JP2005141045A - Developing device and image forming apparatus - Google Patents

Developing device and image forming apparatus Download PDF

Info

Publication number
JP2005141045A
JP2005141045A JP2003378060A JP2003378060A JP2005141045A JP 2005141045 A JP2005141045 A JP 2005141045A JP 2003378060 A JP2003378060 A JP 2003378060A JP 2003378060 A JP2003378060 A JP 2003378060A JP 2005141045 A JP2005141045 A JP 2005141045A
Authority
JP
Japan
Prior art keywords
developer
stirring member
toner
stirring
image
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003378060A
Other languages
Japanese (ja)
Inventor
Yotaro Sato
洋太郎 佐藤
Kunio Shigeta
邦男 重田
Takenobu Kimura
丈信 木村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Konica Minolta Business Technologies Inc
Original Assignee
Konica Minolta Business Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Konica Minolta Business Technologies Inc filed Critical Konica Minolta Business Technologies Inc
Priority to JP2003378060A priority Critical patent/JP2005141045A/en
Publication of JP2005141045A publication Critical patent/JP2005141045A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Dry Development In Electrophotography (AREA)
  • Cleaning In Electrography (AREA)
  • Developing Agents For Electrophotography (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a developing device of new configuration capable of imparting a prescribed charge amount to toner and capable of forming an image of high image quality without reducing developer conveyance speed though the configuration is simple and to provide an image forming apparatus. <P>SOLUTION: The developing device has configuration in which a developer is circulated and conveyed by a first stirring member and a second stirring member; configuration in which a third stirring member whose power to axially convey the developer is substantially zero is disposed opposite to a part on the downstream side of a developer conveyance direction by the first stirring member; and configuration in which toner replenished to the opposed part of the first and third stirring members through a toner supply inlet disposed on a cover of housing is sunk into the developer by rotation of the first and third stirring members rotated such that each peripheral surface moves downward from above. The image forming apparatus has the developing device. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、像担持体上に形成される静電荷潜像(以下、単に、潜像という)をトナー像として顕像化するための現像装置、及び、当該現像装置を具備した画像形成装置に関する。   The present invention relates to a developing device for developing an electrostatic charge latent image (hereinafter simply referred to as a latent image) formed on an image carrier as a toner image, and an image forming apparatus including the developing device. .

像担持体表面を帯電手段により一様に帯電し、原稿、または、画像データに基づいて露光手段を作動させて前記像担持体上に潜像を形成し、次いで、トナーとキャリアとを含む二成分現像剤を現像領域に導き、接触、または、非接触現像により前記潜像をトナー像となした後、当該トナー像を転写手段により、例えば、用紙からなる転写材上に転写し、定着手段により加熱加圧することによって前記転写材に定着させる電子写真方式を利用した画像形成装置はよく知られている。   The surface of the image carrier is uniformly charged by a charging unit, and an exposure unit is operated based on a document or image data to form a latent image on the image carrier, and then a toner and a carrier. After the component developer is guided to the development area and the latent image is converted into a toner image by contact or non-contact development, the toner image is transferred onto a transfer material made of paper, for example, by a transfer unit, and a fixing unit 2. Description of the Related Art Image forming apparatuses that use an electrophotographic system that is fixed to the transfer material by heating and pressurizing using a toner are well known.

また、可回転の円筒状部材からなる現像剤担持体と、当該現像剤担持体に内蔵した位置固定の磁石、及び、二成分現像剤を撹拌して現像処理に必要な帯電量を付与するための撹拌部材とを主要素として現像装置を構成し、現像処理時、前記磁石の作用によって吸着した撹拌済みの二成分現像剤を前記現像剤担持体の周面で担持し、当該現像剤担持体の回転によって現像剤を順次、現像領域に搬送させる構成の現像装置も公知である。   In addition, a developer carrying member made of a rotatable cylindrical member, a position-fixed magnet built in the developer carrying member, and a two-component developer are agitated to give a charge amount necessary for development processing. The developing device is configured with the stirring member as a main element, and during the development processing, the stirred two-component developer adsorbed by the action of the magnet is carried on the peripheral surface of the developer carrying member, and the developer carrying member Also known is a developing device configured to sequentially convey the developer to the developing region by rotating the motor.

そして、このような二成分現像剤を用いる現像方法においては、画像形成により消費されたトナー量に見合った量の新規なトナーを適宜に現像装置内に補給し、現像剤中のトナー濃度を一定レベルに維持する制御が行われている。   In such a developing method using a two-component developer, a new amount of toner corresponding to the amount of toner consumed by image formation is appropriately replenished in the developing device, and the toner concentration in the developer is kept constant. Control to maintain the level is performed.

また、上述のような画像形成装置においては、画像の高画質化が求められており、このような要請に対して、例えば、トナー及びキャリアの小粒径化が図られている。   Further, in the image forming apparatus as described above, there is a demand for higher image quality, and in response to such a demand, for example, the toner and carrier have a smaller particle size.

而して、粒子径が小さいトナー及び粒子径が小さいキャリアを主体とする二成分現像剤は、高画質化を達成するためには有用であるが、反面、現像剤それ自体の流動性が低下するので、現像剤を十分に撹拌することが困難となる。   Thus, a two-component developer mainly composed of a toner having a small particle size and a carrier having a small particle size is useful for achieving high image quality, but the fluidity of the developer itself is reduced. Therefore, it becomes difficult to sufficiently stir the developer.

その結果、新たに補給されたトナーが所定の帯電量を有する状態とならないまま現像領域に供給されると、かぶりを発生して画質を低下せしめたり、又、トナー飛散が発生しやすくなる、という問題がある。   As a result, if the newly replenished toner is supplied to the development area without having a predetermined charge amount, the image quality is deteriorated due to fogging, and toner scattering is likely to occur. There's a problem.

このような不具合は、特に、例えば印字率が高いカラー画像を連続して出力する場合に、顕著に生ずる。   Such inconvenience particularly occurs when, for example, a color image having a high printing rate is continuously output.

一方、近年において、上述のような画像形成装置の多くは、環境保全あるいは省資源化の観点から、トナーリサイクル手段を備え、トナーをリサイクルして使用する構成を有するのが一般的であるが、一旦現像に供された後に像担持体上から回収されたトナー(リサイクルトナー)は、帯電特性が未使用のトナーに対して劣るので、トナーの帯電量不足による、かぶりやトナー飛散等の不具合を招来する、という問題がある。   On the other hand, in recent years, many of the above-described image forming apparatuses generally have a configuration in which toner recycling means is provided and toner is recycled from the viewpoint of environmental conservation or resource saving. Since the toner (recycled toner) collected from the image carrier after being developed once is inferior to the unused toner in charging characteristics, problems such as fogging and toner scattering due to insufficient toner charge amount. There is a problem of being invited.

斯様な不具合に対処すべく、現像剤の撹拌効率を向上させる技術が多数提案されている。   Many techniques for improving the stirring efficiency of the developer have been proposed in order to cope with such problems.

例えば、現像剤担持体と、第1撹拌搬送部材と、第2撹拌搬送部材とを、この順序で、かつ、長手方向を揃えて水平方向に配列し、前記第1撹拌搬送部材と第2撹拌搬送部材との間に設けた仕切壁を挟んで現像剤が循環移動できるように構成するとともに、両撹拌搬送部材の長さを、少なくとも前記現像剤担持体の一方端部よりも突出する長さとなし、かつ、その突出した領域において、前記したそれぞれの撹拌搬送部材による現像剤搬送方向と逆方向に現像剤を撹拌搬送すべく同軸上の撹拌部材の向きを設定して、この領域内でも現像剤の循環を行わせ、当該領域内の少なくとも一方の撹拌搬送部材がある撹拌搬送部にトナーを補給する構成が提案されている(例えば、特許文献1参照。)。
特開2002−6631号公報(段落番号0033乃至0044、図3)
For example, the developer carrying member, the first agitation transport member, and the second agitation transport member are arranged in this order and in the horizontal direction with the longitudinal direction aligned, and the first agitation transport member and the second agitation transport member are arranged. The developer is configured to be able to circulate and move with a partition wall provided between the conveying member and the length of both agitating and conveying members at least longer than one end of the developer carrying member. None, and in the projected area, the direction of the agitating member on the same axis is set so that the developer is agitated and conveyed in the direction opposite to the developer conveying direction by the respective agitating and conveying members. There has been proposed a configuration in which the agent is circulated so that toner is supplied to the agitating / conveying portion having at least one agitating / conveying member in the region (see, for example, Patent Document 1).
JP 20026631 (paragraph numbers 0033 to 0044, FIG. 3)

しかしながら、上記の特許文献に開示された現像装置は、1つの撹拌搬送部内において、現像剤担持体と対向した領域に対応する撹拌搬送部と、突出した領域における撹拌搬送部との2カ所において現像剤を循環させる構成であるので、現像装置が大型化したり装置の構成が複雑となる。   However, the developing device disclosed in the above-mentioned patent document develops in two portions, that is, a stirring transport unit corresponding to a region facing the developer carrier and a stirring transport unit in a protruding region in one stirring transport unit. Since the construction is such that the agent is circulated, the developing device becomes larger and the construction of the apparatus becomes complicated.

また、上記構成により現像剤の撹拌効率を向上せしめることができたとしても、現像装置内の現像剤の循環搬送速度が低下してしまうので、例えば、高速のプロセス速度を有する画像形成装置に使用する現像装置としては、まだ改良の余地があるように思える。   Further, even if the developer agitation efficiency can be improved by the above configuration, the developer circulating and conveying speed in the developing device is reduced, so that it is used, for example, in an image forming apparatus having a high process speed. It seems that there is still room for improvement as a developing device.

換言すれば、現像剤の循環搬送速度が低下すると、現像担持体に供給される現像剤の、現像剤担持体の回転軸方向におけるトナー濃度が不均一となり、特に、印字率が高い画像を連続して出力する場合に画像濃度ムラが生じやすく、高画質の画像を形成することが困難となる。   In other words, when the circulating conveyance speed of the developer decreases, the toner concentration of the developer supplied to the developer carrier becomes nonuniform in the direction of the rotation axis of the developer carrier, and in particular, images with a high printing rate are continuously displayed. When output in this manner, image density unevenness is likely to occur, and it becomes difficult to form a high-quality image.

このように、補給された新トナーが短時間で十分な帯電量を得られるように、現像剤の撹拌能力を高めてかぶりやトナー飛散の発生を防止しようとすると、現像剤の搬送能力の低下を引き起こして画像濃度ムラが発生しやすくなるという問題があり、このような相反する2つの問題を同時に解決することが困難である、というのが実状である。   In this way, if the replenished new toner can obtain a sufficient charge amount in a short time, the developer agitation ability is increased to prevent the occurrence of fog and toner scattering, resulting in a decrease in developer conveyance ability. As a result, it is difficult to solve the two conflicting problems at the same time.

本発明は上述の如き問題点に鑑みてなされたもので、主たる目的は、構成が簡単でありながら、現像剤の搬送速度を低下させることなく、トナーに対して所定の帯電量を付与でき、高画質画像を形成することができる新規な構成の現像装置及び画像形成装置を提供することにある。   The present invention has been made in view of the above-described problems, and the main object is to provide a predetermined charge amount to the toner without reducing the developer conveyance speed while having a simple configuration. An object of the present invention is to provide a developing device and an image forming apparatus having a novel configuration capable of forming a high-quality image.

本発明の目的は下記の構成によって達成することができる。   The object of the present invention can be achieved by the following constitution.

(1)トナーとキャリアとを含む現像剤を担持搬送する現像剤担持体と、前記現像剤担持体に近い側であって、当該現像剤担持体の長手方向に沿って設けられ、現像剤を所定方向に搬送しながら撹拌する第1撹拌部材と、前記現像剤担持体に対して遠い側であって、前記第1撹拌部材の長手方向に沿って設けられ、前記第1撹拌部材による現像剤の搬送方向と逆方向に現像剤を搬送しながら撹拌する第2撹拌部材と、前記現像剤担持体と前記第1撹拌部材との間に設けられ、現像剤担持体に現像剤を供給するとともに、現像剤担持体から除去された現像剤を回収する現像剤供給回収部材と、前記現像剤担持体、前記第1撹拌部材、前記第2撹拌部材、及び、前記現像剤供給回収部材を可回転に軸支して収納するハウジングと、前記ハウジングの上部に設けたカバーとを備えた構成の現像装置において、
前記第1撹拌部材と第2撹拌部材とを、第1撹拌部材による現像剤搬送方向において下流側に相当する側に延設して、前記現像剤担持体、及び、前記現像剤供給回収部材の端部よりも突出する構成とするとともに、
第1撹拌部材と第2撹拌部材との回転軸方向における現像剤搬送能力が同程度となるように両撹拌部材を構成し、また、
回転軸方向における現像剤搬送能力が実質的に零である第3撹拌部材を、前述の突出した領域内の前記第1撹拌部材と対向して、かつ、当該第1撹拌部材を挟んで前記第2撹拌部材と反対側の領域に設け、更に、
前記第1撹拌部材と前記第3撹拌部材とを、両者の対向近接点でみて、周面が上方から下方に向けて移動可能となすとともに、
前記第1撹拌部材と前記第3撹拌部材とが対向する部分であって、第1撹拌部材による現像剤搬送方向にみて上流側に対応した領域の前記カバー上に、トナー供給用のトナー供給口を設けた、
ことを特徴とする現像装置。
(1) a developer carrying member for carrying and conveying a developer containing toner and a carrier, a side close to the developer carrying member, and provided along the longitudinal direction of the developer carrying member; A first stirring member that stirs while being conveyed in a predetermined direction; and a developer that is provided on the side far from the developer carrying member and along the longitudinal direction of the first stirring member, and is formed by the first stirring member A second agitating member that agitates the developer while conveying the developer in a direction opposite to the conveying direction, and is provided between the developer carrying member and the first agitating member, and supplies the developer to the developer carrying member. A developer supply / recovery member that recovers the developer removed from the developer carrier, and the developer carrier, the first stirring member, the second stirring member, and the developer supply / recovery member are rotatable. A housing that is pivotally supported on the housing, and the housing The developing device configuration including a cover provided on the top,
The first agitating member and the second agitating member are extended to the side corresponding to the downstream side in the developer conveying direction by the first agitating member, and the developer carrier and the developer supply and recovery member With a configuration that protrudes from the end,
Both stirring members are configured so that the developer conveying capabilities in the rotation axis direction of the first stirring member and the second stirring member are approximately the same, and
A third stirring member having substantially zero developer conveying capability in the direction of the rotation axis is opposed to the first stirring member in the protruding region, and the first stirring member is interposed between the first stirring member and the first stirring member. 2 Provided in the area opposite to the stirring member,
When the first stirring member and the third stirring member are viewed at their opposing proximity points, the peripheral surface is movable from the upper side to the lower side,
A toner supply port for supplying toner is provided on the cover in a region where the first stirring member and the third stirring member face each other and corresponding to the upstream side in the developer transport direction by the first stirring member. Provided,
A developing device.

(2)トナーとキャリアとを含む現像剤を担持搬送する現像剤担持体と、前記現像剤担持体に近い側であって、当該現像剤担持体の長手方向に沿って設けられ、現像剤を所定方向に搬送しながら撹拌する第1撹拌部材と、前記現像剤担持体に対して遠い側であって、前記第1撹拌部材の長手方向に沿って設けられ、前記第1撹拌部材による現像剤の搬送方向と逆方向に現像剤を搬送しながら撹拌する第2撹拌部材と、前記現像剤担持体と前記第1撹拌部材との間に設けられ、現像剤担持体に現像剤を供給するとともに、現像剤担持体から除去された現像剤を回収する現像剤供給回収部材と、前記現像剤担持体、前記第1撹拌部材、前記第2撹拌部材、及び、前記現像剤供給回収部材を可回転に軸支して収納するハウジングと、前記ハウジングの上部に設けたカバーとを備えた構成の現像装置において、
前記第1撹拌部材と第2撹拌部材とを、第1撹拌部材による現像剤搬送方向において下流側に相当する側に延設して、前記現像剤担持体、及び、前記現像剤供給回収部材の端部よりも突出する構成とするとともに、
第1撹拌部材と第2撹拌部材とを、回転軸の周りであって長手方向に形成した螺旋状のリブで構成し、また、
回転軸に対して同方向に複数の板状部材を設けてなり、回転軸方向における現像剤搬送能力が実質的に零である第3撹拌部材を、前述の突出した領域内の前記第1撹拌部材と対向して、かつ、当該第1撹拌部材を挟んで前記第2撹拌部材と反対側の領域に設け、更に、
前記第1撹拌部材と前記第3撹拌部材とを、両者の対向近接点でみて、周面が上方から下方に向けて移動可能となすとともに、
前記第1撹拌部材と前記第3撹拌部材とが対向する部分であって、第1撹拌部材による現像剤搬送方向にみて上流側に対応した領域の前記カバー上に、トナー供給用のトナー供給口を設けた、
ことを特徴とする現像装置。
(2) a developer carrying body for carrying and conveying a developer including toner and a carrier, a side close to the developer carrying body, and provided along the longitudinal direction of the developer carrying body; A first stirring member that stirs while being conveyed in a predetermined direction; and a developer that is provided on the side far from the developer carrying member and along the longitudinal direction of the first stirring member, and is formed by the first stirring member A second agitating member that agitates the developer while conveying the developer in a direction opposite to the conveying direction, and is provided between the developer carrying member and the first agitating member, and supplies the developer to the developer carrying member. A developer supply / recovery member that recovers the developer removed from the developer carrier, and the developer carrier, the first stirring member, the second stirring member, and the developer supply / recovery member are rotatable. A housing that is pivotally supported on the housing, and the housing The developing device configuration including a cover provided on the top,
The first agitating member and the second agitating member are extended to the side corresponding to the downstream side in the developer conveying direction by the first agitating member, and the developer carrier and the developer supply and recovery member With a configuration that protrudes from the end,
The first stirring member and the second stirring member are constituted by spiral ribs formed in the longitudinal direction around the rotation axis, and
A plurality of plate-like members are provided in the same direction with respect to the rotation axis, and the third agitation member having substantially zero developer conveying capability in the rotation axis direction is used as the first agitation in the protruding region. Facing the member and provided in a region opposite to the second stirring member across the first stirring member;
When the first stirring member and the third stirring member are viewed at their opposing proximity points, the peripheral surface is movable from the upper side to the lower side,
A toner supply port for supplying toner is provided on the cover in a region where the first stirring member and the third stirring member face each other and corresponding to the upstream side in the developer transport direction by the first stirring member. Provided,
A developing device.

(3)トナーとキャリアとを含む現像剤を担持搬送する現像剤担持体と、前記現像剤担持体に近い側であって、当該現像剤担持体の長手方向に沿って設けられ、現像剤を所定方向に搬送しながら撹拌する第1撹拌部材と、前記現像剤担持体に対して遠い側であって、前記第1撹拌部材の長手方向に沿って設けられ、前記第1撹拌部材による現像剤の搬送方向と逆方向に現像剤を搬送しながら撹拌する第2撹拌部材と、前記現像剤担持体と前記第1撹拌部材との間に設けられ、現像剤担持体に現像剤を供給するとともに、現像剤担持体から除去された現像剤を回収する現像剤供給回収部材と、前記現像剤担持体、前記第1撹拌部材、前記第2撹拌部材、及び、前記現像剤供給回収部材を可回転に軸支して収納するハウジングと、前記ハウジングの上部に設けたカバーとを備えた構成の現像装置において、
前記第1撹拌部材と第2撹拌部材とを、第1撹拌部材による現像剤搬送方向において下流側に相当する側に延設して、前記現像剤担持体、及び、前記現像剤供給回収部材の端部よりも突出する構成とするとともに、
第1撹拌部材と第2撹拌部材とを、回転軸の周りであって長手方向に形成した螺旋状のリブで構成し、また、
回転軸の周面上に、または、回転軸と間隙を以て回転軸方向に設けた板状のリブを含むとともに、回転軸方向における現像剤搬送能力が実質的に零である第3撹拌部材を、前述の突出した領域内の前記第1撹拌部材と対向して、かつ、当該第1撹拌部材を挟んで前記第2撹拌部材と反対側の領域に設け、更に、
前記第1撹拌部材と前記第3撹拌部材とを、両者の対向近接点でみて、周面が上方から下方に向けて移動可能となすとともに、
前記第1撹拌部材と前記第3撹拌部材とが対向する部分であって、第1撹拌部材による現像剤搬送方向にみて上流側に対応した領域の前記カバー上に、トナー供給用のトナー供給口を設けた、
ことを特徴とする現像装置。
(3) a developer carrying body for carrying and conveying a developer including toner and a carrier, a side close to the developer carrying body, and provided along the longitudinal direction of the developer carrying body. A first stirring member that stirs while being conveyed in a predetermined direction; and a developer that is provided on the side far from the developer carrying member and along the longitudinal direction of the first stirring member, and is formed by the first stirring member A second agitating member that agitates the developer while conveying the developer in a direction opposite to the conveying direction, and is provided between the developer carrying member and the first agitating member, and supplies the developer to the developer carrying member. A developer supply / recovery member that recovers the developer removed from the developer carrier, and the developer carrier, the first stirring member, the second stirring member, and the developer supply / recovery member are rotatable. A housing that is pivotally supported on the housing, and the housing The developing device configuration including a cover provided on the top,
The first agitating member and the second agitating member are extended to the side corresponding to the downstream side in the developer conveying direction by the first agitating member, and the developer carrier and the developer supply and recovery member With a configuration that protrudes from the end,
The first stirring member and the second stirring member are constituted by spiral ribs formed in the longitudinal direction around the rotation axis, and
A third stirring member including a plate-like rib provided on the circumferential surface of the rotating shaft or in the rotating shaft direction with a gap between the rotating shaft and the developer conveying ability in the rotating shaft direction is substantially zero. The first agitating member in the projecting region is opposed to the first agitating member, and the first agitating member is provided in a region opposite to the second agitating member.
When the first stirring member and the third stirring member are viewed at their opposing proximity points, the peripheral surface is movable from the upper side to the lower side,
A toner supply port for supplying toner is provided on the cover in a region where the first stirring member and the third stirring member face each other and corresponding to the upstream side in the developer transport direction by the first stirring member. Provided,
A developing device.

