JP2005015054A - Thermally insulated container - Google Patents
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- JP2005015054A JP2005015054A JP2004034161A JP2004034161A JP2005015054A JP 2005015054 A JP2005015054 A JP 2005015054A JP 2004034161 A JP2004034161 A JP 2004034161A JP 2004034161 A JP2004034161 A JP 2004034161A JP 2005015054 A JP2005015054 A JP 2005015054A
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本発明は、高温な食品や飲料等の収容物を収容する有底筒状の容器本体が外装体で覆われ、該外装体と容器本体の周壁との間に空間を形成して断熱効果を得るように構成された断熱容器に関する。 In the present invention, a bottomed cylindrical container main body that contains a container such as a high-temperature food or beverage is covered with an exterior body, and a space is formed between the exterior body and the peripheral wall of the container body to provide a heat insulation effect. The present invention relates to an insulated container configured to obtain.
従来から、熱湯を注いで飲食するスープや麺類等のインスタント食品等や、別途加熱した飲料等を入れる容器として、種々の断熱容器が提供されている。 Conventionally, various heat insulating containers have been provided as containers for storing instant foods such as soup and noodles that are poured and poured with hot water, and beverages that are separately heated.
かかる断熱容器として、図14に示す如く、有底筒状に成形された容器本体100と、該容器本体100の周壁101を覆う外装体150とを備え、容器本体100の周壁101と外装体150との間に空間200を形成し、容器本体100に収容した収容物Pの熱が、前記空間200を介すことで外装体150に伝わりにくくしたものがある。 As such a heat insulating container, as shown in FIG. 14, a container main body 100 formed into a bottomed cylindrical shape and an exterior body 150 covering the peripheral wall 101 of the container main body 100 are provided, and the peripheral wall 101 and the exterior body 150 of the container main body 100 are provided. The space 200 is formed between the outer wall 150 and the heat of the accommodation P accommodated in the container main body 100 is not easily transmitted to the exterior body 150 through the space 200.
前記外装体150は、容器本体100の周壁101と対向する筒状部151と、該筒状部151の下端を基端にして当該筒状部151の中心に向けて延設された水平環状部152とで構成されている。 The outer package 150 includes a cylindrical portion 151 that faces the peripheral wall 101 of the container body 100, and a horizontal annular portion that extends toward the center of the cylindrical portion 151 with the lower end of the cylindrical portion 151 as a base end. 152.
前記外装体150(前記筒状部151及び水平環状部152)は、略円柱状の型(図示しない)に筒状にした熱収縮性を有する発泡樹脂シート(図示しない)を外嵌して加熱し、当該発泡樹脂シートを収縮させることで、上記形態に成形されている。 The exterior body 150 (the cylindrical portion 151 and the horizontal annular portion 152) is heated by externally fitting a heat-shrinkable foamed resin sheet (not shown) in a substantially cylindrical shape (not shown). And it is shape | molded by the said form by shrinking the said foamed resin sheet.
ところで、上記構成の外装体150は、水平環状部152が形成されているため、把持等によって筒状部151の下端側に径方向の外力が加わった場合、該外力に対して水平環状部152の断面(外力の作用方向と交差する断面)における強度、すなわち、水平環状部152の厚み方向と直交する方向における当該水平環状部152の座屈強度で対抗することになる。 By the way, since the exterior body 150 having the above-described configuration is formed with the horizontal annular portion 152, when an external force in the radial direction is applied to the lower end side of the tubular portion 151 by gripping or the like, the horizontal annular portion 152 is against the external force. This is countered by the strength in the cross section (cross section intersecting the direction of the external force), that is, the buckling strength of the horizontal annular portion 152 in the direction orthogonal to the thickness direction of the horizontal annular portion 152.
ところが、上述の如く外力が加わると、該外力が水平環状部152の内周縁部に集中して作用し、当該内周縁部に座屈が起こって水平環状部152が内部側、或いは外部側に折れ曲がったり、破断してしまったりする場合があり、水平環状部152の座屈強度だけでは、外装体150の下端側における径方向の強度を十分に得られないといった問題がある。 However, when an external force is applied as described above, the external force concentrates on the inner peripheral edge of the horizontal annular portion 152, and buckling occurs in the inner peripheral edge, causing the horizontal annular portion 152 to move to the inner side or the outer side. There is a case where it is bent or broken, and there is a problem that the radial strength at the lower end side of the exterior body 150 cannot be sufficiently obtained only by the buckling strength of the horizontal annular portion 152.
そこで、かかる断熱容器は、外装体150の水平環状部152で形成した穴153を塞ぐように、底板160を水平環状部152の内面にヒートシールによって貼着し、径方向に加わった外力を水平環状部152及び底板160で受けるようにして外力が局部的に作用するのを防止し、外装体150(断熱容器)の下端側における径方向の強度を得るようにしている。 Therefore, in such a heat insulating container, the bottom plate 160 is attached to the inner surface of the horizontal annular portion 152 by heat sealing so as to close the hole 153 formed in the horizontal annular portion 152 of the exterior body 150, and the external force applied in the radial direction is horizontally applied. It is received by the annular portion 152 and the bottom plate 160 to prevent the external force from acting locally, and to obtain the strength in the radial direction on the lower end side of the exterior body 150 (heat insulating container).
しかしながら、上記構成の断熱容器は、外装体150の下端側の強度を担保すべく、外装体150の水平環状部152で形成された穴153を閉じるように底板160を貼着することを余儀なくされ、製造するに当たり、製造コスト、材料コストの高騰を招くといった問題があった。 However, in the heat insulating container having the above-described configuration, the bottom plate 160 is forced to be adhered so as to close the hole 153 formed in the horizontal annular portion 152 of the exterior body 150 in order to ensure the strength of the lower end side of the exterior body 150. In manufacturing, there has been a problem that the manufacturing cost and the material cost are increased.
そこで、本発明は、斯かる実情に鑑み、外装体の下端側の強度を十分に担保した上で、製造における工数、及び材料を低減することのできる断熱容器を提供することを課題とする。 Then, in view of such a situation, this invention makes it a subject to provide the heat insulation container which can reduce the man-hour in manufacture, and material, fully ensuring the intensity | strength of the lower end side of an exterior body.
本発明にかかる断熱容器は、上記課題を解決すべくなされたものであり、請求項1記載の如く、有底筒状の容器本体と、熱収縮性を有する発泡樹脂シートから成形され、前記容器本体の周壁を覆う外装体とを備え、前記周壁と外装体との間に空間を形成した断熱容器において、前記外装体は、容器本体の周壁と対向する筒状部と、該筒状部の下端開口縁部を基端にして筒状部の内部に延設された環状部とを備え、該環状部は、先端側が基端側に比して筒状部の内周面から離間してなることを特徴とする。 The heat-insulating container according to the present invention has been made to solve the above-mentioned problem, and is formed from a bottomed cylindrical container body and a heat-shrinkable foamed resin sheet as described in claim 1, and the container A heat insulating container including an outer body covering a peripheral wall of the main body, and forming a space between the peripheral wall and the outer body, wherein the outer body includes a cylindrical part facing the peripheral wall of the container main body, and the cylindrical part An annular portion extending from the lower end opening edge to the inside of the cylindrical portion, and the annular portion is spaced from the inner peripheral surface of the cylindrical portion at the distal end side compared to the proximal end side. It is characterized by becoming.
上記構成の断熱容器によれば、前記環状部は、先端側が基端側に比して筒状部の内周面から離間して形成されているので、筒状部に対して中心に向けて外力が作用した場合、その外力は、環状部の断面に対して直交方向(環状部における座屈方向)で作用せず、環状部に対して面交差する方向に作用することになる。 According to the heat insulating container having the above configuration, the annular portion is formed so that the distal end side is separated from the inner peripheral surface of the tubular portion as compared with the proximal end side, and therefore toward the center with respect to the tubular portion. When an external force acts, the external force does not act in a direction orthogonal to the cross section of the annular portion (buckling direction in the annular portion), but acts in a direction crossing the annular portion.
そうすると、該外力は、環状部を曲げる(撓ます)ように作用し、その曲げ作用によって環状部に弾性力が生じることになる。したがって、環状部の弾性(弾性力)で外力に対抗することができ、該環状部の基端が連設された筒状部における下端部の強度を上げることができる。また、環状部における曲げ作用(弾性)により外力が吸収され、環状部の先端(内周縁)、又は基端(外周縁)の局部に外力が集中して作用せず、環状部の座屈による変形、破断を防止することができる。 Then, the external force acts to bend (bend) the annular portion, and an elastic force is generated in the annular portion by the bending action. Therefore, the elasticity (elastic force) of the annular portion can counter external forces, and the strength of the lower end portion of the cylindrical portion in which the proximal end of the annular portion is continuously provided can be increased. Further, the external force is absorbed by the bending action (elasticity) in the annular portion, and the external force is not concentrated on the tip (inner peripheral edge) or the base end (outer peripheral edge) of the annular portion, and is caused by buckling of the annular portion. Deformation and breakage can be prevented.
したがって、従来のように環状部で形成した穴を閉じるような底板を設けなくても、環状部で当該断熱容器の径方向の強度を十分に得ることができる。また、これにより製造時に底板を取り付ける工程を要さず、材料コスト、及び製造コストを低減することができる。 Therefore, the strength in the radial direction of the heat insulating container can be sufficiently obtained at the annular portion without providing a bottom plate that closes the hole formed at the annular portion as in the prior art. Moreover, the process of attaching a bottom plate at the time of manufacture is not required by this, and material cost and manufacturing cost can be reduced.
さらに、請求項2記載の如く、前記外装体は、前記環状部の先端に筒状部の中心に向けて延設された水平環状部を更に備えてもよい。上述の如く、環状部に曲げ作用が生じた際に、当該弾性力は、環状部の先端側の開口(内周縁)を拡径させるようにも作用するが、環状部の先端に水平環状部を設けて環状部の先端部の強度を増すことで、環状部の先端が変形するのを規制し、環状部の周方向に外力を効率よく分散して吸収させることができる。これにより、筒状部(外装体)の下端側の強度をいっそう増すことができる。 Further, according to a second aspect of the present invention, the exterior body may further include a horizontal annular portion that extends toward the center of the cylindrical portion at the tip of the annular portion. As described above, when a bending action occurs in the annular part, the elastic force also acts to expand the opening (inner peripheral edge) on the distal end side of the annular part. By increasing the strength of the tip end portion of the annular portion, it is possible to restrict deformation of the tip end of the annular portion, and to efficiently disperse and absorb external force in the circumferential direction of the annular portion. Thereby, the intensity | strength of the lower end side of a cylindrical part (exterior body) can be increased further.
また、請求項3記載の如く、前記環状部は、先端が容器本体の底と間隔を有するように形成され、前記空間の気体が、筒状部の下端開口から外部に流通可能に構成されることが好ましい。 According to a third aspect of the present invention, the annular portion is formed so that the tip thereof is spaced from the bottom of the container body, and the gas in the space is configured to be able to flow outside from the lower end opening of the cylindrical portion. It is preferable.
このようにすれば、容器本体に高温の収容物を収容した際に、容器本体の周壁を介して容器本体の周壁と筒状部との間の空間内の空気が熱せられても、当該断熱容器を載置した載置面から持ち上げる(離間させる)ことで、筒状部の下端開口を介して空間内で空気の対流が生じ(前記空間内の空気より温度の低い外部の空気が空間内に流れ込む一方で、空間内の空気が外部に放出され)、空間内を冷却することができる。したがって、当該断熱容器に高温の収容物を長時間に亘って収容しても、空間内の空気で外装体の筒状部が熱せられるのを防止することができ、断熱容器としてさらに良好なものにすることができる。 In this way, even when high-temperature items are stored in the container body, even if the air in the space between the peripheral wall of the container body and the cylindrical portion is heated via the peripheral wall of the container body, the heat insulation is performed. By lifting (separating) the container from the placement surface, air convection is generated in the space through the lower end opening of the cylindrical portion (external air having a lower temperature than the air in the space is generated in the space). The air in the space is released to the outside while flowing into the air), and the space can be cooled. Therefore, even if a high-temperature container is stored in the heat insulating container for a long time, it is possible to prevent the cylindrical portion of the exterior body from being heated by the air in the space, which is even better as a heat insulating container. Can be.
以上のように、本発明にかかる断熱容器によれば、有底筒状の容器本体と、熱収縮性を有する発泡樹脂シートから成形され、前記容器本体の周壁を覆う外装体とを備え、前記周壁と外装体との間に空間を形成した断熱容器において、前記外装体は、容器本体の周壁と対向する筒状部と、該筒状部の下端開口縁部を基端にして筒状部の内部に延設された環状部とを備え、該環状部は、先端側が基端側に比して筒状部の内周面から離間しているので、外装体の下端側の強度を十分に担保した上で、製造における工数、及び材料を低減することができるという優れた効果を奏し得る。 As described above, according to the heat insulating container according to the present invention, the container body includes a bottomed cylindrical container body and an exterior body that is molded from a heat-shrinkable foamed resin sheet and covers the peripheral wall of the container body, In the heat insulating container in which a space is formed between the peripheral wall and the exterior body, the exterior body includes a cylindrical portion facing the peripheral wall of the container body, and a cylindrical portion with a lower end opening edge of the cylindrical portion as a base end. An annular portion extending inside, and the annular portion has a distal end side that is separated from the inner peripheral surface of the tubular portion as compared with the proximal end side, so that the strength on the lower end side of the exterior body is sufficiently high It is possible to achieve an excellent effect that man-hours and materials in manufacturing can be reduced.
以下、本発明の第一実施形態にかかる断熱容器について、添付図面を参酌しつつ説明する。 Hereinafter, the heat insulation container concerning 1st embodiment of this invention is demonstrated, referring an accompanying drawing.
