JP2005057100A - Polishing method and device of semiconductor substrate - Google Patents

Polishing method and device of semiconductor substrate Download PDF

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JP2005057100A
JP2005057100A JP2003287386A JP2003287386A JP2005057100A JP 2005057100 A JP2005057100 A JP 2005057100A JP 2003287386 A JP2003287386 A JP 2003287386A JP 2003287386 A JP2003287386 A JP 2003287386A JP 2005057100 A JP2005057100 A JP 2005057100A
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polishing
semiconductor substrate
end point
point detection
window
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Fumitaka Itou
史隆 伊藤
Eigo Shirakashi
衛吾 白樫
Masashi Hamanaka
雅司 濱中
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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<P>PROBLEM TO BE SOLVED: To improve a yield and work efficiency, by accurately judging that the time requiring the washing of an EPD window of the polishing cloth of a CMP device has come and abnormality is generated at the EPD window and automatically cleaning the EPD window. <P>SOLUTION: By rotating a turntable 2 and pressing a wafer 1 to the polishing cloth 3 while rotating it, the surface of the wafer 1 is polished and a polishing end point is judged by an optical type EPD detection unit 5. A change of the state of the stains of the EPD window 6 is detected on the basis of the value of reflected light intensity from the wafer 1 detected in the optical type EPD detection unit 5, it is judged that the time requiring the washing of the EPD window 6 has come or the abnormality is generated at the EPD window part 6, a device is stopped, and the EPD window 6 is automatically washed by an EPD window washing mechanism 9. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、例えばシリコン半導体基板製造に際して行う化学機械研磨(CMP)等の平坦化工程等において用いられる研磨方法及び研磨装置に関する。   The present invention relates to a polishing method and a polishing apparatus used in a planarization process such as chemical mechanical polishing (CMP) performed when a silicon semiconductor substrate is manufactured, for example.

シリコン半導体基板などの平板状の被加工材の表面を平坦に加工する際、CMP装置(Chemical Mechanical Polishing Machine)が使用されている。   A CMP apparatus (Chemical Mechanical Polishing Machine) is used when processing a flat surface of a flat workpiece such as a silicon semiconductor substrate.

図8に一般的なCMP装置の概略構成を示す。CMP装置はターンテーブル2、ポリッシングヘッド4、光学式EPD(End Point Detector 加工終点検出)ユニット5などから構成されている。被加工材であるウェーハ1を下面に保持したポリッシングヘッド4は、ターンテーブル2に対向してその上方に配置される。ターンテーブル2の上面には研磨布3が貼り付けられている。研磨布3にはEPD検出のために光を透過するためのEPD窓部6が設けられている。また、ターンテーブル2には研磨布3のEPD窓部6へ光を通過させるための貫通穴8が設けられている。   FIG. 8 shows a schematic configuration of a general CMP apparatus. The CMP apparatus includes a turntable 2, a polishing head 4, an optical EPD (End Point Detector) unit 5, and the like. The polishing head 4 that holds the wafer 1 as a workpiece on the lower surface is disposed opposite to the turntable 2 and above it. A polishing cloth 3 is affixed to the upper surface of the turntable 2. The polishing cloth 3 is provided with an EPD window 6 for transmitting light for EPD detection. The turntable 2 is provided with a through hole 8 for allowing light to pass through the EPD window portion 6 of the polishing pad 3.

上記のようなCMP装置では、ターンテーブル2を回転させた状態で、研磨布3の上に研磨剤供給ノズル7から研磨剤(スラリー)を供給するとともに、ポリッシングヘッド4を用いて、ウェーハ1を回転させながら研磨布3に対して押し付けることによって、ウェーハ1の表面が研磨される。研磨の終点判断は光学式EPDユニット5によって行われる。   In the CMP apparatus as described above, while the turntable 2 is rotated, an abrasive (slurry) is supplied from the abrasive supply nozzle 7 onto the polishing cloth 3 and the polishing head 4 is used to remove the wafer 1. By pressing against the polishing pad 3 while rotating, the surface of the wafer 1 is polished. The polishing end point is determined by the optical EPD unit 5.

図9に光学式EPDユニット5による研磨の終点判断をする様子の詳細な図を示す。研磨の終点判断にはウェーハ1表面からの光の反射率の変化を用いている。例えば同一膜種のウェーハ1を研磨していった場合は膜厚によって反射率が変化するため研磨によって所定の膜厚での反射率となったところで終点判断とする。また2種類以上の積層膜の研磨の場合の各層間の切り換りを検出する場合は各膜種の反射率の変化から研磨の終点判断を行う。   FIG. 9 is a detailed diagram showing how the end point of polishing by the optical EPD unit 5 is determined. A change in reflectance of light from the surface of the wafer 1 is used for determining the end point of polishing. For example, when the wafer 1 of the same film type is polished, the reflectivity changes depending on the film thickness, so that the end point is determined when the reflectivity at a predetermined film thickness is obtained by polishing. Further, when switching between layers in the case of polishing two or more kinds of laminated films is detected, the end point of polishing is determined from the change in reflectance of each film type.

しかしながらウェーハの研磨の繰り返しに伴い、研磨布のEPD用窓部6の表面にスラリー砥粒や研磨生成物が次第に付着していく。このため、ウェーハ入射光及びウェーハ反射光がEPD窓部6を透過する際にEPD窓部6の表面の付着物により吸収されてしまう。そのため光学式EPDユニット5の光検出器に入射するウェーハ反射光量が低下し所定の反射光量が得られないことにより、設定した終点検出トリガーにかからずに研磨が進み、オーバー研磨となり不良品が発生し、ウェーハの歩留りが低下するという問題があった。   However, with repeated polishing of the wafer, slurry abrasive grains and polishing products gradually adhere to the surface of the EPD window portion 6 of the polishing cloth. For this reason, when the wafer incident light and the wafer reflected light pass through the EPD window 6, they are absorbed by the deposits on the surface of the EPD window 6. For this reason, the amount of reflected wafer light incident on the optical detector of the optical EPD unit 5 decreases and a predetermined amount of reflected light cannot be obtained, so that polishing progresses without reaching the set end point detection trigger, resulting in over-polishing and defective products. There is a problem that the yield of the wafer is reduced.

また従来、一般的には研磨布3のEPD用窓部6の表面に付着したスラリー砥粒や研磨生成物を取り除くための洗浄を行う時期に到達したか否かの判断はオペレータが経験に基づいて、使用時間やウェーハの累積加工枚数などを目安にして行っていた。このため、EPD用窓部6の洗浄が必要に到達したとの判断が比較的早めに行われる傾向になり、その結果として研磨布のEPD窓部6の洗浄頻度が増え、メンテナンス作業によるコストが必要以上にかかるという問題があった。   Conventionally, generally, the operator determines whether or not it is time to perform cleaning for removing slurry abrasive grains and polishing products attached to the surface of the EPD window 6 of the polishing cloth 3 based on experience. Therefore, it was performed based on the usage time and the cumulative number of processed wafers. For this reason, the judgment that the cleaning of the EPD window section 6 has reached the necessity tends to be performed relatively early. As a result, the frequency of cleaning the EPD window section 6 of the polishing cloth increases, and the cost of maintenance work increases. There was a problem that it took more than necessary.

また上記のような経験的な管理方法では、研磨布EPD用窓部6の突発的な汚れや、研磨布EPD用窓部6の材質であるポリエチレンテレフタレートシート(PETシート)の剥がれやキズなどのEPD窓部6自体の異常に起因するEPD検知の異常を検知することはできなかった。その結果、ウェーハ研磨時にEPD検知ができずにオーバー研磨となって、不良品が連続的に発生し、ウェーハの歩留りが低下するという問題もあった。   Further, in the empirical management method as described above, sudden dirt on the polishing cloth EPD window section 6, peeling or scratching of the polyethylene terephthalate sheet (PET sheet), which is the material of the polishing cloth EPD window section 6, and the like. An EPD detection abnormality caused by an abnormality in the EPD window 6 itself could not be detected. As a result, EPD cannot be detected at the time of wafer polishing, resulting in overpolishing, resulting in continuous generation of defective products and a decrease in wafer yield.

