm以下にするのが適当である。同様に、300μm程度の厚さの削り節Dを製造する場合には、高さaを300μmにするとともに、高さbを150μm以下にするのが適当である。したがって、各段差刃23の高さbの大きさは、製造する削り節Dの厚さの2分の1以下に設定するのが適当である。   Further, the height from the tip of the long blade 26 to the tip of the short blade 25 of each stepped blade 23, that is, the height b which is the difference in protrusion amount between the short blade 25 and the long tip 26 of each stepped blade 23, The height c from the tip of the short blade 25 to the contact surface portion 12 of the rotary plate 11 varies depending on the shape and thickness of the target cutting node D. For example, in the case of manufacturing a cut joint D that is generally referred to as thickness cutting, since the thickness of the cut joint D is 200 μm or more, the height a is set to 200 μm or more and the height b is set to 100 μm or less. Is appropriate. Similarly, when manufacturing the cut joint D having a thickness of about 300 μm, it is appropriate to set the height a to 300 μm and the height b to 150 μm or less. Therefore, it is appropriate to set the height b of each stepped blade 23 to a half or less of the thickness of the cut joint D to be manufactured.

一方、図5に示すように、装置本体3の上端面2には、回転プレート11の当接面部12に対向して、この回転プレート11の当接面部12に魚節Aを当接させる魚節保持手段としての魚節保持部31が取り付けられている。この魚節保持部31は、装置本体3の上端面2における駆動部5の後側に取り付けられている。また、この魚節保持部31は、魚節Aが内部に投入されて、この魚節Aの長手方向を回転プレート11の当接面部12の面方向に略沿わせた状態で保持して、この魚節Aを回転プレート11の当接面部12に当接させる細長断面凹状の保持凹部32を備えている。   On the other hand, as shown in FIG. 5, the fish body A is opposed to the contact surface portion 12 of the rotating plate 11 on the upper end surface 2 of the apparatus main body 3 so that the fish node A contacts the contact surface portion 12 of the rotating plate 11. A fish clause holding portion 31 is attached as a clause holding means. The fish node holding portion 31 is attached to the rear side of the driving portion 5 on the upper end surface 2 of the apparatus main body 3. Further, the fish clause holding portion 31 holds the fish clause A in a state in which the longitudinal direction of the fish clause A is substantially aligned with the surface direction of the contact surface portion 12 of the rotating plate 11, A holding recess 32 having a long and narrow cross section for contacting the fish node A with the contact surface 12 of the rotating plate 11 is provided.

そして、この保持凹部32内における回転プレート11の当接面部12に対向した一側面には、この保持凹部32内に投入された魚節Aを所定の圧力で回転プレート11の当接面部12に接触させる押圧手段としての押圧片部33が取り付けられている。この押圧片部33は、この押圧片部33と回転プレート11の当接面部12との間に投入された魚節Aを回転プレート11側に向けて押圧して、この魚節Aが所定の厚さで切削できるように構成されている。   Then, on one side surface of the holding recess 32 facing the contact surface portion 12 of the rotating plate 11, the fish clause A introduced into the holding recess 32 is applied to the contact surface portion 12 of the rotating plate 11 with a predetermined pressure. A pressing piece 33 as a pressing means to be contacted is attached. The pressing piece portion 33 presses the fish node A introduced between the pressing piece portion 33 and the abutting surface portion 12 of the rotating plate 11 toward the rotating plate 11 side, and the fish node A is predetermined. It is configured so that it can be cut by thickness.

次に、上記一実施の形態における削り節の製造装置による削り節の製造方法について説明する。   Next, a method for manufacturing a cut joint by the apparatus for manufacturing a cut joint according to the embodiment will be described.

まず、回転プレート11の各取付凹部13に取り付けられた各段差刃23による回転プレート11の当接面部12からの突出量を調整する。   First, the amount of protrusion from the abutment surface portion 12 of the rotating plate 11 by each stepped blade 23 attached to each mounting recess 13 of the rotating plate 11 is adjusted.

