JP2005016809A - Spandrel wall radiator and its construction method - Google Patents

Spandrel wall radiator and its construction method Download PDF

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Publication number
JP2005016809A
JP2005016809A JP2003180793A JP2003180793A JP2005016809A JP 2005016809 A JP2005016809 A JP 2005016809A JP 2003180793 A JP2003180793 A JP 2003180793A JP 2003180793 A JP2003180793 A JP 2003180793A JP 2005016809 A JP2005016809 A JP 2005016809A
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Japan
Prior art keywords
plate
waist wall
heat medium
heat
groove
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JP2003180793A
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Japanese (ja)
Inventor
Noriaki Inoue
典顯 井上
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Mitsubishi Kagaku Sanshi Corp
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Mitsubishi Kagaku Sanshi Corp
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Priority to JP2003180793A priority Critical patent/JP2005016809A/en
Publication of JP2005016809A publication Critical patent/JP2005016809A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a spandrel wall radiator easy to construct on a spandrel wall face even in a small space, and to provide its construction method. <P>SOLUTION: The spandrel wall radiator formed by a heat radiating sheet and a spandrel wall material is installed on the spandrel wall face. The heat radiating sheet is formed with a heat medium flexible tube arranged on the single face of a thin base in a meandering manner and supported/fixed at its surface side onto the thin base by a thin plate. The spandrel wall material is formed with a plurality of grooved plate materials having grooves made in the single faces for fitting the heat medium flexible tube of the heat radiating sheet. In the construction method, the heat medium flexible tube of the heat radiating sheet is fitted to the grooves of the grooved plate materials and arranged/fixed therein. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、腰壁放熱器およびその施工方法に関する。さらに詳しくは、床暖房手法を採用し難い空間、例えば、洋風寝盲、便所、廊下などの垂直壁面に設置できる腰壁放熱器、およびその施工方法に関する。
【0002】
【従来の技術】
従来、温暖地方の寒冷期および寒冷地の住宅などの構造物における居住空間の居住性を向上させる目的で、多様な暖房技術が提案され、実用化されている。その大部分は、居住空間の床面に配置するもので、発泡合成樹脂製板状体や木製板状体などを基体とし、その一方の面に溝を刻設し、この溝に熱媒用可撓性チューブ(以下、「熱媒チューブ」という)を埋設し、これらの表面を、アルミニウム箔などの可撓性薄板で被覆した構造の床暖房パネルが挙げられる。
【0003】
上記した床暖房パネルの基体は、その表面に刻設された溝にあらかじめ熱媒チューブが埋設されており、しかも、断熱材や緩衝材としても機能させるために、通常、厚手とされているので、梱包、輸送、保管、開梱、施工などの際に重く、嵩張って取り扱い難いという欠点があった。そこで、上記した欠点を解決したものとして、特許文献1(特開平10−170007号公報)や特許文献2(特開平11−281070号公報)に記載された巻回可能な床暖房パネルや、折畳み可能な床暖房パネルなどが提案されている。
【0004】
しかし、上記特許文献で提案されている床暖房パネルは、その硬質の板状パネルの表面に刻設された溝にあらかじめ熱媒チューブが埋設されているため、巻回したり折り畳んでも体積を小さくするには限度があり、依然として嵩張って取り扱い難いという欠点があった。また、この種床暖房パネルは、パネルの構成単位が繋がれて一体化されているため、重量が大きくなり、狭い空間では施工作業が困難であるという欠点があった。さらに、この種床暖房パネルは、その溝に埋設された熱媒チューブによって巻回・折畳みの際に制約を受け、かつ、この熱媒チューブが損傷・挫屈し易いという欠点があった。
【0005】
また、ベッドを配置した洋風寝室を床面から暖房するには暖房効率が悪いという欠点があり、さらに、便所(洋風、和風の双方を含む)を床面から暖房するには床面積が足りない外、暖房効率が悪いという欠点があった。上記した床暖房パネルと同様の構造とされた放熱パネルを、建造物の腰壁面に配置して暖房可能な腰壁を構築しようとすると、狭い空間では施工作業が困難であるほか、施工後には厚い放熱パネルによって空間を狭くするという問題があった。
【0006】
【特許文献1】
特開平10−170007号公報
【特許文献2】
特開平11−281070号公報
【特許文献3】
特開2002−174431号公報
【0007】
【発明が解決しようとする課題】
