JP2005014092A - Method and apparatus for manufacturing seamless steel tube - Google Patents

Method and apparatus for manufacturing seamless steel tube Download PDF

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JP2005014092A
JP2005014092A JP2004284243A JP2004284243A JP2005014092A JP 2005014092 A JP2005014092 A JP 2005014092A JP 2004284243 A JP2004284243 A JP 2004284243A JP 2004284243 A JP2004284243 A JP 2004284243A JP 2005014092 A JP2005014092 A JP 2005014092A
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carrier gas
hollow shell
injection
seamless steel
drug
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JP4148209B2 (en
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Yutaka Nagase
豊 永瀬
Sumio Iida
純生 飯田
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Nippon Steel Corp
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Sumitomo Metal Industries Ltd
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<P>PROBLEM TO BE SOLVED: To effectively prevent the generation of inside surface flaws by efficiently supplying chemicals or the like to uniformly adhere to the inside surface of a hollow tube stock when manufacturing a seamless steel tube by elongating. <P>SOLUTION: In a method of manufacturing a seamless steel tube, the chemicals or the like are jetted and supplied to the inside surface of the hollow tube stock with a carrier gas, or the chemicals or the like are jetted and supplied through jetting piping having a jetting port which is situated on the inside surface of one end of the hollow tube stock with the carrier gas when elongating the hollow tube stock and, the chemicals or the like are jetted with the carrier gas which is supplied from the upstream side while discharging the chemicals or the like into the jetting piping so as to adjust the concentration of the chemicals or the like in the carrier gas by revolving the hollow tube stock while securing the airtightness at the end of the jetting side. An apparatus for the method is also disclosed. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、中空素管を延伸圧延する継目無鋼管の製造方法および製造装置に関し、さらに詳しくは延伸圧延時に発生し易い内面疵を防止し、しかも、そのために使用する内面潤滑剤または中空素管の内面スケールを溶融若しくは除去するための薬剤(以下、これらを総称して、単に「薬剤等」という)使用量を最小にすることができる継目無鋼管の製造方法およびその製造装置に関するものである。   TECHNICAL FIELD The present invention relates to a method and an apparatus for manufacturing a seamless steel pipe for drawing and rolling a hollow shell, and more particularly, to prevent internal flaws that are likely to occur during drawing and rolling, and to use the inner surface lubricant or hollow shell used for that purpose. TECHNICAL FIELD The present invention relates to a method for manufacturing a seamless steel pipe and an apparatus for manufacturing the same, which can minimize the amount of chemicals (hereinafter collectively referred to simply as “medical agents”) for melting or removing the inner scale of the steel. .

継目無鋼管を熱間で製造する方法として、マンネスマン・プラグミル製管法、マンネスマン・マンドレルミル製管法、およびマンネスマン・プッシュベンチ製管法等がある。これらの製管法では、熱間圧延によって素材である中実丸ビレットから中空素管を圧延して、継目無鋼管を製造する工程が採用されている。   As a method of manufacturing a seamless steel pipe hot, there are a Mannesmann plug mill manufacturing method, a Mannesmann mandrel mill manufacturing method, and a Mannesmann push bench manufacturing method. In these pipe making methods, a process of rolling a hollow shell from a solid round billet that is a raw material by hot rolling to manufacture a seamless steel pipe is employed.

具体的な製造工程としては、1150℃〜1250℃の高温度に加熱された中実丸ビレットを圧延素材とし、この丸ビレットを穿孔圧延装置に送給して、その軸心部に孔を明けて厚肉中空素管を得る。次いで、得られた中空素管を1種または複数種の延伸圧延装置に送給して、肉厚加工を施して延伸圧延する。その後、ストレッチレデューサ、リーラ、サイザなどに通して磨管、形状修正およびサイジングを行う精整処理を経て製品となる継目無鋼管を製造するプロセスである。   As a specific manufacturing process, a solid round billet heated to a high temperature of 1150 ° C. to 1250 ° C. is used as a rolling material, and this round billet is fed to a piercing and rolling machine to make a hole in its axial center. To obtain a thick hollow shell. Next, the obtained hollow shell is fed to one or more kinds of drawing and rolling apparatuses, subjected to thickness processing, and drawn and rolled. After that, it is a process of producing a seamless steel pipe that becomes a product through a refining process that performs polishing, shape correction, and sizing through a stretch reducer, reeler, sizer, and the like.

上述の製管法で採用されている代表的な延伸圧延機として、マンネスマン・プラグミル製管法では第2穿孔機、プラグミルおよびリーラーがあり、またマンネスマン・マンドレルミル製管法ではマンドレルミルがある。通常、これらの延伸圧延機では、中空素管の内面に挿入した工具と素管内面の間で焼付き、または素管内面のスケールによる引っ掻き疵等の内面疵が発生し易い。このため、これらの内面疵を防止するため、延伸圧延に先立って、潤滑作用やスケールを溶融または除去する作用を発揮する薬剤、例えば、ほう酸ナトリウム等の金属塩または食塩、黒鉛等を被延伸圧延材となる中空素管の内面に投入することがある。   As typical drawing and rolling mills employed in the above-mentioned pipe making method, there are a second drilling machine, a plug mill and a reeler in the Mannesmann plug mill pipe making method, and a mandrel mill in the Mannesmann mandrel mill pipe making method. Usually, in these drawing and rolling machines, seizure between the tool inserted in the inner surface of the hollow shell and the inner surface of the core tube or internal flaws such as scratches due to the scale of the inner surface of the core tube are likely to occur. For this reason, in order to prevent these inner surface flaws, prior to stretching and rolling, agents that exert a lubricating action and a function of melting or removing the scale, for example, metal salts such as sodium borate or salt, graphite, etc. It may be put into the inner surface of the hollow shell used as the material.

従来から、薬剤等を中空素管の内面に投入する方法として、種々の方法が提案されている。まず、特許文献1では、スケール除去方法として、中空素管の一端から圧縮ガスによってスケール除去剤を供給し、他端から中空素管の内面に沿ってスパイラル状に移動する残留除去剤を吸引によって排出する方法が提案されている。   Conventionally, various methods have been proposed as a method for introducing a drug or the like into the inner surface of a hollow shell. First, in Patent Document 1, as a scale removal method, a scale remover is supplied by compressed gas from one end of a hollow shell, and a residual remover that moves spirally along the inner surface of the hollow shell is sucked from the other end. A method of discharging is proposed.

提案された方法では、素管内面へスケール除去剤を均一に供給することが困難であり、さらに他端側からの吸引によって多くの薬剤等が素管内面に付着しきれずに排出され、使用量が著しく増加する。そして、薬剤等が素管内面に付着しきれないため、素管内面への付着が不均一となり、内面疵が発生し易くなる。また、吸引側で回収されたスケール除去剤には、素管スケール等が混入していることから、これらを除去して再利用に供するために、多大な設備投資が必要となる。   In the proposed method, it is difficult to uniformly supply the scale remover to the inner surface of the raw tube, and a lot of chemicals etc. are discharged without being attached to the inner surface of the raw tube due to suction from the other end. Increases significantly. And since a chemical | medical agent etc. cannot adhere to a raw material pipe inner surface, adhesion to a raw material pipe inner surface becomes non-uniform | heterogenous, and it becomes easy to generate | occur | produce an internal flaw. In addition, since the scale remover collected on the suction side is mixed with the raw tube scale and the like, a large amount of capital investment is required to remove these and reuse them.