(4)現像剤担持体と現像剤供給回収部材とは、両者の近接点でみて、互いに逆方向に回転することを特徴とする請求項1乃至請求項3のいずれか1項に記載の現像装置。   (4) The developer according to any one of claims 1 to 3, wherein the developer carrying member and the developer supply / recovery member rotate in directions opposite to each other when viewed from their proximity points. apparatus.

(5)トナーの体積平均粒径をDt[μm]、キャリアの体積平均粒径をDc[μm]としたとき、
Dt=3〜5
Dc=5・Dt〜10・Dt
のトナーとキャリアとを含む現像剤を用いることを特徴とする請求項1乃至請求項4のいずれか1項に記載の現像装置。
(5) When the volume average particle diameter of the toner is Dt [μm] and the volume average particle diameter of the carrier is Dc [μm],
Dt = 3-5
Dc = 5 · Dt ~ 10 · Dt
The developing device according to claim 1, wherein a developer containing the toner and carrier is used.

(6)像担持体と、前記像担持体上に静電荷潜像を形成する静電荷潜像形成手段と、前記静電荷潜像を現像してトナー像とする現像手段とを有する画像形成装置において、
前記現像手段として、請求項1乃至請求項5のいずれか1項に記載の現像装置を用いるとともに、
像担持体の移動速度をV[mm/sec]、像担持体上に形成するトナー像の単位面積当たりの最大付着量をM[mg/cm2]、像担持体の移動方向に直交する方向のトナー像の最大幅をL[mm]、第1撹拌部材による現像剤担持体の回転軸方向における現像剤移動量をW[g/sec]、第1撹拌部材の回転数をR[rpm]としたとき
W≧M・V・L/1000
R≦600
とすることを特徴とする画像形成装置。
(6) An image forming apparatus comprising: an image carrier; an electrostatic latent image forming unit that forms an electrostatic latent image on the image carrier; and a developing unit that develops the electrostatic latent image into a toner image. In
While using the developing device of any one of Claim 1 thru | or 5 as said image development means,
The moving speed of the image carrier is V [mm / sec], the maximum adhesion amount per unit area of the toner image formed on the image carrier is M [mg / cm 2 ], and the direction orthogonal to the moving direction of the image carrier The maximum width of the toner image is L [mm], the developer movement amount in the rotation axis direction of the developer carrier by the first stirring member is W [g / sec], and the rotation speed of the first stirring member is R [rpm]. W ≧ M · V · L / 1000
R ≦ 600
An image forming apparatus.

(7)像担持体と、前記像担持体上に静電荷潜像を形成する静電荷潜像形成手段と、前記静電荷潜像を現像してトナー像とする現像手段と、前記像担持体上のトナー像を転写材または中間転写体に転写する転写手段と、転写後の像担持体表面をクリーニングするクリーニング手段と、クリーニングにより前記像担持体の表面から除去されたトナーを前記現像手段に供給してリサイクルするトナーリサイクル手段とを有する画像形成装置において、
前記現像手段として請求項1乃至請求項5のいずれか1項に記載の現像装置を用いるとともに、当該現像装置のカバー上であって、第1撹拌部材と第3撹拌部材との間に対応する位置に、リサイクルトナー供給用のリサイクルトナー供給口を設けたことを特徴とする画像形成装置。
(7) An image carrier, an electrostatic latent image forming unit that forms an electrostatic latent image on the image carrier, a developing unit that develops the electrostatic latent image into a toner image, and the image carrier Transfer means for transferring the toner image on the transfer material or intermediate transfer body, cleaning means for cleaning the surface of the image carrier after transfer, and toner removed from the surface of the image carrier by cleaning to the developing means In an image forming apparatus having toner recycling means for supplying and recycling,
The developing device according to any one of claims 1 to 5 is used as the developing unit, and the developing device is on a cover of the developing device and corresponds between the first stirring member and the third stirring member. An image forming apparatus comprising a recycled toner supply port for supplying recycled toner at a position.

(8)前記リサイクルトナー供給口は、前記第1撹拌部材による現像剤搬送方向にみて、トナー供給口よりも上流側にあることを特徴とする請求項7に記載の画像形成装置。   (8) The image forming apparatus according to (7), wherein the recycled toner supply port is located upstream of the toner supply port in the developer transport direction by the first agitating member.

上記構成の現像装置によれば、例えば、2つの撹拌部材(第1撹拌部材、第2撹拌部材)で現像剤を周方向に撹拌しながら現像剤担持体の回転軸方向に循環搬送させることにより現像剤の搬送速度、あるいは、搬送量のバランスをとり、第3撹拌部材によって現像剤を回転軸方向に実質的に搬送することなく周方向に撹拌し、現像剤中のトナーの帯電を立ち上げる構成であり、現像剤の搬送速度を低下せしめることなく十分な撹拌時間を確保し得る。   According to the developing device having the above configuration, for example, the developer is circulated and conveyed in the direction of the rotation axis of the developer carrying member while stirring the developer in the circumferential direction by two stirring members (first stirring member and second stirring member). The developer conveyance speed or the conveyance amount is balanced, and the third agitating member stirs the developer in the circumferential direction without substantially conveying it in the rotation axis direction, thereby raising the charge of the toner in the developer. It is a structure, and sufficient stirring time can be ensured, without reducing the conveyance speed of a developer.

そして、現像剤中のトナーが所期の帯電量を有する状態にまで帯電された状態で現像剤担持体に供給されるので、トナーの帯電不良によるかぶりやトナー飛散の発生を抑制でき、画像形成における濃度ムラの発生を抑制できる。   Then, since the toner in the developer is supplied to the developer carrier in a state where the toner has a desired charge amount, it is possible to suppress the occurrence of fogging and toner scattering due to poor charging of the toner, and image formation The occurrence of density unevenness in can be suppressed.

また、第1撹拌部材の長手方向の一部に対向して第3撹拌部材を設け、両撹拌部材を、両者の対向近接点でみて、各々の周面が上方から下方に向かって順方向に移動する(対向近接点でみて同方向に回転すると同義)ように構成するとともに、両者の対向部分に対応した上方からトナーを補給する構成であるので、補給トナーの現像剤中への沈み込みを加速できる。   In addition, a third stirring member is provided opposite to a part of the first stirring member in the longitudinal direction, and both stirring members are viewed at their opposing proximity points. Since it is configured to move (synonymous with rotating in the same direction when viewed at the opposed proximity point), and is configured to replenish toner from above corresponding to the opposed portion of both, the sublimation of the replenished toner into the developer is prevented. You can accelerate.

換言すれば、補給トナーの現像剤中への均一分散が迅速にできるので、循環搬送を介して、トナーに所期の帯電量を容易に付与することができる。   In other words, since uniform replenishment of the replenishment toner in the developer can be performed quickly, the desired charge amount can be easily imparted to the toner via the circulation conveyance.

また、上記構成の画像形成装置によれば、上述の如き現像装置を備えるとともに、特定の動作条件を満足する状態で現像処理が行われることにより、現像剤の十分な混合・撹拌が行われて、トナーが所期の帯電量を有する状態に帯電された現像剤が回転軸方向に対して均一な濃度で現像剤担持体に供給され、当該現像剤で像担持体上の潜像が現像される。   Further, according to the image forming apparatus having the above-described configuration, the developing device as described above is provided, and the developer is sufficiently mixed and stirred by performing the developing process in a state satisfying specific operation conditions. The developer charged in a state in which the toner has a desired charge amount is supplied to the developer carrier at a uniform density in the rotation axis direction, and the latent image on the image carrier is developed with the developer. The

従って、例えば、印字率の高い画像を連続して出力することにより大量のトナー消費及びトナー補給が繰り返し行われた現像剤が用いられる場合や、未使用のトナーに比して帯電性能が劣るリサイクルトナーを含む現像剤が用いられる場合であっても、トナー飛散、かぶり、画像濃度ムラ等の発生を極力抑制でき、高画質の画像を安定して作製することができる。   Therefore, for example, when a developer in which a large amount of toner is consumed and replenished by continuous output of images with a high printing rate is used, or when the charging performance is inferior to that of unused toner, recycling is performed. Even when a developer containing toner is used, the occurrence of toner scattering, fogging, image density unevenness and the like can be suppressed as much as possible, and high-quality images can be stably produced.

また、前記第3撹拌部材の軸方向長さは、例えば第1撹拌部材の軸方向長さに比して短くて済むので、奏せられる効果の割には現像装置を小型に保つことができ、更に、画像形成装置本体側に設けられる補給用トナーを収納する容器や、トナーリサイクル手段が設置される下部空間を利用することができるので、画像形成装置も大型化しなくてよい。   In addition, since the axial length of the third stirring member may be shorter than the axial length of the first stirring member, for example, the developing device can be kept small for the effect to be achieved. Furthermore, since the container for storing the replenishing toner provided on the image forming apparatus main body side and the lower space in which the toner recycling unit is installed can be used, the image forming apparatus does not need to be enlarged.

本発明に係わる実施の形態について、以下、図面を参照しながら説明する。   Embodiments according to the present invention will be described below with reference to the drawings.

図1は、本発明に係わる画像形成装置の第1の実施の形態を示す概略図、図2は、本発明に係わる現像装置の第1の実施の形態を示す平面図、図3は、図2におけるA−A断面図、図4は図2におけるB−B断面図を示す。   FIG. 1 is a schematic view showing a first embodiment of an image forming apparatus according to the present invention, FIG. 2 is a plan view showing the first embodiment of a developing apparatus according to the present invention, and FIG. AA sectional view in FIG. 2, FIG. 4 shows a BB sectional view in FIG.

なお、説明に当たっては、デジタルカラー複写機からなる画像形成装置を示す図1の説明をした後に、図2乃至図4に示す現像装置の説明を行うこととする。   In the description, the developing device shown in FIGS. 2 to 4 will be described after the description of FIG. 1 showing the image forming apparatus composed of a digital color copying machine.

第1の実施の形態における画像形成装置は、装置本体上部に自動原稿送り装置1を有するとともに、内部に画像読み取り部2、画像形成部3、ベルトユニット4のためのベルト設置部、給紙部5、定着装置T、反転排紙・再給紙部6、および、反転搬送手段であるADU7を有している。   The image forming apparatus according to the first embodiment includes an automatic document feeder 1 at the top of the apparatus main body, and includes an image reading unit 2, an image forming unit 3, a belt setting unit for the belt unit 4, and a paper feeding unit. 5, a fixing device T, a reverse discharge / refeed unit 6, and an ADU 7 as reverse transfer means.

前記自動原稿送り装置1は、原稿を1枚ずつ送り出して画像読み取り位置へと搬送し、画像読み取りが終わった原稿を所定の場所に排出する装置である。   The automatic document feeder 1 is a device that feeds documents one by one, conveys them to an image reading position, and discharges the document after image reading to a predetermined location.

前記自動原稿送り装置1は、原稿を載置する原稿載置台101、載置された原稿を分離する原稿分離手段103、分離された原稿を搬送する原稿搬送部105、搬送された原稿を排紙する原稿排紙手段107、排紙された原稿を載置する原稿排紙台109、および、原稿の両面の画像を読み取る両面コピーモードにおいて、当該原稿の表裏面を反転させるべく使用されるローラ対からなる原稿反転手段111を有している。   The automatic document feeder 1 includes a document placing table 101 on which a document is placed, a document separating unit 103 for separating the placed document, a document transporting unit 105 for transporting the separated document, and discharging the transported document. A pair of rollers used to reverse the front and back surfaces of the original in the double-sided copy mode for reading the images on both sides of the original. The document reversing means 111 is provided.

処理プロセスがらみで述べるに、前記原稿載置台101上に載置された複数枚の原稿(不図示)は、原稿分離手段103によって1枚づつ分離され、前記原稿搬送部105を介して画像読み取り位置に向けて搬送される。   In view of the processing process, a plurality of documents (not shown) placed on the document placing table 101 are separated one by one by the document separating means 103, and the image reading position is passed through the document conveying section 105. It is conveyed toward.

前記原稿読み取り位置は、前記原稿搬送部105の下方部に設けられており、そこで、画像読み取り装置2を構成するスリット201を介して、原稿の画像が読み取られ、読み取られた原稿は原稿排紙手段107によって原稿排紙台109上に排出される。   The document reading position is provided at a lower portion of the document conveying unit 105, where an image of the document is read through the slit 201 constituting the image reading device 2, and the read document is discharged from the document. The sheet is discharged onto the document discharge table 109 by the means 107.

なお、両面コピーモードにおいては、片面が読み取られて搬送されてくる原稿は前記原稿反転手段111により二点鎖線の矢印で示す方向に搬送され、進行方向における後端を咬んでいる状態で当該原稿反転手段111の駆動が停止された後の逆方向回転により前記原稿搬送部105を介して再度、画像読み取り位置に導かれ、しかる後、前記原稿排紙手段107によって原稿排紙台109上に排出される。   In the double-sided copy mode, the original document that has been read and transported on one side is conveyed by the document reversing means 111 in the direction indicated by the two-dot chain line arrow, and the original document is being bitten at the trailing edge in the direction of travel. The reverse rotation after the driving of the reversing unit 111 is stopped and the image is again guided to the image reading position via the document conveying unit 105, and then discharged onto the document discharge table 109 by the document discharge unit 107. Is done.

上記の工程は、原稿載置台101上に載置された原稿の枚数分繰り返される。   The above process is repeated for the number of documents placed on the document placing table 101.

前記画像読み取り装置2は、前記スリット201、原稿を照射するためのランプ213と原稿からの反射光を反射させる第1ミラー215とを一体化してなる第1ミラーユニット205、第1ミラー215からの光を反射させる第2ミラー217と第3ミラー219とを略V字状に一体化してなる第2ミラーユニット207と、当該第3ミラー219からの反射光を撮像素子上に結像させる結像レンズ209、および、結像レンズ209によって結像された光像を光電変換して画像情報を得るライン状の撮像素子(以下、CCDという)211を有している。   The image reading device 2 includes a first mirror unit 205 and a first mirror 215 that are formed by integrating the slit 201, a lamp 213 for irradiating a document, and a first mirror 215 that reflects reflected light from the document. A second mirror unit 207 in which a second mirror 217 that reflects light and a third mirror 219 are integrated in a substantially V shape, and an image that forms an image of reflected light from the third mirror 219 on the image sensor. A lens 209 and a line-shaped image sensor (hereinafter referred to as a CCD) 211 that photoelectrically converts a light image formed by the imaging lens 209 to obtain image information are included.

前記画像情報は、適宜の画像処理を施された後、一旦、図示しないメモリに蓄積されるようになっている。   The image information is temporarily stored in a memory (not shown) after appropriate image processing.

前記自動原稿送り装置1によって送られている原稿を、画像読み取り装置2で読み取る態様においては、第1ミラーユニット205及び第2ミラーユニット207は、図示の如き位置に固定されている。   In a mode in which the document fed by the automatic document feeder 1 is read by the image reading device 2, the first mirror unit 205 and the second mirror unit 207 are fixed at positions as shown.

前記画像読み取り装置2によって読み取られた各色毎の画像信号はメモリより順次取り出され、静電荷潜像形成手段である各露光光学系にそれぞれ電気信号として入力される。   The image signals for the respective colors read by the image reading device 2 are sequentially taken out from the memory and inputted as electric signals to the respective exposure optical systems which are electrostatic charge latent image forming means.

前記画像形成部3は色分解画像に応じたトナー像を形成するイエロー(Y)、マゼンタ(M)、シアン(C)、黒(BK)の4組の画像形成手段(以下、画像形成ユニットという)30を含む。   The image forming unit 3 forms four image forming units (hereinafter referred to as image forming units) of yellow (Y), magenta (M), cyan (C), and black (BK) that form a toner image corresponding to a color separation image. ) 30.

それぞれの画像形成ユニット30は、例えば、有機光導電体を含有させたポリカーボネイトなどの樹脂よりなる感光層をドラム状の金属基体上に設けてなる像担持体(以下、感光体ドラムという)310、スコロトロン形式からなる帯電器320、画像書き込み手段(静電荷潜像形成手段と同義)である露光光学系330、静電荷潜像を顕像化する現像手段たる現像装置8、転写手段340、転写後の感光体ドラム310の表面をクリーニングするブレード(クリーニング手段)を含むクリーニング装置350を主要構成要素とする。   Each image forming unit 30 includes, for example, an image carrier (hereinafter referred to as a photosensitive drum) 310 in which a photosensitive layer made of a resin such as polycarbonate containing an organic photoconductor is provided on a drum-shaped metal substrate, Scorotron charger 320, exposure optical system 330 as image writing means (synonymous with electrostatic charge latent image forming means), developing device 8 as developing means for developing electrostatic latent image, transfer means 340, after transfer A cleaning device 350 including a blade (cleaning means) for cleaning the surface of the photosensitive drum 310 is a main component.

前記現像装置8は、磁性キャリア(以下、単にキャリアという)と非磁性トナー(以下、単にトナーという)とを含む二成分現像剤を内蔵し、また、位置固定であって周方向に複数の磁極を配列せしめた磁石を内蔵する可回転、かつ、非磁性の円筒形状からなる現像剤担持体(現像スリーブ)等を有しているが、詳細な構成については後述する。   The developing device 8 incorporates a two-component developer containing a magnetic carrier (hereinafter simply referred to as carrier) and a non-magnetic toner (hereinafter simply referred to as toner), and is fixed in position and has a plurality of magnetic poles in the circumferential direction. A developer carrying member (developing sleeve) having a rotatable and non-magnetic cylindrical shape incorporating a magnet in which the magnets are arranged is described in detail later.

なお、前記露光光学系330はレーザ光学系で構成される露光ユニットであり、また、前記転写手段340は後述する回転ベルト401を介して前記感光体ドラム310の周面一部に対向している。   The exposure optical system 330 is an exposure unit composed of a laser optical system, and the transfer means 340 is opposed to a part of the peripheral surface of the photosensitive drum 310 via a rotating belt 401 described later. .

上述した4組の前記画像形成ユニットの機械的構成は基本的に同じであるので、参照符号は1組みのユニットについてのみ付し、他は省略することとする。   Since the mechanical configuration of the four sets of image forming units described above is basically the same, reference numerals are assigned only to one set of units, and the others are omitted.

それぞれの画像形成ユニット30は、ベルト設置部において縦方向に長く配設された、ベルトユニット4を構成するループ状の回転ベルト(以下、中間転写ベルトという)401の一平面(張設面)Aに沿って、上から、イエロー、マゼンタ、シアン、黒の順に配列されている。   Each of the image forming units 30 is provided with a flat surface (a stretched surface) A of a loop-shaped rotating belt (hereinafter referred to as an intermediate transfer belt) 401 that constitutes the belt unit 4 and is long in the belt installation portion. Are arranged in the order of yellow, magenta, cyan, and black from above.

前記中間転写ベルト401と、当該中間転写ベルトを回転可能に懸架する支持ローラ405、406、407、および、バックアップローラ410等がベルトユニット4を構成し、また、前記バックアップローラ410は、中間転写ベルト401を挟んで当該バックアップローラと押圧しながら回転するように対向配置した転写ローラ510とで二次転写手段を構成している。   The intermediate transfer belt 401, support rollers 405, 406, 407, and a backup roller 410 that suspend the intermediate transfer belt so as to rotate are included in the belt unit 4, and the backup roller 410 includes the intermediate transfer belt. A secondary transfer unit is configured by a transfer roller 510 that is disposed so as to rotate while pressing the backup roller with 401 interposed therebetween.