本発明者は、上記した状況に鑑み、空間を狭くすることなく、かつ、施工作業が容易な腰壁放熱器を提供すべく鋭意研究を重ねた結果、本発明を完成するに至ったものである。本発明の目的は、次のとおりである。
1.狭い空間でも腰壁面に配置・施工できる、腰壁放熱器を提供すること。
2.狭い空間の腰壁面にも容易に施工できる、腰壁放熱器の施工方法を提供すること。
【0008】
【課題を解決するための手段】
上記課題を解決するために、第一発明では、放熱シートと腰壁材とによって構成され、腰壁面に設置される腰壁放熱器において、放熱シートは、薄い基体の片面に蛇行させて配置した熱媒用可撓性チューブが、表面側から薄板によって薄い基体に支持・固定されたものであり、腰壁材は、片面に放熱シートの熱媒用可撓性チューブ嵌合用溝が刻設された複数枚の溝付板状体で構成されたものであり、上記放熱シートの熱媒用可撓性チューブを、溝付板状体の溝に嵌合して配置・固定可能とされてなることを特徴とする、腰壁放熱器を提供する。
【0009】
また、第二発明では、腰壁面に腰壁放熱器を施工するにあたり、まず、腰壁面に放熱シートを固定し、この放熱シートの下方に配置した巾木の溝に熱媒循環装置からの熱媒連絡管を埋設し、ヘッダを介して熱媒用可撓性チューブにつなぎ、ついで、放熱シートの上に腰壁材を構成する溝付板状体を、その幅方向端部を継合わせて広幅としつつ、各板状体の溝に放熱シートの熱媒用可撓性チューブを嵌合させて腰壁面に固定し、続いて、複数の板状体の上方に見切り縁を取り付けることを特徴とする、腰壁放熱器の施工方法を提供する。
【0010】
【発明の実施の形態】
以下、本発明を詳細に説明する。本発明の第一発明に係る腰壁放熱器は、放熱シートと腰壁材とによって構成される。放熱シートは、薄い基体の一方の面に熱媒用可撓性チューブ(熱媒チューブ)を蛇行させて配置し、熱媒チューブの上側から薄板によって被覆し支持・固定された構造のものである。薄い基体は、熱媒チューブを支持・固定することができるように、剛性が比較的高く、かつ、耐熱性を有する材料で調製するものとする。具体的には、合成樹脂板、金属板、板紙またはこれらを複合した合板などが挙げられる。
【0011】
薄い基体を構成する合成樹脂としては、ポリアミド6、ポリアミド6・6、ポリアミドイミドなどのポリアミド系樹脂、ポリエチレン、ポリプロピレン、エチレンープロピレン共重合体などのポリオレフィン系樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレートなどのポリエステル系樹脂、ポリ塩化ビニル、ポリウレタン、ポリスチレン、ABS樹脂などを挙げることができる。また、これら合成樹脂から調製した発泡板状体や繊維板状体を基体とすることもできる。上記した発泡板状体の発泡倍率は、1.5〜10倍程度の低倍率とするのが好ましい。
【0012】
薄い基体を構成する金属としては、鉄、鋳鉄、軟鋼、ステンレス鋼、ニッケル合金、銅合金、チタン合金、アルミニウム合金などを挙げることができ、これらの中でも、加工し易さやコストの観点からアルミニウム合金が好ましい。板紙としては、厚紙、段ボール紙、樹脂加工紙などを挙げることができる。樹脂加工紙としては、樹脂をパルプに混合して板状に成形したり、板状に成形したりした後に樹脂フィルムを積層して調製したものが挙げられる。これら紙を薄い基体の材料とする場合には、所定の大きさに調製した後、プレス加工を施して折り曲げ線を刻設しておくと、放熱シートを折り曲げて嵩張らないようにすることができるので好ましい。
【0013】
薄い基体の広さや平面形状は特に限定されるものではないが、施工場所の腰壁の広さに応じて決められ、平面形状は正方形、長方形などの矩形とされる。正方形の場合には一辺の長さ50〜150cm、長方形の場合には縦50〜150cm×横100〜500cmなどとすることができる。薄い基体の厚さは、材料の比重や剛性などを勘案して適宜決めるものとする。厚すぎると、梱包、輸送などの際に嵩張り、重くなるので、熱媒チューブを支持・固定できる程度に可及的薄くするのが好ましい。例えば、基体がポリプロピレン製薄板の場合は0.2〜5mm程度、発泡板製薄板の場合は0.5〜5mm程度、金属板の場合は0.1〜2mmが好ましい。
【0014】
熱媒チューブは、その内側空間に熱媒を流通させて外部に熱を供給するように機能するものであり、可撓性、機械的強度、耐熱性、耐薬品性などに優れている必要がある。このような特性を発揮する熱媒チューブとしては、架橋ポリエチレン管、ポリブテン管、ポリプロピレン管、管の壁面に金属線を埋設した樹脂管などを挙げることができる。これらの中でも好ましいのは、架橋ポリエチレン管、ポリブテン管である。熱媒チューブの直径は、熱媒の種類、熱媒の循環量、熱媒の温度などによって変わるが、一般的には、外径が5〜25mm、内径が3〜20mmの範囲とされる。この熱媒チューブの内部を流通する熱媒としては、温水、水蒸気、オイルなどを挙げることができる。
【0015】
薄い基体の片面に、後記する腰壁材の溝に嵌合可能に蛇行させて配置した熱媒チューブを、表面側から基体に支持・固定する薄板は、熱媒チューブを薄い基体に支持・固定するとともに、熱媒からの熱を均等に行き渡らせるという機能を果たす。薄板は、熱伝導性に優れた材料で調製された可撓性の薄板であればよく、例えば、アルミニウム箔、錫箔、銅箔、ステンレス鋼箔などの金属箔、織布や不織布、樹脂シート、およびこれらを組み合わせた積層体などを挙げることができる。上記薄板の中でも、製造の容易さやコストなどを勘案すると、アルミニウム箔が最も好ましい。
【0016】
熱媒チューブを薄い基体に支持・固定する薄板の平面形状および大きさは、上記薄い基体の平面形状および大きさと同一とする。薄板の厚さは、薄すぎると強度が不十分で破損し易くなり、厚すぎると製品の重量が大きくなりかつコストが高くなるので、10〜500μmの範囲で選ぶのが好ましい。薄手の板状体と薄板とは、接着剤を介在させて接着するのが好ましい。熱媒チューブは、平滑な薄い基体の片面に、突出・蛇行した状態で支持・固定される。
【0017】
腰壁材は、放熱シートの片面に突出・蛇行した状態で支持・固定されている熱媒チューブを覆い隠し、熱媒チューブからの熱を均等に行き渡らせ、かつ、腰壁表面材として機能する。腰壁材は、複数枚の狭幅長尺で溝付きの板状体によって構成される。複数枚の溝付き板状体を板状体の幅方向端部を継合わせて、所定の広幅とする。溝付き板状体の片面は、熱媒チューブ嵌合用溝が刻設されてなる。溝付き板状体は、木製板、合板、発泡合成樹脂板、ゴム板などで構成することができる。各板状体の幅方向端部は、さね継ぎ構造とするのが好ましい。板状体を木製板で構成するときは、木目模様をそのまま活用することができるし、他の材料より構成する場合は、その表面に模様、色彩などが施されていてもよい。
【0018】
一枚の板状体の幅は、これに刻設する熱媒チューブ嵌合用溝の密度にもよるが、10〜40cmの範囲で選ぶことができる。板状体の長さと幅は、放熱シートの高さと同一ないし若干大きい寸法とするのが好ましい。腰壁材の厚さは、熱媒チューブの外径より若干大きい寸法とし、熱媒チューブを埋設する溝の幅や深さは、一旦埋設した熱媒チューブが外れないように、熱媒チューブの外径とほぼ同一寸法とするのが好ましい。
【0019】