次に、特許文献2では、酸洗い剤を素管内面に塗布する方法として、所定条件の酸洗い剤を圧力容器内に供給し、空気、窒素等の気体で混合、加圧し、その後圧力容器に設けた開放弁およびこれに続く輸送管を介して排出装置に導き、循環、乱流、層流または脈動運動させながら素管内面に酸洗い剤を塗布する方法が開示されている。   Next, in Patent Document 2, as a method of applying the pickling agent to the inner surface of the raw tube, a pickling agent of a predetermined condition is supplied into the pressure vessel, mixed and pressurized with a gas such as air or nitrogen, and then the pressure vessel The pickling agent is applied to the inner surface of the raw pipe while being circulated, turbulent, laminar or pulsating by being led to the discharge device via the open valve provided in the pipe and the subsequent transport pipe.

ここで開示された方法では、圧力容器内での酸洗い剤と気体の均一な混合は困難であり、結果的に中空素管内面への酸洗い剤の付着が不均一になる。このため、上述のスケール除去方法と同様に、内面疵の発生を防止することが充分でない。   In the method disclosed here, it is difficult to uniformly mix the pickling agent and the gas in the pressure vessel. As a result, the pickling agent does not adhere uniformly to the inner surface of the hollow shell. For this reason, it is not sufficient to prevent the generation of inner surface flaws as in the above-described scale removal method.

さらに、特許文献3で提案される、中空素管の内表面に流動可能な成分を供給する装置では、素管内面への付着を均一にするため、素管内面への噴射装置の先端側に流動可能な成分とキャリヤーガスの混合体の流れにねじれを与える構成を設けて、このねじれ運動によって目的を達成しようとしている。   Furthermore, in the apparatus for supplying a flowable component to the inner surface of the hollow shell proposed in Patent Document 3, in order to make the adhesion to the inner surface of the blank tube uniform, By providing a configuration that twists the flow of the flowable component and carrier gas mixture, this twisting motion attempts to achieve the objective.

しかしながら、マンネスマン製管法等の素材となる素管寸法では、全長にわたって混合体の流れをねじれ運動として維持することは困難であり、素管内面へ流動可能な成分を均一に付着させることができない。また、大量のガス使用が必要になることから、成分がキャリヤーガスとともに素管の他端側から放出され易くなる。したがって、提案された装置であっても、内面疵の発生防止が充分でなく、製造コストが増加するという問題がある。   However, it is difficult to maintain the flow of the mixture as a torsional motion over the entire length with the raw tube dimensions used as the material for the Mannesmann tube manufacturing method and the like, and it is not possible to uniformly attach the flowable components to the inner surface of the raw tube. . Further, since a large amount of gas needs to be used, the components are easily released from the other end side of the raw tube together with the carrier gas. Therefore, even with the proposed apparatus, there is a problem that the generation of internal flaws is not sufficient and the manufacturing cost increases.

特開昭60−64720号公報JP 60-64720 A 特公平7−74468号公報Japanese Patent Publication No. 7-74468 特公平7−71689号公報Japanese Patent Publication No. 7-71689

本発明は、前述した従来の薬剤等を中空素管の内面に投入する方法および装置が有する問題点を解消して、延伸圧延の際に薬剤等を中空素管の内面に効率的に供給し、均一に付着させることによって、延伸圧延に伴う内面疵の発生を防止し、しかも、そのために使用する薬剤等の使用量を最小にすることができる継目無鋼管の製造方法およびその製造装置を提供することを目的としている。   The present invention solves the problems of the above-described conventional method and apparatus for charging the inner surface of a hollow shell, and efficiently supplies the drug, etc. to the inner surface of the hollow shell during drawing and rolling. Provided is a method for manufacturing a seamless steel pipe and an apparatus for manufacturing the same, which can prevent the occurrence of internal flaws caused by stretching and rolling, and minimize the amount of chemicals and the like used for that purpose. The purpose is to do.

本発明は、下記(1)〜(4)の継目無鋼管の製造方法および、下記(5)および(6)の継目無鋼管の製造装置を要旨としている。
(1)中空素管を延伸圧延する際に、その中空素管の内面に潤滑剤または素管内面のスケールを溶融若しくは除去するための薬剤(以下、「薬剤等」という)をキャリヤーガスによって噴射投入する継目無鋼管の製造方法であって、前記薬剤等をキャリヤーガスで噴射投入しながら、薬剤等が素管の先端側に多く付着し、または基端側に多く付着するのを防ぐべく、キャリヤーガスの噴射圧力を順次増大し、または順次減少させることができるように、噴射配管内に薬剤等を切り出しながら上流側から供給されるキャリヤーガスによって噴射することを特徴とする継目無鋼管の製造方法である。
(2)中空素管を延伸圧延する際に、その中空素管の内面に薬剤等をキャリヤーガスによって噴射投入する継目無鋼管の製造方法であって、噴射側端の気密性を確保しつつ前記中空素管を回転させながら、キャリヤーガス中の薬剤等の濃度を調整できるように、噴射配管内に薬剤等を切り出しながら上流側から供給されるキャリヤーガスによって噴射することを特徴とする継目無鋼管の製造方法である。
(3)中空素管を延伸圧延する際に、その中空素管の片端内面に位置する噴射口を有する噴射配管を通して薬剤等をキャリヤーガスによって噴射投入する継目無鋼管の製造方法であって、噴射側端の気密性を確保しつつ前記中空素管を回転させながら、キャリヤーガス中の薬剤等の濃度を調整できるように、前記噴射配管内に薬剤等を切り出しながら上流側から供給されるキャリヤーガスによって噴射することを特徴とする継目無鋼管の製造方法である。
(4)中空素管を延伸圧延する際に、その中空素管の内面に薬剤等をキャリヤーガスによって噴射投入する継目無鋼管の製造方法であって、前記中空素管の内面に薬剤等をキャリヤーガスによって噴射投入した後に、次の延伸圧延の開始位置まで複数の並進爪とスキッドとを設け、中空素管を管軸周りに回転させながら搬送することを特徴とする継目無鋼管の製造方法である。
(5)中空素管を延伸圧延する際に、その中空素管の内面に薬剤等をキャリヤーガスによって噴射投入して継目無鋼管を製造する装置であって、前記薬剤等をキャリヤーガスで噴射投入するとき、噴射側端の気密性を確保しつつ前記中空素管を回転させながら、キャリヤーガス中の薬剤等の濃度を調整できるように、前記噴射配管内に薬剤等を切り出しながら上流側から供給されるキャリヤーガスによって噴射できる装置を備えたことを特徴とする継目無鋼管の製造装置である。
(6)中空素管を延伸圧延する際に、その中空素管の内面に薬剤等をキャリヤーガスによって噴射投入して継目無鋼管を製造する装置であって、薬剤等を内面に噴射投入した中空素管を延伸圧延の開始位置まで複数の並進爪とスキッドとを設け、管軸周りに回転させながら搬送する装置を備えたことを特徴とする継目無鋼管の製造装置である。
The gist of the present invention is the following (1) to (4) seamless steel pipe manufacturing method and the following (5) and (6) seamless steel pipe manufacturing apparatus.
(1) When a hollow shell is drawn and rolled, a lubricant or a chemical for melting or removing the scale on the inner surface of the hollow shell (hereinafter referred to as “medical agent”) is injected by a carrier gas. A method of manufacturing a seamless steel pipe to be charged, in order to prevent a large amount of chemicals or the like from adhering to the distal end side of the raw pipe or from adhering to the proximal end side while injecting and charging the chemical or the like with a carrier gas, Manufacture of seamless steel pipe characterized by jetting with carrier gas supplied from the upstream side while cutting out medicines etc. in the jet pipe so that the jet pressure of the carrier gas can be increased or decreased sequentially Is the method.
(2) A method of manufacturing a seamless steel pipe in which a drug or the like is injected and injected into the inner surface of the hollow shell by a carrier gas when the hollow shell is drawn and rolled, while ensuring airtightness at the injection side end A seamless steel pipe that is injected by a carrier gas supplied from the upstream side while cutting out the medicine in the injection pipe so that the concentration of the medicine in the carrier gas can be adjusted while rotating the hollow shell. It is a manufacturing method.
(3) A method for producing a seamless steel pipe in which a chemical agent or the like is injected and injected by a carrier gas through an injection pipe having an injection port located on one inner surface of one end of the hollow shell when the hollow shell is drawn and rolled. The carrier gas supplied from the upstream side while cutting out the drug etc. in the injection pipe so that the concentration of the drug etc. in the carrier gas can be adjusted while rotating the hollow shell while ensuring the airtightness of the side end It is the manufacturing method of the seamless steel pipe characterized by spraying by.
(4) A method of manufacturing a seamless steel pipe in which a drug or the like is injected and injected into the inner surface of the hollow shell by a carrier gas when the hollow shell is drawn and rolled. A method of manufacturing a seamless steel pipe characterized in that a plurality of translation claws and a skid are provided up to the start position of the next drawing rolling after being injected by gas, and the hollow shell is conveyed while rotating around the pipe axis. is there.
(5) A device for producing a seamless steel pipe by injecting and supplying a chemical or the like to the inner surface of the hollow element pipe with a carrier gas when the hollow element pipe is drawn and rolled. In order to adjust the concentration of the drug etc. in the carrier gas while rotating the hollow shell while ensuring the airtightness of the injection side end, supply the drug from the upstream side while cutting out the drug etc. in the injection pipe An apparatus for producing a seamless steel pipe, characterized in that it is equipped with a device capable of being injected by a carrier gas.
(6) An apparatus for producing a seamless steel pipe by injecting a drug or the like into the inner surface of the hollow element tube with a carrier gas when the hollow element tube is drawn and rolled. An apparatus for producing a seamless steel pipe, characterized in that a raw pipe is provided with a plurality of translation claws and a skid up to the starting position of drawing and rolling, and transported while rotating around a pipe axis.

