JP2005155214A - Soil improving machine - Google Patents

Soil improving machine Download PDF

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Publication number
JP2005155214A
JP2005155214A JP2003396628A JP2003396628A JP2005155214A JP 2005155214 A JP2005155214 A JP 2005155214A JP 2003396628 A JP2003396628 A JP 2003396628A JP 2003396628 A JP2003396628 A JP 2003396628A JP 2005155214 A JP2005155214 A JP 2005155214A
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hopper
soil
opening
soil improvement
suction nozzle
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Toyotaro Yasuda
豊太郎 安田
Homare Matsuda
誉 松田
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Caterpillar Japan Ltd
Caterpillar Mitsubishi Ltd
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Caterpillar Mitsubishi Ltd
Shin Caterpillar Mitsubishi Ltd
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Priority to JP2003396628A priority Critical patent/JP2005155214A/en
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  • Accessories For Mixers (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a soil improving machine which prevents an improving material from scattering outside a hopper when the improving material is charged in the soil improving material hopper of the soil improving machine. <P>SOLUTION: The soil improving machine is comprised of a plurality of suction nozzles (28a) which are arranged at an inner edge of an opening (22) of the improving material hopper (10), into which a bag body (18) having the improving material sealed therein, is lifted down. The suction nozzles are connected to an air suction source (30). <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、土質改良機、さらに詳しくは土質改良機に備えられる土質改良材の投入ホッパに関する。   The present invention relates to a soil improvement machine, and more particularly, to a charging hopper for a soil improvement material provided in the soil improvement machine.

埋め立て作業、一般土木作業などにおいて、例えば軟弱な土質を改良し固化するために、軟弱な原料土と土質改良材としてのセメント、石灰などの固化材との混合が行われる。この混合作業は、周知の自走式の土質改良機(例えば、特許文献1参照)によって機械的に効率よく遂行される。   In landfill work, general civil engineering work, etc., for example, in order to improve and solidify a soft soil, a soft raw soil and a solidifying material such as cement or lime as a soil quality improving material are mixed. This mixing operation is performed mechanically efficiently by a well-known self-propelled soil improvement machine (see, for example, Patent Document 1).

土質改良機は、原料土を投入するための原料土ホッパと、土質改良材を投入するための改良材ホッパと、投入された原料土及び土質改良材を攪拌混合させる混合機とを備えている。   The soil improvement machine includes a raw material soil hopper for charging the raw material soil, an improvement material hopper for charging the soil quality improvement material, and a mixer for stirring and mixing the charged raw material soil and the soil quality improvement material. .

典型的な土質改良作業における、原料土ホッパへの原料土の投入は、周知の掘削積込機械である油圧ショベルのバケットを用いて行われ、改良材ホッパへの土質改良材の投入は、改良材の封入されたフレコンバッグのような柔軟な袋体を機体に備えたクレーンを用いてホッパ内に吊り降ろし、ホッパ内に設けられた先端の尖ったカッタの上に降ろし、袋体を破き開封することにより行われる。   In a typical soil improvement work, the input of the raw soil into the raw material hopper is performed using a bucket of a hydraulic excavator, which is a well-known excavating and loading machine, and the input of the soil improvement material into the improved hopper is improved. A flexible bag body such as a flexible container bag filled with materials is suspended in the hopper using a crane equipped with the aircraft, and is dropped on a cutter with a sharp tip provided in the hopper to break the bag body. This is done by opening the package.

