JP2005053611A - Method for storing heavy object on pedestal or taking it out and heavy object installation tool used in these method - Google Patents

Method for storing heavy object on pedestal or taking it out and heavy object installation tool used in these method Download PDF

Info

Publication number
JP2005053611A
JP2005053611A JP2003206185A JP2003206185A JP2005053611A JP 2005053611 A JP2005053611 A JP 2005053611A JP 2003206185 A JP2003206185 A JP 2003206185A JP 2003206185 A JP2003206185 A JP 2003206185A JP 2005053611 A JP2005053611 A JP 2005053611A
Authority
JP
Japan
Prior art keywords
heavy
heavy load
heavy object
storage space
load
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2003206185A
Other languages
Japanese (ja)
Other versions
JP4727136B2 (en
Inventor
Takeo Kato
武夫 加藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kandenko Co Ltd
Original Assignee
Kandenko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kandenko Co Ltd filed Critical Kandenko Co Ltd
Priority to JP2003206185A priority Critical patent/JP4727136B2/en
Publication of JP2005053611A publication Critical patent/JP2005053611A/en
Application granted granted Critical
Publication of JP4727136B2 publication Critical patent/JP4727136B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Warehouses Or Storage Devices (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To efficiently store a large number of heavy objects on a pedestal in a short time. <P>SOLUTION: In this method, heavy objects are stored in each heavy object storage space on the pedestal having a heavy object storage space storing heavy objects at many steps and in many rows. The heavy object installation tool 3 capable of running and stopping is provided to lift or lower a heavy object loading plate 5. The heavy object installation tool 3 is put on a front face of desired heavy object storage space 2 of the pedestal 1. A carrier 6 on which the heavy object 7 is loaded in a section different from the pedestal 1 is moved and is stopped on a front face of the heavy object installation tool 3. The heavy object 7 is transferred onto the heavy object loading plate 5 from the carrier 6 to lift the heavy object loading plate 5, match its height with the heavy object storage space 2 at a predetermined step of the pedestal 1, and move the heavy object 7 on the heavy object loading plate 5 into the heavy object storage space 2 and put it. The empty carrier 6 is moved, and the next heavy object 7 is loaded and stands by near the heavy object installation tool 3 in an interval between these work. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
この発明は、複数のナトリウム−硫黄電池の単電池から構成されるモジュール電池等の重量物を載置、収納する重量物載置棚を、多段及び多列に有する架台の、各重量物載置棚に重量物を設置する又は取り出す方法及びこれらの方法に使用する装置に関するものである。
【0002】
【従来の技術】
ナトリウム−硫黄電池は、危険物に指定されている金属ナトリウムと硫黄を使用し300°Cで反応させ充放電するため、単電池を集合化した、約3tの断熱容器(電池モジュール)に収納されている。単電池の固定は、防災機能も兼ねた砂を充填固化して行っている。この電池モジュールを収納する電池収納パケージAは、図10及び図11に示すように、1列最大5段の収納が可能であり、1列(250KW)〜4列(1000KW)が標準化されていて、高さは3.5〜4mに達する。この電池モジュールの収納又は引き出し作業においては、断熱容器の特徴から大きな衝撃、大きな傾きを与えてはならないことが要求されている。
【0003】
このような電池モジュール等の重量物を載置、収納する重量物載置棚を、多段及び多列に有する架台の、各重量物載置棚に重量物を設置する装置及び方法としては以下のものが開発されている。
例えば特開平10−326605号公報記載のように、移動手段、重量物を載置するための重量物載置板、重量物載置板ごと重量物を上下させる昇降手段、並びにベアリングユニット本体からの突出及びベアリングユニット本体への格納が可能なボール部を備えた複数のベアリングユニットとを有する架台への重量物設置装置がある。また、この装置を用いて重量物を架台に設置するには、重量物を当該重量物設置装置の重量物載置板に載置した後、移送手段により重量物を架台近傍に搬送し、次いで、昇降手段により重量物を所定の高さまで上昇させ、さらに重量物の底部に設けた溝型部材にセットしたベアリングユニットのボール部をベアリングユニット本体から突出させ、ボール部のころがりにより重量物を架台上に移動し、その後ボール部をベアリングユニット本体に格納することにより、重量物の底部に設けた溝型部材を架台に当接させ、重量物を架台に載置するものである。
【0004】
また、特開2002−226009号公報のものは、架台の前面に沿って敷設されたレール上を走行する車輪付き台車、この台車に重量物を載置するための重量物載置板、重量物載置板の床面が架台に設けた重量物載置棚の上面と同一高さとなる、車輪付き台車の上部に取り付ける支持台、並びに本体からの突出及び格納が可能なボール部を備えた複数のベアリングユニットを有する架台への重量物設置装置であって、重量物を車輪付き台車の載置板に載置した後、架台前面にこの車輪付き台車を搬送し、車輪付き台車をレール上に固定し、重量物の底部に設けた溝型部材にセットしたボール部のころがりにより重量物を重量物載置棚上に移動し、その後ボール部を本体に格納することにより溝型部材を架台に設けた重量物載置棚に当接させ、重量物を架台に設置する。
【0005】
【発明が解決しようとする課題】
しかしながら、前者(段落0003)の重量物を架台に載置、収納する重量物設置装置及び方法では、クレーンなどで重量物を吊るして当該重量物設置装置の重量物載置板に置くか、又は当該重量物設置装置そのものがフォークリフトであり、このフォークリフトのアームに重量物載置板を設け、この重量物載置板に重量物を載置する。
フォークリフトを使用する場合、図10のような電池収納パッケージの上部に載置する際には、電池モジュール1体が約3tもあるため、大型フォークリフトでないと、持ち上げることが出来ない。しかし大型フォークリフト(自重12t)は大きすぎて、通常の地下搬入口のハッチを介してクレーンで吊り下ろすことは出来ない。また、大型のフォークリフトを使用しても、図10の最上段までは、約3.5mもあるため、約3tもある電池モジュールを最上段まで持ち上げようとすると、フォークリフトの支点が2点のために、電池モジュールをフォークリフトの自重で支えきれなくなって、フォークリフトが前方へ回転しそうになり、きわめて不安定な状態となる。
クレーンを使用して電池モジュールを吊るす場合には、天井部にクレーンが設置されている建屋でないと使用出来ないので、地下室の様な狭い空間に配設する場合には、クレーンが配設されていない為、設置できない。このため、地下室の天井部のH杭等の端部にチェーンを掛けて、手作業で、長時間かけて吊り上げざるを得ないのが現状である。
また、これらのフォークリフトを用いた重量物設置装置を使用して、重量物を架台に移す作業の間は、完全に重量物設置装置の重量物載置板に重量物がなくならないと、次の重量物を重量物設置装置に載置するために重量物設置装置を動かすことができない。従って、これらの多段、多列の架台に多数の重量物を載置するのに多大の時間を要し、極めて効率が悪い。
【0006】
また、後者(段落0004)の重量物設置装置においても、地下室での作業においては、地下搬入口のハッチを介して、地上のクレーンより車輪付き台車の重量物載置板に直接重量物を載置するもので、車輪付き台車に重量物を載せて、レール上を走行させて、架台に運び、それから当該車輪付き台車の重量物載置板上の重量物を架台の重量物載置棚に移すが、この作業が終り、車輪付き台車が空になった時点で、次の重量物を搭載するため、車輪付き台車を走らせ、そこで、重量物を載せなければならない。また、重量物を1段上の架台に載せる場合には、車輪付き台車の上に1台の支持台を、2段上の架台に載せる場合には、2台の支持台を取り付けて、重量物載置板の高さを合わせなければならない。重量物を架台から取り出すときは、この逆の要領で、重量物載置板の高さに合わせるように、支持台を除去してから行う。従って、重量物を一個一個台車に搭載して、ハッチ下から架台まで運び、そこで架台に設置するという作業の繰り返しを行いながら、高さの異なる架台に載せる場合には、重量物をハッチ下で台車に載せる際に必要な数の支持台を台車に取り付ける必要がある。このため、多段、多列からなる架台に多数の重量物を設置するには多大な作業時間を要するものである。
【0007】
そこで、この発明は、架台に重量物を移す重量物据付冶具とは別に、台車を設け、重量物を架台に移している作業の合間に当該台車を移動させて、当該台車に重量物を搭載し、重量物据付冶具箇所に戻すという、多数の重量物を架台に短時間で効率よく載置出来る作業方法及びこの方法に使用する装置を提供し、上記課題を解決しようとするものである。
【0008】
【課題を解決するための手段】
請求項1の発明は、重量物を載置、収納する重量物収納スペースを、多段及び多列に有する架台の、各重量物収納スペースに重量物を設置する方法において、走行及び停止可能な重量物据付冶具を設け、この重量物据付冶具は昇降装置により重量物載置板を昇降でき、この重量物据付冶具を上記架台の所望の重量物収納スペースの前に置き、上記架台とは別の箇所において重量物を搭載した台車を移動させて、当該重量物据付冶具の前に台車を止め、この台車から重量物を重量物据付冶具の重量物載置板に移し、重量物とともに重量物載置板を上昇させて、架台の所定の段の重量物収納スペースの重量物載置棚に重量物載置板の高さを合わせ、当該重量物載置板上の重量物を上記重量物収納スペースの重量物載置棚に移動させて載置する、これらの作業の間に、からの上記台車を移動させ、次の重量物を搭載させ、上記重量物据付冶具の近傍に待機させておく、架台への重量物収納方法とした。また、請求項2の発明は、上記請求項1において、前記台車が複数である方法とした。
【0009】
請求項3の発明は、重量物を載置、収納する重量物収納スペースを、多段及び多列に有する架台の、各重量物収納スペースから重量物を取り出す方法において、
走行及び停止可能な重量物据付冶具を設け、この重量物据付冶具は昇降装置により重量物載置板を昇降でき、この重量物据付冶具を上記架台の所望の重量物収納スペースの前に置き、さらに当該重量物据付冶具の前に台車を止め、当該重量物据付冶具の重量物載置板を上昇させて、架台の所定の段の重量物収納スペースの重量物載置棚に重量物載置板の高さを合わせ、当該重量物収納スペース内の重量物を、重量物据付冶具の重量物載置板上に移動させ、さらにこの重量物と共に重量物載置板を降下させ、当該重量物載置板を台車の載置板の高さに合わせてこの重量物を上記台車に移し、当該台車を移動させ、架台と離れた箇所で重量物を台車から下ろし、からの上記台車をこの重量物据付冶具の近傍にとめる、これらの作業の間に、上記重量物をおろした重量物据付冶具を架台の次の重量物収納スペースの前まで移動させておき、当該重量物据付冶具の重量物載置板を上昇させて、架台の所定の段の重量物収納スペースの重量物載置棚に重量物載置板の高さを合わせ、当該重量物収納スペース内の重量物を重量物据付冶具の重量物載置板上に移動させ、さらに、この重量物と共に重量物載置板を降下させて待機させておく、架台からの重量物の取り出し方法とした。また、請求項4の発明は、上記請求項3において、前記台車が複数である方法とした
【0010】
また、請求項5の発明は、上記請求項1乃至4の方法において使用する重量物据付冶具が、枠体から成る本体の四隅に支柱を立設し、各支柱は、それぞれの支柱に沿って支柱から上部へ摺動自在に昇降する可動柱を支持しており、前記四隅の支柱間に水平に設けた重量物載置板の支持板の端部と、前記本体の四隅とを、前記可動柱の上端に設けた滑車を介してチェーンで結合し、前記本体の四隅に設けた油圧シリンダーにより前記滑車を昇降することにより、前記重量物載置板を昇降自在とし、重量物を載置した前記重量物載置板の上昇乃至下降中に、重量物載置板が傾いた際には、前記各油圧シリンダーへの油圧の低減した油圧シリンダーのみに油圧が供給されるように油圧系統を切り替えて、重量物を載置した前記重量物載置板を水平調整するように構成したものとした。
また、請求項6の発明は上記請求項5の発明において、前記チェーンには間隔をあけて複数の突起を設け、各突起の間隔は架台の各重量物載置棚の高さに合わせてあり、突起が、前記滑車の上側近傍に設定してあるリミットスイッチに接触することにより、所望の前記棚の高さで前記油圧シリンダーの動作が停止する構成とした。
また、請求項7の発明は、上記請求項1乃至6のいずれかに記載の方法又は重量物据付治具において、前記重量物がNAS電池モジュールであるものとした。
【0011】
【発明の実施の形態】
以下この発明の実施の形態例を図に基づいて説明する。
図1はこの発明の方法の概要を示す平面図である。架台1には1列5段の重量物収納スペース2が設けられ、この各重量物収納スペース2は、図2(正面図)に示すように、各重量物収納スペース2の両側に位置する支柱1a、1aからそれぞれ重量物載置棚2aを突出して構成されている。この架台1の前面(図1では右横)に重量物据付冶具3が設けられ、この重量物据付冶具3はレールを設置した場合は、レール上を走行自在な車輪(図示省略)により移動走行自在とし、これらの車輪にはレールクランプ(図示省略)が設けられ、その位置を固定できる構造になっている。レールを設置しない場合は、重量物据付治具3にキャスター状のゴムローラ4を設け、これにもブレーキを設けて位置を固定できる構造とする。この場合、レールが無いので、曲折のある地下室構内でも、小型牽引車等により自由に移送することが出来る。また、この重量物据付冶具3には、略水平な重量物載置板5が設けられており、この重量物載置板5は、四隅の支柱に支持されて後述の昇降手段により昇降自在である。さらに、この重量物載置板5の前面(図1では右横)には車輪付き台車6が設けられ、この車輪付き台車6には重量物7を載置する載置板8がある。この車輪付き台車5にも4個の車輪9又は、キャスター状のゴムローラ(ブレーキ付き)が設けられている。