この様な問題を解決すべく、特許文献1には次のような研磨装置が記載されていて、光学的に研磨状態をモニターする際におけるスラリーの影響について考慮している。測定光及び信号光がウェーハと検出窓の間のスラリーを透過する際に測定光及び信号光を検出窓とスラリーの境界面が反射し、または砥粒が散乱し、または吸収してしまう。そのため光検出器に入射する信号光量が低下し、測定のS/N比が低下し、終点検出の測定精度が悪化する。そのためこの研磨装置では終点検出の測定精度を悪化させるスラリーを排除するための研磨液排除部を検出窓の近傍に備えている。この研磨液排除部を設けることによって研磨終点検出の測定精度を向上させウェーハの歩留りを高めることができるとしている。
特開2000−254860号公報 特開平6−81175号公報
In order to solve such a problem, the following polishing apparatus is described in Patent Document 1, and the influence of the slurry when optically monitoring the polishing state is considered. When the measurement light and the signal light pass through the slurry between the wafer and the detection window, the measurement light and the signal light are reflected by the boundary surface between the detection window and the slurry, or the abrasive grains are scattered or absorbed. As a result, the amount of signal incident on the photodetector decreases, the S / N ratio of the measurement decreases, and the measurement accuracy of the end point detection deteriorates. For this reason, this polishing apparatus is provided with a polishing liquid removal unit in the vicinity of the detection window for removing slurry that deteriorates the measurement accuracy of end point detection. By providing this polishing liquid removal unit, it is said that the measurement accuracy of the polishing end point detection can be improved and the yield of the wafer can be increased.
JP 2000-254860 A JP-A-6-81175

しかしながら、上記の方法は、検出窓の近傍のスラリーを排除するために研磨液排除部に水を流す必要があるため、研磨時にスラリーが水で希釈されてしまいウェーハの研磨レートが変わってしまうという問題があり、実際のウェーハ研磨時での使用に関して限界があった。   However, in the above method, since it is necessary to flow water to the polishing liquid removal part in order to exclude the slurry in the vicinity of the detection window, the slurry is diluted with water during polishing, and the polishing rate of the wafer is changed. There was a problem and there was a limit to the use during actual wafer polishing.

本発明は、以上の様な従来のEPD検知についての問題点に鑑み成されたもので、本発明の目的は、研磨布EPD窓部の洗浄が必要な時期に到達したこと及び研磨布EPD窓部に異常が生じたことを正確に判断することができる半導体基板の研磨方法及び研磨装置を提供することにある。   The present invention has been made in view of the problems associated with the conventional EPD detection as described above. The object of the present invention is that the time when the polishing cloth EPD window portion needs to be cleaned has been reached, and the polishing cloth EPD window. It is an object of the present invention to provide a semiconductor substrate polishing method and polishing apparatus capable of accurately determining that an abnormality has occurred in a portion.

本発明の半導体基板の研磨方法は、光学式の研磨終点検出手段を用いた半導体基板の研磨方法であって、研磨終点検出手段の終点検出用窓を有する研磨布に半導体基板を押し付けて研磨を行う研磨工程と、終点検出用窓に付着した汚れによる異常状態を検出する検出工程とを有する。   The method for polishing a semiconductor substrate of the present invention is a method for polishing a semiconductor substrate using an optical polishing end point detecting means, and polishing the semiconductor substrate by pressing the semiconductor substrate against a polishing cloth having an end point detection window of the polishing end point detecting means. A polishing step to be performed, and a detection step of detecting an abnormal state due to dirt adhering to the end point detection window.

本発明において、検出工程は、研磨終点検出手段で検出される半導体基板からの反射光強度に基づいて汚れによる異常状態を検出するようにすることが好ましい。この場合、研磨終点検出手段は、終点検出用窓を介して半導体基板に向けて光を出射し、半導体基板で反射され終点検出用窓を介して戻ってきた反射光を受け、その反射光強度を測定できるものである。   In the present invention, it is preferable that the detecting step detects an abnormal state due to contamination based on the intensity of reflected light from the semiconductor substrate detected by the polishing end point detecting means. In this case, the polishing end point detection means emits light toward the semiconductor substrate through the end point detection window, receives the reflected light reflected by the semiconductor substrate and returned through the end point detection window, and the reflected light intensity Can be measured.

本発明において、検出工程は、終点検出用窓を介して半導体基板に向けて超音波を送波し、半導体基板で反射され終点検出用窓を介して戻ってきた反射波を受波し、その反射波強度に基づいて汚れによる異常状態を検出することが好ましい。   In the present invention, the detection step transmits an ultrasonic wave toward the semiconductor substrate through the end point detection window, receives the reflected wave reflected by the semiconductor substrate and returned through the end point detection window, It is preferable to detect an abnormal state due to dirt based on the reflected wave intensity.

また、本発明において、研磨工程のシーケンス中に検出工程による異常状態の検出に応答して研磨工程を停止させることが好ましい。   Moreover, in this invention, it is preferable to stop a grinding | polishing process in response to detection of the abnormal state by a detection process during the sequence of a grinding | polishing process.

また、本発明において、研磨工程のシーケンス中に検出工程による異常状態の検出に応答して研磨工程を停止させ、その後に終点検出用窓に付着した汚れを洗浄手段で取り除く洗浄工程を有するようにしてもよい。   In the present invention, the polishing process is stopped during the polishing process sequence in response to detection of an abnormal state by the detection process, and thereafter, the cleaning means removes the dirt adhering to the end point detection window by the cleaning means. May be.

また、本発明において、研磨工程のシーケンス中に検出工程による異常状態の検出に応答して終点検出用窓に付着した汚れを洗浄手段で取り除く洗浄工程を有するようにしてもよい。   Further, in the present invention, there may be provided a cleaning step in which the dirt adhering to the end point detection window is removed by the cleaning means in response to detection of an abnormal state by the detection step during the polishing step sequence.

本発明の第1の半導体基板の研磨装置は、光学式の研磨終点検出手段を有し、研磨終点検出手段の終点検出用窓を有する研磨布に半導体基板を押し付けて研磨を行う半導体基板の研磨装置であって、研磨終点検出手段は、研磨終点検出手段で検出される半導体基板からの反射光強度に基づいて終点検出用窓に付着した汚れによる異常状態も検出するようにしている。この場合、例えば、研磨布は定盤に貼り付けられ、研磨布の終点検出用窓に対応して定盤に貫通穴が設けられて、研磨終点検出手段が終点検出用窓を介して半導体基板に向けて光を出射し、半導体基板で反射され終点検出用窓を介して戻ってきた反射光を受け、その反射光強度を測定できるものである。   The first semiconductor substrate polishing apparatus of the present invention has an optical polishing end point detecting means and polishes the semiconductor substrate by pressing the semiconductor substrate against a polishing cloth having an end point detecting window of the polishing end point detecting means. In the apparatus, the polishing end point detection means also detects an abnormal state due to dirt adhering to the end point detection window based on the reflected light intensity from the semiconductor substrate detected by the polishing end point detection means. In this case, for example, the polishing cloth is affixed to the surface plate, a through hole is provided in the surface plate corresponding to the end point detection window of the polishing cloth, and the polishing end point detecting means is connected to the semiconductor substrate via the end point detection window. The reflected light that is emitted toward, reflected by the semiconductor substrate and returned through the end point detection window can be received, and the intensity of the reflected light can be measured.

