JP2005055266A - Manufacturing method of doubly-curved spectroscopic element, and doubly-curved spectroscopic element - Google Patents

Manufacturing method of doubly-curved spectroscopic element, and doubly-curved spectroscopic element Download PDF

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JP2005055266A
JP2005055266A JP2003285450A JP2003285450A JP2005055266A JP 2005055266 A JP2005055266 A JP 2005055266A JP 2003285450 A JP2003285450 A JP 2003285450A JP 2003285450 A JP2003285450 A JP 2003285450A JP 2005055266 A JP2005055266 A JP 2005055266A
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curved
spectroscopic element
curvature
concave
double
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Motoo Hourai
泉雄 蓬莱
Kenji Aiko
健二 愛甲
Teppei Kurosawa
鉄平 黒澤
Kazuo Taniguchi
一雄 谷口
Shuji Maeo
修司 前尾
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Hitachi High Tech Corp
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Hitachi High Tech Electronics Engineering Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To form highly accurately double curves on the crystal surface with prescribed curvatures. <P>SOLUTION: A convex form 1 having the first curvature and the second curvature curved in a convex shape corresponding to the crystal surface of a doubly-curved spectroscopic element is prepared. A concave stand 2 is manufactured by pressing a plastic material onto the convex form 1 through a sheet material 5 having the same thickness as the crystal of the doubly-curved spectroscopic element. The concave stand 2 is hardened and a through-hole 2a is bored on the center part of the concave stand 2, A thin-film crystal 3 is sandwiched by the convex form 1 and the concave stand 2. An adhesive 4 is inserted into the through-hole 2a of the concave stand 2 and pressurized, and the thin-film crystal 3 is fixed onto the concave stand 2. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、二重に湾曲した結晶表面を有し、X線分析装置やX線分光計等に用いられる二重湾曲分光素子及びその製造方法に関する。   The present invention relates to a double curved spectroscopic element that has a double curved crystal surface and is used in an X-ray analyzer, an X-ray spectrometer, and the like, and a method for manufacturing the double curved spectroscopic element.

二重湾曲分光素子は、その結晶表面が、凹形に湾曲した第1の曲率と、第1の曲率と直交する方向に凹形に湾曲した第2の曲率とを有する。所定の広がりを持ってブラッグ角で入射したX線は、二重湾曲分光素子の結晶表面でブラッグ反射して単色化され、かつ所定の位置に集束する。このような二重湾曲分光素子は、X線の分光及び集束手段として、X線分析装置やX線分光計等に利用されている。   The double curved spectroscopic element has a first curvature whose crystal surface is curved in a concave shape and a second curvature which is curved in a concave shape in a direction perpendicular to the first curvature. X-rays incident at a Bragg angle with a predetermined spread are Bragg-reflected on the crystal surface of the double-curved spectroscopic element to be monochromatic, and converge at a predetermined position. Such a double curved spectroscopic element is used as an X-ray spectroscopic and focusing means in an X-ray analyzer, an X-ray spectrometer or the like.

二重湾曲分光素子でX線を効率よく単色化させ、また所望の位置に集束させるためには、結晶表面の二重湾曲を所定の曲率で高精度に形成しなければならない。従来、二重湾曲分光素子の製造は、二重湾曲面を有する凹型を作製し、この凹型に薄膜状の結晶を接着材で貼り付けることにより行われていた。しかしながら、この方法では、接着材の厚みが不均一となるため、結晶表面を所定の曲率に湾曲させるのが困難であった。   In order to efficiently monochromate X-rays with a double-curved spectroscopic element and focus it on a desired position, a double-curved crystal surface must be formed with a predetermined curvature with high accuracy. Conventionally, a double-curved spectroscopic element has been manufactured by producing a concave mold having a double-curved surface and attaching a thin film crystal to the concave mold with an adhesive. However, in this method, since the thickness of the adhesive becomes uneven, it is difficult to curve the crystal surface to a predetermined curvature.

