JP2005169449A - Welding wire storage vessel, and welding wire stored in vessel - Google Patents

Welding wire storage vessel, and welding wire stored in vessel Download PDF

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Publication number
JP2005169449A
JP2005169449A JP2003412432A JP2003412432A JP2005169449A JP 2005169449 A JP2005169449 A JP 2005169449A JP 2003412432 A JP2003412432 A JP 2003412432A JP 2003412432 A JP2003412432 A JP 2003412432A JP 2005169449 A JP2005169449 A JP 2005169449A
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welding wire
storage container
outer cylinder
coil
wire storage
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JP4530653B2 (en
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Shinji Komatsu
伸二 小松
Kuniaki Miyazaki
邦彰 宮▲崎▼
Hiroyuki Shimizu
弘之 清水
Masaharu Kitano
正治 北野
Norio Seike
規生 政家
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Kobe Steel Ltd
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Kobe Steel Ltd
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Priority to JP2003412432A priority Critical patent/JP4530653B2/en
Priority to SG200407013A priority patent/SG112938A1/en
Priority to KR1020040103788A priority patent/KR100631248B1/en
Priority to CNB200410100315XA priority patent/CN100333984C/en
Publication of JP2005169449A publication Critical patent/JP2005169449A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a welding wire storage vessel capable of smoothly uncoiling wire for welding to the lowest layer without generating twisting and entangling, and to provide welding wire stored in the vessel. <P>SOLUTION: Inside a vessel where a bottom plate 5 is held by caulking an outer case 1, welding wire 10a is coiled-up while the central axis thereof is moved along a circular locus. Then, the surface of a coiled welding wire coil 10 is mounted with a pressing fixture 2 in which a plurality of vane parts 2b are elongated-out from the inner edge at the lower part of a tubular part 2a formed by rounding a belt-like member. Further, the surfaces of the vane parts 2b in the pressing fixture 2 are mounted with an annular flat plate 3 having an outer diameter smaller than the smallest inside diameter of the outer case 1 so as to be the welding wire stored in the vessel. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、溶接ワイヤのコイルを収納する溶接ワイヤ収納容器及び容器入り溶接ワイヤに関し、特に、ソリッドワイヤ等の剛性が大きい溶接ワイヤにも適用可能な溶接ワイヤ収納容器及び容器入り溶接ワイヤに関する。   The present invention relates to a welding wire storage container and a container-containing welding wire for storing a coil of a welding wire, and more particularly to a welding wire storage container and a container-containing welding wire that can be applied to a welding wire having high rigidity such as a solid wire.

ソリッドワイヤ及びフラックス入りワイヤ等の溶接用ワイヤを収納する容器としては、一般に、有底筒状のペイル容器が使用されている(例えば、特許文献1及び2参照)。図7(a)は従来の容器入り溶接ワイヤを模式的に示す斜視図であり、図7(b)はその断面図であり、図7(c)は押さえ板を示す斜視図である。図7(a)及び(b)に示すように、従来の容器入り溶接ワイヤは、外筒101の内部に底部を形成する底板105が保持されている容器内に、溶接ワイヤ100aが円軌跡に沿って中心軸を移動させるようにして巻回されて収納されている。なお、従来の溶接ワイヤ収納容器においては、外筒101よりも小径の内筒106が外筒101と同軸的に設けられていることもある。   As containers for storing welding wires such as solid wires and flux-cored wires, generally, bottomed cylindrical pail containers are used (see, for example, Patent Documents 1 and 2). FIG. 7A is a perspective view schematically showing a conventional welding wire with a container, FIG. 7B is a sectional view thereof, and FIG. 7C is a perspective view showing a pressing plate. As shown in FIGS. 7A and 7B, in the conventional welding wire with a container, the welding wire 100a has a circular locus in a container in which a bottom plate 105 that forms a bottom portion is held inside the outer cylinder 101. It is wound and stored so that the central axis is moved along. In the conventional welding wire storage container, the inner cylinder 106 having a smaller diameter than the outer cylinder 101 may be provided coaxially with the outer cylinder 101.

通常、容器入り溶接ワイヤは、容器に収納された状態で巻き解かれる。このため、巻き解きの際に、溶接ワイヤ100aが絡んだり、もつれたりすることがある。そこで、従来の容器入り溶接ワイヤにおいては、溶接ワイヤコイル100上に、図7(c)に示すような環状の押さえ板102を載置し、この押さえ板102で溶接ワイヤコイル100を下方に押圧することにより、巻き解かれたワイヤがはね上がり、絡み合うことを防止している。従来の溶接ワイヤ収納容器における押さえ板102は、外径が外筒101の内径よりも僅かに小さく、内筒を備えている収納容器の場合、内径は内筒106の外径よりも僅かに大きくなっている。そして、溶接ワイヤ100aは内筒106と押さえ板102との間の隙間から巻き解かれる。なお、押さえ板102は、上下方向に移動可能であるため、溶接ワイヤ100aが巻き解かれることによって、溶接ワイヤコイル100の高さが変化しても、押さえ板102は常に溶接ワイヤコイル100の上に載置されている。   Usually, the welding wire with a container is unwound in a state of being accommodated in the container. For this reason, the welding wire 100a may be entangled or entangled during unwinding. Therefore, in a conventional welding wire with a container, an annular pressing plate 102 as shown in FIG. 7C is placed on the welding wire coil 100 and the welding wire coil 100 is pressed downward by the pressing plate 102. By doing so, the unwound wire is prevented from splashing and entangled. The holding plate 102 in the conventional welding wire storage container has an outer diameter slightly smaller than the inner diameter of the outer cylinder 101, and in the case of a storage container having an inner cylinder, the inner diameter is slightly larger than the outer diameter of the inner cylinder 106. It has become. Then, the welding wire 100a is unwound from the gap between the inner cylinder 106 and the pressing plate 102. Since the holding plate 102 is movable in the vertical direction, the holding plate 102 is always above the welding wire coil 100 even if the welding wire coil 100 is unwound and the height of the welding wire coil 100 changes. It is mounted on.

従来、巻き解き時の絡み防止のため、帯板状の縦壁部に複数の弾性内向片が設けられた押さえ板も提案されている(特許文献3参照)。この押さえ板は、円環状に丸められ、縦壁部が外筒の内面に、弾性内向片が溶接ワイヤ上面に夫々接するようにして溶接ワイヤコイル上に載置される。そして、溶接ワイヤは押さえ板の弾性内向片の縁部に接触しながら上方に引き出される。   Conventionally, in order to prevent entanglement during unwinding, a pressing plate in which a plurality of elastic inward pieces are provided on a belt-like vertical wall portion has also been proposed (see Patent Document 3). The pressing plate is rounded into an annular shape, and is placed on the welding wire coil such that the vertical wall portion is in contact with the inner surface of the outer cylinder and the elastic inward piece is in contact with the upper surface of the welding wire. Then, the welding wire is drawn upward while being in contact with the edge of the elastic inward piece of the pressing plate.

