JP2005139749A - Door storage case panel - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a door storage case panel that can be joined and integrated in the state in which a mullion and a face material are made firm and stable on the frame body of a door storage case wall by effectively avoiding deformation of the frame body of the door storage case wall and not building an obstacle in entering and leaving of a sliding door. <P>SOLUTION: The door storage case panel 10 installed along a partition wall 11 when providing a door storage case 13 storing the sliding door opening and closing an entrance and exit 12 of the partition wall 11 comprises the frame body 16 including metal-made vertical frames 14a and 14b and a metal-made horizontal frame 15, and a door storage case side face material 17 attached to one face of the frame body 16. An opening edge part vertical frame 18 arranged along an opening edge part 12a of the entrance and exit 12 is formed to join and integrate on a wood-made frame material 19 a U-shaped cross sectional shape reinforcing hardware 21 being a peripheral edge outer contour part 29 of a rear part of a rear short side part 19a and a long side part by being attached so as to be buried in the rectangular cross section shape wood-made frame material 19, and a forward short side part not covered by the reinforcing hardware 21 is attached to be arranged at the opening side. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to a door pocket panel that is installed along the partition wall when providing a door pocket that accommodates a sliding door that opens and closes an entrance / exit formed in the partition wall.

  Inside a residential building, for example, a sliding door that opens and closes an entrance / exit while sliding along a groove or rail is used as a fitting for opening / closing an entrance / exit formed in a partition wall that partitions adjacent rooms. It is used a lot. According to the sliding door, compared with the open door that opens and closes the door in a form that rotates around a hardware such as a hinge, the area occupied by the door when opening and closing the door can be made compact, It is possible to make more efficient use of this space. In addition, the sliding door enables the sliding door to be accommodated inside the partition wall in a state where the doorway is opened. In addition to being able to be effectively used as an interior wall, the appearance of the partition wall around the entrance / exit can be made clean.

  A door pocket is known as a structure that allows a sliding door to be housed inside and outside the partition wall. The door pocket is divided into, for example, a partition wall adjacent to the entrance and exit in three parts in the thickness direction, and sandwiched by thin door pocket walls on both sides. The central hollow portion is used as a storage portion so that the sliding door can be stored in a removable manner.

  On the other hand, when forming a door pocket on the partition wall adjacent to the doorway, since the partition wall generally has a thickness of, for example, about 90 to 180 mm, the door wall disposed on both sides of the door pocket is, for example, 36 It is necessary to form and install in a thin thickness of about ˜75 mm, and it takes a lot of work to attach such a thin door pocket wall in a strong and stable state. In order to improve the efficiency of installation work of such a thin door pocket wall, using a door pocket panel that is manufactured in advance in a factory or the like, and in which a face material is attached to a rectangular frame that becomes a vertical frame and a horizontal frame, A method for forming a door pocket wall has been proposed.

In addition, if the frame of the door pocket wall is formed using a commonly used wooden vertical frame or horizontal frame, the vertical frame or horizontal frame may bend or warp due to the influence of drying shrinkage of the wooden material. The frame body is likely to be deformed, and when the vertical frame and horizontal frame are deformed by projecting to the side narrowing the opening width of the door pocket perpendicular to the partition wall, it is arranged along the opening edge of the doorway. The sliding door comes into contact with the door pocket wall at the portion of the vertical frame of the opening edge, and this impedes the entry and exit of the sliding door. In order to prevent such vertical and horizontal frames from being bent or warped, it has also been proposed to use metal frame materials as the vertical and horizontal frames constituting the frame of the door pocket wall ( For example, see Patent Document 1).
Japanese Patent Laid-Open No. 11-247358

  However, if the vertical frame of the opening edge portion of the door pocket panel arranged along the opening edge of the doorway is made of metal, it can be joined to a wooden neutral attached to the doorway side end face of the door pocket wall, or the frame body It is possible to loosen the joint at the end of the doorway to the side material of the door pocket and the side material of the room, and to integrate these neutrals and each surface material into the frame of the door pocket wall in a strong and stable state. It becomes difficult.

  The present invention has been made paying attention to such a conventional problem, and effectively avoids deformation of the frame of the door pocket wall due to bending and warping of the vertical frame and the horizontal frame, so that the sliding door can be taken in and out. It is an object of the present invention to provide a door pocket panel that can prevent obstacles and can be attached to a frame body of a door pocket wall by joining and integrating a neutral stand or a face material in a strong and stable state.