本発明の第2の半導体基板の研磨装置は、光学式の研磨終点検出手段を有し、研磨終点検出手段の終点検出用窓を有する研磨布に半導体基板を押し付けて研磨を行う半導体基板の研磨装置であって、終点検出用窓を介して半導体基板に向けて超音波を送波し、半導体基板で反射され終点検出用窓を介して戻ってきた反射波を受波し、その反射波強度に基づいて終点検出用窓に付着した汚れによる異常状態を検出する超音波式検出手段を設けている。この場合、例えば、研磨布は定盤に貼り付けられ、研磨布の終点検出用窓に対応して定盤に貫通穴が設けられている。   The second semiconductor substrate polishing apparatus of the present invention has an optical polishing end point detection means and polishes the semiconductor substrate by pressing the semiconductor substrate against a polishing cloth having an end point detection window of the polishing end point detection means. The apparatus transmits ultrasonic waves toward the semiconductor substrate through the end point detection window, receives the reflected waves reflected by the semiconductor substrate and returned through the end point detection window, and the reflected wave intensity. And an ultrasonic detection means for detecting an abnormal state due to dirt adhering to the end point detection window. In this case, for example, the polishing cloth is attached to the surface plate, and a through hole is provided in the surface plate corresponding to the end point detection window of the polishing cloth.

本発明の第1、第2の半導体基板の研磨装置において、終点検出用窓を洗浄するための洗浄手段を設けることが好ましい。この洗浄手段には、洗浄ノズルと洗浄ノズルに超音波を印加するための超音波発振手段とを有するスプレーノズル式メガソニック洗浄機構や、洗浄ノズルと洗浄ノズルに高圧スプレーを印加するための高圧ポンプ手段とを有する高圧スプレー洗浄機構、あるいは洗浄ノズルと洗浄ノズルの先端にスピンブラシ手段とを有するスピンブラシ洗浄機構を用いることができる。   In the first and second semiconductor substrate polishing apparatuses of the present invention, it is preferable to provide a cleaning means for cleaning the end point detection window. This cleaning means includes a spray nozzle type megasonic cleaning mechanism having a cleaning nozzle and an ultrasonic oscillation means for applying ultrasonic waves to the cleaning nozzle, and a high-pressure pump for applying high-pressure spray to the cleaning nozzle and the cleaning nozzle. Or a spin brush cleaning mechanism having a cleaning nozzle and a spin brush means at the tip of the cleaning nozzle.

本発明の半導体基板の研磨方法および研磨装置によれば、被加工材の半導体基板からの反射光強度または反射波強度に基づいて、終点検出用窓の汚れ状態を監視し異常状態を検出することによって、終点検出用窓の洗浄が必要な時期に到達したことまたは異常が生じたことを正確に判定することが可能になる。この結果、過度の洗浄回数を減らしメンテナンスコストを引き下げることができる。これに加えて、終点検出用窓に上記のような何らかの異常が生じた場合には、それを検知して、研磨装置の運転を停止させることもできる。このため、終点検出用窓が異常な状態での研磨が続けられることがなくなるので、ウェーハ(半導体基板)の歩留りを高めることができる。   According to the semiconductor substrate polishing method and polishing apparatus of the present invention, based on the reflected light intensity or reflected wave intensity of the workpiece from the semiconductor substrate, the dirt state of the end point detection window is monitored and the abnormal state is detected. Thus, it is possible to accurately determine that the time required to clean the end point detection window has been reached or that an abnormality has occurred. As a result, the number of times of excessive cleaning can be reduced and the maintenance cost can be reduced. In addition to this, when any abnormality as described above occurs in the end point detection window, it can be detected and the operation of the polishing apparatus can be stopped. For this reason, since the polishing in the abnormal state of the end point detection window is not continued, the yield of the wafer (semiconductor substrate) can be increased.

また、洗浄手段により、終点検出用窓に付着したスラリー砥粒や研磨生成物を取り除き常に一定の状態に保つことができるので、安定したEPD信号を得ることによりEPDトリガー検出ミスを無くし研磨不良ウェーハの発生を防止でき歩留りを高めることができる。また、終点検出用窓の洗浄をインラインで自動で行うため、メンテナンス作業を省略することによりCoO(cost of ownership)を削減することができる。また、終点検出用窓で発生するスラリー砥粒の凝集粒子を取り除くことにより被加工材の表面欠陥(スクラッチ)の発生を防止でき良品歩留りが向上する。   In addition, since the abrasive grains and polishing products adhering to the end point detection window can be removed and kept in a constant state by the cleaning means, the EPD trigger detection error is eliminated by obtaining a stable EPD signal, and the wafer is poorly polished. Can be prevented and yield can be increased. In addition, since the end point detection window is automatically cleaned in-line, CoO (cost of ownership) can be reduced by omitting maintenance work. Further, by removing the aggregated particles of the slurry abrasive grains generated in the end point detection window, generation of surface defects (scratches) of the workpiece can be prevented, and the yield of non-defective products is improved.

(第1の実施の形態)
図1に本発明に基づく光学式による研磨布EPD窓部の洗浄タイミング自動検知を行うCMP装置の概略構成を示す。
(First embodiment)
FIG. 1 shows a schematic configuration of a CMP apparatus that automatically detects the cleaning timing of the polishing cloth EPD window by an optical method according to the present invention.

図中、1はウェーハ(被加工材)、2はターンテーブル、3は研磨布、4はポリッシングヘッド、5は光学式EPD検出ユニット、6はEPD窓部、7は研磨剤供給ノズル、8は貫通穴、9はEPD窓部洗浄機構、10はデータ処理部、11は制御部、12は操作用端末を表す。   In the figure, 1 is a wafer (workpiece), 2 is a turntable, 3 is a polishing cloth, 4 is a polishing head, 5 is an optical EPD detection unit, 6 is an EPD window, 7 is an abrasive supply nozzle, and 8 is an abrasive supply nozzle. A through hole, 9 is an EPD window cleaning mechanism, 10 is a data processing unit, 11 is a control unit, and 12 is an operation terminal.

ポリッシングヘッド4及びEPD窓部洗浄機構9は、ターンテーブル2に対向してその上方に配置される。ターンテーブル2の上面には研磨布3が貼り付けられ、ポリッシングヘッド4の下面には被加工材であるウェーハ1が保持される。ターンテーブル2の下側には光学式検出システムが設置されている。この光学式検出システムは、光学式EPD検出ユニット5、データ処理部10、制御部11などから構成されている。   The polishing head 4 and the EPD window cleaning mechanism 9 are disposed above and facing the turntable 2. A polishing cloth 3 is attached to the upper surface of the turntable 2, and a wafer 1 as a workpiece is held on the lower surface of the polishing head 4. An optical detection system is installed below the turntable 2. This optical detection system includes an optical EPD detection unit 5, a data processing unit 10, a control unit 11, and the like.

上記のCMP装置ではターンテーブル2を回転させるとともに、研磨布3の上に研磨材(スラリー)供給ノズル7からスラリーを供給し、次いでポリッシングヘッド4を用いて、ウェーハ1を回転させながら研磨布3に対して押し付けることによって、ウェーハ1の表面が研磨され、従来の図9の場合と同様に光学式EPD検出ユニット5によって研磨終点の判断が行われる。   In the above CMP apparatus, the turntable 2 is rotated, the slurry is supplied onto the polishing cloth 3 from the abrasive (slurry) supply nozzle 7, and then the polishing cloth 3 is rotated while rotating the wafer 1 using the polishing head 4. , The surface of the wafer 1 is polished, and the polishing end point is determined by the optical EPD detection unit 5 as in the conventional case of FIG.