また、従来の溶接ワイヤ収納容器においては、押さえ板102と外筒101との間の隙間から溶接ワイヤが飛び出すことを防止するため、押さえ板102及び溶接ワイヤコイル100と外筒101との間に外筒101の高さ方向に延びる複数本のひも108が配置されている。更に、押さえ板102上には縦断面が円形のリング103が配置されており、このリング103は、ひも108と外筒101との間に、外筒101と同軸的に配置されている。そして、リング103はひも108を介して押さえ板102上に保持され、押さえ板102に追従して移動する。更に、連続して巻き解く場合に、次の収納容器へ円滑に移行するため、溶接ワイヤ100aの巻回始端、即ち、溶接ワイヤ100aの巻き解き終端は、外筒101の内面上部に設けられた複数のクランプ107により係止されている。そして、この巻き解き終端(巻回始端)と、次に巻き解く容器入り溶接ワイヤの巻き解き始端とを繋ぐことにより、複数の容器入り溶接ワイヤを連続して巻き解くことができる(特許文献4参照)。   Further, in the conventional welding wire storage container, in order to prevent the welding wire from jumping out from the gap between the holding plate 102 and the outer cylinder 101, the holding plate 102, the welding wire coil 100, and the outer cylinder 101 are used. A plurality of strings 108 extending in the height direction of the outer cylinder 101 are arranged. Further, a ring 103 having a circular longitudinal section is disposed on the holding plate 102, and this ring 103 is disposed coaxially with the outer cylinder 101 between the string 108 and the outer cylinder 101. The ring 103 is held on the pressing plate 102 via the string 108 and moves following the pressing plate 102. Furthermore, in order to smoothly move to the next storage container when unwinding continuously, the winding start end of the welding wire 100a, that is, the unwinding termination end of the welding wire 100a is provided at the upper part of the inner surface of the outer cylinder 101. It is locked by a plurality of clamps 107. And by connecting this unwinding termination | terminus (winding start end) and the unwinding start end of the welding wire containing a container to be unwound next, a plurality of containerd welding wires can be continuously unwound (patent document 4). reference).

しかしながら、従来の溶接ワイヤ収納用容器は、図7(b)に示すように、外筒101の下端部をかしめることにより、底板105が固定されている。このかしめ部は、底板105を外筒101に挿入する際の位置決めを容易にし、底板105を固定するためのカール加工時にガイドを当てて補助するためのものであるが、溶接ワイヤコイル100aを巻き解く際に、押さえ板102が他の部分より内径が小さいかしめ部で保持されてしまう。このため、かしめ部より下にある溶接ワイヤコイル100を押さえることができず、かしめ部と底板105との間にあるワイヤが跳ね上がり、絡み及びばらけが発生するという問題点がある。   However, as shown in FIG. 7B, the conventional welding wire storage container has the bottom plate 105 fixed by caulking the lower end portion of the outer cylinder 101. This caulking portion is intended to facilitate positioning when the bottom plate 105 is inserted into the outer cylinder 101, and assists by applying a guide during curl processing for fixing the bottom plate 105. When unraveling, the presser plate 102 is held by a caulking portion having an inner diameter smaller than that of other portions. For this reason, there is a problem that the welding wire coil 100 below the caulking portion cannot be pressed, and the wire between the caulking portion and the bottom plate 105 jumps up, and entanglement and scattering occur.

そこで、底板105の上に板等を積層して、容器の底を嵩上げする方法が検討されている。図8は底が嵩上げされた溶接ワイヤ収納容器を示す断面図である。この溶接ワイヤ収納容器は、外径がかしめ部に挿入可能な大きさで、厚さがかしめ部の高さと同等である円盤109が、底板105上に接着剤等により接合されている。これにより、容器の底が嵩上げされ、最下層の溶接ワイヤの上面がかしめ部よりも上になるため、押さえ板102により最下層の溶接ワイヤまで押さえることができる。   Thus, a method of raising the bottom of the container by laminating a plate or the like on the bottom plate 105 has been studied. FIG. 8 is a cross-sectional view showing a welding wire storage container with a raised bottom. In this welding wire storage container, a disk 109 having an outer diameter that can be inserted into the caulking portion and having a thickness equivalent to the height of the caulking portion is joined to the bottom plate 105 with an adhesive or the like. As a result, the bottom of the container is raised and the upper surface of the lowermost welding wire is above the caulking portion, so that the lowermost welding wire can be pressed by the pressing plate 102.

また、内径が内筒の外径よりも大きく外径が外筒の最小内径よりも小さい環状平板121に、複数の短冊状の羽根材をその内側及び外側に突出するように取り付けた押さえ板を備えた溶接ワイヤ収納容器も検討されている(特許文献5参照。)。図9はこの溶接ワイヤ収納容器の押さえ板を示す平面図である。この押さえ板120は、環状平板121により溶接ワイヤコイルを下方に押圧し、羽根材122により外筒側及び内筒側の溶接ワイヤが飛び出すことを防止するものである。この押さえ板120は、外径がかしめ部の内径よりも小さく、かしめ部にも入り込むことができるため、最下層の溶接ワイヤまで押さえることができる。   In addition, a holding plate attached to the annular flat plate 121 whose inner diameter is larger than the outer diameter of the inner cylinder and whose outer diameter is smaller than the minimum inner diameter of the outer cylinder so as to project a plurality of strip-shaped blade members inside and outside. An equipped welding wire storage container has also been studied (see Patent Document 5). FIG. 9 is a plan view showing a pressing plate of the welding wire storage container. The holding plate 120 presses the welding wire coil downward by the annular flat plate 121 and prevents the welding wire on the outer cylinder side and the inner cylinder side from jumping out by the blade member 122. Since this presser plate 120 has an outer diameter smaller than the inner diameter of the caulking portion and can enter the caulking portion, it is possible to press down to the lowermost welding wire.

特公昭59−8474号公報 (第1−2頁、第1−4図)Japanese Examined Patent Publication No.59-8474 (Page 1-2, Figure 1-4) 特公平3−34424号公報 (第2−3、第1図)Japanese Examined Patent Publication No. 3-34424 (Fig. 2-3, Fig. 1) 特開平10−218493号公報 (第3−4、第1−3図)JP-A-10-218493 (Figs. 3-4 and 1-3) 特公平1−15353号公報 (第2−3頁、第3図)Japanese Patent Publication No. 1-15353 (page 2-3, Fig. 3) 特開平2−147566号公報 (第3−5頁、第2図)Japanese Patent Laid-Open No. 2-147666 (page 3-5, FIG. 2)

しかしながら、前述の従来の技術には以下に示す問題点がある。図8に示す従来の底を嵩上げした溶接ワイヤ収納容器は、押さえ板102により溶接ワイヤコイル100の最下層まで押さえることができるようにはなるが、円盤109と外筒101との間に隙間が生じ、この隙間にワイヤが挟まって送給が停止するという問題点がある。このように、溶接ワイヤコイルの残量が少なくなり、容器の底部付近で送給停止等のトラブルが発生すると、複数の容器入り溶接ワイヤを連続して使用する場合に、容器内に収納されている全ての溶接ワイヤを円滑に引き出すことができなくなり、次の容器に移行できなくなる。また、円盤109の厚さをより厚くして、容器の底をかしめ部よりも上方に設定することにより円盤109と外筒1の内面との隙間をなくすことは可能であるが、底の嵩上げ量が多くなると、容器に収納できるワイヤの量が少なくなり使用時の作業性が低下すると共に、製造コストが増加するため好ましくない。   However, the conventional techniques described above have the following problems. The conventional welding wire storage container with the raised bottom shown in FIG. 8 can be pressed down to the lowest layer of the welding wire coil 100 by the pressing plate 102, but there is a gap between the disk 109 and the outer cylinder 101. As a result, there is a problem that a wire is caught in this gap and the feeding is stopped. In this way, when the remaining amount of the welding wire coil is reduced and troubles such as stopping of feeding occur near the bottom of the container, when a plurality of container-containing welding wires are used continuously, they are stored in the container. All the welding wires that are present cannot be pulled out smoothly and cannot be transferred to the next container. Further, it is possible to eliminate the gap between the disk 109 and the inner surface of the outer cylinder 1 by increasing the thickness of the disk 109 and setting the bottom of the container above the caulking portion. An increase in the amount is not preferable because the amount of wires that can be accommodated in the container decreases, the workability during use decreases, and the manufacturing cost increases.

