JP2005056738A - Heating device and image forming device - Google Patents

Heating device and image forming device Download PDF

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JP2005056738A
JP2005056738A JP2003287704A JP2003287704A JP2005056738A JP 2005056738 A JP2005056738 A JP 2005056738A JP 2003287704 A JP2003287704 A JP 2003287704A JP 2003287704 A JP2003287704 A JP 2003287704A JP 2005056738 A JP2005056738 A JP 2005056738A
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heating
heat
film
guide member
image
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Toru Kabashima
徹 椛島
Keizo Takura
慶三 田倉
Keigo Kaji
圭吾 梶
Nobuhiro Kikuchi
伸宏 菊池
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Canon Inc
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Canon Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent temperature drop by an integrated member of a film guide member and a heating element (hereinafter called as a heating guide member) in the on-demand fixing system. <P>SOLUTION: The heating guide member of a conventional on-demand fixing system has a heat resistant liquid crystal polymer and a linear heating element formed integrally and the heating element is arranged at a nip part side only where a transfer material passes, therefore heat is radiated from the guide rib part, resulting in temperature drop. In this heating device and the image forming device, a plurality of layers of heating elements are provided at the nip part, thereby preventing temperature drop, and the improvement of heat efficiency and fixation performance and stability of temperature condition or the like can be realized. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、被加熱材を加熱体に耐熱性フィルムを介して密着させ、加熱体と耐熱性フィルムとを相対移動させて加熱体の熱を耐熱性フィルムを介して被加熱材に与えるフィルム加熱方式の加熱装置に関する。また、該加熱装置を像加熱装置として備える画像形成装置に関する。   The present invention is a film heating method in which a heated material is closely attached to a heated body via a heat resistant film, and the heated body and the heat resistant film are moved relative to each other to apply the heat of the heated body to the heated material via the heat resistant film. The present invention relates to a heating device of the type. The present invention also relates to an image forming apparatus provided with the heating device as an image heating device.

上記のようなフィルム加熱方式の加熱装置は、例えば下記、特許文献1から特許文献3、及び特許文献12等に提案されており、複写機・レーザービームプリンター・ファクシミリ・マイクロフィルムリーダプリンター・画像表示(ディスプレイ)装置・記録機等の画像形成装置において、電子写真・静電記録・磁気記録等の適宜の画像形成プロセス手段により、加熱溶融性の樹脂等より成るトナーを用いて画像支持体としての被記録材(エレクトロファックスシート・静電記録シート・転写材シート・印刷紙など)の面に直接方式、もしくは間接(転写)方式で形成した、目的の画像情報に対応した未定着のトナー画像(被定着像)を、該画像を担持している被記録材面に永久固着画像として加熱定着処理する画像加熱定置装置として活用できる。   The film heating type heating apparatus as described above has been proposed in, for example, Patent Document 1 to Patent Document 3 and Patent Document 12 below, and includes copying machines, laser beam printers, facsimiles, microfilm reader printers, and image displays. In an image forming apparatus such as a (display) apparatus or a recording machine, an image forming process using an image forming process means such as electrophotography, electrostatic recording, or magnetic recording as an image support using toner made of heat-meltable resin or the like. An unfixed toner image corresponding to the target image information (directly or indirectly (transfer)) formed on the surface of the recording material (electrofax sheet, electrostatic recording sheet, transfer material sheet, printing paper, etc.) Used as an image heating stationary device that heats and fixes a fixed image as a permanently fixed image on the surface of the recording material carrying the image. Kill.

また、定着装置に限らず、例えば画像を担持した被記録材を加熱して表面性を改質する装置、仮定着する装置等、広く被加熱材を加熱処理する手段・装置として使用できる。   Further, the present invention is not limited to the fixing device, and can be widely used as a means / device for heat-treating a material to be heated, such as a device for modifying a surface property by heating a recording material carrying an image, or a device for assumed wearing.

フィルム加熱方式の加熱装置は、他に知られている熱ローラー方式・熱板方式・ベルト加熱方式・フラッシュ加熱方式・オープン加熱方式等の加熱装置ないしは画像加熱定着装置との対比において、1)加熱体として低熱容量線状加熱体を、フィルムとして薄膜の低熱容量のものを用いることができるため、省電力化・ウェイトタイム短縮化(クイックスタート性)が可能になり、また本機内昇温を抑えることができ、2)画像加熱定着装置にあっては定着点と分離点が別に設定できるためオフセットを防止できる、その他、他の方式装置の種々の欠点を解決できるなどの利点を有し、効果的なものである。   Film heating type heating devices are compared with other known heating roller methods, hot plate methods, belt heating methods, flash heating methods, open heating methods, and other heating devices or image heating fixing devices. Low heat capacity linear heating element can be used as the body, and thin film with a low heat capacity can be used as the film, enabling power saving and shortening the wait time (quick start), and suppressing temperature rise in the machine. 2) In the image heating and fixing device, since the fixing point and the separation point can be set separately, offset can be prevented, and other various advantages of other type devices can be solved. Is something.

(従来例1)
図5の(a)はフィルム加熱方式の加熱装置の一例(像加熱装置)の横断面模型図、(b)は加熱体の途中部省略・一部切欠き平面模型図である。本例の装置は特許文献3から特許文献11、特許文献12から特許文献16等に開示の所謂テンションレスタイプのフィルム加熱方式の加熱装置であり、耐熱性フィルムとして円筒状のエンドレスフィルムを用い、該フィルムの周長の少なくとも一部は常にテンションフリー(テンションが加わらない状態)とし、フィルムは加圧回転部材としての加圧ローラの回転駆動力で回転駆動するようにした装置である。
(Conventional example 1)
FIG. 5A is a transverse cross-sectional model view of an example (image heating device) of a film heating type heating device, and FIG. 5B is a partially cutaway plan model view of a heating body omitted in the middle. The apparatus of this example is a heating apparatus of a so-called tensionless type film heating system disclosed in Patent Document 3 to Patent Document 11, Patent Document 12 to Patent Document 16, and the like, using a cylindrical endless film as a heat-resistant film, At least a part of the circumference of the film is always tension-free (a state in which no tension is applied), and the film is driven to rotate by the rotational driving force of a pressure roller as a pressure rotation member.

10は後述する加熱体30を断熱支持するホルダーであり、横断面上向きの略半円弧状樋型の横長部材で、フィルム内面のガイド部材と装置の補強部材としてのステー(以下、ステーと記す)を兼ねている。   Reference numeral 10 denotes a holder for heat-insulating and supporting a heating body 30 to be described later, and is a substantially semicircular arc-shaped laterally long member having an upward cross section, and a stay (hereinafter referred to as a stay) as a guide member on the inner surface of the film and a reinforcing member of the apparatus. Doubles as

加熱体30は横長の低熱容量の線状加熱体であり、上記ステー10の外側下面に長手に沿って設けた溝10aに嵌め込んで接着して固定支持させてある。   The heating element 30 is a horizontally long linear heating element having a low heat capacity, and is fitted into a groove 10a provided along the length on the outer lower surface of the stay 10 to be fixed and supported.