本発明の継目無鋼管の製造方法およびそれを用いた製造装置によれば、延伸圧延の際に薬剤等を中空素管の内面に効率的に供給して、均一に付着させることによって、被圧延材にける内面疵の発生を防止することができる。しかも、そのために使用する薬剤等の使用量も最小にすることができ、製造コストの低減に有効である。   According to the method of manufacturing a seamless steel pipe and a manufacturing apparatus using the same according to the present invention, a chemical or the like is efficiently supplied to the inner surface of the hollow shell during the drawing and rolling, thereby uniformly rolling. Generation of internal flaws in the material can be prevented. In addition, the amount of the drug used for that purpose can be minimized, which is effective in reducing the manufacturing cost.

前述の通り、本発明では、延伸圧延する際に薬剤等を中空素管の内面に効率的に供給し、均一に付着させることによって、圧延によって発生する内面疵を防止するとともに、薬剤等の使用量を最小にすることを目的としている。本発明で規定する「延伸圧延する際に」とは、延伸圧延するに先立ってする場合と、同時にする場合とが包含される。   As described above, in the present invention, during the drawing and rolling, the chemicals and the like are efficiently supplied to the inner surface of the hollow shell and uniformly adhered, thereby preventing internal flaws generated by rolling and using the chemicals and the like. The aim is to minimize the amount. The term “when stretching and rolling” as defined in the present invention includes a case where it is performed prior to stretching and a case where it is performed simultaneously.

一方、本発明が対象とする薬剤等は、種々の寸法や材質からなる中空素管に適用されるが、効果的に潤滑作用やスケール溶融若しくは除去作用を発揮させるため、素管材質に応じてその量または種類或いはその両方を選択しなければならない。そして、薬剤等の量または種類が異なれば、当然に薬剤等の比重やその形態(粒径、粒の形状等)やこれらに起因した流れ性(例えば、配管内での詰まり易さ等)が変化することになる。   On the other hand, the drug or the like targeted by the present invention is applied to a hollow shell made of various dimensions and materials, but in order to effectively exert a lubricating action and a scale melting or removal action, depending on the pipe material. The quantity and / or type must be selected. If the amount or type of the drug is different, the specific gravity of the drug or the like and its form (particle size, particle shape, etc.) and the flowability resulting from these (for example, ease of clogging in the pipe) are naturally obtained. Will change.

したがって、上述の目的を効率的に達成するには、中空素管の寸法、中空素管の材質または薬剤等の種類に基づいて、キャリヤーガスの噴射条件を設定する必要がある。ここで中空素管の寸法とは、素管内径と素管長さを指す。そして、素管内径として近似的に延伸圧延に用いられる内面工具の外径、例えば、プラグの外径やマンドレルバーの外径を用いることができる。または素管寸法や工具寸法によって細かく条件を変更するのではなく、中空素管の代表外径(圧延段取)を考慮して、素管寸法のグループ分けを行い、それぞれのグループに対して条件を定めるようにしてもよい。また、キャリヤーガスとしては、空気、窒素ガス等が用いられる。   Therefore, in order to achieve the above-mentioned object efficiently, it is necessary to set the injection condition of the carrier gas based on the dimensions of the hollow shell, the material of the hollow shell, the kind of medicine, and the like. Here, the dimensions of the hollow shell indicate the inner diameter and the length of the blank. Then, the outer diameter of the inner surface tool used for stretching and rolling approximately, for example, the outer diameter of the plug or the outer diameter of the mandrel bar can be used as the inner diameter of the raw tube. Or, instead of finely changing the conditions depending on the tube dimensions and tool dimensions, group the tube dimensions in consideration of the representative outer diameter (rolling setup) of the hollow tube, and the conditions for each group May be determined. As the carrier gas, air, nitrogen gas or the like is used.

キャリヤーガスの噴射圧力は、素管長さが長いほど、また素管内径が小さいほどガスの通過抵抗が増加することから高圧に設定する必要がある。しかし、設定圧が高すぎると、ガスに含まれた薬剤等が素管の他端から無駄に排出されることとなり、徒に使用量が増大することになる。一方、設定圧が低すぎると、他端内面への付着量が少なくなり、内面疵の発生が懸念される。したがって、中空素管の寸法に応じた適切な噴射圧力を設定することによって、薬剤等を均一に、しかも無駄無く素管内面に付着させることができる。   The jetting pressure of the carrier gas needs to be set to a high pressure because the gas passage resistance increases as the length of the tube and the inside diameter of the tube decrease. However, if the set pressure is too high, the chemicals contained in the gas will be discharged from the other end of the raw tube, and the amount of use will increase. On the other hand, if the set pressure is too low, the amount of adhesion to the inner surface of the other end decreases, and there is a concern about the generation of inner surface flaws. Therefore, by setting an appropriate injection pressure in accordance with the dimensions of the hollow shell, it is possible to adhere the medicine or the like to the inner surface of the blank uniformly and without waste.