特開平9−195265号公報Japanese Patent Laid-Open No. 9-195265

しかしながら、上述したとおりの形態の従来の土質改良機においては、土質改良材をホッパに投入する際に、次のとおりの解決すべき問題がある。すなわち、セメント、石灰のような粉体状の土質改良材は、袋をカッタによって破り開封し改良材ホッパ内に放出したときにホッパの周囲に飛散しやすい。さらに、ホッパの排出口につながる混合機の側からの吹き返しによっても飛散されやすい。したがって、土質改良材の飛散によって作業環境が悪化する。また、ホッパの周囲に飛散しこびり付いた改良材を取り除くための掃除作業も困難で面倒である。さらに、土質改良機の見栄えも悪くなる。   However, the conventional soil conditioner of the form as described above has the following problems to be solved when the soil conditioner is put into the hopper. That is, a powdery soil improvement material such as cement or lime is likely to be scattered around the hopper when the bag is torn open with a cutter and released into the improvement material hopper. Furthermore, it is easily scattered by blowback from the side of the mixer connected to the discharge port of the hopper. Therefore, the working environment is deteriorated by the scattering of the soil improvement material. Also, the cleaning work for removing the improvement material scattered around the hopper is difficult and troublesome. In addition, the appearance of the soil quality improvement machine will also deteriorate.

土質改良剤の飛散を防止するために、袋体とホッパの開口の隙間にゴムシートのようなカバーを取り付けることが行われている。しかしながら、セメント、石灰のような小さい隙間でも通り抜けやすい粉体状の改良材の飛散を防止するのは困難である。   In order to prevent scattering of the soil condition improver, a cover such as a rubber sheet is attached to the gap between the opening of the bag body and the hopper. However, it is difficult to prevent scattering of the powdery improving material that easily passes through even a small gap such as cement or lime.

本発明は上記事実に鑑みてなされたもので、その技術的課題は、土質改良機の土質改良材投入ホッパに改良材を投入する際における、改良材のホッパ外への飛散を防止できるようにした土質改良機を提供することである。   The present invention has been made in view of the above facts, and its technical problem is to prevent the improvement material from being scattered outside the hopper when the improvement material is introduced into the soil improvement material input hopper of the soil improvement machine. To provide an improved soil quality improvement machine.

本発明によれば上記技術的課題を解決する土質改良機として、原料土ホッパと、改良材ホッパと、それぞれに投入された原料土及び土質改良材を混合させる混合機とを備え、該改良材ホッパが、上方に開口したホッパ本体と、この開口を通し降ろされた土質改良材の封入された袋体が当接し開封されるカッタと、この開口の内縁に設けられた複数個の吸引ノズルと、吸引ノズルに連結された空気吸引源と、を備えていることを特徴とする土質改良機が提供される。   According to the present invention, the soil improvement machine that solves the above technical problem includes a raw material soil hopper, an improvement material hopper, and a mixer that mixes the raw material soil and the soil quality improvement material that are respectively added thereto, and the improvement material A hopper body that opens upward, a cutter that comes into contact with and opens a bag body filled with a soil-improving material lowered through the opening, and a plurality of suction nozzles provided at an inner edge of the opening An air suction source connected to the suction nozzle is provided.

本発明に従って構成された土質改良機は、土質改良材の封入された袋体が降ろされる改良材ホッパの開口の内縁に、空気吸引源に連結された吸引ノズルが備えられている。したがって、開封された袋体から放出されホッパの開口を通し外部に流出しようとする改良材は、開口に備えられた吸引ノズルによって吸引されホッパの外への飛散が防止される。   The soil improvement machine constructed according to the present invention is provided with a suction nozzle connected to an air suction source at the inner edge of the opening of the improvement material hopper from which the bag in which the soil improvement material is enclosed is lowered. Therefore, the improving material that is released from the opened bag body and flows out to the outside through the opening of the hopper is sucked by the suction nozzle provided in the opening and is prevented from being scattered outside the hopper.

以下、本発明に従って構成された土質改良機について、好適実施形態を図示している添付図面を参照して、さらに詳細に説明する。   Hereinafter, a soil improvement machine configured according to the present invention will be described in more detail with reference to the accompanying drawings illustrating a preferred embodiment.