2は加熱体30を含むステー10に外嵌させた円筒状の耐熱性フィルムである。この円筒状耐熱性フィルム2の内周長と、加熱体30を含むステー10の外周長は、フィルム2の方を例えば3mm程大きくしてあり、従ってフィルム2は加熱体30を含むステー10に対し周長が余裕をもってルーズに外嵌している。   Reference numeral 2 denotes a cylindrical heat-resistant film that is externally fitted to the stay 10 including the heating body 30. The inner peripheral length of the cylindrical heat-resistant film 2 and the outer peripheral length of the stay 10 including the heating body 30 are, for example, about 3 mm larger than the film 2. On the other hand, the outer circumference is loosely fitted with a margin.

7はフィルム2の寄り移動規制手段として、ステー10の左右両端部に配設したフィルム端部を受け止めるフランジ部材である。   Reference numeral 7 denotes a flange member that receives the film end portions disposed at the left and right end portions of the stay 10 as means for restricting movement of the film 2.

8は加熱体30との間にフィルム2を挟んで圧接ニップ部(定着ニップ部)Nを形成し、且つフィルム2を回転駆動させる加圧回転体としての加圧ローラであり、金属軸8aと、シリコンゴム等の離型性の良い耐熱ゴム層8bよりなり、不図示の軸受手段・付勢手段により所定の押圧力をもってフィルム2を挟ませて加熱体30の表面に圧接させて配設してある。そして駆動手段Mにより不図示の動力伝達系を介して回転駆動力が伝達され矢示の反時計方向に回転駆動される。   Reference numeral 8 denotes a pressure roller as a pressure rotating body that forms a pressure nip portion (fixing nip portion) N with the film 2 sandwiched between the heating body 30 and rotationally drives the film 2, and includes a metal shaft 8a and The heat-resistant rubber layer 8b having good releasability, such as silicon rubber, is arranged in such a manner that the film 2 is sandwiched with a predetermined pressing force by a bearing means / biasing means (not shown) and pressed against the surface of the heating element 30. It is. Then, a rotational driving force is transmitted by the driving means M via a power transmission system (not shown) and is driven to rotate counterclockwise as indicated by an arrow.

この加圧ローラ8の回転駆動による該ローラ8とフィルム2外面との摩擦力でフィルム2に回転力が作用し(被記録材Pが圧接ニップ部Nに導入されたときは該被加熱材Pを介してフィルム2に回転力が間接的に作用)、該フィルム2が加熱体30の表面に圧接摺動しつつ矢示の時計方向aに回転駆動される。フィルム内面ガイド部材を兼ねるステー10はこのフィルム2の回転を容易にする。またフィルム2の内面と加熱体30の表面との摺動抵抗を低減するために両者の間に耐熱性グリス等の潤滑剤を少量介在させるのがよい。   A rotational force acts on the film 2 due to the frictional force between the roller 8 and the outer surface of the film 2 by the rotational driving of the pressure roller 8 (when the recording material P is introduced into the pressure nip N, the heated material P The film 2 is rotationally driven in the clockwise direction a indicated by the arrow while the film 2 is pressed against and slides on the surface of the heating body 30. The stay 10 also serving as a film inner surface guide member facilitates the rotation of the film 2. In order to reduce the sliding resistance between the inner surface of the film 2 and the surface of the heating body 30, a small amount of a lubricant such as heat resistant grease is preferably interposed between the two.

ステー10はPPS(ポリフェニレンサルファイド),PAI(ポリアミドイミド),PI(ポリイミド),PEEK(ポリエーテルエーテルケトン),液晶ポリマー等の高耐熱性樹脂や、これらの樹脂とセラミックス,金属,ガラス等との複合材料などで構成できる。   The stay 10 is made of PPS (polyphenylene sulfide), PAI (polyamideimide), PI (polyimide), PEEK (polyetheretherketone), liquid crystal polymer and other high heat resistant resins, and these resins and ceramics, metals, glass, etc. It can be composed of composite materials.

加熱体30は、耐熱性フィルム2もしくは被加熱材としての被記録材Pの搬送方向aに対して直角方向を長手とする細長の耐熱性・絶縁性・高熱伝導性のヒーター基板31、該基板31の表面側の短手方向中央部に基板長手に沿って形成具備させた通電発熱抵抗体4、通電発熱抵抗体4の長手両端部の給電用電極41・41、通電発熱抵抗体4を形成した加熱体30表面を保護させた耐熱性オーバーコート層50、基板31裏面側に具備させた、加熱体温度を検知するサーミスタ等の温度検知素子6等からなる、全体に低熱容量の線状加熱体(セラミックヒータ)である。   The heating body 30 includes a heat-resistant film 2 or an elongated heat-resistant / insulating / high-heat-conducting heater substrate 31 whose longitudinal direction is the direction perpendicular to the conveyance direction a of the recording material P as the heated material, The energization heating resistor 4 formed along the length of the substrate is formed at the center of the surface side of the surface 31 along the length of the substrate. The feeding electrodes 41 and 41 at both ends of the energization heating resistor 4 are formed. The heat-resistant overcoat layer 50 that protects the surface of the heated body 30 and the temperature detection element 6 such as a thermistor for detecting the temperature of the heated body provided on the back side of the substrate 31 are linear heating with a low heat capacity overall. Body (ceramic heater).

この加熱体30を通電発熱抵抗体4を形成具備させた表面側を下向きに露呈させて前記のように耐熱性・断熱性のステー10の下面に固定配設してある。   The heating element 30 is fixedly disposed on the lower surface of the heat-resistant and heat-insulating stay 10 as described above with the surface side on which the energization heating resistor 4 is formed exposed downward.

ヒーター基板31は、例えば、アルミナや窒化アルミニウム等の厚み1mm・幅10mm・長さ240mmのセラミック等である。   The heater substrate 31 is, for example, ceramic having a thickness of 1 mm, a width of 10 mm, and a length of 240 mm, such as alumina or aluminum nitride.

通電発熱抵抗体4は、例えば、Ag/Pd(銀パラジウム),RuO2,Ta2N等の電気抵抗材料をスクリーン印刷等により、厚み約10μm、幅1〜3mmの線状もしくは細帯状に塗工して形成したものである。   The energization heating resistor 4 is formed by, for example, applying an electric resistance material such as Ag / Pd (silver palladium), RuO2, and Ta2N to a linear or narrow strip having a thickness of about 10 μm and a width of 1 to 3 mm by screen printing or the like. Formed.

給電用電極41・41はAg等のスクリーン印刷パターン層である。   The feeding electrodes 41 and 41 are screen printing pattern layers such as Ag.

オーバーコート層5は、例えば、約10μm厚の耐熱性ガラス層である。
加熱体30は、通電発熱抵抗体4の両端部電極41・41に対する給電により該通電発熱抵抗体4が長手全長にわたって発熱することで速やかに昇温し、その昇温が温度検知素子6で検知されて不図示の制御系にフィードバックされて、像加熱時、この温度検知素子6の温度が所定の設定温度に維持されるように発熱抵抗体4への通電がコントロールされる。
The overcoat layer 5 is a heat-resistant glass layer having a thickness of about 10 μm, for example.
The heating element 30 is heated quickly by the energization heating resistor 4 generating heat over the entire length by feeding power to both end electrodes 41, 41 of the energization heating resistor 4, and the temperature rise is detected by the temperature detection element 6. Then, it is fed back to a control system (not shown), and energization of the heating resistor 4 is controlled so that the temperature of the temperature detection element 6 is maintained at a predetermined set temperature during image heating.

