JP2005103525A - Rotary vane with a little stirring function - Google Patents
Rotary vane with a little stirring function Download PDFInfo
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- JP2005103525A JP2005103525A JP2003373463A JP2003373463A JP2005103525A JP 2005103525 A JP2005103525 A JP 2005103525A JP 2003373463 A JP2003373463 A JP 2003373463A JP 2003373463 A JP2003373463 A JP 2003373463A JP 2005103525 A JP2005103525 A JP 2005103525A
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本発明は粉体あるいはこれに準ずる原料に液体原料を結合させる技術およびこれを捏ねる技術に関するものである。 The present invention relates to a technique for bonding a liquid raw material to a powder or a raw material equivalent thereto and a technique for asking it.
原料を円筒内壁面に沿って回転させようとするときには、平板型、丸棒型、パドル型、ショベル型、リボン型などさまざまな形状の、回転羽根自体が直接に原料を押して進める効果を持つ回転羽根を用いて原料を回転させてきた。 When trying to rotate the raw material along the inner wall surface of the cylinder, various shapes such as flat plate type, round bar type, paddle type, shovel type, ribbon type, etc., with the effect that the rotary blade itself pushes the raw material directly The raw materials have been rotated using blades.
従来の回転羽根は、羽根で原料を押し、羽根で原料に畝を切り、原料を攪拌しながら回転させる。すると例えば特願2003−145534の技術を用いて、微粒子化装置を用いて微粒子化させた液体原料を、円筒内壁面に沿って回転する粉体原料の層に対して回転軸の側から加えることによって、全体に均等な結合をもたらそうとするときに、回転羽根が原料に回転運動をもたらすと同時に、液体原料と結合した粉体原料と、液体原料と未結合の粉体原料を攪拌混合するので均等な結合が妨げられる。
また、粉体原料が小麦粉のように液体原料と結合して粘り成分となる性質の原料の場合、攪拌作用が加えられることによって、まだ液体原料を加えているうちに液体原料と結合して生成された原料の粘り成分が組織化されるので、粉体原料に液体原料を均等に加えることを妨げる。The conventional rotary blade pushes the raw material with the blade, cuts the raw material with the blade, and rotates the raw material while stirring. Then, for example, using the technique of Japanese Patent Application No. 2003-145534, the liquid raw material that has been microparticulated using a microparticulater is added to the powder raw material layer that rotates along the cylindrical inner wall surface from the side of the rotating shaft. As a result, the rotating blades provide rotational motion to the raw material when simultaneously trying to bring about uniform bonding, and at the same time, the powder raw material combined with the liquid raw material and the liquid raw material and the unbonded powder raw material are mixed by stirring. Doing so prevents even bonding.
In addition, if the raw material of the powder is a raw material that becomes a viscous component by combining with the liquid raw material, such as wheat flour, it is combined with the liquid raw material while the liquid raw material is still being added by adding a stirring action. Since the sticky component of the raw material is organized, it prevents the liquid raw material from being uniformly added to the powder raw material.