図1を参照して説明すると、全体を番号2で示す土質改良機は、無限軌道式の走行体4と、走行体4上に取り付けられた機体フレーム6と、機体フレーム6上の略中央に取り付けられた混合機8と、混合機8の上に取り付けられた土質改良材を投入するための改良材ホッパ10と、機体フレーム6の一端(図1の左端)側に取り付けられた原料土を投入するための原料土ホッパ12とを備えている。改良材ホッパ10に投入された改良材及び原料土ホッパ12に投入された原料土は、混合機8によって攪拌混合される。   Referring to FIG. 1, the soil improvement machine generally indicated by numeral 2 is an endless track type traveling body 4, a body frame 6 attached on the traveling body 4, and a substantially central portion on the body frame 6. An installed mixer 8, an improved material hopper 10 for introducing a soil quality improving material mounted on the mixer 8, and a raw material soil attached to one end (the left end in FIG. 1) side of the body frame 6 A raw soil hopper 12 for charging is provided. The improved material introduced into the improved material hopper 10 and the raw material soil introduced into the raw material soil hopper 12 are agitated and mixed by the mixer 8.

機体フレーム6の他端(図1の右端)側には、原料土と土質改良材の混合土を排出するための排出コンベア14が備えられている。土質改良機2にはまた、エンジンなどが収容された動力室16、及び改良材が封入された袋体であるフレコンバッグ18を吊り上げ改良材ホッパ10内に降ろすためのクレーン20が備えられている。図1においてクレーン20は、フレコンバッグ18を改良材ホッパ10の上方に吊り下げた使用状態と機体に格納した状態の二つの位置で示されている。   On the other end (right end in FIG. 1) side of the machine body frame 6, a discharge conveyor 14 for discharging mixed soil of raw material soil and soil improvement material is provided. The soil improvement machine 2 is also provided with a power chamber 16 in which an engine and the like are housed, and a crane 20 for lifting and lowering a flexible container bag 18 which is a bag body in which the improvement material is enclosed, into the improvement material hopper 10. . In FIG. 1, the crane 20 is shown in two positions, a use state in which the flexible container bag 18 is suspended above the improvement material hopper 10 and a state in which the flexible container bag 18 is stored in the fuselage.

土質改良機2において、原料土ホッパ12、混合機8、排出コンベア14、フレコンバッグ18、及びクレーン20等は、本発明の新規特徴を構成するものでなく、周知のものでよい。したがってその説明は省略する。   In the soil quality improvement machine 2, the raw material soil hopper 12, the mixer 8, the discharge conveyor 14, the flexible container bag 18, the crane 20, and the like do not constitute the novel features of the present invention, and may be well known. Therefore, the description is omitted.

図1とともに図2〜図5を参照して改良材ホッパ10について説明する。改良材ホッパ10は、上方に向けた開口22を有する直方体状のホッパ本体24と、ホッパ本体24内に設けられ開口22を通して吊り降ろされたフレコンバッグ18が当接し破られ開封されるカッタ26と、開口22の内縁に沿って設けられ複数個の吸引ノズル28aが形成された中空管28と、ホッパ本体24の底部外側に設けられた空気吸引源30と、空気吸引源30と吸引ノズル28aが設けられた中空管28とを結ぶ排気ダクト32とを備えている。   The improved material hopper 10 will be described with reference to FIGS. 2 to 5 together with FIG. The improved material hopper 10 includes a rectangular parallelepiped hopper body 24 having an upward opening 22, and a cutter 26 that is provided in the hopper body 24 and a flexible container bag 18 suspended through the opening 22 is abutted and broken and opened. The hollow tube 28 provided along the inner edge of the opening 22 and formed with a plurality of suction nozzles 28a, the air suction source 30 provided outside the bottom of the hopper body 24, the air suction source 30 and the suction nozzle 28a And an exhaust duct 32 that connects the hollow tube 28 provided with.

開口22は矩形に形成されている。開口22には開閉自在なカバー23(図1)が備えられている(図2〜図4においては図示が省略されている)。   The opening 22 is formed in a rectangular shape. The opening 22 is provided with a cover 23 (FIG. 1) that can be freely opened and closed (not shown in FIGS. 2 to 4).