これに対し、凸状鋳型の上に結晶表面となるたわみ層を置き、その上から接着層となるエポキシを受板で圧着して二重湾曲分光素子を製造する技術が、特許文献1に記載されている。二重湾曲分光素子の側面は、接着層のエポキシ及びエポキシを圧着するための受板で構成される。これらの接着層及び受板は、たわみ層に対して厳密に位置合わせが行われるわけではない。従って、製造された二重湾曲分光素子は、たわみ層の中心を特定するための基準位置がないため、使用の際に芯出し等の調整が必要となる。
特表2002−535663号公報
On the other hand, Patent Document 1 discloses a technique for manufacturing a double-curved spectroscopic element by placing a flexible layer serving as a crystal surface on a convex mold and pressing an epoxy serving as an adhesive layer with a backing plate. Has been. The side surface of the double curved spectroscopic element is constituted by an epoxy of the adhesive layer and a receiving plate for pressure-bonding the epoxy. These adhesive layers and backing plates are not strictly aligned with the flex layer. Therefore, the manufactured double-curved spectroscopic element does not have a reference position for specifying the center of the flexible layer, and thus adjustment such as centering is required when used.
JP 2002-535663 A

本発明の第1の課題は、結晶表面の二重湾曲を所定の曲率で高精度に形成することである。また、本発明の第2の課題は、結晶表面の中心を特定するための基準位置を備えた二重湾曲分光素子を製造することである。   A first object of the present invention is to form a double curve of a crystal surface with a predetermined curvature with high accuracy. A second object of the present invention is to manufacture a double curved spectroscopic element having a reference position for specifying the center of the crystal surface.

本発明は、結晶表面が、凹形に湾曲した第1の曲率と、第1の曲率と直交する方向に凹形に湾曲した第2の曲率とを有する二重湾曲分光素子の製造方法であって、二重湾曲分光素子の結晶表面に対応して凸形に湾曲した第1の曲率及び第2の曲率を有する凸型を用意し、結晶と同じ厚さのシート材を介し、凸型に可塑性の材料を押し当てて凹形台を作製し、凹形台を硬化させて、その中央部に貫通穴を開け、薄膜状の結晶を凸型と凹形台とではさみ、凹形台の貫通穴に接着材を入れて加圧して、薄膜状の結晶を凹形台に固定するものである。   The present invention is a method of manufacturing a double-curved spectroscopic element having a first curvature whose crystal surface is curved in a concave shape and a second curvature which is curved in a concave shape in a direction orthogonal to the first curvature. A convex shape having a first curvature and a second curvature curved in a convex shape corresponding to the crystal surface of the double curved spectroscopic element is prepared, and the convex shape is formed through a sheet material having the same thickness as the crystal. A plastic material is pressed to make a concave base, the concave base is cured, a through hole is made in the center, a thin film crystal is sandwiched between the convex and concave bases, and the concave base is An adhesive is put into the through hole and pressed to fix the thin film crystal to the concave base.

また、本発明は、結晶表面が、凹形に湾曲した第1の曲率と、第1の曲率と直交する方向に凹形に湾曲した第2の曲率とを有する二重湾曲分光素子であって、中央部に貫通穴を開けた凹形台と、凹形台の上に配置された薄膜状の結晶と、凹形台の貫通穴に入れられた接着材とを備え、上記の二重湾曲分光素子の製造方法を用いて製造されたものである。   The present invention also provides a double-curved spectroscopic element in which a crystal surface has a first curvature curved in a concave shape and a second curvature curved in a concave shape in a direction orthogonal to the first curvature. The double curve is provided with a concave base having a through hole in the center, a thin film-like crystal disposed on the concave base, and an adhesive placed in the through hole of the concave base. It is manufactured using the manufacturing method of a spectroscopic element.

さらに、簡易な方法として、凹形台を作製する際、凸型との間にシート材をはさむのを省略してもよく、本発明はそのような二重湾曲分光素子の製造方法及びそれを用いて製造された二重湾曲分光素子も含むものである。   Furthermore, as a simple method, when manufacturing the concave base, it may be omitted to sandwich the sheet material between the convex mold, the present invention is a method for manufacturing such a double curved spectroscopic element and the It also includes a double curved spectroscopic element manufactured using the same.