本発明の原理について説明する。EPD窓部6の汚れの状態はウェーハ1の研磨時間及び研磨枚数の増加等による影響を受けて変化する。また、光学式EPD検出ユニット5から出射され貫通穴8、EPD窓部6を通りウェーハ1で反射されてもどってきたウェーハ1からの反射光の強度はこのEPD窓部6の汚れの状態に従って変動する。従って、ウェーハ1からの反射光強度の値に基づいてEPD窓部6の汚れの状態の変化を検知することができる。このように、ウェーハ1からの反射光強度に基づいて、EPD窓部6の汚れの状態を監視することによって、EPD窓部6の洗浄タイミング(または異常)を正確に検知することが可能になる。   The principle of the present invention will be described. The dirt state of the EPD window portion 6 changes due to the influence of the polishing time of the wafer 1 and the increase in the number of polished wafers. Further, the intensity of the reflected light from the wafer 1 that has been emitted from the optical EPD detection unit 5 and reflected by the wafer 1 through the through hole 8 and the EPD window 6 varies according to the state of contamination of the EPD window 6. To do. Accordingly, it is possible to detect a change in the dirt state of the EPD window portion 6 based on the value of the reflected light intensity from the wafer 1. As described above, the cleaning timing (or abnormality) of the EPD window section 6 can be accurately detected by monitoring the dirt state of the EPD window section 6 based on the intensity of reflected light from the wafer 1. .

そこで本実施形態では、ウェーハ1からの反射光強度の値(電圧値として検出可能)を測定し、測定した反射光強度が予め設定された基準値と比較して低下していて、その差が予め設定されている許容値を上回ったとき、研磨布EPD窓部6の洗浄が必要な時期に到達したかあるいは研磨布EPD窓部6に異常が生じたと判断して、装置を停止させ、ここではさらにEPD窓部洗浄機構9によりEPD窓部6の自動洗浄も行わせるようにしている。ここで、ウェーハ1からの反射光強度の値は、被加工材の光学式EPD検知のためのスペクトル検出を行うスペクトロメータ(光学式EPD検出ユニット5に含まれる)によって各波長ごとに測定することができる。ここでは、各波長の中から特定の波長を選択し、特定の波長における反射光強度を求め、データ処理部10へ送られる。   Therefore, in the present embodiment, the value of the reflected light intensity from the wafer 1 (detectable as a voltage value) is measured, and the measured reflected light intensity is reduced compared to a preset reference value, and the difference is When it exceeds the preset allowable value, it is determined that the time required to clean the polishing pad EPD window 6 has been reached or an abnormality has occurred in the polishing pad EPD window 6, and the apparatus is stopped. Then, the EPD window section cleaning mechanism 9 also causes the EPD window section 6 to be automatically cleaned. Here, the value of the reflected light intensity from the wafer 1 is measured for each wavelength by a spectrometer (included in the optical EPD detection unit 5) that performs spectrum detection for optical EPD detection of the workpiece. Can do. Here, a specific wavelength is selected from each wavelength, the reflected light intensity at the specific wavelength is obtained, and sent to the data processing unit 10.

上記のCMP装置では、ウェーハ1からの反射光強度の値は、光学式EPD検出ユニット5で測定され、データ処理部10へ送られる。データ処理部10は、送られた反射光強度を、予め設定された基準値と比較して、EPD窓部6の異常の有無について判定する。何らかの異常が発生したと判定された場合には、制御部11へ異常検知信号を送る。制御部11は、異常検知信号を受け取ると、所定のシーケンスに従って、研磨装置の運転を停止させる。これと同時に、操作用端末12に信号を送って、表示装置に所定の警告画面を表示させる。更にEPD窓部6の洗浄を行わせる信号をEPD窓部洗浄機構9に送り実行させることもできる。   In the above CMP apparatus, the value of the reflected light intensity from the wafer 1 is measured by the optical EPD detection unit 5 and sent to the data processing unit 10. The data processing unit 10 compares the transmitted reflected light intensity with a reference value set in advance, and determines whether the EPD window unit 6 is abnormal. When it is determined that some abnormality has occurred, an abnormality detection signal is sent to the control unit 11. Upon receiving the abnormality detection signal, the control unit 11 stops the operation of the polishing apparatus according to a predetermined sequence. At the same time, a signal is sent to the operation terminal 12 to display a predetermined warning screen on the display device. Further, a signal for cleaning the EPD window section 6 can be sent to the EPD window section cleaning mechanism 9 to be executed.

次に、本発明に基づく光学式による研磨布EPD窓部の洗浄タイミング自動検知を行う平面研磨装置における監視システムの構成について説明する。図2に、監視システムの制御ブロック図を示す。   Next, the configuration of the monitoring system in the flat polishing apparatus that automatically detects the cleaning timing of the polishing cloth EPD window by the optical method according to the present invention will be described. FIG. 2 shows a control block diagram of the monitoring system.

(a)先ず、オペレータは、操作用端末12に加工条件(加工圧力、回転数、加工枚数等)を入力するとともに、データ処理部10に、EPD窓部洗浄を行うための判定に使用されるデータ(後述の基準値、許容値等)についての指示を入力する。   (A) First, the operator inputs processing conditions (processing pressure, number of rotations, number of processing, etc.) to the operation terminal 12 and is used for determination to perform EPD window cleaning in the data processing unit 10. An instruction about data (reference value, allowable value, etc. described later) is input.

(b)制御部11は、研磨装置に指令を出し、ウェーハの自動連続加工を開始させる。   (B) The control unit 11 issues a command to the polishing apparatus to start automatic continuous processing of the wafer.

(c)光学式EPD検出ユニット5は、各ウェーハの加工中にウェーハからの反射光を測定し、スペクトロメータにより反射光強度に変換を行った後、データ処理部10へ送る。なお、反射光のサンプリング周期は、例えば0.5sec程度である。   (C) The optical EPD detection unit 5 measures the reflected light from the wafer during the processing of each wafer, converts the reflected light into the reflected light intensity by a spectrometer, and sends it to the data processing unit 10. Note that the sampling period of the reflected light is, for example, about 0.5 sec.

(d)データ処理部10は、算出された反射光強度を先に(a)において設定された基準値と比較し、反射光強度が基準値よりも低下していて、その差が予め設定されている許容値を上回ったとき、EPD窓部6に異常が生じている(EPD窓部6の洗浄が必要な時期に到達していることも含む)と判定する。これ以外の場合は異常が無いと判定する。その結果、EPD窓部6に異常が生じたとの判定がなされたときには、制御部11に異常検知信号を送る。   (D) The data processing unit 10 compares the calculated reflected light intensity with the reference value previously set in (a), the reflected light intensity is lower than the reference value, and the difference is preset. When the allowable value exceeds the allowable value, it is determined that an abnormality has occurred in the EPD window 6 (including that the EPD window 6 needs to be cleaned). In other cases, it is determined that there is no abnormality. As a result, when it is determined that an abnormality has occurred in the EPD window section 6, an abnormality detection signal is sent to the control section 11.

(e)制御部11は、異常検知信号を受け取ると、所定のシーケンスに従って、研磨装置の運転を停止させる指令を、関係する各駆動装置に向けて送る。これと同時に、操作用端末12に信号を送って、その表示装置に「研磨布EPD窓部洗浄要もしくはEPD窓部異常」との警告を表示させる。加えて、次に研磨布EPD窓部6の洗浄を行わせる信号を、研磨装置のEPD窓部洗浄機構9に送り、動作させることもできる。   (E) When the control unit 11 receives the abnormality detection signal, the control unit 11 sends a command to stop the operation of the polishing apparatus according to a predetermined sequence to each of the related driving devices. At the same time, a signal is sent to the operation terminal 12 to display a warning “cleaning cloth EPD window cleaning required or abnormal EPD window” on the display device. In addition, a signal for cleaning the polishing cloth EPD window 6 can be sent to the EPD window cleaning mechanism 9 of the polishing apparatus to be operated.