この後、装置本体3を駆動させて、駆動部5にてシャフトが回転駆動して回転プレート11を回転させるとともに、例えば手作業などによって魚節Aを魚節保持部31の保持凹部32内に投入する。   Thereafter, the apparatus main body 3 is driven, the drive unit 5 rotates the shaft to rotate the rotating plate 11, and the fish section A is manually moved into the holding recess 32 of the fish section holding section 31. throw into.

このとき、この回転プレート11の当接面部12から突出したいずれか一つの段差刃23の各短刃25および長刃26のそれぞれが魚節Aに対して略平行に接触して、この魚節Aの表面を切削する。   At this time, each of the short blades 25 and the long blades 26 of any one of the step blades 23 protruding from the contact surface portion 12 of the rotating plate 11 comes into contact with the fish node A substantially in parallel. Cut the surface of A.

この結果、図1に示すように、これら各段差刃23の各短刃25および長刃26のそれぞれに対応した凸部Eおよび凹部Fのそれぞれが連続して平行に離間されて形成された凹凸状の第1の切削面Bが魚節Aの表面に形成される。   As a result, as shown in FIG. 1, the projections E and the recesses F corresponding to the short blades 25 and the long blades 26 of the stepped blades 23 are continuously formed in parallel and spaced apart. A first cutting surface B having a shape is formed on the surface of the fish node A.

このとき、この第1の切削面Bに対応した切削面が裏面に形成され表面が切削されていない図示しない一枚目の削り節は、とても小さな削り節であるから、削り節Dの製造工程上容易に削除できる。   At this time, the first cutting node (not shown) in which the cutting surface corresponding to the first cutting surface B is formed on the back surface and the surface is not cut is a very small cutting node, and therefore it is easy in the manufacturing process of the cutting node D. Can be deleted.

この後、図2に示すように、この段差刃23に後続する段差刃23の各短刃25および長刃26のそれぞれが、魚節Aの第1の切削面Bより下方に接触して、この第1の切削面Bより下側を切削する。   Thereafter, as shown in FIG. 2, each of the short blades 25 and the long blades 26 of the step blades 23 following the step blades 23 comes into contact below the first cutting surface B of the fish section A, The lower side than the first cutting surface B is cut.

この結果、図3に示すように、この段差刃23の各短刃25および長刃26のそれぞれに対応した凹部Fおよび凸部Eが連続して平行に離間された凹凸状の第2の切削面Cが裏面に形成され表面に第1の切削面Bが形成された略板状の削り節Dが製造される。   As a result, as shown in FIG. 3, the concave and convex second cutting in which the concave portions F and the convex portions E corresponding to the short blades 25 and the long blades 26 of the stepped blade 23 are continuously spaced apart in parallel. A substantially plate-shaped cutting node D in which the surface C is formed on the back surface and the first cutting surface B is formed on the front surface is manufactured.

したがって、複数の段差刃23が取り付けられた回転プレート11を回転させることによって、表面に第1の切削面Bが形成され裏面に第2の切削面Cが形成された略板状の削り節Dが連続して製造される。   Therefore, by rotating the rotating plate 11 to which the plurality of stepped blades 23 are attached, a substantially plate-shaped cutting node D in which the first cutting surface B is formed on the front surface and the second cutting surface C is formed on the back surface is formed. Manufactured continuously.

上述したように、上記一実施の形態によれば、回転プレート11の当接面部12の各取付凹部13のそれぞれに、複数の短刃25と長刃26とが交互に連続して形成された段差刃23を取り付けて、この回転プレート11を回転させることによって、この回転プレート11の当接面部12に押し付けられた魚節Aを複数の段差刃23によって連続して切削して削り節Dを製造した。   As described above, according to the above-described embodiment, the plurality of short blades 25 and the long blades 26 are alternately and continuously formed in each of the mounting recesses 13 of the contact surface portion 12 of the rotating plate 11. By attaching the stepped blade 23 and rotating the rotating plate 11, the fish node A pressed against the abutting surface portion 12 of the rotating plate 11 is continuously cut by the plurality of stepped blades 23 to produce the shaving node D. did.