本発明によれば、凹形台の貫通穴に入れた接着材を加圧することにより、薄膜状の結晶が凸型に押し付けられて、結晶表面の二重湾曲を所定の曲率で高精度に形成することができる。従って、二重湾曲分光素子は、X線を効率よく単色化させ、また所望の位置に集束させることができる。   According to the present invention, by pressing the adhesive placed in the through hole of the concave platform, the thin film crystal is pressed against the convex shape, and the double curvature of the crystal surface is formed with a predetermined curvature with high accuracy. can do. Therefore, the double curved spectroscopic element can efficiently monochromatic X-rays and can focus the X-rays at a desired position.

また、二重湾曲分光素子を構成する凹形台の側面又は底面は、結晶表面の中心を特定するための基準位置とすることができる。従って、二重湾曲分光素子を使用する際に、芯出し等の調整が不要となる。   Further, the side surface or the bottom surface of the concave base constituting the double curved spectroscopic element can be used as a reference position for specifying the center of the crystal surface. Therefore, when using the double curved spectroscopic element, adjustment such as centering becomes unnecessary.

さらに、高精度の加工が要求される凸型は、結晶の貼り付け台となる凹形台を製作するためのものであり、再利用が可能となる。   Furthermore, the convex mold that requires high-precision processing is for producing a concave base to be a crystal attachment base, and can be reused.

図1は、本発明の一実施の形態による二重湾曲分光素子の製造方法を示す図である。まず、二重湾曲分光素子の結晶表面に対応して凸形に湾曲した第1の曲率及び第2の曲率を有する凸型1を用意する。凸型1は、例えば、真鍮等の材料を機械加工して作製する。   FIG. 1 is a diagram showing a method of manufacturing a double curved spectroscopic element according to an embodiment of the present invention. First, a convex mold 1 having a first curvature and a second curvature curved in a convex shape corresponding to the crystal surface of the double curved spectroscopic element is prepared. The convex mold 1 is produced by machining a material such as brass, for example.

次に、図1(a)に示すように、二重湾曲分光素子の結晶と同じ厚さのシート材5を介し、凸型1に可塑性の材料を押し当てて凹形台2を作製する。このとき、凹形台2の側面又は底面のうち少なくとも1つの面は、凸型1に対して一定の位置関係となるように構成する。可塑性の材料としては、例えば、粘土状のセラミック材料等を用いる。作製された凹形台2の表面は、二重湾曲分光素子の結晶表面とはシート材5の厚さ(結晶の厚さと同じ)分だけ曲率が異なる。   Next, as shown in FIG. 1A, a concave base 2 is manufactured by pressing a plastic material against the convex mold 1 through a sheet material 5 having the same thickness as the crystal of the double curved spectroscopic element. At this time, at least one surface of the side surface or the bottom surface of the concave base 2 is configured to have a certain positional relationship with the convex mold 1. As the plastic material, for example, a clay-like ceramic material or the like is used. The surface of the fabricated concave table 2 is different in curvature from the crystal surface of the double curved spectroscopic element by the thickness of the sheet material 5 (same as the crystal thickness).

続いて、図1(b)に示すように、凹形台2を硬化させてから、凸型1を凹形台2から外す。凹形台2がどの程度硬化した状態で凸型1を外すかは、可塑性の材料に応じて決定する。なお、可塑性の材料によっては、凸型1を凹形台2から外してから、凹形台2を硬化させてもよい。   Subsequently, as shown in FIG. 1 (b), after the concave base 2 is cured, the convex mold 1 is removed from the concave base 2. The degree to which the concave base 2 is cured and how the convex mold 1 is removed is determined according to the plastic material. Depending on the plastic material, the convex base 1 may be cured after the convex mold 1 is removed from the concave base 2.

続いて、図1(c)に示すように、シート材5をはがし、硬化させた凹形台2の中央部に貫通穴2aを開ける。貫通穴2aの大きさは、ブラッグ反射させようとするX線の結晶表面での広がりよりも、若干大きくするのが望ましい。可塑性の材料が完全に硬化してから貫通穴2aを開けるのが困難な場合は、ある程度硬化させてから貫通穴2aを開け、その後さらに硬化させる。   Then, as shown in FIG.1 (c), the sheet | seat material 5 is peeled and the through-hole 2a is opened in the center part of the hardened concave base 2. FIG. It is desirable that the size of the through hole 2a is slightly larger than the spread of the X-ray to be Bragg reflected on the crystal surface. When it is difficult to open the through hole 2a after the plastic material is completely cured, the through hole 2a is opened after being cured to some extent, and then further cured.