本実施形態にかかる断熱容器は、図1に示す如く、有底筒状の容器本体1と、該容器本体1の周壁10を覆う外装体2とで構成されている。 As shown in FIG. 1, the heat insulating container according to the present embodiment includes a bottomed cylindrical container body 1 and an exterior body 2 that covers a peripheral wall 10 of the container body 1.
前記容器本体1は、射出成形、ブロー成形、真空成形、或いは圧空成形等の成形方法により成形された樹脂成形品である。該容器本体1は、周壁10が下端側ほど径が小さくなるように円筒状に形成されている。該容器本体1は、周壁10の上端に環状の接続部11が外方の向けて延設され、該接続部11の外周縁に、下方に向けて開放した断面コの字状で環状のフランジ部12の内周側の片12aの下端が接続されている。 The container body 1 is a resin molded product molded by a molding method such as injection molding, blow molding, vacuum molding, or pressure air molding. The container body 1 is formed in a cylindrical shape so that the diameter of the peripheral wall 10 decreases toward the lower end side. The container body 1 has an annular connecting portion 11 at the upper end of the peripheral wall 10 extending outward, and the outer peripheral edge of the connecting portion 11 having a U-shaped cross section opened downward. The lower end of the piece 12a on the inner peripheral side of the portion 12 is connected.
前記フランジ部12の外周側の片12bには、内周側の片12a側に膨出した係合用凸部13が、周方向に所定間隔を有して複数形成されている。 On the outer peripheral piece 12b of the flange portion 12, a plurality of engaging convex portions 13 bulging toward the inner peripheral piece 12a are formed at predetermined intervals in the circumferential direction.
前記外装体2は、熱収縮性を有する発泡樹脂シートから成形されており、前記容器本体1の周壁10に対向するように、周壁10を覆う筒状部20と、該筒状部20の下端を基端に、当該筒状部20の内部に向けて延設された(折り返された)環状部21とを備えている。なお、前記発泡樹脂シートを用いて外装体2の成形する工程については、後述する。 The exterior body 2 is formed from a heat-shrinkable foamed resin sheet, and has a cylindrical portion 20 that covers the peripheral wall 10 so as to face the peripheral wall 10 of the container body 1, and a lower end of the cylindrical portion 20. And an annular portion 21 extending (folded) toward the inside of the cylindrical portion 20. In addition, the process of shape | molding the exterior body 2 using the said foamed resin sheet is mentioned later.
前記筒状部20の上端部には、外側に向けてカールしたカール部22が形成されている。該カール部22は、前記容器本体1のフランジ部12内に嵌め入れ、その状態で、前記係合用凸部13と係合するように形状設定されている。 A curled portion 22 that is curled outward is formed at the upper end portion of the cylindrical portion 20. The curled portion 22 is fitted into the flange portion 12 of the container body 1 and is shaped so as to engage with the engaging convex portion 13 in that state.
前記環状部21は、先端側(内周縁側)が筒状部20の内周面に対して離間するように形成されている。具体的には、環状部21は、先端(内周縁)が基端(外周縁)より筒状部20の内部側に位置して、先端側ほど先細りするようにテーパー状に形成されている。なお、筒状部20の内周面に対する環状部21の傾斜角は、30°〜60°に設定することが好ましい。 The annular portion 21 is formed so that the tip end side (inner peripheral edge side) is separated from the inner peripheral surface of the cylindrical portion 20. Specifically, the annular portion 21 is formed in a taper shape such that the distal end (inner peripheral edge) is positioned on the inner side of the tubular portion 20 from the proximal end (outer peripheral edge) and tapers toward the distal end side. In addition, it is preferable to set the inclination | tilt angle of the annular part 21 with respect to the internal peripheral surface of the cylindrical part 20 to 30 degrees-60 degrees.
また、環状部21の内周縁には、水平環状部23が筒状部20の中心に向けて延設されている。 A horizontal annular portion 23 extends toward the center of the tubular portion 20 at the inner peripheral edge of the annular portion 21.
上記構成の断熱容器は、筒状部20の内周面と容器本体1の周壁10の外周面とが対向するように、容器本体1を外装体2に嵌め入れ、図2に示す如く、カール部22を容器本体1のフランジ部12に嵌合することで、容器本体1の周壁10と外装体2の筒状部20との間に空間40が形成されている。 In the heat insulating container having the above-described configuration, the container body 1 is fitted into the exterior body 2 so that the inner peripheral surface of the cylindrical portion 20 and the outer peripheral surface of the peripheral wall 10 of the container main body 1 face each other. A space 40 is formed between the peripheral wall 10 of the container main body 1 and the cylindrical portion 20 of the exterior body 2 by fitting the portion 22 to the flange portion 12 of the container main body 1.
また、この状態で、図3に示す如く、環状部21の先端、及び水平環状部23の内面は、容器本体1の底部14と間隔を有しており、前記空間40が、環状部21の先端、及び水平環状部23と容器本体1の底部14との間、環状部21で形成した穴、及び筒状部20の下端開口を介して外部に連通した状態になっている。 Further, in this state, as shown in FIG. 3, the tip of the annular portion 21 and the inner surface of the horizontal annular portion 23 are spaced from the bottom portion 14 of the container body 1, and the space 40 is formed in the annular portion 21. The tip and the horizontal annular portion 23 and the bottom portion 14 of the container body 1 are in communication with each other through the hole formed in the annular portion 21 and the lower end opening of the tubular portion 20.
上記構成の断熱容器は、外装体2を把持して当該外装体2(下端部)に径方向の外力が加わった場合、該外力は、筒状部20の中心に向けて(筒状部20の中心線と直交する方向に)作用し、筒状部20の下端開口縁部を縮径、或いは偏平状に変形させるように作用することになる。これと同時に外力は、環状部21の基端(外周縁部)に対しても筒状部20の中心に向けて作用することになる。 When the outer casing 2 grips the outer casing 2 and a radial external force is applied to the outer casing 2 (lower end), the outer force is directed toward the center of the cylindrical section 20 (the cylindrical section 20). Acting in a direction perpendicular to the center line of the cylindrical portion 20, and acts to deform the lower end opening edge of the cylindrical portion 20 into a reduced diameter or a flat shape. At the same time, the external force acts on the base end (outer peripheral edge) of the annular portion 21 toward the center of the tubular portion 20.
そうすると、環状部21が筒状部20の内部側ほど先細りした環状に形成されているので、外力が環状部21に対して面交差する方向に作用することになり、当該環状部21の先端側には、外力に対して作用方向の異なる方向(内周縁を広げる方向)の反力が生じることになる。これにより、環状部21の基端乃至先端の間で曲げ作用が生じ、該曲げによって当該環状部21に生じた弾性力によって外力による筒状部20の径方向の変形が阻止されることになる。 Then, since the annular portion 21 is formed in an annular shape that tapers toward the inner side of the tubular portion 20, an external force acts in a direction intersecting the surface of the annular portion 21, and the distal end side of the annular portion 21. In this case, a reaction force in a direction in which the direction of action is different from the external force (the direction in which the inner peripheral edge is expanded) is generated. As a result, a bending action is generated between the base end and the distal end of the annular portion 21, and the elastic force generated in the annular portion 21 due to the bending prevents the cylindrical portion 20 from being deformed in the radial direction by an external force. .
つまり、当該断熱容器は、環状部21を筒状部20の内部側に延設し、先端側が筒状部20の内周面と離間するようにテーパー状に形成することで、外力が加わった際に環状部21に弾性力が生じるようにし、該弾性を活用して当該外装体2の下端部における径方向の強度を十分に得ることができるようになっている。 That is, the heat insulating container is formed with a tapered shape so that the annular portion 21 extends to the inner side of the cylindrical portion 20 and the distal end side is separated from the inner peripheral surface of the cylindrical portion 20. At this time, an elastic force is generated in the annular portion 21 and the strength in the radial direction at the lower end portion of the exterior body 2 can be sufficiently obtained by utilizing the elasticity.
また、上記断熱容器は、環状部21の先端に水平環状部23を延設して環状部21の内周縁近傍の強度を強化し、外力に対する反力で環状部21の内周縁近傍が変形するのを規制し、よりいっそう径方向の強度を得ることができるようになっている。つまり、外力に対して環状部21の基端乃至先端の間の弾性を有効的に活用して筒状部20の下端側の強度をいっそう増すようにしている。 Moreover, the said heat insulation container extends the horizontal annular part 23 at the front-end | tip of the cyclic | annular part 21, strengthens the intensity | strength of the annular part 21 vicinity, and the inner peripheral part vicinity of the annular part 21 deform | transforms with the reaction force with respect to an external force. It is possible to obtain a greater radial strength. In other words, the strength of the lower end side of the tubular portion 20 is further increased by effectively utilizing the elasticity between the base end and the distal end of the annular portion 21 against the external force.
さらに、外装体2の環状部21の先端及び水平環状部23の内面と容器本体1の底部14との間に間隙を形成(環状部21の先端を容器本体1の底部14に対して間隔を有するように環状部21を形成)することで、容器本体1に加熱食品等を収容して前記空間40の空気が加熱されても、当該断熱容器を載置していた載置面から持ち上げると、前記空間40内で空気の対流が生じる(外装体2の下端開口から空間40内の加熱された空気がより温度の低い外部の空気が流入する)ことになる。 Furthermore, a gap is formed between the tip of the annular portion 21 of the outer package 2 and the inner surface of the horizontal annular portion 23 and the bottom portion 14 of the container body 1 (the tip of the annular portion 21 is spaced from the bottom portion 14 of the container body 1). By forming the annular portion 21 so as to have a heated food or the like stored in the container body 1 and the air in the space 40 is heated, if it is lifted from the mounting surface on which the heat insulating container is mounted Then, convection of air occurs in the space 40 (external air having a lower temperature flows into the heated air in the space 40 from the lower end opening of the exterior body 2).
したがって、空間40内の温度上昇を抑制し、外装体2に空間40内の空気の熱が伝わるのを抑制することができ、断熱容器としての機能を更に向上させることができるようになっている。 Therefore, the temperature rise in the space 40 can be suppressed, the heat of the air in the space 40 can be prevented from being transmitted to the exterior body 2, and the function as a heat insulating container can be further improved. .
また、当該断熱容器は、環状部21が筒状部20の下端から内部に向けて、内周面に対して傾斜状態で延設されことで、底に凹部が形成された態様をなしているので、指を環状部21にかけた状態で当該断熱容器を持つことができる。従って、当該断熱容器をすべり落とすことなく安定した状態で把持することができる。また、このように環状部21に指をかけた状態で当該断熱容器を持っても、前記環状部21の内周縁(先端)から水平環状部23が延設されているので、環状部21にかけた指が容器本体1の底部14に触れることがなく、容器本体1に高温の加熱食品等を入れた状態であっても火傷を負うなどいった事態にはならず安全である。 Moreover, the said heat insulation container has comprised the cyclic | annular part 21 toward the inside from the lower end of the cylindrical part 20 in the inclined state with respect to the internal peripheral surface, and has comprised the aspect by which the recessed part was formed in the bottom. Therefore, the heat insulating container can be held with the finger placed on the annular portion 21. Therefore, the heat insulating container can be gripped in a stable state without sliding off. Even when the heat insulating container is held with the finger placed on the annular portion 21 as described above, the horizontal annular portion 23 extends from the inner peripheral edge (tip) of the annular portion 21, so The finger does not touch the bottom 14 of the container body 1, and even when hot food or the like is put in the container body 1, it does not cause a situation such as a burn and is safe.
次に、上記構成の外装体2を製造する工程について説明する。該外装体2を製造するに際し、図4に示す如く、外装体2の筒状部20を形成する型50、前記環状部21及び水平環状部23を成形するプレス型51、及び外装体2を成形する帯状の発泡樹脂シートS(図においては筒状にされている)を予め用意する。なお、カール部22の形成工程については割愛し、外装体2についての製造工程の説明に先立って、型50、プレス型51、及び発泡樹脂シートSについて説明する。 Next, the process of manufacturing the exterior body 2 having the above configuration will be described. When manufacturing the exterior body 2, as shown in FIG. 4, a mold 50 that forms the cylindrical portion 20 of the exterior body 2, a press die 51 that molds the annular portion 21 and the horizontal annular portion 23, and the exterior body 2 A band-shaped foamed resin sheet S to be molded (in the figure, a cylindrical shape) is prepared in advance. Note that the process of forming the curled portion 22 is omitted, and the mold 50, the press mold 51, and the foamed resin sheet S will be described prior to the description of the manufacturing process for the exterior body 2.
前記型50は、前記筒状部20の形状に対応して一端から他端に向けての外径が小さく設定されて、截頭直円錐状に形成されている。ここで、截頭直円錐とは、直円錐形状の先端部を中心と直交する方向に切除した形状をいう。該型50は、小径に設定された他端面に、前記プレス型51が嵌め合わされる凹部52が形成され、当該他端面の外周縁部に、上端が略水平をなす環状凸部53が形成されている。該環状凸部53の内周面は、テーパー状に形成されており、該型50の外周面と環状凸部53の内周面とでなす角度は、外装体2の筒状部20に対する環状部21の傾斜角度と対応した角度に設定されている。 The mold 50 is formed in a truncated conical shape with a small outer diameter from one end to the other end corresponding to the shape of the cylindrical portion 20. Here, the truncated right conical shape refers to a shape obtained by cutting a right conical tip portion in a direction perpendicular to the center. The mold 50 has a concave portion 52 into which the press die 51 is fitted on the other end surface set to a small diameter, and an annular convex portion 53 whose upper end is substantially horizontal at the outer peripheral edge portion of the other end surface. ing. The inner peripheral surface of the annular convex portion 53 is formed in a taper shape, and the angle formed by the outer peripheral surface of the mold 50 and the inner peripheral surface of the annular convex portion 53 is an annular shape with respect to the tubular portion 20 of the exterior body 2. The angle corresponding to the inclination angle of the portion 21 is set.