フィルム2は熱容量を小さくしてクイックスタート性を向上させるために、フィルム膜厚は100μm以下、好ましくは60μm以下20μm以上の耐熱性・離型性・強度・耐久性・可撓性のある単層、あるいは複合層フィルムを使用できる。例えば、PTFE,PFA,FEP等の単層フィルム、或いはポリイミド,ポリアミドイミド,PEEK,PES,PPS等のフィルムの外周表面にPTFE,PFA,FEP等をコーティングした複合層フィルム等である。   Film 2 has a heat resistance, releasability, strength, durability, and flexibility in a film thickness of 100 μm or less, preferably 60 μm or less and 20 μm or more in order to reduce heat capacity and improve quick start performance. Alternatively, a composite layer film can be used. For example, it is a single layer film such as PTFE, PFA, FEP or the like, or a composite layer film obtained by coating PTFE, PFA, FEP or the like on the outer peripheral surface of a film such as polyimide, polyamideimide, PEEK, PES, PPS or the like.

複写機等本機のコピーボタンの押下もしくはプリント命令信号に基づいて、あるいは不図示の作像プロセス手段部から該像加熱装置へ搬送された画像定着すべき未定着顕画像(トナー像)Tを支持した被記録材Pの先端が該装置の手前側に配設したセンサ(不図示)に検知されたときの信号に基づいて、加圧ローラ8の回転駆動が開始され、また加熱体30のヒートアップが開始される。   An unfixed visible image (toner image) T to be fixed based on pressing of a copy button of this machine such as a copying machine or a print command signal or from an image forming process means (not shown) to the image heating apparatus is fixed. Based on a signal when the tip of the supported recording material P is detected by a sensor (not shown) disposed on the front side of the apparatus, the rotation of the pressure roller 8 is started, and the heating body 30 Heat up starts.

加圧ローラ8の回転によるフィルム2の回転周速度が定常化し、加熱体30の温度が所定に立ち上がった状態において、フィルム2を挟んで加熱体30と加圧ローラ8とで形成される定着ニップ部Nのフィルム2と加圧ローラ8との間に被加熱材としての画像定着すべき被記録材Pが導入されてフィルム2一緒に定着ニップ部Nを挟持搬送されることにより加熱体30の熱がフィルム2を介して被記録材Pに付与され被記録材P上の未定着顕像Tが被記録材P面に加熱定着されるものである。定着ニップ部Nを通った被記録材Pはフィルム2の面から分離されて搬送される。   The fixing nip formed by the heating body 30 and the pressure roller 8 with the film 2 sandwiched in a state where the rotational peripheral speed of the film 2 is stabilized by the rotation of the pressure roller 8 and the temperature of the heating body 30 rises to a predetermined level. A recording material P to be image-fixed as a material to be heated is introduced between the film 2 of the portion N and the pressure roller 8, and the film 2 is nipped and conveyed together with the fixing nip portion N of the heating body 30. Heat is applied to the recording material P through the film 2 and the unfixed visible image T on the recording material P is heated and fixed on the surface of the recording material P. The recording material P that has passed through the fixing nip N is separated from the surface of the film 2 and conveyed.

本例のテンションレスタイプのフィルム加熱方式の装置は、フィルム回転駆動状態時に定着ニップ部Nと、この定着ニップ部Nよりもフィルム回転方向上流側のステー外面部分とフィルム2との接触部領域のフィルム部分のみにテンションが作用し、残余の大部分のフィルム部分にはテンションが作用しない。そのため、フィルム回転駆動状態時におけるフィルム2のステー長手に沿う寄り移動力が小さく、フィルム2の寄り移動規制手段ないしはフィルム寄り制御手段を簡単化することができる。例えばフィルム2の寄り移動規制手段としてはフィルム端部を受け止めるフランジ部材7のような簡単なものにすることができ、フィルム寄り制御手段は省略して装置のコストダウンや小型化を図ることができる。   The tension-less type film heating type apparatus of this example has a fixing nip portion N in the film rotation driving state, and a contact portion region between the stay outer surface portion upstream of the fixing nip portion N in the film rotating direction and the film 2. Tension acts only on the film portion, and tension does not act on the remaining most film portion. Therefore, the shift movement force along the stay length of the film 2 in the film rotation driving state is small, and the shift movement restricting means or the film shift control means of the film 2 can be simplified. For example, the shift movement restricting means for the film 2 can be as simple as the flange member 7 for receiving the film end, and the film shift control means can be omitted to reduce the cost and size of the apparatus. .

(従来例1−1)
特許文献17では、従来例1にあるような加熱体とフィルムガイド部材とを接着組立する手間を省くことを目的として、ガイド部材を例えばアルミナ,窒化アルミ,窒化ケイ素等の高耐久性を有するセラミックで形成し、該ガイド部材上に例えばAg/Pd等の電気抵抗材料をスクリーン印刷等により塗工して形成具備させ、さらに絶縁保護を目的として、該電気抵抗材料の上に耐久ガラス等のオーバーコート層を形成具備させてある。
(Conventional example 1-1)
In Patent Document 17, the guide member is made of a highly durable ceramic such as alumina, aluminum nitride, silicon nitride or the like for the purpose of eliminating the labor of bonding and assembling the heating body and the film guide member as in Conventional Example 1. For example, by applying an electric resistance material such as Ag / Pd on the guide member by screen printing or the like. A coating layer is formed.

しかしながら、前記従来例1−1では、加熱体30と該加熱体30を支持するフィルムガイド部材兼用のステー10とが別部材となっていたため、(1)加熱体30とステー10の接着組み立てが必要なため、製造工程に手間がかかる。(2)接着強度が足りず、加熱体30がステー10から剥れることがある。等の欠点があった。   However, in the conventional example 1-1, since the heating body 30 and the stay 10 also serving as a film guide member that supports the heating body 30 are separate members, (1) the assembly of the heating body 30 and the stay 10 is bonded. Since it is necessary, the manufacturing process takes time. (2) Adhesive strength is insufficient, and the heating body 30 may peel off from the stay 10. There were disadvantages such as.

(従来例2)
図6は上記決定に対応した従来例2の加熱装置(像加熱装置)の横断面模型図である。前述図5の装置と共通の構成部材・部分には同一の符号を付して再度の説明を省略する。
(Conventional example 2)
FIG. 6 is a schematic cross-sectional view of a heating apparatus (image heating apparatus) of Conventional Example 2 corresponding to the above determination. Constituent members / portions common to the apparatus shown in FIG.

発熱体をフィルムガイド部材に内封して製造し、加熱体とフィルムガイド部材を一体化構造体とすることで、両部材の接着組み立て工程がなく、また複雑ない発熱体成型の工程もなく製造が容易となる効果を得ることができた。   Produced by encapsulating a heating element in a film guide member, and by making the heating element and the film guide member an integrated structure, there is no bonding assembly process for both members, and there is no complicated heating element molding process It was possible to obtain an effect that facilitates.

60は加熱体とフィルムガイド部材を一体化して構成した、それ自体が加熱体であり、フィルムガイド部材でもある加熱ガイド部材であり、装置の基材ともなる。以下これを定着ステーと記す。この定着ステー60は、ステー主体60Aと、このステー主体60Aに直接に形成具備させた通電発熱抵抗体5を基本構成体としている。   Reference numeral 60 denotes a heating guide member which is configured by integrating a heating body and a film guide member, and is a heating body itself, which is also a film guide member, and also serves as a base material for the apparatus. Hereinafter, this is referred to as a fixing stay. The fixing stay 60 is basically composed of a stay main body 60A and an energization heating resistor 5 directly formed on the stay main body 60A.