続いて、図1(d)に示すように、薄膜状の結晶3を凸型1と凹形台2とではさむ。結晶3としては、例えば、クロム(Cr)、タングステン(W)、あるいは銀(Ag)をターゲットに用いたX線管で発生するX線を対象とする場合、一例として、結晶方位(1,1,1)のシリコン(Si)結晶を用いる。この場合、結晶3の厚さは、例えば10〜200μm程度とする。   Subsequently, as shown in FIG. 1 (d), the thin film crystal 3 is sandwiched between the convex mold 1 and the concave base 2. As an example, when the crystal 3 is an X-ray generated in an X-ray tube using chromium (Cr), tungsten (W), or silver (Ag) as a target, the crystal orientation (1, 1 1) Silicon (Si) crystal is used. In this case, the thickness of the crystal 3 is, for example, about 10 to 200 μm.

続いて、図1(e)に示すように、凹形台2の貫通穴2aに接着材4を入れて加圧し、薄膜状の結晶3を凹形台2に固定する。接着材4としては、例えば、エポキシを用いる。凸型1と凹形台2とではさまれた薄膜状の結晶3は、接着材4を加圧することにより、凸型1に押し付けられる。   Subsequently, as shown in FIG. 1 (e), the adhesive 4 is put into the through hole 2 a of the concave table 2 and pressed to fix the thin film-like crystal 3 to the concave table 2. As the adhesive material 4, for example, epoxy is used. The thin film crystal 3 sandwiched between the convex mold 1 and the concave base 2 is pressed against the convex mold 1 by pressurizing the adhesive 4.

接着材4が固まった後、図1(f)に示すように、凸型1を凹形台2から外す。これにより、凹形台2、結晶3及び接着材4からなる二重湾曲分光素子10が製造される。   After the adhesive 4 has hardened, the convex mold 1 is removed from the concave base 2 as shown in FIG. Thereby, the double curved spectroscopic element 10 which consists of the concave base 2, the crystal | crystallization 3, and the adhesive material 4 is manufactured.

図2は、本発明の他の実施の形態による二重湾曲分光素子の製造方法を示す図である。本実施の形態は、図2(a)において凹形台2を作製する際、凸型1との間にシート材をはさむのを省略したものである。その他の工程は、図1に示した実施の形態と同様である。本実施の形態により作製された凹形台2の表面は、二重湾曲分光素子の結晶表面と同じ凹形に湾曲した第1の曲率及び第2の曲率を有する。   FIG. 2 is a diagram showing a method of manufacturing a double curved spectroscopic element according to another embodiment of the present invention. In the present embodiment, when the concave base 2 is manufactured in FIG. 2A, the sheet material is not sandwiched between the convex mold 1. Other steps are the same as those in the embodiment shown in FIG. The surface of the concave base 2 manufactured according to the present embodiment has a first curvature and a second curvature that are curved in the same concave shape as the crystal surface of the double curved spectroscopic element.

図3は、二重湾曲分光素子の動作を示す図である。図3(a)に示すように、二重湾曲分光素子10の結晶3の表面は、図面横方向に所定の曲率R1で凹形に湾曲している。点Oから所定の広がりを持ってブラッグ角で入射したX線は、二重湾曲分光素子の結晶3の表面でブラッグ反射して、単色化されたX線となる。図3(b)に示すように、二重湾曲分光素子10の結晶3の表面は、曲率R1と直交する方向に所定の曲率R2で凹形に湾曲している。点Oより発散したX線束は、曲率R1及び曲率R2により、二重湾曲分光素子10の結晶3の表面でブラッグ反射して単色化され、点Sに集束する。   FIG. 3 is a diagram illustrating the operation of the double curved spectroscopic element. As shown in FIG. 3A, the surface of the crystal 3 of the double curved spectroscopic element 10 is curved in a concave shape with a predetermined curvature R1 in the lateral direction of the drawing. X-rays incident at a Bragg angle with a predetermined spread from the point O are Bragg-reflected on the surface of the crystal 3 of the double curved spectroscopic element, and become monochromatic X-rays. As shown in FIG. 3B, the surface of the crystal 3 of the double curved spectroscopic element 10 is curved in a concave shape with a predetermined curvature R2 in a direction orthogonal to the curvature R1. The X-ray beam diverging from the point O is monochromatic by Bragg reflection on the surface of the crystal 3 of the double curved spectroscopic element 10 by the curvature R1 and the curvature R2, and is focused on the point S.