前記プレス型51は、前記凹部52に嵌め合わされる凸部54を備えている。該凸部54は、環状凸部53の内周面の形状に対応して截頭円錐状に形成されている。 The press die 51 includes a convex portion 54 that fits into the concave portion 52. The convex portion 54 is formed in a frustoconical shape corresponding to the shape of the inner peripheral surface of the annular convex portion 53.
前記発泡樹脂シートSは、短手方向の長さが型50における一端から他端までの長さよりも長く設定されており、外装体2を成形した際に外面となる一方の面に文字、図柄等が印刷された熱収縮性を有する発泡倍率が2〜10倍(好ましくは2.5〜7倍)の発泡ポリスチレン製のシートが用いられている。また、該発泡樹脂シートSは、一方向(長手方向)に熱収縮性を有している。 The foamed resin sheet S is set so that the length in the short direction is longer than the length from one end to the other end of the mold 50, and characters and designs on one surface that becomes the outer surface when the exterior body 2 is molded. A sheet made of expanded polystyrene having a heat shrinkability and having an expansion ratio of 2 to 10 times (preferably 2.5 to 7 times) is used. The foamed resin sheet S has heat shrinkability in one direction (longitudinal direction).
該発泡樹脂シートSを構成する発泡ポリスチレンとしては、汎用ポリスチレンを各種発泡剤によって発泡させたものや、ポリスチレンにブタジエン、アクリロニトリル、メタクリル酸、アクリル酸、アクリル酸エステル類等を共重合させたコポリマを主成分とし、且つそのスチレン成分を50重量%以上(好ましくは70%以上)含有したものを各種発泡剤によって発泡したもの等を採用することができる。なお、発泡樹脂シートSの厚さは、0.1〜1.0mm、好ましくは0.2〜0.5mmである。 Examples of the expanded polystyrene constituting the expanded resin sheet S include those obtained by foaming general-purpose polystyrene with various foaming agents, and copolymers obtained by copolymerizing polystyrene with butadiene, acrylonitrile, methacrylic acid, acrylic acid, acrylic esters, and the like. A material obtained by foaming with 50% by weight (preferably 70% or more) of the styrene component as a main component by various foaming agents can be employed. In addition, the thickness of the foamed resin sheet S is 0.1 to 1.0 mm, preferably 0.2 to 0.5 mm.
上記構成の型50、及びプレス型51を用いて外装体2を製造するには、まず、上記構成の発泡樹脂シートSの長手方向の両端部同士を貼着して筒状にする。この状態で、発泡樹脂シートSは周方向に(中心に向けて)熱収縮できるようになる。なお、発泡樹脂シートSの熱収縮率は、例えば、所定温度のオイル中に10秒間浸積した際の収縮率で測定され、本実施形態の筒状にされた発泡樹脂シートSの周方向の熱収縮率は、80℃において5%以下で、110℃において30〜60%である。 In order to manufacture the exterior body 2 using the mold 50 and the press mold 51 having the above-described configuration, first, both ends in the longitudinal direction of the foamed resin sheet S having the above-described configuration are bonded to form a cylinder. In this state, the foamed resin sheet S can be thermally contracted in the circumferential direction (toward the center). The thermal shrinkage rate of the foamed resin sheet S is measured by, for example, the shrinkage rate when immersed in oil at a predetermined temperature for 10 seconds, and the circumferential direction of the foamed resin sheet S formed into a cylindrical shape in the present embodiment. The heat shrinkage rate is 5% or less at 80 ° C. and 30 to 60% at 110 ° C.
そして、型50の一端と、筒状にした発泡樹脂シートSの一端開口縁とを一致させて、前記型50の外周面を覆うように筒状にした発泡樹脂シートSを外嵌する。この状態で、図5(イ)に示す如く、筒状にした発泡樹脂シートSの他端開口縁部は、型50の他端より外側に位置することになる。 Then, the one end of the mold 50 is aligned with the one end opening edge of the cylindrical foamed resin sheet S, and the cylindrical foamed resin sheet S is externally fitted so as to cover the outer peripheral surface of the mold 50. In this state, as shown in FIG. 5A, the other end opening edge of the cylindrical foamed resin sheet S is located outside the other end of the mold 50.
そして、発泡樹脂シートSを熱風A等により加熱すると、当該発泡樹脂シートSが熱収縮性を有しているので、中心方向に縮径し、型50の外周面に密接して筒状部20が形成されることになる。そして、発泡樹脂シートS(特に他端部)を更に加熱すると、図5(ロ)に示す如く、当該他端部が中心に向けて収縮して型50の軸心方向に倒れて水平環状をなすことになる。 Then, when the foamed resin sheet S is heated with hot air A or the like, the foamed resin sheet S has a heat shrinkability, so that the diameter is reduced in the center direction and is in close contact with the outer peripheral surface of the mold 50. Will be formed. When the foamed resin sheet S (especially the other end portion) is further heated, as shown in FIG. 5B, the other end portion contracts toward the center and falls in the axial direction of the mold 50 to form a horizontal annular shape. Will do.
この状態で、加熱を停止し、図5(ハ)に示す如く、発泡樹脂シートSの水平環状をなす他端部を、プレス型51でプレスする。なお、このプレスを行う状態においては、発泡樹脂シートSに対する加熱を停止しているが、これまでの加熱によって発泡樹脂シートSは軟化しているので、図5(ニ)に示す如く、発泡樹脂シートSの他端部は、プレス型51の凸部54によって、環状凸部53の上端部を曲げ支点にして型50の凹部52内に円滑に押し込まれることになる。 In this state, the heating is stopped, and the other end portion of the foamed resin sheet S forming the horizontal ring is pressed by the press die 51 as shown in FIG. In this press state, heating to the foamed resin sheet S is stopped, but the foamed resin sheet S is softened by the heating so far, so that the foamed resin sheet S as shown in FIG. The other end portion of the sheet S is smoothly pushed into the concave portion 52 of the die 50 by the convex portion 54 of the press die 51 with the upper end portion of the annular convex portion 53 as a bending fulcrum.
そうすると、プレス型51の外周形状に対応して筒状部20の一端(下端)を基端にしてテーパー状の環状部21が形成されることになる。これと同時に、環状部21より他端側の部位は、中心に向けて収縮力が作用しているので、水平環状を維持した状態で、筒状部20(型50の凹部52)の内部に押さえ込まれ、前記水平環状部23が形成されることになる。この状態で、プレス型51を型50から離間させ、当該型50を取り外すことで、筒状にした発泡樹脂シートSから上記構成の外装体2が形成されることになる。 Then, a tapered annular portion 21 is formed with one end (lower end) of the cylindrical portion 20 as a base end corresponding to the outer peripheral shape of the press die 51. At the same time, the contraction force acts on the other end side of the annular portion 21 toward the center, so that the cylindrical portion 20 (the concave portion 52 of the mold 50) is placed inside the cylindrical portion 20 while maintaining the horizontal annular shape. The horizontal annular portion 23 is formed by being pressed down. In this state, by separating the press die 51 from the die 50 and removing the die 50, the exterior body 2 having the above-described configuration is formed from the foamed resin sheet S having a cylindrical shape.
したがって、上述の如く、断熱容器(外装体2)の下端側の強度を十分に得ることのできる外装体2を製造するに際し、従来のように環状部によって形成された穴を塞ぐ底板を設ける工程を要さず、当該断熱容器に製造にかかる製造コスト、材料コストを低減することができる。 Therefore, as described above, when manufacturing the exterior body 2 that can sufficiently obtain the strength of the lower end side of the heat insulating container (the exterior body 2), a step of providing a bottom plate that closes the hole formed by the annular portion as in the prior art. Therefore, it is possible to reduce the manufacturing cost and material cost for manufacturing the heat insulating container.
次に、本発明の第二実施形態にかかる断熱容器について説明する。なお、本実施形態において、第一実施形態にかかる構成に対して同一、又は相当する構成については、第一実施形態と同一名称、及び同一符号を付すこととする。 Next, the heat insulation container concerning 2nd embodiment of this invention is demonstrated. In addition, in this embodiment, about the structure which is the same as that of 1st embodiment, or equivalent, it shall attach | subject the same name and 1st code | symbol as 1st embodiment.
本実施形態にかかる断熱容器は、図6、及び図7に示す如く、第一実施形態と同様に、有底筒状の容器本体1と、該容器本体1の周壁10を覆う外装体2とで構成されている。 As shown in FIGS. 6 and 7, the heat insulating container according to this embodiment includes a bottomed cylindrical container body 1 and an exterior body 2 that covers the peripheral wall 10 of the container body 1. It consists of
前記容器本体1は、ポリプロピレンや高密度ポリエチレン等を材料として射出成形により成形された樹脂成形品である。該容器本体1は、筒状の周壁10と、該周壁10の下端開口を閉塞する底部14とで構成されている。 The container body 1 is a resin molded product formed by injection molding using polypropylene, high density polyethylene or the like as a material. The container body 1 includes a cylindrical peripheral wall 10 and a bottom portion 14 that closes a lower end opening of the peripheral wall 10.
前記周壁10は、下端側ほど径が小さくなるように逆円錐筒状に形成されている。具体的には、該周壁10は、当該断熱容器の開口を形成する筒状の上部周壁部10aと、該上部周壁部10aよりも小径に設定され、前記上部周壁部10aの下方に形成された下部周壁部10bと、前記上部周壁部10aの下端開口縁部と下部周壁部10bの上端開口縁部とを接続する環状の接続部5とで構成されている。 The peripheral wall 10 is formed in an inverted conical cylinder shape so that the diameter becomes smaller toward the lower end side. Specifically, the peripheral wall 10 is set to have a cylindrical upper peripheral wall portion 10a that forms an opening of the heat insulating container and a diameter smaller than the upper peripheral wall portion 10a, and is formed below the upper peripheral wall portion 10a. The lower peripheral wall portion 10b includes an annular connection portion 5 that connects the lower end opening edge portion of the upper peripheral wall portion 10a and the upper end opening edge portion of the lower peripheral wall portion 10b.
前記上部周壁部10aは、前記接続部5の外周縁部に下端開口縁部が連結された筒状の周壁本体部110と、該周壁本体部110の上端開口縁部に内周縁部が連結された水平環状の環状接続部111と、該環状接続部111の外周縁部に下端開口縁部が連結された筒状の大径部112と、該大径部112の上端開口縁部から外方に向けて延出したフランジ部113とで構成されている。 The upper peripheral wall portion 10 a has a cylindrical peripheral wall main body portion 110 having a lower end opening edge portion connected to an outer peripheral edge portion of the connection portion 5, and an inner peripheral edge portion connected to an upper end opening edge portion of the peripheral wall main body portion 110. A horizontal annular connecting portion 111, a cylindrical large-diameter portion 112 having a lower end opening edge connected to an outer peripheral edge of the annular connecting portion 111, and an outer side from the upper end opening edge of the large-diameter portion 112 And a flange portion 113 extending toward the end.
前記周壁本体部110は、下端側に向かうにつれて外径、及び内径が小さくなるように、逆円錐筒状に形成されている。該周壁本体部110は、軸線方向に延びる複数の凹条110aと、複数の凸条110bとが周方向に交互に形成されることで形成されている。 The peripheral wall main body 110 is formed in an inverted conical cylinder shape so that the outer diameter and the inner diameter become smaller toward the lower end side. The peripheral wall main body 110 is formed by alternately forming a plurality of concave stripes 110a extending in the axial direction and a plurality of convex stripes 110b in the circumferential direction.
前記凹条110aの表面が周方向で凹状の湾曲面をなすとともに、前記凸条110bの表面が周方向で凸状の湾曲面をなしている。これにより、周壁本体部110の外周面は、凹状の湾曲面と凸状の湾曲面とが交互に形成された波状の曲面をなしている。 The surface of the concave stripe 110a forms a concave curved surface in the circumferential direction, and the surface of the convex stripe 110b forms a convex curved surface in the circumferential direction. Thereby, the outer peripheral surface of the surrounding wall main-body part 110 has comprised the wavy curved surface in which the concave curved surface and the convex curved surface were formed alternately.
換言すれば、前記凸条110bの断面は緩やかな山形形状をなしており、該凸条110b同士の接続部分によって凹条110aが形成されている。本実施形態において、前記凹条110aは、周壁本体部110の軸線を中心にして所定角度(本実施形態においては約7.5°)の間隔を周方向に有して形成されている。したがって、複数の凸条110bについても、凹条110aを介して隣接する凸条110b同士の頂点が、周壁本体部110の軸線を中心にして所定角度(本実施形態において7.5°)の間隔を周方向に有するように形成されている。 In other words, the cross-section of the ridge 110b has a gentle chevron shape, and the ridge 110a is formed by a connecting portion between the ridges 110b. In the present embodiment, the concave stripe 110a is formed with an interval of a predetermined angle (about 7.5 ° in the present embodiment) in the circumferential direction around the axis of the peripheral wall main body 110. Therefore, also about the some protruding item | line 110b, the vertex of adjacent protruding item | line 110b via the recessed item | line 110a is a space | interval of predetermined angle (7.5 degrees in this embodiment) centering on the axis line of the surrounding wall main-body part 110. In the circumferential direction.
本実施形態にかかる周壁本体部110の下端部には、当該容器本体1の径方向の強度を高めるための補強片117が垂設されている。該補強片117は、下部周壁部10b(後述する下部筒状部114)の外周面に所定の間隔を有した状態で設けられており、両側端が後述する縦リブ115に接続されている。 A reinforcing piece 117 for increasing the radial strength of the container body 1 is suspended from the lower end of the peripheral wall body 110 according to the present embodiment. The reinforcing pieces 117 are provided at a predetermined interval on the outer peripheral surface of the lower peripheral wall portion 10b (lower cylindrical portion 114 described later), and both side ends are connected to vertical ribs 115 described later.