ホッパ本体24内の開口22の下方の、上下方向の略中間に差し渡された支持フレーム25上に、カッタ26が取り付けられている。カッタ26は、薄鋼板で直角三角形に形成されたカッタ板4枚を、垂直辺同士を当接させ、四方に放射状に配置し、上端に鋭角の突出端を形成したものである。   A cutter 26 is mounted on a support frame 25 that is provided in the middle of the vertical direction below the opening 22 in the hopper body 24. The cutter 26 is made of thin steel plates and four cutter plates formed in a right triangle, with vertical sides in contact with each other, arranged radially in four directions, and formed with an acute protruding end at the upper end.

ホッパ本体24内の底部には、投入された改良材を混合機8(図1)につながる、ホッパ本体24の外側の一側面に設けられた排出部34に向けて送り出すための2連のスクリューコンベア36が備えられている。スクリューコンベア36の上方のカッタ26の下方には、異物が開口22側からスクリューコンベア36の側に侵入するのを防止するための網であるスクリーン38が取り付けられている。   At the bottom of the hopper main body 24, two screws for feeding the introduced improved material toward the discharge portion 34 provided on one side of the outer side of the hopper main body 24 connected to the mixer 8 (FIG. 1). A conveyor 36 is provided. Below the cutter 26 above the screw conveyor 36, a screen 38, which is a net for preventing foreign matter from entering the screw conveyor 36 side from the opening 22 side, is attached.

ホッパ本体24の排出部34が設けられた一側面と反対側の他側面には、スクリューコンベア36の駆動手段を収容し上面に作業者用のプラットフォーム40aが形成された箱体40が備えられている。ホッパ本体24の下部には、改良材ホッパ10を混合機8上に設置するための4本の脚フレーム42が備えられている。   On the other side opposite to the one side where the discharge part 34 of the hopper body 24 is provided, there is provided a box 40 that accommodates the driving means of the screw conveyor 36 and is formed with an operator platform 40a on the upper surface. Yes. Under the hopper body 24, four leg frames 42 for installing the improved material hopper 10 on the mixer 8 are provided.

中空管24は、矩形の開口22の内縁に沿って矩形に配設されている。吸引ノズル28aは、図5に拡大図示したように、中空管28の管内外を貫通する丸穴によって形成されている。吸引ノズル28aはホッパ本体24の内方下方に向けて開口されている。   The hollow tube 24 is disposed in a rectangular shape along the inner edge of the rectangular opening 22. The suction nozzle 28a is formed by a round hole penetrating the inside and outside of the hollow tube 28 as shown in an enlarged view in FIG. The suction nozzle 28 a is opened toward the inner lower side of the hopper body 24.

排気ダクト32は、ホッパ本体24の箱体40が備えられた側面に沿って上下に延びて、中空管28と空気吸引源30とを結んで取り付けられている。   The exhaust duct 32 extends vertically along the side surface of the hopper body 24 on which the box body 40 is provided, and is attached by connecting the hollow tube 28 and the air suction source 30.

空気吸引源30は、電動モータにより駆動されるファンあるいはルーツブロワのような適宜の送風吸引手段(図示していない)を備えている。また、吸引した土質改良材を捕捉するためのフィルタあるいはサイクロンのような適宜の集塵手段(図示していない)を備えている。   The air suction source 30 is provided with an appropriate air suction means (not shown) such as a fan or a roots blower driven by an electric motor. Further, an appropriate dust collecting means (not shown) such as a filter or a cyclone for capturing the sucked soil improvement material is provided.

ホッパ本体24の側面には、空気吸引源30の作動をオンオフするための電気のスイッチ44が備えられている。排気ダクト32には、吸引ノズル28aと空気吸引源30との連通を断続するための開閉自在な手動の開閉弁46が備えられている。   On the side surface of the hopper body 24, an electrical switch 44 for turning on and off the operation of the air suction source 30 is provided. The exhaust duct 32 is provided with an openable / closable manual open / close valve 46 for interrupting communication between the suction nozzle 28a and the air suction source 30.

図1〜図5を参照して上述したとおりの土質改良機2の作用について説明する。   The operation of the soil improvement machine 2 as described above will be described with reference to FIGS.

(1)土質改良材の投入:
土質改良材の封入されたフレコンバッグ18をクレーン20によって吊り下げ(図1)、改良材ホッパ10内に開口22を通して降ろすと、フレコンバッグ18は、その底部がカッタ26の先端に当接して破られ開封される。かくして、フレコンバッグ18内の土質改良材は、改良材ホッパ10の下方にスクリーン38を通して落下(図2に矢印Yで示す)し、スクリューコンベア36によって排出部34に送られ、混合機8に送られる。
(1) Soil improvement material input:
When the flexible container bag 18 filled with soil improvement material is suspended by the crane 20 (FIG. 1) and lowered through the opening 22 into the improved material hopper 10, the bottom portion of the flexible container bag 18 comes into contact with the tip of the cutter 26 and breaks. And opened. Thus, the soil conditioner in the flexible container bag 18 falls below the improver hopper 10 through the screen 38 (indicated by an arrow Y in FIG. 2), is sent to the discharge unit 34 by the screw conveyor 36, and is sent to the mixer 8. It is done.

(2)土質改良材のホッパ外への飛散防止:
フレコンバッグ18から改良材ホッパ10内に放出され開口22の部分から外部に流出しようとする土質改良材(図2に矢印Zで示す)は、吸引ノズル28aによって吸引され、排気ダクト32を通り空気吸引源30に流れる。したがって、土質改良材が、開封されたフレコンバッグ18から放出され改良材ホッパ10の開口22とフレコンバッグ18の間を通り外部へ流出、飛散するのが防止される。
(2) Prevention of scattering of soil conditioner out of hopper:
The soil improvement material (indicated by an arrow Z in FIG. 2) that is discharged from the flexible container bag 18 into the improvement material hopper 10 and flows out of the opening 22 is sucked by the suction nozzle 28a, passes through the exhaust duct 32, and flows into the air. It flows to the suction source 30. Therefore, the soil quality improving material is prevented from being discharged from the opened flexible container bag 18 and flowing out between the opening 22 of the improving material hopper 10 and the flexible container bag 18 and scattered.

(3)吸引空気のオンオフ:
吸引ノズル28aの吸引空気のオンオフは、スイッチ44による空気吸引源30の作動オンオフ、あるいは排気ダクト32の開閉弁46の開閉によって行われる。
(3) Suction air on / off:
The suction air of the suction nozzle 28a is turned on / off by the operation of the air suction source 30 being turned on / off by the switch 44 or the opening / closing valve 46 of the exhaust duct 32 being opened / closed.

以上本発明を実施の形態に基づいて詳細に説明したが、本発明は上記の実施例に限定されるものではなく、例えば下記のように、本発明の範囲内においてさまざまな変形あるいは修正ができるものである。   Although the present invention has been described in detail based on the embodiments, the present invention is not limited to the above-described embodiments, and various modifications or corrections can be made within the scope of the present invention, for example, as described below. Is.

本実施例においては、改良材ホッパ10の開口22は矩形に形成されているが、開口の形状は必ずしも矩形である必要はなく、袋体18の大きさ、形状などに合わせて適宜の形状、例えば円形でよい。   In the present embodiment, the opening 22 of the improvement material hopper 10 is formed in a rectangular shape, but the shape of the opening is not necessarily a rectangular shape, and an appropriate shape according to the size and shape of the bag body 18, For example, it may be circular.

本実施例においては、吸引ノズル28aは吸引管28に貫通穴を設けることによって形成されたが、適宜の吸引ノズルを複数個開口22の内縁に設けてもよい。   In this embodiment, the suction nozzle 28 a is formed by providing a through hole in the suction tube 28, but a plurality of appropriate suction nozzles may be provided at the inner edge of the opening 22.