以上説明した実施の形態によれば、凹形台2の貫通穴2aに入れた接着材4を加圧することにより、薄膜状の結晶3が凸型1に押し付けられて、結晶3の表面の二重湾曲を所定の曲率で高精度に形成することができる。従って、二重湾曲分光素子10は、X線を効率よく単色化させ、また所望の位置に集束させることができる。   According to the embodiment described above, the thin film-like crystal 3 is pressed against the convex mold 1 by pressurizing the adhesive 4 put in the through hole 2 a of the concave base 2. A heavy curve can be formed with a predetermined curvature with high accuracy. Therefore, the double curved spectroscopic element 10 can efficiently monochromate X-rays and focus them on a desired position.

また、二重湾曲分光素子10を構成する凹形台2の側面又は底面のうち少なくとも1つの面は、凸型1に対して一定の位置関係となるように構成することにより、結晶3の表面の中心を特定するための基準位置とすることができる。従って、二重湾曲分光素子10を使用する際に、芯出し等の調整が不要となる。   In addition, at least one of the side surfaces or the bottom surface of the concave base 2 constituting the double curved spectroscopic element 10 is configured to have a certain positional relationship with respect to the convex mold 1, whereby the surface of the crystal 3 It can be used as a reference position for specifying the center of. Therefore, when the double curved spectroscopic element 10 is used, adjustment such as centering becomes unnecessary.

さらに、高精度の加工が要求される凸型1は、結晶3の貼り付け台となる凹形台2を製作するためのものであり、再利用が可能となる。   Furthermore, the convex mold 1 requiring high-precision processing is for manufacturing the concave base 2 to be a base for attaching the crystal 3 and can be reused.

本発明の一実施の形態による二重湾曲分光素子の製造方法を示す図である。It is a figure which shows the manufacturing method of the double curve spectroscopy element by one embodiment of this invention. 本発明の他の実施の形態による二重湾曲分光素子の製造方法を示す図である。It is a figure which shows the manufacturing method of the double curve spectroscopy element by other embodiment of this invention. 二重湾曲分光素子の動作を示す図である。It is a figure which shows operation | movement of a double curve spectroscopic element.

符号の説明Explanation of symbols

1 凸型
2 凹形台
3 結晶
4 接着材
5 シート材
10 二重湾曲分光素子
DESCRIPTION OF SYMBOLS 1 Convex type 2 Concave stand 3 Crystal 4 Adhesive material 5 Sheet material 10 Double curve spectroscopy element

Claims (4)