前記環状接続部111は、上述の如く、外周縁部が前記周壁本体部110の上端開口縁部に接続されており、前記周壁本体部110に対して鍔状に形成されている。
前記大径部112は、略真円筒状をなしており、前記環状接続部111の外周縁部に下端開口縁部が接続されている。これにより、該大径部112、環状接続部111、及び周壁本体部110が、該上部周壁部10a(容器本体1)の上端開口部近傍に段差を形成しており、前記環状接続部111の上面が熱湯等を注ぎ込む量の目安となる入り目線として用いることができるようになっている。
As described above, the outer peripheral edge portion of the annular connecting portion 111 is connected to the upper end opening edge portion of the peripheral wall main body portion 110, and is formed in a bowl shape with respect to the peripheral wall main body portion 110.
The large diameter portion 112 has a substantially true cylindrical shape, and a lower end opening edge portion is connected to an outer peripheral edge portion of the annular connection portion 111. Thereby, the large diameter portion 112, the annular connecting portion 111, and the peripheral wall main body portion 110 form a step near the upper end opening of the upper peripheral wall portion 10a (container main body 1). The upper surface can be used as an entry line that serves as a guideline for the amount of hot water poured.
前記フランジ部113は、水平環状の天板部113aと、該天板部113aの外周縁部に垂設された垂下部113bとで構成されており、断面略L字状をなしている。該フランジ部113は、前記天板部113aの内周縁部に前記大径部112の上端開口縁部が接続されており、これによって、前記天板部113aの上面が、当該断熱容器の上端面を構成するようになっている。該フランジ部113は、天板部113a上にアルミ箔と合成樹脂フィルムや紙等のラミネート材とが積層されたシール蓋(図示しない)が剥離可能に貼着され、収容物(例えば、熱湯を注ぎ込むことで食すことのできるインスタント麺や、スープ等)が収容された容器本体1を密閉するようになっている。 The flange portion 113 includes a horizontal annular top plate portion 113a and a hanging portion 113b suspended from the outer peripheral edge of the top plate portion 113a, and has a substantially L-shaped cross section. The flange portion 113 is connected to the inner peripheral edge of the top plate portion 113a at the upper end opening edge of the large diameter portion 112, whereby the top surface of the top plate portion 113a is connected to the upper end surface of the heat insulating container. Is configured. The flange portion 113 has a sealing lid (not shown) in which an aluminum foil and a laminate material such as a synthetic resin film or paper are laminated on the top plate portion 113a so as to be peeled off, and the contents (for example, hot water) The container body 1 in which instant noodles and soup that can be eaten by pouring are contained is sealed.
前記下部周壁部10bは、上端開口縁部が前記接続部5を介して上部周壁部10aに連結された下部筒状部114と、該下部筒状部114の外周面に上下方向に延びるように突設された複数の縦リブ115とで構成されている。 The lower peripheral wall portion 10b has a lower cylindrical portion 114 whose upper end opening edge is connected to the upper peripheral wall portion 10a via the connecting portion 5 and extends vertically on the outer peripheral surface of the lower cylindrical portion 114. It comprises a plurality of vertical ribs 115 protruding.
前記下部筒状部114は、下端側に向かうにつれて外径、及び内径が小さくなるように逆円錐筒状(逆円錐台状をなす筒状)に形成されている。本実施形態にかかる下部筒状部114は、成形時の樹脂の流れを考慮して、前記接続部5と接続される上端開口側の厚肉筒状部114aと、該厚肉筒状部114aの下端開口縁部に連結された薄肉筒状部114bとで構成されている。 The lower cylindrical portion 114 is formed in an inverted conical cylindrical shape (a cylindrical shape forming an inverted truncated cone shape) so that an outer diameter and an inner diameter become smaller toward the lower end side. The lower cylindrical portion 114 according to the present embodiment includes a thick cylindrical portion 114a on the upper end opening side connected to the connection portion 5 and the thick cylindrical portion 114a in consideration of the flow of resin during molding. And a thin cylindrical portion 114b connected to the lower end opening edge.
該下部筒状部114は、上述の如く、接続部5を介して上部周壁部10aに接続されているため、前記厚肉筒状部114aは、上端開口縁部の外径が接続部5の介在する分、上部周壁部10a(周壁本体部110)の下端開口の内径よりも小径になっており、下端側ほど小径となった逆円錐筒状に形成されている。 Since the lower cylindrical portion 114 is connected to the upper peripheral wall portion 10a via the connecting portion 5 as described above, the thick cylindrical portion 114a has an outer diameter of the upper opening edge of the connecting portion 5. Since it is interposed, it is smaller in diameter than the inner diameter of the lower end opening of the upper peripheral wall portion 10a (the peripheral wall main body portion 110), and is formed in an inverted conical cylinder shape having a smaller diameter toward the lower end side.
前記薄肉筒状部114bは、前記厚肉筒状部114aの内周面と略均一な連続面を形成するように、上端開口縁部が厚肉筒状部114aの下端開口縁部に接続されている。該薄肉筒状部114bの肉厚は、前記厚肉筒状部114aの肉厚よりも薄く設定されており、本実施形態においては、約0.2mm〜0.4mmに設定されている。該薄肉筒状部114bについても、厚肉筒状部114aと同様に、下端側ほど小径になるように略逆円錐筒状をなしている。 The thin-walled cylindrical portion 114b is connected at its upper end opening edge to the lower-end opening edge of the thick-walled cylindrical portion 114a so as to form a substantially uniform continuous surface with the inner peripheral surface of the thick-walled cylindrical portion 114a. ing. The thickness of the thin cylindrical portion 114b is set to be thinner than the thickness of the thick cylindrical portion 114a. In the present embodiment, the thickness is set to about 0.2 mm to 0.4 mm. The thin cylindrical portion 114b also has a substantially inverted conical cylindrical shape so as to have a smaller diameter toward the lower end side, similarly to the thick cylindrical portion 114a.
前記複数の縦リブ115は、前記下部筒状部114の外周面上に下部周壁部10bの軸線を中心にして放射状に設けられている。すなわち、該複数の縦リブ115は、厚肉筒状部114aと薄肉筒状部114bとに跨るように、下部筒状部114の軸線を中心にして放射状設けられている。本実施形態にかかる縦リブ115は、上端が前記接続部5の下面に接続されており、突出量が下部筒状部114の上端から下端側に向けて漸減している。 The plurality of vertical ribs 115 are provided radially on the outer peripheral surface of the lower cylindrical portion 114 around the axis of the lower peripheral wall portion 10b. That is, the plurality of vertical ribs 115 are provided radially about the axis of the lower cylindrical portion 114 so as to straddle the thick cylindrical portion 114a and the thin cylindrical portion 114b. The vertical rib 115 according to the present embodiment has an upper end connected to the lower surface of the connection portion 5, and the amount of protrusion gradually decreases from the upper end of the lower cylindrical portion 114 toward the lower end side.
本実施形態にかかる縦リブ115は、厚肉筒状部114aと薄肉筒状部114bとの接続部分近傍における突出量が薄肉筒状部114bの外周面を基準にして約1.5mm〜2.7mmに設定され、薄肉筒状部114bに接続された部位の肉厚が約0.6〜0.7mmに設定されている。これにより、本実施形態にかかる容器本体1は、周壁本体部110の外周面、縦リブ115の先端、及び底部14の外面が、連続的に形成されている。なお、前記縦リブ115が上記寸法に設定された場合には、前記厚肉筒状部114aは、薄肉筒状部114bの肉厚よりも厚くすることを前提に、肉厚を約0.3mm〜0.8mmに設定するとともに、軸心の長さを約1mm〜10mmに設定することが好ましい。 The vertical rib 115 according to the present embodiment has a protrusion amount in the vicinity of the connection portion between the thick cylindrical portion 114a and the thin cylindrical portion 114b of about 1.5 mm to 2. mm based on the outer peripheral surface of the thin cylindrical portion 114b. The thickness of the portion connected to the thin cylindrical portion 114b is set to about 0.6 to 0.7 mm. Thereby, as for the container main body 1 concerning this embodiment, the outer peripheral surface of the surrounding wall main-body part 110, the front-end | tip of the vertical rib 115, and the outer surface of the bottom part 14 are formed continuously. When the vertical rib 115 is set to the above dimensions, the thick cylindrical portion 114a is about 0.3 mm thick on the assumption that the thick cylindrical portion 114a is thicker than the thin cylindrical portion 114b. It is preferable to set the length of the axial center to about 1 mm to 10 mm while setting to ~ 0.8 mm.
前記底部14は、平面視円形状の底板部14aと、該底板部14aを薄肉筒状部114b(周壁10)の下端開口縁部に接続する底接続部14bとで構成されている。前記底板部14aは、略中央部の円形の領域が容器本体1の内部側にやや膨出して形成されている。 The bottom portion 14 includes a bottom plate portion 14a having a circular shape in plan view, and a bottom connection portion 14b that connects the bottom plate portion 14a to a lower end opening edge portion of the thin cylindrical portion 114b (the peripheral wall 10). The bottom plate portion 14 a is formed such that a substantially circular region at the center is slightly bulged on the inner side of the container body 1.
前記底接続部14bは、環状に形成されており、容器本体1の内面を構成する一方の面が凹状の湾曲面をなし、容器本体1の外面を構成する他方の面が凸状の湾曲面をなすように形成されている。該底接続部14bは、内周端縁に前記底板部14aの外周端縁が接続され、底板部14aとともに略皿状の底部14を構成している。該底接続部14bの外周端縁部は、前記下部筒状部114(周壁10)の下端開口縁部に連結されている。 The bottom connection portion 14b is formed in an annular shape, and one surface constituting the inner surface of the container body 1 forms a concave curved surface, and the other surface constituting the outer surface of the container body 1 is a convex curved surface. It is formed to make. The bottom connection portion 14b has an inner peripheral end edge connected to the outer peripheral edge of the bottom plate portion 14a, and constitutes a substantially dish-shaped bottom portion 14 together with the bottom plate portion 14a. The outer peripheral edge portion of the bottom connection portion 14b is connected to the lower end opening edge portion of the lower cylindrical portion 114 (the peripheral wall 10).
前記外装体2は、第一実施形態と同様に、熱収縮性を有する発泡樹脂シートから成形されており、前記容器本体1の周壁10に対向するように、周壁10を覆う筒状部20と、該筒状部20の下端を基端に、当該筒状部20の内部に向けて延設された(折り返された)環状部21とを備えている。 Similarly to the first embodiment, the outer package 2 is formed from a heat-shrinkable foamed resin sheet, and a cylindrical portion 20 that covers the peripheral wall 10 so as to face the peripheral wall 10 of the container body 1. And an annular portion 21 extending (turned back) toward the inside of the tubular portion 20 with the lower end of the tubular portion 20 as a base end.
前記筒状部20は、前記容器本体1の周壁10(厳密には、周壁本体部110の外周面、及び下部周壁部10bの外周面上の縦リブ115の先端)に対して所定の間隔を有した状態で、容器本体1の周壁10に外嵌できるように内径が設定されており、本実施形態においては、前記容器本体1の周壁10に対応して逆円錐筒状に形成されている。 The cylindrical portion 20 has a predetermined interval with respect to the peripheral wall 10 of the container body 1 (strictly speaking, the outer peripheral surface of the peripheral wall main body portion 110 and the tip of the vertical rib 115 on the outer peripheral surface of the lower peripheral wall portion 10b). In the present embodiment, the inner diameter is set so that it can be externally fitted to the peripheral wall 10 of the container body 1. In this embodiment, it is formed in an inverted conical cylinder shape corresponding to the peripheral wall 10 of the container body 1. .
本実施形態にかかる筒状部20の上端開口部は、第一実施形態と異なり、カール部22が設けられておらず、略真円筒状に形成されている。該筒状部20の上端開口部は、容器本体1の大径部112に嵌着可能な内径に設定されている。 Unlike the first embodiment, the upper end opening of the cylindrical portion 20 according to the present embodiment is not provided with the curled portion 22 and is formed in a substantially true cylindrical shape. The upper end opening of the cylindrical portion 20 is set to an inner diameter that can be fitted to the large diameter portion 112 of the container body 1.
前記環状部21は、先端側(内周縁側)が筒状部20の内周面に対して離間するように形成されている。具体的には、環状部21は、先端(内周縁)が基端(外周縁)より筒状部20の内部側に位置して、先端側ほど先細りするようにテーパー状に形成されている。なお、筒状部20の内周面に対する環状部21の傾斜角は、30°〜60°に設定することが好ましい。また、環状部21の内周縁には、水平環状部23が筒状部20の中心に向けて延設されている。なお、該外装体2は、前記第一実施形態と同様の工程によって作製されているので、該外装体2を作製する工程については割愛する。 The annular portion 21 is formed so that the tip end side (inner peripheral edge side) is separated from the inner peripheral surface of the cylindrical portion 20. Specifically, the annular portion 21 is formed in a taper shape such that the distal end (inner peripheral edge) is positioned on the inner side of the tubular portion 20 from the proximal end (outer peripheral edge) and tapers toward the distal end side. In addition, it is preferable to set the inclination | tilt angle of the annular part 21 with respect to the internal peripheral surface of the cylindrical part 20 to 30 degrees-60 degrees. A horizontal annular portion 23 extends toward the center of the tubular portion 20 at the inner peripheral edge of the annular portion 21. In addition, since this exterior body 2 is produced by the process similar to said 1st embodiment, it omits about the process of producing this exterior body 2.