【0012】
まず、重量物据付冶具3を架台1の所定の列の重量物収納スペース2の前に停め、これを固定しておく。そして、上記車輪付き台車6を牽引して、重量物7の載積場所(地下搬入口ハッチ下)に行き、そこで、クレーン(図示省略)で重量物7を車輪付き台車6の載置板8に搭載し、再び上記重量物据付冶具3の前面に車輪付き台車6を牽引して戻す。その間に、他の車輪付き台車6を重量物7の積載場所へ配車する。最初の車輪付き台車6が、重量物据付治具3の脇に到着すると、重量物据付冶具3の重量物載置板5を昇降させて、当該重量物載置板5を車輪付き台車6の載置板8の高さに合わせ、図1に示すように、車輪付き台車6上の重量物7を重量物据付冶具3の重量物載置板5に移す。この重量物7の移し変えは後述するベアリングユニット11を用いることも出来る。そしてこの重量物7が載った重量物載置板5を上昇させ、架台1の所定の重量物収納スペース2の位置に合わせる。具体的には、当該重量物収納スペース2の両側の重量物載置棚2a,2aと重量物据付冶具3の重量物載置板5の高さを合わせる。
【0013】
そして、図3に示すように、重量物7の底部の両側に設けた下向き溝枠体10の中にそれぞれベアリングユニット11を挿入し、これらのベアリングユニット本体11a内に窒素ガスを供給して、図4に示すように、各ベアリングユニット本体11aの下から多数のボール部11bを突出させ、これにより重量物7を重量物載置板5から浮かせる。そして、これらのボール部11bをころがしてベアリングユニット11と一体となった下向き溝枠体10及び重量物7を架台1の所定の重量物収納スペース2の中に入れる。その際重量物7の底部の各ベアリングユニット11は重量物収納スペース2の両側の重量物載置棚2a、2aに載り移る。重量物7が重量物収納スペース2に入った後、各ベアリングユニット本体11aの窒素ガスを抜き、ボール部11bを各ベアリングユニット本体11aに収納させ、これにより各下向き溝枠体10内でベアリングユニット11が小さくなり、重量物7の底部の各下向き溝枠体10が重量物載置棚2a、2aに当接し、これらの下向き溝枠体10からベアリングユニット11を取り出す。この際、ボール部11bがベアリングユニット本体11aに収納されると、ベアリングユニット11の高さが、下向き溝枠体10の溝の高さより小さくなるため、下向き溝枠体10内のベアリングユニット11を容易に取り出すことができる。またこのベアリングユニット11は市販品が適用できる。
【0014】
これらの重量物据付冶具3の重量物載置板5から重量物7を架台1の重量物収納スペース2に移している作業の合間に、からの上記車輪付き台車6を重量物据付冶具3から離し、これを走行させて重量物の積載箇所に移動させ、クレーン又はフォークリフト等で重量物7を当該車輪付き台車6に搭載する。その間に、先に積載して移送してきた他の車輪付き台車6を上記重量物据付冶具3の近傍箇所に牽引しておく。そして、次の重量物を収納する重量物収納スペース2の箇所に重量物据付冶具3を移動させ、停止固定した段階で、上記車輪付き台車6を当該重量物据付冶具3の前面に移動させ、再び重量物を重量物据付冶具3の重量物載置板5に移し変える。この場合も、上記ベアリングユニット11を用いて行うことも出来る。これらを繰り返し行い、多段、多列の架台1へ多数の重量物7を収納する。
【0015】
上記は架台1への重量物7の収納方法を説明したが、以下は架台1からの重量物7の取り出し方法につき説明する。
上記重量物据付冶具3を上記架台1の所望の重量物収納スペース2の前面(図1では右横)に置き、さらに当該重量物据付冶具3の前面(図1では右横)に車輪付き台車6を止め、当該重量物据付冶具3の重量物載置板5を上昇させて、架台1の所定の段の重量物収納スペース2の重量物載置棚2aに重量物載置板5の高さを合わせ、当該重量物収納スペース2内の重量物7を重量物据付冶具3の重量物載置板5上に移動させる。これには上記ベアリングユニット11を用いる。さらに、この重量物7と共に重量物載置板5を降下させ、当該重量物載置板5を車輪付き台車6の載置板8の高さに合わせて、この重量物7を上記車輪付き台車6に移す。この場合も上記ベアリングユニット11を用いる。そして、当該車輪付き台車6を移動させ、架台1と離れた箇所(地下搬入口ハッチ下)で重量物7を台車6からクレーンで下ろす。その間に他のからの上記台車6をこの重量物据付冶具3の近傍にとめる。これらの作業の間に、上記重量物7を下ろした重量物据付冶具3を架台1の次の重量物収納スペース2の前まで移動させておき、当該重量物据付冶具3の重量物載置板5を上昇させて、架台1の所定の段の重量物収納スペース2の重量物載置棚2aに重量物載置板5の高さを合わせ、当該重量物収納スペース2内の重量物7を、重量物据付冶具3の重量物載置板5上に移動させる。さらに、この重量物7と共に重量物載置板5を降下させ待機させておき、からの車輪付き台車6にこの重量物7を車輪付き台車6の載置板8上に移す。このようにして、複数の車輪付き台車6を使用して、短時間に多段、多列の架台1の重量物7を取り外す。
設置場所が狭く、図1のように台車6を並べて配置できない場合には、重量物据付治具3を架台1の右横に配置することなく、架台1の手前に架台1と縦列になるように配置し、これに台車6を横付けして架台1に重量物を載置した後、重量物据付治具を架台1の右横に移動してもよい。
【0016】
図6乃至図9は、上記重量物据付冶具3の具体的構成を示し、図6は重量物据付冶具3の正面図、図7はその平面図、図8は重量物載置板が底部に位置する状態の昇降装置を示す説明図、図9は重量物載置板が上部に位置する状態の昇降装置を示す説明図である。この重量物据付冶具3は、枠体から成る本体3aの四隅に支柱12を立設し、これらの各支柱12にはそれぞれ可動柱13が支柱12に沿って摺動自在に支持されている。これらの各可動柱13の上端には、滑車14が設けられ、また本体3aに設けられた油圧シリンダー15の作動ピストン15aの先端が固定されている。さらに上記四隅の支柱12の間に水平な上記重量物載置板5が設けられ、この重量物載置板5の四隅から支持板16を突出させ、これらの各支持板16に設けたローラ16a,16aが上記各可動柱13の溝に回転自在に嵌っており、これにより、重量物載置板5は4本の可動柱13に摺動自在に支持されている。
【0017】
そして、図8のように本体3aの下部に一端17aを固定された各チェーン17は上方に伸び、上記各可動柱13の上端に設けた滑車14を通って降下させ、他端17bを上記各支持板16に固定している。また、本体3aには、図6のように上記4個の油圧シリンダー15を作動させるポンプモータ18、制御盤19が設けられ、また、外側には、突出自在なアウトリガー20,20が設けられている。さらにまた、本体3aの下部には4個のレール車輪21、4個のキャスター機能付きのゴムローラ4及びこの各ゴムローラ4には本体3aを水平に調整するジャッキ22が設けられている。また、上記重量物載置板5の側面には、手摺付き作業台24が着脱自在に設けられ、架台1の上段の重量物収納スペース2に重量物7を収納したり、そこから取り出す際等の作業者の足場となる。
【0018】
そして、この重量物据付冶具3の重量物載置板5を図8の位置から上昇させるには、本体3aに設けた自動運転用の押しボタン(図示省略)を押す。これにより制御盤19及びポンプモータ18が作動し、4個の油圧シリンダー15に油が供給される。そこで図9に示すように、各油圧シリンダー15の作動ピストン15aが伸び、各滑車14が各可動柱13とともに上昇するため、一端17を本体3aに固定した各チェーン17の他端17bがこれに引っ張られて上昇し、他端17bにより固定された各支持板16が各可動柱13に沿って上昇し、4個の支持板16に支持された重量物載置板5も上昇することとなる。この重量物載置板5は油圧シリンダー15の作動により動く。また、その際、チェーン17に間隔をあけて複数の突起17cを設けており、これらの一つの突起17cが滑車14の近くにあるリミットスイッチ25を作動させるまで油圧シリンダー15の作動は止まらない構造になっており、上記各突起17cは、架台1の各重量物載置棚2aの高さに合わせて設けられている。この場合の重量物載置板5は、重量物載置棚2aの各位置に各駅停車のように停車しながら昇降することになるため、最上段に配設する場合には、多少時間を要するが、格段ごとに必ず停止するので、重量物の安全を確かめながら確実に昇降できる。所望する段まで直接に昇降したい場合には、リミットスイッチが作動しないように、予め設定しておけばよい。
また、このように重量物載置板5を上昇させた際、何らかの事由で重量物載置板5が一方に傾いたりすると、油圧系統を切換え、各油圧シリンダー15の任意の一つに油が供給され、当該一つの油圧シリンダー15のみが作動し、重量物載置板5及びこれに載置された重量物7を水平調整することができる。
また、地下搬入口のハッチが小さすぎて、上記重量物据付治具3を地下室等に搬入出来ないこともあるので、予め、重量物据付治具3を分割できる構成にしておくこともできる。
【0019】
なお、この発明における重量物据付冶具3の重量物載置板5の昇降装置乃至は手段は、上記実施の形態例のものに限るものではなく、適宜の昇降手段が適用できる。また、重量物7を重量物載置板5から他のものへ水平移動する際、上記実施の形態例のベアリングユニット11に限らず、適宜の方法を用いることができる。
【0020】
【発明の効果】
請求項1及び2の発明によれば、重量物を載置、収納する重量物収納スペースを、多段及び多列に有する架台の、各重量物収納スペースに重量物を設置する方法において、台車から重量物を重量物据付冶具の重量物載置板に置き換えた後の、重量物の架台への収納作業の間、他の空いている台車を移動させ、次の重量物を搭載させ、上記重量物据付冶具の近傍に待機させておくことにより、すぐに次の重量物収納スペースに次の重量物を収納する作業ができ、極めて効率よく、迅速に作業が行える。
【0021】
また、請求項3及び4の発明によれば、重量物を載置、収納する重量物収納スペースを、多段及び多列に有する架台の、各重量物収納スペースから重量物を取り出す方法において、複数の台車を使用し、重量物を台車に移した後の当該台車の移動、移動先での重量物を台車から下ろす作業、からの台車を架台箇所に戻す作業の間に、架台の次の重量物収納スペースの重量物を重量物据付冶具に載せて待機させておくことにより、帰ってきた台車に直ちに重量物据付冶具に載せた重量物を移すことが出来、極めて効率よく、迅速に作業が行える。
従って、重量物の架台への収納又は、取り出し作業の効率化と短時間作業によるコスト低減が実現できる。
【0022】
また、金属ナトリウム収納の重量物をフォークリフトにより昇降させる従来技術では、何らかの理由でこの重量物が傾いた場合、水平を調節する機構が設けられていなかった為、全く対処することが出来なかったが、請求項5の発明によれば、このような重量物を載置した重量物載置板の上昇乃至下降中に、重量物載置板が傾いた際には、昇降機構用油圧シリンダーの減圧油圧シリンダーのみに油圧が供給されるように油圧系統を切り替えて、重量物を載置した重量物載置板を水平調整するように構成してあるので、防災機能を施した金属ナトリウム収納の重量物の昇降時に、更に安定技術を付加するという効果をもたらしている。
また、支持台を重ねたり、取り外したりして重量物載置板の高さを調節する従来技術に比べ、請求項5の装置は、装置自体で高さを調整できる構成であって、なんらこのような支持台の取り外し作業を行う必要がない。
【図面の簡単な説明】
【図1】この発明の実施の形態例の収納方法を示す概略平面図である。
【図2】この発明の実施の形態例の架台の重量物収納スペースの正面図である。
【図3】この発明の実施の形態例の重量物を重量物載置板に載置した状態を示す正面図である。
【図4】この発明の実施の形態例の重量物を重量物載置板から浮かした状態を示す正面図である。
【図5】この発明の実施の形態例のベアリングユニットの側面図である。
【図6】この発明の実施の形態例の重量物据付冶具の正面図である。
【図7】この発明の実施の形態例の重量物据付冶具の平面図である。
【図8】この発明の実施の形態例の重量物載置板が底部に位置する状態の昇降装置を示す説明図である。
【図9】この発明の実施の形態例の重量物載置板が上部に位置する状態の昇降装置を示す説明図である。
【図10】この発明の実施の形態例の方法を使用する電池モジュールを収納する電池収納パケージの正面図である。
【図11】この発明の実施の形態例の方法を使用する電池モジュールを収納する電池収納パケージの平面図である。
【符号の説明】
1 架台 2 重量物収納スペース
2a 重量物載置棚 3 重量物据付冶具
4 ゴムローラ 5 重量物載置板
6 車輪付き台車 7 重量物
8 載置板 9 車輪
10 下向き溝枠体 11 ベアリングユニット
11a ベアリングユニット本体 11b ボール部
12 支柱 13 可動柱
14 滑車 15 油圧シリンダー
16 支持板 17 チェーン
18 ポンプモータ 19 制御盤
20 アウトリガー 21 レール車輪
22 ジャッキ装置 24 手摺付き作業台
25 リミットスイッチ
[0001]
BACKGROUND OF THE INVENTION
The present invention provides each heavy article placement of a gantry having multiple stages and multiple rows of heavy article placement shelves for placing and storing heavy articles such as module batteries composed of a plurality of sodium-sulfur battery cells. The present invention relates to a method for installing or removing heavy objects on a shelf, and an apparatus used for these methods.
[0002]
[Prior art]
The sodium-sulfur battery is charged and discharged by reacting at 300 ° C using metallic sodium and sulfur designated as hazardous materials, so it is housed in a heat insulating container (battery module) of about 3 tons, in which single cells are assembled. ing. The cells are fixed by filling and solidifying sand that also functions as a disaster prevention function. As shown in FIG. 10 and FIG. 11, the battery storage package A for storing the battery module can store a maximum of five levels in one row, and one row (250 KW) to four rows (1000 KW) are standardized. The height reaches 3.5-4m. In the operation of storing or drawing out the battery module, it is required that a large impact and a large inclination should not be given due to the characteristics of the heat insulating container.
[0003]
As a device and method for installing a heavy article on each heavy article placement shelf of a pedestal having a heavy article placement shelf for placing and storing such a heavy article such as a battery module in multiple stages and multiple rows, Things are being developed.