上記の画像形成ユニット30とベルトユニット4の構成とによる画像形成は次のようになされる。   Image formation by the configuration of the image forming unit 30 and the belt unit 4 is performed as follows.

画像形成プロセスの開始に伴って、反時計方向に回転する感光体ドラム310の表面は帯電器320により所定の極性に帯電される。   As the image forming process starts, the surface of the photosensitive drum 310 that rotates counterclockwise is charged to a predetermined polarity by the charger 320.

次いで、露光光学系330による第1の色信号、即ち、イエロー(Y)の画像信号に対応する露光が施され、当該(Y)の画像に対応する潜像が前記感光体ドラム310上に形成される。   Next, the exposure optical system 330 performs exposure corresponding to the first color signal, that is, the yellow (Y) image signal, and a latent image corresponding to the (Y) image is formed on the photosensitive drum 310. Is done.

前記潜像は現像装置8の現像剤による接触または非接触現像処理により反転現像されて(Y)のトナー像に変換された後、転写手段340の作用によって中間転写ベルト401上に転写される。   The latent image is reversely developed by contact or non-contact development with a developer in the developing device 8 and converted into a toner image of (Y), and then transferred onto the intermediate transfer belt 401 by the action of the transfer unit 340.

第1の色信号による画像形成開始から所定の時間後に順次開始される他の色信号による画像形成は上記と同様のプロセスにより、マゼンタ(M)、シアン(C)、黒(BK)の各画像形成ユニットによって作られ、それぞれのトナー像が前記(Y)のトナー像のある画像領域と重畳するように順次転写され、前記中間転写ベルト401上に重ね合わせのカラートナー像が形成される。   Image formation with other color signals, which is sequentially started after a predetermined time from the start of image formation with the first color signal, is performed in the same manner as described above, and each image of magenta (M), cyan (C), and black (BK). Each of the toner images is sequentially transferred so as to overlap with an image area where the toner image (Y) is formed, and a superimposed color toner image is formed on the intermediate transfer belt 401.

一方、転写処理終了後の前記感光体ドラム310の表面はクリーニング手段350で清掃され、新たな画像形成のための準備が整えられる。   On the other hand, the surface of the photosensitive drum 310 after completion of the transfer process is cleaned by the cleaning unit 350, and preparations for new image formation are made.

なお、前記感光体ドラム310、あるいは、中間転写ベルト401に対する個々の画像形成プロセスの開始タイミングは、前記中間転写ベルト401の一方の側、本実施の形態においては外側であって、前記中間転写ベルトの回転方向に見て、前記転写ローラ510のある位置から1組目(イエロー)の画像形成ユニットが設けてある位置までの区間に付設したレジストセンサ413が、当該中間転写ベルト401に設けた、例えば、塗料を用いて形成した基準マークを検知した時を起点として計時を行い、所定時間経過毎に、順次、(Y)、(M)、(C)、(BK)プロセスを開始させるように構成してある。   Note that the start timing of each image forming process with respect to the photosensitive drum 310 or the intermediate transfer belt 401 is one side of the intermediate transfer belt 401, in the present embodiment, and the intermediate transfer belt 401. A registration sensor 413 provided in a section from a position where the transfer roller 510 is located to a position where the first set (yellow) image forming unit is provided is provided on the intermediate transfer belt 401. For example, time is measured starting from when a reference mark formed using paint is detected, and the (Y), (M), (C), and (BK) processes are sequentially started every predetermined time. It is configured.

前記レジストセンサ413による検知信号を取り込み、計時を監視するとともに、個々のプロセス等に関する制御はコンピュータを含む制御部(制御手段)Sで行う。   The detection signal from the registration sensor 413 is taken in, the time is monitored, and control related to individual processes is performed by a control unit (control means) S including a computer.

次に、中間転写ベルト上に形成されたカラートナー画像が用紙Pに転写され、装置外に排紙されるまでの工程に絡めて、装置のその他の構成につき簡単に述べる。   Next, other configurations of the apparatus will be briefly described in connection with the process from when the color toner image formed on the intermediate transfer belt is transferred to the paper P and discharged to the outside of the apparatus.

前記中間転写ベルト401上における画像形成に対応した適宜のタイミングで、用紙Pが給紙部5の送り出し部501(511、521)に位置する給紙ローラ503(513、523)によって給紙され、レジストローラ551に向けて搬送される。   At an appropriate timing corresponding to the image formation on the intermediate transfer belt 401, the paper P is fed by the paper feed rollers 503 (513, 523) positioned in the feeding sections 501 (511, 521) of the paper feed section 5, It is conveyed toward the registration roller 551.

しかる後、前記用紙Pは、前記レジストローラ551の回転再開によって前記中間転写ベルト401上のカラートナー像領域と重畳するように再給紙され、二次転写部において前記バックアップローラ410と前記転写ローラ510とにより前記中間転写ベルトとともに押圧挟持されながらニップ部から送り出され、この間に、前記中間転写ベルト401上に担持(形成)されたカラートナー画像が前記用紙P上に転写される。
転写の際、前記転写ローラ510に適宜の転写バイアス電圧を印加するように構成することが望ましい。
Thereafter, the sheet P is fed again so as to overlap with the color toner image area on the intermediate transfer belt 401 by resuming the rotation of the registration roller 551, and the backup roller 410 and the transfer roller in the secondary transfer unit. 510, the color toner image carried (formed) on the intermediate transfer belt 401 is transferred onto the sheet P while being pressed and nipped together with the intermediate transfer belt.
It is desirable that an appropriate transfer bias voltage is applied to the transfer roller 510 during transfer.

トナー像が転写された前記用紙Pは、例えば、不図示の分離爪の作用を受けながら前記中間転写ベルト401から分離され、定着装置Tに向けて搬送される。   The sheet P on which the toner image has been transferred is separated from the intermediate transfer belt 401 while being subjected to the action of a separation claw (not shown), and conveyed toward the fixing device T, for example.

前記定着装置Tは定着ヒータを内蔵する定着ローラT1と、当該定着ローラと圧接しながら回転する圧着ローラT2とを有し、画像を形成しているカラートナーは、両ローラによる加熱・加圧により溶融され、用紙P上に定着される。   The fixing device T includes a fixing roller T1 having a built-in fixing heater and a pressure roller T2 that rotates while being pressed against the fixing roller. The color toner forming the image is heated and pressed by both rollers. It is melted and fixed on the paper P.

定着装置Tによる定着処理終了後の用紙Pは、その下流に設けてある排紙ローラ603により搬送され、装置本体外に設けてある排紙トレイ上に排出される。   The paper P after the fixing process by the fixing device T is completed is conveyed by a paper discharge roller 603 provided downstream thereof, and is discharged onto a paper discharge tray provided outside the apparatus main body.

一方、二次転写終了後の前記中間転写ベルト401の表面はブレードからなるクリーニング手段415によってクリーニングされ、新たなトナー像を担持する準備がなされる。   On the other hand, the surface of the intermediate transfer belt 401 after the completion of the secondary transfer is cleaned by a cleaning unit 415 including a blade, and preparations for carrying a new toner image are made.

なお、現像処理により現像剤中のトナーが消費されるが、これは、現像装置8の適宜の場所にトナー濃度検知センサを設けておき、当該センサからの情報に基づいて前記現像装置内にトナーを供給するようになっており、公知技術で対応できる。   Note that the toner in the developer is consumed by the development process. This is because a toner concentration detection sensor is provided at an appropriate place in the developing device 8 and the toner in the developing device is based on information from the sensor. Can be provided by known techniques.

また、図において、通路切替部材601の実線位置は定着処理後に用紙Pの上下面を反転させて排出する場合に保持される位置であり、破線位置は、上述の如く、定着装置から送り出された用紙をそのまま排出する際に保持される位置である。   In the figure, the solid line position of the path switching member 601 is a position held when the upper and lower surfaces of the paper P are reversed and discharged after the fixing process, and the broken line position is sent out from the fixing device as described above. This position is held when the sheet is discharged as it is.

例えば、用紙Pの反転排出においては、前記定着装置Tから送り出された用紙Pは前記通路切替部材601の右側の辺に沿って下方に案内され、ローラ対602によって進行方向における後端が挟持された状態とされた後の当該ローラ対602の逆回転により上昇され、前記切替部材601の左側の辺を通って前記排紙ローラ603に達し、かつ、当該排紙ローラで排出されるように規制される。   For example, in the reverse discharge of the paper P, the paper P sent out from the fixing device T is guided downward along the right side of the path switching member 601, and the rear end in the advancing direction is held by the roller pair 602. It is lifted by the reverse rotation of the roller pair 602 after being set in the closed state, passes through the left side of the switching member 601, reaches the paper discharge roller 603, and is discharged so as to be discharged by the paper discharge roller. Is done.

更に、前記ADU7を用いる両面コピーモードの場合の用紙Pの挙動は、反転排出の場合と同様に、片面に画像が形成された定着処理後の用紙Pを前記切替部材601の右側の辺に沿って下方に導き、進行方向における用紙Pの後端をローラ対605により挟持した状態で搬送停止せしめた後、当該ローラ対605を逆回転せしめ、ガイド板Gに沿って上昇させ、複数のローラ対701、703、705を有するADU7に導く事で用紙Pの反転を達成する。   Further, the behavior of the paper P in the double-sided copy mode using the ADU 7 is similar to that in the case of the reverse discharge. The paper P after the fixing process with the image formed on one side is moved along the right side of the switching member 601. Then, after stopping the conveyance with the trailing edge of the paper P in the traveling direction being nipped by the roller pair 605, the roller pair 605 is rotated in the reverse direction and is raised along the guide plate G, and a plurality of roller pairs The reversal of the paper P is achieved by leading to the ADU 7 having 701, 703, and 705.

用紙Pの第2面に対する画像形成プロセスは前述と同じであり、前記定着装置Tから送り出された後の排出については前述した何れかを選択することになる。   The image forming process for the second surface of the paper P is the same as described above, and any one of the above-mentioned is selected for the discharge after being sent out from the fixing device T.

次に、トナー像形成手段(現像手段)である現像装置の構成について、図2乃至図4を用いて詳細に説明する。   Next, the configuration of the developing device which is a toner image forming unit (developing unit) will be described in detail with reference to FIGS.

なお、現像装置の具体的な説明に関わり、本明細書においては、図2における左右方向を「前後方向」、上下方向を「軸方向」または「回転軸方向」または「長手方向」といい、更に、図3及び図4における上下方向を「上下方向」と表現する。   In the present specification, the left-right direction in FIG. 2 is referred to as “front-rear direction”, and the up-down direction is referred to as “axial direction”, “rotational axis direction”, or “longitudinal direction”. Further, the vertical direction in FIGS. 3 and 4 is expressed as “vertical direction”.

現像装置8は、現像剤担持体(現像スリーブ)800と、前記現像剤担持体800に対して近い側(前側)の位置であって、長手方向に対向して可回転に配設した第1撹拌部材803と、前記現像担時体800に対して前記第1撹拌部材803よりも遠い側(後ろ)の位置であって、当該第1撹拌部材803の長手方向に隣接対向して可回転に配設した第2撹拌部材805と、前記第1撹拌部材803と前記現像剤担持体800との間にあって、当該現像剤担持体800と対向して設けた可回転の現像剤供給回収部材809と、前記第1撹拌部材の長手方向の下流側において当該第1撹拌部材803と対向して設けた可回転の第3撹拌部材807と、これらの部材を互いに軸方向にみて平行状態を保って軸支持するハウジング810と、前記ハウジングの上部を覆う開閉可能なカバー812とを有する。   The developing device 8 includes a developer carrying member (developing sleeve) 800 and a first side disposed in a rotatable manner at a position close to the developer carrying member 800 (front side) and facing the longitudinal direction. The agitating member 803 and a position farther than the first agitating member 803 (rear) with respect to the developing support body 800 and adjacent to each other in the longitudinal direction of the first agitating member 803 so as to be rotatable. A second stirring member 805 disposed; a rotatable developer supply / recovery member 809 provided between the first stirring member 803 and the developer carrier 800 and facing the developer carrier 800; A rotatable third stirring member 807 provided facing the first stirring member 803 on the downstream side in the longitudinal direction of the first stirring member, and a shaft that keeps these members parallel to each other in the axial direction. A supporting housing 810; And a closable cover 812 that covers the top of the Ujingu.

また、前記第1撹拌部材803及び第2撹拌部材805は、現像剤担持体800及び現像剤供給回収部材809の軸方向長さよりも長く構成してある。   The first stirring member 803 and the second stirring member 805 are configured to be longer than the axial lengths of the developer carrier 800 and the developer supply / recovery member 809.

そして、両撹拌部材の一方の端部位置を前記現像剤担持体、及び、前記現像剤供給回収部材809の端部位置とほぼ同じ面内に位置づけることにより、ハウジング810共々、前記現像剤担持体800等の一端部に対して突出させてある。   Then, by positioning one end position of both agitating members in substantially the same plane as the end positions of the developer carrier and the developer supply / recovery member 809, both the developer carrier and the housing 810 together. It protrudes from one end of 800 or the like.

換言すれば、第1撹拌部材803による現像剤の搬送方向における下流側に延設し突出させた態様にある。参照符号802は突出領域を示す。   In other words, the first agitating member 803 extends and protrudes downstream in the developer conveyance direction. Reference numeral 802 indicates a protruding region.

前記第3撹拌部材807は、この突出領域802に対応する部分を前記現像剤供給回収部材809側に広げたハウジング810により支持されており、その支持位置または支持領域は、前記第1撹拌部材803を挟んで、前記第2撹拌部材805と反対側の位置または領域である。   The third agitating member 807 is supported by a housing 810 in which a portion corresponding to the protruding region 802 is expanded to the developer supply / recovery member 809 side, and the supporting position or supporting area is the first agitating member 803. This is a position or a region on the opposite side of the second stirring member 805 across the gap.

また、図2及び図3に示すように、前記現像剤担持体800と現像剤供給回収部材809とは、ハウジング810内に形成された現像剤の収納撹拌部(以下、説明の便宜上、第1収納撹拌部または現像剤供給回収部という)815に収納されており、また、第1撹拌部材803、第2撹拌部材805及び第3撹拌部材807とは、前記第1収納撹拌部815と仕切壁なしに連通した収納撹拌部(以下、説明の便宜上、第2収納撹拌部という)816に収容されている。   As shown in FIGS. 2 and 3, the developer carrier 800 and the developer supply / recovery member 809 include a developer storing and stirring unit formed in the housing 810 (hereinafter referred to as a first unit for convenience of explanation). The first agitating member 803, the second agitating member 805, and the third agitating member 807 are the same as the first agitating agitator 815 and the partition wall. It is accommodated in a storage agitation part (hereinafter referred to as a second storage agitation part for convenience of description) 816 that communicates with the storage unit 816.

前記第1収納撹拌部815及び第2収納撹拌部816には磁性キャリアと非磁性トナーとを含む適宜の量の二成分現像剤が収納される。   The first storage agitation unit 815 and the second storage agitation unit 816 store an appropriate amount of a two-component developer including a magnetic carrier and a nonmagnetic toner.

なお、前記現像剤担持体800は、アルミニウムあるいはステンレスの如く非磁性金属材料からなる円筒状部材であり、その中に、前記現像剤担持体上に現像剤を吸着保持させたり、現像領域通過後の現像剤を前記現像剤担持体800上から自動的に除去する反発磁界を形成するための磁石(不図示)を位置固定で内蔵している。   The developer carrier 800 is a cylindrical member made of a non-magnetic metal material such as aluminum or stainless steel, in which the developer is adsorbed and held on the developer carrier, or after passing through the development region. A magnet (not shown) for forming a repulsive magnetic field for automatically removing the developer from the developer carrying member 800 is incorporated in a fixed position.

前記撹拌部材等の回転部材は画像形成装置本体側に設けられる駆動系から動力を貰い、歯車等を介して矢印方向に回転するように構成してあるが、動力伝達機構は公知の技術が使用できる。   The rotating member such as the stirring member receives power from a drive system provided on the image forming apparatus main body side, and is configured to rotate in the direction of the arrow through a gear or the like. However, a known technology is used for the power transmission mechanism. it can.

本実施の形態においては、既出の感光体ドラム310に対向して配置される現像剤担持体800は反時計方向(感光体ドラムとは、両者の近接点でみて反対方向)、現像剤供給回収部材809は反時計方向、第1撹拌部材803は反時計方向、第2撹拌部材805は時計方向、そして、第3撹拌部材807は時計方向に回転する構成にある。   In the present embodiment, the developer carrying member 800 arranged to face the already-exposed photoconductive drum 310 is counterclockwise (the photoconductive drum is opposite to the photoconductive drum in the opposite direction), and developer supply / recovery is performed. The member 809 rotates counterclockwise, the first stirring member 803 rotates counterclockwise, the second stirring member 805 rotates clockwise, and the third stirring member 807 rotates clockwise.

これから明らかなように、第1撹拌部材803と第3撹拌部材807とは、両者の対向近接点でみて、撹拌部材の周面が上方から下方に向けて順方向に移動するように軸回転されるようになっており、この回転方向が、後記する補給トナーを効率的に現像剤中に分散させるのに役立つ。   As is clear from this, the first stirring member 803 and the third stirring member 807 are axially rotated so that the circumferential surface of the stirring member moves in the forward direction from the upper side to the lower side when viewed from the opposing proximity point of both. This rotation direction serves to efficiently disperse the replenishment toner described later in the developer.

また、前記現像剤担持体800と現像剤供給回収部材809とは、両者の対向近接点でみて逆方向に回転されるようになっている。   Further, the developer carrier 800 and the developer supply / recovery member 809 are rotated in the opposite directions as seen at the opposing proximity points.

この構成は、現像剤供給回収部材809から現像剤担持体800に供給される現像剤と、現像領域通過後に前記現像剤担持体800上から除去され、前記現像剤供給回収部材809により回収される現像剤との入れ替えを確実に行うことができ、結果として、現像剤担持体800上の現像剤のトナー濃度が均一な状態で維持できるので、画像濃度ムラの発生を抑制することができる。   In this configuration, the developer supplied to the developer carrier 800 from the developer supply / recovery member 809 is removed from the developer carrier 800 after passing through the development region, and is collected by the developer supply / recovery member 809. Replacement with the developer can be performed reliably, and as a result, the toner density of the developer on the developer carrier 800 can be maintained in a uniform state, so that occurrence of uneven image density can be suppressed.

前記現像剤供給回収部材809、前記第1撹拌部材803及び第2撹拌部材805は、回転軸方向のトナー濃度ムラの発生を防止するという観点から、回転軸方向に対する現像剤の搬送能力が高い回転部材により構成することが好ましい。   The developer supply / recovery member 809, the first agitation member 803, and the second agitation member 805 rotate with high developer conveying capability in the rotation axis direction from the viewpoint of preventing occurrence of toner density unevenness in the rotation axis direction. It is preferable to comprise by a member.

例えば、図5に模式的に示すように、軸の外周面の全周にわたって、軸方向に所定の向き、所定のピッチpを以て形成した、螺旋状のリブ(スクリュー)からなる回転部材として構成することができる。   For example, as schematically shown in FIG. 5, the rotary member is formed of a spiral rib (screw) formed with a predetermined orientation in the axial direction and a predetermined pitch p over the entire circumference of the outer peripheral surface of the shaft. be able to.

なお、現像剤を循環させるために、第1、第2撹拌部材の現像剤搬送方向下流側の端部部分(現像剤の循環のための通路820、821に対応した部分)には、所定の長さ及び幅を持った羽根部材を回転軸から突出形成してパドル形状としてあるが、この構成は公知であり、また、その構造が発明に直接関係するものではないので図では省略してある。回転軸の周方向における羽根部材の数等は適宜決定できる。   In order to circulate the developer, the end portions (the portions corresponding to the passages 820 and 821 for the circulation of the developer) of the first and second agitating members on the downstream side in the developer transport direction have a predetermined amount. A blade member having a length and a width is formed so as to protrude from the rotary shaft to form a paddle shape. However, this configuration is well known, and the structure is not directly related to the invention, so it is omitted in the drawing. . The number of blade members in the circumferential direction of the rotating shaft can be determined as appropriate.

図中、Bで示すのは、現像剤担持体800上に磁気的に吸着され担持される現像剤層の厚さを規制するための層厚規制ブレードである。   In the figure, B indicates a layer thickness regulating blade for regulating the thickness of the developer layer that is magnetically attracted and carried on the developer carrying member 800.