原料を円筒内壁面に沿って回転させる手段として、回転羽根自体が原料を押す機能を持つ形状のこれまでのような回転羽根を用いない。代わって回転羽根自体は原料を押す機能をほとんど持たない、回転方向に広すぎない幅を持つ、円筒内壁面に沿って湾曲した薄い曲板状の回転羽根を用いる。回転に伴い、薄い曲板状の回転羽根の上に載った粉体原料が、回転運動によって生ずる遠心力によって、静止した状態の安息角より緩やかな角度の斜面を持つ原料の山を曲板状の回転羽根の上に築く。この原料の山が円筒内壁面上の粉体原料や、液体原料と結合しつつある原料や、液体原料と結合した原料を押して回転させる。
回転にともない円筒内壁面上の粉体原料が曲板状の回転羽根の上に載った粉体原料に衝突すると、僅かではあるが曲板状の回転羽根の上に載った粉体原料との入れ替えがおこなわれる。しかし、曲板状の回転羽根の上に載った粉体原料は遠心力によって円筒内壁面の方向に押しつけられているので入れ替わりは少ない。ところが粉体原料と液体原料との結合がはじまると様相は変わる。
円筒内壁面上の液体原料と結合して質量を増した粉体原料が曲板状の回転羽根の上に載った粉体原料に衝突すると、曲板状の回転羽根上の質量の小さな粉体原料は弾き飛ばされて液体原料と結合した粉体原料と入れ替わる。曲板状の回転羽根の上に載る原料が全て液体原料と結合した原料になった後には、より多くの液体原料と結合したより大きな質量をもつ原料が衝突すると、より少ない液体原料と結合している質量が小さな原料は弾き飛ばされて入れ替わる。このようにして、円筒内壁面上にある原料にも、曲板状の回転羽根の上の原料にも、液体原料との結合が均等にもたらされる。
回転羽根が純粋に円筒内壁面に沿った曲面を持つ曲板でなく、円筒内壁面の側が円筒内壁面に沿った曲面を持ち、回転軸の側は平面を持つ回転羽根であっても、回転軸の側は多少の凹凸を持っていても、また板の表裏が平面に近いものでも、上記の作用と効果に大きな差は生じない。As a means for rotating the raw material along the inner wall surface of the cylinder, a rotating blade as in the past in which the rotating blade itself has a function of pushing the raw material is not used. Instead, the rotating blade itself has a function of pushing the raw material and has a width that is not too wide in the rotation direction, and uses a thin curved plate-like rotating blade curved along the inner wall surface of the cylinder. As the material rotates, the powder material placed on the thin curved plate-like rotating blades is bent into a plate shape with a slope that is gentler than the rest angle of repose due to the centrifugal force generated by the rotational motion. Build on the rotating blades. This pile of raw materials pushes and rotates the powder raw material on the inner wall surface of the cylinder, the raw material being combined with the liquid raw material, and the raw material combined with the liquid raw material.
When the powder raw material on the inner wall surface of the cylinder collides with the powder raw material placed on the curved plate-like rotary blades as the rotation rotates, the powder raw material placed on the curved plate-like rotary blades is slightly affected. Replacement is performed. However, since the powder raw material placed on the curved plate-like rotary blade is pressed in the direction of the inner wall surface of the cylinder by centrifugal force, there is little change. However, the appearance changes when the bond between the powder raw material and the liquid raw material begins.
When the powder raw material that has increased in mass by combining with the liquid raw material on the inner wall surface of the cylinder collides with the powder raw material placed on the curved plate-like rotary blade, the powder with a small mass on the curved plate-like rotary blade The raw material is blown off and replaced with the powder raw material combined with the liquid raw material. After all the raw materials on the curved plate-shaped rotating blades are combined with the liquid raw material, when a raw material with a larger mass combined with more liquid raw materials collides, it combines with fewer liquid raw materials. Raw material with a small mass is flipped and replaced. In this way, the raw material on the inner wall surface of the cylinder and the raw material on the curved plate-like rotary blade are evenly combined with the liquid raw material.
The rotating blade is not a curved plate with a curved surface that is purely along the inner wall surface of the cylinder, but the rotating inner surface is a curved surface along the inner wall surface of the cylinder, and the rotating shaft is a rotating blade with a flat surface. Even if the side of the shaft has some unevenness, and even if the front and back of the plate are close to a flat surface, there is no significant difference in the above action and effect.