更に、図9に示す押さえ板120を備えた溶接ワイヤ収納容器は、溶接ワイヤコイルの押さえ板120と外筒との間の部分が羽根材122により数カ所押さえられているだけであるため、外筒側の溶接ワイヤが飛び出す虞がある。また、この押さえ板120は、内側に突出した羽根材122が内筒の外面に接触し、外側に突出した羽根材122が外筒の内面に接触しながら下方に移動するため、斜め傾きやすく、ワイヤの絡みおよびもつれが発生しやすいという問題点がある。   Furthermore, since the welding wire storage container provided with the holding plate 120 shown in FIG. 9 has only a few portions between the holding plate 120 of the welding wire coil and the outer cylinder being pressed by the blade material 122, the outer cylinder The welding wire on the side may jump out. In addition, since the blade member 122 protruding inward is in contact with the outer surface of the inner cylinder and the blade member 122 protruding outward is in contact with the inner surface of the outer cylinder, the presser plate 120 easily moves obliquely. There is a problem that entanglement and entanglement of the wire are likely to occur.

本発明はかかる問題点に鑑みてなされたものであって、絡み及びもつれを生じることなく、最下層まで円滑に溶接用ワイヤを巻き解くことができる溶接ワイヤ収納容器及び容器入り溶接ワイヤを提供することを目的とする。   The present invention has been made in view of such problems, and provides a welding wire storage container and a container-containing welding wire that can smoothly unwind the welding wire to the lowest layer without causing entanglement and entanglement. For the purpose.

本願第1発明に係る溶接ワイヤ収納用容器は、溶接ワイヤのコイルが収納される溶接ワイヤ収納容器において、外筒と、前記外筒をかしめることにより前記外筒の内部に保持され底部を形成する底板と、前記溶接ワイヤコイル上に載置され前記溶接コイルワイヤの減少に伴い下方に移動する押さえ治具と、この押さえ治具上に載置され外径が前記外筒の最小内径よりも小さい環状部材と、を有し、前記押さえ治具は、帯状部材を丸めることにより形成され径の大きさが調節可能な管部と、この管部の下部内縁から中心に向かって延出する複数の羽根部とを備え、前記溶接ワイヤを引き出したときに、前記環状部材が前記押さえ治具に対する錘となることを特徴とする。   A welding wire storage container according to the first invention of the present application is a welding wire storage container in which a coil of a welding wire is stored, and is formed inside the outer cylinder by caulking the outer cylinder and the outer cylinder to form a bottom portion. A bottom plate, a pressing jig placed on the welding wire coil and moving downward as the welding coil wire decreases, and an outer diameter placed on the pressing jig is smaller than the minimum inner diameter of the outer cylinder A small annular member, and the pressing jig is formed by rounding a belt-shaped member, and a pipe part whose diameter is adjustable, and a plurality of parts extending from the lower inner edge of the pipe part toward the center. When the welding wire is pulled out, the annular member becomes a weight with respect to the holding jig.

本発明においては、押さえ治具の管部が外筒の内側面に接触しながら移動するため、外筒側の溶接ワイヤがはね上がることを防止することができる。また、環状部材の外径が外筒のかしめ部の内径よりも小さいため、溶接ワイヤ巻き解き時に管部がかしめ部より下方に移動できなくなった場合でも、羽根部及び環状部材はかしめ部よりも下方に入り込むことができ、かしめ部よりも下方の溶接ワイヤコイルも押さえることができる。その結果、最下層の溶接ワイヤまで絡み及びもつれを生じることなく、円滑に巻き解くことができる。   In the present invention, since the tube portion of the pressing jig moves while contacting the inner side surface of the outer cylinder, it is possible to prevent the welding wire on the outer cylinder side from jumping up. In addition, since the outer diameter of the annular member is smaller than the inner diameter of the caulking portion of the outer cylinder, even when the pipe portion cannot move downward from the caulking portion when unwinding the welding wire, the blade portion and the annular member are more than the caulking portion. It can enter below and can also hold down the welding wire coil below the caulking portion. As a result, the lowermost welding wire can be smoothly unwound without causing entanglement and entanglement.

本発明の溶接ワイヤ収納用容器においては、前記溶接ワイヤは円軌道に沿うように中心軸を移動させながら中央部に円柱状の空洞が形成されるように積層され、前記環状部材は前記溶接ワイヤコイルの前記空洞と同軸的に載置されてもよい。   In the welding wire storage container of the present invention, the welding wire is laminated so that a cylindrical cavity is formed in the center while moving the central axis along the circular orbit, and the annular member is the welding wire. It may be placed coaxially with the cavity of the coil.

また、本発明の溶接ワイヤ収納用容器は、前記底板上に固定され前記外筒の内部に前記外筒と同軸的に配置された内筒を有していてもよく、その場合、前記環状部材の内径は前記内筒の外径よりも大きいことが好ましい。   The welding wire storage container of the present invention may have an inner cylinder fixed on the bottom plate and disposed coaxially with the outer cylinder inside the outer cylinder, in which case the annular member The inner diameter of the inner cylinder is preferably larger than the outer diameter of the inner cylinder.

更に、前記押さえ治具の前記羽根部は、例えば、透明な樹脂により形成されていることが好ましい。これにより、開口部等を形成しなくても、溶接コイルの残量を容易に確認することができる。   Furthermore, it is preferable that the blade portion of the pressing jig is formed of a transparent resin, for example. Thereby, even if it does not form an opening part etc., the residual amount of a welding coil can be confirmed easily.

更にまた、前記押さえ治具の前記羽根部は、前記管部側の端部が内側に折り曲げられていてもよく、更に、前記羽根部の先端部が内側に折り曲げられていてもよい。これにより、前記羽根部が前記外筒のかしめ部に入り込みやすくなり、かしめ部における溶接ワイヤの絡み及びもつれを防止する効果が向上する。   Furthermore, the blade part of the pressing jig may be bent inward at the end on the tube part side, and further, the tip part of the blade part may be bent inward. Thereby, the said blade | wing part becomes easy to enter the crimping part of the said outer cylinder, and the effect which prevents the entanglement and entanglement of the welding wire in a crimping part improves.

更にまた、前記押さえ治具の前記管部は、前記帯状部材を両端部が重なり合うように丸めることにより形成されていてもよい。   Furthermore, the tube portion of the pressing jig may be formed by rolling the strip-shaped member so that both end portions overlap each other.

更にまた、前記環状部材の上面に複数個の錘が等間隔に配置されていてもよい。なお、この等間隔とは、実質的に等間隔であり、多少の間隔の変動も許容されるものである。又は、前記環状部材は縦断面が矩形の金属製のリングでもよい。   Furthermore, a plurality of weights may be arranged at equal intervals on the upper surface of the annular member. The equal intervals are substantially equal intervals, and some variation in the interval is allowed. Alternatively, the annular member may be a metal ring having a rectangular longitudinal section.