図2に戻って、太い矢印は、第1撹拌部材803及び第2撹拌部材805が前記の方向に回転したときの現像剤の搬送方向を示し、その矢印の長さは、現像剤搬送能力(現像剤搬送速度、現像剤搬送量等)を示す。   Returning to FIG. 2, the thick arrows indicate the transport direction of the developer when the first stirring member 803 and the second stirring member 805 are rotated in the above-described direction, and the length of the arrow indicates the developer transport capability ( Developer transport speed, developer transport amount, etc.).

現像剤の搬送方向について述べるに、第1撹拌部材803の回転は、現像剤を第1の方向(図において、上側から下側に向かう回転軸方向)に搬送し、前記第2撹拌部材805の回転は、前記第1撹拌部材803による搬送方向に対して逆方向(図において下側から上側に向かう回転軸方向)に現像剤を搬送する。   The developer transport direction will be described. The rotation of the first stirring member 803 transports the developer in the first direction (in the drawing, the rotation axis direction from the upper side to the lower side), and the second stirring member 805 is rotated. The rotation conveys the developer in the direction opposite to the conveyance direction by the first stirring member 803 (in the drawing, the rotation axis direction from the lower side to the upper side).

前記第3撹拌部材807の回転は、回転軸の周方向に現像剤を撹拌する能力は有するが、回転軸方向に対して現像剤を搬送する能力は実質的に零である。   The rotation of the third stirring member 807 has the ability to stir the developer in the circumferential direction of the rotating shaft, but the ability to transport the developer with respect to the rotating shaft direction is substantially zero.

前記第3撹拌部材807は、例えば、図6に示すように、軸(回転軸)Jに対して複数の板状部材851を所定の角度を以て同一方向に傾斜せしめてなる回転部材として構成することができる。   For example, as shown in FIG. 6, the third stirring member 807 is configured as a rotating member formed by inclining a plurality of plate-like members 851 with respect to an axis (rotating shaft) J in the same direction at a predetermined angle. Can do.

現像剤搬送能力については、前記第1撹拌部材803と第2撹拌部材805とはほぼ同じ搬送能力を有し、第3撹拌部材807は実質的に零である。   Regarding the developer conveying ability, the first stirring member 803 and the second stirring member 805 have substantially the same conveying ability, and the third stirring member 807 is substantially zero.

各撹拌部材の搬送能力は、現像担持体800に対して供給すべき現像剤の供給量(現像剤の軸方向における搬送速度も入る)や、循環搬送路内における現像剤のスムーズな流れ、或いは、トナーに付与すべき所期の帯電量等、求められる条件によって適宜決定することができる。   The conveying ability of each stirring member is determined by the amount of developer to be supplied to the developer carrier 800 (including the developer conveying speed in the axial direction), the smooth flow of the developer in the circulation conveying path, or The desired charge amount to be applied to the toner can be determined as appropriate according to the required conditions.

なお、現像剤の循環搬送に関して、現像剤供給回収部材809がスクリュー形状等、現像剤を長手方向に移送することができる構成である場合には、当該現像剤供給回収部材809の現像剤搬送能力も本来関与するが、現像剤供給回収部材809の機能が、基本的に、現像剤担持体800と第1撹拌部材803との間でほぼ同量の現像剤をやりとりするものであり、現像剤の循環搬送と言う観点からすると搬送能力は実質的に零と見なすことができる。   In addition, regarding the developer conveyance / recovery, when the developer supply / recovery member 809 is configured to transfer the developer in the longitudinal direction, such as a screw shape, the developer supply / recovery member 809 has a developer conveyance capability. Although the function of the developer supply / recovery member 809 is basically involved, basically the same amount of developer is exchanged between the developer carrier 800 and the first stirring member 803. From the point of view of the circulatory transfer, the transfer capability can be regarded as substantially zero.

以上のような構成を有する現像装置の稼働時における現像剤の挙動を述べる。   The behavior of the developer during operation of the developing device having the above configuration will be described.

第2撹拌部材805が回転すると、第2収納撹拌部816内の現像剤は当該第2撹拌部材の回転軸Jの周方向に撹拌されながら矢示の軸方向に搬送され、通路820を介して第1撹拌部材803の撹拌搬送作用を受けるに至るまでに十分な混合、撹拌作用を受けて所期帯電量を付与される。   When the second stirring member 805 rotates, the developer in the second storage stirring unit 816 is conveyed in the axial direction indicated by the arrow while being stirred in the circumferential direction of the rotation axis J of the second stirring member, and is passed through the passage 820. The initial charge amount is given by receiving sufficient mixing and stirring action until the first stirring member 803 receives the stirring and feeding action.

次いで、通路820を介して前記第1撹拌部材803の搬送作用を受けるようになると、当該第1撹拌部材の軸Jの周方向に撹拌されながら、前記と逆方向に搬送され、その途上において、前記現像剤供給回収部材809を介して現像剤担持体800の周面上、軸方向に供給され、現像剤中のトナーは顕像化のために消費される。   Next, when receiving the transport action of the first stirring member 803 via the passage 820, while being stirred in the circumferential direction of the axis J of the first stirring member, it is transported in the opposite direction to the above, The toner is supplied in the axial direction on the peripheral surface of the developer carrier 800 via the developer supply / recovery member 809, and the toner in the developer is consumed for visualization.

一方、現像領域通過後に現像剤担持体800の周面から除去された現像剤は、前記現像剤供給回収部材809により回収され、現像剤供給回収部815から第2収納撹拌部816に送り込まれ、第1撹拌部材803により所定方向に搬送され、やがて、第3撹拌部材807の撹拌作用を受ける。   On the other hand, the developer removed from the peripheral surface of the developer carrier 800 after passing through the development region is collected by the developer supply / recovery member 809 and sent from the developer supply / recovery unit 815 to the second storage agitation unit 816. It is conveyed in a predetermined direction by the first stirring member 803 and eventually receives the stirring action of the third stirring member 807.

前記第3撹拌部材807の作用を受ける現像剤は、回転軸Jの周方向に撹拌されて帯電の立ち上がりが促進され、順次、第1撹拌部材803、通路821を介して再度、第2撹拌部材805の作用を受けるようになり、斯様な動作が繰り返される。   The developer that receives the action of the third agitating member 807 is agitated in the circumferential direction of the rotation axis J and the rising of the charge is promoted, and sequentially, the second agitating member again through the first agitating member 803 and the passage 821. The operation of 805 is received, and such an operation is repeated.

なお、現像処理後の現像剤は、例えば、現像剤供給回収部材809の下流側に設けることができるトナー濃度検知センサによってトナー濃度を検出され、その検出値に基づいて、未使用のトナー(以下、新トナーという)がトナー補給機構(不図示)からトナー供給口813を介して供給される。   The developer after the development processing is detected by a toner concentration detection sensor that can be provided on the downstream side of the developer supply / recovery member 809, for example. , A new toner) is supplied from a toner supply mechanism (not shown) through a toner supply port 813.

本実施の形態においては、前記トナー供給口813は、前記第1撹拌部材803と前記第3撹拌部材807とが対向するほぼ中間位置(図4の側断面図で示すように、第1撹拌部材803と第3撹拌部材807とが互いに対向する部分の中間位置を指す)であって、第1撹拌部材による現像剤の搬送方向にみて、当該第1撹拌部材803と第3撹拌部材807とが長手方向において対向する上流側の適宜の位置に対応した前記カバー812上に設けてある。   In the present embodiment, the toner supply port 813 has a substantially intermediate position where the first stirring member 803 and the third stirring member 807 are opposed to each other (as shown in the side sectional view of FIG. 4). 803 and the third stirring member 807 indicate an intermediate position between the portions facing each other), and the first stirring member 803 and the third stirring member 807 are seen in the developer transport direction by the first stirring member. It is provided on the cover 812 corresponding to an appropriate upstream position facing in the longitudinal direction.

前記トナー補給機構は、例えば、装置本体側であって、前記トナー供給口813の上方に位置するように備えられる。   The toner replenishing mechanism is provided, for example, on the apparatus main body side and above the toner supply port 813.

トナー供給口813の位置を、前述の如き上流側の位置としたのは、前記第3撹拌部材807の軸方向長さが短い場合でも有効な混合撹拌時間を得るべく意図したものである。   The position of the toner supply port 813 is set to the upstream position as described above in order to obtain an effective mixing and stirring time even when the axial length of the third stirring member 807 is short.

供給されたトナーは、前記第1撹拌部材803と第3撹拌部材807との回転によって効率的に現像剤と撹拌される。   The supplied toner is efficiently stirred with the developer by the rotation of the first stirring member 803 and the third stirring member 807.

即ち、第1撹拌部材803と第3撹拌部材807とは、両者の対向近接点でみて、周面が上方から下方に向けて互いに順方向に移動するように回転される態様(例えば、スクリューからなる撹拌部材の周面の一点に着目したとき、当該一点が、前記近接点に対して上方から近接点に到達し、下方に抜け出るように軸中心で回転する態様の意)であるので、供給トナーを現像剤中に迅速に沈み込ませることができ、現像剤中にトナーを迅速に均一分散させることができる。   That is, the first stirring member 803 and the third stirring member 807 are rotated in such a manner that the peripheral surfaces move in the forward direction from the upper side to the lower side when viewed from the opposing proximity point of the first stirring member 803 and the third stirring member 807 (for example, from the screw When the attention is paid to one point on the peripheral surface of the stirring member, it means that the one point reaches the proximity point from above with respect to the proximity point and rotates around the axis so as to come out downward) The toner can be quickly submerged in the developer, and the toner can be rapidly and uniformly dispersed in the developer.

以上のように、第1撹拌部材803と第2撹拌部材805の現像剤搬送能力をほぼ同等とすることにより、循環搬送路上における現像剤の滞留発生を抑制でき、現像剤の循環搬送を円滑に行わせることができる。   As described above, by making the developer conveying capabilities of the first agitating member 803 and the second agitating member 805 substantially the same, it is possible to suppress the occurrence of developer stagnation on the circulation conveying path and to smoothly circulate the developer. Can be done.

また、現像剤の搬送速度を低下せしめることなく、第3撹拌部材807による十分な混合・撹拌動作を介して、トナーに所定の帯電量を付与する作用を促進できる。   Further, the operation of imparting a predetermined charge amount to the toner can be promoted through sufficient mixing and stirring operation by the third stirring member 807 without reducing the developer conveyance speed.

更に、撹拌部材の周方向に十分な撹拌を行うことができるので、例えば、第2撹拌部材の軸方向において均一なトナー濃度の現像剤を容易に得ることが可能となる。   Further, since sufficient stirring can be performed in the circumferential direction of the stirring member, for example, a developer having a uniform toner concentration in the axial direction of the second stirring member can be easily obtained.

なお、現像剤を構成する要素であるとナーとしては、体積平均粒径が3〜5μmであることが好ましく、斯様な小粒径トナーは、高解像性と優れた細線再現性を有するトナー画像を形成することができ、また、ソリッド部(ベタ画像部)においては画像濃度の安定したトナー画像を形成することができる。   The toner constituting the developer preferably has a volume average particle diameter of 3 to 5 μm, and such a small particle diameter toner has high resolution and excellent fine line reproducibility. A toner image can be formed, and a toner image with a stable image density can be formed in the solid portion (solid image portion).

前記小粒径のトナーは、例えば、重合法により生産することができる。   The toner having a small particle diameter can be produced by, for example, a polymerization method.

また、キャリアとしては、トナーの体積平均粒径をDt[μm]とするとき、5×Dt〜10×Dt[μm]であることが好ましい。   The carrier is preferably 5 × Dt to 10 × Dt [μm] when the volume average particle diameter of the toner is Dt [μm].

体積平均粒径がトナーの体積平均粒径の5〜10倍の大きさを有するキャリアを使用することにより、小粒径トナーを用いた場合でもキャリア表面の帯電付与性能を向上させることができ、これにより、かぶりやトナー飛散の発生を抑制でき、均一な画像濃度を有するとともに、きめの細かい高画質の画像を得ることができる。   By using a carrier having a volume average particle size of 5 to 10 times the volume average particle size of the toner, the charge imparting performance of the carrier surface can be improved even when a small particle size toner is used, As a result, the occurrence of fogging and toner scattering can be suppressed, and a uniform image density and a fine high-quality image can be obtained.

また、前述した画像形成装置においては、現像装置8による現像処理が、下記の条件(イ)及び条件(ロ)を満足する動作設定条件に調整された状態において行われる。   In the above-described image forming apparatus, the developing process by the developing device 8 is performed in a state adjusted to the operation setting conditions satisfying the following conditions (A) and (B).

条件(イ); W ≧ M×V×L/1000
条件(ロ); R ≦ 600
上記条件(イ)及び条件(ロ)において、Vは像担持体の周速度[mm/sec]、Mは像担持体上に形成するトナー像の単位面積当たりの最大付着量[mg/cm2]、Lは像担持体の移動方向に直交する方向(軸方向)のトナー像の最大幅[mm]、Wは第1撹拌部材による現像剤担持体の回転軸方向における現像剤移動量[g/sec]、Rは第1撹拌部材の回転数[rpm]を、それぞれ示す。
Condition (A); W ≧ M × V × L / 1000
Condition (b); R ≦ 600
In the above conditions (a) and (b), V is the peripheral speed of the image carrier [mm / sec], and M is the maximum amount of adhesion per unit area of the toner image formed on the image carrier [mg / cm 2]. ], L is the maximum width [mm] of the toner image in the direction (axial direction) orthogonal to the moving direction of the image carrier, and W is the developer movement amount in the rotational axis direction of the developer carrier by the first stirring member [g / Sec] and R indicate the rotation speed [rpm] of the first stirring member.

第1撹拌部材803による回転軸方向における現像剤移動量(現像剤搬送量)Wが過小である場合には、第1撹拌部材803の現像剤搬送方向下流側の現像剤供給領域において現像剤中のトナー濃度が低下し、十分な量のトナーを現像領域に供給することが困難となり、画像濃度ムラが発生しやすくなる。   When the developer movement amount (developer transport amount) W in the rotation axis direction by the first agitating member 803 is excessively small, the developer in the developer supply region downstream of the first agitating member 803 in the developer transport direction. Therefore, it becomes difficult to supply a sufficient amount of toner to the developing area, and image density unevenness is likely to occur.

また、第1撹拌部材803の回転数が過大である場合には、当該第1撹拌部材803の軸部等で発生する熱により現像剤が劣化しやすくなり、高画質な画像を形成することが困難となる。   In addition, when the number of rotations of the first stirring member 803 is excessive, the developer is likely to be deteriorated by heat generated in the shaft portion of the first stirring member 803 and a high-quality image can be formed. It becomes difficult.

換言すれば、前記画像形成装置した特定の条件(イ)及び条件(ロ)を満足する状態で現像プロセスが行われることにより、現像剤を軸方向においてトナー濃度ムラのない状態で現像領域に供給することができるので、画像濃度ムラのない均一な画像濃度を有する画像を得ることができる。   In other words, the developer is supplied to the development area in the axial direction without toner density unevenness by performing the development process in a state satisfying the specific conditions (a) and (b) of the image forming apparatus. Therefore, an image having a uniform image density without image density unevenness can be obtained.

また、第1撹拌部材の回転数を600rpm以下に設定することにより、第1撹拌部材を高速回転させた場合に発生する熱によって現像剤が劣化することを防止することができる。   In addition, by setting the number of rotations of the first stirring member to 600 rpm or less, it is possible to prevent the developer from being deteriorated by heat generated when the first stirring member is rotated at a high speed.

以上のように、上記構成の画像形成装置によれば、トナーとキャリアとが十分に混合・撹拌されて、十分なトナーの帯電立ち上がり特性が得られ、しかも、現像剤が軸方向に対して均一なトナー濃度で現像領域に供給される。   As described above, according to the image forming apparatus having the above-described configuration, the toner and the carrier are sufficiently mixed and agitated to obtain sufficient charge rising characteristics of the toner, and the developer is uniform in the axial direction. The toner is supplied to the developing area with a high toner density.

従って、例えば、印字率が高い画像を連続して出力することにより大量のトナー消費とトナー補給が繰り返し行われた現像剤を用いる場合や、1分間当たりの画像形成枚数(プリント枚数)が50枚以上となるような高速のプロセス速度で画像形成が行われる場合であっても、かぶりやトナー飛散が生ずることがなく、しかも、画像濃度ムラのない高画質画像を形成することができる。   Therefore, for example, when a developer in which a large amount of toner is consumed and replenished by continuously outputting images with a high printing rate is used, or the number of images formed per minute (number of printed sheets) is 50 sheets. Even when image formation is performed at such a high process speed, fog or toner scattering does not occur, and a high-quality image without image density unevenness can be formed.

以上、本発明に係わる現像装置及び画像形成装の一実施形態について説明したが、現像装置における第1撹拌部材、第2撹拌部材、第3撹拌部材、及び現像剤供給撹拌部材は、いずれも上記の構成のものに限定されるものでなく、所期目的を達成しうるものであればどのような構成でもよい。   As mentioned above, although one embodiment of the developing device and the image forming apparatus according to the present invention has been described, all of the first stirring member, the second stirring member, the third stirring member, and the developer supply stirring member in the developing device are as described above. The configuration is not limited to the above configuration, and any configuration may be used as long as the intended purpose can be achieved.

例えば、図7乃至図9に模式的に示す構成を有する撹拌部材(回転部材)を第1撹拌部材、第2撹拌部材として使用することができる。   For example, a stirring member (rotating member) having a configuration schematically shown in FIGS. 7 to 9 can be used as the first stirring member and the second stirring member.

なお、当該図において既出の部材と同じ部材または同様の機能を有する部材については同一の参照符号を付与することとする。   In the figure, the same reference numerals are assigned to the same members as those already described or members having a similar function.

図7乃至図9に示す撹拌部材は、前記図5に示す撹拌部材と同様の基本的構成を有するが、更に現像剤撹拌能力を高めたものであり、また、軸方向に対するトナー濃度ムラの発生を防止するために必要とされる十分な現像剤搬送能力を有している。   The stirring member shown in FIGS. 7 to 9 has the same basic configuration as the stirring member shown in FIG. 5, but has a further improved developer stirring ability, and causes uneven toner density in the axial direction. It has sufficient developer transport capability that is required to prevent this.

図7に示す撹拌部材は、回転軸Jの外周面全周にわたり、かつ、軸方向に所定の大きさのピッチpで形成した螺旋状のリブ850と、前記回転軸Jの外周上であって径方向の外方に延びるように設けた棒状または板状のリブ(垂直羽根)855とを備えている。   The stirring member shown in FIG. 7 is on the outer periphery of the rotating shaft J, on the outer periphery of the rotating shaft J, and on the outer periphery of the rotating shaft J and the spiral rib 850 formed at a pitch p having a predetermined size in the axial direction. A rod-like or plate-like rib (vertical blade) 855 provided so as to extend outward in the radial direction.

前記リブ855は螺旋状のリブ850のピッチP間毎に一つずつ設けられ、かつ、回転軸方向に一列状(直線状)に設けられている。   The ribs 855 are provided one for each pitch P of the spiral ribs 850, and are provided in a line (linear shape) in the direction of the rotation axis.

但し、前記リブ855は、図を側面からみたとき、回転軸J上において位相をズラして軸方向に設けることもできる。   However, the rib 855 can be provided in the axial direction with the phase shifted on the rotation axis J when the drawing is viewed from the side.

図8に示す撹拌部材は、回転軸Jの外周面全面にわたり、かつ、軸方向に所定の大きさのピッチpで形成した螺旋状のリブ850を備え、当該螺旋状のリブの外周縁部には、軸方向に貫通して延びる切欠部857が形成してある。   The stirring member shown in FIG. 8 includes a spiral rib 850 formed over the entire outer peripheral surface of the rotating shaft J and with a pitch p having a predetermined size in the axial direction, and is provided at the outer peripheral edge of the spiral rib. Is formed with a notch 857 extending in the axial direction.

例えば、図を側面からみたとき、前記切欠部857の列は、回転軸Jの周方向に180度位相をズラした2列の構成を有する。図中、Uは切欠部の周方向における長さ(幅の意)を示し、tは切欠部の径方向の長さを示す。   For example, when the figure is viewed from the side, the row of the notches 857 has a configuration of two rows that are 180 degrees out of phase in the circumferential direction of the rotation axis J. In the drawing, U indicates the length (meaning width) of the notch in the circumferential direction, and t indicates the length of the notch in the radial direction.

図9に示す撹拌部材は、回転軸Jの外周面全面にわたり、かつ、軸方向に所定のピッチpで形成した螺旋状のリブ850と、当該螺旋状のリブの外周縁部を介して前記回転軸J方向に切れ目なく直線状に延びる板状のリブ858とを備えている。また、この例においては、軸対象である2カ所(図における上縁部と下縁部)に前記リブを設けてある。   The agitating member shown in FIG. 9 rotates over the entire outer peripheral surface of the rotating shaft J and through the spiral rib 850 formed at a predetermined pitch p in the axial direction and the outer peripheral edge of the spiral rib. And a plate-like rib 858 extending linearly in the direction of the axis J. In this example, the ribs are provided at two locations (upper edge and lower edge in the figure) that are axial objects.