本実施例においては、吸引ノズル28aの吸引空気をオンオフする手段として、スイッチ44及び開閉弁46が備えられているが、いずれか一方だけでもよい。   In this embodiment, the switch 44 and the on-off valve 46 are provided as means for turning on and off the suction air of the suction nozzle 28a, but only one of them may be provided.

本発明に従って構成された土質改良機の側面図。The side view of the soil improvement machine comprised according to this invention. 図1の土質改良機に備えられた改良材ホッパを一部断面して示した拡大側面図。FIG. 2 is an enlarged side view showing a partial cross section of an improvement material hopper provided in the soil improvement machine of FIG. 1. 図2のA−A矢印方向に見た改良材ホッパの上面図。The top view of the improvement material hopper seen in the AA arrow direction of FIG. 図2のB−B矢印方向に見た改良材ホッパの正面図。The front view of the improvement material hopper seen in the BB arrow direction of FIG. 図2にCで示した吸引ノズル部分の拡大図。The enlarged view of the suction nozzle part shown by C in FIG.

符号の説明Explanation of symbols

2:土質改良機
8:混合機
10:改良材ホッパ
12:原料土ホッパ
18:フレコンバッグ(袋体)
22:開口
24:ホッパ本体
26:カッタ
28:中空管
28a:吸引ノズル
30:空気吸引源
44:スイッチ
46:開閉弁
2: Soil improvement machine 8: Mixer 10: Improvement material hopper 12: Raw material hopper 18: Flexible container (bag)
22: Opening 24: Hopper body 26: Cutter 28: Hollow tube 28a: Suction nozzle 30: Air suction source 44: Switch 46: Open / close valve

Claims (4)

原料土ホッパと、改良材ホッパと、それぞれに投入された原料土及び土質改良材を混合させる混合機とを備え、
該改良材ホッパが、
上方に向け開口したホッパ本体と、
この開口を通し降ろされた土質改良材の封入された袋体が当接し開封されるホッパ本体内に設けられたカッタと、
この開口の内縁に設けられた複数個の吸引ノズルと、
吸引ノズルに連結された空気吸引源と、を備えていることを特徴とする土質改良機。
A raw material soil hopper, an improved material hopper, and a mixer for mixing the raw material soil and the soil quality improving material charged into each,
The improved material hopper
A hopper body that opens upward;
A cutter provided in the hopper main body, which is in contact with and opened by the bag body enclosing the soil improvement material lowered through the opening;
A plurality of suction nozzles provided at the inner edge of the opening;
A soil improvement machine comprising: an air suction source connected to a suction nozzle.
該吸引ノズルが、該開口の内縁に沿って配設された中空管に備えられている、請求項1記載の土質改良機。   The soil improvement machine according to claim 1, wherein the suction nozzle is provided in a hollow tube disposed along an inner edge of the opening. 該空気吸引源の作動をオンオフするスイッチを備えている、請求項1又は2記載の土質改良機。   The soil improvement machine of Claim 1 or 2 provided with the switch which turns on and off the action | operation of this air suction source. 該吸引ノズルと空気吸引源との接続を断続する開閉弁を備えている、請求項1又は2記載の土質改良機。   The soil improvement machine of Claim 1 or 2 provided with the on-off valve which interrupts | connects the connection of this suction nozzle and an air suction source.
JP2003396628A 2003-11-27 2003-11-27 Soil improving machine Pending JP2005155214A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003396628A JP2005155214A (en) 2003-11-27 2003-11-27 Soil improving machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003396628A JP2005155214A (en) 2003-11-27 2003-11-27 Soil improving machine

Publications (1)

Publication Number Publication Date
JP2005155214A true JP2005155214A (en) 2005-06-16

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JP2003396628A Pending JP2005155214A (en) 2003-11-27 2003-11-27 Soil improving machine

Country Status (1)

Country Link
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