上記構成の断熱容器は、筒状部20の内周面と容器本体1の周壁10の外周面とが対向するように、容器本体1を外装体2に嵌め入れ、図8に示す如く、外装体2(筒状部20)の上端開口部を容器本体1の大径部112に外嵌した状態で、筒状部20の上端を天板部113aの下面に当接させると、図9に示す如く、底部14(底板部14a)が水平環状部23に当接して支持された態様になるようになっている。これにより、容器本体1内に熱湯を注ぎ込むことで、薄肉に成形された底部14(底板部14a)が軟化し、熱湯や収容物等の重量によって下方に向けて撓むように変形するのを防止できるようになっている。また、この状態で、容器本体1の周壁10(周壁本体部110、及び下部筒状部114)と外装体2の筒状部20との間には空間40が形成されており、熱の空気伝導によって断熱効果を得ることができるようになっている(図7参照)。 In the heat insulating container having the above-described configuration, the container body 1 is fitted into the exterior body 2 so that the inner peripheral surface of the cylindrical portion 20 and the outer peripheral surface of the peripheral wall 10 of the container main body 1 face each other. When the upper end of the cylindrical portion 20 is brought into contact with the lower surface of the top plate portion 113a in a state where the upper end opening of the body 2 (cylindrical portion 20) is externally fitted to the large diameter portion 112 of the container body 1, FIG. As shown, the bottom portion 14 (bottom plate portion 14a) is in contact with and supported by the horizontal annular portion 23. Thereby, by pouring hot water into the container main body 1, the bottom 14 (bottom plate portion 14a) formed into a thin wall is softened and can be prevented from being deformed so as to bend downward due to the weight of the hot water or the contents. It is like that. Further, in this state, a space 40 is formed between the peripheral wall 10 (the peripheral wall main body portion 110 and the lower cylindrical portion 114) of the container main body 1 and the cylindrical portion 20 of the exterior body 2, and heat air A heat insulation effect can be obtained by conduction (see FIG. 7).
上記構成の断熱容器によれば、外装体2を把持して当該外装体2(下端部)に径方向の外力が加わった場合、該外力は、筒状部20の中心に向けて(筒状部20の中心線と直交する方向に)作用し、筒状部20の下端開口縁部を縮径、或いは偏平状に変形させるように作用することになる。これと同時に外力は、環状部21の基端(外周縁部)に対しても筒状部20の中心に向けて作用することになる。 According to the heat insulating container having the above configuration, when a radial external force is applied to the exterior body 2 (lower end portion) by gripping the exterior body 2, the external force is directed toward the center of the tubular portion 20 (tubular shape). Acting in a direction orthogonal to the center line of the portion 20, and acting to deform the lower end opening edge of the tubular portion 20 into a reduced diameter or flat shape. At the same time, the external force acts on the base end (outer peripheral edge) of the annular portion 21 toward the center of the tubular portion 20.
そうすると、環状部21が筒状部20の内部側ほど先細りした環状に形成されているので、外力が環状部21に対して面交差する方向に作用することになり、当該環状部21の先端側には、外力に対して作用方向の異なる方向(内周縁を広げる方向)の反力が生じることになる。これにより、環状部21の基端乃至先端の間で曲げ作用が生じ、該曲げによって当該環状部21に生じた弾性力によって外力による筒状部20の径方向の変形が阻止されることになる。 Then, since the annular portion 21 is formed in an annular shape that tapers toward the inner side of the tubular portion 20, an external force acts in a direction intersecting the surface of the annular portion 21, and the distal end side of the annular portion 21. In this case, a reaction force in a direction in which the direction of action is different from the external force (the direction in which the inner peripheral edge is expanded) is generated. As a result, a bending action is generated between the base end and the distal end of the annular portion 21, and the elastic force generated in the annular portion 21 due to the bending prevents the cylindrical portion 20 from being deformed in the radial direction by an external force. .
つまり、当該断熱容器は、環状部21を筒状部20の内部側に延設し、先端側が筒状部20の内周面と離間するようにテーパー状に形成することで、外力が加わった際に環状部21に弾性力が生じるようにし、該弾性を活用して当該外装体2の下端部における径方向の強度を十分に得ることができるようになっている。 That is, the heat insulating container is formed with a tapered shape so that the annular portion 21 extends to the inner side of the cylindrical portion 20 and the distal end side is separated from the inner peripheral surface of the cylindrical portion 20. At this time, an elastic force is generated in the annular portion 21 and the strength in the radial direction at the lower end portion of the exterior body 2 can be sufficiently obtained by utilizing the elasticity.
また、前記断熱容器は、環状部21の先端に水平環状部23を延設して環状部21の内周縁近傍の強度を強化し、外力に対する反力で環状部21の内周縁近傍が変形するのを規制し、よりいっそう径方向の強度を得ることができるようになっている。つまり、外力に対して環状部21の基端乃至先端の間の弾性を有効的に活用して筒状部20の下端側の強度をいっそう増すようにしている。したがって、断熱容器(外装体2)の下端側の強度を十分に得ることのできる外装体2を製造するに際し、従来のように環状部によって形成された穴を塞ぐ底板を設ける工程を要さず、当該断熱容器に製造にかかる製造コスト、材料コストを低減することができる。 Further, the heat insulating container extends a horizontal annular portion 23 at the tip of the annular portion 21 to strengthen the strength in the vicinity of the inner peripheral edge of the annular portion 21, and the vicinity of the inner peripheral edge of the annular portion 21 is deformed by a reaction force against an external force. It is possible to obtain a greater radial strength. In other words, the strength of the lower end side of the tubular portion 20 is further increased by effectively utilizing the elasticity between the base end and the distal end of the annular portion 21 against the external force. Therefore, when manufacturing the exterior body 2 that can sufficiently obtain the strength of the lower end side of the heat insulating container (the exterior body 2), there is no need to provide a step of providing a bottom plate that closes the hole formed by the annular portion as in the prior art. The manufacturing cost and material cost for manufacturing the heat insulating container can be reduced.
また、当該断熱容器は、環状部21が筒状部20の下端から内部に向けて、内周面に対して傾斜状態で延設されることで、底に凹部が形成された態様をなしているので、指を環状部21にかけた状態で当該断熱容器を持つことができる。従って、当該断熱容器をすべり落とすことなく安定した状態で把持することができる。また、このように環状部21に指をかけた状態で当該断熱容器を持っても、前記環状部21の内周縁(先端)から水平環状部23が延設されているので、環状部21にかけた指が容器本体1の底部14に触れることがなく、容器本体1に高温の加熱食品等を入れた状態であっても火傷を負うなどいった事態にはならず安全である。 Moreover, the said heat insulation container has made the aspect by which the recessed part was formed in the bottom by the annular part 21 extending toward the inside from the lower end of the cylindrical part 20 in the inclined state with respect to the internal peripheral surface. Therefore, the heat insulating container can be held with the finger placed on the annular portion 21. Therefore, the heat insulating container can be gripped in a stable state without sliding off. Even when the heat insulating container is held with the finger placed on the annular portion 21 as described above, the horizontal annular portion 23 extends from the inner peripheral edge (tip) of the annular portion 21, so The finger does not touch the bottom 14 of the container body 1, and even when hot food or the like is put in the container body 1, it does not cause a situation such as a burn and is safe.
また、容器本体1の周壁10を構成する下部周壁部10bに複数の縦リブ115が設けられているので、外装体2を把持した際に、該把持力の作用で外装体2が径方向に変形しても、縦リブ115に接触した態様となり、下部周壁部10bと外装体2との間に常に空間40が形成され、該空間40における熱伝導によって断熱効果を常に維持することができる。 In addition, since the plurality of vertical ribs 115 are provided on the lower peripheral wall portion 10b constituting the peripheral wall 10 of the container body 1, when the exterior body 2 is gripped, the exterior body 2 is radially moved by the action of the gripping force. Even if it deform | transforms, it will be in the aspect which contacted the vertical rib 115, the space 40 is always formed between the lower surrounding wall part 10b and the exterior body 2, and the heat insulation effect can always be maintained by the heat conduction in this space 40.
また、本実施形態にかかる断熱容器は、容器本体1の周壁10と底部14との接続部分(底接続部14b)に丸みを持たせ、外装体2との干渉が防止されているので、底板部14aを水平環状部23で支持させた態様にすることができ、当該断熱容器の強度をいっそう強くすることができる。 Further, the heat insulating container according to the present embodiment has a rounded connection part (bottom connection part 14b) between the peripheral wall 10 and the bottom part 14 of the container body 1, and prevents interference with the exterior body 2. The part 14a can be made into the aspect supported by the horizontal annular part 23, and the intensity | strength of the said heat insulation container can be made still stronger.
また、容器本体1の底部14の内周面(底接続部14bの内面)が凹状の湾曲面になっているので、スプーンの先端部を底部14の内周面に沿わすことで、収容物を容器本体1内に残すことなく容易にすくうことができる。 Moreover, since the inner peripheral surface (inner surface of the bottom connection part 14b) of the bottom part 14 of the container main body 1 is a concave curved surface, it can be accommodated by keeping the front-end | tip part of a spoon along the inner peripheral surface of the bottom part 14. Can be easily scooped without leaving in the container body 1.
次に、本発明の第三実施形態にかかる断熱容器について説明する。本実施形態にかかる断熱容器についても、第一、及び第二実施形態と同様に、なお、本実施形態において、第一、及び第二実施形態にかかる構成と同一の構成、又は相当する構成については、第一実施形態と同一名称、及び同一符号を付すこととする。 Next, the heat insulation container concerning 3rd embodiment of this invention is demonstrated. About the heat insulation container concerning this embodiment, about the same composition as the composition concerning the 1st and 2nd embodiments in this embodiment, or the equivalent composition similarly to the 1st and 2nd embodiments. Are given the same name and the same reference numerals as the first embodiment.
本実施形態にかかる断熱容器は、図10、及び図11に示す如く、第一、及び第二実施形態と同様に、有底筒状の容器本体1と、該容器本体1の周壁10を覆う外装体2とで構成されている。 As shown in FIGS. 10 and 11, the heat insulating container according to the present embodiment covers the bottomed cylindrical container body 1 and the peripheral wall 10 of the container body 1 as in the first and second embodiments. It is comprised with the exterior body 2. FIG.
前記容器本体1は、ポリプロピレンや高密度ポリエチレン等を材料として射出成形により成形された樹脂成形品である。該容器本体1は、筒状の周壁10と、該周壁10の下端開口を閉塞する底部14とで構成されている。 The container body 1 is a resin molded product formed by injection molding using polypropylene, high density polyethylene or the like as a material. The container body 1 includes a cylindrical peripheral wall 10 and a bottom portion 14 that closes a lower end opening of the peripheral wall 10.
前記周壁10は、下端側ほど径が小さくなるように逆円錐筒状に形成されている。具体的には、該周壁10は、当該断熱容器の開口を形成する筒状の上部周壁部10aと、該上部周壁部10aよりも小径に設定され、前記上部周壁部10aの下方に形成された下部周壁部10bと、前記上部周壁部10aの下端開口縁部と下部周壁部10bの上端開口縁部を接続する環状の接続部5とで構成されている。 The peripheral wall 10 is formed in an inverted conical cylinder shape so that the diameter becomes smaller toward the lower end side. Specifically, the peripheral wall 10 is set to have a cylindrical upper peripheral wall portion 10a that forms an opening of the heat insulating container and a diameter smaller than the upper peripheral wall portion 10a, and is formed below the upper peripheral wall portion 10a. The lower peripheral wall portion 10b and the annular connection portion 5 that connects the lower end opening edge portion of the upper peripheral wall portion 10a and the upper end opening edge portion of the lower peripheral wall portion 10b.
前記上部周壁部10aは、前記接続部5の外周縁部に下端開口縁部が連結された筒状の周壁本体部110と、該周壁本体部110の上端開口縁部に内周縁部が連結された水平環状の環状接続部111と、該環状接続部111の外周縁部に下端開口縁部が連結された筒状の大径部112と、該大径部112の上端開口縁部から外方に向けて延出したフランジ部113とで構成されている。 The upper peripheral wall portion 10 a has a cylindrical peripheral wall main body portion 110 having a lower end opening edge portion connected to an outer peripheral edge portion of the connection portion 5, and an inner peripheral edge portion connected to an upper end opening edge portion of the peripheral wall main body portion 110. A horizontal annular connecting portion 111, a cylindrical large-diameter portion 112 having a lower end opening edge connected to an outer peripheral edge of the annular connecting portion 111, and an outer side from the upper end opening edge of the large-diameter portion 112 And a flange portion 113 extending toward the end.
本実施形態にかかる周壁本体部110は、周方向、及び軸線方向の肉厚が略均等に設定されており、下端側ほど小径に設定されて逆円錐筒状になっており、下端開口縁部が前記接続部5の外周縁部に連結されている。該周壁本体部110の下端部には、当該容器本体1の径方向の強度を高めるための補強片117が垂設されている。該補強片117は、下部周壁部10bの外周面に所定の間隔を有した状態で設けられており、両側端が後述する縦リブ115に接続されている。 The peripheral wall main body 110 according to the present embodiment is set to have a substantially uniform wall thickness in the circumferential direction and the axial direction, is set to have a smaller diameter toward the lower end side, and has an inverted conical cylindrical shape. Is connected to the outer peripheral edge of the connecting portion 5. A reinforcing piece 117 for increasing the strength in the radial direction of the container body 1 is suspended from the lower end of the peripheral wall body 110. The reinforcing pieces 117 are provided on the outer peripheral surface of the lower peripheral wall portion 10b with a predetermined interval, and both side ends are connected to vertical ribs 115 described later.