  The present invention provides a door pocket panel that is installed along the partition wall when a door pocket that accommodates a sliding door that opens and closes the doorway formed in the partition wall so as to be able to be put in and out, and includes a plurality of metal vertical frames and upper and lower frames. An opening edge comprising a rectangular frame including a pair of metal horizontal frames and a door bag side member attached to cover one surface of the frame, and disposed along the opening edge of the doorway The part vertical frame is attached to a wooden frame member having a rectangular cross-section shape so as to be fitted from the rear short-side portion side of the rectangular cross-section shape, thereby rearward of the rear short-side portion and both long-side portions. A reinforcing hardware provided with a U-shaped cross-sectional portion that becomes a peripheral outline portion of the portion is formed by joining and integrating along the longitudinal direction of the wooden frame material, and the opening edge vertical frame is formed by the reinforcement. The front short side not covered with hardware is on the entrance side By providing a door pocket panel being attached to set, it is obtained by achieving the above object.

  Here, in the above description, the short side portion of the wooden frame member having a rectangular cross-sectional shape constituting the vertical frame of the opening edge is a wooden frame with the pulling direction when the sliding door is pulled out from the door pocket toward the doorway as the front. The short side part located in the back side of a material is meant, and the front short side part which is not covered with the reinforcement metal part means the short side part located in the said drawing direction front.

  And as for the door pocket panel of this invention, it is preferable that the door pocket side material attached covering the one surface of the said frame is a decorative plywood.

  In the door pocket panel of the present invention, the metal vertical frame and the metal horizontal frame are preferably a metal frame member having a square cross-sectional shape or a U-shaped cross-sectional shape.

  According to the door pocket panel of the present invention, it is possible to effectively avoid the deformation of the frame of the door pocket wall due to the bending or warping of the vertical frame or the horizontal frame, and to prevent the sliding door from being put in and out. At the same time, neutral and face materials can be joined and integrated to the frame of the door pocket wall in a strong and stable state.

  According to a preferred embodiment of the present invention, as shown in FIGS. 1 to 3, for example, in a wooden building, as an adjacent room, for example, a doorway 12 is opened in a partition wall 11 that partitions a living room and a Japanese-style room. A door pocket 13 that is formed and accommodates a sliding door (not shown) that is a fitting for opening and closing the doorway 12 is provided inside the partition wall 11 adjacent to the doorway 12. The door pocket panel 10 of the present embodiment is employed in order to efficiently install such a door pocket 13 adjacent to the doorway 12.

  That is, the door pocket panel 10 of the present embodiment is a panel member that is installed along the partition wall 11 when the door pocket 13 that accommodates a sliding door that opens and closes the doorway 12 formed in the partition wall 11 is detachable. As shown in FIG. 4, a rectangular frame 16 including a plurality of metal vertical frames 14 a and 14 b and a pair of upper and lower metal horizontal frames 15 and one surface of the frame 16 are covered. As shown in FIGS. 5 (a) and 5 (b), the opening edge vertical frame 18 composed of the door pocket side member 17 to be attached and arranged along the opening edge 12a of the doorway 12 has a rectangular cross-sectional shape. By attaching to the wooden frame material 19 so as to be fitted from the rear short side 19a side of the rectangular cross-sectional shape, the peripheral outline portion of the rear part of the rear short side 19a and the long side 19c on both sides U-shaped cross-section part 2 which becomes 29 Are formed by joining and integrating along the longitudinal direction of the wooden frame member 19, and the opening edge vertical frame 18 is a front short side portion that is not covered by the reinforcing hardware 21. 19b is disposed and attached to the entrance 12 side.

  According to the present embodiment, as shown in FIG. 1, for example, a duck 22a, a sill 22b, a vertical 22c, and a door pocket vertical 22d are attached to the partition wall 11 in a state of being assembled in a rectangular frame shape. Thus, a rectangular area 23 in which the doorway 12 and the door pocket 13 (the door pocket wall 24) are provided is defined. The substantially half portion of the rectangular region 23 divided into left and right is opened as an entrance / exit 12, and the other substantially half portion adjacent to the rectangular region 23 is provided with a pair of door pocket panels 10 on each side, for example, on both sides. By being attached so as to be fitted from the room, the door pocket walls 24 (see FIGS. 2 and 3) on both sides of the door pocket 13 are configured, and the central hollow portion sandwiched between these door pocket walls 24 is the door pocket 13. The sliding door can be stored in a removable manner.

  In addition, according to this embodiment, the guide groove 25 is carved and formed in each of the duck 22a and the sill 22b, and by sliding the single sliding door while being guided by the guide groove 25, The doorway 12 can be opened and closed smoothly.