For example, as described in Japanese Patent Application Laid-Open No. 10-326605, a moving unit, a heavy object placing plate for placing a heavy object, an elevating means for moving the heavy object together with the heavy object placing plate, and a bearing unit main body There is an apparatus for installing a heavy object on a gantry having a plurality of bearing units each having a protrusion and a ball portion that can be stored in a bearing unit main body. Further, in order to install a heavy object on the gantry using this apparatus, after the heavy object is placed on the heavy article placing plate of the heavy article placing apparatus, the heavy object is transported to the vicinity of the gantry by the transfer means, The lifting means lifts the heavy object to a predetermined height, and the ball part of the bearing unit set on the grooved member provided at the bottom of the heavy object protrudes from the bearing unit body, and the heavy object is mounted by rolling the ball part. By moving upward, and then storing the ball part in the bearing unit main body, the groove member provided at the bottom of the heavy object is brought into contact with the frame, and the heavy object is placed on the frame.
[0004]
Japanese Patent Application Laid-Open No. 2002-226209 discloses a wheeled carriage that travels on a rail laid along the front surface of a gantry, a heavy article placing plate for placing a heavy article on the carriage, and a heavy article A plurality of support bases attached to the upper part of the wheeled carriage, and a ball part that can be protruded and stored from the main body, with the floor surface of the mounting plate being the same height as the upper surface of the heavy article mounting shelf provided on the gantry The heavy load is placed on a platform having a bearing unit, and after the heavy load is placed on the loading plate of the wheeled carriage, the wheeled carriage is transported to the front of the carriage, and the wheeled carriage is placed on the rail. The heavy load is moved onto the heavy load mounting shelf by rolling the ball portion set on the groove shape member provided at the bottom of the heavy load, and then the ball portion is stored in the main body so that the groove shape member is used as a gantry. It makes contact with the heavy goods storage shelf To install a heavy object to the frame.
[0005]
[Problems to be solved by the invention]
However, in the former (paragraph 0003) heavy article installation device and method for placing and storing a heavy article on a gantry, the heavy article is hung by a crane or the like and placed on the heavy article placement plate of the heavy article installation device, or The heavy load installation device itself is a forklift. A heavy load placing plate is provided on the arm of the forklift, and the heavy load is placed on the heavy load placing plate.
When using a forklift, when placing it on the upper part of the battery storage package as shown in FIG. 10, since there is about 3 tons of battery modules, it cannot be lifted unless it is a large forklift. However, the large forklift (with its own weight 12t) is too large to be suspended by a crane via a normal underground entrance hatch. Even if a large forklift is used, there is about 3.5m up to the uppermost level in FIG. 10, so when trying to lift a battery module of about 3t to the uppermost level, there are two forklift fulcrums. In addition, the battery module cannot be supported by the weight of the forklift, and the forklift is likely to rotate forward, resulting in an extremely unstable state.
When hanging a battery module using a crane, it can only be used in a building where the crane is installed on the ceiling, so when installing in a narrow space such as a basement, the crane is installed. It is not possible to install because For this reason, the current situation is that a chain must be hung on the end of the ceiling of the basement, such as an H-pile, and lifted manually for a long time.
In addition, during the work of transferring heavy objects to the gantry using these heavy object installation devices using forklifts, the heavy object placement plate of the heavy object installation device must be completely free of heavy objects. The heavy object placement device cannot be moved in order to place the heavy object on the heavy object placement device. Therefore, it takes a lot of time to place a large number of heavy objects on these multi-stage and multi-row mounts, which is extremely inefficient.
[0006]
Also, in the heavy equipment installation device of the latter (paragraph 0004), in the work in the basement, the heavy goods are loaded directly on the heavy goods placement plate of the wheeled carriage from the ground crane through the underground entrance hatch. A heavy object is placed on a wheeled carriage, traveled on a rail, transported to the frame, and then the heavy object on the heavy object loading plate of the wheeled carriage is placed on the heavy object loading shelf of the frame. However, when this work is finished and the wheeled carriage becomes empty, the wheeled carriage must be run to load the next heavy object, and the heavy object must be placed there. In addition, when placing a heavy object on the top of the pedestal, attach one support base on the wheeled carriage, and when placing a heavy support on the top tier, attach two support bases and The height of the object mounting board must be matched. When removing a heavy object from the gantry, the reverse procedure is performed after removing the support so as to match the height of the heavy object placing plate. Therefore, when carrying heavy objects on a carriage one by one, carrying them from the bottom of the hatch to the gantry, and then installing them on the gantry, when placing them on a gantry of different height, It is necessary to attach the necessary number of support stands to the carriage when it is placed on the carriage. For this reason, it takes a lot of work time to install a large number of heavy objects on a multi-stage, multi-row frame.
[0007]
In view of this, the present invention is provided with a carriage separately from the heavy equipment installation jig for transferring a heavy article to the gantry, and the trolley is moved between the operations of transferring the heavy article to the gantry, and the heavy article is mounted on the trolley. In addition, an object of the present invention is to provide an operation method for returning a large number of heavy objects to a gantry in a short time and an apparatus used for the method, and to return the heavy object installation jig to the place, and to solve the above-mentioned problems.
[0008]
[Means for Solving the Problems]
The invention according to claim 1 is a weight that can be run and stopped in a method of installing a heavy object in each heavy object storage space of a gantry having heavy object storage spaces for placing and storing heavy objects in multiple stages and multiple rows. A heavy equipment mounting jig is provided, and the heavy equipment mounting jig can be moved up and down by a lifting device, and the heavy equipment mounting jig is placed in front of a desired heavy material storage space of the base, and is separate from the base. Move the carriage loaded with heavy objects at the location, stop the carriage in front of the heavy equipment installation jig, transfer the heavy goods from this carriage to the heavy equipment mounting plate of the heavy equipment installation jig, and load the heavy goods together with the heavy goods Raise the mounting plate, align the height of the heavy load mounting plate with the heavy load storage shelf of the heavy load storage space of the predetermined stage of the gantry, and store the heavy load on the heavy load mounting plate Move it to the heavy load rack in the space and place it During al work, moving said carriage from, is mounted next weight was allowed to stand in the vicinity of the heavy installation jig was a heavy storage method to mount. The invention according to claim 2 is the method according to claim 1, wherein the cart is plural.