原料に回転運動をもたらす円筒内壁面に沿った曲板状の羽根は、幾つかの独立した羽根でもよいし、回転の方向に直角の方向に円筒の左右の幅いっぱいに伸びた一繋がりの羽根でもよい。また、一繋がりの羽根が複数あってもよい。羽根は円筒内壁面に沿って真っ直ぐに伸びていてもカーブを描いていてもよい。
但し、羽根の数が多すぎて円筒内壁面上の原料が少なくなりすぎたり、曲板状の羽根の回転方向の幅が広すぎて、液体原料との結合度合いが異なる原料が衝突した際に生ずる原料の載り降りによる交替がおこなわれにくくなることがないようにしなければならない。また、回転軸と曲板状の回転羽根を結ぶロッドの類は円筒内壁面上の原料を攪拌する作用が少ない形状のものであることが望ましい。The curved blades along the inner wall of the cylinder that cause the rotational movement of the raw material may be several independent blades, or a series of blades extending across the width of the cylinder in the direction perpendicular to the direction of rotation. But you can. Moreover, there may be a plurality of connected blades. The blades may extend straight along the inner wall surface of the cylinder or may be curved.
However, when the number of blades is too large and the raw material on the inner wall surface of the cylinder is too small, or the width in the rotational direction of the curved plate-shaped blades is too wide and a raw material with a different degree of coupling with the liquid material collides. It must be ensured that the replacement due to the loading and unloading of the raw material does not become difficult. Moreover, it is desirable that the rods connecting the rotating shaft and the curved plate-like rotating blades have a shape with little action of stirring the raw material on the inner wall surface of the cylinder.
円筒の左右の幅いっぱいに伸びた一繋がりの曲板状の羽根を、回転の方向に対して直角に取り付けず、回転の方向に対して斜めになるように取り付けても、同様に原料を回転させ粉体原料と液体原料とを結合させることができる。このようにすると、円筒内壁面上の原料は、回転の方向だけでなく同時に円筒の長さの方向にも移動する。 Even if a curved plate-shaped blade extending to the full width of the left and right sides of the cylinder is attached at an angle to the direction of rotation instead of being attached at right angles to the direction of rotation, the raw material is rotated in the same way. The powder raw material and the liquid raw material can be combined. In this way, the raw material on the inner wall surface of the cylinder moves not only in the direction of rotation but also in the direction of the length of the cylinder.
例えば円筒の左右を繋ぐ2つの羽根を、回転の方向に対して斜めになる向きを逆にして設ければ、円筒内壁面上の原料は羽根の回転にともない進行の方向に対して右に左に交互に移動する。 For example, if two blades connecting the left and right sides of the cylinder are provided with the direction inclined to the direction of rotation reversed, the raw material on the inner wall surface of the cylinder is left to the right with respect to the direction of travel as the blades rotate. Move alternately.
粉体原料と液体原料との結合が完了した時点で回転数を落とせば曲板状の回転羽根の上の原料は回転羽根を離れる。 If the rotational speed is reduced at the time when the combination of the powder raw material and the liquid raw material is completed, the raw material on the curved plate-like rotary blade leaves the rotary blade.
0007項の曲板状の回転羽根の回転軸の側の面に回転の方向に対して直角あるいは直角に近い角度で走る凹凸を設ければ、小麦粉のように粘り成分の組織化が生じて固まりになる性質を持つ粉体原料と液体原料との結合物に、回転にともない接触する箇所を変えながら凹凸を持つ回転羽根が作用して部分的な回転作用を与えるので、捏ねをおこなうこともできる。 If irregularities that run at a right angle or near a right angle with respect to the direction of rotation are provided on the surface on the side of the rotation axis of the curved plate-like rotary blade of item 0007, the sticky component is organized and hardened like flour. Since the rotating blades with irregularities act on the combination of the powder raw material and the liquid raw material with the properties to become a rotating part while changing the place of contact with the rotation, it can also be kneaded .