なお、上記の監視システムにおいて反射光強度の基準値を設定する方法としては、例えば次の様な方法を採用することができる。予めスラリーの種類やウェーハの種類、膜厚ごとに採取しておいた反射光強度を、データベース化してデータ処理部10に記憶させておき、実際のウェーハを研磨する際に、設定されたウェーハの種類、膜厚の組み合わせから、上記の反射光強度を読み出し、その値を基準値として設定する。   As a method for setting the reference value of the reflected light intensity in the above monitoring system, for example, the following method can be employed. The reflected light intensity collected in advance for each type of slurry, wafer type, and film thickness is stored in the data processing unit 10 as a database, and when polishing an actual wafer, The reflected light intensity is read from the combination of type and film thickness, and the value is set as a reference value.

(第2の実施の形態)
図3に本発明に基づく超音波式による研磨布EPD窓部の洗浄タイミング自動検知を行うCMP装置の概略構成を示す。
(Second Embodiment)
FIG. 3 shows a schematic configuration of a CMP apparatus that performs automatic detection of the cleaning timing of the polishing cloth EPD window by the ultrasonic method according to the present invention.

図中、1はウェーハ(被加工材)、2はターンテーブル、3は研磨布、4はポリッシングヘッド、5は光学式EPD検出ユニット、6はEPD窓部、7は研磨剤供給ノズル、8は貫通穴、9はEPD窓部洗浄機構、10はデータ処理部、11は制御部、12は操作用端末、20は超音波測定器を表す。   In the figure, 1 is a wafer (workpiece), 2 is a turntable, 3 is a polishing cloth, 4 is a polishing head, 5 is an optical EPD detection unit, 6 is an EPD window, 7 is an abrasive supply nozzle, and 8 is an abrasive supply nozzle. A through hole, 9 is an EPD window cleaning mechanism, 10 is a data processing unit, 11 is a control unit, 12 is an operation terminal, and 20 is an ultrasonic measuring instrument.

ポリッシングヘッド4及びEPD窓部洗浄機構9は、ターンテーブル2に対向してその上方に配置される。ターンテーブル2の上面には研磨布3が貼り付けられ、ポリッシングヘッド4の下面には被加工材であるウェーハ1が保持される。ターンテーブル2の下側には光学式EPD検出ユニット5と超音波ユニットが設置されている。この超音波ユニットは、超音波の送波機能と受波機能をもつ超音波測定器20、データ処理部10、制御部11などから構成されている。   The polishing head 4 and the EPD window cleaning mechanism 9 are disposed above and facing the turntable 2. A polishing cloth 3 is attached to the upper surface of the turntable 2, and a wafer 1 as a workpiece is held on the lower surface of the polishing head 4. An optical EPD detection unit 5 and an ultrasonic unit are installed below the turntable 2. The ultrasonic unit includes an ultrasonic measuring device 20 having an ultrasonic wave transmission function and a wave reception function, a data processing unit 10, a control unit 11, and the like.

上記のCMP装置ではターンテーブル2を回転させるとともに、研磨布3の上に研磨材(スラリー)供給ノズル7からスラリーを供給し、次いでポリッシングヘッド4を用いて、ウェーハ1を回転させながら研磨布3に対して押し付けることによって、ウェーハ1の表面が研磨され、従来の図9の場合と同様に光学式EPD検出ユニット5によって研磨終点の判断が行われる。   In the above CMP apparatus, the turntable 2 is rotated, the slurry is supplied onto the polishing cloth 3 from the abrasive (slurry) supply nozzle 7, and then the polishing cloth 3 is rotated while rotating the wafer 1 using the polishing head 4. , The surface of the wafer 1 is polished, and the polishing end point is determined by the optical EPD detection unit 5 as in the conventional case of FIG.

本発明の原理について説明する。EPD窓部6の汚れの状態はウェーハ1の研磨時間及び研磨枚数の増加等による影響を受けて変化する。また、超音波測定器20から出射された超音波が貫通穴8、EPD窓部6を通りウェーハ1で反射されてもどってきたウェーハ1からの反射波強度はこのEPD窓部6の汚れの状態に従って変動する。従って、ウェーハ1からの反射波強度の値に基づいてEPD窓部6の汚れの状態の変化を検知することができる。このように、ウェーハ1からの反射波強度に基づいて、EPD窓部6の汚れの状態を監視することによって、EPD窓部6の洗浄タイミング(または異常)を正確に検知することが可能になる。   The principle of the present invention will be described. The dirt state of the EPD window portion 6 changes due to the influence of the polishing time of the wafer 1 and the increase in the number of polished wafers. Further, the reflected wave intensity from the wafer 1 where the ultrasonic wave emitted from the ultrasonic measuring instrument 20 is reflected by the wafer 1 through the through hole 8 and the EPD window 6 is the state of contamination of the EPD window 6. Fluctuates according to. Accordingly, it is possible to detect a change in the state of contamination of the EPD window 6 based on the value of the reflected wave intensity from the wafer 1. As described above, the cleaning timing (or abnormality) of the EPD window 6 can be accurately detected by monitoring the state of contamination of the EPD window 6 based on the reflected wave intensity from the wafer 1. .

そこで本実施形態では、ウェーハ1からの反射波強度の値(電圧値として検出可能)を測定し、測定した反射波強度が予め設定された基準値と比較して低下していて、その差が予め設定されている許容値を上回ったとき、研磨布EPD窓部6の洗浄が必要な時期に到達したかあるいは研磨布EPD窓部6に異常が生じたと判断して、装置を停止させ、ここではさらにEPD窓部洗浄機構9によりEPD窓部6の自動洗浄も行わせるようにしている。   Therefore, in this embodiment, the value of the reflected wave intensity from the wafer 1 (which can be detected as a voltage value) is measured, and the measured reflected wave intensity is lower than a preset reference value, and the difference is When it exceeds the preset allowable value, it is determined that the time required to clean the polishing pad EPD window 6 has been reached or an abnormality has occurred in the polishing pad EPD window 6, and the apparatus is stopped. Then, the EPD window section cleaning mechanism 9 also causes the EPD window section 6 to be automatically cleaned.

上記のCMP装置では、ウェーハ1の反射波強度の値は、超音波測定器20で測定され、データ処理部10へ送られる。データ処理部10は、送られた反射波強度を、予め設定された基準値と比較して、EPD窓部6の異常の有無について判定する。何らかの異常が発生したと判定された場合には、制御部11へ異常検知信号を送る。制御部11は、異常検知信号を受け取ると、所定のシーケンスに従って、研磨装置の運転を停止させる。これと同時に、操作用端末12に信号を送って、表示装置に所定の警告画面を表示させる。更にEPD窓部6の洗浄を行わせる信号をEPD窓部洗浄機構9に送り実行させることもできる。   In the above CMP apparatus, the value of the reflected wave intensity of the wafer 1 is measured by the ultrasonic measuring device 20 and sent to the data processing unit 10. The data processing unit 10 compares the transmitted reflected wave intensity with a preset reference value to determine whether the EPD window unit 6 is abnormal. When it is determined that some abnormality has occurred, an abnormality detection signal is sent to the control unit 11. Upon receiving the abnormality detection signal, the control unit 11 stops the operation of the polishing apparatus according to a predetermined sequence. At the same time, a signal is sent to the operation terminal 12 to display a predetermined warning screen on the display device. Further, a signal for cleaning the EPD window section 6 can be sent to the EPD window section cleaning mechanism 9 to be executed.