[0009]
The invention of claim 3 is a method of taking a heavy article from each heavy article storage space of a gantry having a heavy article storage space for placing and storing a heavy article in multiple stages and multiple rows.
A heavy load installation jig capable of traveling and stopping is provided, and this heavy load installation jig can lift and lower a heavy load mounting plate by an elevating device, and this heavy load installation jig is placed in front of a desired heavy load storage space of the above-mentioned frame, Furthermore, the carriage is stopped in front of the heavy load installation jig, the heavy load mounting plate of the heavy load installation jig is raised, and the heavy load is placed on the heavy load storage shelf in the heavy load storage space at a predetermined stage of the gantry. Adjust the height of the plate, move the heavy load in the heavy load storage space onto the heavy load mounting plate of the heavy load installation jig, and lower the heavy load mounting plate together with the heavy load. Move this heavy object to the above-mentioned truck according to the height of the mounting board of the carriage, move the said carriage, drop the heavy article from the carriage at a place away from the gantry, and remove the above-mentioned carriage from this weight During these operations, which are held close to the object installation jig, Move the heavy equipment installation jig that has lowered the object to the front of the next heavy object storage space of the gantry, raise the heavy object mounting plate of the heavy object installation jig, and store the heavy object at a predetermined stage of the gantry Align the height of the heavy load mounting plate with the heavy load mounting shelf in the space, move the heavy load in the heavy load storage space onto the heavy load mounting plate of the heavy load mounting jig, and also with this heavy load A method for taking out a heavy object from a gantry is provided in which the heavy object placing plate is lowered to stand by. The invention according to claim 4 is the method according to claim 3, wherein the cart is plural.
[0010]
According to a fifth aspect of the present invention, there is provided a heavy-duty installation jig used in the method of the first to fourth aspects, wherein pillars are erected at the four corners of the main body made of a frame, and each pillar extends along each pillar. A movable column that is slidably moved up and down from the column is supported, and the end of the support plate of the heavy-weight placing plate provided horizontally between the columns at the four corners and the four corners of the main body are movable. A heavy chain is mounted by connecting a chain via a pulley provided at the upper end of the column, and moving the pulley up and down by hydraulic cylinders provided at the four corners of the main body, thereby allowing the heavy object mounting plate to be raised and lowered. When the heavy load mounting plate is tilted while the heavy load mounting plate is being raised or lowered, the hydraulic system is switched so that the hydraulic pressure is supplied only to the hydraulic cylinders with reduced hydraulic pressure to the respective hydraulic cylinders. Level the leveling plate on which the heavy object is placed. It was what was configured to.
Further, the invention of claim 6 is the invention of claim 5, wherein the chain is provided with a plurality of projections at intervals, and the intervals between the projections are adjusted to the heights of the respective heavy load placement shelves of the gantry. The protrusion is brought into contact with a limit switch set in the vicinity of the upper side of the pulley so that the operation of the hydraulic cylinder stops at a desired height of the shelf.
According to a seventh aspect of the present invention, in the method or heavy load installation jig according to any of the first to sixth aspects, the heavy load is a NAS battery module.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a plan view showing an outline of the method of the present invention. The gantry 1 is provided with five rows of heavy load storage spaces 2, and each heavy load storage space 2 is a support column positioned on both sides of each heavy load storage space 2 as shown in FIG. 2 (front view). A heavy object placement shelf 2a protrudes from 1a and 1a, respectively. A heavy object installation jig 3 is provided on the front surface (right side in FIG. 1) of the gantry 1, and when the heavy object installation jig 3 is installed with a rail, the heavy object installation jig 3 travels on the rail by a wheel (not shown) that can travel freely. These wheels can be freely mounted, and rail clamps (not shown) are provided on these wheels so that their positions can be fixed. When the rail is not installed, a caster-like rubber roller 4 is provided in the heavy article installation jig 3, and a brake is provided to fix the position. In this case, since there is no rail, it can be freely transferred by a small tow truck or the like even in a bent basement. Further, the heavy load mounting jig 3 is provided with a substantially horizontal heavy load placing plate 5, which is supported by four columns and can be lifted and lowered by a lifting means described later. is there. Further, a wheeled carriage 6 is provided on the front surface (right side in FIG. 1) of the heavy article placing plate 5, and the wheeled carriage 6 has a placing board 8 on which the heavy article 7 is placed. The wheeled carriage 5 is also provided with four wheels 9 or caster-like rubber rollers (with brakes).
[0012]
First, the heavy load fixture 3 is stopped in front of the heavy load storage space 2 in a predetermined row of the gantry 1 and fixed. Then, the wheeled carriage 6 is pulled to go to a place where the heavy object 7 is loaded (under the underground entrance hatch), where the heavy object 7 is moved by a crane (not shown). The wheeled carriage 6 is pulled back to the front surface of the heavy-weight installation jig 3 again. In the meantime, another wheeled carriage 6 is dispatched to the place where the heavy object 7 is loaded. When the first wheeled carriage 6 arrives at the side of the heavy article installation jig 3, the heavy article installation board 5 of the heavy article installation jig 3 is moved up and down, and the heavy article installation board 5 is moved to the wheeled carriage 6. In accordance with the height of the mounting plate 8, the heavy object 7 on the wheeled carriage 6 is transferred to the heavy object mounting plate 5 of the heavy object mounting jig 3 as shown in FIG. 1. A bearing unit 11 described later can also be used to transfer the heavy object 7. Then, the heavy object placing plate 5 on which the heavy object 7 is placed is raised and adjusted to the position of the predetermined heavy object storage space 2 of the gantry 1. Specifically, the heights of the heavy article placement shelves 2a, 2a on both sides of the heavy article storage space 2 and the heavy article placement plate 5 of the heavy article installation jig 3 are matched.
[0013]