前記環状接続部111は、上述の如く、外周縁部が前記周壁本体部110の上端開口縁部に接続されており、前記周壁本体部110に対して鍔状に形成されている。
前記大径部112は、略真円筒状をなしており、前記環状接続部111の外周縁部に下端開口縁部が接続されている。これにより、該大径部112、環状接続部111、及び周壁本体部110が、該上部周壁部10a(容器本体1)の上端開口部近傍に段差を形成しており、前記環状接続部111の上面が熱湯等を注ぎ込む量の目安となる入り目線として用いることができるようになっている。
As described above, the outer peripheral edge portion of the annular connecting portion 111 is connected to the upper end opening edge portion of the peripheral wall main body portion 110, and is formed in a bowl shape with respect to the peripheral wall main body portion 110.
The large diameter portion 112 has a substantially true cylindrical shape, and a lower end opening edge portion is connected to an outer peripheral edge portion of the annular connection portion 111. Thereby, the large diameter portion 112, the annular connecting portion 111, and the peripheral wall main body portion 110 form a step near the upper end opening of the upper peripheral wall portion 10a (container main body 1). The upper surface can be used as an entry line that serves as a guideline for the amount of hot water poured.
前記フランジ部113は、水平環状の天板部113aと、該天板部113aの外周縁部に垂設された垂下部113bとで構成されており、断面略L字状をなしている。該フランジ部113は、前記天板部113aの内周縁部に前記大径部112の上端開口縁部が接続されており、これによって、前記天板部113aの上面が、当該断熱容器の上端面を構成するようになっている。該フランジ部113は、天板部113a上にアルミ箔と合成樹脂フィルムや紙等のラミネート材とが積層されたシール蓋(図示しない)が剥離可能に貼着され、収容物(例えば、熱湯を注ぎ込むことで食すことのできるインスタント麺や、スープ等)が収容された容器本体1を密閉するようになっている。 The flange portion 113 includes a horizontal annular top plate portion 113a and a hanging portion 113b suspended from the outer peripheral edge of the top plate portion 113a, and has a substantially L-shaped cross section. The flange portion 113 is connected to the inner peripheral edge of the top plate portion 113a at the upper end opening edge of the large diameter portion 112, whereby the top surface of the top plate portion 113a is connected to the upper end surface of the heat insulating container. Is configured. The flange portion 113 has a sealing lid (not shown) in which an aluminum foil and a laminate material such as a synthetic resin film or paper are laminated on the top plate portion 113a so as to be peeled off, and the contents (for example, hot water) The container body 1 in which instant noodles and soup that can be eaten by pouring are contained is sealed.
前記下部周壁部10bは、上端開口縁部が前記接続部5を介して上部周壁部10aに連結されるとともに、下端開口が前記底部14によって閉塞されている。前記下部周壁部10bは、下端側に向かうにつれて外径、及び内径が小さくなるように逆円錐筒状(逆円錐台状をなす筒状)に形成されている。本実施形態にかかる下部周壁部10bは、第二実施形態にかかる下部筒状部114と同様に成形時の樹脂の流れを考慮して、前記接続部5と接続される上端開口側の厚肉筒状部114aと、該厚肉筒状部114aの下端開口縁部に連結された薄肉筒状部114bとで構成されており、全体的に逆円錐筒状に形成されている。 The lower peripheral wall portion 10 b has an upper end opening edge portion connected to the upper peripheral wall portion 10 a via the connection portion 5, and a lower end opening closed by the bottom portion 14. The lower peripheral wall portion 10b is formed in an inverted conical cylindrical shape (a cylindrical shape forming an inverted frustoconical shape) so that an outer diameter and an inner diameter become smaller toward the lower end side. The lower peripheral wall portion 10b according to the present embodiment is thick on the upper end opening side connected to the connection portion 5 in consideration of the flow of resin during molding, similarly to the lower cylindrical portion 114 according to the second embodiment. It is comprised by the cylindrical part 114a and the thin cylindrical part 114b connected with the lower end opening edge part of this thick cylindrical part 114a, and it is formed in the reverse cone cylindrical shape as a whole.
該下部周壁部10bは、上述の如く、接続部5を介して上部周壁部10aに接続されているため、前記厚肉筒状部114aは、上端開口縁部の外径が接続部5の介在する分、上部周壁部10a(周壁本体部110)の下端開口の内径よりも小径になっており、下端側ほど小径となった逆円錐筒状に形成されている。 Since the lower peripheral wall portion 10b is connected to the upper peripheral wall portion 10a via the connection portion 5 as described above, the thick-walled cylindrical portion 114a has an outer diameter of the upper end opening edge portion interposed between the connection portions 5. Accordingly, it is smaller in diameter than the inner diameter of the lower end opening of the upper peripheral wall portion 10a (peripheral wall body portion 110), and is formed in an inverted conical cylindrical shape having a smaller diameter toward the lower end side.
前記薄肉筒状部114bは、前記厚肉筒状部114aの内周面と略均一な連続面を形成するように、上端開口縁部が厚肉筒状部114aの下端開口縁部に接続されている。該薄肉筒状部114bの肉厚は、前記厚肉筒状部114aの肉厚よりも薄く設定されており、本実施形態においては、約0.2mm〜0.4mmに設定されている。該薄肉筒状部114bについても、厚肉筒状部114aと同様に、下端側ほど小径になるように略逆円錐筒状をなしている。 The thin-walled cylindrical portion 114b is connected at its upper end opening edge to the lower-end opening edge of the thick-walled cylindrical portion 114a so as to form a substantially uniform continuous surface with the inner peripheral surface of the thick-walled cylindrical portion 114a. ing. The thickness of the thin cylindrical portion 114b is set to be thinner than the thickness of the thick cylindrical portion 114a. In the present embodiment, the thickness is set to about 0.2 mm to 0.4 mm. The thin cylindrical portion 114b also has a substantially inverted conical cylindrical shape so as to have a smaller diameter toward the lower end side, similarly to the thick cylindrical portion 114a.
上記構成の容器本体1の周壁10の外周面には、周壁本体部110、及び下部周壁部10bに跨るように、複数の縦リブ115が、容器本体1の軸線を中心にして放射状に設けられている。該複数の縦リブ115は、上端が環状接続部111の下面に接続されており、上端側の先端が大径部112の外周面に連続的になる(先端が大径部112の外周面よりも突出することのない)ように形成され、且つ前記補強片117よりも突出して下方に向けて延びている。また、該縦リブ115は、補強片117よりも他端側における突出量が、下端に向けて漸減しており、先端が後述する底部14(底接続部14b)の外面に対しても連続的になるように形成されている。本実施形態にかかる縦リブ115は、厚肉筒状部114aと薄肉筒状部114bとの接続部分近傍における突出量が薄肉筒状部114bの外周面を基準にして約1.5mm〜2.7mmに設定され、薄肉筒状部114bに接続された部位の肉厚が約0.6〜0.7mmに設定されている。これにより、本実施形態にかかる容器本体1は、周壁本体部110の外周面、縦リブ115の先端、及び底部14との外面が、連続面上に位置するようになっている。なお、前記縦リブ115が上記寸法に設定された場合には、第二実施形態と同様に、前記厚肉筒状部114aは、薄肉筒状部114bの肉厚よりも厚くすることを前提に、肉厚を約0.3mm〜0.8mmに設定するとともに、軸心の長さが約1mm〜10mmに設定することが好ましい。 On the outer peripheral surface of the peripheral wall 10 of the container body 1 having the above-described configuration, a plurality of vertical ribs 115 are provided radially about the axis of the container body 1 so as to straddle the peripheral wall body portion 110 and the lower peripheral wall portion 10b. ing. The upper ends of the plurality of vertical ribs 115 are connected to the lower surface of the annular connecting portion 111, and the tip on the upper end side is continuous with the outer peripheral surface of the large diameter portion 112 (the tip is more than the outer peripheral surface of the large diameter portion 112. And also protrudes downward from the reinforcing piece 117 and extends downward. Further, the protruding amount on the other end side of the vertical rib 115 gradually decreases toward the lower end, and the tip is continuous with the outer surface of the bottom portion 14 (bottom connection portion 14b) described later. It is formed to become. The vertical rib 115 according to the present embodiment has a protrusion amount in the vicinity of the connection portion between the thick cylindrical portion 114a and the thin cylindrical portion 114b of about 1.5 mm to 2. mm based on the outer peripheral surface of the thin cylindrical portion 114b. The thickness of the portion connected to the thin cylindrical portion 114b is set to about 0.6 to 0.7 mm. Thereby, as for the container main body 1 concerning this embodiment, the outer peripheral surface of the surrounding wall main-body part 110, the front-end | tip of the vertical rib 115, and the outer surface with the bottom part 14 are located on a continuous surface. In addition, when the said vertical rib 115 is set to the said dimension, similarly to 2nd embodiment, the said thick cylindrical part 114a assumes that it is thicker than the thickness of the thin cylindrical part 114b. The wall thickness is preferably set to about 0.3 mm to 0.8 mm, and the axial length is preferably set to about 1 mm to 10 mm.
前記底部14は、平面視円形状の底板部14aと、該底板部14aを薄肉筒状部114b(周壁10)の下端開口縁部に接続する底接続部14bとで構成されている。前記底板部14aは、略中央部の円形の領域が容器本体1の内部側にやや膨出して形成されている。 The bottom portion 14 includes a bottom plate portion 14a having a circular shape in plan view, and a bottom connection portion 14b that connects the bottom plate portion 14a to a lower end opening edge portion of the thin cylindrical portion 114b (the peripheral wall 10). The bottom plate portion 14 a is formed such that a substantially circular region at the center is slightly bulged on the inner side of the container body 1.
前記底接続部14bは、環状に形成されており、容器本体1の内面を構成する一方の面が凹状の湾曲面をなし、容器本体1の外面を構成する他方の面が凸状の湾曲面をなすように形成されている。該底接続部14bは、内周端縁に前記底板部14aの外周端縁が接続され、底板部14aとともに略皿状の底部14を構成している。該底接続部14bの外周端縁部は、前記下部周壁部10b(周壁10)の下端開口縁部に連結されている。 The bottom connection portion 14b is formed in an annular shape, and one surface constituting the inner surface of the container body 1 forms a concave curved surface, and the other surface constituting the outer surface of the container body 1 is a convex curved surface. It is formed to make. The bottom connection portion 14b has an inner peripheral end edge connected to the outer peripheral edge of the bottom plate portion 14a, and constitutes a substantially dish-shaped bottom portion 14 together with the bottom plate portion 14a. The outer peripheral edge portion of the bottom connection portion 14b is connected to the lower end opening edge portion of the lower peripheral wall portion 10b (the peripheral wall 10).
前記外装体2は、第一、及び第二実施形態と同様に、熱収縮性を有する発泡樹脂シートから成形されており、前記容器本体1の周壁10に対向するように、周壁10を覆う筒状部20と、該筒状部20の下端を基端に、当該筒状部20の内部に向けて延設された(折り返された)環状部21とを備えている。 As in the first and second embodiments, the exterior body 2 is formed from a heat-shrinkable foamed resin sheet and covers the peripheral wall 10 so as to face the peripheral wall 10 of the container body 1. A cylindrical portion 20, and an annular portion 21 extending (turned back) toward the inside of the cylindrical portion 20 with the lower end of the cylindrical portion 20 as a base end.
前記筒状部20は、前記容器本体1の周壁10(厳密には、周壁本体部110の外周面、及び下部周壁部10bの外周面上の縦リブ115の先端)に対して所定の間隔を有した状態で、容器本体1の周壁10に外嵌できるように内径が設定されており、本実施形態においては、前記容器本体1の周壁10に対応して逆円錐筒状に形成されている。 The cylindrical portion 20 has a predetermined interval with respect to the peripheral wall 10 of the container body 1 (strictly speaking, the outer peripheral surface of the peripheral wall main body portion 110 and the tip of the vertical rib 115 on the outer peripheral surface of the lower peripheral wall portion 10b). In the present embodiment, the inner diameter is set so that it can be externally fitted to the peripheral wall 10 of the container body 1. In this embodiment, it is formed in an inverted conical cylinder shape corresponding to the peripheral wall 10 of the container body 1. .
本実施形態にかかる筒状部20は、第一実施形態と異なり、上端開口部にはカール部22が設けられておらず、略真円筒状に形成されている。該筒状部20の上端開口部は、容器本体1の大径部112に嵌着可能な内径に設定されている。 Unlike the first embodiment, the cylindrical portion 20 according to the present embodiment is not provided with the curled portion 22 at the upper end opening, and is formed in a substantially true cylindrical shape. The upper end opening of the cylindrical portion 20 is set to an inner diameter that can be fitted to the large diameter portion 112 of the container body 1.
前記環状部21は、第一、及び第二実施形態と同様に、先端(内周縁)が基端(外周縁)より筒状部20の内部側に位置して、先端側ほど先細りするようにテーパー状に形成されている。なお、該外装体2は、前記第一、及び第二実施形態と同様の工程によって作製されているので、該外装体2を作製する工程については割愛する。 As in the first and second embodiments, the annular portion 21 has a distal end (inner peripheral edge) positioned on the inner side of the tubular portion 20 with respect to the proximal end (outer peripheral edge), and is tapered toward the distal end side. It is formed in a taper shape. In addition, since this exterior body 2 is produced by the process similar to said 1st and 2nd embodiment, the process which produces this exterior body 2 is omitted.