更にまた、前記外筒の上部に前記溶接ワイヤコイルの巻き解き終端部が係止される留め具が設けられていてもよく、その場合、この留め具に係止された前記溶接ワイヤコイルの巻き解き終端部と次に巻き解かれる容器に収納されている溶接ワイヤコイルの巻き解き始端部とが繋ぎ合わされて、複数の溶接ワイヤコイルが連続して巻き解かれる。   Furthermore, a fastener for locking the unwinding terminal portion of the welding wire coil may be provided on the upper portion of the outer cylinder. In this case, the winding of the welding wire coil locked to the fastener may be provided. The unwinding end portion and the unwinding start end portion of the welding wire coil housed in the container to be unrolled next are joined together, and the plurality of welding wire coils are continuously unwound.

本願第2発明に係る容器入り溶接ワイヤは、前述の溶接ワイヤ収納容器内に溶接ワイヤのコイルが収納されていることを特徴とする。   The welding wire with a container according to the second invention of the present application is characterized in that a coil of the welding wire is accommodated in the aforementioned welding wire storage container.

本発明によれば、環状部材の外径が外筒のかしめ部の内径よりも小さいため、管部がかしめ部より下方に移動できなくなった場合でも、羽根部及び環状部材がかしめ部よりも下方に入り込み、かしめ部よりも下方の溶接ワイヤコイルも押さえることができるため、最下層の溶接ワイヤまで絡み及びもつれを生じることなく、円滑に巻き解くことができる。   According to the present invention, since the outer diameter of the annular member is smaller than the inner diameter of the caulking portion of the outer cylinder, the blade portion and the annular member are lower than the caulking portion even when the tube portion cannot move downward from the caulking portion. Since the welding wire coil below the caulking portion can be pressed in, the lowermost welding wire can be smoothly unwound without causing entanglement and entanglement.

以下、本発明の実施形態に係る溶接ワイヤ収納用容器について、添付の図面を参照して具体的に説明する。図1(a)は本実施形態の溶接ワイヤ収納容器を示す断面図であり、図1(b)はその平面図である。本実施形態の溶接ワイヤ収納容器は、円筒状の外筒1の下端部よりも少し上部がかしめられており、このかしめ部の直近下部に容器の底部を形成する底板5が嵌め込まれ、外筒1の内部に保持されている。この底板5は、外筒1のかしめ部及び底板5の底面を包み込む金属補強帯(図示せず)により、外筒1に固定されている。また、一般に、溶接ワイヤ収納容器には、250乃至500kgの溶接ワイヤが収納されるため、運搬時及び吊り下げ移送時に安全強固な構造が要求される。このため、軽量化及び電気絶縁性の観点から、本実施形態の溶接ワイヤ収納容器における外筒1は、厚さが厚い紙等で形成されている。   Hereinafter, a welding wire storage container according to an embodiment of the present invention will be specifically described with reference to the accompanying drawings. Fig.1 (a) is sectional drawing which shows the welding wire storage container of this embodiment, FIG.1 (b) is the top view. The welding wire storage container of the present embodiment is caulked slightly above the lower end portion of the cylindrical outer cylinder 1, and a bottom plate 5 that forms the bottom of the container is fitted in the immediate lower part of the caulking part. 1 is held inside. The bottom plate 5 is fixed to the outer tube 1 by a metal reinforcing band (not shown) that wraps the caulked portion of the outer tube 1 and the bottom surface of the bottom plate 5. In general, since a welding wire of 250 to 500 kg is accommodated in the welding wire storage container, a safe and strong structure is required during transportation and hanging transfer. For this reason, from the viewpoint of weight reduction and electrical insulation, the outer cylinder 1 in the welding wire storage container of the present embodiment is formed of thick paper or the like.

本実施形態の溶接ワイヤ収納容器においては、外筒1の内部に外筒1よりも直径が小さい円筒状の内筒6が外筒1と同軸的に配置されており、内筒6の下端部は底板5上に固定されている。そして、溶接ワイヤ10aは、底板5上に円軌跡に沿って中心軸を移動変位させるようにして巻回されて収納されている。   In the welding wire storage container of the present embodiment, a cylindrical inner cylinder 6 having a smaller diameter than the outer cylinder 1 is disposed coaxially with the outer cylinder 1 inside the outer cylinder 1, and a lower end portion of the inner cylinder 6. Is fixed on the bottom plate 5. The welding wire 10a is wound and stored on the bottom plate 5 so as to move and displace the central axis along a circular locus.

また、本実施形態の溶接ワイヤ収納容器は、巻回された溶接ワイヤコイル10の上に載置され、溶接ワイヤの跳ね上がりを防止する押さえ治具2と、この押さえ治具2上に載置され溶接ワイヤコイルを下方に押圧する環状平板3とを備えている。図2は押さえ治具2及び環状平板3の形状を示す斜視図であり、図3は押さえ治具2の羽根部の形状を示す拡大斜視図である。図2及び図3に示すように、押さえ治具2は、管部2aの下部内縁から中心に向かって複数の羽根部2bが延出している。この押さえ治具2における管部2aは、例えば、紙製の帯を丸めることにより形成されており、その端部は相互に接合されていないため、押さえ治具2の直径は外筒1の内径に応じて調節することができる。なお、管部2aは、紙製の帯の両端部が重なり合うように丸められていることが好ましい。   In addition, the welding wire storage container of the present embodiment is placed on the wound welding wire coil 10 and placed on the holding jig 2 to prevent the welding wire from jumping up. And an annular flat plate 3 for pressing the welding wire coil downward. FIG. 2 is a perspective view showing the shapes of the holding jig 2 and the annular flat plate 3, and FIG. 3 is an enlarged perspective view showing the shape of the blade portion of the holding jig 2. As shown in FIGS. 2 and 3, the pressing jig 2 has a plurality of blade portions 2 b extending from the lower inner edge of the tube portion 2 a toward the center. The tube portion 2a in the holding jig 2 is formed by, for example, rounding a paper band, and the ends thereof are not joined to each other, so the diameter of the holding jig 2 is the inner diameter of the outer cylinder 1. Can be adjusted according to. In addition, it is preferable that the pipe part 2a is rounded so that the both ends of a paper band may overlap.

また、押さえ治具2における羽根部2bの形状は、先端になるに従い幅が狭くなる平面視で略三角形状であり、例えば、PET(Poly-Ethylene-Terephthalate;ポリエチレンテレフタレート)樹脂等の透明な樹脂材料により形成されている。この羽根部2bは、その先端が内筒6に接触しない程度の長さになっている。即ち、羽根部2bの先端を結んだ線により形成される円の直径は、内筒6の外径よりも大きくなっている。   In addition, the shape of the blade portion 2b in the holding jig 2 is a substantially triangular shape in a plan view in which the width becomes narrower toward the tip. For example, a transparent resin such as a PET (Poly-Ethylene-Terephthalate) resin is used. It is made of material. The blade portion 2b has such a length that the tip does not contact the inner cylinder 6. That is, the diameter of the circle formed by the line connecting the tips of the blade portions 2 b is larger than the outer diameter of the inner cylinder 6.