この結果、回転プレート11に取り付けた段差刃23の各短刃25および長刃26のそれぞれが魚節Aに対して平行に接触して、この魚節Aの表面に凹凸状の第1の切削面Bを形成した後、この段差刃23に後続する段差刃23の各短刃25および長刃26のそれぞれが、魚節Aの第1の切削面Bより下方に接触して、この第1の切削面Bより下側を切削し、段差刃23の各短刃25および長刃26のそれぞれに対応した凹凸状の第2の切削面Cが裏面に形成され表面に第1の切削面Bが形成された略板状の削り節Dが製造される。   As a result, each of the short blades 25 and the long blades 26 of the stepped blade 23 attached to the rotating plate 11 comes into contact with the fish node A in parallel, and the surface of the fish node A has an uneven first cut. After forming the surface B, each of the short blades 25 and the long blades 26 of the step blades 23 following the step blades 23 comes into contact with the first cutting surface B of the fish node A, and this first blade The second cutting surface C is formed on the back surface corresponding to each of the short blade 25 and the long blade 26 of the step blade 23, and the first cutting surface B is formed on the surface. A substantially plate-shaped shaving node D in which is formed is manufactured.

よって、回転プレート11を回転させて、複数の段差刃23を魚節Aに連続して接触させて切削することにより、これら段差刃23の各短刃25および長刃26のそれぞれに対応した凹凸状の第1の切削面Bおよび第2の切削面Cが表裏面に形成された略板状の削り節Dを、回転プレート11の回転という簡単な構成で連続して製造できるから、この削り節Dの製造性を簡単な構成で確実に向上できるとともに、この削り節Dを製造する際に魚節Aの一部が粉状となることがないので、この削り節Dの製造性を向上できる。   Therefore, by rotating the rotating plate 11 and continuously cutting the plurality of stepped blades 23 in contact with the fish nodes A, the unevenness corresponding to each of the short blades 25 and the long blades 26 of the stepped blades 23 is obtained. Since the substantially plate-shaped cutting node D in which the first cutting surface B and the second cutting surface C are formed on the front and back surfaces can be continuously manufactured with a simple configuration of rotation of the rotating plate 11, this cutting node D Can be reliably improved with a simple configuration, and part of the fish knot A is not powdered when the knot D is manufactured, so that the manufacturability of the knot D can be improved.

また、この削り節Dと略等しい厚さで表裏面が平坦な板状の従来の削り節に比べ、凹凸状の第1の切削面Bおよび第2の切削面Cが表裏面に形成された略板状の削り節Dとすることにより、この削り節Dの表面積を大きくできるとともに、この削り節Dに薄い箇所を部分的に形成できる。このため、略板状の削り節、すなわち厚削りであっても、削り節Dを湯に入れたり煮出したりして出汁を取る場合に、従来よりも短時間で出汁を取ることができる。よって、短時間で出汁が十分に取れるとともに、従来の厚削りの削り節の利点である出汁取り作業の簡便性を有する削り節Dを製造できる。   Further, as compared with a conventional plate-like cutting node having a thickness substantially equal to that of the cutting node D and having a flat front and back surfaces, a rough plate having first and second uneven cutting surfaces B and C formed on the front and rear surfaces. By using the shape of the cut joint D, the surface area of the cut joint D can be increased, and a thin portion can be partially formed on the cut joint D. For this reason, even if it is a substantially plate-shaped shaving node, that is, thick shaving, when the shaving node D is put into hot water or boiled and taken out, the stock can be taken out in a shorter time than before. Therefore, it is possible to manufacture a shaving section D that can sufficiently extract the soup stock in a short time and has the simplicity of the soup stock removal operation, which is an advantage of the conventional thick shaving section.