これらの撹拌部材が備えられた現像装置によれば、基本的には、十分な大きさの現像剤の搬送速度が得られて、現像剤担持体に供給される現像剤の軸方向に対するトナー濃度ムラの発生を防止することができる上に、十分なトナーの帯電立ち上がり特性を確実に得ることができるので、帯電不良によるトナー飛散、かぶり等の問題も軽減、抑制できる。   According to the developing device provided with these agitating members, basically, a sufficiently large developer conveying speed can be obtained, and the toner concentration with respect to the axial direction of the developer supplied to the developer carrying member. The occurrence of unevenness can be prevented, and sufficient charge rising characteristics of the toner can be reliably obtained, so that problems such as toner scattering and fogging due to poor charging can be reduced and suppressed.

図10は、第3撹拌部材として使用することができる他の構成例を示す。   FIG. 10 shows another configuration example that can be used as the third stirring member.

図に示す回転部材からなる第3撹拌部材は、回転軸Jの外周面上であって、その軸方向に沿って直線的に板状のリブ852を形成した構成を有する。   The 3rd stirring member which consists of a rotation member shown in the figure is on the outer peripheral surface of the rotating shaft J, and has the structure which formed the plate-shaped rib 852 linearly along the axial direction.

図示構成の第3撹拌部材は、前記リブ852が回転軸Jの周方向を等分した4カ所に設けられた十字パドル形状であるが、所期の目的を達成することができるものであればよく、設計の自由度は広い。   The third agitating member of the illustrated configuration has a cross paddle shape in which the rib 852 is provided at four locations equally dividing the circumferential direction of the rotation axis J, as long as the intended purpose can be achieved. Well, the design freedom is wide.

なお、本発明に係わる第3撹拌部材は、十分なトナーの帯電立ち上がり特性が得られるという観点から、現像剤撹拌能力が高いものであるほど好ましく、以下図11、図12を用いて一層好適な構成例を示す。   The third stirring member according to the present invention preferably has a higher developer stirring ability from the viewpoint that sufficient charge rising characteristics of the toner can be obtained, and is more preferable with reference to FIGS. 11 and 12 below. A configuration example is shown.

図11に示す第3撹拌部材は、楕円からなる複数の板状部材851と、当該板状部材851の周縁部との係合を介して板状部材を支持する4つの板状のリブ858と、板状のリブ858の端部と係合して当該リブを保持するように両端部に設けられた円盤状のフランジ853と、当該フランジ853の中心部から外側に延びる回転軸(不図示)とを主要素とする。   The third stirring member shown in FIG. 11 includes a plurality of plate-like members 851 made of an ellipse, and four plate-like ribs 858 that support the plate-like member through engagement with the peripheral edge of the plate-like member 851. , Disk-shaped flanges 853 provided at both ends so as to engage with the end portions of the plate-like ribs 858 and hold the ribs, and a rotation shaft (not shown) extending outward from the center portion of the flange 853 And the main element.

前記板状部材851は、回転中心(軸)に対して所定角度αの傾きを持ち、かつ、所定のピッチpを以て軸方向に配列されている。   The plate-like members 851 have an inclination of a predetermined angle α with respect to the rotation center (axis), and are arranged in the axial direction with a predetermined pitch p.

前記板状部材851、フランジ853、リブ858の組み立て後の外形部は、凹凸のない、略同一面を有している。   The external parts after assembling the plate-like member 851, the flange 853, and the rib 858 have substantially the same surface without unevenness.

このように構成した第3撹拌部材は、前記回転軸を中心とした回転時に、板状部材851によって現像剤を周方向に撹拌し、更に、板状のリブ858によっても現像剤を周方向に撹拌する。   The third agitating member configured in this manner agitates the developer in the circumferential direction by the plate-like member 851 during rotation about the rotation axis, and further causes the developer to be circumferentially caused by the plate-like rib 858. Stir.

図12に示す第3撹拌部材は、それぞれが回転軸Jの端部と係合して当該回転軸を保持する2枚の円盤状のフランジ853と、前記フランジ853の周方向において等間隔に配列した4つの板状のリブ858と、前記回転軸Jに垂直な平面に沿って、前記回転軸Jが貫通する状態で前記リブ858により支持された複数の板状部材851を主要素とする。   The third agitating members shown in FIG. 12 are arranged at equal intervals in the circumferential direction of the flange 853 and two disk-shaped flanges 853 that each engage with the end of the rotating shaft J and hold the rotating shaft. The four plate-like ribs 858 and a plurality of plate-like members 851 supported by the ribs 858 in a state where the rotation axis J penetrates along a plane perpendicular to the rotation axis J are used as main elements.

前記板状部材851は、回転軸と嵌合する中央部の所定領域を除いて所定の大きさの切欠部854を有する円板からなっている。   The plate-like member 851 is made of a disc having a notch portion 854 having a predetermined size except for a predetermined region at the center portion that fits with the rotation shaft.

また、前記板状部材851は、回転軸Jに対して交互に反対位置を占めるように位置づけられ、また、所定のピッチpを以て軸方向に配列されている。   The plate-like members 851 are positioned so as to alternately occupy opposite positions with respect to the rotation axis J, and are arranged in the axial direction with a predetermined pitch p.

上述の図11及び図12における板状部材の現像剤に接触する面積の大きさ、ピッチp、板状のリブ858の現像剤に接触する面積の大きさ等は条件に応じて適宜決定することができる。   The size of the area of the plate-like member in contact with the developer, the pitch p, the size of the area of the plate-like rib 858 in contact with the developer, etc. in FIG. 11 and FIG. Can do.

また、このような構成の第3撹拌部材を備えた現像装置によれば、前述したような作用、効果が一層確実に得られ、トナーの帯電不良によるトナー飛散やかぶりの更なる軽減を期待でき、また、現像担時体に供給される現像剤の軸方向に対するトナー濃度の不均一性による画像濃度ムラの発生も同様に一層低減できる。   In addition, according to the developing device including the third stirring member having such a configuration, the above-described operations and effects can be obtained more reliably, and further reduction of toner scattering and fogging due to toner charging failure can be expected. In addition, the occurrence of image density unevenness due to the non-uniformity of the toner density in the axial direction of the developer supplied to the developing carrier can be similarly reduced.

従って、このような現像装置を備えた画像形成装置によれば、十分な撹拌の下、所期の帯電量のトナーを含み、かつ、均一なトナー濃度を有する現像剤が現像剤担持体の軸方向に供給され、当該現像剤により感光体ドラム上の潜像が現像されるので、トナー飛散、かぶり、画像濃度ムラ等の問題発生を抑制でき、より高画質な画像の作製を可能とする。   Therefore, according to the image forming apparatus provided with such a developing device, the developer containing the toner having the desired charge amount and having a uniform toner density is sufficiently agitated with sufficient agitation. Since the latent image on the photosensitive drum is developed by the developer in the direction, problems such as toner scattering, fogging, and image density unevenness can be suppressed, and a higher quality image can be produced.

以上において、本発明に係わる画像形成装置の実施の形態については、複数の現像装置を備えたカラー画像の作製ができる画像形成装置として説明したが、現像装置の有する作用、効果は、モノクロ画像形成用の画像形成装置に適用した場合も享受できるものである。   In the above, the embodiment of the image forming apparatus according to the present invention has been described as an image forming apparatus capable of producing a color image having a plurality of developing devices. It can also be enjoyed when applied to a conventional image forming apparatus.

次に、第2の実施の形態に係わる画像形成装置について説明する。   Next, an image forming apparatus according to the second embodiment will be described.

図13に示す画像形成装置は、転写後の感光体ドラム上から除去したトナーを回収し、最終的に現像装置に戻して再利用するトナーリサイクル手段(トナーリサイクル装置)を有する。   The image forming apparatus shown in FIG. 13 has toner recycling means (toner recycling apparatus) that collects toner removed from the photosensitive drum after transfer, and finally returns the toner to the developing apparatus for reuse.

また、図13の画像形成装置はモノクロのデジタル複写機からなり、複写機としての基本的な構成、例えば、自動原稿送り装置、画像読み取り部、画像形成部、給紙部、定着装置等を備えてはいるが、これらについては第1の実施の形態に係わる図面及び説明から理解願えるものであり、また、現像装置8も基本的に第1の実施の形態と同じ構成であるので、図では主要部を模式的に示すに止めてある。   The image forming apparatus shown in FIG. 13 is composed of a monochrome digital copying machine, and includes a basic configuration as a copying machine, for example, an automatic document feeder, an image reading unit, an image forming unit, a paper feeding unit, a fixing device, and the like. However, these can be understood from the drawings and explanations relating to the first embodiment, and the developing device 8 has basically the same configuration as that of the first embodiment. The main parts are only shown schematically.

また、図において、既出の部材(手段)と同じ部材(手段)については同一の参照符号を付してある。   Further, in the figure, the same reference numerals are assigned to the same members (means) as those already described.

なお、現像剤供給回収部材809と第3撹拌部材807とを当該図で示そうとすると、位置が重なってしまうので、回転方向を示す2つの矢印に符号を付すことで両部材を示すこととした。   If the developer supply / recovery member 809 and the third stirring member 807 are to be shown in the drawing, the positions overlap, and therefore, the two arrows indicating the rotation direction are indicated by reference numerals indicating both members. did.

即ち、実線の矢印は、当該矢印を内包した円形が現像剤供給回収部材809であって、反時計方向に回転する態様であることを示し、また、破線の矢印は、当該矢印を内包した円形が第3撹拌部材807であって、時計方向に回転する態様であることを示す。   That is, the solid arrow indicates that the circle including the arrow is the developer supply / recovery member 809 and is rotated in the counterclockwise direction, and the broken arrow indicates a circle including the arrow. Indicates that the third stirring member 807 rotates clockwise.

図中、310は像担持体である感光体ドラム、320は帯電器、330はレーザ光源を含む露光光学系(書き込み手段)、8は現像装置、350はクリーニング装置、Pは用紙を示す。   In the figure, 310 is a photosensitive drum as an image carrier, 320 is a charger, 330 is an exposure optical system (writing means) including a laser light source, 8 is a developing device, 350 is a cleaning device, and P is paper.

前記感光体ドラムの回転方向にみて、前記現像装置8と前記クリーニング装置350との間には転写極と分離極とが設けてある。   A transfer electrode and a separation electrode are provided between the developing device 8 and the cleaning device 350 in the rotational direction of the photosensitive drum.

前記クリーニング装置350は、前記感光体ドラム310の表面に対してカウンタ方向に接触するブレード352からなるクリーニング手段を容器351内の上方位置に有するとともに、前記ブレード352により除去されるトナー(以下、リサイクルトナーともいう)を前記感光体ドラムの軸方向であって所定方向(図において手前側)に搬送するスクリューからなる可回転の回収部材353を前記容器351内の下方位置に有している。   The cleaning device 350 has cleaning means including a blade 352 that contacts the surface of the photoconductive drum 310 in a counter direction at an upper position in the container 351 and toner removed by the blade 352 (hereinafter referred to as recycling). A rotatable collection member 353 made of a screw that conveys toner (also referred to as toner) in a predetermined direction (front side in the drawing) in the axial direction of the photosensitive drum is provided at a lower position in the container 351.

参照符号9はトナーリサイクル手段で、前記回収部材353により搬送・回収されたリサイクルトナーを受け取り、かつ、前記現像装置8に向けて搬送する、スクリューからなる可回転の搬送手段901(便宜上、二点鎖線で示す)を有する。   Reference numeral 9 denotes a toner recycling means, which receives the recycled toner transported and collected by the collecting member 353, and transports it toward the developing device 8, and is a rotatable transporting means 901 made of a screw (for convenience, two points) (Shown with a chain line).

前記回収部材353及び搬送手段901の基本的形状は図5に示す形状と同じである。   The basic shapes of the recovery member 353 and the conveying means 901 are the same as those shown in FIG.

前記搬送手段901は円筒状の外枠903(便宜上、二点鎖線で示す)に内蔵されており、また、当該外枠903の先端部には、リサイクルトナーを前記現像装置8内に供給するための開口905が設けられ、当該開口は、現像装置8のカバー812上に設けたリサイクルトナー供給口825とトナー漏れがないように整合されている。   The transport unit 901 is built in a cylindrical outer frame 903 (shown by a two-dot chain line for the sake of convenience), and a recycle toner is supplied to the developing device 8 at the tip of the outer frame 903. The opening 905 is aligned with the recycled toner supply port 825 provided on the cover 812 of the developing device 8 so that there is no toner leakage.

前記リサイクルトナー供給口825は、前述した第1撹拌部材803と前記第3撹拌部材807とが対向するほぼ中間位置(図4の側断面図で示すように、第1撹拌部材803と第3撹拌部材807とが互いに対向する部分の中間位置を指す)であって、第1撹拌部材による現像剤の搬送方向にみて、当該第1撹拌部材803と第3撹拌部材807とが長手方向において対向する上流側の適宜の位置に対応した前記カバー812上に設けてある。   The recycled toner supply port 825 has a substantially intermediate position where the first stirring member 803 and the third stirring member 807 are opposed to each other (as shown in the side sectional view of FIG. 4). The first agitating member 803 and the third agitating member 807 are opposed in the longitudinal direction when viewed in the developer conveying direction by the first agitating member. It is provided on the cover 812 corresponding to an appropriate position on the upstream side.

そして、前述のトナー供給口813よりも上流側に位置する。   Then, it is located upstream of the above-described toner supply port 813.

前記現像装置8の長手方向における前記トナー供給口813とリサイクルトナー供給口825との位置関係は、基本的に図2に示すと同じ現像装置の模式図である図14に示される。   The positional relationship between the toner supply port 813 and the recycled toner supply port 825 in the longitudinal direction of the developing device 8 is basically shown in FIG. 14, which is a schematic diagram of the same developing device as shown in FIG.

両者の間隔は特に制限されるものではないが、トナー供給口よりも5〜30mm程度の上流位置に前記リサイクルトナー供給口825を設けることが実用上好ましい。   The distance between the two is not particularly limited, but it is practically preferable to provide the recycled toner supply port 825 at an upstream position about 5 to 30 mm from the toner supply port.

リサイクルトナーは、現像剤におけるリサイクルトナーの新トナーに対する比率(リサイクルトナー比率)が50質量%以下である状態が維持されるように、その供給量が調整されて供給される。   The recycled toner is supplied with its supply amount adjusted so that the ratio of recycled toner to new toner in the developer (recycled toner ratio) is maintained at 50% by mass or less.

斯様な構成の現像装置により、新トナーに比較して流動性が悪く、また、帯電性が低い傾向にあるリサイクルトナーの混合撹拌時間を長くすることができるので、リサイクルトナーについても所望の帯電を得ることができ、トナーの帯電不良によるかぶりやトナー飛散の発生を抑制しうるとともに、画像形成における画像濃度ムラの発生を抑制することができる。   With the developing device having such a configuration, the mixing and stirring time of the recycled toner, which is poor in fluidity and lower in chargeability than the new toner, can be increased. And the occurrence of fogging and toner scattering due to poor charging of the toner can be suppressed, and the occurrence of uneven image density in image formation can be suppressed.

具体的には、現像剤が第2撹拌部材805により軸方向に搬送される過程において、現像剤の搬送速度を低下させることなく、第2収納撹拌部816において十分な混合撹拌時間が確保され、トナーが所期の帯電を有する状態にまで帯電された現像剤を、第1撹拌部材803、現像剤供給回収部材809を介して、軸方向に対して均一なトナー濃度で現像剤担持体800に供給できる。   Specifically, in the process in which the developer is transported in the axial direction by the second stirring member 805, a sufficient mixing and stirring time is secured in the second storage stirring unit 816 without reducing the transport speed of the developer, The developer charged so that the toner has a desired charge is transferred to the developer carrier 800 with a uniform toner concentration in the axial direction via the first stirring member 803 and the developer supply / recovery member 809. Can supply.

また、リサイクルトナーが、第1撹拌部材803による現像剤搬送方向にみてトナー供給口813よりも上流側に設けたリサイクルトナー供給口825から導入されるので、リサイクルトナーに対する混合撹拌時間を長く確保できる。   Further, since the recycled toner is introduced from the recycled toner supply port 825 provided on the upstream side of the toner supply port 813 in the developer conveying direction by the first stirring member 803, a long mixing and stirring time for the recycled toner can be secured. .

従って、上記構成の現像装置を備えた画像形成装置においては、印字率が高い画像を連続して出力することにより、大量のトナー消費とリサイクルトナーを含むトナー補給が繰り返し行われた現像剤を用いる場合であって、1分間当たりの画像形成枚数が50枚以上となるような高速のプロセス速度で画像形成が行われる場合でも、かぶりやトナー飛散の発生を抑えることができ、また、画像濃度ムラがなく、均一な濃度を有する高画質画像を形成することができる。   Accordingly, in the image forming apparatus including the developing device having the above-described configuration, a developer in which a large amount of toner consumption and toner supply including recycled toner are repeatedly performed by continuously outputting images with a high printing rate is used. Even when image formation is performed at a high process speed such that the number of image formations per minute is 50 or more, occurrence of fogging and toner scattering can be suppressed, and uneven image density can be achieved. Therefore, a high-quality image having a uniform density can be formed.

なお、前記第2の実施の形態の現像装置も第1、第2の実施の形態として示す画像形成装置に適用できることはいうまでもない。   Needless to say, the developing device of the second embodiment can also be applied to the image forming apparatuses shown as the first and second embodiments.

また、循環搬送路に導かれた現像剤に対する帯電付与や、新トナー、リサイクルトナーを含む現像剤等に対する帯電付与の過程、及び、均一なトナーの分散や現像剤の搬送量等については、既に詳細に説明してあるのでここでは省略する。   In addition, regarding the charging process for the developer guided to the circulation conveyance path, the charging process for the developer including the new toner and the recycled toner, the uniform toner dispersion, the developer conveyance amount, etc. A detailed description is omitted here.

次に、本発明の効果を確認するために行った実験例について説明する。   Next, experimental examples conducted for confirming the effects of the present invention will be described.

[回転部材の作製]
第1撹拌部材、第2撹拌部材、第3撹拌部材及び現像剤供給回収部材として用いられる下記の如き回転部材を作製した。
(回転部材AA)
図5に示されるように、左巻きの螺旋状のリブ(スクリュー)を軸部材の外周面に形成するとともに、この螺旋状のリブによる現像剤の搬送方向下流側の長さ30mmにわたる軸部材外周面上に、4つの平板状羽根部材を径方向外方に延びるように設けてパドル形状となし、更に、この回転部材の両端部に、外形寸法が24mmの円板状のフランジ部材を設けた構成とした回転部材。
[Production of rotating member]
The following rotating members used as the first stirring member, the second stirring member, the third stirring member, and the developer supply / recovery member were prepared.
(Rotating member AA)
As shown in FIG. 5, a left-handed spiral rib (screw) is formed on the outer peripheral surface of the shaft member, and the outer peripheral surface of the shaft member spans a length of 30 mm on the downstream side in the developer conveyance direction by the spiral rib. On the top, four flat blade members are provided so as to extend radially outward to form a paddle shape, and further, a disk-shaped flange member having an outer dimension of 24 mm is provided at both ends of the rotating member. Rotating member.

この回転部材AAの諸元は下記の通りである。   The specifications of the rotating member AA are as follows.

最大外径(d):24mm、軸部を除く回転軸方向長さ:440mm、軸部材の外径:6mm、螺旋状のリブのピッチ(p):30mm、螺旋状のリブの厚み:1mm
(回転部材CC)
回転部材AAにおいて、螺旋状のリブを右巻きに形成した他は回転部材AAと同様の構成を有する回転部材。
(回転部材EE)
図8に示されるように、左巻きの螺旋状のリブ(スクリュー)を軸部材の外周面に形成するとともに、螺旋状のリブの外周縁部に切欠部を設け、かつ、この螺旋状のリブによる現像剤の搬送方向下流側の長さ30mmにわたる軸部材外周面上に、4つの平板状羽根部材を径方向外方に延びるように設けてパドル形状となすとともに、この回転部材の両端部に外形寸法が24mmの円板状のフランジ部材を設けた構成とした回転部材。
Maximum outer diameter (d): 24 mm, length in rotation axis direction excluding shaft portion: 440 mm, outer diameter of shaft member: 6 mm, pitch of spiral rib (p): 30 mm, thickness of spiral rib: 1 mm
(Rotating member CC)
The rotating member AA has the same configuration as the rotating member AA except that the spiral rib is formed in a right-handed manner.
(Rotating member EE)
As shown in FIG. 8, a left-handed spiral rib (screw) is formed on the outer peripheral surface of the shaft member, a notch is provided on the outer peripheral edge of the spiral rib, and the spiral rib is Four flat blade members are provided on the outer peripheral surface of the shaft member extending 30 mm downstream in the transport direction of the developer so as to extend outward in the radial direction to form a paddle shape, and external shapes are provided at both ends of the rotating member. A rotating member having a configuration in which a disk-shaped flange member having a dimension of 24 mm is provided.