本実施形態の溶接ワイヤ収納容器においては、羽根部2bをその先端が内筒6に接触しない程度の長さにしているが、本発明はこれに限定されるものではなく、羽根部2bを内筒6に接触させてもよい。羽根部2bを内筒6に接触させることにより、ワイヤをより安定して引き出すことができる。但し、羽根部2bを内筒6に接触させると、押さえ治具2が下降する際の抵抗が増すため、羽根部2bは、押さえ治具2がスムーズに下降できる長さにすることが望ましい。一方、本実施形態の溶接ワイヤ収納容器のように、羽根部2bの先端が内筒6に接触しない場合は、押さえ治具2はスムーズに下降することができるが、ワイヤの引き出しは若干不安定になることがある。よって、羽根部2bの長さは、引き出すワイヤの抗張力、抗張力のばらつき、ワイヤ径等のワイヤ性状に応じて、適宜選択することが望ましい。なお、押さえ治具2の質量は、例えば、300乃至370gであり、押さえ治具2の質量と環状平板3の質量とを合わせた総質量は、例えば、800乃至1500g程度である。   In the welding wire storage container of the present embodiment, the blade portion 2b has a length that does not contact the inner cylinder 6 at the tip, but the present invention is not limited to this, and the blade portion 2b is disposed inside. The cylinder 6 may be contacted. By bringing the blade portion 2b into contact with the inner cylinder 6, the wire can be pulled out more stably. However, when the blade portion 2b is brought into contact with the inner cylinder 6, resistance when the pressing jig 2 is lowered increases. Therefore, it is desirable that the blade portion 2b has a length that allows the pressing jig 2 to be smoothly lowered. On the other hand, when the tip of the blade portion 2b does not contact the inner cylinder 6 as in the welding wire storage container of this embodiment, the holding jig 2 can be lowered smoothly, but the wire drawing is slightly unstable. May be. Therefore, it is desirable that the length of the blade portion 2b is appropriately selected according to the wire properties such as the tensile strength of the wire to be pulled out, variations in the tensile strength, and the wire diameter. The mass of the holding jig 2 is, for example, 300 to 370 g, and the total mass of the mass of the holding jig 2 and the mass of the annular flat plate 3 is, for example, about 800 to 1500 g.

一方、環状平板3は、例えば、紙、プラスチック、金属及び合板等により形成されており、内径が内筒6の外径よりも大きい。また、環状平板3の外径は外筒1の最小内径、即ち、かしめ部の内径よりも小さくなっている。具体的には、例えば、内筒6の外径は外筒1の内径に拘わらず310mmであり、外筒1の公称内径が500mmの場合、外筒1の最小内径が480mmであり、環状平板3の内径は325乃至335mmであり、外径は460乃至470mmである。また、環状平板3の厚さは、例えば、3mm程度である。なお、外筒1の公称内径が600mm及び660mmの場合には、それに応じて環状平板3の外径を大きくすればよい。更に、この環状平板3上には、質量を調節するために鋼製の平板等からなる錘4が略等間隔に配置されている。環状平板3と錘4との総質量は、収納される溶接ワイヤの種類及び巻き方等に応じて適宜選択することができるが、例えば、直径が1.2mm又は1.4mmのソリッドワイヤに適用する場合は、環状平板3と錘4との総質量が800乃至900gになるように調節することが好ましい。   On the other hand, the annular flat plate 3 is made of, for example, paper, plastic, metal, and plywood, and has an inner diameter larger than the outer diameter of the inner cylinder 6. The outer diameter of the annular flat plate 3 is smaller than the minimum inner diameter of the outer cylinder 1, that is, the inner diameter of the caulking portion. Specifically, for example, the outer diameter of the inner cylinder 6 is 310 mm regardless of the inner diameter of the outer cylinder 1, and when the nominal inner diameter of the outer cylinder 1 is 500 mm, the minimum inner diameter of the outer cylinder 1 is 480 mm. 3 has an inner diameter of 325 to 335 mm and an outer diameter of 460 to 470 mm. Moreover, the thickness of the annular flat plate 3 is, for example, about 3 mm. In addition, what is necessary is just to enlarge the outer diameter of the annular flat plate 3 according to it, when the nominal inner diameter of the outer cylinder 1 is 600 mm and 660 mm. Further, weights 4 made of a steel flat plate or the like are arranged on the annular flat plate 3 at substantially equal intervals in order to adjust the mass. The total mass of the annular flat plate 3 and the weight 4 can be appropriately selected according to the type and winding method of the stored welding wire. For example, it is applied to a solid wire having a diameter of 1.2 mm or 1.4 mm. In this case, it is preferable to adjust the total mass of the annular flat plate 3 and the weight 4 to be 800 to 900 g.

次に、上述の如く構成された本実施形態の溶接ワイヤ収納容器の動作、即ち、溶接ワイヤを容器に収納する方法及び容器入り溶接ワイヤを巻き解く方法について説明する。先ず、溶接ワイヤを容器に収納する際は、底板5上に下方から上方に向かって、円軌道に沿って中心軸を移動変位させながら積層される。そして、積層された溶接ワイヤコイル10の上には押さえ治具2が載置され、更に、押さえ治具2の羽根部2a上には錘4が取り付けられた環状平板3が溶接ワイヤコイル10と同軸的に載置されて容器入り溶接ワイヤとなる。   Next, the operation of the welding wire storage container of the present embodiment configured as described above, that is, a method for storing the welding wire in the container and a method for unwinding the welding wire in the container will be described. First, when the welding wire is stored in the container, the welding wire is laminated on the bottom plate 5 while moving and displacing the central axis along the circular orbit from the lower side to the upper side. A pressing jig 2 is placed on the laminated welding wire coil 10, and an annular flat plate 3 having a weight 4 attached to the blade portion 2 a of the pressing jig 2 is connected to the welding wire coil 10. It is placed coaxially and becomes a welding wire with a container.

この容器入り溶接ワイヤを運搬及び保管する際は、外筒1の上端部に蓋(図示せず)が被せられる。その際、押さえ治具2と蓋の間には、紙製のスペーサ(図示せず)が配置される。本実施形態の溶接ワイヤ収納容器において使用されるスペーサとしては、例えば、内部に1又は複数本のひも又は帯状の弾性部材が張られている角筒内に、この角筒よりも小径の角筒が挿入され、この小径の角筒が大径の角筒から突出している構成のものが使用される。このスペーサは、小径の角筒の下端部が大径の角筒内に張られた弾性部材に保持されているため、小径の角筒が突出している高さを、蓋と押さえ板2との距離に応じて変化させることができる。このため、移動時の振動等によりワイヤの巻きがきつくなり、溶接ワイヤコイルの高さが低くなっても、溶接ワイヤコイルを下方に押圧することができる。その結果、移動時の振動によって溶接ワイヤコイルがほどけて、巻き解き時に絡み及びもつれが生じることを防止することができる。   When the containered welding wire is transported and stored, the upper end of the outer cylinder 1 is covered with a lid (not shown). At that time, a paper spacer (not shown) is disposed between the pressing jig 2 and the lid. As a spacer used in the welding wire storage container of the present embodiment, for example, a square tube having a smaller diameter than the square tube in a square tube in which one or a plurality of strings or belt-like elastic members are stretched. Is used, and this small-diameter square tube projects from the large-diameter square tube. Since the lower end portion of the small-diameter square tube is held by an elastic member stretched in the large-diameter square tube, the spacer has a height at which the small-diameter square tube protrudes between the lid and the holding plate 2. It can be changed according to the distance. For this reason, even if the winding of a wire becomes tight by the vibration etc. at the time of movement and the height of a welding wire coil becomes low, a welding wire coil can be pressed below. As a result, it is possible to prevent the welding wire coil from being unwound by vibration during movement and causing entanglement and entanglement during unwinding.

一方、溶接ワイヤ10aを巻き解く際は、蓋及びスペーサを取り除き、内筒6と環状平板3との間から巻回時のワイヤ終端を引き出し、この部分を巻き解き始端として溶接ワイヤコイル10の上層から下層に向かって巻き解く。このとき、押さえ治具2及び環状平板3は、溶接ワイヤコイル10の高さが低下するに従い下方に移動する。   On the other hand, when unwinding the welding wire 10a, the lid and the spacer are removed, the end of the wire at the time of winding is pulled out between the inner cylinder 6 and the annular flat plate 3, and the upper layer of the welding wire coil 10 with this portion as the unwinding start end. Unwind from the bottom to the bottom. At this time, the holding jig 2 and the annular flat plate 3 move downward as the height of the welding wire coil 10 decreases.

本実施形態の溶接ワイヤ収納容器は、環状平板3の外径が外筒1のかしめ部の内径よりも小さく、更に、羽根部2bがPET等の柔軟な樹脂材料で形成されているため、管部2aがかしめ部で保持され、かしめ部より下方に移動できなくなった場合でも、羽根部2a及び環状平板3がかしめ部よりも下方に入り込めるため、かしめ部よりも下方の溶接ワイヤコイル10も押さえることができる。その結果、従来の溶接ワイヤ収納容器のように底の嵩上げ等を行わなくても、最下層の溶接ワイヤまで絡み及びもつれを生じることなく、円滑に巻き解くことができる。このように、本実施形態の溶接ワイヤ収納容器は、使用途中で供給が停止することがないので、複数個の容器入り溶接ワイヤを連続して使用する場合に特に有効である。   In the welding wire storage container of the present embodiment, the outer diameter of the annular flat plate 3 is smaller than the inner diameter of the caulking portion of the outer cylinder 1, and the blade portion 2b is formed of a flexible resin material such as PET. Even when the portion 2a is held by the caulking portion and cannot move downward from the caulking portion, the blade portion 2a and the annular flat plate 3 can enter below the caulking portion, so that the welding wire coil 10 below the caulking portion is also pressed. be able to. As a result, even if the bottom is not raised like the conventional welding wire storage container, the lowermost welding wire can be smoothly unwound without causing entanglement and entanglement. Thus, since the supply of the welding wire storage container of this embodiment does not stop during use, it is particularly effective when a plurality of container-containing welding wires are used continuously.

また、本実施形態の溶接ワイヤ収納容器においては、押さえ治具2の管部2aが外筒1の内面に接しながら移動する。このため、押さえ治具2と外筒1との間に隙間が生じないため、溶接ワイヤコイルの外筒1側の部分からワイヤが飛び出すことを防止することができる。従って、図2に示す従来の溶接ワイヤ収納容器に設けられていたひも及びリングは不要になる。更に、本実施形態の溶接ワイヤ用収納容器の押さえ治具2は、紙等により形成された管部2aが外筒1の内面に沿って移動するため、外筒1の内部に内筒6が設けられていない収納容器にも適用することができる。   Further, in the welding wire storage container of the present embodiment, the pipe portion 2 a of the pressing jig 2 moves while being in contact with the inner surface of the outer cylinder 1. For this reason, since a gap does not occur between the holding jig 2 and the outer cylinder 1, it is possible to prevent the wire from jumping out from the portion of the welding wire coil on the outer cylinder 1 side. Therefore, the string and ring provided in the conventional welding wire storage container shown in FIG. 2 are not required. Furthermore, the holding jig 2 for the welding wire storage container of the present embodiment has a tube portion 2 a formed of paper or the like that moves along the inner surface of the outer tube 1. The present invention can also be applied to a storage container that is not provided.

更にまた、本実施形態のワイヤ収納容器の押さえ治具2は、羽根部2bの先端が内筒6の外側面に接触せずに移動するため、巻き解き時に押さえ治具2が斜めになりにくく、従来の押さえ板よも絡み及びもつれを防止する効果が高い。更にまた、本実施形態の溶接ワイヤ収納容器においては、押さえ治具2の羽根部2bをPET等の透明な樹脂材料により形成しているため、溶接ワイヤコイル10の残量を目視により容易に確認することができる。このため、環状平板3に、従来の押さえ板のように、溶接ワイヤコイル10の残量を確認するための開口部を設ける必要がない。   Furthermore, the holding jig 2 of the wire storage container of the present embodiment moves without the tip of the blade portion 2b being in contact with the outer surface of the inner cylinder 6, so that the holding jig 2 is not easily inclined when unrolled. The effect of preventing entanglement and entanglement is higher than that of the conventional pressing plate. Furthermore, in the welding wire storage container of this embodiment, since the blade portion 2b of the holding jig 2 is formed of a transparent resin material such as PET, the remaining amount of the welding wire coil 10 can be easily confirmed visually. can do. For this reason, it is not necessary to provide the opening part for confirming the residual amount of the welding wire coil 10 in the cyclic | annular flat plate 3 like the conventional press plate.

なお、本実施形態の溶接ワイヤ収納容器の押さえ治具2は、平面視で略三角形の羽根部2bが管部2aに対して略垂直になるように取り付けられているが、本発明これに限定されるものではなく、例えば、羽根部の一部が内側に折り曲げられていてもよい。図4(a)及び(b)は押さえ治具の羽根部の他の形状を示す拡大斜視図である。図4(a)に示す押さえ治具は、羽根部12bの管部12a側の端部が内側に折り曲げられて傾斜している。この傾斜部の傾斜角度α、高さa及び幅bは、かしめ部の形状に応じて適宜設定することができるが、本実施形態においては、例えば、傾斜角度αが46°乃至50°であり、高さaが17乃至21mmであり、幅bが15mm程度である。このように、羽根部12bの管部12a側の端部を内側に折り曲げて傾斜させることにより、羽根部12bがかしめ部に入り込みやすくすることができるため、かしめ部における溶接ワイヤの絡み及びもつれを防止する効果が向上する。   The holding jig 2 for the welding wire storage container of the present embodiment is attached so that the substantially triangular blade portion 2b is substantially perpendicular to the tube portion 2a in plan view, but the present invention is limited to this. For example, a part of the blade portion may be bent inward. 4A and 4B are enlarged perspective views showing other shapes of the blade portions of the pressing jig. In the pressing jig shown in FIG. 4A, the end portion of the blade portion 12b on the tube portion 12a side is bent inward and inclined. The inclination angle α, the height a, and the width b of the inclined portion can be appropriately set according to the shape of the caulking portion. In the present embodiment, for example, the inclination angle α is 46 ° to 50 °. The height a is 17 to 21 mm and the width b is about 15 mm. In this way, by bending and inclining the end of the blade portion 12b on the tube portion 12a side so that the blade portion 12b can easily enter the caulking portion, the entanglement and entanglement of the welding wire in the caulking portion can be achieved. The effect of preventing is improved.

更に、図4(b)に示すように、羽根部22bの管部22a側の端部に傾斜部を形成し、更に、羽根部22bの先端部を内側に折り曲げてもよい。これにより、環状平板3を羽根部上に載置する際の位置決めが容易になると共に、この折り曲げ部により環状平板3の内縁が保持されるため、巻き解き時に環状平板3が横方向に移動することを防止することができる。   Furthermore, as shown in FIG. 4B, an inclined portion may be formed at the end of the blade portion 22b on the tube portion 22a side, and the tip portion of the blade portion 22b may be bent inward. This facilitates positioning when the annular flat plate 3 is placed on the blade portion, and the inner edge of the annular flat plate 3 is held by the bent portion, so that the annular flat plate 3 moves in the lateral direction during unwinding. This can be prevented.