さらに、薬剤等の投入流量または/および投入時間の変更によって、同一条件のキャリヤーガスの噴射圧力であっても、中空素管の内面単位面積当たりの薬剤等の付着量を調整することが可能である。したがって、キャリヤーガスの噴射圧力、薬剤等の投入量および薬剤等の投入時間の各条件を適切に組み合わせることによって、適正量の薬剤等を無駄無く供給して、素管内面に均一に付着させることができる。   Furthermore, by changing the injection flow rate or / and the injection time of the drug etc., it is possible to adjust the adhesion amount of the drug etc. per unit area of the inner surface of the hollow shell even under the same carrier gas injection pressure. is there. Therefore, by appropriately combining the conditions of the injection pressure of the carrier gas, the dosage of the medicine, etc., and the dosage time of the medicine, etc., an appropriate quantity of the medicine, etc. can be supplied without waste and uniformly adhered to the inner surface of the raw tube. Can do.

図1は、本発明の装置例に具備された圧延情報認識部、噴射条件決定部および噴射条件調整部の作用を説明する図である。圧延情報のうち中空素管1の寸法は、事前にプロセスコンピュータ等が保有する製造スケジュール情報、または製造ライン内の計測結果から認識される。また、中空素管1の材質も、同様にプロセスコンピュータ等が保有する製造スケジュール情報から認識されており、これらのデーターは圧延情報認識部に伝達される。   FIG. 1 is a diagram for explaining the operation of a rolling information recognition unit, an injection condition determination unit, and an injection condition adjustment unit provided in the apparatus example of the present invention. Of the rolling information, the dimensions of the hollow shell 1 are recognized from manufacturing schedule information held in advance by a process computer or the like or measurement results in the manufacturing line. Similarly, the material of the hollow shell 1 is recognized from manufacturing schedule information held by a process computer or the like, and these data are transmitted to a rolling information recognition unit.

一方、延伸圧延に使用される薬剤等の種類に関する情報も、事前に圧延情報認識部に伝達される。さらに、必要ある場合には、薬剤等の種類はオペレータが事前に機器操作によって情報を伝達してもよいし、または中空素管1の寸法および材質に応じて、プロセスコンピュータ等により自動的に選択される構成としてもよい。   On the other hand, information about the type of chemicals used for stretching and rolling is also transmitted to the rolling information recognition unit in advance. Furthermore, if necessary, the type of medicine or the like may be transmitted by the operator in advance by operating the device, or automatically selected by a process computer or the like according to the size and material of the hollow shell 1 It is good also as a structure to be made.

上記の圧延情報認識部に伝達された圧延情報は、噴射条件決定部に伝達され、事前に準備された設定値テーブルや設定値の計算式等によって、実際に採用される噴射条件、具体的にはキャリヤーガスの噴射圧力、薬剤等の総投入量または薬剤等の投入時間が決定される。   The rolling information transmitted to the rolling information recognizing unit is transmitted to the injection condition determining unit, and the injection conditions that are actually adopted by the set value table or the set value calculation formula prepared in advance, specifically, Determines the injection pressure of the carrier gas, the total amount of the drug or the like, or the charging time of the drug or the like.

噴射条件決定部で決定された各種の噴射条件は、噴射条件を実現するために噴射条件調整部へ伝達され、具体的な噴射作業が行われる。図1に示すように、中空素管1への噴射は、キャリヤーガス供給装置6からバルブ4を介して噴射配管3に供給されたキャリヤーガスに、薬剤等の供給装置5から薬剤等が切り出され、噴射配管3の先端に設けられた噴射口2から行われる。   The various injection conditions determined by the injection condition determining unit are transmitted to the injection condition adjusting unit in order to realize the injection conditions, and a specific injection operation is performed. As shown in FIG. 1, in the injection into the hollow shell 1, the medicine or the like is cut out from the carrier supply apparatus 5 to the carrier gas supplied from the carrier gas supply apparatus 6 through the valve 4 to the injection pipe 3. This is done from the injection port 2 provided at the tip of the injection pipe 3.

噴射条件決定部で決定された噴射条件は、キャリヤーガス供給装置6でのキャリアーガスタンク6aの圧力設定値、または/および薬剤等の供給装置5での切り出し速度や切り出し時間として反映され、調整された噴射圧力、薬剤等の総投入量および投入時間に基づいて中空素管1への実際の噴射作業が行われる。   The injection conditions determined by the injection condition determination unit are reflected and adjusted as the pressure setting value of the carrier gas tank 6a in the carrier gas supply device 6 and / or the extraction speed and the extraction time in the supply device 5 for medicines and the like. The actual injection work to the hollow shell 1 is performed on the basis of the injection pressure, the total injection amount of the medicine and the like and the injection time.

通常、キャリヤーガスの噴射圧力を増加すると、薬剤等は素管の先端側(排出側)に多く付着し、噴射圧力を減少すると、薬剤等は基端側に多く付着する傾向を示す。ところが、一定の噴射圧力で継続して薬剤等を噴射する場合に、素管内面をガスが通過するときの壁面からの抵抗によって、薬剤等の付着量が素管長手方向にばらつくことがある。このような素管長手方向に不均一な付着は、噴射作業中のキャリヤーガス圧力を順次増大し、または順次減少すれば解消することができる。噴射圧力の変化に応じて、長手方向の付着量を変更できるので、結果的に均一な付着となる。   Usually, when the injection pressure of the carrier gas is increased, a large amount of medicine or the like adheres to the distal end side (discharge side) of the element tube, and when the injection pressure is decreased, the medicine or the like tends to adhere to the proximal end side. However, in the case of continuously injecting a medicine or the like at a constant injection pressure, the adhesion amount of the medicine or the like may vary in the longitudinal direction of the element pipe due to resistance from the wall surface when gas passes through the inner surface of the element tube. Such non-uniform adhesion in the longitudinal direction of the tube can be eliminated by sequentially increasing or decreasing the carrier gas pressure during the injection operation. Since the amount of adhesion in the longitudinal direction can be changed according to the change in the injection pressure, the result is uniform adhesion.

さらに、噴射作業中の噴射圧力の変動は、順次増大した後順次減少させてもよく、またはその逆の手順を採用してもよい。しかしながら、一般に脈動流と称されるような短時間内に急激な圧力変化を伴う変動方法は避けるべきである。急激な圧力変化によってスムーズなガス流れが阻害され、付着を均一にすることは困難であるからである。   Further, the fluctuation of the injection pressure during the injection operation may be increased and then decreased sequentially, or the reverse procedure may be adopted. However, a fluctuation method with a sudden pressure change within a short time, generally called a pulsating flow, should be avoided. This is because a smooth gas flow is hindered by an abrupt pressure change and it is difficult to make the adhesion uniform.

薬剤等とキャリヤーガスを均質な混合状態で噴射するには、回転羽根式切り出し機構を使用して、ガスが流通する噴射配管内に所定の速度で薬剤等を切り出しながら噴射するようにするのが効率的である。切り出しながら噴射することによって、キャリヤーガス中の薬剤等の濃度を簡便に変更できるとともに、噴射の開始から完了に至るまで任意に調整できる。   In order to inject the drug and the carrier gas in a homogeneous mixed state, the rotary blade type cutting mechanism is used to inject the drug or the like while cutting out the drug or the like into the injection pipe through which the gas flows. Efficient. By injecting while cutting out, the concentration of the drug or the like in the carrier gas can be easily changed and can be arbitrarily adjusted from the start to the end of the injection.

前記特許文献2で開示された、酸洗い剤の塗布方法では、圧力容器内で混合した時点で薬剤等の重力による濃度ばらつきが避けられないため、薬剤等の濃度を増大すると配管内で薬剤等が詰まりやすく安定した噴射が困難になる。   In the application method of the pickling agent disclosed in Patent Document 2, since concentration variation due to gravity of the drug etc. is unavoidable at the time of mixing in the pressure vessel, the drug etc. in the pipe is increased when the concentration of the drug etc. is increased. It is easy to clog, making stable injection difficult.