この回転部材EEの諸元は下記の通りである。   The specifications of the rotating member EE are as follows.

最大外径(d):24mm、軸部を除く回転軸方向長さ:440mm、軸部材の外径:6mm、螺旋状のリブのピッチ(p):30mm、螺旋状のリブの厚み:1mm、切欠部の径方向長さ(t):5mm、切欠部の周方向長さ(U):2mm、切欠箇所:1ピッチ当たり4カ所(等間隔)
(回転部材GG)
図7に示されるように、左巻きの螺旋状のリブ(スクリュー)を軸部材の外周面に形成するとともに、径方向外方に延びる複数の板状のリブ(垂直羽根)を軸の長手方向に設け、かつ、前記螺旋状のリブによる現像剤の搬送方向下流側の長さ30mmにわたる軸部材外周面上に、4つの平板状羽根部材を径方向外方に延びるように設けてパドル形状となすとともに、この回転部材の両端部に外形寸法が24mmの円板状のフランジ部材を設けた構成とした回転部材。
Maximum outer diameter (d): 24 mm, length in rotation axis direction excluding shaft portion: 440 mm, outer diameter of shaft member: 6 mm, pitch of spiral rib (p): 30 mm, thickness of spiral rib: 1 mm, Radial length of notch (t): 5 mm, circumferential length of notch (U): 2 mm, notch: 4 locations per pitch (equally spaced)
(Rotating member GG)
As shown in FIG. 7, a left-handed spiral rib (screw) is formed on the outer peripheral surface of the shaft member, and a plurality of plate-like ribs (vertical blades) extending radially outward are provided in the longitudinal direction of the shaft. And four flat blade members are provided on the outer peripheral surface of the shaft member extending 30 mm downstream in the developer conveyance direction by the spiral ribs so as to extend radially outward to form a paddle shape. In addition, a rotating member having a configuration in which disk-shaped flange members having an outer dimension of 24 mm are provided at both ends of the rotating member.

この回転部材GGの諸元は下記の通りである。   The specifications of the rotating member GG are as follows.

最大外径(d):24mm、軸部を除く回転軸方向長さ:440mm、軸部材の外径:6mm、螺旋状のリブのピッチ(p):30mm、螺旋状のリブの厚み:1mm、板状のリブの配置:1ピッチ当たりに1つ(スクリューピッチ間の中央位置)、板状のリブの軸方向における長さ(W):3mm、板状のリブの径方向の長さ(h):8mm、板状のリブの厚み:1mm
(回転部材II)
図7に示されるように、左巻きの螺旋状のリブ(スクリュー)を軸部材の外周面に形成するとともに、径方向外方に延びる複数の板状のリブ(垂直羽根)を軸の長手方向に設け、かつ、前記螺旋状のリブによる現像剤の搬送方向下流側の長さ30mmにわたる軸部材外周面上に、4つの平板状羽根部材を径方向外方に延びるように設けてパドル形状となすとともに、この回転部材の両端部に外形寸法が24mmの円板状のフランジ部材を設けた構成とした回転部材。
Maximum outer diameter (d): 24 mm, length in rotation axis direction excluding shaft portion: 440 mm, outer diameter of shaft member: 6 mm, pitch of spiral rib (p): 30 mm, thickness of spiral rib: 1 mm, Arrangement of plate-like ribs: one per pitch (center position between screw pitches), length of plate-like ribs in the axial direction (W): 3 mm, length of plate-like ribs in radial direction (h ): 8 mm, plate-like rib thickness: 1 mm
(Rotating member II)
As shown in FIG. 7, a left-handed spiral rib (screw) is formed on the outer peripheral surface of the shaft member, and a plurality of plate-like ribs (vertical blades) extending radially outward are provided in the longitudinal direction of the shaft. And four flat blade members are provided on the outer peripheral surface of the shaft member extending 30 mm downstream in the developer conveyance direction by the spiral ribs so as to extend radially outward to form a paddle shape. In addition, a rotating member having a configuration in which disk-shaped flange members having an outer dimension of 24 mm are provided at both ends of the rotating member.

この回転部材IIの諸元は下記の通りである。   The specifications of the rotating member II are as follows.

最大外径(d):24mm、軸部を除く回転軸方向長さ:440mm、軸部材の外径:6mm、螺旋状のリブのピッチ(p):30mm、螺旋状のリブの厚み:1mm、板状のリブの配置:1ピッチ当たりに等間隔で4つ、板状のリブの軸方向における長さ(W):12mm、板状のリブの径方向の長さ(h):8mm、板状のリブの厚み:1mm
(回転部材JJ)
回転部材IIにおいて、板状のリブの軸方向における長さを20mmmとしたことの他は回転部材IIと同様の構成を有する回転部材。
(回転部材KK)
図9に示されるように、左巻きの螺旋状のリブ(スクリュー)を軸部材の外周面に形成するとともに、当該螺旋状のリブの外周縁上に、軸方向に切れ目なく延びる板状のリブを設け、かつ、前記螺旋状のリブによる現像剤の搬送方向下流側の長さ30mmにわたる軸部材外周面上に、4つの平板状羽根部材を径方向外方に延びるように設けてパドル形状となすとともに、この回転部材の両端部に外形寸法が24mmの円板状のフランジ部材を設けた構成とした回転部材。
Maximum outer diameter (d): 24 mm, length in rotation axis direction excluding shaft portion: 440 mm, outer diameter of shaft member: 6 mm, pitch of spiral rib (p): 30 mm, thickness of spiral rib: 1 mm, Arrangement of plate-like ribs: four at regular intervals per pitch, length (W) in the axial direction of plate-like ribs: 12 mm, length in radial direction of plate-like ribs (h): 8 mm, plate Rib thickness: 1mm
(Rotating member JJ)
The rotating member II has the same configuration as the rotating member II except that the length of the plate-like rib in the axial direction is 20 mm.
(Rotating member KK)
As shown in FIG. 9, a left-handed spiral rib (screw) is formed on the outer peripheral surface of the shaft member, and a plate-like rib extending in the axial direction without a break on the outer peripheral edge of the spiral rib. And four flat blade members are provided on the outer peripheral surface of the shaft member extending 30 mm downstream in the developer conveyance direction by the spiral ribs so as to extend radially outward to form a paddle shape. In addition, a rotating member having a configuration in which disk-shaped flange members having an outer dimension of 24 mm are provided at both ends of the rotating member.

この回転部材KKの諸元は下記の通りである。   The specifications of the rotating member KK are as follows.

最大外径(d):24mm、軸部を除く回転軸方向長さ:440mm、軸部材の外径:6mm、螺旋状のリブのピッチ(p):30mm、螺旋状のリブの厚み:1mm、板状のリブの軸方向における長さ(W):12mm、板状のリブの径方向の長さ(t):3mm、板状のリブの厚み:1mm、板状のリブの取り付け箇所:軸対称の2カ所
(回転部材LL)
回転部材KKにおいて、板状のリブの径方向長さ(t)を5mmとしたことの他は回転部材KKと同様の構成を有する回転部材。
(回転部材MM)回転部材KKにおいて、4つの板状のリブを螺旋状のリブの外周縁上に等間隔に設けたことの他は回転部材KKと同じ構成を有する回転部材。
(回転部材WW)
図15に示されるように、軸部材に垂直な平面に対して互いに異なる方向に傾斜するように複数の半楕円形状からなる板状部材を設けて構成した第1の撹拌部と第2の撹拌部とを有するとともに、この回転部材の両端部に外形寸法が24mmの円板状のフランジ部材を設けた構成とした回転部材。
Maximum outer diameter (d): 24 mm, length in rotation axis direction excluding shaft portion: 440 mm, outer diameter of shaft member: 6 mm, pitch of spiral rib (p): 30 mm, thickness of spiral rib: 1 mm, The length (W) in the axial direction of the plate-like rib: 12 mm, the length (t) in the radial direction of the plate-like rib: 3 mm, the thickness of the plate-like rib: 1 mm, and the attachment location of the plate-like rib: shaft Two symmetrical places (rotating member LL)
The rotating member KK has the same configuration as the rotating member KK except that the radial length (t) of the plate-like rib is 5 mm.
(Rotating member MM) A rotating member having the same configuration as the rotating member KK except that four plate-like ribs are provided at equal intervals on the outer peripheral edge of the spiral rib in the rotating member KK.
(Rotating member WW)
As shown in FIG. 15, the first stirring unit and the second stirring unit configured by providing a plurality of semi-elliptical plate-like members so as to be inclined in different directions with respect to a plane perpendicular to the shaft member. And a rotating member having a disk-like flange member having an outer dimension of 24 mm at both ends of the rotating member.

この回転部材WWの諸元は下記の通りである。   The specifications of the rotating member WW are as follows.

最大外径(d):24mm、軸部を除く回転軸方向長さ:440mm、軸部材の外径:6mm、板状部材の厚み:1mm、第1の撹拌部を構成する板状部材の軸に対する取り付け角度(α1):+45°、第2の撹拌部を構成する板状部材の軸に対する取り付け角度(α2):−45°、板状部材の配置ピッチ:25mm
(回転部材XX)
図17に示されるように、軸部材に垂直な平面に対して互いに異なる方向に傾斜するように複数の半楕円形状からなる板状部材を設けて構成した第1の撹拌部と第2の撹拌部とを有するとともに、第1の撹拌部および第2の撹拌部を構成する板状部材の外周縁上であって、周方向にみて等間隔な4カ所の位置に、軸方向に切れ目なく延びる板状のリブを設け、かつ、この回転部材の両端部に外形寸法が24mmの円板状のフランジ部材を設けた構成とした回転部材。
Maximum outer diameter (d): 24 mm, length in rotation axis direction excluding shaft portion: 440 mm, outer diameter of shaft member: 6 mm, thickness of plate member: 1 mm, shaft of plate member constituting first stirring portion Mounting angle (α1): + 45 °, mounting angle (α2) with respect to the axis of the plate-like member constituting the second stirring section: −45 °, plate-like member arrangement pitch: 25 mm
(Rotating member XX)
As shown in FIG. 17, a first stirring unit and a second stirring unit configured by providing a plurality of semi-elliptical plate-like members so as to be inclined in different directions with respect to a plane perpendicular to the shaft member. And on the outer peripheral edge of the plate-like member constituting the first stirring unit and the second stirring unit and extending in the axial direction at four positions that are equally spaced in the circumferential direction. A rotary member having a configuration in which plate-like ribs are provided and disk-like flange members having an outer dimension of 24 mm are provided at both ends of the rotary member.

この回転部材XXの諸元は下記の通りである。   The specifications of the rotating member XX are as follows.

最大外径(d):24mm、軸部を除く回転軸方向長さ:440mm、軸部材の外径:6mm、板状部材の厚み:1mm、第1の撹拌部を構成する板状部材の軸に対する取り付け角度(α1):+45°、第2の撹拌部を構成する板状部材の軸に対する取り付け角度(α2):−45°、板状部材のピッチ(p):25mm、板状のリブの径方向長さ(t):3mm、板状のリブの厚み:1mm
(回転部材QQ)
図10に示されるように、軸の周方向における等分4箇所から、径方向外方および軸の長手方向に延びる板状のリブ(平板状の羽根部材)を設け、十字パドルとした構成からなる回転部材。
Maximum outer diameter (d): 24 mm, length in rotation axis direction excluding shaft portion: 440 mm, outer diameter of shaft member: 6 mm, thickness of plate member: 1 mm, shaft of plate member constituting first stirring portion Mounting angle (α1): + 45 °, mounting angle (α2) with respect to the axis of the plate-like member constituting the second stirring section: −45 °, pitch of plate-like member (p): 25 mm, plate-like rib Radial length (t): 3 mm, plate-like rib thickness: 1 mm
(Rotating member QQ)
As shown in FIG. 10, plate ribs (flat blade members) extending radially outward and in the longitudinal direction of the shaft are provided from four equally divided portions in the circumferential direction of the shaft to form a cross paddle. A rotating member.

この回転部材QQの諸元は下記の通りである。   The specifications of the rotating member QQ are as follows.

最大外径(d):24mm、軸部を除く回転軸方向長さ:360mm、軸部材の外径:6mm、板状部材の厚み:1mm
(回転部材Q)
回転部材QQにおいて、軸部を除く軸方向長さを110mmとしたことの他は回転部材QQと同様の構成を有する回転部材。
(回転部材R)
図12に示すように、切欠部が交互に反対になるように設けた円板からなる複数の板状部材と、当該板状部材の周方向において等間隔な4つの位置に設けた、軸方向に切れ目なく延びる板状のリブとを有し、かつ、回転部材の両端部に外形寸法が24mmの円板状のフランジ部材を設けた構成とした回転部材。
Maximum outer diameter (d): 24 mm, length in the rotation axis direction excluding the shaft portion: 360 mm, outer diameter of the shaft member: 6 mm, thickness of the plate member: 1 mm
(Rotating member Q)
The rotating member QQ has the same configuration as the rotating member QQ except that the axial length excluding the shaft portion is 110 mm.
(Rotating member R)
As shown in FIG. 12, a plurality of plate-like members made of disks provided so that the notches are alternately opposite to each other, and four axial positions provided at equal intervals in the circumferential direction of the plate-like member. A rotating member having a plate-like rib member extending continuously and having a disk-like flange member having an outer dimension of 24 mm at both ends of the rotating member.

この回転部材Rの諸元は下記の通りである。   The specifications of the rotating member R are as follows.

最大外径(d):24mm、軸部を除く回転軸方向長さ:110mm、軸部材の外径:6mm、板状部材の厚み:1mm、板状部材の軸に対する取り付け角度90°、板状部材の配置ピッチ:25mm、板状部材の取り付け角(中心角):270°、板状のリブの径方向長さ(t):5mm、板状リブの厚み:1mm、板状のリブの取り付け箇所:4箇所(周方向において等間隔)
(回転部材S)
図6に示すように、軸方向に楕円形状を有する複数の板状部材を配列した構成を有し、かつ、回転部材の両端部に外形寸法が24mmの円板状のフランジ部材を設けた構成とした回転部材。
Maximum outer diameter (d): 24 mm, length in the rotation axis direction excluding the shaft portion: 110 mm, outer diameter of the shaft member: 6 mm, thickness of the plate-like member: 1 mm, attachment angle 90 ° with respect to the shaft of the plate-like member, plate-like Arrangement pitch of members: 25 mm, Mounting angle (center angle) of plate-like member: 270 °, radial length of plate-like rib (t): 5 mm, thickness of plate-like rib: 1 mm, attachment of plate-like rib Location: 4 locations (equal intervals in the circumferential direction)
(Rotating member S)
As shown in FIG. 6, it has a configuration in which a plurality of plate-like members having an elliptical shape in the axial direction are arranged, and a configuration in which disc-shaped flange members having an outer dimension of 24 mm are provided at both ends of the rotating member. Rotating member.

この回転部材Sの諸元は下記の通りである。   The specifications of the rotating member S are as follows.

最大外径(d):24mm、軸部を除く回転軸方向長さ:110mm、軸部材の外径:6mm、板状部材の厚み:1mm、板状部材の軸に対する取り付け角度45°、板状部材の配置ピッチ:25mm
(回転部材T)
図11に示すように、楕円形状を有する複数の板状部材を軸方向に配列し、かつ、周方向において等間隔に、軸方向に切れ目なく延びる板状のリブを設けるとともに、回転部材の両端部に外形寸法が24mmの円板状のフランジ部材を設けた構成とした回転部材。
Maximum outer diameter (d): 24 mm, length in the rotation axis direction excluding the shaft portion: 110 mm, outer diameter of the shaft member: 6 mm, thickness of the plate member: 1 mm, attachment angle 45 ° with respect to the shaft of the plate member, plate shape Arrangement pitch of members: 25mm
(Rotating member T)
As shown in FIG. 11, a plurality of elliptical plate-like members are arranged in the axial direction, and provided with plate-like ribs extending in the axial direction at equal intervals in the circumferential direction, and both ends of the rotating member A rotating member having a configuration in which a disc-shaped flange member having an outer dimension of 24 mm is provided in the part.

この回転部材Tの諸元は下記の通りである。   The specifications of the rotating member T are as follows.

最大外径(d):24mm、軸部を除く回転軸方向長さ:110mm、軸部材の外径:6mm、板状部材の厚み:1mm、板状部材の軸に対する取り付け角度45°、板状部材の配置ピッチ:25mm、板状のリブの径方向長さ(t):3mm、板状のリブの厚み:1mm、板状のリブの取り付け箇所:4箇所(周方向において等間隔)
<実験例1>
[現像装置の作成]
図2乃至図4に示される構成に従って、現像剤供給回収部材、第1撹拌部材、第2撹拌部材及び第3撹拌部材が下記表1に示す回転部材により構成された本発明に係わる現像装置1〜6を作製した。
Maximum outer diameter (d): 24 mm, length in the rotation axis direction excluding the shaft portion: 110 mm, outer diameter of the shaft member: 6 mm, thickness of the plate member: 1 mm, attachment angle 45 ° with respect to the shaft of the plate member, plate shape Arrangement pitch of members: 25 mm, radial length of plate-like rib (t): 3 mm, thickness of plate-like rib: 1 mm, attachment location of plate-like rib: 4 (equally spaced in the circumferential direction)
<Experimental example 1>
[Create developer]
In accordance with the configuration shown in FIGS. 2 to 4, the developer supply and recovery member, the first stirring member, the second stirring member, and the third stirring member are constituted by rotating members shown in Table 1 below. ~ 6 were made.

また、第1撹拌部材及び第3撹拌部材を、両者の近接点において、それぞれの周面が下方から上方に向かって移動するように回転方向を逆方向にした比較用の現像装置7を作製した。   Further, a comparative developing device 7 was produced in which the first agitating member and the third agitating member were rotated in opposite directions so that the peripheral surfaces of the first agitating member and the third agitating member were moved from the lower side toward the upper side at the proximity point of both. .

更に、図16に示されるように第3撹拌部材を有さないことの他は図2に示されるものと同様の構成を有し、現像剤供給回収部材、第1撹拌部材及び第2撹拌部材が下記表1に示す組み合わせに従って選ばれた回転部材により比較用の現像装置8〜17を作製した。   Further, the developer supply / recovery member, the first stirring member, and the second stirring member have the same configuration as that shown in FIG. 2 except that the third stirring member is not provided as shown in FIG. Development devices 8 to 17 for comparison were produced using rotating members selected according to the combinations shown in Table 1 below.

現像剤担持体(現像スリーブ)は外径が30mm、軸方向長さが330mm(磁気ブラシ形成幅320mm)である。   The developer carrying member (developing sleeve) has an outer diameter of 30 mm and an axial length of 330 mm (magnetic brush forming width of 320 mm).

また、現像剤供給回収部材の軸方向長さは330mm、第3撹拌部材の軸方向長さは110mmである。   The axial length of the developer supply / recovery member is 330 mm, and the axial length of the third stirring member is 110 mm.

本発明に係わる現像装置1〜6及び比較用の現像装置7の各々におけるトナー供給口の形成位置は、第1撹拌部材と第3撹拌部材とが互いに対向する部分(長手方向に直交する断面でみたとき、両部材の真ん中)の上方位置であって、第1撹拌部材による現像剤搬送方向にみて、当該第1撹拌部材803と第3撹拌部材807とが長手方向において対向する上流側の端縁から15mm下流の位置である。   In each of the developing devices 1 to 6 and the comparative developing device 7 according to the present invention, the toner supply port is formed at a position where the first stirring member and the third stirring member face each other (in a cross section orthogonal to the longitudinal direction). When viewed, the upstream end of the first stirring member 803 and the third stirring member 807 are opposed to each other in the longitudinal direction when viewed in the developer conveying direction by the first stirring member. It is a position 15 mm downstream from the edge.

一方、比較用の現像装置8〜17の各々におけるトナー供給口の形成位置は、第1撹拌部材の前方側の上方位置であって、第1撹拌部材による現像剤の搬送方向において、現像装置1〜7のそれと同様に、上流側の端縁から15mm下流の位置である。   On the other hand, the toner supply port forming position in each of the developing devices 8 to 17 for comparison is an upper position on the front side of the first stirring member, and the developing device 1 in the transport direction of the developer by the first stirring member. Similarly to that of ˜7, the position is 15 mm downstream from the upstream edge.