実施例について図面を用いて説明する。断面図・図1および断面図・図2において、1は外枠の円筒で固定されている。2は高速回転して液体原料を高度に微粒子化して回転軸の側から円筒内壁面上にある粉体原料の層や回転羽根上の粉体原料に加える霧化装置である。3と4は霧化羽根である。5は霧化装置の回転軸である。6と7は円筒内壁面に沿って湾曲した曲板状の回転羽根である。円筒内壁面に沿って円筒の長さの方向に左右の幅いっぱいに伸びた一繋がりの羽根である。霧化装置を挟んで対向する位置に6と7の二つの回転羽根があり、投入される粉体原料を円筒内壁面に沿って回転させる。それぞれ8と9、10と11のロッドで回転軸12に結ばれている。霧化装置の回転軸5と回転羽根の回転軸12は、それぞれの回転に適した回転数で別々に回転する。付着や粘着を防ぐために、円筒内壁面、回転羽根、霧化羽根を含む霧化装置の表面はテフロンでコーティングしてある。
両断面図において、円筒の上部に設ける粉体原料の投入口、および円筒の下部に設ける生地の排出口は省略した。Embodiments will be described with reference to the drawings. In the cross-sectional view and FIG. 1 and the cross-sectional view and FIG. 2, 1 is fixed by a cylinder of the outer frame.
In both cross-sectional views, the powder raw material inlet provided in the upper part of the cylinder and the dough outlet provided in the lower part of the cylinder are omitted.
円筒1の上部に設けた原料の投入口から粉体原料を円筒の内部に投入すると、原料は円筒の下部の円筒内壁面上と一部が下方に位置する回転羽根の上に載る。原料の一部は霧化装置2の上にも載る。液体原料を供給することなく霧化装置を回転させると霧化装置に載った粉体原料は円筒内壁面の方向に飛び散る。回転羽根6と7を、粉体原料が円筒内壁面に沿って回転運動する速すぎることのない速度で回転させる。このとき回転羽根6と7は回転軸側に粉体原料を載せて回転する。粉体原料は回転羽根6と7の上で、回転軸の側を頂とする緩やかな山を築いている。霧化装置2の回転を高速にして液体原料の供給を開始する。液体原料は霧化羽根3と4で微細な霧状になり円筒内壁面上と回転羽根上の粉体原料に加えられる。円筒内壁面に沿って回転する粉体原料の層の回転軸側と円筒内壁面側で液体原料と結合した原料と未結合の原料との入れ替わりが生じ、また、円筒内壁面上の原料と回転羽根上の原料の入れ替わりも生じて、粉体原料に対して微粒子状の液体原料が均等に加えられる。 When a powder raw material is introduced into the inside of the cylinder from the raw material inlet provided in the upper part of the
液体原料を供給し終えたのち回転羽根6と7の回転を停止寸前まで落とすと、回転羽根の上の原料は回転羽根から離れる。円筒下部に設けた排出口を開いて液体原料を加え終えた原料を取り出す。 When the rotation of the
本発明は以上に説明したような形態で実施され、次のような効果を奏する。 The present invention is implemented in the form described above, and has the following effects.
円筒内壁面に沿った曲板状の回転羽根の上に静止状態の安息角より緩やかな角度で山を築く原料によってもたらされる円筒内壁面上の原料に回転運動を促す作用に際して、回転羽根自体が原料を押す従来の回転羽根によってもたらされるほどの攪拌作用は生じない。そのため、例えば特願2003−145534の技術を用いて円筒内壁面に沿って回転する粉体原料の層に対して回転軸の側から微粒子化した液体原料を加えようとする際に、本願技術を用いれば、羽根が直接に原料を押して進める従来用いられてきた回転羽根を用いて原料を円筒内壁面に沿って回転させる場合に比較して、粉体原料と液体原料のより均等な結合物を、より短時間のうちに得ることができる。 In the action of urging the raw material on the cylindrical inner wall surface caused by the raw material that builds a mountain at a gentler angle than the rest angle of repose on the curved rotary blade along the cylindrical inner wall surface, the rotary blade itself The agitation action as provided by conventional rotating blades that push the raw material does not occur. Therefore, for example, when applying the liquid raw material finely divided from the rotation axis side to the powder raw material layer rotating along the inner wall surface of the cylinder using the technique of Japanese Patent Application No. 2003-145534, Compared to the case where the raw material is rotated along the inner wall surface of the cylinder using the conventionally used rotary blade, the blades push the raw material directly, and a more uniform combination of the powder raw material and the liquid raw material is used. Can be obtained in a shorter time.