次に、本実施形態の変形例に係る溶接ワイヤ収納容器について説明する。図5は本実施形態の変形例の溶接ワイヤ収納容器における押さえ治具及びリングの形状を示す斜視図である。前述の第1実施形態の溶接ワイヤ収納容器においては、押さえ治具2の上に紙製の環状平板3を載置しているが、本発明はこれに限定されるものではなく、例えば、図5に示すように、押さえ治具2の上に縦断面が矩形である金属製のリング7を載置してもよい。このリング7は、前述の環状平板3と同様に、内径が内筒6の外径よりも大きく、外径が外筒1の最小内径よりも小さくなっている。具体的には、例えば、内筒6の外径が310mmであり、外筒1の最小内径が480mmである場合、リング7の内径は350乃至360mmであり、外径は460乃至470mmである。このように、本変形例の溶接ワイヤ収納容器においては、リング7を金属により形成しているため、錘が不要になる。なお、リング7の質量は、収納される溶接ワイヤの種類及び巻き方等に応じて適宜設定することができるが、例えば、直径が1.2mm又は1.4mmのソリッドワイヤに適用する場合は、800乃至900gにすることが好ましく、押さえ治具2及びリング7の合計の質量は1100乃至1500g程度であることが好ましい。   Next, the welding wire storage container which concerns on the modification of this embodiment is demonstrated. FIG. 5 is a perspective view showing the shape of the holding jig and the ring in the welding wire storage container of a modification of the present embodiment. In the welding wire storage container of the first embodiment described above, the paper-made annular flat plate 3 is placed on the pressing jig 2, but the present invention is not limited to this. As shown in FIG. 5, a metal ring 7 having a rectangular longitudinal section may be placed on the holding jig 2. The ring 7 has an inner diameter larger than the outer diameter of the inner cylinder 6 and an outer diameter smaller than the minimum inner diameter of the outer cylinder 1, similar to the above-described annular flat plate 3. Specifically, for example, when the outer diameter of the inner cylinder 6 is 310 mm and the minimum inner diameter of the outer cylinder 1 is 480 mm, the inner diameter of the ring 7 is 350 to 360 mm, and the outer diameter is 460 to 470 mm. Thus, in the welding wire storage container of this modification, since the ring 7 is formed of metal, a weight is unnecessary. The mass of the ring 7 can be appropriately set according to the type and winding method of the welding wire to be stored. For example, when applied to a solid wire having a diameter of 1.2 mm or 1.4 mm, The total mass of the holding jig 2 and the ring 7 is preferably about 1100 to 1500 g.

本変形例におけるリング7は、複数の部材を溶接接合してつなぎ合わせることにより形成することができるが、本発明はこれに限定されるものではなく、一体成形されたものでもよい。また、図6に示すように、直径が異なるリング8a及びリング8bが、複数の金属棒9によって相互に平行になるように保持されている部材を使用することもできる。この場合、大径のリング8aは、内径が内筒6の外径よりも大きく、外径が最小内径よりも小さいことが好ましい。また、この部材を押さえ治具2上に載置する際は、小径のリング8bを下側にして配置する。これにより、羽根部12bがかしめ部に入り込みやすくなるため、かしめ部における溶接ワイヤの絡み及びもつれを防止する効果を向上させることができる。   The ring 7 in this modification can be formed by welding and joining together a plurality of members, but the present invention is not limited to this and may be integrally formed. Further, as shown in FIG. 6, a member in which a ring 8 a and a ring 8 b having different diameters are held by a plurality of metal rods 9 so as to be parallel to each other may be used. In this case, the large-diameter ring 8a preferably has an inner diameter larger than the outer diameter of the inner cylinder 6 and an outer diameter smaller than the minimum inner diameter. Further, when this member is placed on the holding jig 2, it is arranged with the small-diameter ring 8b on the lower side. Thereby, since the blade | wing part 12b becomes easy to enter a caulking part, the effect which prevents the entanglement and entanglement of the welding wire in a caulking part can be improved.

なお、本変形例の溶接ワイヤ収納容器の構成は、押さえ治具2の羽根部2b上に、環状平板3ではなくリングを載置している以外は、前述の第1実施形態と同様である。従って、前述の第1実施形態の溶接ワイヤ収納容器と同様の方法で、溶接ワイヤを収納して容器入り溶接ワイヤとすることができると共に、絡み及びもつれを生じることなく、最下層の溶接ワイヤまで円滑に巻き解くことができる。   The configuration of the welding wire storage container of the present modification is the same as that of the first embodiment described above except that a ring is placed on the blade portion 2b of the holding jig 2 instead of the annular flat plate 3. . Accordingly, the welding wire can be accommodated in the same manner as the welding wire storage container of the first embodiment described above to form a container-containing welding wire, and the lowest level welding wire can be obtained without causing entanglement and entanglement. Unwind smoothly.

(a)は本発明の実施形態の溶接ワイヤ収納容器を示す断面図であり、(b)はその平面図である。(A) is sectional drawing which shows the welding wire storage container of embodiment of this invention, (b) is the top view. 図1に示す押さえ治具2及び環状平板3の形状を示す斜視図である。It is a perspective view which shows the shape of the pressing jig 2 and the annular flat plate 3 which are shown in FIG. 押さえ治具2の羽根部の形状を示す拡大斜視図である。3 is an enlarged perspective view showing a shape of a blade portion of the holding jig 2. FIG. (a)及び(b)は押さえ治具の羽根部の他の形状を示す拡大図である。(A) And (b) is an enlarged view which shows the other shape of the blade | wing part of a pressing jig. 本発明の実施形態の変形例の溶接ワイヤ収納容器における押さえ治具及びリングの形状を示す斜視図である。It is a perspective view which shows the shape of the holding jig and ring in the welding wire storage container of the modification of embodiment of this invention. 図5に示すリングの他の形状を示す斜視図である。FIG. 6 is a perspective view showing another shape of the ring shown in FIG. 5. (a)は従来の容器入り溶接ワイヤを模式的に示す斜視図であり、(b)はその断面図であり、(c)は押さえ板を示す斜視図である。(A) is a perspective view which shows the conventional welding wire with a container typically, (b) is the sectional drawing, (c) is a perspective view which shows a pressing plate. 底が嵩上げされた溶接ワイヤ収納容器の一部を示す断面図である。It is sectional drawing which shows a part of welding wire storage container by which the bottom was raised. 特許文献5に記載の溶接ワイヤ収納容器の押さえ板を示す平面図である。It is a top view which shows the pressing plate of the welding wire storage container of patent document 5.