次に、本発明に基づく超音波式による研磨布EPD窓部の洗浄タイミング自動検知を行う平面研磨装置における監視システムの構成について説明する。図4に、監視システムの制御ブロック図を示す。   Next, the configuration of the monitoring system in the planar polishing apparatus that automatically detects the cleaning timing of the polishing cloth EPD window by the ultrasonic method according to the present invention will be described. FIG. 4 shows a control block diagram of the monitoring system.

(a)先ず、オペレータは、操作用端末12に加工条件(加工圧力、回転数、加工枚数等)を入力するとともに、データ処理部10に、EPD窓部洗浄を行うための判定に使用されるデータ(後述の基準値、許容値等)についての指示を入力する。   (A) First, the operator inputs processing conditions (processing pressure, number of rotations, number of processing, etc.) to the operation terminal 12 and is used for determination to perform EPD window cleaning in the data processing unit 10. An instruction about data (reference value, allowable value, etc. described later) is input.

(b)制御部11は、研磨装置に指令を出し、ウェーハの自動連続加工を開始させる。   (B) The control unit 11 issues a command to the polishing apparatus to start automatic continuous processing of the wafer.

(c)超音波測定器20は、各ウェーハの加工中にウェーハからの反射波強度を測定し、データ処理部10へ送る。なお、反射波のサンプリング周期は、例えば0.5sec程度である。   (C) The ultrasonic measuring device 20 measures the reflected wave intensity from the wafer during processing of each wafer, and sends it to the data processing unit 10. Note that the sampling period of the reflected wave is, for example, about 0.5 sec.

(d)データ処理部10は、算出された反射波強度を先に(a)において設定された基準値と比較し、反射波強度が基準値よりも低下していて、その差が予め設定されている許容値を上回ったとき、EPD窓部6に異常が生じている(EPD窓部6の洗浄が必要な時期に到達していることも含む)と判定する。これ以外の場合は異常が無いと判定する。その結果、EPD窓部6に異常が生じたとの判定がなされたときには、制御部11に異常検知信号を送る。   (D) The data processing unit 10 compares the calculated reflected wave intensity with the reference value previously set in (a), the reflected wave intensity is lower than the reference value, and the difference is preset. When the allowable value exceeds the allowable value, it is determined that an abnormality has occurred in the EPD window 6 (including that the EPD window 6 needs to be cleaned). In other cases, it is determined that there is no abnormality. As a result, when it is determined that an abnormality has occurred in the EPD window section 6, an abnormality detection signal is sent to the control section 11.

(e)制御部11は、異常検知信号を受け取ると、所定のシーケンスに従って、研磨装置の運転を停止させる指令を、関係する各駆動装置に向けて送る。これと同時に、操作用端末12に信号を送って、その表示装置に「研磨布EPD窓部洗浄要もしくはEPD窓部異常」との警告を表示させる。加えて、次に研磨布EPD窓部6の洗浄を行わせる信号を、研磨装置のEPD窓部洗浄機構9に送り、動作させることもできる。   (E) When the control unit 11 receives the abnormality detection signal, the control unit 11 sends a command to stop the operation of the polishing apparatus according to a predetermined sequence to each of the related driving devices. At the same time, a signal is sent to the operation terminal 12 to display a warning “cleaning cloth EPD window cleaning required or abnormal EPD window” on the display device. In addition, a signal for cleaning the polishing cloth EPD window 6 can be sent to the EPD window cleaning mechanism 9 of the polishing apparatus to be operated.

なお、上記の監視システムにおいて反射波強度の基準値を設定する方法としては、例えば次の様な方法を採用することができる。予めスラリーの種類やウェーハの種類、膜厚ごとに採取しておいた反射波強度を、データベース化してデータ処理装置10に記憶させておき、実際のウェーハを研磨する際に、設定されたウェーハの種類、膜厚の組み合わせから、上記の反射波強度を読み出し、その値を基準値として設定する。   As a method for setting the reference value of the reflected wave intensity in the above monitoring system, for example, the following method can be adopted. The reflected wave intensity collected for each type of slurry, wafer type, and film thickness is stored in the data processing apparatus 10 as a database, and when polishing an actual wafer, The reflected wave intensity is read from the combination of type and film thickness, and the value is set as a reference value.

以上のように、第1の実施の形態によれば光学式EPD検出ユニット5によるウェーハからの反射光強度に基づいて、また第2の実施の形態によれば超音波測定器20によるウェーハからの反射波強度に基づいて、それぞれ研磨布EPD窓部6の汚れの状態を判断することによって、研磨布EPD窓部6の洗浄タイミングまたは異常の発生を正確に判定することが可能になる。この結果、過度の洗浄回数を減らしメンテナンスコストを引き下げることができる。これに加えて、研磨布EPD窓部6に何らかの異常が生じた場合には、それを検知して、研磨装置の運転を停止させることもできる。このため、研磨布EPD窓部6が異常な状態での研磨が続けられることがなくなるので、ウェーハの歩留りを高めることができる。   As described above, according to the first embodiment, based on the reflected light intensity from the wafer by the optical EPD detection unit 5, and according to the second embodiment, from the wafer by the ultrasonic measuring device 20. By determining the state of contamination of the polishing pad EPD window 6 based on the reflected wave intensity, it becomes possible to accurately determine the cleaning timing of the polishing pad EPD window 6 or the occurrence of an abnormality. As a result, the number of times of excessive cleaning can be reduced and the maintenance cost can be reduced. In addition, if any abnormality occurs in the polishing pad EPD window section 6, it can be detected and the operation of the polishing apparatus can be stopped. For this reason, the polishing cloth EPD window portion 6 is not continuously polished in an abnormal state, so that the yield of the wafer can be increased.

また、EPD窓部洗浄機構9を設けることにより、研磨布EPD窓部6に付着したスラリー砥粒や研磨生成物を取り除き、研磨布EPD窓部6を常に一定の状態に保つことができるので、安定したEPD信号を得ることによりEPDトリガー検出ミスを無くし研磨不良ウェーハの発生を防止でき歩留りを高めることができる。また、研磨布EPD窓部6の洗浄をインラインで自動で行うため、メンテナンス作業を省略することによりCoO(cost of ownership)を削減することができる。また、EPD窓部6で発生するスラリー砥粒の凝集粒子を取り除くことにより被加工材の表面欠陥(スクラッチ)の発生を防止でき良品歩留りが向上する。   Further, by providing the EPD window cleaning mechanism 9, the slurry abrasive particles and polishing products attached to the polishing cloth EPD window 6 can be removed, and the polishing cloth EPD window 6 can always be kept in a constant state. By obtaining a stable EPD signal, it is possible to eliminate an EPD trigger detection error, prevent the occurrence of a poorly polished wafer, and increase the yield. In addition, since the polishing cloth EPD window 6 is automatically cleaned inline, CoO (cost of ownership) can be reduced by omitting maintenance work. Further, by removing the aggregated particles of the slurry abrasive grains generated in the EPD window portion 6, it is possible to prevent the occurrence of surface defects (scratches) on the workpiece and to improve the yield of good products.

なお、第1、第2の実施の形態において、制御部11が、データ処理部10から異常検知信号を受け取ったときに、研磨装置による研磨動作を停止させることなく、EPD窓部洗浄機構9を動作させることにより、研磨を行いながらEPD窓部6の洗浄を行うようにしてもよい。   In the first and second embodiments, when the control unit 11 receives an abnormality detection signal from the data processing unit 10, the EPD window cleaning mechanism 9 is activated without stopping the polishing operation by the polishing apparatus. By operating, the EPD window portion 6 may be cleaned while polishing.