Then, as shown in FIG. 3, the bearing units 11 are inserted into the downward groove frame bodies 10 provided on both sides of the bottom of the heavy article 7, and nitrogen gas is supplied into these bearing unit main bodies 11a. As shown in FIG. 4, a large number of ball portions 11 b protrude from the bottom of each bearing unit main body 11 a, thereby causing the heavy object 7 to float from the heavy object placing plate 5. Then, these ball portions 11 b are rolled to put the downward groove frame body 10 and the heavy object 7 integrated with the bearing unit 11 into a predetermined heavy object storage space 2 of the gantry 1. At that time, the bearing units 11 at the bottom of the heavy load 7 are transferred to the heavy load mounting shelves 2 a and 2 a on both sides of the heavy load storage space 2. After the heavy object 7 enters the heavy object storage space 2, the nitrogen gas of each bearing unit body 11 a is exhausted, and the ball part 11 b is stored in each bearing unit body 11 a, thereby causing the bearing unit in each downward groove frame 10. 11 becomes smaller, and each downward groove frame body 10 at the bottom of the heavy article 7 comes into contact with the heavy article placement shelves 2 a and 2 a, and the bearing unit 11 is taken out from these downward groove frame bodies 10. At this time, when the ball portion 11b is housed in the bearing unit main body 11a, the height of the bearing unit 11 becomes smaller than the height of the groove of the downward groove frame body 10, so that the bearing unit 11 in the downward groove frame body 10 is removed. It can be easily taken out. Moreover, this bearing unit 11 can apply a commercial item.
[0014]
During the operation of transferring the heavy object 7 from the heavy object placing plate 5 of the heavy object installation jig 3 to the heavy object storage space 2 of the gantry 1, the wheeled carriage 6 is removed from the heavy object installation jig 3. It is moved away and moved to a place where heavy objects are loaded, and the heavy object 7 is mounted on the wheeled carriage 6 with a crane or a forklift. In the meantime, the other wheeled carriage 6 loaded and transferred first is pulled to the vicinity of the heavy-weight installation jig 3. Then, the heavy load installation jig 3 is moved to the heavy load storage space 2 for storing the next heavy load, and at the stage where the heavy load installation jig 3 is stopped and fixed, the wheeled carriage 6 is moved to the front of the heavy load installation jig 3. Again, the heavy object is transferred to the heavy object placing plate 5 of the heavy object installation jig 3. In this case as well, the above-described bearing unit 11 can be used. By repeating these steps, a large number of heavy objects 7 are stored in the multistage and multirow platform 1.
[0015]
The method for storing the heavy object 7 in the gantry 1 has been described above. The method for removing the heavy object 7 from the gantry 1 will be described below.
The heavy load installation jig 3 is placed in front of the desired heavy load storage space 2 of the gantry 1 (right side in FIG. 1), and a wheeled carriage is mounted on the front side of the heavy load installation jig 3 (right side in FIG. 1). 6 is stopped, the heavy load placing plate 5 of the heavy load mounting jig 3 is raised, and the heavy load placing plate 5 is placed on the heavy load placing shelf 2a of the heavy load storage space 2 of the predetermined stage of the gantry 1. Accordingly, the heavy object 7 in the heavy object storage space 2 is moved onto the heavy object placing plate 5 of the heavy object installation jig 3. For this purpose, the bearing unit 11 is used. Further, the heavy object placing plate 5 is lowered together with the heavy object 7, the heavy object placing plate 5 is adjusted to the height of the placing plate 8 of the wheeled carriage 6, and the heavy object 7 is moved to the wheeled carriage. Move to 6. Also in this case, the bearing unit 11 is used. And the said trolley | bogie 6 with a wheel is moved, and the heavy article 7 is lowered | hung with the crane from the trolley | bogie 6 in the location (under the underground carry-in entrance hatch) away from the mount frame 1. In the meantime, the other cart 6 is stopped in the vicinity of the heavy load fixture 3. During these operations, the heavy load installation jig 3 with the heavy load 7 lowered is moved to the front of the next heavy load storage space 2 of the gantry 1, and the heavy load mounting plate 3 of the heavy load installation jig 3 is moved. 5 is raised, the height of the heavy article mounting plate 5 is adjusted to the heavy article storage shelf 2a of the heavy article storage space 2 of the predetermined stage of the gantry 1, and the heavy object 7 in the heavy article storage space 2 is attached. Then, it is moved onto the heavy article mounting plate 5 of the heavy article installation jig 3. Further, the heavy object placing plate 5 is lowered and put on standby together with the heavy object 7, and the heavy object 7 is transferred to the wheeled carriage 6 on the placing board 8 of the wheeled carriage 6. In this way, the heavy objects 7 of the multi-stage and multi-row gantry 1 are removed in a short time using a plurality of carts 6 with wheels.
When the installation place is small and the carts 6 cannot be arranged side by side as shown in FIG. 1, the heavy object installation jig 3 is arranged in front of the gantry 1 without being placed on the right side of the gantry 1. It is also possible to place the heavy load installation jig on the right side of the gantry 1 after placing the heavy load on the pedestal 1 and placing the heavy load on the gantry 1.
[0016]
6 to 9 show a specific configuration of the heavy load installation jig 3, FIG. 6 is a front view of the heavy load installation jig 3, FIG. 7 is a plan view of the heavy load installation jig 3, and FIG. FIG. 9 is an explanatory view showing the lifting device in a state in which the heavy article placing plate is located at the upper part. This heavy article installation jig 3 has support columns 12 provided upright at four corners of a main body 3 a made of a frame, and movable columns 13 are slidably supported along the support columns 12 by these support columns 12. A pulley 14 is provided at the upper end of each movable column 13, and the tip of an operating piston 15a of a hydraulic cylinder 15 provided in the main body 3a is fixed. Furthermore, the horizontal heavy object placing plate 5 is provided between the pillars 12 at the four corners, and the support plates 16 are protruded from the four corners of the heavy object placing plate 5, and rollers 16a provided on the respective support plates 16 are provided. 16a are rotatably fitted in the grooves of the respective movable columns 13, so that the heavy article mounting plate 5 is slidably supported by the four movable columns 13.
[0017]
Then, as shown in FIG. 8, each chain 17 having one end 17a fixed to the lower portion of the main body 3a extends upward, is lowered through a pulley 14 provided at the upper end of each movable column 13, and the other end 17b is moved to each of the above. It is fixed to the support plate 16. Further, as shown in FIG. 6, the main body 3a is provided with a pump motor 18 and a control panel 19 for operating the four hydraulic cylinders 15, and on the outside, projecting outriggers 20 and 20 are provided. Yes. Furthermore, at the lower part of the main body 3a, four rail wheels 21, four rubber rollers 4 with a caster function, and each rubber roller 4 are provided with jacks 22 for adjusting the main body 3a horizontally. In addition, a workbench with a handrail 24 is detachably provided on the side surface of the heavy load placing plate 5 so that the heavy load 7 is stored in or removed from the heavy load storage space 2 in the upper stage of the gantry 1. It becomes a scaffold for workers.