上記構成の断熱容器は、筒状部20の内周面と容器本体1の周壁10の外周面とが対向するように、容器本体1を外装体2に嵌め入れ、図12に示す如く、外装体2(筒状部20)の上端開口部を容器本体1の大径部112に外嵌した状態で、筒状部20の上端を天板部113aの下面に当接させると、図13に示す如く、底部14(底板部14a)が水平環状部23に当接して支持された態様になるようになっている。これにより、容器本体1内に熱湯を注ぎ込むことで、薄肉に成形された底部14(底板部14a)が軟化し、熱湯や収容物等の重量によって下方に向けて撓むように変形するのを防止できるようになっている。また、この状態で、容器本体1の周壁10(周壁本体部110、及び下部周壁部10b)と外装体2の筒状部20との間には空間40が形成されており、熱の空気伝導によって断熱効果を得ることができるようになっている(図7参照)。 In the heat insulating container having the above configuration, the container body 1 is fitted into the exterior body 2 so that the inner peripheral surface of the cylindrical portion 20 and the outer peripheral surface of the peripheral wall 10 of the container main body 1 face each other. When the upper end of the cylindrical portion 20 is brought into contact with the lower surface of the top plate portion 113a in a state where the upper end opening of the body 2 (cylindrical portion 20) is externally fitted to the large diameter portion 112 of the container body 1, FIG. As shown, the bottom portion 14 (bottom plate portion 14a) is in contact with and supported by the horizontal annular portion 23. Thereby, by pouring hot water into the container main body 1, the bottom 14 (bottom plate portion 14a) formed into a thin wall is softened and can be prevented from being deformed so as to bend downward due to the weight of the hot water or the contents. It is like that. In this state, a space 40 is formed between the peripheral wall 10 (the peripheral wall main body portion 110 and the lower peripheral wall portion 10b) of the container main body 1 and the cylindrical portion 20 of the exterior body 2, and air conduction of heat In this way, a heat insulating effect can be obtained (see FIG. 7).
上記構成の断熱容器によれば、外装体2を把持して当該外装体2(下端部)に径方向の外力が加わった場合、該外力は、筒状部20の中心に向けて(筒状部20の中心線と直交する方向に)作用し、筒状部20の下端開口縁部を縮径、或いは偏平状に変形させるように作用することになる。これと同時に外力は、環状部21の基端(外周縁部)に対しても筒状部20の中心に向けて作用することになる。 According to the heat insulating container having the above configuration, when a radial external force is applied to the exterior body 2 (lower end portion) by gripping the exterior body 2, the external force is directed toward the center of the tubular portion 20 (tubular shape). Acting in a direction orthogonal to the center line of the portion 20, and acting to deform the lower end opening edge of the tubular portion 20 into a reduced diameter or flat shape. At the same time, the external force acts on the base end (outer peripheral edge) of the annular portion 21 toward the center of the tubular portion 20.
そうすると、環状部21が筒状部20の内部側ほど先細りした環状に形成されているので、外力が環状部21に対して面交差する方向に作用することになり、当該環状部21の先端側には、外力に対して作用方向の異なる方向(内周縁を広げる方向)の反力が生じることになる。これにより、環状部21の基端乃至先端の間で曲げ作用が生じ、該曲げによって当該環状部21に生じた弾性力によって外力による筒状部20の径方向の変形が阻止されることになる。 Then, since the annular portion 21 is formed in an annular shape that tapers toward the inner side of the tubular portion 20, an external force acts in a direction intersecting the surface of the annular portion 21, and the distal end side of the annular portion 21. In this case, a reaction force in a direction in which the direction of action is different from the external force (the direction in which the inner peripheral edge is expanded) is generated. As a result, a bending action is generated between the base end and the distal end of the annular portion 21, and the elastic force generated in the annular portion 21 due to the bending prevents the cylindrical portion 20 from being deformed in the radial direction by an external force. .
つまり、当該断熱容器は、環状部21を筒状部20の内部側に延設し、先端側が筒状部20の内周面と離間するようにテーパー状に形成することで、外力が加わった際に環状部21に弾性力が生じるようにし、該弾性を活用して当該外装体2の下端部における径方向の強度を十分に得ることができるようになっている。 That is, the heat insulating container is formed with a tapered shape so that the annular portion 21 extends to the inner side of the cylindrical portion 20 and the distal end side is separated from the inner peripheral surface of the cylindrical portion 20. At this time, an elastic force is generated in the annular portion 21 and the strength in the radial direction at the lower end portion of the exterior body 2 can be sufficiently obtained by utilizing the elasticity.
また、前記断熱容器は、環状部21の先端に水平環状部23を延設して環状部21の内周縁近傍の強度を強化し、外力に対する反力で環状部21の内周縁近傍が変形するのを規制し、よりいっそう径方向の強度を得ることができるようになっている。つまり、外力に対して環状部21の基端乃至先端の間の弾性を有効的に活用して筒状部20の下端側の強度をいっそう増すようにしている。したがって、本実施形態にかかる断熱容器においても、外装体2を製造するに際し、従来のように環状部によって形成された穴を塞ぐ底板を設ける工程を要さず、当該断熱容器に製造にかかる製造コスト、材料コストを低減することができる。 Further, the heat insulating container extends a horizontal annular portion 23 at the tip of the annular portion 21 to strengthen the strength in the vicinity of the inner peripheral edge of the annular portion 21, and the vicinity of the inner peripheral edge of the annular portion 21 is deformed by a reaction force against an external force. It is possible to obtain a greater radial strength. In other words, the strength of the lower end side of the tubular portion 20 is further increased by effectively utilizing the elasticity between the base end and the distal end of the annular portion 21 against the external force. Therefore, also in the heat insulating container according to the present embodiment, when manufacturing the exterior body 2, it is not necessary to provide a process for providing a bottom plate that closes the hole formed by the annular portion as in the related art, and manufacturing the heat insulating container according to the manufacturing process. Costs and material costs can be reduced.
また、当該断熱容器は、環状部21が筒状部20の下端から内部に向けて、内周面に対して傾斜状態で延設されることで、底に凹部が形成された態様をなしているので、指を環状部21にかけた状態で当該断熱容器を持つことができる。従って、当該断熱容器をすべり落とすことなく安定した状態で把持することができる。また、このように環状部21に指をかけた状態で当該断熱容器を持っても、前記環状部21の内周縁(先端)から水平環状部23が延設されているので、環状部21にかけた指が容器本体1の底部14に触れることがなく、容器本体1に高温の加熱食品等を入れた状態であっても火傷を負うなどいった事態にはならず安全である。 Moreover, the said heat insulation container has made the aspect by which the recessed part was formed in the bottom by the annular part 21 extending toward the inside from the lower end of the cylindrical part 20 in the inclined state with respect to the internal peripheral surface. Therefore, the heat insulating container can be held with the finger placed on the annular portion 21. Therefore, the heat insulating container can be gripped in a stable state without sliding off. Even when the heat insulating container is held with the finger placed on the annular portion 21 as described above, the horizontal annular portion 23 extends from the inner peripheral edge (tip) of the annular portion 21, so The finger does not touch the bottom 14 of the container body 1, and even when hot food or the like is put in the container body 1, it does not cause a situation such as a burn and is safe.
また、本実施形態にかかる断熱容器は、容器本体1の周壁10と底部14との接続部分(底接続部14b)に丸みを持たせ、外装体2の筒状部20との干渉が防止されているので、底板部14aのみを水平環状部23で支持させた態様にすることができ、当該断熱容器の強度をいっそう強くすることができる。 Moreover, the heat insulation container concerning this embodiment gives roundness to the connection part (bottom connection part 14b) of the surrounding wall 10 and the bottom part 14 of the container main body 1, and interference with the cylindrical part 20 of the exterior body 2 is prevented. Therefore, only the bottom plate portion 14a can be supported by the horizontal annular portion 23, and the strength of the heat insulating container can be further increased.
さらに、該断熱容器は、前記容器本体1の周壁10の略全域に亘って複数の縦リブ115が設けられているので、外装体2を把持した際に、該把持力の作用で外装体2が径方向に変形しても、縦リブ115の先端に接触した態様となり、周壁10と外装体2との間の略全領域に亘って常に空間40が形成され、該空間40における熱伝導によって断熱効果を常に維持することができる。 Furthermore, since the heat insulating container is provided with a plurality of vertical ribs 115 over substantially the entire area of the peripheral wall 10 of the container body 1, when the exterior body 2 is gripped, the exterior body 2 is applied by the action of the gripping force. Is deformed in the radial direction, it comes into contact with the tip of the vertical rib 115, and a space 40 is always formed over substantially the entire region between the peripheral wall 10 and the exterior body 2, and heat conduction in the space 40 The thermal insulation effect can always be maintained.
また、第二実施形態と同様に、容器本体1の底部14の内周面(底接続部14b)の内面が凹状の湾曲面になしているので、スプーンの先端部を底部14の内周面に沿わすことで、収容物を容器本体1内に残すことなく容易にすくうことができる。 Moreover, since the inner surface of the inner peripheral surface (bottom connection portion 14b) of the bottom portion 14 of the container body 1 is a concave curved surface as in the second embodiment, the tip of the spoon is the inner peripheral surface of the bottom portion 14. The container can be easily scooped without leaving the contents in the container body 1.
尚、本発明の断熱容器は、上記第一乃至第三実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。 In addition, the heat insulation container of this invention is not limited to said 1st thru | or 3rd embodiment, Of course, a various change can be added in the range which does not deviate from the summary of this invention.
上記第一乃至第三実施形態において、外装体2を成形する発泡樹脂シートSとして、発泡ポリスチレン製のシート単体で構成したが、当該外装体2を成形する発泡樹脂シートSは、これに限定されるものではなく、例えば、発泡ポリスチレン層の片面、或いは両面に非発泡樹脂層を形成したもの等も採用することができる。 In the first to third embodiments, the foamed resin sheet S for molding the exterior body 2 is composed of a single foam polystyrene sheet, but the foamed resin sheet S for molding the exterior body 2 is limited to this. For example, a foamed polystyrene layer having a non-foamed resin layer formed on one side or both sides thereof may be employed.
この場合、発泡ポリスチレン層の発泡倍率、成分は、上記実施形態の発泡ポリスチレン製のシートと同様に構成することになる。また、非発泡樹脂層としては、ポリスチレン、スチレン、ブタジエン共重合体、スチレン・アクリル酸共重合体等のスチレン系樹脂、又はこれらの混合物や、ポリエチレン、エチレン酢酸ビニル共重合体等の樹脂を混合したスチレン系樹脂が好ましいが、ポリエチレンやポリプロピレン系樹脂等も採用することができる。この非発泡樹脂層の厚みは、3〜30μm程度が好ましい。非発泡樹脂層は、発泡樹脂シートと共押出により形成しても良いが、別途形成したフィルムをラミネートして形成しても良い。この場合は、非発泡樹脂フィルムに印刷を施すことができる。 In this case, the expansion ratio and components of the expanded polystyrene layer are configured in the same manner as the expanded polystyrene sheet of the above embodiment. In addition, as the non-foamed resin layer, a styrene resin such as polystyrene, styrene, butadiene copolymer, styrene / acrylic acid copolymer, or a mixture thereof, or a resin such as polyethylene or ethylene vinyl acetate copolymer is mixed. Styrene resin is preferable, but polyethylene, polypropylene resin, and the like can also be used. The thickness of the non-foamed resin layer is preferably about 3 to 30 μm. The non-foamed resin layer may be formed by coextrusion with the foamed resin sheet, or may be formed by laminating a separately formed film. In this case, printing can be performed on the non-foamed resin film.
また、発泡樹脂シート(発泡層)としては、上記ポリスチレン系樹脂からなるものが、断熱性、剛性に優れて好ましいが、ポリプロピレン系樹脂やポリエチレン系樹脂等の発泡層と非発泡の熱収縮性ポリエステルフィルムとをラミネートして使用することもできる。 In addition, as the foamed resin sheet (foamed layer), the one made of the above-mentioned polystyrene resin is preferable because of excellent heat insulation and rigidity, but a foamed layer such as polypropylene resin or polyethylene resin and non-foamed heat-shrinkable polyester. A film and a laminate can also be used.
上記実施形態において、環状部21の先端(内周縁)に水平環状部23を延設したが、これに限定されるものではなく、筒状部20の径方向の強度を環状部21のみで得るようにしてもよい。 In the above embodiment, the horizontal annular portion 23 is extended at the tip (inner peripheral edge) of the annular portion 21, but is not limited to this, and the radial strength of the tubular portion 20 is obtained only by the annular portion 21. You may do it.
上記第一乃至第三実施形態において、外装体2の筒状部20を、下端側ほど径が小さく設定したもの採用したが、これに限定されるものではなく、例えば、筒状部20を真円筒状にしたものや、角筒状にしたもの等であっても勿論よい。 In the first to third embodiments, the cylindrical portion 20 of the exterior body 2 has a diameter set smaller toward the lower end side. However, the present invention is not limited to this. For example, the cylindrical portion 20 is Of course, a cylindrical shape, a rectangular tube shape, or the like may be used.
上記第一乃至第三実施形態において、外装体2を他端面に環状凸部53を形成した上記構成の型50及びプレス型51を用いて成形したが、前記型50は、筒状に形成されたものであってもよい。つまり、型50は、筒状部20を形成する外周面を有し、且つ、外嵌した筒状の発泡樹脂シートSの他端部をプレス型51でプレスできる構成のものであればよい。 In said 1st thru | or 3rd embodiment, although the exterior body 2 was shape | molded using the type | mold 50 and the press die 51 of the said structure which formed the cyclic | annular convex part 53 in the other end surface, the said type | mold 50 is formed in a cylinder shape. It may be. That is, the mold 50 may have any configuration that has an outer peripheral surface that forms the cylindrical portion 20 and that can press the other end portion of the externally fitted cylindrical foamed resin sheet S with the press die 51.