以下に、上記の第1、第2の実施の形態で用いられるEPD窓部洗浄機構9の例を説明する。   Hereinafter, an example of the EPD window cleaning mechanism 9 used in the first and second embodiments will be described.

図5に研磨布EPD窓部洗浄機構9の例1を示す。図中、13は超音波振動子、14は発振器、15はDIW(洗浄液)ラインである。この研磨布EPD窓部6の洗浄を行うタイミングとしては、第1、第2の実施の形態で説明した研磨布EPD窓部の洗浄タイミング自動検知による方法を用いればよい。あるいは、例えば被加工材のロット毎に行うこともできる。あるいは、例えば被加工材毎に行うこともできる。平面研磨装置がウェーハ加工を行っていない待機状態を利用して、ターンテーブル2を回転させる。研磨布EPD窓部6がEPD窓部洗浄機構9の洗浄可能領域にきた位置でターンテーブル2の回転を停止させる。このターンテーブル停止位置はEPD窓部洗浄位置である。EPD窓部洗浄位置においてEPD窓部洗浄を行うことにより、EPD窓部に付着したスラリー砥粒や研磨生成物を取り除く。   FIG. 5 shows Example 1 of the polishing pad EPD window cleaning mechanism 9. In the figure, 13 is an ultrasonic transducer, 14 is an oscillator, and 15 is a DIW (cleaning liquid) line. As a timing for cleaning the polishing cloth EPD window portion 6, the method based on the automatic detection of the cleaning timing of the polishing cloth EPD window portion described in the first and second embodiments may be used. Or it can also carry out for every lot of workpieces, for example. Or it can also carry out for every work material, for example. The turntable 2 is rotated using a standby state in which the surface polishing apparatus is not processing the wafer. The rotation of the turntable 2 is stopped at the position where the polishing cloth EPD window portion 6 comes to the washable region of the EPD window portion cleaning mechanism 9. This turntable stop position is the EPD window cleaning position. By performing EPD window cleaning at the EPD window cleaning position, slurry abrasive grains and polishing products adhering to the EPD window are removed.

なお、図5の例では、スプレーノズル式メガソニック洗浄方法を用いて研磨布EPD窓部6の洗浄を行うものであるが、図6の例のように、高圧ポンプ17を備え、ノズル16から高圧の水を吹き付ける高圧スプレー洗浄方法を用いて研磨布EPD窓部6の洗浄を行っても良い。また、図7の例のように、ブラシ18とそれを回転させるモーター19を備えたスピンブラシ洗浄方法を用いて研磨布EPD窓部6の洗浄を行っても良い。   In the example of FIG. 5, the polishing pad EPD window 6 is cleaned using a spray nozzle type megasonic cleaning method. However, as shown in the example of FIG. The polishing cloth EPD window portion 6 may be cleaned using a high-pressure spray cleaning method of spraying high-pressure water. In addition, as in the example of FIG. 7, the polishing pad EPD window 6 may be cleaned using a spin brush cleaning method including a brush 18 and a motor 19 that rotates the brush 18.

図5のスプレーノズル式メガソニック洗浄機構、図6の高圧スプレー洗浄機構、図7のスピンブラシ洗浄機構では、スピンブラシ洗浄機構<高圧スプレー洗浄機構<スプレーノズル式メガソニック洗浄機構の順にコスト高となるが、コスト高の順に洗浄能力が優れている。またコストが低い順に研磨布EPD窓部6の材質であるPETを洗浄により痛めてしまう可能性は高くなる。   In the spray nozzle type megasonic cleaning mechanism of FIG. 5, the high pressure spray cleaning mechanism of FIG. 6, and the spin brush cleaning mechanism of FIG. 7, the cost increases in the order of spin brush cleaning mechanism <high pressure spray cleaning mechanism <spray nozzle type megasonic cleaning mechanism. However, the cleaning ability is excellent in the order of cost. In addition, there is a higher possibility that the PET, which is the material of the polishing pad EPD window portion 6, will be damaged by cleaning in order of increasing cost.

本発明にかかる半導体基板の研磨方法及び研磨装置は、研磨布EPD窓部の洗浄が必要な時期に到達したこと及び研磨布EPD窓部に異常が生じたことを正確に判断することができ、例えばシリコン半導体基板製造に際して行う化学機械研磨(CMP)等の平坦化工程等において有用である。   The method and apparatus for polishing a semiconductor substrate according to the present invention can accurately determine that the time required to clean the polishing cloth EPD window has been reached and that an abnormality has occurred in the polishing cloth EPD window, For example, it is useful in a planarization process such as chemical mechanical polishing (CMP) performed when manufacturing a silicon semiconductor substrate.

本発明の第1の実施の形態における光学式による研磨布EPD窓部の洗浄タイミング自動検知を行うCMP装置の概略構成図1 is a schematic configuration diagram of a CMP apparatus that performs automatic detection of cleaning timing of an optical polishing cloth EPD window portion according to the first embodiment of the present invention. 本発明の第1の実施の形態における光学式による研磨布EPD窓部の洗浄タイミング自動検知を行う監視システムの制御ブロック図Control block diagram of a monitoring system for automatically detecting the cleaning timing of the polishing cloth EPD window portion by the optical method in the first embodiment of the present invention 本発明の第1の実施の形態における超音波式による研磨布EPD窓部の洗浄タイミング自動検知を行うCMP装置の概略構成図1 is a schematic configuration diagram of a CMP apparatus that performs automatic detection of cleaning timing of a polishing cloth EPD window portion by an ultrasonic method in the first embodiment of the present invention. 本発明の第1の実施の形態における超音波式による研磨布EPD窓部の洗浄タイミング自動検知を行う監視システムの制御ブロック図Control block diagram of a monitoring system for automatically detecting the cleaning timing of the polishing cloth EPD window portion by the ultrasonic method in the first embodiment of the present invention 研磨布EPD窓部洗浄装置の第1の例を示す図The figure which shows the 1st example of polishing cloth EPD window part cleaning apparatus 研磨布EPD窓部洗浄装置の第2の例を示す図The figure which shows the 2nd example of polishing cloth EPD window part cleaning apparatus. 研磨布EPD窓部洗浄装置の第3の例を示す図The figure which shows the 3rd example of polishing cloth EPD window part cleaning apparatus. 従来のCMP装置の概略構成図Schematic configuration diagram of a conventional CMP apparatus CMP装置の研磨終点検出機構を示す図The figure which shows the grinding | polishing end point detection mechanism of CMP apparatus

符号の説明Explanation of symbols

1 ウェーハ
2 ターンテーブル
3 研磨布
4 ポリッシングヘッド
5 光学式EPD検出ユニット
6 EPD窓部
7 研磨剤供給ノズル
8 貫通穴
9 EPD窓部洗浄機構
10 データ処理部
11 制御部
12 操作用端末
13 超音波振動子
14 発振器
15 DIW(洗浄液)ライン
16 ノズル
17 高圧ポンプ
18 ブラシ
19 モーター
20 超音波測定器
DESCRIPTION OF SYMBOLS 1 Wafer 2 Turntable 3 Polishing cloth 4 Polishing head 5 Optical EPD detection unit 6 EPD window part 7 Abrasive supply nozzle 8 Through-hole 9 EPD window part cleaning mechanism 10 Data processing part 11 Control part 12 Operation terminal 13 Ultrasonic vibration Child 14 Oscillator 15 DIW (cleaning liquid) line 16 Nozzle 17 High-pressure pump 18 Brush 19 Motor 20 Ultrasonic measuring instrument

Claims (12)