[0018]
And in order to raise the heavy article mounting board 5 of this heavy article installation jig 3 from the position of FIG. 8, the pushbutton (illustration omitted) provided in the main body 3a is pushed. As a result, the control panel 19 and the pump motor 18 are operated to supply oil to the four hydraulic cylinders 15. Therefore, as shown in FIG. 9, since the working piston 15a of each hydraulic cylinder 15 extends and each pulley 14 rises together with each movable column 13, the other end 17b of each chain 17 with one end 17 fixed to the main body 3a. Each support plate 16 that is pulled and lifted and fixed by the other end 17b rises along each movable column 13, and the heavy article placement plate 5 supported by the four support plates 16 also rises. . The heavy object placing plate 5 is moved by the operation of the hydraulic cylinder 15. At that time, the chain 17 is provided with a plurality of projections 17c at intervals, and the operation of the hydraulic cylinder 15 does not stop until one of these projections 17c operates the limit switch 25 near the pulley 14. Each projection 17c is provided in accordance with the height of each heavy article mounting shelf 2a of the gantry 1. In this case, the heavy load placing plate 5 moves up and down while stopping at each position of the heavy load placing shelf 2a like a stop at each station. However, because it always stops at every time, you can ascend and descend without fail while ensuring the safety of heavy objects. When it is desired to move up and down directly to a desired stage, it may be set in advance so that the limit switch does not operate.
Further, when the heavy load placing plate 5 is raised in this way, if the heavy load placing plate 5 is tilted to one side for some reason, the hydraulic system is switched, and oil is applied to any one of the hydraulic cylinders 15. Only the one hydraulic cylinder 15 is supplied and the heavy object placing plate 5 and the heavy object 7 placed thereon can be horizontally adjusted.
In addition, since the hatch at the underground carry-in entrance is too small to allow the heavy load installation jig 3 to be carried into the basement or the like, the heavy load installation jig 3 can be divided in advance.
[0019]
In addition, the raising / lowering apparatus or means of the heavy article mounting plate 5 of the heavy article installation jig 3 in this invention is not restricted to the thing of the said embodiment, A suitable raising / lowering means is applicable. Further, when the heavy object 7 is horizontally moved from the heavy object placing plate 5 to another object, an appropriate method can be used without being limited to the bearing unit 11 of the above embodiment.
[0020]
【The invention's effect】
According to invention of Claim 1 and 2, in the method of installing a heavy article in each heavy article storage space of the gantry which has a heavy article storage space in which a heavy article is placed and stored in multiple stages and multiple rows, After the heavy object is replaced with the heavy object mounting plate of the heavy object installation jig, during the work of storing the heavy object on the gantry, the other empty cart is moved and the next heavy object is mounted, By waiting in the vicinity of the object mounting jig, the next heavy object can be immediately stored in the next heavy object storage space, and the work can be performed very efficiently and quickly.
[0021]
Further, according to the inventions of claims 3 and 4, in the method of taking out heavy objects from each heavy object storage space of a gantry having heavy object storage spaces for placing and storing heavy objects in multiple stages and multiple rows, The next weight of the gantry during the movement of the trolley after moving the heavy object to the trolley, the work of lowering the heavy object at the destination, and the work of returning the trolley to the gantry By placing the heavy objects in the storage space on the heavy equipment installation jig and waiting, the heavy goods placed on the heavy equipment installation jig can be immediately transferred to the carriage that has been returned, making work extremely efficient and quick. Yes.
Accordingly, it is possible to realize the efficiency of storing or taking out heavy objects on the gantry and the cost reduction by the short time work.
[0022]
In addition, in the conventional technology in which a heavy metal metal storage is lifted and lowered by a forklift, if this heavy material tilts for some reason, a mechanism for adjusting the level was not provided, so it was not possible to cope with it at all. According to the invention of claim 5, when the heavy load placing plate is tilted while the heavy load placing plate on which such a heavy load is placed is lifted or lowered, the hydraulic cylinder for the lifting mechanism is depressurized. Since the hydraulic system is switched so that the hydraulic pressure is supplied only to the hydraulic cylinder, and the heavy object placement plate on which the heavy object is placed is adjusted horizontally, the weight of the metal sodium storage with a disaster prevention function It has the effect of adding more stable technology when raising and lowering objects.
Further, compared with the prior art in which the height of the heavy object placing plate is adjusted by stacking or removing the support base, the device of claim 5 is configured so that the height can be adjusted by the device itself. There is no need to remove the support table.
[Brief description of the drawings]
FIG. 1 is a schematic plan view showing a storage method according to an embodiment of the present invention.
FIG. 2 is a front view of a heavy object storage space of a gantry according to an embodiment of the present invention.
FIG. 3 is a front view showing a state in which a heavy article according to an embodiment of the present invention is placed on a heavy article placing plate.
FIG. 4 is a front view showing a state in which a heavy article according to an embodiment of the present invention is floated from a heavy article placing plate.
FIG. 5 is a side view of a bearing unit according to an embodiment of the present invention.
FIG. 6 is a front view of a heavy article installation jig according to an embodiment of the present invention.
FIG. 7 is a plan view of a heavy load installation jig according to an embodiment of the present invention.
FIG. 8 is an explanatory view showing the lifting device in a state in which the heavy article placing plate according to the embodiment of the present invention is located at the bottom.
FIG. 9 is an explanatory view showing an elevating device in a state in which a heavy article placing plate according to an embodiment of the present invention is located at an upper portion.
FIG. 10 is a front view of a battery storage package for storing a battery module using the method of the embodiment of the present invention.
FIG. 11 is a plan view of a battery storage package for storing a battery module using the method according to the embodiment of the present invention.
[Explanation of symbols]
1 Stand 2 Heavy object storage space
2a Heavy goods placement shelf 3 Heavy goods installation jig
4 Rubber roller 5 Heavy load plate
6 Wheeled trolley 7 Heavy
8 Mounting plate 9 Wheel
10 Downward groove frame 11 Bearing unit
11a Bearing unit body 11b Ball part
12 columns 13 movable columns
14 pulley 15 hydraulic cylinder
16 Support plate 17 Chain
18 Pump motor 19 Control panel
20 Outrigger 21 Rail Wheel
22 Jack device 24 Work table with handrail
25 Limit switch