図2は、本発明の装置例として、回転羽根式切り出し部を設けた薬剤等の供給装置の構成を説明する図である。同図に示す噴射配管3内の白抜き矢印はキャリヤーガスのみの流通を示し、黒抜き矢印はキャリヤーガスと薬剤等の混合した流通を示している。そして、薬剤等タンク5a内の薬剤等5cをキャリヤーガスが流通する噴射配管3内に直接切り出す回転羽根式の切り出し部5bが設けられ、この切り出し部5bよりも上流側にキャリヤーガスを噴射配管3内に投入するキャリヤーガス供給装置(図示せず)が設けられている。   FIG. 2 is a diagram illustrating a configuration of a medicine supply device provided with a rotary blade type cutout as an example of the device of the present invention. The white arrow in the injection pipe 3 shown in the figure indicates the flow of only the carrier gas, and the black arrow indicates the flow of mixing of the carrier gas and the medicine. A rotary vane type cutout portion 5b is provided for directly cutting out the drug etc. 5c in the drug etc. tank 5a into the injection pipe 3 through which the carrier gas flows, and the carrier gas is injected upstream of the cutout portion 5b. There is provided a carrier gas supply device (not shown) for charging into the inside.

回転羽根式の切り出し部5bは薬剤等タンク5aと噴射配管3の間に設置され、付属したモータMにより羽根が回転することによって、噴射配管3内に所定量の薬剤等5cが連続して切り出される。薬剤等5cの切り出し量を調整するには、回転羽根にはその調整手段として回転数(角度)を精度良く検出するためにエンコーダを設置することができる。   The rotary blade type cut-out portion 5b is installed between the medicine tank 5a and the injection pipe 3, and when the blade is rotated by the attached motor M, a predetermined amount of the medicine 5c is continuously cut out in the injection pipe 3. It is. In order to adjust the cut-out amount of the medicine 5c, an encoder can be installed on the rotary blade in order to accurately detect the rotation speed (angle) as the adjusting means.

回転羽根の回転によって薬剤等タンク5a中の薬剤等5cが噴射配管3内に切り出され、この時噴射配管3の上流側からのキャリヤーガスが供給され、薬剤等とキャリヤーガスとが一定の割合で混合されて噴射口ヘと導かれる。均質な混合状態のキャリヤーガスを用いることによって、中空素管へ安定した薬剤等の噴射投入が可能になる。   The medicine 5c in the medicine tank 5a is cut out into the injection pipe 3 by the rotation of the rotary blades. At this time, the carrier gas is supplied from the upstream side of the injection pipe 3, and the medicine and the carrier gas are supplied at a constant rate. It is mixed and guided to the injection port. By using a carrier gas in a homogeneous mixed state, it is possible to stably inject a drug or the like into the hollow shell.

回転羽根式の切り出し部を適用することにより、単位時間当たりの切り出し量が一定値となり、キャリヤーガスが流通する噴射配管内への薬剤等の供給を安定させることができる。薬剤等タンク5aへの薬剤等5cの供給は薬剤等供給配管5eで行われ、薬剤等タンク5aへ圧力供給は加圧配管5dによって行われる。切り出し部5bでのキャリヤーガス圧力による逆流を防止するには、薬剤等のタンク5a、さらには切り出し部5bの作動部をキャリヤーガスと同じ種類のガスで補助的に加圧することができる。   By applying the rotary blade type cut-out section, the cut-out amount per unit time becomes a constant value, and the supply of the medicine and the like into the injection pipe through which the carrier gas flows can be stabilized. The supply of the medicine 5c to the medicine tank 5a is performed by the medicine supply pipe 5e, and the pressure supply to the medicine tank 5a is performed by the pressurization pipe 5d. In order to prevent the backflow due to the carrier gas pressure in the cutout part 5b, the tank 5a for the medicine and the operation part of the cutout part 5b can be supplementarily pressurized with the same type of gas as the carrier gas.

薬剤等の総投入量は、回転羽根の総回転数(角度)、回転羽根間の個々の容積から決定され、また切り出し速度は回転羽根の回転速度と回転羽根間の個々の容積から決定される。前述したように中空素管の寸法、材質、薬剤等の種類に応じて、上記の回転速度と回転時間を調整することが重要である。   The total amount of medicine and the like is determined from the total number of rotations (angle) of the rotating blades and the individual volumes between the rotating blades, and the cutting speed is determined from the rotating speed of the rotating blades and the individual volumes between the rotating blades. . As described above, it is important to adjust the rotation speed and the rotation time in accordance with the dimensions of the hollow shell, the material, the type of medicine, and the like.

薬剤等を素管内面に噴射するとき、中空素管を回転させるようにすれば、素管内面の円周方向における付着量のばらつきを少なくして、均一に付着させるのに有効である。すなわち、薬剤等の噴射位置が素管の断面中心からずれる場合であっても、素管の回転によって円周方向の付着が平均化されるとともに、薬剤等の重力による影響も排除でき、さらに素管内面に付着した薬剤等が回転によって円周方向に流動を促されて、均一な付着および使用量の最小化を一層促進できる。素管の回転は、薬剤等の噴射投入位置で素管を回転ローラ上に配置するようにすればよい。   If the hollow shell is rotated when the drug or the like is sprayed onto the inner surface of the raw tube, it is effective to reduce the variation in the amount of adhesion in the circumferential direction of the inner surface of the raw tube and to make it adhere uniformly. In other words, even when the injection position of the drug or the like deviates from the center of the cross section of the raw tube, the circumferential adhesion is averaged by the rotation of the raw tube, and the influence of the gravity of the drug or the like can be eliminated. The drug attached to the inner surface of the tube is promoted to flow in the circumferential direction by the rotation, and the uniform adhesion and the minimization of the usage amount can be further promoted. The raw tube may be rotated by disposing the raw tube on the rotating roller at a position where a medicine or the like is injected.

図3は、本発明の装置例として素管を回転ローラ上に配置する構成を説明する図である。中空素管1は薬剤等を噴射投入される位置において、例えば、管軸方向に複数台設置された回転ローラ1aによって、薬剤等の噴射中に管軸周りに回転される。このとき、回転ローラ1aは全数を回転駆動としてもよいし、一部を回転駆動、その他を自由回転(アイドルローラ)としてもよい。   FIG. 3 is a diagram illustrating a configuration in which a raw tube is arranged on a rotating roller as an example of the apparatus of the present invention. The hollow shell 1 is rotated around the tube axis at the position where a medicine or the like is injected and injected, for example, by a rotating roller 1a installed in the tube axis direction during the injection of the medicine or the like. At this time, all the rotation rollers 1a may be rotationally driven, some may be rotationally driven, and others may be freely rotated (idle rollers).

図3に示すように、薬剤等は中空素管1の片端から他端に向かって噴射投入されるが、噴射圧力を有効に利用するため、噴射側端の気密性が確保できるように、噴射側端を覆う面板2aを噴射口2と一体に設置する。すなわち、面板2aと一体に構成された噴射口2を準備し、薬剤等を噴射投入する際の噴射側端の気密性を確保しつつ中空素管を回転させることによって、一層、噴射条件を安定させることができ、中空素管1の内面全長に亘り円周方向における付着量のばらつきをなくすことができる。   As shown in FIG. 3, the medicine and the like are injected and injected from one end of the hollow shell 1 toward the other end. However, in order to effectively use the injection pressure, the injection is performed so that the airtightness of the injection side end can be secured. A face plate 2 a covering the side end is installed integrally with the injection port 2. In other words, by preparing the injection port 2 configured integrally with the face plate 2a and rotating the hollow shell while ensuring the airtightness of the injection side end when injecting the medicine or the like, the injection conditions are further stabilized. Thus, variation in the amount of adhesion in the circumferential direction over the entire inner surface of the hollow shell 1 can be eliminated.