板状体の片面に刻設する熱媒チューブ嵌合用溝は、板状体の長さ方向に延在させて四本刻設し、板状体の長さ方向の一方の端部近傍で、外側溝と内側溝の双方がU字を形成して方向転換させる。板状体に刻設する嵌合用溝の蛇行と、上記放熱シートに固定する熱媒チューブの蛇行とは、一致させる必要がある。板状体のU字溝を形成した端部は、施工する際には上側にして配置する。板状体の長さ方向の他端は、施工する際には下側にして配置する部分であり、四本の溝が長さ方向の端部に達する構造とし、かつ、二本の内側溝は板状体の長さ方向の端部近傍で、板状体の幅方向の外側に直角に延在するようにされてなり、二本の外側溝は隣接する板状体に刻設された外側溝に連接し、この外側溝と組み合わされてU字を形成し、方向転換する(後記、図2、図3参照)。
【0020】
板状体の片面に刻設する熱媒チューブ嵌合用溝を上のように刻設することにより、一種類の板状体を多目的に使用可能として、埋設溝が異なる板状体を極力少なくするためである。すなわち、四本の溝が長さ方向の端部に達する構造とすることによって、いずれの板状体にも腰壁放熱器を施工場所から離れた場所に設置された熱媒循環装置からの熱媒を、連絡管・ヘッダなどを介して熱媒チューブに連接可能である。また、二本の内側溝は板状体の長さ方向の端部近傍で、板状体の幅方向の外側に直角に延在するようにされて、熱媒チューブを他の板状体に導く。さらに、二本の外側溝は隣接する板状体に刻設された外側溝に連接し、隣接する板状体に刻設された外側溝と組み合わされてU字を形成し、熱媒チューブの方向転換を可能にする(後記、図2、図3参照)。
【0021】
次に、第二発明に係る腰壁放熱器の施工方法につき説明する。まず、垂直壁面の下方適所に接触させて熱媒チューブを支持した放熱シートを仮留めし、同時に連絡管を巾木の溝に埋設し、連絡管と熱媒チューブとの間にヘッダを配置する。連絡管は、熱媒制御装置で圧力、温度を調節した熱媒を熱媒チューブに導く導管であり、ヘッダは連絡管と熱媒チューブとをつなぐために、両者の間に介在させるものである。放熱シートを仮留めする際には、鋲、釘、ビス、リベット、接着剤を使用する方法などいずれであってもよく、中でも、タッカー(鋲打ち器)を使用して鋲で仮留めするのが好適である。
【0022】
ついで、この放熱シートの上に、複数枚の溝付き板状体を、隣接する板状体の幅方向端部を継合わせ、かつ、溝付き板状体の溝に熱媒チューブを嵌合させて、所定幅の腰壁材とする。放熱シートの下方に巾木が配置されているので、これをガイドとして複数枚の溝付き板状体を配置することができるので、施工作業に熟練を必要としない。溝付き板状体の固定方法は、鋲、釘、ビス、リベット、接着剤を使用する方法など、いずれであってもよい。続いて、腰壁材の上方に見切り縁を取り付けて固定し、腰壁材の上側端部が腰壁面から剥離しないようにするほか、腰壁材の外観を美麗にする。巾木や見切り縁は、木製、樹脂製、金属製のものが好適である。
【0023】
なお、腰壁であって暖房する必要がない部分には、ダミー板(熱媒チューブ埋設用溝を刻設していない板状体)を配置して、施工後の仕上りを統一することができる。ダミー板は、板状体と同じ材料で調製するのが好ましい。腰壁放熱器の施工目的、施工場所などに応じて、腰壁材およびダミー板双方の表面に、薄い表装材を貼着することができる。表装材としては、木板、金属板、金属・樹脂複合板、タイル板、レンガ板、セラミック板、化粧石板、不織布、化粧紙などが挙げられる。これら表装材には、形状、模様、色彩などを組み合わせた意匠を施し、外観を美麗にすることができる。
【0024】
本発明に係る腰壁放熱器は、床暖房手法を採用し難い空間、または何らかの理由で床暖房手法を採用し難い空間の垂直壁面などに、施工することができる。例えば、洋風寝室、便所、洗面所、更衣室、廊下、温室、植物の発芽室などが挙げられる。施工することができる空間は、これら例示したものに限定されるものではない。
【0025】
既存の建造物の暖房手段として床暖房パネルを施工する場合は、床暖房パネルを敷設する場所に配置されている家具類や調度類を、移動させて施工する充分な空間を確保する必要があるが、本発明に係る腰壁放熱器を施工する場合は、広い空間の確保は不要であり、施工が極めて容易である。また、本発明に係る腰壁放熱器を構成する放熱シートは、ロール状に巻回したり、折り畳むことができ、また、腰壁材を構成する板状体は、一枚の板状体が多目的に使用できるので、板状体の種類が少なく、かつ、板状体は狭幅とされているので梱包、輸送、保管、開梱、施工の際に嵩張らず、極めて取り扱い易い。
【0026】
【実施例】
以下、本発明に係る腰壁放熱器を図面に基づいて詳細に説明するが、本発明はその趣旨を超えない限り、以下の記載例に限定されるものではない。
【0027】
図1は、放熱シートの一例の一部拡大断面図であり、図2は、板状体の一例の平面図であり、図3は、本発明に係る腰壁放熱器を施工した一例の正面略図である。
【0028】
図1において、1は幅909mm、長さ1818mmの大きさの放熱シートであり、この放熱シート1は、厚さが0.3mmのポリプロピレンシート(薄い基板)2の片面に、外径が7.2mm架橋ポリエチレン製熱媒チューブ3を蛇行させて配置し、厚さが40μmのアルミニウム箔製の薄板を、アクリル系粘着剤を介して接着・固定されたものである。薄い基板2の平滑面は、腰壁と接触する面である。
【0029】
図2において、5は木製であって厚さが12−、幅が303mm、長さ909mmの板状体、6、7は熱媒チューブ埋設用溝、6a、7aは板状体5の長さ方向の一方の端部近傍で、外側溝と内側溝の双方がU字を形成して方向転換されている。溝6、7の幅と深さは、熱媒チューブの外径と同じ7.2mmとされている。溝6b、7bはヘッダとつなぐ溝であり、溝6cは隣接する板状体の外側溝とU字を形成する溝であり、溝7cは隣接する隣接する板状体の内側溝につなぐ溝である。
【0030】
図3において、8は垂直壁面、9は床面、10は腰壁放熱器、11は連絡管、12はヘッダ、13は熱媒チューブ、14は幅木、15は板状体、16は見切り縁、17はダミー板である。本発明に係る腰壁放熱器は、図3に例示したように、垂直壁面8の下方の腰壁に配置される。図示されていない熱媒制御装置で温度、圧力を調節された熱媒は、連絡管11によってヘッダ12に導かれ、ヘッダ12を介して熱媒チューブ13につながれている。連絡管11は、幅盲14に設けた溝に埋設し、ヘッダ12とともに、幅木カバーによって覆う。腰壁放熱器10は、溝に熱媒チューブを埋設した複数枚の板状体15によって構成され、暖房する必要がない壁面は、ダミー板17が配置されている。複数枚の板状体15によって構成した腰壁放熱器10の上端部は、見切り縁16を取り付けて固定されている。
【0031】
板状体のうち、15aは一対の溝6b、7bに熱媒チューブ13を埋設してヘッダ12につなげ、熱媒チューブ13を一方の側面溝6c、溝7cから隣接する板状体の側面溝6c、溝7cに渡らせたもの、15bは熱媒チューブ13を双方の側面溝6c、溝7cから隣接する板状体の側面溝6c、溝7cに渡らせたもの、15cは一方の側面溝6c、溝7cから隣接する板状体の側面溝6c、溝7cに渡らせたもので、他方の側面溝6c、溝7cは活用しないものを示す。このように、図2に示した埋設溝が刻設されてなる板状体は、一枚が複数の目的に使用できるので、板状体の種類を少なくすることができる。
【0032】
【発明の効果】
本発明は、以上詳細に説明したとおりであり、次のような特別に有利な効果を奏し、その産業上の利用価値は極めて大である。
1.本発明の第一発明に係る腰壁放熱器は、放熱シートと溝付き板状体(腰壁材)とによって構成され、部品の数が少ないので、製作、梱包、輸送、保管、開梱、施工などが容易である。
2.本発明の第一発明に係る腰壁放熱器は、放熱シートがロール状に巻回したり、折り畳むことができるので、梱包、輸送、保管、開梱、施工の際に嵩張らず、狭い空間でも垂直壁面に配置・施工できる。
3.本発明の第一発明に係る腰壁放熱器は、腰壁材が複数枚の溝付き板状体によって構成されるが、一枚の板状体に溝が多目的に使用できるように刻設されているので、板状体の種類が少なく、梱包、輸送、保管、開梱、施工の際に嵩張らず、取り扱が容易である。
4.本発明の第二発明に係る腰壁放熱器の施工方法は、部品の数が少なく、施工工程が少なく、施工も容易なので、施工に熟練を要しない。
5.本発明の第二発明に係る腰壁放熱器の施工方法は、放熱シートの下方に巾木が配置されているので、これをガイドとして複数枚の溝付き板状体を配置できるので、施工作業に熟練を必要としない。
【図面の簡単な説明】
【図1】放熱シートの一例の一部拡大断面図である。
【図2】板状体の一例の平面図である。
【図3】本発明に係る腰壁放熱器を施工した一例の正面略図である。
【符号の説明】
1:放熱シート
2:薄い基板
3、13:熱媒チューブ
4:薄板
5、15:板状体
6、7:溝
8:垂直壁面
9:床面
10:腰壁放熱器
11:連絡管
12:ヘッダ
14:幅木
16:見切り縁
17:ダミー板
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a waist wall radiator and a construction method thereof. More particularly, the present invention relates to a waist wall radiator that can be installed in a space in which a floor heating technique is difficult to adopt, for example, a vertical wall such as a Western-style sleeping blind, a toilet, or a corridor, and a construction method thereof.
[0002]
[Prior art]
Conventionally, various heating technologies have been proposed and put into practical use for the purpose of improving the comfort of living spaces in structures such as cold seasons in cold regions and houses in cold regions. Most of them are placed on the floor surface of the living space. The base material is a foamed synthetic resin plate or wood plate, and a groove is engraved on one side of the plate, and this groove is used as a heating medium. A floor heating panel having a structure in which flexible tubes (hereinafter referred to as “heat medium tubes”) are embedded and the surfaces thereof are covered with a flexible thin plate such as an aluminum foil.
[0003]
The base of the above-mentioned floor heating panel is preliminarily embedded with a heat medium tube in a groove carved on its surface, and is usually thick to function as a heat insulating material or a buffer material. There is a disadvantage that it is heavy, bulky and difficult to handle during packing, transportation, storage, unpacking, construction and the like. Then, as what solved the above-mentioned fault, the floor heating panel which can be wound as described in patent document 1 (Unexamined-Japanese-Patent No. 10-170007) and patent document 2 (Unexamined-Japanese-Patent No. 11-281070), and folding Possible floor heating panels have been proposed.
[0004]
However, the floor heating panel proposed in the above-mentioned patent document has a heat medium tube embedded in a groove carved in the surface of the hard plate-like panel in advance, so that the volume is reduced even if it is wound or folded. However, there is a limitation that it is still bulky and difficult to handle. Moreover, since this seed | floor heating panel is connected and integrated with the structural unit of a panel, there existed a fault that construction work became difficult in the narrow space because the weight became large. Furthermore, the seed floor heating panel has a drawback that the heating medium tube embedded in the groove is restricted during winding and folding, and that the heating medium tube is easily damaged and buckled.
[0005]
In addition, there is a drawback that heating efficiency is poor when heating a Western-style bedroom with a bed from the floor, and there is not enough floor space to heat a toilet (including both Western and Japanese) from the floor. Outside, there was a drawback of poor heating efficiency. If a heat dissipating panel with the same structure as the floor heating panel described above is placed on the waist wall of the building to construct a heatable waist wall, construction work is difficult in a narrow space. There was a problem of narrowing the space with a thick heat dissipation panel.
[0006]
[Patent Document 1]
Japanese Patent Laid-Open No. 10-170007 [Patent Document 2]
Japanese Patent Laid-Open No. 11-281070 [Patent Document 3]
JP-A-2002-174431 [0007]
[Problems to be solved by the invention]
In view of the above situation, the inventor of the present invention has completed the present invention as a result of intensive research to provide a waist wall radiator that does not narrow the space and is easy to perform construction work. is there. The object of the present invention is as follows.
1. To provide a waist wall radiator that can be placed and constructed on the waist wall even in a narrow space.
2. To provide a method of constructing a waist wall radiator that can be easily constructed on a waist wall in a narrow space.
[0008]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, in the first invention, in the waist wall radiator configured by the heat dissipation sheet and the waist wall material and installed on the waist wall surface, the heat dissipation sheet is arranged meandering on one side of the thin substrate. A flexible tube for heat medium is supported and fixed to a thin base by a thin plate from the surface side, and the waist wall material has a groove for fitting the flexible tube for heat medium of the heat dissipation sheet on one side. It is composed of a plurality of grooved plate-like bodies, and can be arranged and fixed by fitting the flexible tube for heat medium of the heat-dissipating sheet into the groove of the grooved plate-like body. Provided is a waist wall radiator.
[0009]
In the second aspect of the invention, when constructing the waist wall radiator on the waist wall, first, the radiation sheet is fixed to the waist wall, and the heat from the heat medium circulating device is placed in the groove of the baseboard disposed below the radiation sheet. Embed the medium communication pipe, connect it to the flexible tube for the heat medium through the header, and then join the grooved plate-like body that constitutes the waist wall material on the heat dissipation sheet, with its end in the width direction joined While being wide, the flexible tube for the heat medium of the heat dissipation sheet is fitted into the groove of each plate-like body and fixed to the waist wall, and then the parting edges are attached above the plurality of plate-like bodies. A method for constructing a waist wall radiator is provided.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail. The waist wall radiator according to the first aspect of the present invention includes a heat dissipation sheet and a waist wall material. The heat dissipating sheet has a structure in which a flexible tube for heat medium (heat medium tube) is meandered on one surface of a thin base, and is covered and supported and fixed by a thin plate from the upper side of the heat medium tube. . The thin substrate is prepared from a material having relatively high rigidity and heat resistance so that the heat medium tube can be supported and fixed. Specifically, a synthetic resin plate, a metal plate, paperboard, or a plywood composite of these can be used.
[0011]
Synthetic resins constituting the thin substrate include polyamide resins such as polyamide 6, polyamide 6 · 6, polyamideimide, polyolefin resins such as polyethylene, polypropylene, ethylene-propylene copolymer, polyethylene terephthalate, polybutylene terephthalate, etc. Examples thereof include polyester resins, polyvinyl chloride, polyurethane, polystyrene, and ABS resins. Further, a foamed plate or fiber plate prepared from these synthetic resins can be used as the substrate. The expansion ratio of the above foamed plate-like body is preferably a low magnification of about 1.5 to 10 times.
[0012]
Examples of the metal constituting the thin substrate include iron, cast iron, mild steel, stainless steel, nickel alloy, copper alloy, titanium alloy, and aluminum alloy, and among these, aluminum alloy from the viewpoint of ease of processing and cost. Is preferred. Examples of the paperboard include cardboard, corrugated paper, and resin processed paper. Examples of the resin processed paper include those prepared by laminating a resin film after mixing a resin with pulp and forming it into a plate shape or forming it into a plate shape. When these papers are used as a thin base material, the heat-dissipating sheet can be folded so as not to be bulky by preparing a predetermined size and then pressing it and engraving the folding line. Therefore, it is preferable.
[0013]
The width and planar shape of the thin substrate are not particularly limited, but are determined according to the width of the waist wall at the construction site, and the planar shape is a rectangle such as a square or a rectangle. In the case of a square, the length of one side may be 50 to 150 cm, and in the case of a rectangle, the length may be 50 to 150 cm × width 100 to 500 cm. The thickness of the thin substrate is appropriately determined in consideration of the specific gravity and rigidity of the material. If it is too thick, it becomes bulky and heavy during packaging, transportation, etc., so it is preferable to make it as thin as possible so that the heat medium tube can be supported and fixed. For example, when the substrate is a polypropylene thin plate, it is preferably about 0.2 to 5 mm, when it is a foamed plate thin plate, about 0.5 to 5 mm, and when it is a metal plate, 0.1 to 2 mm is preferable.
[0014]
The heat medium tube functions to circulate the heat medium in the inner space and supply heat to the outside, and must have excellent flexibility, mechanical strength, heat resistance, chemical resistance, etc. is there. Examples of the heat medium tube exhibiting such characteristics include a crosslinked polyethylene tube, a polybutene tube, a polypropylene tube, and a resin tube in which a metal wire is embedded in the wall surface of the tube. Among these, a crosslinked polyethylene pipe and a polybutene pipe are preferable. The diameter of the heat medium tube varies depending on the type of the heat medium, the circulation amount of the heat medium, the temperature of the heat medium, and the like, but generally the outer diameter is in the range of 5 to 25 mm and the inner diameter is in the range of 3 to 20 mm. Examples of the heat medium that circulates inside the heat medium tube include hot water, water vapor, and oil.
[0015]
A thin plate that supports and fixes the heat medium tube arranged on one side of the thin substrate so that it can be fitted into the groove of the waist wall material, which will be described later, to the substrate from the surface side is supported and fixed to the thin substrate. In addition, the heat distribution from the heat medium is evenly distributed. The thin plate may be a flexible thin plate prepared with a material having excellent thermal conductivity. For example, metal foil such as aluminum foil, tin foil, copper foil, stainless steel foil, woven fabric or nonwoven fabric, resin sheet, And a laminate obtained by combining them. Among the thin plates, aluminum foil is most preferable in consideration of ease of production and cost.
[0016]
The planar shape and size of the thin plate that supports and fixes the heat medium tube to the thin substrate are the same as the planar shape and size of the thin substrate. The thickness of the thin plate is preferably selected in the range of 10 to 500 μm because if the thickness is too thin, the strength is insufficient and breaks easily, and if the thickness is too thick, the weight of the product increases and the cost increases. The thin plate and the thin plate are preferably bonded with an adhesive interposed therebetween. The heat medium tube is supported and fixed on one side of a smooth thin substrate in a protruding and meandering state.
[0017]
The waist wall material covers and hides the heat medium tube that is supported and fixed in a state of protruding and meandering on one side of the heat dissipation sheet, spreads the heat from the heat medium tube evenly, and functions as a waist wall surface material . The waist wall material is composed of a plurality of narrow-width long and grooved plates. A plurality of grooved plate-like bodies are joined to the end portions in the width direction of the plate-like body to obtain a predetermined wide width. On one side of the grooved plate-like body, a heat medium tube fitting groove is formed. The grooved plate-like body can be composed of a wooden board, a plywood board, a foamed synthetic resin board, a rubber board, or the like. It is preferable that the end in the width direction of each plate-like body has a tongue joint structure. When the plate-like body is made of a wooden board, the wood grain pattern can be used as it is, and when the plate-like body is made of other materials, the surface thereof may be provided with a pattern, color, or the like.
[0018]
The width of one plate-like body can be selected in the range of 10 to 40 cm, although it depends on the density of the heat medium tube fitting groove formed on the plate. The length and width of the plate-like body are preferably the same as or slightly larger than the height of the heat dissipation sheet. The thickness of the waist wall material is slightly larger than the outer diameter of the heat medium tube, and the width and depth of the groove in which the heat medium tube is embedded are such that the heat medium tube once embedded does not come off. It is preferable that the dimensions are substantially the same as the outer diameter.
[0019]
The groove for heat medium tube fitting to be engraved on one side of the plate-like body extends in the length direction of the plate-like body and is engraved in four, near one end in the length direction of the plate-like body, Both the outer and inner grooves form a U-shape and change direction. The meandering of the fitting groove engraved in the plate-like body and the meandering of the heat medium tube fixed to the heat radiating sheet must be matched. The end portion where the U-shaped groove of the plate-like body is formed is arranged on the upper side during construction. The other end in the length direction of the plate-like body is a part that is arranged on the lower side during construction, and has a structure in which four grooves reach the end in the length direction, and two inner grooves Is formed so as to extend perpendicularly to the outside in the width direction of the plate-like body in the vicinity of the end in the length direction of the plate-like body, and the two outer grooves are engraved in the adjacent plate-like body. Connected to the outer groove and combined with the outer groove to form a U-shape and change direction (see FIGS. 2 and 3 below).
[0020]
By engraving the groove for heat medium tube fitting to be engraved on one side of the plate-like body as described above, one type of plate-like body can be used for multiple purposes, and the number of plate-like bodies with different embedded grooves is reduced as much as possible. Because. That is, by adopting a structure in which the four grooves reach the end in the length direction, the heat from the heat-medium circulation device installed in the place away from the construction site for the waist wall radiator is installed in any plate-like body. The medium can be connected to the heat medium tube via a connecting tube / header. Also, the two inner grooves extend in the vicinity of the end in the length direction of the plate-like body and extend perpendicularly to the outside in the width direction of the plate-like body, so that the heat medium tube is connected to another plate-like body. Lead. Further, the two outer grooves are connected to the outer grooves engraved in the adjacent plate-like bodies, combined with the outer grooves engraved in the adjacent plate-like bodies to form a U-shape, It is possible to change direction (see below, FIG. 2 and FIG. 3).
[0021]
Next, the construction method of the waist wall radiator according to the second invention will be described. First, the heat dissipating sheet that supports the heat medium tube is brought into contact with an appropriate position below the vertical wall surface, and at the same time, the connecting pipe is embedded in the groove of the baseboard, and the header is disposed between the connecting pipe and the heat medium tube. . The communication pipe is a conduit that guides the heat medium whose pressure and temperature are adjusted by the heat medium control device to the heat medium tube, and the header is interposed between the two to connect the communication pipe and the heat medium tube. . When fixing the heat-dissipating sheet temporarily, it may be any method using scissors, nails, screws, rivets, adhesives, etc. Is preferred.
[0022]
Next, a plurality of grooved plate-like bodies are joined on the heat radiating sheet, the end portions in the width direction of the adjacent plate-like bodies are joined, and the heat medium tube is fitted into the groove of the grooved plate-like body. Thus, a waist wall material having a predetermined width is used. Since the baseboard is arranged below the heat dissipation sheet, a plurality of grooved plate-like bodies can be arranged using this as a guide, so that no skill is required for construction work. The fixing method of the grooved plate-like body may be any method such as a method using a gutter, a nail, a screw, a rivet, or an adhesive. Subsequently, a parting edge is attached and fixed above the waist wall material so that the upper end of the waist wall material is not peeled off from the waist wall surface, and the appearance of the waist wall material is made beautiful. The baseboard and parting edge are preferably made of wood, resin, or metal.
[0023]
In addition, a dummy plate (a plate-like body not engraved with a groove for embedding a heat medium tube) can be arranged on a portion of the waist wall that does not need to be heated to unify the finish after construction. . The dummy plate is preferably prepared from the same material as the plate-like body. Depending on the construction purpose, construction location, etc. of the waist wall radiator, a thin cover material can be attached to the surfaces of both the waist wall material and the dummy plate. Examples of the covering material include a wooden board, a metal board, a metal / resin composite board, a tile board, a brick board, a ceramic board, a decorative stone board, a nonwoven fabric, and a decorative paper. These cover materials can be given a design that combines shapes, patterns, colors, etc., to make the appearance beautiful.
[0024]
The waist wall radiator according to the present invention can be applied to a space where it is difficult to employ a floor heating technique or a vertical wall surface of a space where it is difficult to employ a floor heating technique for some reason. Examples include Western-style bedrooms, toilets, washrooms, changing rooms, corridors, greenhouses, plant germination rooms, and the like. The space that can be constructed is not limited to those illustrated.
[0025]
When constructing a floor heating panel as a heating means for an existing building, it is necessary to secure enough space to move and install furniture and furniture arranged at the place where the floor heating panel is laid. However, when constructing the waist wall radiator according to the present invention, it is not necessary to secure a wide space, and the construction is extremely easy. Further, the heat dissipating sheet constituting the waist wall radiator according to the present invention can be wound or folded in a roll shape, and the plate body constituting the waist wall material is a single plate-like body. The number of types of plate-like bodies is small, and the plate-like bodies are narrow, so they are not bulky during packing, transportation, storage, unpacking and construction, and are extremely easy to handle.
[0026]
【Example】
Hereinafter, although the waist wall heat radiator which concerns on this invention is demonstrated in detail based on drawing, this invention is not limited to the following description examples, unless the meaning is exceeded.
[0027]
FIG. 1 is a partially enlarged cross-sectional view of an example of a heat dissipation sheet, FIG. 2 is a plan view of an example of a plate-like body, and FIG. 3 is a front view of an example in which a waist wall radiator according to the present invention is constructed. It is a schematic diagram.
[0028]
In FIG. 1, reference numeral 1 denotes a heat dissipation sheet having a width of 909 mm and a length of 1818 mm. This heat dissipation sheet 1 has an outer diameter of 7 mm on one side of a polypropylene sheet (thin substrate) 2 having a thickness of 0.3 mm. A heat transfer tube 3 made of 2 mm cross-linked polyethylene is meandered, and a thin plate made of aluminum foil having a thickness of 40 μm is bonded and fixed via an acrylic adhesive. The smooth surface of the thin substrate 2 is a surface that contacts the waist wall.
[0029]
In FIG. 2, 5 is a plate having a thickness of 12−, a width of 303 mm, and a length of 909 mm, 6 and 7 are grooves for embedding a heat medium tube, and 6 a and 7 a are the length of the plate 5. Near one end of the direction, both the outer and inner grooves are U-shaped to change direction. The width and depth of the grooves 6 and 7 are set to 7.2 mm, which is the same as the outer diameter of the heat medium tube. The grooves 6b and 7b are grooves that are connected to the header, the groove 6c is a groove that forms a U-shape with the outer groove of the adjacent plate-like body, and the groove 7c is a groove that is connected to the inner groove of the adjacent adjacent plate-like body. is there.
[0030]
In FIG. 3, 8 is a vertical wall surface, 9 is a floor surface, 10 is a waist wall radiator, 11 is a connecting pipe, 12 is a header, 13 is a heat transfer tube, 14 is a skirting board, 15 is a plate, 16 is a parting An edge 17 is a dummy plate. As illustrated in FIG. 3, the waist wall radiator according to the present invention is disposed on the waist wall below the vertical wall surface 8. The heat medium whose temperature and pressure are adjusted by a heat medium control device (not shown) is guided to the header 12 by the connecting pipe 11 and connected to the heat medium tube 13 via the header 12. The connecting pipe 11 is embedded in a groove provided in the width blindness 14 and is covered with a baseboard cover together with the header 12. The waist wall radiator 10 is constituted by a plurality of plate-like bodies 15 in which a heat medium tube is embedded in a groove, and a dummy plate 17 is arranged on a wall surface that does not need to be heated. The upper end portion of the waist wall radiator 10 constituted by a plurality of plate-like bodies 15 is fixed with a parting edge 16 attached thereto.
[0031]
Among the plate-like bodies, 15a is a pair of grooves 6b and 7b embedded with a heat medium tube 13 and connected to the header 12, and the heat medium tube 13 is connected to one side groove 6c and the groove 7c from the side groove of the plate-like body adjacent thereto. 6c, what crossed the groove 7c, 15b, the heat medium tube 13 that crossed both side grooves 6c, 7c from the adjacent side groove 6c, groove 7c, 15c, one side groove 6c and the groove 7c are extended to the side surface groove 6c and groove 7c of the adjacent plate-like body, and the other side surface groove 6c and groove 7c are not utilized. Thus, since the plate-like body formed with the embedded grooves shown in FIG. 2 can be used for a plurality of purposes, the types of plate-like bodies can be reduced.
[0032]
【The invention's effect】
The present invention is as described in detail above, and has the following particularly advantageous effects, and its industrial utility value is extremely large.
1. The waist wall radiator according to the first invention of the present invention is composed of a heat radiating sheet and a grooved plate (waist wall material), and since the number of parts is small, production, packing, transportation, storage, unpacking, Construction is easy.
2. The waist wall radiator according to the first invention of the present invention is not bulky during packing, transportation, storage, unpacking and construction because the heat radiation sheet can be wound or folded in a roll shape, and is vertical even in a narrow space. Can be placed and constructed on the wall.
3. In the waist wall radiator according to the first aspect of the present invention, the waist wall material is constituted by a plurality of grooved plate-like bodies, but the groove is engraved on the one plate-like body so that the grooves can be used for multiple purposes. Therefore, there are few types of plate-like bodies, they are not bulky during packing, transportation, storage, unpacking and construction, and are easy to handle.
4). The construction method of the waist wall radiator according to the second invention of the present invention requires less skill in construction because the number of parts is small, the construction process is small, and the construction is easy.
5. In the construction method of the waist wall radiator according to the second invention of the present invention, since the baseboard is arranged below the heat radiation sheet, a plurality of grooved plate-like bodies can be arranged using this as a guide. Does not require skill.
[Brief description of the drawings]
FIG. 1 is a partially enlarged cross-sectional view of an example of a heat dissipation sheet.
FIG. 2 is a plan view of an example of a plate-like body.
FIG. 3 is a schematic front view of an example in which a waist wall radiator according to the present invention is constructed.
[Explanation of symbols]
1: Heat-dissipating sheet 2: Thin substrate 3, 13: Heat medium tube 4: Thin plate 5, 15: Plate-like body 6, 7: Groove 8: Vertical wall surface 9: Floor surface 10: Waist wall radiator 11: Connecting tube 12: Header 14: skirting board 16: parting edge 17: dummy plate

Claims (5)

放熱シートと腰壁材とによって構成され、腰壁面に設置される腰壁放熱器において、放熱シートは、薄い基体の片面に蛇行させて配置した熱媒用可撓性チューブが、表面側から薄板によって薄い基体に支持・固定されたものであり、腰壁材は、片面に放熱シートの熱媒用可撓性チューブ嵌合用溝が刻設された複数枚の溝付板状体で構成されたものであり、上記放熱シートの熱媒用可撓性チューブを、溝付板状体の溝に嵌合して配置・固定可能とされてなることを特徴とする、腰壁放熱器。In the waist wall radiator, which is composed of a heat dissipation sheet and a waist wall material and is installed on the waist wall surface, the heat dissipation sheet is a thin plate from the surface side, with the flexible tube for the heat medium arranged by meandering on one side of the thin substrate. The waist wall material is composed of a plurality of grooved plate-like bodies in which grooves for fitting a flexible tube for a heat medium of a heat dissipation sheet are engraved on one side. A waist wall radiator, wherein the flexible tube for a heat medium of the heat radiating sheet can be placed and fixed by fitting into a groove of a grooved plate-like body. 腰壁材を構成する一枚の板状体は、その片面に長さ方向に延在する四本の溝が刻設されてなり、板状体の長さ方向の一端で、外側溝と内側溝の双方がU字を形成して方向転換されてなり、板状体の長さ方向の他端では、四本の溝が長さ方向の端部に達し、かつ、二本の内側溝は板状体の長さ方向の端部近傍で、板状体の幅方向の外側に直角に延在するようにされてなり、二本の外側溝は隣接する板状体に刻設された外側溝に連接し、隣接する板状体の外側溝と組み合わされてU字を形成し、熱媒用可撓性チューブを方向転換可能にされてものである、請求項1に記載の腰壁放熱器。One plate-like body constituting the waist wall material has four grooves extending in the length direction on one side, and is formed at one end in the length direction of the plate-like body at the outer groove and the inner side. Both side grooves form a U-shape and are turned, and at the other end in the longitudinal direction of the plate-like body, the four grooves reach the end in the length direction, and the two inner grooves are In the vicinity of the end in the longitudinal direction of the plate-like body, it extends perpendicularly to the outside in the width direction of the plate-like body, and the two outer grooves are externally engraved on the adjacent plate-like bodies. The waist wall heat radiation according to claim 1, which is connected to a side groove and combined with an outer groove of an adjacent plate-like body to form a U-shape, so that the direction of the flexible tube for the heat medium can be changed. vessel. 腰壁材の下方に連絡管用溝付き巾木が配置され、この巾木には連絡管が埋設されてなり、熱媒循環装置からの熱媒を連絡管を通して熱媒用可撓性チューブに導くようにされてなる、請求項1または請求項2に記載の腰壁放熱器。A skirting board with a groove for connecting pipe is arranged below the waist wall material, and the connecting pipe is embedded in this baseboard, and the heat medium from the heat medium circulating device is guided to the flexible tube for the heat medium through the connecting pipe. The waist wall radiator according to claim 1, wherein the waist wall radiator is configured as described above. 腰壁材の表面に表装材が貼着されてなる、請求項1ないし請求項3のいずれか一項に記載の腰壁放熱器。The waist wall radiator according to any one of claims 1 to 3, wherein a surface covering material is attached to a surface of the waist wall material. 腰壁面に腰壁放熱器を施工するにあたり、まず、腰壁面に放熱シートを固定し、この放熱シートの下方に配置した巾木の溝に熱媒循環装置からの熱媒連絡管を埋設し、ヘッダを介して熱媒用可撓性チューブにつなぎ、ついで、放熱シートの上に腰壁材を構成する溝付板状体を、その幅方向端部を継合わせて広幅としつつ、各板状体の溝に放熱シートの熱媒用可撓性チューブを嵌合させて腰壁面に固定し、続いて、複数の板状体の上方に見切り縁を取り付けることを特徴とする、腰壁放熱器の施工方法。When constructing a waist wall radiator on the waist wall, first, fix the heat dissipation sheet on the waist wall, and embed the heat medium communication pipe from the heat medium circulation device in the groove of the baseboard placed below this heat dissipation sheet, Connected to the flexible tube for the heat medium via the header, and then the grooved plate-like body constituting the waist wall material on the heat-dissipating sheet, with the widthwise ends joined together to make each plate-like A waist wall radiator characterized in that a flexible tube for a heat medium of a heat dissipation sheet is fitted into a groove in the body and fixed to a waist wall, and then a parting edge is attached above a plurality of plate-like bodies. Construction method.
JP2003180793A 2003-06-25 2003-06-25 Spandrel wall radiator and its construction method Pending JP2005016809A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11134678B2 (en) 2014-11-26 2021-10-05 Microban Products Company Surface disinfectant with residual biocidal property
US11134674B2 (en) 2014-11-26 2021-10-05 Microban Products Company Surface disinfectant with residual biocidal property

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11134678B2 (en) 2014-11-26 2021-10-05 Microban Products Company Surface disinfectant with residual biocidal property
US11134674B2 (en) 2014-11-26 2021-10-05 Microban Products Company Surface disinfectant with residual biocidal property

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