現像剤としては、イエロートナー、マゼンタトナー、シアントナー及びブラックトナーの各々に係わる現像剤のいずれのものもトナー濃度が7質量%である二成分現像剤を用い現像装置1〜7には1100g、現像装置8〜17には1100gの現像剤を充填した。   As the developer, any one of the developers related to yellow toner, magenta toner, cyan toner and black toner is a two-component developer having a toner concentration of 7% by mass. The developing devices 8 to 17 were filled with 1100 g of developer.

上記トナーは、いずれのものも体積平均粒径が4.5±0.15μm、粒径分布の標準偏差(a)と平均粒径(b)により示されるCV値[a/b×100%]が18±2%である各色の重合トナーに、大粒径シリカ0.8質量%、小粒径シリカ0.2質量%、大粒径チタニア0.2質量%、小粒径チタニア0.4質量%、ステアリン酸カルシウム0.05質量%を外添処理したものを用いた。   Each of the above toners has a volume average particle diameter of 4.5 ± 0.15 μm, a CV value [a / b × 100%] indicated by the standard deviation (a) of the particle diameter distribution and the average particle diameter (b). In each color polymerized toner having a toner particle size of 18 ± 2%, large particle size silica 0.8% by mass, small particle size silica 0.2% by mass, large particle size titania 0.2% by mass, and small particle size titania 0.4%. A material obtained by externally adding mass% and calcium stearate 0.05 mass% was used.

上記キャリアは、前記各々のトナーに係わるいずれの現像剤のものにおいても、体積平均粒径が25μm、飽和磁化60emu/gのフェライト粒子の表面に、アクリル系樹脂をフェライト粒子に対する被覆量が3質量%となる状態でコーティングしたものを用いた。   In any of the developers related to the toner, the carrier has a volume average particle diameter of 25 μm and a saturation magnetization of 60 emu / g on the surface of the ferrite particles, and the coating amount of the acrylic resin on the ferrite particles is 3 mass. What was coated in the state of% was used.

本発明に係わる現像装置1〜6及び比較用の現像装置7〜17の各々を適宜の駆動機に装着するとともに、第1撹拌部材、第2撹拌部材、第3撹拌部部材の回転量を表1の如くに設定し、第1撹拌部材による現像剤移動量を測定した。   Each of the developing devices 1 to 6 and the comparative developing devices 7 to 17 according to the present invention is mounted on an appropriate drive unit, and the rotation amounts of the first stirring member, the second stirring member, and the third stirring member are displayed. 1 was set, and the amount of developer movement by the first stirring member was measured.

結果は下記表1に示される。   The results are shown in Table 1 below.

なお、現像剤移動量の測定は、現像剤搬送方向における第1撹拌部材の下流側のハウジング底面に設けた現像剤排出口から単位時間当たりに排出される現像剤の重量を測定することで行った。   The developer movement amount is measured by measuring the weight of the developer discharged per unit time from the developer discharge port provided on the bottom surface of the housing on the downstream side of the first stirring member in the developer transport direction. It was.

なお、表1において、第1撹拌部材に係わる「回転方向」は、現像剤供給回収部材との対向位置における移動方向を示す。   In Table 1, “Rotation direction” related to the first stirring member indicates a moving direction at a position facing the developer supply and recovery member.

また、「第2/第3対向部分における移動方向」は、第2撹拌部材と第3撹拌部材との近接対向位置でみたときの両撹拌部材の移動方向を示す。   Further, the “movement direction in the second / third opposed portion” indicates the movement direction of both the agitating members when viewed in the proximity facing position between the second agitating member and the third agitating member.

更に、1つの現像装置において、例えば、第1撹拌部材の回転数が2種類表示してあるが、現像装置1乃至6について言えば、カラー画像形成において実験した2種類の回転数を示し、後記する表2は、その2種類の回転速度により形成した画像からの評価結果である。   Further, in one developing device, for example, two rotation speeds of the first agitating member are displayed. However, regarding the developing devices 1 to 6, two rotation speeds experimentally used in color image formation are shown, and will be described later. Table 2 shows evaluation results from images formed at the two types of rotation speeds.

又、現像装置11乃至17においては、400rpmがカラー画像形成時の回転数(表2に関係)であり、650rpmはモノクロ画像形成における回転数である(後記する表3に評価結果を示す)。   Further, in the developing devices 11 to 17, 400 rpm is the rotational speed at the time of color image formation (related to Table 2), and 650 rpm is the rotational speed at the time of monochrome image formation (the evaluation result is shown in Table 3 to be described later).

現像装置11から17においても撹拌部材の回転数が2種類表示してあるが、数値の低い回転数はカラー画像形成に、又、高い数値の回転数はモノクロ画像形成におけるものである。   In the developing devices 11 to 17, two types of rotation speeds of the stirring member are displayed. A low numerical rotation speed is for color image formation, and a high numerical rotation speed is for monochrome image formation.

Figure 2005141045
Figure 2005141045

[画像形成装置]
図1に示される構成に従って、現像装置1〜17のそれぞれが搭載されたカラー画像形成用の画像形成装置1〜17(後記の表中においては、現像装置の番号で対応づけてある)を製造し、画像出力テストを下記の画像形成条件で行った。
[Image forming apparatus]
In accordance with the configuration shown in FIG. 1, color image forming image forming devices 1 to 17 (each associated with a developing device number in the table below) on which each of the developing devices 1 to 17 is mounted are manufactured. The image output test was conducted under the following image forming conditions.

画像形成条件は、各色トナー像に係わる画像形成ユニットのいずれについても同じに設定した。
<画像形成条件>
・プロセス速度(V):220mm/sec(1分間当たりの画像形成枚数が50枚)
・現像剤担持体(現像スリーブ)の回転数:210から280rpmの範囲内で調整して、感光体ドラム上の単位面積当たりのトナー付着量(M)が0.4mg/cm2となる状態とした。
The image forming conditions were set to be the same for all of the image forming units related to the respective color toner images.
<Image forming conditions>
-Process speed (V): 220 mm / sec (number of images formed per minute is 50)
The number of rotations of the developer carrying member (developing sleeve) is adjusted within the range of 210 to 280 rpm, and the toner adhesion amount (M) per unit area on the photosensitive drum is 0.4 mg / cm 2. did.

・感光体ドラムと現像スリーブとの最近接距離:0.3mm
・現像バイアス:交流バイアス(AC)成分と直流バイアス(DC)成分を重畳したバイアス
・交流バイアス成分:Vac=1kVpp、fac=5kHz、波形=正弦波
・直流バイアス成分:感光体ドラムにおける最大露光部の表面電位VLの検知結果に応じて、Vdc=VL−500Vとなる状態に制御した。
-The closest distance between the photosensitive drum and the developing sleeve: 0.3 mm
Development bias: bias in which an AC bias (AC) component and a DC bias (DC) component are superimposed AC bias component: Vac = 1 kVpp, fac = 5 kHz, waveform = sine wave DC bias component: maximum exposure portion on the photosensitive drum In accordance with the detection result of the surface potential VL, control was performed so that Vdc = VL−500V.

・現像スリーブによる現像剤搬送量:25±2mg/cm2
・現像スリーブの軸方向における磁気ブラシの形成幅:320mm
・トナー補給制御:第1撹拌部材による現像剤搬送方向からみて下流側の端縁から80mm上流側の位置にトナー濃度センサ(透磁率センサ)を設け、その検知結果に応じてトナー補給モータを駆動制御した。
・ Developer transport amount by developing sleeve: 25 ± 2 mg / cm 2
-Magnetic brush formation width in the axial direction of the developing sleeve: 320 mm
Toner replenishment control: A toner concentration sensor (permeability sensor) is provided at a position 80 mm upstream from the downstream edge when viewed from the developer conveying direction by the first stirring member, and the toner replenishment motor is driven according to the detection result. Controlled.

・トナー補給速度:最大30g/min
・感光体表面電位:最大露光部電位(VL):−50V〜−100V
帯電電位(VH):現像バイアスにおける直流バイアス成分の設定値に応じてVH=Vdc−150Vとなる状態に制御した。
-Toner replenishment speed: Max. 30 g / min
Photoconductor surface potential: Maximum exposed portion potential (VL): -50V to -100V
Charging potential (VH): Control was made so that VH = Vdc−150 V according to the set value of the DC bias component in the developing bias.

画像出力テストは、下記(1)〜(6)の画像出力を4回繰り返し(トータルとして、A4×2000枚)、文字/ラインパターンのかぶり発生の有無、文字散り発生の有無、ソリッドパターンの濃度ムラ発生の有無、機内汚れ発生の有無の評価を、下記の評価基準に基づいて行った。結果を下記の表2に示す.
(1)シアン(C)単色の文字/ライン+中間調(10段)パターン(印字率30%)を連続して50枚出力。
(2)シアン(C)単色のソリッドパターン(印字率80%)を連続150枚出力。
(3)シアン(C)単色の文字/ラインパターン(印字率7%)を連続して50枚出力。
(4)青(マゼンタ(M)+シアン(C))単色の文字/ライン+中間調(10段)パターン(M、Cとも印字率30%)を連続して50枚出力。
(5)青(マゼンタ(M)+シアン(C))単色のソリッドパターン(M、Cとも印字率80%)を連続して150枚出力。
(6)青(マゼンタ(M)+シアン(C))単色の文字/ラインパターン(M、Cとも印字率7%)を連続して50枚出力。
<評価基準>
(イ)画像のかぶり:
画像のかぶりは、未使用の用紙の反射濃度を0としたときの、文字/ラインパターン白地部の相対反射濃度を測定し、相対反射濃度が0.004以下である場合を「○」、相対反射濃度が0.004を超え、0.006以下である場合を「△」、相対反射濃度が0.006を超える場合を「×」として評価した。
(ロ)文字散り:
文字散りは、4ポイントの「鐘」という文字を拡大して観察したときの文字輪郭のシャープさ及び文字の滲み度合いの状態を評価した。
In the image output test, the image output of the following (1) to (6) is repeated four times (A4 × 2000 in total), the presence / absence of fogging of the character / line pattern, the presence / absence of character scattering, the density of the solid pattern The presence / absence of unevenness and the presence / absence of in-machine contamination were evaluated based on the following evaluation criteria. The results are shown in Table 2 below.
(1) Cyan (C) monochromatic characters / lines + halftone (10 steps) pattern (printing rate 30%) are output in succession 50 sheets.
(2) Cyan (C) single color solid pattern (printing rate 80%) is output continuously 150 sheets.
(3) Cyan (C) single-color character / line pattern (printing rate 7%) is output continuously 50 sheets.
(4) Blue (magenta (M) + cyan (C)) single-color character / line + halftone (10 steps) pattern (printing rate of 30% for both M and C) is output in 50 sheets.
(5) Continuous output of 150 solid blue patterns (magenta (M) + cyan (C)) solid pattern (printing rate of 80% for both M and C).
(6) Output 50 sheets of blue (magenta (M) + cyan (C)) single color characters / line patterns (printing rate 7% for both M and C) continuously.
<Evaluation criteria>
(B) Image cover:
For image fogging, the relative reflection density of the white portion of the character / line pattern when the reflection density of unused paper is 0 is measured. If the relative reflection density is 0.004 or less, “○” is given. The case where the reflection density exceeded 0.004 and was 0.006 or less was evaluated as “Δ”, and the case where the relative reflection density exceeded 0.006 was evaluated as “x”.
(B) Letter scattering:
For character scattering, the sharpness of the character outline and the state of the bleeding of the character when the 4-point “bell” character was observed in an enlarged manner were evaluated.

そして、「鐘」の文字の空間部がすっきりと抜けていて文字の輪郭が明瞭であり、また、文字周辺部のトナー散りも極めて少ない場合を「○」、「鐘」の文字の空間部がやや潰れている(トナー散りでやや埋まっている)けれども、文字周辺部のトナー散りが少ない場合を「△」、「鐘」の文字の空間部が潰れており(トナー散りで埋まっている)、しかも、文字周辺部のトナー散りが多く、文字の輪郭が滲んでいる場合を「×」とした。
(ハ)画像濃度ムラ:
画像濃度ムラは、シアン単色のソリッドパターンまたは青単色のソリッドパターンのページ内における任意の9カ所における色差(L*a*b*空間での距離)で評価した。
If the space of the “bell” character is clearly removed and the outline of the character is clear, and the toner scattering around the character is extremely small, the space portion of the “bell” and “bell” character If the toner is slightly crushed (slightly filled with toner scatter), but the toner scatter around the character is small, the space part of the letter “△” or “bell” is crushed (filled with toner scatter). In addition, the case where there is a lot of toner scattering around the character and the outline of the character is blurred is defined as “X”.
(C) Image density unevenness:
The image density unevenness was evaluated by the color difference (distance in the L * a * b * space) at any nine positions in the page of the solid pattern of cyan single color or the solid pattern of blue single color.

シアン単色のソリッドパターンについての9カ所の色差が3以下であり、かつ、青単色のソリッドパターンについての9カ所の色差が7以下である場合を「○」、シアン単色のソリッドパターンについての9カ所の色差が3を超え、5以下であり、かつ、青単色のソリッドパターンについての9カ所の色差が7以下である場合、または、シアン単色のソリッドパターンについての9カ所の色差が3以下であり、かつ、青単色のソリッドパターンについての9カ所の色差が7を超え、9以下である場合を「△」、シアン単色のソリッドパターンについての9カ所の色差が3を超え、かつ、青単色のソリッドパターンについての9カ所の色差が9を超える場合を「×」とした。
(ニ)機内汚れ:
機内汚れは、画像出力終了後に現像装置を取り外し、現像装置装着部近傍の汚れの状態を目視観察して評価した。
“○” indicates that the color difference at 9 locations for the solid pattern of cyan single color is 3 or less and 9 color differences at the solid pattern of blue color is 7 or less, 9 locations for the solid pattern of cyan single color The color difference of 3 is more than 3 and 5 or less, and the color difference of 9 places for blue solid pattern is 7 or less, or the color difference of 9 places for cyan solid pattern is 3 or less In addition, the color difference at 9 locations for the solid pattern of blue single color exceeds 7 and 9 or less is “△”, the color difference at 9 locations for the solid pattern of cyan single color exceeds 3 and the color difference of blue single color A case where the color difference at 9 locations of the solid pattern exceeded 9 was designated as “x”.
(D) In-flight dirt:
In-machine contamination was evaluated by removing the developing device after image output and visually observing the state of contamination near the developing device mounting portion.

そして、機内汚れが認められない場合、または、現像装置装着部のみに極軽微な汚れがみられる場合を「○」、現像装置装着部近傍(例えば、両端部等)に僅かなよごれが認められる場合を「△」、現像装置装着部の汚れが周辺部(例えば、帯電器等)にまで拡大している場合を「×」とした。   When no in-machine contamination is observed, or when only a slight contamination is seen only in the developing device mounting portion, “○” is indicated, and slight contamination is recognized near the developing device mounting portion (for example, both ends). The case was marked with “△”, and the case where the stain on the developing device mounting part was extended to the peripheral part (for example, a charger) was marked with “x”.

Figure 2005141045
Figure 2005141045

<実験例2>
[現像装置の作製]
実験例1で用いた、現像装置1、2、4、8〜17の各々において、第1撹拌部材による現像剤の搬送方向におけるトナー供給口よりも8mm上流側の位置にリサイクルトナー供給口を形成した構成の現像装置1、2、4、8〜17を作製した。
<Experimental example 2>
[Production of development device]
In each of the developing devices 1, 2, 4, 8 to 17 used in Experimental Example 1, a recycled toner supply port is formed at a position 8 mm upstream from the toner supply port in the developer transport direction by the first stirring member. Developing devices 1, 2, 4, and 8 to 17 having the above-described configuration were produced.

図13に示される構成に従って、前記の現像装置が搭載された、トナーリサイクル手段を有するモノクロ画像形成用の画像形成装置1〜17(現像装置番号で対応)を製造した。   According to the configuration shown in FIG. 13, image forming apparatuses 1 to 17 (corresponding to the developing apparatus number) for forming a monochrome image having the toner recycling unit and equipped with the developing apparatus were manufactured.

トナーリサイクル手段は、リサイクルトナーを現像装置に搬送するための搬送手段が、単位時間当たりのトナー搬送量が最大で30g/minであるものにより構成される。   The toner recycling unit is configured by a conveyance unit for conveying the recycled toner to the developing device, and a toner conveyance amount per unit time is 30 g / min at the maximum.

そして、画像形成装置19〜31の各々について、プロセス速度を320mm/sec(1分間当たりの画像形成枚数が65枚)に設定するとともに、現像剤供給回収部材、第1撹拌部材、第2撹拌部材及び第3撹拌部材の各々の回転速度を表1に示す条件(2種類の速度がある装置においては回転速度の大きい方)に従って設定したことの他は、実験例1のブラックトナー像にかかわる画像形成ユニットと同様の画像形成条件下で、下記(7)〜(9)の画像出力を8回繰り返して行う(トータルとして、A4×2000枚)画像出力テストにより、文字/ラインパターンのかぶり発生の有無、文字散り発生の有無、及び、機内汚れ発生の有無の評価を前述した評価基準に基づいて行うとともに、ソリッドパターンの画像濃度ムラ発生の有無の評価を下記評価基準に基づいて行った。結果を下記表5に示す。
(7)黒(BK)単色の文字/ライン+中間調(10段)パターン(印字率30%)を連続して50枚出力。
(8)黒(BK)単色のソリッドパターン(印字率80%)を連続して150枚出力。
(9)黒(BK)単色の文字/ラインパターン(印字率7%)を連続して50枚出力。
<評価基準>
画像濃度ムラは、ブラックソリッドパターンのページ内における任意の9カ所の相対反射濃度を測定し、全箇所の相対反射濃度が1.3以上であり、かつ、最大値と最小値との差が0.1以下である場合を「○」、相対反射濃度の最小値が1.2以上1.3未満であり、かつ、最大値と最小値との差が0.1以下である場合を「△」、相対反射濃度の最小値が1.2未満、または、最大値と最小値との差が0.15を超える場合を「×」とした。
For each of the image forming apparatuses 19 to 31, the process speed is set to 320 mm / sec (the number of image forming sheets per minute is 65 sheets), the developer supply and recovery member, the first stirring member, and the second stirring member. In addition, the rotational speed of each of the third agitating members is set according to the conditions shown in Table 1 (the higher rotational speed in the case of an apparatus having two types of speeds). The image output of the following (7) to (9) is repeated 8 times under the same image forming conditions as the forming unit (A4 × 2000 sheets in total). The presence / absence of characters, the presence / absence of character scattering, and the presence / absence of in-machine contamination are evaluated based on the evaluation criteria described above, and the occurrence of uneven image density in the solid pattern. The evaluation was based on the following evaluation criteria. The results are shown in Table 5 below.
(7) Black (BK) single color characters / lines + halftone (10 steps) pattern (print rate 30%) are output in succession 50 sheets.
(8) Continuously output 150 black (BK) solid patterns (printing rate 80%).
(9) Black (BK) single-color character / line pattern (printing rate 7%) is output continuously 50 sheets.
<Evaluation criteria>
The image density unevenness is measured by measuring the relative reflection density at any nine locations in the black solid pattern page, the relative reflection density at all locations is 1.3 or more, and the difference between the maximum value and the minimum value is 0. 0.1 or less, “◯”, the relative reflection density minimum value is 1.2 or more and less than 1.3, and the difference between the maximum value and the minimum value is 0.1 or less “△” “,” When the minimum value of the relative reflection density is less than 1.2 or the difference between the maximum value and the minimum value exceeds 0.15.

Figure 2005141045
Figure 2005141045

以上の結果から明らかなように、本発明に係わる画像形成装置によれば、大量のトナー消費とリサイクルトナーを含むトナー補給が繰り返し行われた現像剤が用いられる場合でもあっても、現像剤の十分な帯電立ち上がり特性を得ることができる。   As is apparent from the above results, according to the image forming apparatus of the present invention, even when a developer in which a large amount of toner is consumed and toner replenishment including recycled toner is repeatedly used is used. Sufficient charge rising characteristics can be obtained.

また、画像かぶり、文字散り、画像濃度ムラ、等の画像欠陥の発生を抑制できるとともに、トナー飛散による機内汚れの発生を低下せしめ、高画質画像を形成することができる。   Further, it is possible to suppress the occurrence of image defects such as image fogging, character scattering, and image density unevenness, and to reduce the occurrence of in-machine contamination due to toner scattering, thereby forming a high quality image.

これに対して比較用の画像形成装置においては、画像かぶり、文字散り、画像濃度ムラ、機内汚れの少なくとも一つ以上の問題が発生しており、高画質画像の形成を確実に得ることが困難である。   On the other hand, in the comparative image forming apparatus, at least one problem of image fogging, character scattering, image density unevenness, and in-machine contamination has occurred, and it is difficult to reliably obtain a high-quality image. It is.