また、中空素管1が噴射位置に搬入されるときに、噴射口2との干渉が問題になるようであれば、噴射開始前に面板2aと一体の噴射口2を中空素管1と離反する側(同図では右側)に待避させておき、噴射開始直前に素管側へ前進させ、噴射終了後に再度待避させるような構成を採用することができる。このとき、面板2aを一体に設置することによって、噴射口2は素管に対して一定位置に位置決めできるので、噴射条件を一定にする効果も得られる。   If interference with the injection port 2 becomes a problem when the hollow shell 1 is carried into the injection position, the injection port 2 integrated with the face plate 2a is separated from the hollow base tube 1 before the start of injection. It is possible to adopt a configuration in which it is retracted to the side (right side in the figure), advanced to the raw tube side immediately before the start of injection, and retracted again after the end of injection. At this time, by installing the face plate 2a integrally, the injection port 2 can be positioned at a fixed position with respect to the raw tube, so that the effect of making the injection condition constant can also be obtained.

製造ラインのレイアウトとして、穿孔圧延された中空素管を次工程の延伸圧延の開始位置まで所定距離だけ搬送する必要がある場合には、薬剤等を内面に投入された素管を搬送時に管軸周りに回転させるようにする。これによって、さらに素管内面の円周方向に均一な付着が実現できる。   As a production line layout, when it is necessary to transport a hollow tube that has been pierced and rolled by a predetermined distance to the start position of the next process of drawing and rolling, the raw material tube that has been charged with chemicals or the like on its inner surface is conveyed Try to rotate around. Thereby, further uniform adhesion can be realized in the circumferential direction of the inner surface of the raw tube.

通常、穿孔圧延後、延伸圧延の開始位置へ素管を搬送する場合には、素管は横搬送されることが多い。この場合には、複数の並進爪を設けて素管を横方向に搬送させると同時に、素管がスキッドレールと接触しながら搬送されることによって、素管は回転される。搬送時の素管回転による上記の効果を確保するには、例えば、1秒以上の回転搬送を行い、薬剤等を中空素管の内面に十分馴染ませ、または内面のスケールと反応するための十分な時間を付与するのが望ましい。   Usually, after piercing and rolling, when the raw pipe is transported to the starting position of stretch rolling, the raw pipe is often transported sideways. In this case, a plurality of translation claws are provided to convey the raw tube in the lateral direction, and at the same time, the raw tube is rotated while being in contact with the skid rail, whereby the raw tube is rotated. In order to ensure the above-mentioned effect due to the rotation of the raw tube during transportation, for example, it is sufficient to carry out the rotational transportation for 1 second or more, and to fully adapt the drug etc. to the inner surface of the hollow shell or to react with the scale of the inner surface. It is desirable to give time.

図4は、本発明の装置例として複数の並進爪を設けて素管を横方向に搬送させる構成を説明する図であり、(a)は平面図を示し、(b)は側面図を示している。同図に示すように、並進爪7とスキッドレール10は、中空素管1の搬送方向と並行に管軸方向に複数台設定される。並進爪7等の設置の管軸方向間隔は、搬送対象となる素管の長さ範囲に応じて適宜決定される。換言すれば、素管が横搬送時に斜めに搬送されることがないように、適切な間隔と設置台数を決定する必要がある。   FIGS. 4A and 4B are diagrams illustrating a configuration in which a plurality of translation claws are provided and a raw tube is conveyed in the lateral direction as an example of the apparatus of the present invention. FIG. 4A is a plan view and FIG. 4B is a side view. ing. As shown in the figure, a plurality of translation claws 7 and skid rails 10 are set in the tube axis direction in parallel with the conveying direction of the hollow shell 1. The interval in the tube axis direction of the installation of the translation claw 7 and the like is appropriately determined according to the length range of the raw tube to be conveyed. In other words, it is necessary to determine an appropriate interval and the number of installed units so that the raw tubes are not conveyed obliquely during the horizontal conveyance.

図4に示すように、並進爪7は回転駆動されるスプロケット9によって作動するチェーン8に設置され、中空素管1の側面を押圧しながら前進し、素管の横搬送を行う。並進爪7の設置個数は、搬送距離によって適宜決定される。例えば、並進爪7は1本のチェーン8に対して1個を設置しても作業上問題ないが、チェーンの回転距離を短くすることによるサイクルタイムの短縮や関連設備の消耗による故障を防止する観点から、個別のチェーン7に複数の爪を設置するのが望ましい。   As shown in FIG. 4, the translation claw 7 is installed on a chain 8 that is actuated by a sprocket 9 that is rotationally driven. The translation claw 7 moves forward while pressing the side surface of the hollow shell 1 to perform horizontal conveyance of the blank. The number of installed translational claws 7 is appropriately determined depending on the transport distance. For example, even if one translational claw 7 is installed for one chain 8, there is no problem in work, but the cycle time is shortened by shortening the rotation distance of the chain and the failure due to the consumption of related equipment is prevented. From the viewpoint, it is desirable to install a plurality of claws on each individual chain 7.

一方、固定設置されるスキッドレール10は、その上面をチェーン8よりもわずかに高く設置され、搬送中の中空素管1の下面と接触し、素管を回転させる。なお、搬送開始および終了時の素管表面と搬送設備との衝突による疵発生を防止するために、搬送開始および終了時には搬送中よりもチェーンの駆動速度を低くするのが望ましい。また、搬送開始位置および搬送終了位置で素管が受ける衝撃を和らげるため、ガイド等を設置することも上記の搬送疵を防止するのに有効である。   On the other hand, the skid rail 10 that is fixedly installed is installed with its upper surface slightly higher than the chain 8, and comes into contact with the lower surface of the hollow shell 1 that is being transported to rotate the shell. In order to prevent wrinkles due to collision between the raw tube surface and the transfer equipment at the start and end of transfer, it is desirable to lower the chain drive speed at the start and end of transfer than during transfer. In addition, it is effective to prevent the above-mentioned conveyance flaws, because the impact received by the blank tube at the conveyance start position and conveyance end position is reduced.

以下、本発明の効果を具体的な実施例に基づいて説明する。ここで説明する具体的な条件は、本発明の内容を何ら制限するものではない。   The effects of the present invention will be described below based on specific examples. The specific conditions described here do not limit the contents of the present invention.

(実施例1)
寸法仕様で外径:185.0〜426.0mm、肉厚:5.0〜55.0mm、長さ5〜15mの継目無鋼管を製造可能なマンネスマン・プラグミル製管ラインを用いて、第2穿孔機による圧延後で、次工程のプラグミルによる延伸圧延前に、種々の条件で薬剤等を中空素管の内面に投入して、最終製品での内面疵の発生頻度を調査した。使用した薬剤等は、黒鉛を主成分とする粉末潤滑剤に食塩を混合したものである。
(Example 1)
Using a Mannesmann plug mill pipe line that can produce seamless steel pipes with dimensional specifications of outer diameter: 185.0 to 426.0 mm, wall thickness: 5.0 to 55.0 mm, and length of 5 to 15 m, the second After rolling with a piercing machine and before drawing and rolling with a plug mill in the next step, chemicals and the like were introduced into the inner surface of the hollow shell tube under various conditions to investigate the frequency of occurrence of inner surface flaws in the final product. The chemicals used are a mixture of powder lubricant containing graphite as a main component and salt.