さらに、回転プレート11の当接面部12に対する段差刃23の刃先21の突出量である高さaが調整できるように、これら段差刃23の基端部を回転プレート11の各取付凹部13に嵌合させた。したがって、一台の削り節の製造装置1によって、厚さの異なる削り節Dを製造できるので、この削り節の製造装置1の使い勝手を向上できる。   Further, the base end of the stepped blade 23 is fitted into each mounting recess 13 of the rotating plate 11 so that the height a which is the protruding amount of the cutting edge 21 of the stepped blade 23 with respect to the contact surface portion 12 of the rotating plate 11 can be adjusted. Combined. Therefore, since the shaving joint D having different thicknesses can be produced by the single shank manufacturing apparatus 1, the usability of the shaving manufacturing apparatus 1 can be improved.

また、各段差刃23の短刃25と長先26との突出量の差である高さbを、これら段差刃23にて製造される削り節Dの厚さより小さくすることにより、表面に第1の切削面Bが形成され第2の切削面Cが裏面に形成された略板状の削り節Dを確実に製造できる。   Further, the height b, which is the difference in protrusion amount between the short blade 25 and the long tip 26 of each stepped blade 23, is made smaller than the thickness of the cut joint D manufactured by these stepped blades 23, so that the first surface is formed on the surface. A substantially plate-shaped cutting node D in which the cutting surface B is formed and the second cutting surface C is formed on the back surface can be reliably manufactured.

なお、上記一実施の形態では、主としてかつおを原料とした魚節A、すなわち、かつお節を切削することにより製造される削り節の製造装置1について説明したが、かつお以外の魚、例えばさば、まぐろ、いわし、あじなどの魚節や煮干しなどであっても対応させて用いることができる。   In the above-described embodiment, the fish knot A mainly made of bonito has been described, that is, the cut knot manufacturing apparatus 1 manufactured by cutting the bonito, but fish other than bonito, such as mackerel, tuna, Even sardines, horse mackerel and dried fish can be used correspondingly.

本発明の一実施の形態の削り節の製造装置の切削刃で魚節を切削して第1の切削面を形成した状態を示す説明図である。It is explanatory drawing which shows the state which cut the fish node with the cutting blade of the manufacturing apparatus of the cutting node of one embodiment of this invention, and formed the 1st cutting surface. 同上削り節の製造装置の切削刃で第1の切削面を切削する状態を示す説明図である。It is explanatory drawing which shows the state which cuts a 1st cutting surface with the cutting blade of the manufacturing apparatus of a cutting joint same as the above. 同上削り節の製造装置の切削刃で第1の切削面を切削して削り節を製造した状態を示す説明図である。It is explanatory drawing which shows the state which cut the 1st cutting surface with the cutting blade of the manufacturing apparatus of the same cutting node, and manufactured the cutting node. 同上削り節の製造装置の一部を示す斜視図である。It is a perspective view which shows a part of manufacturing apparatus of a shaving node same as the above. 同上削り節の製造装置の一部を示す斜視図である。It is a perspective view which shows a part of manufacturing apparatus of a shaving node same as the above. 同上削り節の製造装置の一部を示す説明図である。It is explanatory drawing which shows a part of manufacturing apparatus of a shaving node same as the above.

符号の説明Explanation of symbols

1 削り節の製造装置
5 駆動手段としての駆動部
11 回転体としての回転プレート
23 切削刃としての段差刃
25 第1の刃先としての短刃
26 第2の刃先としての長刃
A 魚節
B 第1の切削面
C 第2の切削面
D 削り節
F 段部としての凹部
G 底部としての底面
DESCRIPTION OF SYMBOLS 1 Manufacturing apparatus of shaving clause 5 Drive part as drive means
11 Rotating plate as rotating body
23 Stepped blade as cutting blade
25 Short blade as first cutting edge
26 Long blade as second cutting edge A Fish node B First cutting surface C Second cutting surface D Cutting node F Concave portion as step portion G Bottom surface as bottom portion

Claims (5)