光学式の研磨終点検出手段を用いた半導体基板の研磨方法であって、
前記研磨終点検出手段の終点検出用窓を有する研磨布に半導体基板を押し付けて研磨を行う研磨工程と、
前記終点検出用窓に付着した汚れによる異常状態を検出する検出工程とを有することを特徴とする半導体基板の研磨方法。
A method for polishing a semiconductor substrate using an optical polishing end point detection means,
A polishing step of polishing by pressing a semiconductor substrate against a polishing cloth having an end point detection window of the polishing end point detection means;
And a detection step of detecting an abnormal state due to dirt adhering to the end point detection window.
前記検出工程は、前記研磨終点検出手段で検出される前記半導体基板からの反射光強度に基づいて前記汚れによる異常状態を検出することを特徴とする請求項1に記載の半導体基板の研磨方法。   2. The method of polishing a semiconductor substrate according to claim 1, wherein the detecting step detects an abnormal state due to the contamination based on a reflected light intensity from the semiconductor substrate detected by the polishing end point detecting means. 前記検出工程は、前記終点検出用窓を介して前記半導体基板に向けて超音波を送波し、前記半導体基板で反射され前記終点検出用窓を介して戻ってきた反射波を受波し、その反射波強度に基づいて前記汚れによる異常状態を検出することを特徴とする請求項1に記載の半導体基板の研磨方法。   The detecting step transmits an ultrasonic wave toward the semiconductor substrate through the end point detection window, receives a reflected wave reflected by the semiconductor substrate and returned through the end point detection window, 2. The method of polishing a semiconductor substrate according to claim 1, wherein an abnormal state due to the dirt is detected based on the reflected wave intensity. 前記研磨工程のシーケンス中に前記検出工程による異常状態の検出に応答して前記研磨工程を停止させることを特徴とする請求項1、2または3に記載の半導体基板の研磨方法。   4. The method for polishing a semiconductor substrate according to claim 1, wherein the polishing step is stopped in response to detection of an abnormal state by the detection step during the sequence of the polishing step. 前記研磨工程のシーケンス中に前記検出工程による異常状態の検出に応答して前記研磨工程を停止させ、その後に前記終点検出用窓に付着した汚れを洗浄手段で取り除く洗浄工程を有することを特徴とする請求項1、2または3に記載の半導体基板の研磨方法。   In the polishing process sequence, the polishing process is stopped in response to detection of an abnormal state by the detection process, and then a cleaning process is performed to remove dirt adhered to the end point detection window with a cleaning means. The method for polishing a semiconductor substrate according to claim 1, 2 or 3. 前記研磨工程のシーケンス中に前記検出工程による異常状態の検出に応答して前記終点検出用窓に付着した汚れを洗浄手段で取り除く洗浄工程を有することを特徴とする請求項1、2または3に記載の半導体基板の研磨方法。   4. The method according to claim 1, further comprising a cleaning step of removing dirt attached to the end-point detection window by a cleaning unit in response to detection of an abnormal state by the detection step during the polishing step sequence. A method for polishing a semiconductor substrate as described. 光学式の研磨終点検出手段を有し、前記研磨終点検出手段の終点検出用窓を有する研磨布に半導体基板を押し付けて研磨を行う半導体基板の研磨装置であって、
前記研磨終点検出手段は、前記研磨終点検出手段で検出される前記半導体基板からの反射光強度に基づいて前記終点検出用窓に付着した汚れによる異常状態も検出するようにしたことを特徴とする半導体基板の研磨装置。
A polishing apparatus for a semiconductor substrate, comprising an optical polishing end point detection means, and polishing the semiconductor substrate by pressing the semiconductor substrate against a polishing cloth having an end point detection window of the polishing end point detection means,
The polishing end point detection means detects an abnormal state due to dirt adhering to the end point detection window based on the reflected light intensity from the semiconductor substrate detected by the polishing end point detection means. Semiconductor substrate polishing equipment.
光学式の研磨終点検出手段を有し、前記研磨終点検出手段の終点検出用窓を有する研磨布に半導体基板を押し付けて研磨を行う半導体基板の研磨装置であって、
前記終点検出用窓を介して前記半導体基板に向けて超音波を送波し、前記半導体基板で反射され前記終点検出用窓を介して戻ってきた反射波を受波し、その反射波強度に基づいて前記終点検出用窓に付着した汚れによる異常状態を検出する超音波式検出手段を設けたことを特徴とする半導体基板の研磨装置。
A polishing apparatus for a semiconductor substrate, comprising an optical polishing end point detection means, and polishing the semiconductor substrate by pressing the semiconductor substrate against a polishing cloth having an end point detection window of the polishing end point detection means,
An ultrasonic wave is transmitted toward the semiconductor substrate through the end point detection window, and a reflected wave reflected by the semiconductor substrate and returned through the end point detection window is received, and the reflected wave intensity is increased. An apparatus for polishing a semiconductor substrate, comprising: ultrasonic detection means for detecting an abnormal state due to dirt adhering to the end point detection window.
前記終点検出用窓を洗浄するための洗浄手段を設けたことを特徴とする請求項7または8に記載の半導体基板の研磨装置。   9. The semiconductor substrate polishing apparatus according to claim 7, further comprising cleaning means for cleaning the end point detection window. 前記洗浄手段は、洗浄ノズルと、前記洗浄ノズルに超音波を印加するための超音波発振手段とを有することを特徴とする請求項9に記載の半導体基板の研磨装置。   The semiconductor substrate polishing apparatus according to claim 9, wherein the cleaning unit includes a cleaning nozzle and an ultrasonic oscillation unit for applying ultrasonic waves to the cleaning nozzle. 前記洗浄手段は、洗浄ノズルと、前記洗浄ノズルに高圧スプレーを印加するための高圧ポンプ手段とを有することを特徴とする請求項9に記載の半導体基板の研磨装置。   The semiconductor substrate polishing apparatus according to claim 9, wherein the cleaning unit includes a cleaning nozzle and a high-pressure pump unit that applies high-pressure spray to the cleaning nozzle. 前記洗浄手段は、洗浄ノズルと、前記洗浄ノズルの先端にスピンブラシ手段とを有することを特徴とする請求項9に記載の半導体基板の研磨装置。   The semiconductor substrate polishing apparatus according to claim 9, wherein the cleaning unit includes a cleaning nozzle and a spin brush unit at a tip of the cleaning nozzle.
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Cited By (4)

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Publication number Priority date Publication date Assignee Title
JP2009196000A (en) * 2008-02-19 2009-09-03 Nikon Corp Polishing device
JP2013107203A (en) * 2013-03-11 2013-06-06 Nikon Corp Polishing device
WO2020137653A1 (en) * 2018-12-26 2020-07-02 株式会社荏原製作所 Method for cleaning optical film thickness measurement system
JP2021136288A (en) * 2020-02-26 2021-09-13 富士紡ホールディングス株式会社 Polishing pad and manufacturing method of polishing pad

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009196000A (en) * 2008-02-19 2009-09-03 Nikon Corp Polishing device
JP2013107203A (en) * 2013-03-11 2013-06-06 Nikon Corp Polishing device
WO2020137653A1 (en) * 2018-12-26 2020-07-02 株式会社荏原製作所 Method for cleaning optical film thickness measurement system
JP2020104191A (en) * 2018-12-26 2020-07-09 株式会社荏原製作所 Cleaning method of optical film thickness measurement system
JP7316785B2 (en) 2018-12-26 2023-07-28 株式会社荏原製作所 How to clean the optical film thickness measurement system
US11919048B2 (en) 2018-12-26 2024-03-05 Ebara Corporation Method of cleaning an optical film-thickness measuring system
JP2021136288A (en) * 2020-02-26 2021-09-13 富士紡ホールディングス株式会社 Polishing pad and manufacturing method of polishing pad

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