薬剤等の供給装置は、前記図2に示す構成とし、予め混合した薬剤等をタンク内に一旦貯蔵、確保して、薬剤等タンク下部の回転羽根式切り出し部を所定時間で開放状態にして、噴射口に通じる配管内に薬剤等を切り出している。   The medicine supply device has the configuration shown in FIG. 2 and once stores and secures the premixed medicine etc. in the tank, and opens the rotary blade type cutout part at the bottom of the medicine etc. tank in a predetermined time, A drug or the like is cut out in a pipe that leads to the injection port.

キャリヤーガスとして窒素ガスを用い、ガスが流通する噴射配管内に所定量の薬剤等を切り出して、混合ガスを噴射口から噴射する。ここでキャリヤーガスの噴射圧力は、比例弁、アキュムレータにより調整し、薬剤等の切り出し時間は、回転羽根式切り出し部の回転時間によって調整できるようになっている。そして、噴射口は、噴射配管の先端に設けられ、直管のノズルが付設されている。   Nitrogen gas is used as the carrier gas, and a predetermined amount of medicine or the like is cut out in the injection pipe through which the gas flows, and the mixed gas is injected from the injection port. Here, the injection pressure of the carrier gas is adjusted by a proportional valve and an accumulator, and the cut-out time of the medicine or the like can be adjusted by the rotation time of the rotary blade type cut-out portion. The injection port is provided at the tip of the injection pipe, and a straight pipe nozzle is attached.

継目無鋼管の製造に供した素材の材質は、全てC含有量0.2%程度の炭素鋼とした。第2穿孔機で穿孔圧延された中空素管の寸法は、A:内径200mm×長さ7000mm、B:内径300mm×長さ3000mm、C:内径300mm×長さ7000mm、およびD:内径400mm×長さ7000mmの4種類とし、それぞれの条件での供試本数は20本とした。   The materials used for the production of seamless steel pipes were all carbon steel having a C content of about 0.2%. The dimensions of the hollow shell pierced and rolled by the second piercer are: A: inner diameter 200 mm × length 7000 mm, B: inner diameter 300 mm × length 3000 mm, C: inner diameter 300 mm × length 7000 mm, and D: inner diameter 400 mm × length. There were four types of 7000 mm, and the number of specimens under each condition was 20.

中空素管内面への薬剤等の総投入量は、内表面積に対して100g/m2、または70g/m2の単位面積当たり投入量となるように調整した。このときの最終製品での内面疵の発生頻度を調査した結果を、薬剤等の噴射条件と合わせて表1に示す。 The total dosage of drug or the like to the hollow shell inner surface was adjusted to 100 g / m 2 or 70 g / m per unit area input of 2, the inner surface area. The results of investigating the frequency of occurrence of internal flaws in the final product at this time are shown in Table 1 together with the injection conditions of drugs and the like.

Figure 2005014092
Figure 2005014092

表1に示す調査結果から、条件5〜8の本発明例では、中空素管の寸法(A〜D)に基づいてキャリヤーガスの噴射圧力、および薬剤等の投入時間を調整することによって、より少量の薬剤等の投入量であるが、より優れた内面疵の抑制効果が得られることが明らかである。
(実施例2)
実施例1の条件4(従来例)において、噴射圧力を噴射開始時には1.5kg/cm2(147.1kPa)、噴射終了時には1.0kg/cm2(98.1kPa)となるように比例弁を操作して、順次減少させたところ、圧延本数20本に対して内面疵の発生は皆無であった。
From the investigation results shown in Table 1, in the examples of the present invention under conditions 5 to 8, by adjusting the injection pressure of the carrier gas and the charging time of the drug etc. based on the dimensions (A to D) of the hollow shell, Although a small amount of drug or the like is input, it is clear that a more excellent effect of suppressing internal flaws can be obtained.
(Example 2)
In condition 4 of the first embodiment (conventional example), the proportional valve is set so that the injection pressure is 1.5 kg / cm 2 (147.1 kPa) at the start of injection and 1.0 kg / cm 2 (98.1 kPa) at the end of injection. As a result, the inner surface flaws were not generated with respect to the number of 20 rolled.

同様に、噴射圧力を噴射開始時には1.0kg/cm2(98.1kPa)、噴射終了時には1.5kg/cm2(147.1kPa)となるように比例弁を操作して、順次増大させたところ、内面疵の発生は皆無であった。このことから、噴射作業中にキャリヤーガスの噴射圧力を順次増大し、または順次減少させることによって、一層、内面疵の抑制効果が発揮されることが分かる。 Similarly, the proportional pressure was operated to sequentially increase the injection pressure so that the injection pressure was 1.0 kg / cm 2 (98.1 kPa) at the start of injection and 1.5 kg / cm 2 (147.1 kPa) at the end of injection. However, there was no occurrence of internal defects. From this, it can be seen that the effect of suppressing inner surface flaws is further exhibited by sequentially increasing or decreasing the injection pressure of the carrier gas during the injection operation.

(実施例3)
実施例1の条件1(従来例)において、中空素管を回転させながら噴射を行ったところ、圧延本数20本に対して内面疵の発生は1本に減少した。噴射中に中空素管を回転させることによって、さらに内面疵の発生が防止される。
Example 3
In the condition 1 of Example 1 (conventional example), injection was performed while rotating the hollow shell. As a result, the number of inner surface flaws was reduced to one with respect to the number of rolled 20 pieces. By rotating the hollow shell during injection, the generation of inner surface flaws is further prevented.

(実施例4)
実施例1の条件1で薬剤等を噴射投入させた後、中空素管を回転搬送させた場合の内面疵の発生を調査した。このときの搬送速度は約1.5m/secで、搬送時間は7secであった。結果は、圧延本数20本に対して内面疵の発生は1本に減少しており、搬送中に中空素管を回転させることによる効果が明らかである。
(Example 4)
After injection of a drug or the like under condition 1 of Example 1, the occurrence of inner surface flaws when the hollow shell was rotated and conveyed was investigated. The conveyance speed at this time was about 1.5 m / sec, and the conveyance time was 7 sec. As a result, the number of inner surface flaws is reduced to one with respect to the number of 20 rolled, and the effect of rotating the hollow shell during the conveyance is clear.

本発明の継目無鋼管の製造方法およびそれを用いた製造装置によれば、延伸圧延の際に薬剤等を中空素管の内面に効率的に供給して、均一に付着させることによって、被圧延材の内面疵を防止することができる。しかも、そのために使用する薬剤等の使用量も最小にすることができ、製造コストの低減に有効である。このため、継目無鋼管の製造に際し、薬剤等の効率的な供給手段として、広く適用することができる。   According to the method of manufacturing a seamless steel pipe and a manufacturing apparatus using the same according to the present invention, a chemical or the like is efficiently supplied to the inner surface of the hollow shell during the drawing and rolling, thereby uniformly rolling. It is possible to prevent internal flaws of the material. In addition, the amount of the drug used for that purpose can be minimized, which is effective in reducing the manufacturing cost. For this reason, it can apply widely as an efficient supply means, such as a chemical | medical agent, in the case of manufacture of a seamless steel pipe.