結晶表面が、凹形に湾曲した第1の曲率と、第1の曲率と直交する方向に凹形に湾曲した第2の曲率とを有する二重湾曲分光素子の製造方法であって、
二重湾曲分光素子の結晶表面に対応して凸形に湾曲した第1の曲率及び第2の曲率を有する凸型を用意し、
結晶と同じ厚さのシート材を介し、凸型に可塑性の材料を押し当てて凹形台を作製し、
凹形台を硬化させて、その中央部に貫通穴を開け、
薄膜状の結晶を凸型と凹形台とではさみ、
凹形台の貫通穴に接着材を入れて加圧して、薄膜状の結晶を凹形台に固定することを特徴とする二重湾曲分光素子の製造方法。
A method of manufacturing a double-curved spectroscopic element, wherein the crystal surface has a first curvature curved in a concave shape and a second curvature curved in a concave shape in a direction orthogonal to the first curvature,
Preparing a convex mold having a first curvature and a second curvature curved in a convex shape corresponding to the crystal surface of the double curved spectroscopic element;
Through a sheet material of the same thickness as the crystal, press the plastic material against the convex mold to make a concave base,
Harden the concave base, open a through hole in the center,
A thin film crystal is sandwiched between a convex and a concave base,
A method for producing a double-curved spectroscopic element, wherein an adhesive is put into a through hole of a concave base and pressed to fix a thin film crystal to the concave base.
結晶表面が、凹形に湾曲した第1の曲率と、第1の曲率と直交する方向に凹形に湾曲した第2の曲率とを有する二重湾曲分光素子であって、
中央部に貫通穴を開けた凹形台と、
前記凹形台の上に配置された薄膜状の結晶と、
前記凹形台の貫通穴に入れられた接着材とを備え、
請求項1に記載の二重湾曲分光素子の製造方法を用いて製造されたことを特徴とする二重湾曲分光素子。
A double-curved spectroscopic element having a first curvature curved in a concave shape and a second curvature curved in a concave shape in a direction perpendicular to the first curvature,
A concave base with a through hole in the center,
A thin film-like crystal disposed on the concave platform;
An adhesive placed in the through hole of the concave base,
A double curved spectroscopic element manufactured using the method of manufacturing a double curved spectroscopic element according to claim 1.
結晶表面が、凹形に湾曲した第1の曲率と、第1の曲率と直交する方向に凹形に湾曲した第2の曲率とを有する二重湾曲分光素子の製造方法であって、
二重湾曲分光素子の結晶表面に対応して凸形に湾曲した第1の曲率及び第2の曲率を有する凸型を用意し、
凸型に可塑性の材料を押し当てて凹形台を作製し、
凹形台を硬化させて、その中央部に貫通穴を開け、
薄膜状の結晶を凸型と凹形台とではさみ、
凹形台の貫通穴に接着材を入れて加圧して、薄膜状の結晶を凹形台に固定することを特徴とする二重湾曲分光素子の製造方法。
A method for producing a double-curved spectroscopic element, wherein the crystal surface has a first curvature curved in a concave shape and a second curvature curved in a concave shape in a direction orthogonal to the first curvature,
Preparing a convex mold having a first curvature and a second curvature curved in a convex shape corresponding to the crystal surface of the double curved spectroscopic element;
Press the plastic material against the convex mold to make a concave base,
Harden the concave base, open a through hole in the center,
A thin film crystal is sandwiched between a convex and a concave base,
A method for producing a double-curved spectroscopic element, wherein an adhesive is put into a through hole of a concave base and pressed to fix a thin film crystal to the concave base.
結晶表面が、凹形に湾曲した第1の曲率と、第1の曲率と直交する方向に凹形に湾曲した第2の曲率とを有する二重湾曲分光素子であって、
中央部に貫通穴を開けた凹形台と、
前記凹形台の上に配置された薄膜状の結晶と、
前記凹形台の貫通穴に入れられた接着材とを備え、
請求項3に記載の二重湾曲分光素子の製造方法を用いて製造されたことを特徴とする二重湾曲分光素子。
A double-curved spectroscopic element having a first curvature curved in a concave shape and a second curvature curved in a concave shape in a direction perpendicular to the first curvature,
A concave base with a through hole in the center,
A thin film-like crystal disposed on the concave platform;
An adhesive placed in the through hole of the concave base,
A double curved spectroscopic element manufactured using the method for manufacturing a double curved spectroscopic element according to claim 3.
JP2003285450A 2003-08-01 2003-08-01 Manufacturing method of doubly-curved spectroscopic element, and doubly-curved spectroscopic element Pending JP2005055266A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015121639A (en) * 2013-12-24 2015-07-02 コニカミノルタ株式会社 Lattice curvature method, curved lattice, and x-ray imaging device
CN109702909A (en) * 2019-01-17 2019-05-03 同济大学 A kind of clamping device and production method applied to the production of the spherical surface bent crystal

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015121639A (en) * 2013-12-24 2015-07-02 コニカミノルタ株式会社 Lattice curvature method, curved lattice, and x-ray imaging device
CN109702909A (en) * 2019-01-17 2019-05-03 同济大学 A kind of clamping device and production method applied to the production of the spherical surface bent crystal

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