Claims (7)

重量物を載置、収納する重量物収納スペースを、多段及び多列に有する架台の、各重量物収納スペースに重量物を設置する方法において、
走行及び停止可能な重量物据付冶具を設け、この重量物据付冶具は昇降装置により重量物載置板を昇降でき、この重量物据付冶具を上記架台の所望の重量物収納スペースの前に置き、上記架台とは別の箇所において重量物を搭載した台車を移動させて、当該重量物据付冶具の前に台車を止め、この台車から重量物を重量物据付冶具の重量物載置板に移し、重量物とともに重量物載置板を上昇させて、架台の所定の段の重量物収納スペースの重量物載置棚に重量物載置板の高さを合わせ、当該重量物載置板上の重量物を上記重量物収納スペースの重量物載置棚に移動させて載置する、これらの作業の間に、からの上記台車を移動させ、次の重量物を搭載させ、上記重量物据付冶具の近傍に待機させておくことを特徴とする、架台への重量物収納方法。
In a method of installing heavy objects in each heavy object storage space of a gantry having a heavy object storage space for placing and storing heavy objects in multiple stages and multiple rows,
A heavy load installation jig capable of traveling and stopping is provided, and this heavy load installation jig can lift and lower a heavy load mounting plate by an elevating device, and this heavy load installation jig is placed in front of a desired heavy load storage space of the above-mentioned frame, Move the carriage loaded with heavy objects in a place different from the above-mentioned platform, stop the carriage in front of the heavy equipment installation jig, move the heavy goods from this carriage to the heavy equipment mounting plate of the heavy equipment installation jig, Raise the heavy load placing plate together with the heavy load, align the height of the heavy load placing plate with the heavy load placing shelf in the heavy load storage space at a predetermined stage of the gantry, and then set the weight on the heavy load placing plate. During these operations, the carriage is moved and loaded with the next heavy load, and the heavy load mounting jig of the heavy load mounting jig is mounted. Storing heavy objects on a gantry, characterized by having it stand by nearby Law.
前記台車が複数であることを特徴とする、請求項1に記載された架台への重量物収納方法。The method for storing heavy objects on a pedestal according to claim 1, wherein a plurality of the trolleys are provided. 重量物を載置、収納する重量物収納スペースを、多段及び多列に有する架台の、各重量物収納スペースから重量物を取り出す方法において、
走行及び停止可能な重量物据付冶具を設け、この重量物据付冶具は昇降装置により重量物載置板を昇降でき、この重量物据付冶具を上記架台の所望の重量物収納スペースの前に置き、さらに当該重量物据付冶具の前に台車を止め、当該重量物据付冶具の重量物載置板を上昇させて、架台の所定の段の重量物収納スペースの重量物載置棚に重量物載置板の高さを合わせ、当該重量物収納スペース内の重量物を、重量物据付冶具の重量物載置板上に移動させ、さらにこの重量物と共に重量物載置板を降下させ、この重量物載置板を上記台車の載置板の高さに合わせ、この重量物を当該台車に移し、当該台車を移動させ、架台と離れた箇所で重量物を台車から下ろし、からの上記台車をこの重量物据付冶具の近傍にとめる、これらの作業の間に、上記重量物据付冶具を架台の次の重量物収納スペースの前まで移動させておき、当該重量物据付冶具の重量物載置板を上昇させて、架台の所定の段の重量物収納スペースの重量物載置棚に重量物載置板の高さを合わせ、当該重量物収納スペース内の重量物を、重量物据付冶具の重量物載置板上に移動させ、さらにこの重量物と共に重量物載置板を降下させて待機させておくことを特徴とする、架台の重量物取り出し方法。
In a method of taking out heavy objects from each heavy object storage space of a gantry having a heavy object storage space for placing and storing heavy objects in multiple stages and multiple rows,
A heavy load installation jig capable of traveling and stopping is provided, and this heavy load installation jig can lift and lower a heavy load mounting plate by an elevating device, and this heavy load installation jig is placed in front of a desired heavy load storage space of the above-mentioned frame, Furthermore, the carriage is stopped in front of the heavy load installation jig, the heavy load mounting plate of the heavy load installation jig is raised, and the heavy load is placed on the heavy load storage shelf in the heavy load storage space at a predetermined stage of the gantry. Adjust the height of the plate, move the heavy load in the heavy load storage space onto the heavy load mounting plate of the heavy load fixture, and lower the heavy load mounting plate together with the heavy load. The mounting plate is adjusted to the height of the mounting plate of the carriage, the heavy object is transferred to the carriage, the carriage is moved, and the heavy object is lowered from the carriage at a place away from the gantry. During these operations, close to the heavy load fixture, Move the heavy load installation jig to the front of the next heavy load storage space of the gantry, raise the heavy load mounting plate of the heavy load installation jig, and load the heavy load in the heavy load storage space of the predetermined stage of the pedestal Align the height of the heavy object mounting plate with the mounting shelf, move the heavy object in the heavy object storage space onto the heavy object mounting plate of the heavy object installation jig, and further load the heavy object together with this heavy object. A method for removing a heavy object from a gantry, wherein the board is lowered to stand by.
前記台車が複数であることを特徴とする、請求項3に記載された架台の重量物取り出し方法。The method according to claim 3, wherein a plurality of the carts are provided. 枠体から成る本体の四隅に支柱を立設し、各支柱は、それぞれの支柱に沿って支柱から上部へ摺動自在に昇降する可動柱を支持しており、
前記四隅の支柱間に水平に設けた重量物載置板の端部と、前記本体の四隅とを、前記可動柱の上端に設けた滑車を介してチェーンで結合し、
前記本体の四隅に設けた油圧シリンダーにより前記滑車を昇降することにより、前記重量物載置板を昇降自在とし、
重量物を載置した前記重量物載置板の上昇乃至下降中に、重量物載置板が傾いた際には、前記各油圧シリンダーへの油圧の低減した油圧シリンダーのみに油圧が供給されるように油圧系統を切り替えて、重量物を載置した前記重量物載置板を水平調整するように構成したことを特徴とする、請求項1乃至4の方法に使用する重量物据付治具。
Prop is erected at the four corners of the body consisting of a frame, and each post supports a movable column that slidably moves up and down from the post along the respective column.
The end of the heavy load placing plate provided horizontally between the pillars at the four corners, and the four corners of the main body are coupled with a chain via a pulley provided at the upper end of the movable column,
By raising and lowering the pulley by hydraulic cylinders provided at the four corners of the main body, the heavy load placing plate can be raised and lowered,
When the heavy load placing plate is tilted while the heavy load placing plate is being lifted or lowered, the hydraulic pressure is supplied only to the hydraulic cylinders with reduced hydraulic pressure to the respective hydraulic cylinders. The heavy load installation jig used in the method according to any one of claims 1 to 4, wherein the hydraulic system is switched to adjust the level of the heavy load placing plate on which the heavy load is placed.
前記チェーンには、間隔をあけて複数の突起を設け、各突起の間隔は、架台の各重量物載置棚の高さに合わせてあり、突起が、前記滑車の上側近傍に設定してあるリミットスイッチに接触することにより、所望の前記棚の高さで前記油圧シリンダーの動作が停止する構成としたことを特徴とする、請求項5に記載の重量物据付治具。The chain is provided with a plurality of projections at intervals, and the intervals between the projections are adjusted to the height of each heavy article mounting shelf of the gantry, and the projections are set near the upper side of the pulley. 6. The heavy article installation jig according to claim 5, wherein the operation of the hydraulic cylinder is stopped at a desired height of the shelf by contacting a limit switch. 前記重量物がNAS電池モジュールであることを特徴とする、請求項1から6のいずれかに記載された方法乃至重量物据付治具。7. The method or heavy object installation jig according to claim 1, wherein the heavy object is a NAS battery module.
JP2003206185A 2003-08-06 2003-08-06 Method of storing or taking out heavy objects from a gantry, and heavy-duty installation jigs used therefor Expired - Fee Related JP4727136B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003206185A JP4727136B2 (en) 2003-08-06 2003-08-06 Method of storing or taking out heavy objects from a gantry, and heavy-duty installation jigs used therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003206185A JP4727136B2 (en) 2003-08-06 2003-08-06 Method of storing or taking out heavy objects from a gantry, and heavy-duty installation jigs used therefor