また、上記第一乃至第三実施形態のように環状凸部53についても、筒状部20の内周面と環状部21との傾斜角に対応するように形成したものに限定されるものではない。すなわち、上記外装体2は、熱収縮性を有する発泡樹脂シートSにより成形されるので、プレス型51でプレスする際に、筒状の発泡樹脂シートに作用する中心方向に向けて収縮力により、凸部54の外周形状に即した環状部21を成形することができる。したがって、環状部21は、環状凸部53の内周面によって形成されるものではないため、プレス型51の凸部54を精度よく形成すれば、当該凸部54の外周面に対応した環状部21を成形することができる。 Further, as in the first to third embodiments, the annular convex portion 53 is not limited to one formed so as to correspond to the inclination angle between the inner peripheral surface of the tubular portion 20 and the annular portion 21. Absent. That is, since the exterior body 2 is formed by the foamed resin sheet S having heat shrinkability, when pressing with the press die 51, due to the contraction force toward the central direction acting on the cylindrical foamed resin sheet, The annular portion 21 conforming to the outer peripheral shape of the convex portion 54 can be formed. Therefore, since the annular portion 21 is not formed by the inner peripheral surface of the annular convex portion 53, if the convex portion 54 of the press die 51 is accurately formed, the annular portion corresponding to the outer peripheral surface of the convex portion 54 is formed. 21 can be molded.
上記第二、及び第三実施形態において、周壁本体部110の下端縁部に補強片117を設け、容器本体1の周壁10における径方向の強度を高めるようにしたが、これに限定されるものではなく、例えば、前記周壁10を階段状に形成して径方向の強度を高めるようにしてもよい。このようにしても、当該断熱容器は、外装体2を備えているので、把持した際の把持力は、直接的に容器本体1に作用することがなく、十分な強度を備えている。ただし、安全性等の観点を鑑みれば、上記第二、及び第三実施形態と同様に補強片117を設けることが好ましい。 In said 2nd and 3rd embodiment, although the reinforcement piece 117 was provided in the lower end edge part of the surrounding wall main-body part 110, and the intensity | strength of the radial direction in the surrounding wall 10 of the container main body 1 was raised, it is limited to this. Instead, for example, the peripheral wall 10 may be formed in a step shape to increase the strength in the radial direction. Even if it does in this way, since the said heat insulation container is equipped with the exterior body 2, the holding force at the time of holding does not act on the container main body 1 directly, but has sufficient intensity | strength. However, in view of safety and the like, it is preferable to provide the reinforcing piece 117 as in the second and third embodiments.
上記第二、及び第三実施形態において、容器本体1の底部14(底板部14a)を外装体2の水平環状部23に当接させて容器本体1を支持するようにしたが、これに限定されるものではなく、第一実施形態と同様に、水平環状部23と底板部14aとの間に間隙を形成し、容器本体1の周壁10と外装体2の筒状部20との間の空気が外部に流通できるようにしても勿論よい。 In the second and third embodiments, the bottom portion 14 (bottom plate portion 14a) of the container body 1 is brought into contact with the horizontal annular portion 23 of the exterior body 2 to support the container body 1. However, the present invention is limited to this. Instead, as in the first embodiment, a gap is formed between the horizontal annular portion 23 and the bottom plate portion 14a, and between the peripheral wall 10 of the container body 1 and the cylindrical portion 20 of the exterior body 2. Of course, air may be allowed to flow outside.
上記第二、及び第三実施形態において、環状接続部111の上面を熱湯を注ぎ込む入り目線として用いるようにしたが、これに限定されるものではなく、例えば、容器本体1の内周面に周方向に延びる凸条を設け、この凸条を入り目線としてもよい。ただし、入り目線は、必ずしも設ける必要はなく、収容物に応じて適宜設けるようにすればよい。 In the second and third embodiments described above, the upper surface of the annular connecting portion 111 is used as an entry line for pouring hot water. However, the present invention is not limited to this. A ridge extending in the direction may be provided, and this ridge may be used as a line of sight. However, the entry line is not necessarily provided, and may be appropriately provided according to the contents.
上記第二、及び第三実施形態において、周壁10を階段状に形成するようにしたが、これに限定されるものではなく上端から下端に向けて段差を設けることなく周壁10を略真円筒状、或いは逆円錐筒状に形成するようにしてもよい。このように周壁10を構成しても、周壁10の上端部から下端部にかけて延びるように縦リブ115を設ければ、第二、及び第三実施形態と同様に、把持することで外装体2が変形しても縦リブ115の存在によって周壁10と外装体2(筒状部20)とが密接することがなく、縦リブ115の存在する領域において断熱作用を促す空間を常に形成することができ、断熱効果を得ることができる。 In the second and third embodiments, the peripheral wall 10 is formed in a stepped shape. However, the present invention is not limited to this, and the peripheral wall 10 is formed in a substantially cylindrical shape without providing a step from the upper end to the lower end. Alternatively, it may be formed in an inverted conical cylindrical shape. Even if the peripheral wall 10 is configured in this way, if the vertical rib 115 is provided so as to extend from the upper end portion to the lower end portion of the peripheral wall 10, the exterior body 2 can be grasped by gripping similarly to the second and third embodiments. Even if the deformation is deformed, the peripheral wall 10 and the exterior body 2 (cylindrical portion 20) are not in close contact with each other due to the presence of the vertical rib 115, and a space that promotes heat insulation can be always formed in the region where the vertical rib 115 exists. And a heat insulating effect can be obtained.
上記第一実施形態において、環状部21の先端が、容器本体1の底部14に対して間隔を有するように環状部21を設け、空間40の空気を外部に放出できるようにしたが、これに限定されるものではなく、環状部21の先端で容器本体1の底部14を支持するようにしてもよい。つまり、筒状部20(外装体2)は、発泡樹脂で成形されているので、空間40内の空気を外部に放出しなくても十分な断熱効果を得ることができるので、必ずしも、空間40内の空気を外部に放出可能に構成する必要はなく、容器本体1に収容する収容物等を考慮して必要とする断熱効果が得られるようにすればよい。 In the first embodiment, the annular portion 21 is provided so that the tip of the annular portion 21 is spaced from the bottom portion 14 of the container body 1 so that the air in the space 40 can be discharged to the outside. Without being limited thereto, the bottom portion 14 of the container body 1 may be supported by the tip of the annular portion 21. That is, since the cylindrical part 20 (exterior body 2) is formed of a foamed resin, a sufficient heat insulating effect can be obtained without releasing the air in the space 40 to the outside. It is not necessary to make the inside air releasable to the outside, and it is sufficient to obtain the necessary heat insulation effect in consideration of the contents to be accommodated in the container body 1 and the like.
上記第二実施形態において、複数の凹条110aと凸条110bを交互に形成することにより、上部周壁部10aの周壁本体部110を構成するようにしたが、これに限定されるものではなく、周壁本体部110を均一な肉厚に設定しても勿論よい。ただし、該断熱容器の容器本体1を成形するに際し、周壁本体部110を効率的に安定した品質で成形すするには、第二実施形態と同様に凹条110aと凸条110bとで構成することが好ましい。したがって、第一実施形態における容器本体1の周壁10の肉厚が略均等になるように成形したが、これに限定されるものではなく、該容器本体1の周壁10を第二実施形態にかかる周壁本体部110と同様に、複数の凹条と凸条とを交互に形成して周壁10を構成するようにしても勿論よい。 In the second embodiment, the peripheral wall body portion 110 of the upper peripheral wall portion 10a is configured by alternately forming the plurality of concave stripes 110a and the convex stripes 110b, but is not limited thereto. Of course, the peripheral wall main body 110 may be set to a uniform thickness. However, when the container body 1 of the heat insulating container is molded, in order to efficiently mold the peripheral wall body 110 with a stable quality, it is constituted by the concave stripes 110a and the convex stripes 110b as in the second embodiment. It is preferable. Therefore, although it shape | molded so that the thickness of the surrounding wall 10 of the container main body 1 in 1st embodiment might become substantially equal, it is not limited to this, The surrounding wall 10 of this container main body 1 is applied to 2nd embodiment. Of course, like the peripheral wall body 110, the peripheral wall 10 may be configured by alternately forming a plurality of concave stripes and convex stripes.
上記第二実施形態において、容器本体1の下部周壁部10bに縦リブ115を設けたが、これに限定されるものではなく、第三実施形態のように、容器本体1の周壁10の略全域に縦リブ115を設けるようにしてもよい。すなわち、前記縦リブ115を設ける場合には、周壁本体部110及び下部周壁部10bの少なくとも何れか一方、好ましくは、少なくとも下部周壁部10bに設けるようにすればよい。ただし、容器本体1の周壁10に必ずしも縦リブ115を設ける必要もなく、第一実施形態の如く、容器本体1の周壁10の肉厚を略均一に形成するようにしても勿論よい。 In the second embodiment, the vertical rib 115 is provided on the lower peripheral wall portion 10b of the container main body 1. However, the present invention is not limited to this, and substantially the entire area of the peripheral wall 10 of the container main body 1 as in the third embodiment. Vertical ribs 115 may be provided on the surface. That is, when the vertical rib 115 is provided, it may be provided on at least one of the peripheral wall main body portion 110 and the lower peripheral wall portion 10b, preferably at least the lower peripheral wall portion 10b. However, it is not always necessary to provide the vertical ribs 115 on the peripheral wall 10 of the container body 1, and it is of course possible to form the wall thickness of the peripheral wall 10 of the container body 1 substantially uniformly as in the first embodiment.
1…容器本体、2…外装体、5…接続部、10…周壁、10a…上部周壁部、10b…下部周壁部、11…接続部、12…フランジ部、12a,12b…片、13…係合用凸部、14…底部、14a…底板部、14b…底接続部、20…筒状部、21…環状部、22…カール部、23…水平環状部、40…空間、50…型、51…プレス型、52…凹部、53…環状凸部、54…凸部、100a…凹条、100b…凸条、110…周壁本体部、111…環状接続部、112…大径部、113…フランジ部、113a…天板部、113b…垂下部、114…下部筒状部、114a…厚肉筒状部、114b…薄肉筒状部、115…縦リブ、117…補強片 DESCRIPTION OF SYMBOLS 1 ... Container main body, 2 ... Exterior body, 5 ... Connection part, 10 ... Peripheral wall, 10a ... Upper peripheral wall part, 10b ... Lower peripheral wall part, 11 ... Connection part, 12 ... Flange part, 12a, 12b ... Piece, 13 ... Engagement Joint convex part, 14 ... bottom part, 14a ... bottom plate part, 14b ... bottom connection part, 20 ... cylindrical part, 21 ... annular part, 22 ... curl part, 23 ... horizontal annular part, 40 ... space, 50 ... mold, 51 DESCRIPTION OF SYMBOLS ... Press type | mold, 52 ... Concave part, 53 ... Annular convex part, 54 ... Convex part, 100a ... Convex part, 100b ... Convex part, 110 ... Perimeter wall main-body part, 111 ... Annular connection part, 112 ... Large diameter part, 113 ... Flange 113a ... top plate part, 113b ... hanging part, 114 ... lower cylindrical part, 114a ... thick cylindrical part, 114b ... thin cylindrical part, 115 ... vertical rib, 117 ... reinforcing piece
Claims (3)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004034161A JP4612313B2 (en) | 2003-05-30 | 2004-02-10 | Insulated container |
US10/588,447 US20080314909A1 (en) | 2004-02-10 | 2004-12-22 | Heat Insulating Container |
PCT/JP2004/019266 WO2005075319A1 (en) | 2004-02-10 | 2004-12-22 | Heat insulating container |
DE602004026642T DE602004026642D1 (en) | 2004-02-10 | 2004-12-22 | heat insulation vessel |
EP04807623A EP1714912B1 (en) | 2004-02-10 | 2004-12-22 | Heat insulating container |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2003155567 | 2003-05-30 | ||
JP2004034161A JP4612313B2 (en) | 2003-05-30 | 2004-02-10 | Insulated container |
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JP2005015054A true JP2005015054A (en) | 2005-01-20 |
JP4612313B2 JP4612313B2 (en) | 2011-01-12 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006225009A (en) * | 2005-02-18 | 2006-08-31 | Fuji Seal International Inc | Food container |
WO2006095730A1 (en) * | 2005-03-08 | 2006-09-14 | Fuji Seal International, Inc. | Heat insulation container |
TWI455167B (en) * | 2011-03-29 | 2014-10-01 | Mitsubishi Heavy Ind Ltd | X-ray generating means and X-ray generating means |
JP2018002213A (en) * | 2016-06-30 | 2018-01-11 | 大日本印刷株式会社 | Heat insulation composite container |
JP2020090290A (en) * | 2018-12-04 | 2020-06-11 | 吉村化成株式会社 | Container with lid, container lid and method of attaching and detaching container lid |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS50136602U (en) * | 1974-04-19 | 1975-11-11 | ||
JPH046036A (en) * | 1990-04-25 | 1992-01-10 | Honshu Paper Co Ltd | Double container and manufacture thereof |
-
2004
- 2004-02-10 JP JP2004034161A patent/JP4612313B2/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS50136602U (en) * | 1974-04-19 | 1975-11-11 | ||
JPH046036A (en) * | 1990-04-25 | 1992-01-10 | Honshu Paper Co Ltd | Double container and manufacture thereof |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006225009A (en) * | 2005-02-18 | 2006-08-31 | Fuji Seal International Inc | Food container |
WO2006095730A1 (en) * | 2005-03-08 | 2006-09-14 | Fuji Seal International, Inc. | Heat insulation container |
JP2006248539A (en) * | 2005-03-08 | 2006-09-21 | Fuji Seal International Inc | Thermally insulated container |
TWI455167B (en) * | 2011-03-29 | 2014-10-01 | Mitsubishi Heavy Ind Ltd | X-ray generating means and X-ray generating means |
JP2018002213A (en) * | 2016-06-30 | 2018-01-11 | 大日本印刷株式会社 | Heat insulation composite container |
JP2020090290A (en) * | 2018-12-04 | 2020-06-11 | 吉村化成株式会社 | Container with lid, container lid and method of attaching and detaching container lid |
JP2022071135A (en) * | 2018-12-04 | 2022-05-13 | 吉村化成株式会社 | Container with lid, container lid, and attachment and detachment method of container lid |
JP7422418B2 (en) | 2018-12-04 | 2024-01-26 | 吉村化成株式会社 | Containers with lids, container lids, and how to attach and remove container lids |
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