本発明の装置例に具備された圧延情報認識部、噴射条件決定部および噴射条件調整部の作用を説明する図である。It is a figure explaining the effect | action of the rolling information recognition part, the injection condition determination part, and the injection condition adjustment part which were equipped in the example of the apparatus of this invention. 本発明の装置例として、回転羽根式切り出し部を設けた薬剤等の供給装置の構成を説明する図である。It is a figure explaining the structure of the supply apparatus of the chemical | medical agent etc. which provided the rotary blade type | formula cutout part as an example of an apparatus of this invention. 本発明の装置例として素管を回転ローラ上に配置する構成を説明する図である。It is a figure explaining the structure which arrange | positions a raw tube on a rotating roller as an example of an apparatus of this invention. 本発明の装置例として複数の並進爪を設けて素管を横方向に搬送させる構成を説明する図であり、(a)は平面図を示し、(b)は側面図を示している。It is a figure explaining the structure which provides a some translating claw as an example of an apparatus of this invention, and conveys a raw tube to a horizontal direction, (a) shows a top view, (b) has shown the side view.

符号の説明Explanation of symbols

1:中空素管、 1a:回転ローラ
2:噴射口、 2a:面板
3:噴射配管、 4:バルブ
5:薬剤等供給装置、 5a:薬剤等タンク
5b:切り出し部、 5c:薬剤等
5d:加圧配管、 5e:薬剤等供給配管
6:キャリヤーガス供給装置
6a:キャリヤーガスタンク
7:並進爪、 8:チェーン
9:スプロケット、 10:スキッドレール
DESCRIPTION OF SYMBOLS 1: Hollow hollow tube, 1a: Rotating roller 2: Injection port, 2a: Face plate 3: Injection piping, 4: Valve 5: Drug supply apparatus, 5a: Drug tank 5b: Cutting part, 5c: Drug etc. 5d: Addition Pressure pipe, 5e: Drug supply pipe 6: Carrier gas supply device 6a: Carrier gas tank 7: Translation claw, 8: Chain 9: Sprocket, 10: Skid rail

Claims (6)

中空素管を延伸圧延する際に、その中空素管の内面に潤滑剤または素管内面のスケールを溶融若しくは除去するための薬剤(以下、「薬剤等」という)をキャリヤーガスによって噴射投入する継目無鋼管の製造方法であって、
前記薬剤等をキャリヤーガスで噴射投入しながら、薬剤等が素管の先端側に多く付着し、または基端側に多く付着するのを防ぐべく、キャリヤーガスの噴射圧力を順次増大し、または順次減少させることができるように、噴射配管内に薬剤等を切り出しながら上流側から供給されるキャリヤーガスによって噴射することを特徴とする継目無鋼管の製造方法。
When drawing and rolling a hollow shell, a lubricant or a chemical for melting or removing the scale on the inner surface of the hollow tube (hereinafter referred to as “medical agent”) is injected and injected with a carrier gas. A method of manufacturing a steel-free pipe,
While injecting and injecting the medicine etc. with the carrier gas, in order to prevent the medicine etc. from adhering to the distal end side or the base end side of the element tube, the carrier gas injection pressure is sequentially increased or sequentially increased. A method for producing a seamless steel pipe, characterized in that the carrier gas supplied from the upstream side is ejected while cutting out the medicine or the like into the ejection pipe so that the amount can be reduced.
中空素管を延伸圧延する際に、その中空素管の内面に薬剤等をキャリヤーガスによって噴射投入する継目無鋼管の製造方法であって、
噴射側端の気密性を確保しつつ前記中空素管を回転させながら、キャリヤーガス中の薬剤等の濃度を調整できるように、噴射配管内に薬剤等を切り出しながら上流側から供給されるキャリヤーガスによって噴射することを特徴とする継目無鋼管の製造方法。
When drawing and rolling a hollow shell, a method for producing a seamless steel pipe in which a drug or the like is injected into the inner surface of the hollow shell with a carrier gas,
The carrier gas supplied from the upstream side while cutting out the medicine etc. in the injection pipe so that the concentration of the medicine etc. in the carrier gas can be adjusted while rotating the hollow shell while ensuring the airtightness of the injection side end A method of manufacturing a seamless steel pipe, characterized by being injected by
中空素管を延伸圧延する際に、その中空素管の片端内面に位置する噴射口を有する噴射配管を通して薬剤等をキャリヤーガスによって噴射投入する継目無鋼管の製造方法であって、
噴射側端の気密性を確保しつつ前記中空素管を回転させながら、キャリヤーガス中の薬剤等の濃度を調整できるように、前記噴射配管内に薬剤等を切り出しながら上流側から供給されるキャリヤーガスによって噴射することを特徴とする継目無鋼管の製造方法。
When drawing and rolling a hollow shell, a method for producing a seamless steel pipe in which a drug or the like is injected and injected by a carrier gas through an injection pipe having an injection port located on one end inner surface of the hollow shell,
A carrier supplied from the upstream side while cutting out the drug etc. in the injection pipe so that the concentration of the drug etc. in the carrier gas can be adjusted while rotating the hollow shell while ensuring the airtightness of the injection side end A method for producing a seamless steel pipe, characterized by being injected by gas.
中空素管を延伸圧延する際に、その中空素管の内面に薬剤等をキャリヤーガスによって噴射投入する継目無鋼管の製造方法であって、
前記中空素管の内面に薬剤等をキャリヤーガスによって噴射投入した後に、次の延伸圧延の開始位置まで複数の並進爪とスキッドとを設け、中空素管を管軸周りに回転させながら搬送することを特徴とする継目無鋼管の製造方法。
When drawing and rolling a hollow shell, a method for producing a seamless steel pipe in which a drug or the like is injected into the inner surface of the hollow shell with a carrier gas,
After injection and injection of a drug or the like into the inner surface of the hollow shell with a carrier gas, a plurality of translation claws and skids are provided up to the start of the next drawing and rolling, and the hollow shell is conveyed while rotating around the tube axis. A method for producing a seamless steel pipe characterized by
中空素管を延伸圧延する際に、その中空素管の内面に薬剤等をキャリヤーガスによって噴射投入して継目無鋼管を製造する装置であって、
前記薬剤等をキャリヤーガスで噴射投入するとき、噴射側端の気密性を確保しつつ前記中空素管を回転させながら、キャリヤーガス中の薬剤等の濃度を調整できるように、前記噴射配管内に薬剤等を切り出しながら上流側から供給されるキャリヤーガスによって噴射できる装置を備えたことを特徴とする継目無鋼管の製造装置。
An apparatus for producing a seamless steel pipe by injecting a drug or the like into the inner surface of the hollow shell with a carrier gas when the hollow shell is drawn and rolled,
When injecting the medicine or the like with the carrier gas, the concentration of the medicine or the like in the carrier gas can be adjusted while rotating the hollow shell while ensuring the airtightness of the injection side end. An apparatus for producing a seamless steel pipe, comprising a device capable of injecting with a carrier gas supplied from an upstream side while cutting out a medicine or the like.
中空素管を延伸圧延する際に、その中空素管の内面に薬剤等をキャリヤーガスによって噴射投入して継目無鋼管を製造する装置であって、
薬剤等を内面に噴射投入した中空素管を延伸圧延の開始位置まで複数の並進爪とスキッドとを設け、管軸周りに回転させながら搬送する装置を備えたことを特徴とする継目無鋼管の製造装置。
An apparatus for producing a seamless steel pipe by injecting a drug or the like into the inner surface of the hollow shell with a carrier gas when the hollow shell is drawn and rolled,
A seamless steel pipe characterized by comprising a device for transporting a hollow shell in which a chemical agent or the like is injected into the inner surface thereof, provided with a plurality of translation claws and a skid to the starting position of stretching and rolling and rotating around the pipe axis. Manufacturing equipment.
JP2004284243A 2004-09-29 2004-09-29 Manufacturing method and apparatus for seamless steel pipe Expired - Fee Related JP4148209B2 (en)

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