通電発熱抵抗体5は、このステー主体60Aの内部に長手に沿って、例えばニクロム等の電気抵抗材料を内封して形成具備させたものである。   The energizing heat generating resistor 5 is formed and encapsulated in the stay main body 60A by enclosing an electric resistance material such as nichrome along the longitudinal direction.

上記のように発熱体をフィルムガイド部材に内封し、加熱体とフィルムガイド部材を一体化した兼用構造体(加熱ガイド部材)とすることにより、装置の部品点数を減らし、装置構成を簡略化でき、またガイド部材に複雑な発熱パターンをスクリーン印刷するといった工程をなくし、加熱体の製造を容易にすることができる。
特開昭63−313182号公報 特開平2−157878号公報 特開平4−44075号公報 特開平4−44076号公報 特開平4−44077号公報 特開平4−44078号公報 特開平4−44079号公報 特開平4−44080号公報 特開平4−44081号公報 特開平4−44082号公報 特開平4−44083号公報 特開平4−204980号公報 特開平4−204981号公報 特開平4−204982号公報 特開平4−204983号公報 特開平4−204984号公報 特開平6−337602号公報
As described above, the heating element is enclosed in the film guide member, and the heating element and the film guide member are integrated into a combined structure (heating guide member), thereby reducing the number of parts of the device and simplifying the device configuration. In addition, the process of screen-printing a complicated heat generation pattern on the guide member can be eliminated, and the manufacture of the heating element can be facilitated.
JP-A-63-313182 Japanese Patent Laid-Open No. 2-157878 JP-A-4-44075 JP-A-4-44076 JP-A-4-44077 JP-A-4-44078 JP-A-4-44079 JP-A-4-44080 JP-A-4-44081 JP-A-4-44082 JP-A-4-44083 JP-A-4-204980 JP-A-4-204981 JP-A-4-204982 JP-A-4-204983 JP-A-4-204984 JP-A-6-337602

しかしながら、従来例2は、通電発熱抵抗体5が定着ニップ部N近傍のみに配置されているため、(1)熱が反定着ニップ部側へ逃げるため熱効率が悪い。(2)被加熱材が定着ニップ部Nに高速で挟持搬送されると通電発熱抵抗体5の温度が低下しやすい。等の欠点がある。   However, in Conventional Example 2, since the energization heating resistor 5 is disposed only in the vicinity of the fixing nip N, (1) the heat escapes to the side of the anti-fixing nip and the thermal efficiency is poor. (2) When the material to be heated is nipped and conveyed to the fixing nip N at a high speed, the temperature of the energization heating resistor 5 is likely to decrease. There are disadvantages such as.

本発明は、上述の問題点に着目して成されたものであって、オンデマンド定着方式でフィルムガイド部材と加熱体とを一体化した部材(以下加熱ガイド部材)による温度低下を防ぐことのできる加熱装置、及び画像形成装置の提供を目的としている。   The present invention has been made paying attention to the above-mentioned problems, and prevents a temperature drop due to a member (hereinafter referred to as a heating guide member) in which a film guide member and a heating body are integrated by an on-demand fixing method. An object of the present invention is to provide a heating device and an image forming apparatus.

上記課題を解決するために、本発明は以下(1)〜(3)の構成を備える。   In order to solve the above problems, the present invention comprises the following configurations (1) to (3).

(1)被加熱材を加熱体に耐熱性フィルムを介して密着させ、加熱体の熱を耐熱性フィルムを介して被加熱材に与える方式の加熱装置であり、前記耐熱性フィルムのガイド部材を有し、前記加熱体と前記ガイド部材が一体化している加熱ガイド部材を有する加熱装置において、
前記加熱体は線状の発熱抵抗体であり、該発熱体は被加熱材が前記耐熱性フィルムと接触するニップ近傍でかつ、前記加熱ガイド部材の内部に縦方向に複数段配置されたことを特徴とする加熱装置。
(1) A heating apparatus of a type in which a heated material is closely attached to a heated body via a heat resistant film, and heat of the heated body is applied to the heated material via the heat resistant film, and the guide member of the heat resistant film is provided In a heating apparatus having a heating guide member in which the heating body and the guide member are integrated,
The heating element is a linear heating resistor, and the heating element is arranged near the nip where the material to be heated comes into contact with the heat-resistant film and arranged in a plurality of stages in the vertical direction inside the heating guide member. Heating device characterized.

(2)前記加熱ガイド部材は、あらかじめ発熱抵抗体が配置された型に耐熱樹脂を流し込んで成型することを特徴とする上記(1)記載の加熱装置。   (2) The heating apparatus according to (1), wherein the heating guide member is formed by pouring a heat-resistant resin into a mold in which a heating resistor is arranged in advance.

(3)被加熱材に画像を形成する画像形成手段と、上記(1)又は(2)に記載の像加熱装置を前記画像形成手段側からの被記録材上の画像を加熱処理する像加熱装置として備えたことを特徴とする画像形成装置。   (3) Image heating for heating the image on the recording material from the image forming means side with the image forming means for forming an image on the heated material and the image heating apparatus according to (1) or (2) above. An image forming apparatus provided as an apparatus.

以上のように本発明によれば、フィルム加熱方式の加熱装置について、発熱体をフィルムガイド部材に複数段内封して製造し、加熱体とフィルムガイド部材を一体化構造体とすることによって、容易な製造方法で、断熱効果ならびに安定的な熱量供給が実現でき、クイックスタート性の向上や、被加熱紙の高速挟持搬送による温度低下の防止、等所定の目的が達成される。   As described above, according to the present invention, the heating device of the film heating method is manufactured by enclosing the heating element in a plurality of stages in the film guide member, and by making the heating body and the film guide member into an integrated structure, With an easy manufacturing method, a heat insulating effect and a stable heat supply can be realized, and predetermined purposes such as improvement of quick start property and prevention of temperature drop due to high-speed pinching and conveyance of heated paper can be achieved.

以下に本発明を実施するための最良の形態を、実施例に基づいて図面を参照しながら説明する。   DESCRIPTION OF THE PREFERRED EMBODIMENTS The best mode for carrying out the present invention will be described below based on an embodiment with reference to the drawings.

図1(a)は本実施例の加熱装置(像加熱装置)の横断面模型図である。(b)は本実施例の加熱装置(像加熱装置)の加熱体の横断面模型図である。前述図5、6の装置と共通の構成部材・部分には同一の符号を付して再度の説明を省略する。   FIG. 1A is a schematic cross-sectional view of the heating device (image heating device) of this embodiment. (B) is a cross-sectional model figure of the heating body of the heating apparatus (image heating apparatus) of a present Example. Constituent members / portions common to the apparatus shown in FIGS.

1は加熱体とフィルムガイド部材を一体化して構成した、それ自体が加熱体であり、フィルムガイド部材でもある加熱ガイド部材であり、装置の基材ともなる。以下これを定着ステーと記す。この定着ステー1は、ステー主体1Aと、このステー主体1Aに直接に形成具備させた通電発熱抵抗体5b、5aを基本構成体としている。   Reference numeral 1 denotes a heating guide member which is formed by integrating a heating body and a film guide member, and is a heating body itself, which is also a film guide member, and also serves as a base material for the apparatus. Hereinafter, this is referred to as a fixing stay. The fixing stay 1 includes a stay main body 1A and energization heating resistors 5b and 5a directly formed on the stay main body 1A.

ステー主体1Aは前述図6の装置の定着ステー60と同様に横断面上向きの略半円弧状樋型の横長部材であり、フィルム2の内面ガイド部材、装置の補強部材として機能させると共に、加熱体として機能させるために、前記ステー主体1AはPPS(ポリフェニレンサルファイド),PAI(ポリアミドイミド),PI(ポリイミド),PEEK(ポリエーテルエーテルケトン),液晶ポリマー等の高耐熱性樹脂をその材料として用いて形成してある。   The stay main body 1A is a substantially semicircular arc-shaped laterally long member having an upward cross section similar to the fixing stay 60 of the apparatus of FIG. 6, and functions as an inner surface guide member of the film 2, a reinforcing member of the apparatus, and a heating body. The stay main body 1A is made of PPS (polyphenylene sulfide), PAI (polyamideimide), PI (polyimide), PEEK (polyetheretherketone), liquid crystal polymer, or the like as its material. It is formed.

通電発熱抵抗体5a、5bは、このステー主体1Aの内部に長手に沿って、例えばニクロム等の電気抵抗材料を内封して形成具備させたものである。   The energization heating resistors 5a and 5b are formed and encapsulated in an electrical resistance material such as nichrome along the length inside the stay main body 1A.

通電発熱抵抗体5bは、被加熱材が定着ニップ部Nのステー主体1A端面からd3の距離を置いて一列に配置されている。また、通電発熱抵抗体5aは、前記通電発熱抵抗体5bと温度検知素子6の間に、それぞれd2、d1の距離を置いて一列に配置されている。通電発熱抵抗体同士の間隔は、通電発熱抵抗体5bはd5b、通電発熱抵抗体5aはd5aで設定されている。また、通電発熱抵抗体5aと通電発熱抵抗体5bの中心を結ぶ線の成す角度をθとしている。   In the energization heating resistor 5b, the heated material is arranged in a line at a distance d3 from the end surface of the stay main body 1A of the fixing nip N. The energization heating resistors 5a are arranged in a line between the energization heating resistors 5b and the temperature detection element 6 with a distance of d2 and d1, respectively. The intervals between the energizing heat generating resistors are set as d5b for the energizing heat generating resistor 5b and d5a for the energizing heat generating resistor 5a. In addition, an angle formed by a line connecting the centers of the energization heating resistor 5a and the energization heating resistor 5b is θ.

図7は、常温から発熱体に電力を供給した時の通電発熱抵抗体5a、5bの温度推移を示している。一般に、常温からの通電発熱抵抗体の温度推移の勾配が大きいほど、クイックスタート性が向上し利便性が良くなる。   FIG. 7 shows the temperature transition of the energization heating resistors 5a and 5b when power is supplied to the heating element from room temperature. Generally, the greater the gradient of the temperature transition of the energization heating resistor from normal temperature, the quick start performance is improved and the convenience is improved.

本実験では、通電発熱抵抗体が5bのみ(パターンB)、5aのみ(パターンA)、5aと5bの組み合わせパターンC、の3パターンの測定を実施した。条件は、低温低湿環境、1通電発熱抵抗体あたりの電力が100Wである。温度は定着ニップ部N近傍を熱電対で測定した。本実験では、ステー主体1Aの定着ニップ部N側の端面と通電発熱抵抗体5bの中心との距離d3、通電発熱抵抗体5bの中心と通電発熱抵抗体5aの中心の距離d2、通電発熱抵抗体5aの中心とステー主体1Aの温度検知素子6側の端面との距離d1、をすべて約3mm間隔で配置している。また、通電発熱抵抗体5aは径3mmを3本、通電発熱抵抗体5bは径2mmを4本とし、通電発熱抵抗体5a、5bの中心を結ぶ線が成す角度θが60°になるように配置している。また、通電発熱抵抗体同士の間隔d5a、d5bは4mmとした。   In this experiment, the measurement of three patterns of the energization heating resistor 5b only (pattern B), 5a only (pattern A), and the combination pattern C of 5a and 5b was performed. The conditions are a low-temperature and low-humidity environment, and the power per one heating resistor is 100 W. The temperature was measured near the fixing nip N with a thermocouple. In this experiment, the distance d3 between the end surface of the stay main body 1A on the fixing nip portion N side and the center of the energization heating resistor 5b, the distance d2 between the center of the energization heating resistor 5b and the center of the energization heating resistor 5a, and the energization heating resistance. The distance d1 between the center of the body 5a and the end surface of the stay main body 1A on the temperature detection element 6 side is all arranged at an interval of about 3 mm. The energization heating resistor 5a has three diameters of 3 mm, the energization heating resistor 5b has four diameters of 4 mm, and an angle θ formed by a line connecting the centers of the energization heating resistors 5a and 5b is 60 °. It is arranged. The intervals d5a and d5b between the energization heating resistors were 4 mm.

結果、パターンAは電力供給開始後、約36秒後に所定の温度である140℃に達しているのに対して、パターンBは約24秒かかる。従来、クイックスタート性を高めるために通電発熱抵抗体はパターンBと同様に定着ニップ部N近傍に配置されているのがI一般的である。一方で通電発熱抵抗体が2段構成であるパターンCは、パターンBに比べ、約2/3の時間で所定の温度に達している。パターンCの通常発熱体5aは、通常発熱体5bからの非ニップ側への放熱を遮断する効果と、ニップ部N側へ熱量を供給する2つの役割を果たしているからである。よって、通電発熱抵抗体が2段構成であるパターンCにすることで、クイックスタート性が向上すると言える。   As a result, the pattern A reaches a predetermined temperature of 140 ° C. about 36 seconds after the start of power supply, whereas the pattern B takes about 24 seconds. Conventionally, in order to improve the quick start property, the energization heating resistor is generally arranged in the vicinity of the fixing nip portion N like the pattern B. On the other hand, the pattern C in which the energization heating resistor has a two-stage configuration reaches a predetermined temperature in about 2/3 time compared to the pattern B. This is because the normal heating element 5a of the pattern C plays two roles of blocking the heat radiation from the normal heating element 5b to the non-nip side and supplying the amount of heat to the nip portion N side. Therefore, it can be said that the quick start property is improved by using the pattern C having the two-stage energization heating resistor.

図8は、被加熱材が定着ニップ部Nに挟持搬送された場合の加熱体の温度推移を示している。一般に、被加熱材Pが定着ニップ部Nを挟持搬送されると、被加熱材Pに加熱体の熱量が奪われ、加熱体の温度が低下してしまう。すると、例えば、被加熱材P上に現像剤等が塗布されている場合、前記現像剤を被加熱材P上に定着させることが出来なくなる。よって、加熱体の温度が低下しないように温度検知素子6によって十分の熱量を与えるように制御されている。しかしながら、高速で被加熱材Pを通紙する場合や、厚紙などの被加熱材Pの熱容量が大きい場合等では、供給する熱量が不足するケースが生じる。一般的には、被加熱材の狭搬送速度を落として、対応しているのが現状である(以下ダウンシーケンスと呼ぶ)。ダウンシーケンスは、通常の速度では被加熱材を挟持搬送しないためプロダクティビティーが低下し使用者へ不快感を与えてしまう。   FIG. 8 shows the temperature transition of the heating body when the material to be heated is nipped and conveyed to the fixing nip portion N. In general, when the heated material P is nipped and conveyed through the fixing nip portion N, the amount of heat of the heated body is deprived by the heated material P, and the temperature of the heated body decreases. Then, for example, when a developer or the like is applied on the heated material P, the developer cannot be fixed on the heated material P. Therefore, the temperature detection element 6 is controlled to give a sufficient amount of heat so that the temperature of the heating body does not decrease. However, when the material to be heated P is passed at high speed, or when the heat capacity of the material to be heated P such as cardboard is large, there are cases where the amount of heat supplied is insufficient. Generally, the current situation is that the material is handled by reducing the narrow conveyance speed of the material to be heated (hereinafter referred to as a down sequence). In the down sequence, since the material to be heated is not nipped and conveyed at a normal speed, the productivity is lowered and the user is uncomfortable.

図8の実験は、図7と同環境、同条件でパターンB(定着ニップ部近傍のみ通電発熱抵抗体)、パターンC(通電発熱抵抗体を2段設置)のみ実施した。所定温度(140℃)を10分間保持し、被加熱材P(A4)を加圧ローラ8と耐熱性フィルム2の間に、一定間隔、一定速度(回転速度200mm/s)で通紙し、前記温度を測定した。   The experiment of FIG. 8 was carried out only in the same environment and the same conditions as in FIG. 7 except for pattern B (energized heating resistor only in the vicinity of the fixing nip) and pattern C (two conductive heating resistors installed). A predetermined temperature (140 ° C.) is maintained for 10 minutes, and the material to be heated P (A4) is passed between the pressure roller 8 and the heat resistant film 2 at a constant interval and at a constant speed (rotation speed: 200 mm / s), The temperature was measured.

結果、パターンBの場合、約10℃低下するのに8秒かかっている。一方で、パターンCでは、その約3倍の24秒間も130℃以上(=初期温度(140)−温度低下分10℃)保持している。つまり、パターンBは、通電発熱抵抗体から被加熱材Pへの熱の供給が追いつかず温度低下が著しいことがわかる。パターンCとパターンBの単位時間あたりの消費電力を計算すると、通電発熱抵抗体の径、数から換算して、パターンCはパターンBに比べ約1.5倍の電力を消費している。電力の消費量が1.5倍にも関わらず、ダウンシーケンスに陥るまでの時間への効果は、約3倍もある。これは、定着ニップ部N近傍の通電発熱抵抗体からの放熱を遮断し、かつ熱量を十分に供給したためである。また、ニップ部近傍に密に配置した場合、熱量の供給は十分まかなうことができる。しかし、反定着ニップ部N方向への放熱が大きくなるため、消費電力に対する温度低下への効果が少なくなるなってしまい、熱効率は非常に悪いことは明白である。   As a result, in the case of pattern B, it takes 8 seconds to decrease by about 10 ° C. On the other hand, in Pattern C, it is maintained at 130 ° C. or higher (= initial temperature (140) −temperature drop 10 ° C.) for about 24 times that is about three times. That is, it can be seen that the pattern B has a significant temperature drop because the supply of heat from the energization heating resistor to the heated material P cannot catch up. When the power consumption per unit time of the pattern C and the pattern B is calculated, the pattern C consumes about 1.5 times as much power as the pattern B in terms of the diameter and number of energization heating resistors. Although the power consumption is 1.5 times, the effect on the time until falling into the down sequence is about 3 times. This is because the heat radiation from the energization heating resistor in the vicinity of the fixing nip N is cut off and a sufficient amount of heat is supplied. Moreover, when it arrange | positions closely in the nip part vicinity, supply of calorie | heat amount can fully be covered. However, since the heat radiation toward the anti-fixing nip portion N increases, the effect on the temperature reduction with respect to the power consumption decreases, and it is apparent that the thermal efficiency is very poor.

上記実験におけるケースCは、通電発熱抵抗体5a同士の間隔と通電発熱抵抗体5b同士の間隔は一定にしていた。しかし、反定着ニップ部N側の通電発熱抵抗体5aの間隔は、定着ニップ部N側の通電発熱抵抗体5bのそれより小さく設定することで、通電発熱抵抗体5bからの放熱を更に防止し、かつ、転写材が通過するニップ部へ熱を効率よく供給することができる。   In the case C in the experiment, the interval between the energization heating resistors 5a and the interval between the energization heating resistors 5b were fixed. However, the interval between the energization heating resistors 5a on the anti-fixing nip N side is set smaller than that of the energization heating resistors 5b on the fixing nip N side, thereby further preventing heat dissipation from the energization heating resistors 5b. And heat can be efficiently supplied to the nip portion through which the transfer material passes.

定着ステー1は、通電発熱抵抗体5a、5bの両端間に通電がなされることにより前記通電発熱抵抗体5a、5bが長手全体にわたって発熱し、その発熱でステー主体1Aも昇温して加熱体として機能する。   The fixing stay 1 is energized between both ends of the energization heating resistors 5a and 5b, so that the energization heating resistors 5a and 5b generate heat over the entire length. Function as.

温度検知素子6の検知温度が不図示の制御回路へフィードバックされて、像加熱時、温度検知素子6の検知温度が所定の設定温度に維持されるように通電発熱抵抗体5a、5bへの通電がコントロールされる。   The detection temperature of the temperature detection element 6 is fed back to a control circuit (not shown), and energization of the energization heating resistors 5a and 5b is performed so that the detection temperature of the temperature detection element 6 is maintained at a predetermined set temperature during image heating. Is controlled.

上記のように発熱体をフィルムガイド部材に複数段内封し、加熱体とフィルムガイド部材を一体化した兼用構造体(加熱ガイド部材)1とすることにより、工程を容易にし、かつ、無駄な放熱を遮断し十分な熱量を供給することで、クイックスタート性を向上させ、温度低下によるウェイトタイムを短くすることができる。   As described above, the heating element is enclosed in a plurality of stages in the film guide member, and the combined structure (heating guide member) 1 in which the heating body and the film guide member are integrated makes the process easy and wasteful. By interrupting heat dissipation and supplying a sufficient amount of heat, quick start performance can be improved, and the wait time due to temperature drop can be shortened.

本実施例で記載された具体的数値はあくまでも一例であり、各ケースにおいて最適な条件を導き出すことが望ましい。   The specific numerical values described in this embodiment are merely examples, and it is desirable to derive optimum conditions in each case.

図2は実施例2における定着ステー1の製造過程を表した図であり、図3は実施例2により製造された定着ステー1の概略図である。203は定着ステー1を形成するための型であり、該型203に射出ノズル202よりPPS(ポリフェニレンサルファイド),PAI(ポリアミドイミド),PI(ポリイミド),PEEK(ポリエーテルエーテルケトン),液晶ポリマー等の高耐熱性樹脂を流し込み、定着ステー1を形成する。   FIG. 2 is a diagram illustrating a manufacturing process of the fixing stay 1 in the second embodiment, and FIG. 3 is a schematic view of the fixing stay 1 manufactured in the second embodiment. 203 is a mold for forming the fixing stay 1, and PPS (polyphenylene sulfide), PAI (polyamideimide), PI (polyimide), PEEK (polyetheretherketone), liquid crystal polymer, etc. from the injection nozzle 202 to the mold 203. Then, the fixing stay 1 is formed.

その時に予め、型203にはニクロムなどの線状の通電抵抗発熱体201を長手に沿って配置しておき、前述の高耐熱性樹脂を流し込む。その後冷却し、所定の温度になったら型203をはずすことで、図3のように通電抵抗発熱体201を内封した定着ステー1が形成される。   At that time, a linear current-carrying resistance heating element 201 such as nichrome is arranged in the mold 203 in advance along the longitudinal direction, and the aforementioned high heat resistance resin is poured into the mold 203. Thereafter, cooling is performed, and the mold 203 is removed when the temperature reaches a predetermined temperature, whereby the fixing stay 1 in which the energization resistance heating element 201 is enclosed is formed as shown in FIG.

これにより、従来では加熱体とフィルムガイドは別体であったものを一体に成型し、且つ定着ステー1上に複雑な発熱パターンやオーバーコート層などをスクリーン印刷するという工程を行うことなくステーを成型できる。   As a result, the heating body and the film guide, which were conventionally separate, are integrally molded, and the stay can be removed without performing a process of screen printing a complicated heat generation pattern or overcoat layer on the fixing stay 1. Can be molded.

図4は例えば前述した実施例1に示したような本発明に従うフィルム加熱方式の加熱装置としての像加熱装置Aを組み込んだ画像形成装置の一例の概略構成を示している。本例の画像形成装置は原稿台往復動型・回転ドラム型・転写式・プロセスカートリッジ着脱方式の電子写真複写装置である。   FIG. 4 shows a schematic configuration of an example of an image forming apparatus incorporating an image heating apparatus A as a film heating type heating apparatus according to the present invention as shown in the first embodiment. The image forming apparatus of this example is an electrophotographic copying apparatus of a platen reciprocating type, a rotating drum type, a transfer type, and a process cartridge attaching / detaching type.

100は装置機筺、101はその装置機筺100の上面板102上に配設したガラス板等の透明板部材よりなる往復動型の原稿載置台であり、機筺上面板101上を図面上右方a、左方a´に夫々所定の速度で往復移動駆動される。   Reference numeral 100 denotes an apparatus machine 101, 101 denotes a reciprocating type document placing table made of a transparent plate member such as a glass plate disposed on an upper surface plate 102 of the apparatus machine 100. Reciprocally driven to the right a and left a ′ at a predetermined speed.

Gは原稿であり、複写すべき画像面側を下向きにして原稿載置台101の上面に所定の載置基準に従って載置し、その上に原稿圧着板103をかぶせて押え込むことによりセットされる。   G is a document, which is set by placing it on the upper surface of the document placing table 101 according to a predetermined placement standard with the image surface side to be copied facing down, and placing the document crimping plate 103 thereon and pressing it down. .

104は機筺上面板102面に原稿載置台101の往復移動方向とは直角の方向(紙面に垂直の方向)を長手として開口された原稿照明部としてのスリット開口部である。   Reference numeral 104 denotes a slit opening serving as a document illuminating unit that is opened on the surface of the machine upper surface plate 102 with a direction perpendicular to the reciprocating direction of the document placing table 101 (a direction perpendicular to the paper surface) as a longitudinal direction.

原稿載置台101上に載置セットした原稿Gの下向き画像面は原稿載置台101の右方aへの往動移動過程で右辺側から左辺側にかけて順次にスリット開口部104の位置を通過していき、その通過過程でランプ105の光Lをスリット開口部104、透明な原稿載置台101を通して受けて照明走査され、その照明走査光の原稿面反射光が像素子アレイ106によって感光ドラム107面に結像露光される。   The downward image surface of the document G placed and set on the document table 101 passes through the position of the slit opening 104 sequentially from the right side to the left side in the forward movement process of the document table 101 to the right side a. In the course of the passage, the light L of the lamp 105 is received and scanned through the slit opening 104 and the transparent document table 101, and the reflected light on the document surface of the scanned illumination light is applied to the surface of the photosensitive drum 107 by the image element array 106. Imaging exposure is performed.

感光ドラム107は例えば酸化亜鉛感光層・有機半導体感光層等の感光層が被覆処理され、中心支軸108を中心に所定の周速度で矢示bの時計方向に回転駆動され、その回転過程で帯電器109により正極性又は負極性の一様な帯電処理を受け、その一様帯電面に前記の原稿画像の結像露光(スリット露光)を受けることにより感光ドラム107面には結像露光した原稿画像に対応した静電潜像が順次に形成されていく。   The photosensitive drum 107 is coated with a photosensitive layer such as a zinc oxide photosensitive layer or an organic semiconductor photosensitive layer, and is driven to rotate in a clockwise direction indicated by an arrow b at a predetermined peripheral speed around the central support shaft 108. The charger 109 was subjected to uniform positive or negative charging treatment, and the uniform charged surface was subjected to imaging exposure (slit exposure) of the original image, whereby the photosensitive drum 107 surface was subjected to imaging exposure. An electrostatic latent image corresponding to the document image is sequentially formed.

この静電潜像は現像器110により加熱で軟化溶融する樹脂等より成るトナーにて順次に顕像化され、該顕像たるトナー画像が転写部としての転写放電器111の配設部位へ移行していく。   The electrostatic latent image is successively visualized with toner made of resin or the like that is softened and melted by heating by the developing device 110, and the toner image as the visualized image is transferred to an arrangement site of the transfer discharger 111 as a transfer portion. I will do it.

Sは被記録材としての転写材シートPを積載収納したカセットであり、該カセットS内のシートPが給送ローラ112の回転により1枚宛繰出し給送され、次いでレジストローラ113により、ドラム107上のトナー画像形成部の先端が転写放電器111の部位に到達したとき転写材シートPの先端も転写放電器111と感光ドラム107との間位置に丁度到達して両者一致するようにタイミングどりされて同期給送される。   S is a cassette in which transfer material sheets P as recording materials are stacked and stored. The sheet P in the cassette S is fed and fed to one sheet by the rotation of the feeding roller 112, and then the drum 107 is moved by the registration roller 113. When the leading edge of the upper toner image forming portion reaches the site of the transfer discharger 111, the leading edge of the transfer material sheet P has just reached the position between the transfer discharger 111 and the photosensitive drum 107 and is timed so that both coincide with each other. And is fed synchronously.

そしてその給送シートの面に対して転写放電器111により感光ドラム107側のトナー画像が順次に転写されていく。   Then, the toner image on the photosensitive drum 107 side is sequentially transferred onto the surface of the feeding sheet by the transfer discharger 111.

転写部でトナー画像転写を受けたシートは不図示の分離手段で感光ドラム107面から順次に分離されて搬送装置114によって前述の定着装置Aに導かれて担持している未定着トナー画像の加熱定着を受け、画像形成物(コピー)として排出ローラ116を通って機外の排紙トレイ117上に排出される。   The sheet that has received the toner image transfer at the transfer unit is sequentially separated from the surface of the photosensitive drum 107 by a separation unit (not shown), and is guided to the fixing device A by the conveying device 114 to heat the unfixed toner image carried thereon. Upon receiving the fixing, the sheet is discharged as an image formed product (copy) through a discharge roller 116 onto a discharge tray 117 outside the apparatus.

画像転写後の感光ドラム107の面はクリーニング装置118により転写残りトナー等の付着汚染物の除去を受けて繰り返して画像形成に使用される。   After the image transfer, the surface of the photosensitive drum 107 is repeatedly used for image formation after being subjected to removal of adhering contaminants such as transfer residual toner by the cleaning device 118.

PCは装置本体100内のカートリッジ着脱部120に着脱されるプロセスカートリッジであり、本例の場合は、像担持体としての感光ドラム107、帯電器109、現像器110、クリーニング装置118の4つのプロセス機器を包含させて一括して装置本体100に対して着脱交換自在としてある。   The PC is a process cartridge that is attached to and detached from a cartridge attaching / detaching unit 120 in the apparatus main body 100. In this example, the photosensitive drum 107, the charging device 109, the developing device 110, and the cleaning device 118 serving as an image carrier. It is possible to attach and detach and replace the apparatus main body 100 in a lump with the devices included.

(a)実施例1の加熱装置の断面図、(b)実施例1の加熱装置の加熱体の断面図(A) Cross-sectional view of the heating device of Example 1, (b) Cross-sectional view of the heating element of the heating device of Example 1. 実施例2の製造方法概略図Production method schematic of Example 2 実施例2により製造されたステーの概略図Schematic of the stay manufactured according to Example 2 実施例3の画像形成装置の概略図Schematic of the image forming apparatus of Example 3 (a)フィルム加熱方式の加熱装置の従来例1の装置の断面図、(b)加熱体の途中部省略・一部切欠き平面図(A) Sectional view of the apparatus of Conventional Example 1 of the heating apparatus of the film heating system, (b) Omitted part of the heating body, partially cutaway plan view 安易製造フィルム加熱方式の加熱装置の従来例2の装置の断面図Sectional drawing of the apparatus of the prior art example 2 of the easy manufacturing film heating type heating apparatus 実施例1の加熱装置の温度推移(常温時)を示す図The figure which shows the temperature transition (at the time of normal temperature) of the heating apparatus of Example 1. 実施例1の加熱装置の温度推移(温度安定時)を示す図The figure which shows the temperature transition (at the time of temperature stabilization) of the heating apparatus of Example 1.

符号の説明Explanation of symbols

A 定着装置
G 原稿
L 光
M 駆動手段
N 定着ニップ部
P 被記録材(被加熱材、転写材シート)
PC プロセスカートリッジ
S カセット
1 加熱ガイド部材(定着ステー)
1A ステー主体
2 耐熱性フィルム
4 通電発熱抵抗体
5、5a、5b 通電発熱抵抗体
6 温度検知素子
7 フィルム端部規制フランジ(フランジ部材)
8 加圧ローラ
8a 金属軸
8b 耐熱ゴム層
10 ステー
10a 溝
30 加熱体
31 ヒーター基板
41 給電用電極
50 耐熱性オーバーコート層
60 定着ステー
60A ステー主体
100 画像形成装置機筐(装置本体)
101 原稿載置台
102 機筐上面板
103 原稿圧着板
104 スリット開口部(原稿照明部)
105 ランプ
106 像素子アレイ
107 感光ドラム
108 中心軸
109 帯電器
110 現像器
111 転写放電器
112 給送ローラ
113 レジストローラ
114 搬送装置
116 排出ローラ
117 排紙トレイ
118 クリーニング装置
120 カートリッジ着脱部
201 通電抵抗発熱体
202 射出ノズル
203 型
A Fixing device G Document L Light M Driving means N Fixing nip P Recording material (heated material, transfer material sheet)
PC process cartridge S Cassette 1 Heating guide member (fixing stay)
1A stay main body 2 heat resistant film 4 energization heating resistor 5, 5a, 5b energization heating resistor 6 temperature detection element 7 film end regulating flange (flange member)
8 Pressure roller 8a Metal shaft 8b Heat-resistant rubber layer 10 Stay 10a Groove 30 Heating body 31 Heater substrate 41 Power supply electrode 50 Heat-resistant overcoat layer 60 Fixing stay 60A Stay main body 100 Image forming apparatus machine housing (apparatus body)
101 Document Placement Table 102 Machine Housing Top Plate 103 Document Crimping Plate 104 Slit Opening (Document Illumination Unit)
105 Lamp 106 Image Element Array 107 Photosensitive Drum 108 Central Axis 109 Charger 110 Developer 111 Transfer Discharger 112 Feed Roller 113 Registration Roller 114 Conveying Device 116 Discharge Roller 117 Discharge Tray 118 Cleaning Device 120 Cartridge Removable Unit 201 Current Resistance Heating Body 202 Injection nozzle 203 type

Claims (3)

被加熱材を加熱体に耐熱性フィルムを介して密着させ、加熱体の熱を耐熱性フィルムを介して被加熱材に与える方式の加熱装置であり、前記耐熱性フィルムのガイド部材を有し、前記加熱体と前記ガイド部材が一体化している加熱ガイド部材を有する加熱装置において、
前記加熱体は線状の発熱抵抗体であり、該発熱体は被加熱材が前記耐熱性フィルムと接触するニップ近傍でかつ、前記加熱ガイド部材の内部に縦方向に複数段配置されたことを特徴とする加熱装置。
It is a heating device of a system in which a material to be heated is closely attached to a heating body via a heat resistant film, and heat of the heating body is applied to the material to be heated via a heat resistant film, and has a guide member for the heat resistant film, In the heating apparatus having a heating guide member in which the heating body and the guide member are integrated,
The heating element is a linear heating resistor, and the heating element is arranged near the nip where the material to be heated comes into contact with the heat-resistant film and arranged in a plurality of stages in the vertical direction inside the heating guide member. Heating device characterized.
前記加熱ガイド部材は、あらかじめ発熱抵抗体が配置された型に耐熱樹脂を流し込んで成型することを特徴とする請求項1記載の加熱装置。   The heating apparatus according to claim 1, wherein the heating guide member is formed by pouring a heat-resistant resin into a mold in which a heating resistor is previously arranged. 被加熱材に画像を形成する画像形成手段と、請求項1又は2に記載の像加熱装置を前記画像形成手段側からの被記録材上の画像を加熱処理する像加熱装置として備えたことを特徴とする画像形成装置。   3. An image forming unit that forms an image on a heated material; and the image heating device according to claim 1 or 2 as an image heating device that heats an image on the recording material from the image forming unit side. An image forming apparatus.
JP2003287704A 2003-08-06 2003-08-06 Heating device and image forming device Withdrawn JP2005056738A (en)

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006308914A (en) * 2005-04-28 2006-11-09 Canon Inc Image forming apparatus
WO2007138912A1 (en) 2006-05-25 2007-12-06 Canon Kabushiki Kaisha Toner

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006308914A (en) * 2005-04-28 2006-11-09 Canon Inc Image forming apparatus
WO2007138912A1 (en) 2006-05-25 2007-12-06 Canon Kabushiki Kaisha Toner
US7629100B2 (en) 2006-05-25 2009-12-08 Canon Kabushiki Kaisha Toner

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