  And according to this embodiment, the door pocket panel 10 consists of the rectangular-shaped frame 16 and the door pocket side surface material 17 attached to one surface of this frame 16, and the frame 16 is made of three metals. The frame is composed of the vertical frames 14a and 14b, the opening edge vertical frame 18 obtained by joining and integrating the reinforcing hardware 21 to the wooden frame material 19, and a pair of upper and lower metal horizontal frames 15, for example, about 1750 to 2400 mm long, It is assembled into a rectangular shape having a size of about 600 to 1500 mm.

  As shown in FIG. 4 and FIGS. 6A and 6B, the metal vertical frames 14a and 14b include two intermediate vertical frames 14a, which are runners having a B-shaped cross section, and a U-shaped cross section. The intermediate vertical frame 14a is arranged in parallel with these at the intermediate portion between the opening edge vertical frame 18 and the end vertical frame 14b. . The U-shaped cross-sectional end vertical frame 14b is arranged such that the flange 27 on the wide side is on the side of the door pocket side material 17 and the opening 28 side of the U-shaped cross section faces inward. become.

  As described above, the opening edge vertical frame 18 is formed by joining and integrating a reinforcing metal member 21 having a U-shaped cross-sectional portion 20 to a wooden frame material 19 having a rectangular cross-sectional shape. As shown in FIGS. 5 (a) and 5 (b), for example, it has a rectangular cross-sectional shape with a short side of 20 to 75 mm and a long side of about 30 to 150 mm. Further, the wooden frame member 19 has a continuous U-shaped peripheral edge portion formed by a rear short side portion 19a and a rear portion of both long side portions 19c cut out to a depth of about 2 to 6 mm, for example. Yes. The U-shaped cross-sectional shape portion 20 of the reinforcing hardware 21 is attached to the U-shaped peripheral cutout portion 26 so as to be fitted from the rear short side portion 19a side and closely arranged. As a result, the reinforcing hardware 21 is firmly joined and integrated with the wooden frame member 19, and the U-shaped cross-section portion 20 is accommodated in the rectangular shape at the rear portion of the rear short side portion 19a and the long side portions 19c on both sides. While constituting the peripheral outline portion 29, the reinforcing hardware 21 is attached so as not to protrude outward from the surface along the long side portion 19c.

  According to the present embodiment, the distance L1 between the outer surfaces of the pair of flanges of the U-shaped cross-section portion 20 of the reinforcing hardware 21 is slightly smaller than the length L2 of the short side portion 19b of the wooden frame member 19. This makes it possible to effectively absorb the manufacturing error of the wooden frame member 19 and the reinforcing hardware 21 so that the reinforcing hardware 21 does not protrude beyond the surface along the long side portion 19c. It becomes possible to adjust. Further, from the outside of the reinforcing hardware 21 attached so as to be fitted from the short side portion 19a side, for example, a fixing screw 30 or the like is appropriately driven at a predetermined pitch toward the wooden frame material 19, thereby reinforcing the wooden frame material 19 and the reinforcement. It becomes possible to join and integrate the hardware 21 more firmly.

  The pair of upper and lower metal horizontal frames 15 are runners having a U-shaped cross-sectional shape as shown in FIGS. 4 and 6B. Each metal horizontal frame 15 has a wide flange portion 27 on the side of the door pocket side material 17 and each of the intermediate vertical frame 14a and the opening edge vertical frame 18 through an opening 28 having a U-shaped cross section. With the end portions inserted and arranged on the inner side, they are attached perpendicularly to them, and constitute a rectangular frame 16 together with the intermediate vertical frame 14a, the end vertical frame 14b, and the opening edge vertical frame 18.

  In addition, according to this embodiment, the metal horizontal frame 15 has a length shorter than the horizontal width of the frame body 16, and is not directly connected to the end vertical frame 14 b, so As a result, the gap t (see FIG. 1) of, for example, about 5 to 200 mm is held between the end vertical frame 14b. Since the gap t is held between the metal horizontal frame 15 and the end vertical frame 14b, when the door pocket panel 10 is attached to the rectangular region 23 of the partition wall 11, the duck 22a, the sill 22b, and the vertical It becomes possible to easily adjust the deviation of the standing of the frame body 16 due to manufacturing errors and construction errors such as 22c, the door pocket stand 22d, etc., thereby enabling the door pocket panel 10 to be efficiently attached.