特に、トナーリサイクル手段を備えた画像形成装置(実験例2)において、回転部材の回転速度を高くして十分な現像剤の移動速度を得、これにより、軸方向に対する画像濃度ムラの発生を抑制する構成とした場合、撹拌トルクが大幅に増加したことにより画像出力テストを中止せざるをえず、出力画像を得ることができなかった。この原因を調査した結果、軸部に現像剤が融着し始めていることが確認された。   In particular, in an image forming apparatus (Experimental Example 2) provided with toner recycling means, the rotation speed of the rotating member is increased to obtain a sufficient developer moving speed, thereby suppressing the occurrence of image density unevenness in the axial direction. In such a configuration, the output torque could not be obtained because the image output test had to be stopped due to a significant increase in the stirring torque. As a result of investigating the cause, it was confirmed that the developer started to be fused to the shaft portion.

本発明に係わる画像形成装置の第1の実施の形態を示す概略図である。1 is a schematic diagram illustrating a first embodiment of an image forming apparatus according to the present invention. 本発明に係わる現像装置の第1の実施の形態を示す平面図である。1 is a plan view showing a first embodiment of a developing device according to the present invention. 図2におけるA−A断面図である。It is AA sectional drawing in FIG. 図2におけるB−B断面図である。It is BB sectional drawing in FIG. 撹拌部材の第1例を示す模式図である。It is a schematic diagram which shows the 1st example of a stirring member. 撹拌部材の他の例を示す模式図である。It is a schematic diagram which shows the other example of a stirring member. 撹拌部材の他の例を示す模式図である。It is a schematic diagram which shows the other example of a stirring member. 撹拌部材の他の例を示す模式図である。It is a schematic diagram which shows the other example of a stirring member. 撹拌部材の他の例を示す模式図である。It is a schematic diagram which shows the other example of a stirring member. 撹拌部材の他の例を示す模式図である。It is a schematic diagram which shows the other example of a stirring member. 撹拌部材の他の例を示す模式図である。It is a schematic diagram which shows the other example of a stirring member. 撹拌部材の他の例を示す模式図である。It is a schematic diagram which shows the other example of a stirring member. 画像形成装置の第2の実施の形態を示す概略図である。It is the schematic which shows 2nd Embodiment of an image forming apparatus. トナー供給口とリサイクルトナー供給口との位置関係を説明するための現像装置の模式図である。FIG. 4 is a schematic diagram of a developing device for explaining a positional relationship between a toner supply port and a recycled toner supply port. 現像装置の第2の実施の形態を示す模式図である。It is a schematic diagram which shows 2nd Embodiment of a developing device. 比較用現像装置の構成を示す概略図である。It is the schematic which shows the structure of the image development apparatus for a comparison. 実験例に用いた回転部材(撹拌部材)を示す模式図である。It is a schematic diagram which shows the rotating member (stirring member) used for the experiment example.

符号の説明Explanation of symbols

1 自動原稿送り装置
2 画像読み取り部
3 画像形成部
4 ベルトユニット
5 給紙部
6 反転排紙・再給紙部
8 現像装置
800 現像剤担持体
803 第1撹拌部材
805 第2撹拌部材
807 第3撹拌部材
809 現像剤供給回収手段
810 ハウジング
812 カバー
813 トナー供給口
DESCRIPTION OF SYMBOLS 1 Automatic document feeder 2 Image reading part 3 Image forming part 4 Belt unit 5 Paper feed part 6 Reverse discharge / re-feed part 8 Developing device 800 Developer carrier 803 1st stirring member 805 2nd stirring member 807 3rd Stirring member 809 Developer supply / recovery means 810 Housing 812 Cover 813 Toner supply port

Claims (8)

トナーとキャリアとを含む現像剤を担持搬送する現像剤担持体と、前記現像剤担持体に近い側であって、当該現像剤担持体の長手方向に沿って設けられ、現像剤を所定方向に搬送しながら撹拌する第1撹拌部材と、前記現像剤担持体に対して遠い側であって、前記第1撹拌部材の長手方向に沿って設けられ、前記第1撹拌部材による現像剤の搬送方向と逆方向に現像剤を搬送しながら撹拌する第2撹拌部材と、前記現像剤担持体と前記第1撹拌部材との間に設けられ、現像剤担持体に現像剤を供給するとともに、現像剤担持体から除去された現像剤を回収する現像剤供給回収部材と、前記現像剤担持体、前記第1撹拌部材、前記第2撹拌部材、及び、前記現像剤供給回収部材を可回転に軸支して収納するハウジングと、前記ハウジングの上部に設けたカバーとを備えた構成の現像装置において、
前記第1撹拌部材と第2撹拌部材とを、第1撹拌部材による現像剤搬送方向において下流側に相当する側に延設して、前記現像剤担持体、及び、前記現像剤供給回収部材の端部よりも突出する構成とするとともに、
第1撹拌部材と第2撹拌部材との回転軸方向における現像剤搬送能力が同程度となるように両撹拌部材を構成し、また、
回転軸方向における現像剤搬送能力が実質的に零である第3撹拌部材を、前述の突出した領域内の前記第1撹拌部材と対向して、かつ、当該第1撹拌部材を挟んで前記第2撹拌部材と反対側の領域に設け、更に、
前記第1撹拌部材と前記第3撹拌部材とを、両者の対向近接点でみて、周面が上方から下方に向けて移動可能となすとともに、
前記第1撹拌部材と前記第3撹拌部材とが対向する部分であって、第1撹拌部材による現像剤搬送方向にみて上流側に対応した領域の前記カバー上に、トナー供給用のトナー供給口を設けた、
ことを特徴とする現像装置。
A developer carrying body for carrying and conveying a developer including toner and a carrier, and a side close to the developer carrying body, which is provided along a longitudinal direction of the developer carrying body, and the developer is placed in a predetermined direction. A first stirring member that stirs while being transported, and a side far from the developer carrier, and is provided along the longitudinal direction of the first stirring member, and the developer transport direction by the first stirring member And a second agitating member for agitating while conveying the developer in the opposite direction, and provided between the developer carrying member and the first agitating member for supplying the developer to the developer carrying member and developing the developer A developer supply / recovery member that recovers the developer removed from the carrier, the developer carrier, the first stirring member, the second stirring member, and the developer supply / recovery member are rotatably supported. Housing and the upper part of the housing The developing device configuration including a cover provided,
The first agitating member and the second agitating member are extended to the side corresponding to the downstream side in the developer conveying direction by the first agitating member, and the developer carrier and the developer supply and recovery member With a configuration that protrudes from the end,
Both stirring members are configured so that the developer conveying capabilities in the rotation axis direction of the first stirring member and the second stirring member are approximately the same, and
A third stirring member having substantially zero developer conveying capability in the direction of the rotation axis is opposed to the first stirring member in the protruding region, and the first stirring member is interposed between the first stirring member and the first stirring member. 2 Provided in the area opposite to the stirring member,
When the first stirring member and the third stirring member are viewed at their opposing proximity points, the peripheral surface is movable from the upper side to the lower side,
A toner supply port for supplying toner is provided on the cover in a region where the first stirring member and the third stirring member face each other and corresponding to the upstream side in the developer transport direction by the first stirring member. Provided,
A developing device.
トナーとキャリアとを含む現像剤を担持搬送する現像剤担持体と、前記現像剤担持体に近い側であって、当該現像剤担持体の長手方向に沿って設けられ、現像剤を所定方向に搬送しながら撹拌する第1撹拌部材と、前記現像剤担持体に対して遠い側であって、前記第1撹拌部材の長手方向に沿って設けられ、前記第1撹拌部材による現像剤の搬送方向と逆方向に現像剤を搬送しながら撹拌する第2撹拌部材と、前記現像剤担持体と前記第1撹拌部材との間に設けられ、現像剤担持体に現像剤を供給するとともに、現像剤担持体から除去された現像剤を回収する現像剤供給回収部材と、前記現像剤担持体、前記第1撹拌部材、前記第2撹拌部材、及び、前記現像剤供給回収部材を可回転に軸支して収納するハウジングと、前記ハウジングの上部に設けたカバーとを備えた構成の現像装置において、
前記第1撹拌部材と第2撹拌部材とを、第1撹拌部材による現像剤搬送方向において下流側に相当する側に延設して、前記現像剤担持体、及び、前記現像剤供給回収部材の端部よりも突出する構成とするとともに、
第1撹拌部材と第2撹拌部材とを、回転軸の周りであって長手方向に形成した螺旋状のリブで構成し、また、
回転軸に対して同方向に複数の板状部材を設けてなり、回転軸方向における現像剤搬送能力が実質的に零である第3撹拌部材を、前述の突出した領域内の前記第1撹拌部材と対向して、かつ、当該第1撹拌部材を挟んで前記第2撹拌部材と反対側の領域に設け、更に、
前記第1撹拌部材と前記第3撹拌部材とを、両者の対向近接点でみて、周面が上方から下方に向けて移動可能となすとともに、
前記第1撹拌部材と前記第3撹拌部材とが対向する部分であって、第1撹拌部材による現像剤搬送方向にみて上流側に対応した領域の前記カバー上に、トナー供給用のトナー供給口を設けた、
ことを特徴とする現像装置。
A developer carrying body for carrying and conveying a developer including toner and a carrier, and a side close to the developer carrying body, which is provided along a longitudinal direction of the developer carrying body, and the developer is placed in a predetermined direction. A first stirring member that stirs while being transported, and a side far from the developer carrier, and is provided along the longitudinal direction of the first stirring member, and the developer transport direction by the first stirring member And a second agitating member for agitating while conveying the developer in the opposite direction, and provided between the developer carrying member and the first agitating member for supplying the developer to the developer carrying member and developing the developer A developer supply / recovery member that recovers the developer removed from the carrier, the developer carrier, the first stirring member, the second stirring member, and the developer supply / recovery member are rotatably supported. Housing and the upper part of the housing The developing device configuration including a cover provided,
The first agitating member and the second agitating member are extended to the side corresponding to the downstream side in the developer conveying direction by the first agitating member, and the developer carrier and the developer supply and recovery member With a configuration that protrudes from the end,
The first stirring member and the second stirring member are constituted by spiral ribs formed in the longitudinal direction around the rotation axis, and
A plurality of plate-like members are provided in the same direction with respect to the rotation axis, and the third agitation member having substantially zero developer conveying capability in the rotation axis direction is used as the first agitation in the protruding region. Facing the member and provided in a region opposite to the second stirring member across the first stirring member;
When the first stirring member and the third stirring member are viewed at their opposing proximity points, the peripheral surface is movable from the upper side to the lower side,
A toner supply port for supplying toner is provided on the cover in a region where the first stirring member and the third stirring member face each other and corresponding to the upstream side in the developer transport direction by the first stirring member. Provided,
A developing device.
トナーとキャリアとを含む現像剤を担持搬送する現像剤担持体と、前記現像剤担持体に近い側であって、当該現像剤担持体の長手方向に沿って設けられ、現像剤を所定方向に搬送しながら撹拌する第1撹拌部材と、前記現像剤担持体に対して遠い側であって、前記第1撹拌部材の長手方向に沿って設けられ、前記第1撹拌部材による現像剤の搬送方向と逆方向に現像剤を搬送しながら撹拌する第2撹拌部材と、前記現像剤担持体と前記第1撹拌部材との間に設けられ、現像剤担持体に現像剤を供給するとともに、現像剤担持体から除去された現像剤を回収する現像剤供給回収部材と、前記現像剤担持体、前記第1撹拌部材、前記第2撹拌部材、及び、前記現像剤供給回収部材を可回転に軸支して収納するハウジングと、前記ハウジングの上部に設けたカバーとを備えた構成の現像装置において、
前記第1撹拌部材と第2撹拌部材とを、第1撹拌部材による現像剤搬送方向において下流側に相当する側に延設して、前記現像剤担持体、及び、前記現像剤供給回収部材の端部よりも突出する構成とするとともに、
第1撹拌部材と第2撹拌部材とを、回転軸の周りであって長手方向に形成した螺旋状のリブで構成し、また、
回転軸の周面上に、または、回転軸と間隙を以て回転軸方向に設けた板状のリブを含むとともに、回転軸方向における現像剤搬送能力が実質的に零である第3撹拌部材を、前述の突出した領域内の前記第1撹拌部材と対向して、かつ、当該第1撹拌部材を挟んで前記第2撹拌部材と反対側の領域に設け、更に、
前記第1撹拌部材と前記第3撹拌部材とを、両者の対向近接点でみて、周面が上方から下方に向けて移動可能となすとともに、
前記第1撹拌部材と前記第3撹拌部材とが対向する部分であって、第1撹拌部材による現像剤搬送方向にみて上流側に対応した領域の前記カバー上に、トナー供給用のトナー供給口を設けた、
ことを特徴とする現像装置。
A developer carrying body for carrying and conveying a developer including toner and a carrier, and a side close to the developer carrying body, which is provided along a longitudinal direction of the developer carrying body, and the developer is placed in a predetermined direction. A first stirring member that stirs while being transported, and a side far from the developer carrier, and is provided along the longitudinal direction of the first stirring member, and the developer transport direction by the first stirring member And a second agitating member for agitating while conveying the developer in the opposite direction, and provided between the developer carrying member and the first agitating member for supplying the developer to the developer carrying member and developing the developer A developer supply / recovery member that recovers the developer removed from the carrier, the developer carrier, the first stirring member, the second stirring member, and the developer supply / recovery member are rotatably supported. Housing and the upper part of the housing The developing device configuration including a cover provided,
The first agitating member and the second agitating member are extended to the side corresponding to the downstream side in the developer conveying direction by the first agitating member, and the developer carrier and the developer supply and recovery member With a configuration that protrudes from the end,
The first stirring member and the second stirring member are constituted by spiral ribs formed in the longitudinal direction around the rotation axis, and
A third stirring member including a plate-like rib provided on the circumferential surface of the rotating shaft or in the rotating shaft direction with a gap between the rotating shaft and the developer conveying ability in the rotating shaft direction is substantially zero. The first agitating member in the projecting region is opposed to the first agitating member, and the first agitating member is provided in a region opposite to the second agitating member.
When the first stirring member and the third stirring member are viewed at their opposing proximity points, the peripheral surface is movable from the upper side to the lower side,
A toner supply port for supplying toner is provided on the cover in a region where the first stirring member and the third stirring member face each other and corresponding to the upstream side in the developer transport direction by the first stirring member. Provided,
A developing device.
現像剤担持体と現像剤供給回収部材とは、両者の近接点でみて、互いに逆方向に回転することを特徴とする請求項1乃至請求項3のいずれか1項に記載の現像装置。 4. The developing device according to claim 1, wherein the developer carrying member and the developer supply / recovery member rotate in directions opposite to each other when viewed from their proximity points. 5. トナーの体積平均粒径をDt[μm]、キャリアの体積平均粒径をDc[μm]としたとき、
Dt=3〜5
Dc=5・Dt〜10・Dt
のトナーとキャリアとを含む現像剤を用いることを特徴とする請求項1乃至請求項4のいずれか1項に記載の現像装置。
When the volume average particle diameter of the toner is Dt [μm] and the volume average particle diameter of the carrier is Dc [μm],
Dt = 3-5
Dc = 5 · Dt ~ 10 · Dt
The developing device according to claim 1, wherein a developer containing the toner and carrier is used.
像担持体と、前記像担持体上に静電荷潜像を形成する静電荷潜像形成手段と、前記静電荷潜像を現像してトナー像とする現像手段とを有する画像形成装置において、
前記現像手段として、請求項1乃至請求項5のいずれか1項に記載の現像装置を用いるとともに、
像担持体の移動速度をV[mm/sec]、像担持体上に形成するトナー像の単位面積当たりの最大付着量をM[mg/cm2]、像担持体の移動方向に直交する方向のトナー像の最大幅をL[mm]、第1撹拌部材による現像剤担持体の回転軸方向における現像剤移動量をW[g/sec]、第1撹拌部材の回転数をR[rpm]としたとき
W≧M・V・L/1000
R≦600
とすることを特徴とする画像形成装置。
An image forming apparatus comprising: an image carrier; an electrostatic latent image forming unit that forms an electrostatic latent image on the image carrier; and a developing unit that develops the electrostatic latent image into a toner image.
While using the developing device of any one of Claim 1 thru | or 5 as said image development means,
The moving speed of the image carrier is V [mm / sec], the maximum adhesion amount per unit area of the toner image formed on the image carrier is M [mg / cm 2 ], and the direction orthogonal to the moving direction of the image carrier The maximum width of the toner image is L [mm], the developer movement amount in the rotation axis direction of the developer carrier by the first stirring member is W [g / sec], and the rotation speed of the first stirring member is R [rpm]. W ≧ M · V · L / 1000
R ≦ 600
An image forming apparatus.
像担持体と、前記像担持体上に静電荷潜像を形成する静電荷潜像形成手段と、前記静電荷潜像を現像してトナー像とする現像手段と、前記像担持体上のトナー像を転写材または中間転写体に転写する転写手段と、転写後の像担持体表面をクリーニングするクリーニング手段と、クリーニングにより前記像担持体の表面から除去されたトナーを前記現像手段に供給してリサイクルするトナーリサイクル手段とを有する画像形成装置において、
前記現像手段として請求項1乃至請求項5のいずれか1項に記載の現像装置を用いるとともに、当該現像装置のカバー上であって、第1撹拌部材と第3撹拌部材との間に対応する位置に、リサイクルトナー供給用のリサイクルトナー供給口を設けたことを特徴とする画像形成装置。
An image carrier, an electrostatic latent image forming unit that forms an electrostatic latent image on the image carrier, a developing unit that develops the electrostatic latent image into a toner image, and a toner on the image carrier A transfer unit that transfers the image to a transfer material or an intermediate transfer member; a cleaning unit that cleans the surface of the image carrier after the transfer; and a toner that is removed from the surface of the image carrier by cleaning is supplied to the developing unit. In an image forming apparatus having toner recycling means for recycling,
The developing device according to any one of claims 1 to 5 is used as the developing unit, and the developing device is on a cover of the developing device and corresponds between the first stirring member and the third stirring member. An image forming apparatus comprising a recycled toner supply port for supplying recycled toner at a position.
前記リサイクルトナー供給口は、前記第1撹拌部材による現像剤搬送方向にみて、トナー供給口よりも上流側にあることを特徴とする請求項7に記載の画像形成装置。 The image forming apparatus according to claim 7, wherein the recycled toner supply port is located upstream of the toner supply port as viewed in the developer transport direction by the first stirring member.
JP2003378060A 2003-11-07 2003-11-07 Developing device and image forming apparatus Pending JP2005141045A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003378060A JP2005141045A (en) 2003-11-07 2003-11-07 Developing device and image forming apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003378060A JP2005141045A (en) 2003-11-07 2003-11-07 Developing device and image forming apparatus

Publications (1)

Publication Number Publication Date
JP2005141045A true JP2005141045A (en) 2005-06-02

Family

ID=34688568

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003378060A Pending JP2005141045A (en) 2003-11-07 2003-11-07 Developing device and image forming apparatus

Country Status (1)

Country Link
JP (1) JP2005141045A (en)

Similar Documents

Publication Publication Date Title
JPH11167260A (en) Developing device
JP2005345858A (en) Development device and image-forming apparatus
JP2004020581A (en) Development apparatus, developer carrier, and image forming method and apparatus
JP4225135B2 (en) Developing device and image forming apparatus
JP4155089B2 (en) Developing device and image forming apparatus
JP3846465B2 (en) Developing device and image forming apparatus
JP2006072076A (en) Developing device and image forming apparatus
JP4155090B2 (en) Developing device and image forming apparatus
JP2006047456A (en) Developing device and image forming apparatus
JP3846467B2 (en) Developing device and image forming apparatus
JP3846466B2 (en) Developing device and image forming apparatus
JP4292976B2 (en) Developing device and image forming apparatus
JP2004021122A (en) Development apparatus, image forming apparatus, and process cartridge
JP2006058609A (en) Developing device and image forming apparatus
JP2005338542A (en) Developing device and image forming apparatus
JP2005164999A (en) Developing device and image forming apparatus
JP2005099564A (en) Developing device and image forming apparatus
JP2006023355A (en) Development device and image forming apparatus
JP2005141045A (en) Developing device and image forming apparatus
JP2005134431A (en) Developing device and image forming apparatus
JP2006030521A (en) Developing device and image forming apparatus
JP2005164998A (en) Developing device and image forming apparatus
JP2005077977A (en) Development device and image forming apparatus
JP2005070384A (en) Development apparatus and image forming apparatus
JP2006220698A (en) Developing device and image forming apparatus