第1の刃先とこの第1の刃先よりも突出させて並設された第2の刃先とを有する切削刃の前記第1の刃先および第2の刃先の突出方向に沿って、この切削刃の第1の刃先および第2の刃先を魚節に接触させて切削して、この魚節に前記切削刃の第1の刃先および第2の刃先に対応した段部を有する第1の切削面を形成し、
前記魚節の前記第1の切削面の段部の底部に前記切削刃の第2の刃先を沿わせた状態で、この切削刃の第1の刃先および第2の刃先のそれぞれを前記魚節の第1の切削面に接触させて、この第1の切削面を切削して、前記段部を有する第2の切削面が前記第1の切削面の反対側の面に形成された略板状の削り節を製造する
ことを特徴とする削り節の製造方法。
A cutting blade having a first cutting edge and a second cutting edge juxtaposed from the first cutting edge along the protruding direction of the first cutting edge and the second cutting edge. The first cutting edge and the second cutting edge are cut in contact with the fish joint, and a first cutting surface having step portions corresponding to the first cutting edge and the second cutting edge of the cutting blade is formed on the fish joint. Forming,
In a state where the second cutting edge of the cutting blade is placed along the bottom of the stepped portion of the first cutting surface of the fish joint, each of the first cutting edge and the second cutting edge of the cutting blade is connected to the fish joint. The first cutting surface is brought into contact with the first cutting surface, the first cutting surface is cut, and a second cutting surface having the stepped portion is formed on a surface opposite to the first cutting surface. A method for manufacturing a shaving node, characterized by producing a shaped shaving node.
第1の刃先、およびこの第1の刃先よりも突出させて並設された第2の刃先を有する切削刃と、
この切削刃の第1の刃先および第2の刃先の突出方向に沿って、この切削刃の第1の刃先および第2の刃先を魚節に接触させて切削して、この魚節に前記切削刃の第1の刃先および第2の刃先に対応した段部を有する第1の切削面を形成させるとともに、前記魚節の第1の切削面の段部の底部に前記切削刃の第2の刃先を沿わせた状態で、この切削刃の第1の刃先および第2の刃先のそれぞれを前記魚節の第1の切削面に接触させて、この第1の切削面を切削させ、前記段部を有する第2の切削面が前記第1の切削面の反対側の面に形成された略板状の削り節を製造させる駆動手段と
を具備したことを特徴とした削り節の製造装置。
A cutting blade having a first cutting edge and a second cutting edge juxtaposed from the first cutting edge;
The cutting edge is cut by bringing the first cutting edge and the second cutting edge of the cutting blade into contact with the fish joint along the protruding direction of the first cutting edge and the second cutting edge of the cutting blade, Forming a first cutting surface having step portions corresponding to the first cutting edge and the second cutting edge of the blade, and forming a second cutting edge at the bottom of the step portion of the first cutting surface of the fish clause; In a state where the cutting edges are aligned, each of the first cutting edge and the second cutting edge of the cutting blade is brought into contact with the first cutting surface of the fish clause, the first cutting surface is cut, and the step And a driving means for manufacturing a substantially plate-shaped cutting node formed on a surface opposite to the first cutting surface, the second cutting surface having a section.
切削刃は、魚節への食い込み量が調整可能である
ことを特徴とした請求項2記載の削り節の製造装置。
The cutting blade manufacturing apparatus according to claim 2, wherein the cutting blade can adjust the amount of biting into the fish clause.
第1の刃先および第2の刃先を径方向に沿わせた状態で切削刃が取り付けられた回転体を具備し、
駆動手段は、前記回転体を回転駆動させて削り節を製造させる
ことを特徴とした請求項2または3記載の削り節の製造装置。
Comprising a rotating body to which a cutting blade is attached in a state in which the first cutting edge and the second cutting edge are aligned in the radial direction;
4. The apparatus for manufacturing a shaving joint according to claim 2, wherein the driving means produces the shaving joint by rotationally driving the rotating body.
切削刃の第1の刃先と第2の刃先との突出量の差は、削り節の厚さより小さい
ことを特徴とした請求項2ないし4いずれか記載の削り節の製造装置。
The apparatus for manufacturing a cutting node according to any one of claims 2 to 4, wherein a difference in protrusion amount between the first cutting edge and the second cutting edge of the cutting blade is smaller than a thickness of the cutting node.
JP2003425305A 2003-12-22 2003-12-22 Manufacturing method of dried bonito flake and its device Pending JP2005177951A (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
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Country Link
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