  As shown in FIG. 4, the door pocket side material 17 constituting the door pocket panel 10 is made of a wooden decorative plywood having a thickness of, for example, about 2 to 15 mm, and is similar to the frame 16, for example, about 1750 to 2400 mm in length, It has a rectangular planar shape with a width of about 600 to 1500 mm. The door pocket side member 17 is disposed so as to overlap the frame 16 so as to cover the surface on the door pocket 13 side, and for the metal vertical frames 14a and 14b and the metal horizontal frame 15, for example, with a fixing screw. By driving a certain non-head screw 31 at a predetermined pitch of, for example, about 100 to 300 mm, for example, the decorative nail 32 is, for example, about 100 to 300 mm toward the wooden frame 19 of the opening edge vertical frame 18. By driving in at a predetermined pitch, the door bag panel 10 of the present embodiment is formed firmly and integrated with the frame body 16.

  The door pocket panel 10 of the present embodiment having the above-described configuration is manufactured in advance in a factory or the like, and the manufactured door pocket panel 10 is carried into a wooden building to be constructed and partitioned. As shown in FIGS. 3 and 4, the door pocket walls 24 on both sides sandwiching the door pocket 13 are efficiently and smoothly formed without much labor as shown in FIGS. 3 and 4.

  That is, the carried door pocket panel 10 is attached so as to be fitted into the other half portion of the rectangular region 23, and is fixed to, for example, the surrounding duck 22a, the sill 22b, and the door pocket vertical 22d. And the like are fixedly disposed adjacent to the entrance 12. Next, on the opening edge portion vertical frame 18 of the door pocket panel 10 arranged along the opening edge portion 12 a of the doorway 12, a wooden neutral 33 provided on the doorway end surface of the doorbag wall 24 extends from the doorway end surface. For example, a tucker nail or the like is driven toward the wooden frame member 19 or an adhesive is used to attach the wooden frame member 19 to the opening edge vertical frame 18 in a tightly adhered state. Furthermore, a plaster board having a thickness of, for example, about 9 to 15 mm, which is an exterior base material of the partition wall 11, is attached as a room side member 34 so as to cover the surface of the attached door pocket panel 10 opposite to the door pocket 13. Thus, a pair of door pocket walls 24 are provided along the partition wall 11 and sandwiched between the door pocket walls 24 to form the door pocket 13 which is a hollow accommodating portion having a width of about 30 to 100 mm, for example. It will be.

  Here, the room side member 34 is disposed along the room side surface of the door pocket panel 10 with one end supported by a frame 35 attached to the neutral stand 33, and then the metal vertical frame 14a of the frame 16 is provided. , 14b and the metal horizontal frame 15, for example, a non-head screw, which is a fixed screw, is driven at a predetermined pitch of, for example, about 100 to 455 mm. For example, a tucker nail is driven toward the frame member 19 at a predetermined pitch of, for example, about 100 to 455 mm, so that the frame member 16 is firmly and closely integrated with the frame body 16 and attached to the door pocket panel 10. Further, in FIG. 2, what is denoted by reference numeral 36 is that the sliding door is installed in the rectangular region 23 of the partition wall 11 while being locked in the guide groove 25 of the duck 22 a and the sill 22 b, and then the sliding door is rectangular region 23. In order to hold it so that it will not fall off, it is a ledge attached to the neutral stand 33.

  And according to the door pocket panel 10 of this embodiment, it is avoided effectively that the frame 16 of the door pocket wall 24 deform | transforms by the bending and the curvature of a vertical frame or a horizontal frame, and it has obstructed taking in and out of the sliding door. In addition, the neutral stand 33 and the face materials 17 and 34 can be attached to the frame body 16 of the door pocket wall 24 by being joined and integrated in a strong and stable state. That is, according to this embodiment, the frame 16 of the door pocket panel 10 constituting the door pocket wall 24 is joined to the metal vertical frames 14a and 14b, the metal horizontal frame 15, the wooden frame member 19 and the reinforcement hardware 21. Since it is constituted by the integrated opening edge portion vertical frame 18, the shape of the frame body 16 is strengthened by these metal members without being affected by bending or warping due to drying shrinkage or the like of the wooden material. By holding and effectively preventing the frame material from projecting to the side where the width of the door pocket 13 is reduced, it is possible to prevent the sliding door from being hindered.

  Moreover, the opening edge part vertical frame 18 arrange | positioned along the opening edge part 12a of the entrance / exit 12 makes the U-shaped cross-section part 20 of the reinforcement hardware 21 from the back into the rectangular shape with respect to the wooden frame material 19. The reinforcing metal piece 21 is attached so as not to protrude outward from the surface along the long side portion 19c of the wooden frame member 19 and is attached to the peripheral edge portion 29 to be fitted. The frame 18 is attached by disposing a front short side portion 19b not covered with the reinforcing hardware 21 on the opening side. Therefore, it joins with the wooden neutral 33 attached to the entrance / exit side end face of the door pocket wall 24, or joins at the entrance / exit side end part with the door side face material 17 by the decorative plywood attached to the frame body 16 or the room side face material 34 by the plaster board. However, it is possible to form a strong joint structure by direct close bonding with the wooden frame member 19 as compared with the bonding with the metal frame member. 17 and 34 can be easily joined and integrated with the frame 16 of the door pocket wall 24 in a strong and stable state.

  The present invention is not limited to the above-described embodiment, and various modifications can be made. For example, three or more metal vertical frames may be arranged to form a frame body, and as shown in FIG. 7, a reinforcing wall 37 made of plywood or the like and other reinforcing members are attached to form the door pocket panel 10. You can also. Furthermore, the reinforcing hardware 21 is not necessarily constituted only by the U-shaped cross-sectional portion 20, and for example, as shown in FIG. It is also possible to increase the deformation rigidity of the reinforcing hardware 21 by connecting and integrating them. Furthermore, as shown in FIG. 8B, for example, the inner side surfaces of the flange portions 39 on both sides of the U-shaped cross-section portion 20 are tapered surfaces whose widths become narrower toward the back, thereby providing a wooden frame material. When the reinforcing hardware 21 is inserted into the 19 while being tightened with screws 40 or the like, it is possible to improve the adhesion and bonding strength with the wooden frame material 19 and to prevent the occurrence of rattling and the like more effectively. It becomes possible. Furthermore, the metal vertical frame and the metal horizontal frame are not necessarily required to have a B-shaped cross-sectional shape or a U-shaped cross-sectional shape.

It is a schematic perspective view explaining the situation which provides a door pocket in a partition wall using the door pocket panel which concerns on one Embodiment of this invention. It is a plane sectional view explaining the composition of the partition wall which has the door pocket formed using the door pocket panel concerning one embodiment of the present invention. It is a longitudinal cross-sectional view explaining the structure of the partition wall which has the door pocket formed using the door pocket panel which concerns on one Embodiment of this invention. It is a disassembled perspective view of the door pocket panel which concerns on one Embodiment of this invention. (A) is a decomposition | disassembly cross-sectional view explaining the structure of an opening edge part vertical frame, (b) is a cross-sectional view explaining the structure of an opening edge part vertical frame. (A)-(c) is a cross-sectional view explaining the shape of a metal vertical frame and a metal horizontal frame. It is a front view explaining the other form of a door pocket panel. (A) And (b) is a cross-sectional view explaining the other form of an opening edge part vertical frame.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 Doorbag panel 11 Partition wall 12 Entrance / exit 12a Opening edge 13 of entrance / exit 13 Doorbag 14a Intermediate metal vertical frame 14b End metal vertical frame 15 Metal horizontal frame 16 Frame 17 Door bag side material (decorative plywood)
18 Opening edge vertical frame 19 Wooden frame material 19a Short side 19b behind the rectangular cross-section wooden frame Front short side 19c of the rectangular cross-section wooden frame Long side of the rectangular cross-section wooden frame 20 U-shaped cross section 21 Reinforcement hardware 24 Door pocket wall 26 U-shaped peripheral notch 29 of wooden frame 29 Outer part 33 Neutral standing 34 Room side material (plaster board)
t Clearance between the metal horizontal frame and the end vertical frame

Claims (3)

When providing a door pocket for accommodating a sliding door that opens and closes the doorway formed in the partition wall, the door pocket panel installed along the partition wall,
A rectangular frame including a plurality of metal vertical frames and a pair of upper and lower metal horizontal frames, and a doorside material attached to cover one surface of the frame,
And the opening edge part vertical frame arrange | positioned along the opening edge part of the said entrance / exit is attached so that it may be fitted to the wooden frame material of a rectangular cross-sectional shape from the back short side part side of this rectangular cross-sectional shape. The reinforcing hardware provided with a U-shaped cross-sectional portion that becomes the peripheral outline portion of the rear portion of the rear short side portion and the long side portion on both sides is joined and integrated along the longitudinal direction of the wooden frame member. The door edge panel is characterized in that the opening edge vertical frame is attached with a front short side portion that is not covered with the reinforcing hardware arranged on the entrance / exit side. The door pocket panel according to claim 1, wherein the door pocket side material attached to cover one surface of the frame is a decorative plywood. The door pocket panel according to claim 1 or 2, wherein the metal vertical frame and the metal horizontal frame are metal frame members having a B-shaped cross-sectional shape or a U-shaped cross-sectional shape.

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