符号の説明Explanation of symbols

1、101;外筒
2;押さえ治具
2a;管部
2b;羽根部
3、121;環状平板
4;錘
5、105;底板
6、106;内筒
7、8a、8b、103;リング
9;金属棒
10、100;溶接ワイヤコイル
10a、100a;溶接ワイヤ
102、120;押さえ板
107;クランプ
108;ひも
109;円盤
122;羽根材
DESCRIPTION OF SYMBOLS 1,101; Outer cylinder 2; Holding jig 2a; Pipe part 2b; Blade | wing part 3, 121; Circular flat plate 4; Weight 5, 105; Bottom plate 6, 106; Inner cylinder 7, 8a, 8b, 103; Metal rod 10, 100; Welding wire coil 10a, 100a; Welding wire 102, 120; Press plate 107; Clamp 108; String 109; Disc 122;

Claims (11)

溶接ワイヤのコイルが収納される溶接ワイヤ収納容器において、外筒と、前記外筒をかしめることにより前記外筒の内部に保持され底部を形成する底板と、前記溶接ワイヤコイル上に載置され前記溶接コイルワイヤの減少に伴い下方に移動する押さえ治具と、この押さえ治具上に載置され外径が前記外筒の最小内径よりも小さい環状部材と、を有し、前記押さえ治具は、帯状部材を丸めることにより形成され径の大きさが調節可能な管部と、この管部の下部内縁から中心に向かって延出する複数の羽根部とを備え、前記溶接ワイヤを引き出したときに、前記環状部材が前記押さえ治具に対する錘となることを特徴とする溶接ワイヤ収納容器。 In a welding wire storage container in which a coil of a welding wire is stored, an outer cylinder, a bottom plate which is held inside the outer cylinder by caulking the outer cylinder and forms a bottom portion, and is placed on the welding wire coil A holding jig that moves downward as the welding coil wire decreases, and an annular member that is placed on the holding jig and has an outer diameter smaller than the minimum inner diameter of the outer cylinder, Comprises a tube part formed by rounding a belt-shaped member, the diameter of which can be adjusted, and a plurality of blade parts extending from the lower inner edge of the tube part toward the center, and the welding wire is drawn out. In some cases, the annular member serves as a weight with respect to the pressing jig. 前記溶接ワイヤは円軌道に沿うように中心軸を移動させながら中央部に円柱状の空洞が形成されるように積層され、前記環状部材は前記溶接ワイヤコイルの前記空洞と同軸的に載置されることを特徴とする請求項1に記載の溶接ワイヤ収納容器。 The welding wire is laminated so that a cylindrical cavity is formed at the center while moving the central axis along a circular orbit, and the annular member is placed coaxially with the cavity of the welding wire coil. The welding wire storage container according to claim 1. 前記底板上に固定され前記外筒の内部に前記外筒と同軸的に配置された内筒を有し、前記環状部材の内径は前記内筒の外径よりも大きいことを特徴とする請求項2に記載の溶接ワイヤ収納容器。 The inner cylinder fixed on the bottom plate and disposed coaxially with the outer cylinder inside the outer cylinder, and the inner diameter of the annular member is larger than the outer diameter of the inner cylinder. The welding wire storage container according to 2. 前記押さえ治具の前記羽根部は、透明な樹脂により形成されていることを特徴とする請求項1乃至3のいずれか1項に記載の溶接ワイヤ収納容器。 The welding wire storage container according to any one of claims 1 to 3, wherein the blade portion of the pressing jig is made of a transparent resin. 前記押さえ治具の前記羽根部は、前記管部側の端部が内側に折り曲げられていることを特徴とする請求1乃至4のいずれか1項に記載の溶接ワイヤ収納容器。 The welding wire storage container according to any one of claims 1 to 4, wherein the blade portion of the holding jig is bent inward at an end portion on the tube portion side. 前記羽根部の先端部が内側に折り曲げられていることを特徴とする請求項5に記載の溶接ワイヤ収納容器。 The welding wire storage container according to claim 5, wherein a tip portion of the blade portion is bent inward. 前記押さえ治具の前記管部は、前記帯状部材を両端部が重なり合うように丸めることにより形成されていることを特徴とする請求項1乃至6のいずれか1項に記載の溶接ワイヤ収納容器。 The welding wire storage container according to any one of claims 1 to 6, wherein the tube portion of the pressing jig is formed by rounding the belt-like member so that both end portions thereof overlap each other. 前記環状部材の上面に複数個の錘が等間隔に配置されていることを特徴とする請求項1乃至7のいずれか1項に記載の溶接ワイヤ収納容器。 The welding wire storage container according to claim 1, wherein a plurality of weights are arranged at equal intervals on an upper surface of the annular member. 前記環状部材は縦断面が矩形の金属製のリングであることを特徴とする請求項1乃至7のいずれか1項に記載の溶接ワイヤ収納容器。 The welding wire storage container according to any one of claims 1 to 7, wherein the annular member is a metal ring having a rectangular longitudinal section. 前記外筒の上部に前記溶接ワイヤコイルの巻き解き終端部が係止される留め具が設けられており、この留め具に係止された前記溶接ワイヤコイルの巻き解き終端部と次に巻き解かれる容器に収納されている溶接ワイヤコイルの巻き解き始端部とが繋ぎ合わされて、複数の溶接ワイヤコイルが連続して巻き解かれることを特徴とする請求項1乃至9のいずれか1項に記載の溶接ワイヤ収納容器。 At the upper part of the outer cylinder, there is provided a fastener to which the unwinding terminal portion of the welding wire coil is locked, and the unwinding terminal portion of the welding wire coil and the unwinding of the welding wire coil that are locked to the fastener. The welding wire coil accommodated in the container to be wound is connected to the unwinding start end portion so that the plurality of welding wire coils are continuously unwound. Welding wire storage container. 請求項1乃至10のいずれか1項に記載の溶接ワイヤ収納容器内に溶接ワイヤのコイルが収納されていることを特徴とする容器入り溶接ワイヤ。 A welding wire coil, wherein a welding wire coil is housed in the welding wire housing container according to any one of claims 1 to 10.
JP2003412432A 2003-12-10 2003-12-10 Welding wire storage container and welding wire in container Expired - Lifetime JP4530653B2 (en)

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KR1020040103788A KR100631248B1 (en) 2003-12-10 2004-12-09 Welding wire container
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100771303B1 (en) 2005-05-27 2007-10-29 가부시키가이샤 고베 세이코쇼 Welding wire container
JP2011136346A (en) * 2009-12-25 2011-07-14 Kobe Steel Ltd Pressing member for pail pack, container for pail pack and welding-wire-storing pail pack
WO2013092658A1 (en) * 2011-12-19 2013-06-27 Sidergas Spa Retainer for welding wire container and welding wire container with retainer
KR101503799B1 (en) 2014-12-10 2015-03-19 이상대 wire storage apparatus for winding form
WO2022039353A1 (en) * 2020-08-20 2022-02-24 고려용접봉 주식회사 Retainer ring for welding wire

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Publication number Priority date Publication date Assignee Title
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JPH0667463U (en) * 1993-03-03 1994-09-22 大同特殊鋼株式会社 Welding wire take-out device
JP2000202630A (en) * 1999-01-13 2000-07-25 Daido Steel Co Ltd Welding wire filling pail

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Publication number Priority date Publication date Assignee Title
JPS49145174U (en) * 1973-04-13 1974-12-14
JPH0667463U (en) * 1993-03-03 1994-09-22 大同特殊鋼株式会社 Welding wire take-out device
JP2000202630A (en) * 1999-01-13 2000-07-25 Daido Steel Co Ltd Welding wire filling pail

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100771303B1 (en) 2005-05-27 2007-10-29 가부시키가이샤 고베 세이코쇼 Welding wire container
JP2011136346A (en) * 2009-12-25 2011-07-14 Kobe Steel Ltd Pressing member for pail pack, container for pail pack and welding-wire-storing pail pack
US8590822B2 (en) 2009-12-25 2013-11-26 Kobe Steel, Ltd. Welding-wire-storing pail pack, container for pail pack, and pressing member for pail pack
WO2013092658A1 (en) * 2011-12-19 2013-06-27 Sidergas Spa Retainer for welding wire container and welding wire container with retainer
KR101503799B1 (en) 2014-12-10 2015-03-19 이상대 wire storage apparatus for winding form
WO2022039353A1 (en) * 2020-08-20 2022-02-24 고려용접봉 주식회사 Retainer ring for welding wire

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