液体原料の供給を完了して一旦回転羽根を停止あるいは減速して回転羽根の上の原料が回転羽根を離れるまで、原料への攪拌混合作用がほとんど生ずることがなく、そのため液体原料を粉体原料に均等に加えることができるので、これまでのように液体原料を加え終えたのちに液体原料の供給むらを解消するための攪拌混合をおこなうことをほとんど必要としない。 Until the supply of the liquid raw material is completed and the rotary blade is once stopped or decelerated and the raw material on the rotary blade leaves the rotary blade, there is almost no stirring and mixing action on the raw material. Therefore, it is hardly necessary to carry out stirring and mixing to eliminate the uneven supply of the liquid raw material after the addition of the liquid raw material as in the past.
その効果は、小麦粉のように粒子が微細な原料ほど大きい。粉体原料の粒子が微細であると原料粒子間の微細な空気が粒子にしがみつく性質を示し、過剰に液体原料を加えられた箇所から液体原料を拡散・浸透させようとするとき、原料粒子にしがみつく空気は移動しようとする液体原料に容易に道を譲らない。
そのため、一旦液体原料との結合むらを作ると、粉体原料と液体原料との結合むらを解消するまでに長い攪拌混合の時間を要する。特願2003−145534の技術にこの原料を回転させる技術を用いれば、液体原料を加え終えるまで粉体原料全体に均等に液体原料を加えことができるので、液体原料を均一化するための攪拌時間を必要とせず、小麦粉などの場合、液体原料を加え終えたのち、全体を捏ねて粘り成分を組織化するだけで良質な生地を得ることができる。The effect is greater for raw materials with finer particles such as flour. When the powder raw material particles are fine, fine air between the raw material particles shows the property of clinging to the particles, and when trying to diffuse and infiltrate the liquid raw material from the place where the liquid raw material was added excessively, The clinging air does not give way to the liquid material that is moving.
For this reason, once the uneven bonding between the liquid raw material and the liquid raw material is made, it takes a long stirring and mixing time to eliminate the uneven bonding between the powder raw material and the liquid raw material. If the technique of rotating this raw material is used in the technique of Japanese Patent Application No. 2003-145534, the liquid raw material can be uniformly added to the entire powder raw material until the addition of the liquid raw material is completed, so the stirring time for homogenizing the liquid raw material In the case of flour or the like, a high-quality dough can be obtained simply by kneading the whole and organizing the sticky components after adding the liquid raw material.
1 円筒
2 霧化装置
3、4 霧化羽根
5 霧化装置の回転軸
6、7 円筒内壁面に沿った曲面を持つ曲板状の回転羽根
8、9 回転羽根6と回転軸12を繋ぐロッド
10、11 回転羽根7と回転軸12を繋ぐロッド
12 回転羽根の回転軸
13 液体原料を霧化羽根に供給するスリット
14 液体原料を霧化装置の内部に供給する回転軸内部の供給管DESCRIPTION OF
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Priority Applications (2)
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JP2003373463A JP2005103525A (en) | 2003-09-27 | 2003-09-27 | Rotary vane with a little stirring function |
PCT/JP2004/011955 WO2005029966A1 (en) | 2003-09-27 | 2004-08-13 | Method of bonding powdery material with liquid material and apparatus therefor |
Applications Claiming Priority (1)
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JP2003373463A JP2005103525A (en) | 2003-09-27 | 2003-09-27 | Rotary vane with a little stirring function |
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JP2005103525A true JP2005103525A (en) | 2005-04-21 |
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2003
- 2003-09-27 JP JP2003373463A patent/JP2005103525A/en active Pending
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