Publications (2)

Publication Number Publication Date
JP2005053611A true JP2005053611A (en) 2005-03-03
JP4727136B2 JP4727136B2 (en) 2011-07-20

Family

ID=34363129

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003206185A Expired - Fee Related JP4727136B2 (en) 2003-08-06 2003-08-06 Method of storing or taking out heavy objects from a gantry, and heavy-duty installation jigs used therefor

Country Status (1)

Country Link
JP (1) JP4727136B2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101826010B1 (en) * 2015-06-23 2018-02-06 삼성물산 주식회사 Pipe module and construction method thereof
KR102080555B1 (en) * 2018-11-30 2020-02-25 주식회사 인스턴 automatic warehouse with adjustable the storage position according to the height of luggage
KR20200048859A (en) * 2018-10-31 2020-05-08 백승구 Physical distribution tower for drone
CN112590637A (en) * 2020-12-25 2021-04-02 滁州博杰科技有限公司 Inverter transportation device
JP2021075356A (en) * 2019-11-07 2021-05-20 株式会社ダイフク Article carrier facility
CN113666296A (en) * 2021-08-19 2021-11-19 浙江海盐艾利特核电工程服务有限公司 Efficient electric loading and unloading machine for reverse osmosis membrane

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101826010B1 (en) * 2015-06-23 2018-02-06 삼성물산 주식회사 Pipe module and construction method thereof
KR20200048859A (en) * 2018-10-31 2020-05-08 백승구 Physical distribution tower for drone
KR102118896B1 (en) * 2018-10-31 2020-06-04 백승구 Physical distribution tower for drone
KR102080555B1 (en) * 2018-11-30 2020-02-25 주식회사 인스턴 automatic warehouse with adjustable the storage position according to the height of luggage
JP2021075356A (en) * 2019-11-07 2021-05-20 株式会社ダイフク Article carrier facility
JP7192744B2 (en) 2019-11-07 2022-12-20 株式会社ダイフク Goods transport equipment
CN112590637A (en) * 2020-12-25 2021-04-02 滁州博杰科技有限公司 Inverter transportation device
CN113666296A (en) * 2021-08-19 2021-11-19 浙江海盐艾利特核电工程服务有限公司 Efficient electric loading and unloading machine for reverse osmosis membrane
CN113666296B (en) * 2021-08-19 2023-03-17 浙江海盐艾利特核电工程服务有限公司 Efficient electric loading and unloading machine for reverse osmosis membrane

Also Published As

Publication number Publication date
JP4727136B2 (en) 2011-07-20

Similar Documents

Publication Publication Date Title
CN201250287Y (en) Anode block loading and unloading station
JP4727136B2 (en) Method of storing or taking out heavy objects from a gantry, and heavy-duty installation jigs used therefor
CN111232034A (en) Laboratory gas-marking bottle transfer car (buggy)
KR101160273B1 (en) Straddle carrier for bridge construction
JP3539885B2 (en) Mobile suspension apparatus for furnace body ring block, blast furnace body dismantling method, and blast furnace body construction method
CN115676624A (en) Automatic stacking and jacking device for large-scale structure
JPS62130908A (en) Chassis accommodating equipment
CN212148911U (en) Laboratory gas-marking bottle transfer car (buggy)
JPH10218311A (en) Automatic warehouse
CN205709690U (en) A kind of bracket elevation cart
JP3050678U (en) Fork movable cargo handling equipment
CN213011870U (en) Elevator for electric power installation engineering
CN218320626U (en) Stacking machine
JP2004075342A (en) Carrying in/out device of automatic high-rise warehouse
CN112357327B (en) Large pipe fitting transportation equipment and transportation method
CN216071595U (en) Logistics storage robot with multiple degrees of freedom
CN213265619U (en) Lifting mechanism of goods pushing machine
JPH04250941A (en) Assembly equipment using transfer device
JPH09267903A (en) Container carry-out/carry-in equipment for container housing
JPH0941667A (en) Truck equipped with derrick for conveying building member and method for conveying building member on the truck
JP2579670B2 (en) Construction lift
JP4618513B2 (en) Picking-type goods storage equipment
JP2616585B2 (en) Assembly equipment using transfer equipment
JP2983092B2 (en) Undercarriage transportation trolley, descent device and transportation installation method using the same
JP2000327109A (en) Method and device for temporarily receiving goods at delivery port in automated storage and retrieval system

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20060802

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20090430

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20090512

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090713

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090713

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20090924

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A821

Effective date: 20091222

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20110128

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A821

Effective date: 20110128

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20110413

R150 Certificate of patent or registration of utility model

Ref document number: 4727136

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140422

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees