JP2005007797A - Rotary molding machine - Google Patents

Rotary molding machine Download PDF

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Publication number
JP2005007797A
JP2005007797A JP2003176380A JP2003176380A JP2005007797A JP 2005007797 A JP2005007797 A JP 2005007797A JP 2003176380 A JP2003176380 A JP 2003176380A JP 2003176380 A JP2003176380 A JP 2003176380A JP 2005007797 A JP2005007797 A JP 2005007797A
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Prior art keywords
mold
transfer plate
lifting rod
receiving member
injection
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JP2003176380A
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JP4319863B2 (en
Inventor
Hiroshi Horigome
浩 堀篭
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Nissei ASB Machine Co Ltd
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Nissei ASB Machine Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/0715Preforms or parisons characterised by their configuration the preform having one end closed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding

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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a rotary molding machine capable of corresponding to speeding up in the mold on-off speed of an injection mold and capable of being kept horizontal at the time of rising and falling of a transfer plate. <P>SOLUTION: The rotary molding machine 1 has a lift mechanism 40 for allowing the transfer plate 12 to rise and fall with respect to an injection cavity mold 26 along with a neck mold 22 and the inside and outside receiving members 46A and 46B of the lift mechanism 40 include the inside lift rod 44 connected to the inside receiving member 46B and the outside lift rod 45 connected to the outside inside receiving member 46A. The inside lift rod 44 and the outside lift rod 45 are connected at a position not interfering with the rotation of the transfer plate 12 by connection members 48A and 48B. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、回転される移送板をネック型と共に射出キャビティ型に対して昇降させて型開閉する回転式成形機に関する。
【0002】
【背景技術】
合成樹脂製の中空製品、例えばプラスチック容器は、一般に射出成形された有底円筒状のプリフォームを容器形状のキャビティを有するブロー型内に配置し、高圧エアによってブロー成形することで得られる。近年、プラスチック容器として、二軸延伸ブロー成形されたPETボトルが多く用いられている。このようなPETボトル等を生産するブロー成形機として、射出成形されたプリフォームを回転板で間欠搬送し、PETボトル等にブロー成形する回転式成形機がよく知られている(例えば、特許文献1参照)。このような回転式成形機の射出成形部においては、射出コア型の下降移動によって移送板及びネック型を射出キャビティ型に対して下降移動させ、型締を行っていた。
【0003】
このような回転式成形機においては、移送板及びネック型は独立して昇降するものではなく、射出コア型が取り付けられた上部型締板の昇降によって従属的に昇降するものであった。詳細には、上部型締板を昇降させるタイバーに一体配置されたエアダンパーによって移送板を常時上方へ付勢させ、上部型締板の下降によって、射出コア型がネック型に当接することで移送板を下降移動させるものであった。移送板は、回転してネック型を各処理部へと循環搬送するとともに、射出成形部においては、回転方向と直交する方向に昇降移動しなければならないが、このような単純なエアダンパーを用いることによって、回転方向に干渉する部材を有することがない。
【0004】
また、このエアダンパをタイバーとは別個に有する回転式成形機も提案されている(例えば、特許文献2参照)。この回転式成形機においては、プリフォームから射出コア型を離型する際に、移送板を押すプッシュロッドが提案されている。
【0005】
しかしながら、近年、回転式成形機においては、成形サイクルの短縮による生産性の向上が求められ、射出金型の開閉動作が高速化されている。しかしながら、射出金型の開閉動作を高速化すると、このような回転式成形機においては射出コア型とネック型との当接が型締板の高速移動中に行われることになり、金型の耐久性の点から改善が求められていた。また、このような回転式成形機においては、移送板は、その回転中心側と回転半径方向外側に別々に設けられた受部材によって保持されており、移送板の昇降移動中の水平維持は、型締板に取り付けられた押圧部材もしくはプッシュロッドによって行われていた。
【0006】
【特許文献1】
特公平8−2586号公報
【特許文献2】
特開2002−192603号公報
【0007】
【発明が解決しようとする課題】
本発明の目的は、射出金型の型開閉の高速化に対応可能であって、移送板の昇降時における水平維持が可能な回転式成形機を提供することにある。
【0008】
【課題を解決するための手段】
上記課題を解決するため、本発明の一態様の回転式成形機は、
機台と、
前記機台の上方で所定角度ごとに配置された複数の移送板と、
前記移送板を間欠的に回転させる回転駆動機構と、
前記移送板の下側面に取り付けられたネック型と、
前記ネック型の一停止位置の機台上に配置された射出キャビティ型と、
前記移送板を前記ネック型と共に前記射出キャビティ型に対して昇降させる昇降機構と、を有する回転式成形機であって、
前記昇降機構は、
前記移送板を保持する受部材と、
前記受部材を昇降させる昇降駆動手段と、
前記受部材から下方に延びる少なくとも2本の昇降ロッドと、を含み、
前記受部材は、前記移送板の回転中心側に配置された内側受部材と、回転半径方向外側に配置された外側受部材と、を含み、
前記昇降ロッドは、前記内側受部材に接続された内側昇降ロッドと、前記外側受部材に接続された外側昇降ロッドと、を含み、
前記内側昇降ロッドと前記外側昇降ロッドは、前記移送板の回転に干渉しない位置で連結部材によって連結されることを特徴とする。
【0009】
本発明の一態様によれば、昇降機構によって移送板を単独で昇降させることができるので、射出金型の型開閉を高速化してもネック型と他の金型との衝撃力を低減することが可能となる。また、移送板を保持する受部材は、回転の中心側と回転の半径方向外側とに配置されているが、それぞれを昇降ロッドを介して連結板で連結しているので、昇降時においても水平を維持することができる。このように移送板及びネック型の水平を維持することで、ネック型と他の金型との当接を確実に行うことができる。さらに、連結部材は、移送板の回転に干渉しない位置で連結しているので、移送板は、回転方向にも、回転方向と直行する昇降方向にも、移動することができる。
【0010】
ここで、前記内側昇降ロッドは、前記移送板の回転方向にて間隔をおいて配置された2本の第1、第2の内側昇降ロッドからなり、
前記外側昇降ロッドは、前記移送板の回転方向にて間隔をおいて配置された2本の第1、第2の外側昇降ロッドからなり、
前記連結部材は、前記移送板の回転方向上流側に配置された第1の内側昇降ロッドと第1の外側昇降ロッドとを連結する第1の連結部材と、前記移送板の回転方向下流側に配置された第2の内側昇降ロッドと第2の外側昇降ロッドとを連結する第2の連結部材と、からなることができる。
【0011】
このような構成とすることで、移送板は、回転方向の上流側及び下流側において受部材によって保持されると共に、回転方向の上流側及び下流側に配置された各内側昇降ロッドと外側昇降ロッドとを連結部材によって連結することで、移送板の水平を確実に維持することができる。
【0012】
さらに、前記内側昇降ロッドは、前記内側受部材から機台内まで延在し、
前記外側昇降ロッドは、前記外側受部材から機台内まで延在し、
前記連結部材は、前記内側昇降ロッドと前記外側昇降ロッドを機台内で連結し、
前記昇降駆動手段は、前記機台内に固定配置され、前記連結部材を前記機台内で昇降させることで前記内側及び外側昇降ロッド及び前記内側及び外側受部材を昇降させることができる。
【0013】
このような構成とすることで、機台と移送板との間に形成された射出成形空間を有効に利用することができ、射出キャビティ型などの金型交換も容易に行うことができる。
【0014】
また、前記移送板の上方には、前記機台に対して型締板が昇降自在に配置され、
前記型締板の下面には、前記ネック型及び前記射出キャビティ型と型締されて1組の射出金型となる射出コア型が固定され、
前記型締板を昇降させる型締機構は、前記機台から上方に延在し、前記型締板に接続される複数のタイバーを有し、
前記複数のタイバーの各々は、前記内側受部材を貫通して前記内側受部材をその昇降方向に沿って案内する内側タイバーと、前記外側受部材を貫通して前記外側受部材をその昇降方向に沿って案内する外側タイバーと、を含むことができる。
【0015】
このような構成とすることで、型締用のタイバーによって受部材を案内することで、移送板を射出コア型の開閉方向で高い位置精度を維持しながら昇降させることが可能となる。
【0016】
【発明の実施の形態】
以下、本発明の実施の形態について、図面を参照して詳細に説明する。
【0017】
図1は、本発明の一実施の形態に係る射出延伸ブロー成形機の概略平面図である。図2は、図1における射出成形部の型開状態を示す概略側面図である。図3は、図2における射出成形部の型締状態を示す概略側面図である。図4は、射出型締装置の概略正面図である。図5は、射出成形部の移送板の保持状態を説明する概略平面図である。図6は、下部可動板及び連結部材を説明する概略平面図である。
【0018】
本発明の一実施の形態に係る回転式成形機は、例えば、図1に示す射出延伸ブロー成形機1である。射出延伸ブロー成形機1は、機台2と機台2上方の上部基盤10との間の空間に、複数の処理部として射出成形部4と、温度調整部5と、ブロー成形部6と、取出部7と、が配置されている。上部基盤10は、ブロー成形部6において機台2上に固定配置された下部基盤と機台2から上方へ立設された図示せぬ複数の支柱によって支持されている。また、機台2の上方であって上部基盤10の下面には、扇形の4つの移送板12が所定角度ごとに配置され、上部基盤10の周囲に固定された複数の受部材上を摺動案内されて移動する。移送板12は、回転中心Oの周りの円環状の移送路を間欠循環移動するものであって、上部基盤10上に配置された回転駆動機構をなす図示せぬ電動モータによって、間欠的に回転する図示せぬラックが形成された環状歯車14と回転方向Aで係合して移動する。また、移送板12には、図5に示すような長孔13が形成され、移送板12の下面に取り付けられたネック型22に対し、上方から射出コア型24を挿入することができる。上部基盤10上には、各処理部に対応する位置に上部型締板32、図示せぬ加熱コア昇降機構、図示せぬ延伸ロッド昇降機構及びブローコア昇降機構、図示せぬ取出カム昇降機構などが配置されている。
【0019】
射出成形部4は、射出金型21と、射出金型21を開閉及び型締する射出型締装置30と、樹脂ペレットを混練溶融させて射出金型21内へ供給する射出装置3が設けられる。同時成形個数は、射出金型21によって異なるが、本実施の形態においては、1回の射出成形で有底円筒形状のプリフォーム20を4個同時に成形することができる。射出成形されたプリフォーム20は、移送板12の下面に保持されたネック型22によって図示せぬネック部を保持されたまま、温度調整部5、ブロー成形部6、取出部7へと順次間欠搬送される。
【0020】
温度調整部5は、ネック型22に保持されたプリフォーム20の胴部に対して所望の温度分布を付与するものである。温度調整部5は、例えば図示せぬ温調ポットが配置され、間欠搬送されたプリフォームに対し、加熱処理もしくは冷却処理を施す。温調ポットは、例えば円環状のアルミニウム製の温調ブロックを複数段プリフォーム20の縦軸方向に重ね、各温調ブロックを別個独立して温度調節するものである。
【0021】
ブロー成形部6は、例えば、図示せぬブロー型内に配置されたプリフォーム20内に延伸ロッド及び高圧エアを導入して二軸延伸ブロー成形させ、容器などの図示せぬ中空製品を得る。
【0022】
取出部7は、図示せぬ取出カムによってネック型22を型開きさせ、ブロー成形部6で二軸延伸ブロー成形された中空製品を射出延伸ブロー成形機1から取り出す。取出部7で取り出された中空製品等は、例えば図示せぬベルトコンベアなどで搬送され、リークテスタなどの諸試験を受けた後、箱詰めあるいは充填ラインへ搬送される。
【0023】
(射出成形部4)
射出成形部4について、図2〜図6を用いて以下、詳細に説明する。
【0024】
図2に示すように、射出成形部4は、射出金型21と、射出装置3と、射出型締装置30と、を有する。射出金型21は、プリフォーム20の図示せぬネック部を形成するためのネック型22と、プリフォーム20の内形状を形成するための射出コア型24と、プリフォーム20の胴部外形状を形成するための射出キャビティ型26と、射出装置3から供給された溶融樹脂を型締された射出キャビティ型26内へ分配し導くホットランナ型28と、を有する。射出キャビティ型26は、ネック型22の一停止位置すなわち射出成形部4の機台2上にホットランナ型28を介して配置されている。
【0025】
射出型締装置30は、射出金型21を高速で開閉する高速型開閉機構31と、移送板12の下側面に取り付けられたネック型22を射出キャビティ型26に対して昇降させる昇降機構40と、型閉じした射出金型21を高圧で型締する高圧型締機構33と、を有する。
【0026】
(昇降機構40)
昇降機構40は、移送板12を保持する受部材46A,46Bと、受部材46A,46Bを昇降させる昇降駆動手段である昇降シリンダ42と、受部材46A,46Bから下方に延びる4本の昇降ロッド44,45と、を含んでいる。受部材46A,46Bは、移送板12の回転中心O側に配置された内側受部材46Bと、回転半径方向外側に配置された外側受部材46Aと、を含んでいる。昇降ロッド44,45は、内側受部材46Bに接続された内側昇降ロッド44と、外側受部材46Aに接続された外側昇降ロッド45と、を含んでいる。内側昇降ロッド44と外側昇降ロッド45は、移送板12の回転に干渉しない位置で連結部材48A、48Bによって連結される。
【0027】
内側昇降ロッド44は、移送板12の回転方向Aにて間隔をおいて配置された2本の第1、第2の内側昇降ロッド44,44からなり、外側昇降ロッド45は、移送板の回転方向にて間隔をおいて配置された2本の第1、第2の外側昇降ロッド45,45からなる。連結部材48A、48Bは、移送板12の回転方向Aの上流側(図5における下側)に配置された第1の内側昇降ロッド44と第1の外側昇降ロッド45とを連結する第1の連結部材48Aと、移送板12の回転方向Aの下流側(図5における上側)に配置された第2の内側昇降ロッド44と第2の外側昇降ロッド45とを連結する第2の連結部材48Bと、からなる。
【0028】
内側及び外側昇降ロッド44、45は、内側及び外側受部材46A,46Bから機台2上に固定配置された下部型締板34を貫通して機台2内まで延在し、連結部材48A,48Bは、内側昇降ロッド44と外側昇降ロッド45を機台2内で連結している。昇降シリンダ42は、下部型締板34の下面に固定されて機台2内に配置され、第1及び第2の連結部材48A,48Bを機台2内で昇降させることで内側及び外側昇降ロッド44,45と、内側及び外側受部材46A,46Bと、を昇降させる。昇降シリンダ42は、例えば、油圧シリンダであって、油圧によって進退駆動される昇降ピストンロッド43を有する。昇降シリンダ42から突出した昇降ピストンロッド43の先端は、図3、図6に示すように、第1及び第2の連結部材48A,48Bの略中間位置に接続されている。したがって、昇降シリンダ42によって昇降ピストンロッド43を進退駆動することで、第1及び第2の連結部材48A,48Bが下部型締板34に対して昇降すると共に、第1及び第2の連結部材48A,48Bに接続された内側及び外側昇降ロッド44,45と、内側及び外側昇降ロッド44,45の上端に固定された内側及び外側受部材46A,46Bと、が昇降できる。
【0029】
(高速型開閉機構31)
高速型開閉機構31は、移送板12の上方に配置された略三角形状の上部型締板32を機台2に対して昇降移動させるものである。上部型締板32の下面には、射出コア型固定板23を介して、ネック型22及び射出キャビティ型26と型締されて1組の射出金型21となる複数例えば4本の射出コア型24が固定されている。上部型締板32は、機台2から上方に延在する円柱形状の複数例えば3本のタイバー38A,38Bの先端に固定されている。タイバー38A,38Bは、扇形の移送板12の形状に合わせて、回転中心O側に1本の内側タイバー38Bと、回転半径方向外側に2本の外側タイバー38Aと、が配置され、上部型締板32の三角形状の各頂点付近で固定されている。
【0030】
下部型締板34を貫通して機台2内へ延在する内側及び外側タイバー38A,38Bは、図3及び図6に示すように、その下端を略三角形状の下部可動板36の各頂点付近に固定されている。下部可動板36は、下部型締板34の下面に端部を固定され機台2の内方に垂下して配置された高速型開閉シリンダ50によって駆動される高速型開閉ピストンロッド51の先端に固定されている。高速型開閉シリンダ50は、油圧シリンダであって、図2及び図3に示すように、その下端から突出した高速型開閉ピストンロッド51を進退駆動する。高速型開閉シリンダ50は、回転方向Aに2本配置される。このように配置することで、複数個取りの射出金型の長手方向に配置されることになるので、各高速型開閉シリンダ50に対する重量バランスがよい。
【0031】
したがって、高速型開閉シリンダ50によって高速型開閉ピストンロッド51を進退駆動すると、下部可動板36が下部型締板34に対して昇降すると共に、下部可動板36に固定された内側及び外側タイバー38A,38Bと、内側及び外側タイバー38A,38Bの上端に固定された上部型締板32と、を昇降させることができる。高速型開閉シリンダ50のシリンダ径は、型開閉に伴う駆動力を発生する範囲で小径のものが選択されており、上部型締板32の昇降動作すなわち型開閉動作を高速で行うことができる。
【0032】
また、図5に示すように、内側タイバー38Bは、内側受部材46Bを貫通してその昇降方向に案内し、外側タイバー38Aは、外側受部材46Aを貫通してその昇降方向に案内している。したがって、射出コア型24を昇降案内する内側及び外側タイバー38A,38Bに内側及び外側受部材46A,46Bが案内されているため、ネック型22も射出コア型24と正確に位置決めされることになる。
【0033】
(高圧型締機構33)
高圧型締機構33は、図4に示すように、下部型締板34の下面に形成された高圧型締シリンダ52と、高圧型締シリンダ52によって下部可動板36に対して進退可能な高圧型締ピストン53と、高圧型締ピストン53と一体で高圧型締シリンダ52から突出する高圧型締ピストンロッド54と、からなる油圧シリンダを有している。さらに、高圧型締機構33は、図6に示すように、下部可動板36に、射出金型21が型閉じ状態のときに高圧型締ピストンロッド54と下部可動板36の間の圧受位置に進退可能な圧受板62と、圧受板62を圧受位置と高圧型締ピストン53に接触しない待避位置とに進退させる進退駆動シリンダ60と、を含んでいる。
【0034】
下部可動板36は、図6に示すように、略三角形の中心に高圧型締ピストンロッド54の外径よりも大きな内径を有する孔部37を有している。圧受板62は、孔部37を覆うよう2枚の圧受板62からなり、下部可動板36の上面に固定配置された2つの進退駆動シリンダ60によって、下部可動板36の上面をスライド移動可能である。圧受板62の進退経路の両側には、圧受板62の上方と側方への移動を規制し、進退方向へ案内する2つのガイド部材63が下部可動板の上面に固定されている。
【0035】
高圧型締シリンダ52は、高速型開閉シリンダ50よりもはるかに大径で、高圧型締ピストンロッド54を短いストローク例えば約20mm移動させるのに必要な長さに形成されている。したがって、射出金型21が型閉じ状態のときに、下部可動板36を圧受板62を介して型締ピストンロッド54で押し下げるので、上部型締板32と下部型締板34との間で射出金型21に対し大きな型締力を発生させることができる。
【0036】
(射出成形部4の動作)
(型開き状態)
射出成形部4は、図2に示すように、射出成形されたプリフォーム20をネック型22で保持した状態で、射出金型21は型開きしている。射出金型21の型開き状態において、射出コア型24は、上部型締板32と共に移送板12よりも上方へ上昇した状態にある。圧受板62は、進退駆動シリンダ60によってガイド部材63に沿って後退された退避位置(図6参照)に配置されている。したがって、下部可動板36に形成された孔部37は、開口し、高圧型締ピストンロッド54を収容している。そして、型開き状態のまま図示せぬ電動モータによって、プリフォーム20を保持したネック型22及び移送板12を温度調整部5へ回転移動させると共に、取出部7で中空製品を排出した空のネック型22が移送板12と共に射出成形部4へと回転搬送され、所定位置で停止する。
【0037】
(型閉じ工程)
高速型開閉機構31の高速型開閉シリンダ50へ作動油を供給することで、高速型開閉ピストンロッド51を下降駆動させて下部可動板36を下降させ、内側及び外側タイバー38A,38Bによって上部型締板32を牽引して射出コア型24を下部型締板34上に配置された射出キャビティ型25に対して下降移動させる。この射出コア型24の下降駆動と同時もしくは、多少遅れて昇降シリンダ42へ作動油を供給することで、昇降ピストンロッド43を下降駆動させて第1及び第2の連結部材48A、48Bを下降させ、内側及び外側昇降ロッド44,45によって内側及び外側受部材46A,46Bを牽引して移送板12及びネック型22を下降移動させる。高速型開閉シリンダ50及び昇降シリンダ42は、射出コア型24及びネック型22が、射出キャビティ型26に対して型閉じする直前にスローダウン制御されて、低速で型閉じする。したがって、ネック型22と射出コア型24の昇降手段とは、別の昇降手段を有するため、高速型閉じ時における衝撃も減少させることができる。特に第1及び第2の連結部材48A,48Bによって、移送板12及びネック型22の下降移動時における水平状態を正確に維持することができる。
【0038】
(型締工程)
射出金型21が型閉じされると、高圧型締ピストンロッド54と下部可動板36の間には、高さ方向で多少例えば約25mm程度の間隔がある。このわずかな間隔に進退駆動シリンダ60によって圧受板62をスライド移動させる。このスライド移動によって、圧受板62は、下部可動板36に形成された孔部37の開口を塞ぐ。そして、高圧型締シリンダ52に作動油を供給することで、高圧型締ピストン53を下部可動板36側へ下降駆動する。図4に示すように、高圧型締ピストンロッド54の下端は、圧受位置で停止した圧受板62に当接し、下部型締板34と上部型締板32の間で射出金型21に対し型締力を発生させる。射出金型21が所定の高圧で型締された後、射出装置3から溶融樹脂をホットランナ型28を介して射出金型21内へ射出する。
【0039】
(型開工程)
溶融樹脂の射出後、所定時間経過した後、高圧型締ピストン53を後退させて高圧型締ピストンロッド54と下部可動板36の当接を解除する。そして、圧受板62を進退駆動シリンダ60によって後退移動させると、圧受板62は、ガイド部材63を摺動案内されることで退避位置(図6参照)に戻る。圧受板62の後退によって、孔部37が開口するので、高速型開閉シリンダ50によって高速型開閉ピストンロッド51を後退駆動して、上部型締板32を上昇させ、同時に昇降シリンダ42によって昇降ピストンロッド43を上昇駆動させて、移送板12を上昇させる。この上部型締板32と移送板12の上昇によって、射出コア型24及びネック型22が射出キャビティ型26と型開されて図2に示す状態になる。この際、上部型締板32から移送板12側へ垂下して配置された複数例えば4本の押圧部材25を図示せぬ駆動機構によって下降駆動することで、ネック型22に保持されたプリフォーム20から射出コア型24を離型駆動させることができる。また、内側及び外側受部材46A,46Bには、移送板12の回転移動を案内すると共に、移送板12の上方への移動を規制する逆L字型に形成したガイド部材47(図5参照)が複数例えば4個固定されている。
【0040】
なお、本発明は、上記実施の形態に限定されるものではなく、本発明の要旨の範囲内で種々の変形が可能である。
【0041】
例えば、上記実施の形態においては、高速型開閉機構31及び高圧型締機構33は、油圧シリンダを用いたが、これに限らず、例えばトグル式の型締機構や電動モータによるボールねじ機構を用いてもよい。
【0042】
また、例えば、昇降機構40は、油圧シリンダを用いたが、これに限らず、例えばトグル式の昇降機構や電動モータによるボールねじ機構を用いてもよい。
【図面の簡単な説明】
【図1】図1は、本発明の一実施の形態に係る射出延伸ブロー成形機の概略平面図である。
【図2】図2は、図1における射出成形部の型開状態を示す概略側面図(一部縦断面図)である。
【図3】図3は、図2における射出成形部の型締状態を示す概略側面図(一部縦断面図)である。
【図4】図4は、射出装置側から見た射出型締装置の概略正面(一部縦断面図)図である。
【図5】図5は、上部型締板及び上部基盤を省略した図2におけるV−V’断面図である。(射出成形部の移送板の保持状態を説明する概略平面図である。)
【図6】図6は、下部可動板及び連結部材を説明する概略平面図(図3におけるVI−VI’断面図)である。
【符号の説明】
1 射出延伸ブロー成形機
2 機台
3 射出装置
4 射出成形部
5 温度調整部
6 ブロー成形部
7 取出部
10 上部基盤
11 下部基盤
12 移送板
13 長孔
14 環状歯車
16 嵌合孔
18 連結子
20 プリフォーム
21 射出金型
22 ネック型
23 射出コア型固定板
24 射出コア型
25 押圧部材
26 射出キャビティ型
28 ホットランナ型
30 射出型締装置
31 高速型開閉機構
32 上部型締板
33 高圧型締機構
34 下部型締板
36 下部可動板
37 孔部
38A、38B 内側及び外側タイバー
40 昇降機構
42 昇降シリンダ
43 昇降ピストンロッド
44 内側昇降ロッド
45 外側昇降ロッド
46A,46B 内側及び外側受部材
47 ガイド部材
48A、48B 第1及び第2の連結部材
50 高速型開閉シリンダ
51 高速型開閉ピストンロッド
52 高圧型締シリンダ
53 高圧型締ピストン
54 高圧型締ピストンロッド
60 進退駆動シリンダ
62 圧受板
63 ガイド部材
O 回転中心
A 回転方向
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a rotary molding machine that opens and closes a rotating transfer plate together with a neck mold with respect to an injection cavity mold.
[0002]
[Background]
A hollow product made of a synthetic resin, for example, a plastic container, is generally obtained by placing a bottomed cylindrical preform formed by injection molding in a blow mold having a container-shaped cavity and blow-molding it with high-pressure air. In recent years, PET bottles that have been biaxially stretch blow molded are often used as plastic containers. As a blow molding machine for producing such PET bottles and the like, a rotary molding machine that intermittently conveys injection-molded preforms with a rotating plate and blow-molds them into PET bottles or the like is well known (for example, Patent Documents). 1). In such an injection molding part of the rotary molding machine, the transfer plate and the neck mold are moved downward with respect to the injection cavity mold by the downward movement of the injection core mold, and the mold is clamped.
[0003]
In such a rotary molding machine, the transfer plate and the neck mold are not raised and lowered independently, but are raised and lowered dependently by raising and lowering the upper mold clamping plate to which the injection core mold is attached. Specifically, the transfer plate is always urged upward by an air damper integrated with the tie bar that moves up and down the upper mold clamping plate, and the injection core mold is brought into contact with the neck mold by lowering the upper mold clamping plate. The plate was moved downward. The transfer plate rotates and circulates and conveys the neck mold to each processing unit. In the injection molding unit, the transfer plate must move up and down in a direction perpendicular to the rotation direction. Such a simple air damper is used. Therefore, there is no member that interferes with the rotation direction.
[0004]
A rotary molding machine having this air damper separately from the tie bar has also been proposed (see, for example, Patent Document 2). In this rotary molding machine, a push rod that pushes a transfer plate when releasing an injection core mold from a preform has been proposed.
[0005]
However, in recent years, in a rotary molding machine, improvement in productivity is required by shortening the molding cycle, and the opening / closing operation of the injection mold is accelerated. However, when the opening / closing operation of the injection mold is speeded up, in such a rotary molding machine, the contact between the injection core mold and the neck mold is performed during the high-speed movement of the mold clamping plate. Improvement has been demanded from the viewpoint of durability. Further, in such a rotary molding machine, the transfer plate is held by receiving members separately provided on the rotation center side and the outer side in the rotation radial direction, and the horizontal maintenance during the up-and-down movement of the transfer plate is It has been performed by a pressing member or a push rod attached to the mold clamping plate.
[0006]
[Patent Document 1]
Japanese Patent Publication No. 8-2586 [Patent Document 2]
Japanese Patent Laid-Open No. 2002-192603
[Problems to be solved by the invention]
An object of the present invention is to provide a rotary molding machine that can cope with an increase in the speed of opening and closing a mold of an injection mold and can maintain a horizontal level when a transfer plate is raised and lowered.
[0008]
[Means for Solving the Problems]
In order to solve the above problems, a rotary molding machine according to an aspect of the present invention includes:
Machine base,
A plurality of transfer plates arranged at predetermined angles above the machine base;
A rotational drive mechanism for intermittently rotating the transfer plate;
A neck type attached to the lower surface of the transfer plate;
An injection cavity mold disposed on the machine base at the one stop position of the neck type;
An elevating mechanism that elevates and lowers the transfer plate with respect to the injection cavity mold together with the neck mold,
The lifting mechanism is
A receiving member for holding the transfer plate;
Elevating drive means for elevating the receiving member;
And at least two lifting rods extending downward from the receiving member,
The receiving member includes an inner receiving member disposed on the rotation center side of the transfer plate, and an outer receiving member disposed on the outer side in the rotational radius direction,
The lifting rod includes an inner lifting rod connected to the inner receiving member, and an outer lifting rod connected to the outer receiving member,
The inner lifting rod and the outer lifting rod are connected by a connecting member at a position that does not interfere with the rotation of the transfer plate.
[0009]
According to one aspect of the present invention, since the transfer plate can be lifted and lowered independently by the lifting mechanism, the impact force between the neck mold and the other mold can be reduced even when the mold opening / closing speed of the injection mold is increased. Is possible. In addition, the receiving member that holds the transfer plate is arranged on the center side of the rotation and on the outer side in the radial direction of the rotation. Can be maintained. By maintaining the level of the transfer plate and the neck mold in this manner, the neck mold and the other mold can be reliably brought into contact with each other. Furthermore, since the connecting member is connected at a position where it does not interfere with the rotation of the transfer plate, the transfer plate can move both in the rotation direction and in the up-and-down direction perpendicular to the rotation direction.
[0010]
Here, the inner lifting rod is composed of two first and second inner lifting rods arranged at intervals in the rotation direction of the transfer plate,
The outer lifting rod is composed of two first and second outer lifting rods arranged at intervals in the rotation direction of the transfer plate,
The connecting member includes a first connecting member that connects a first inner lifting rod and a first outer lifting rod disposed on the upstream side in the rotation direction of the transfer plate; and a downstream side in the rotation direction of the transfer plate. And a second connecting member that connects the second inner lifting rod and the second outer lifting rod arranged.
[0011]
With such a configuration, the transfer plate is held by the receiving member on the upstream side and the downstream side in the rotation direction, and the inner lifting rod and the outer lifting rod arranged on the upstream side and the downstream side in the rotation direction. Are connected by the connecting member, the level of the transfer plate can be reliably maintained.
[0012]
Further, the inner lifting rod extends from the inner receiving member into the machine base,
The outer lifting rod extends from the outer receiving member into the machine base,
The connecting member connects the inner lifting rod and the outer lifting rod in a machine base,
The elevating drive means is fixedly arranged in the machine base, and the inner and outer elevating rods and the inner and outer receiving members can be raised and lowered by raising and lowering the connecting member in the machine base.
[0013]
With such a configuration, the injection molding space formed between the machine base and the transfer plate can be used effectively, and the mold such as the injection cavity mold can be easily replaced.
[0014]
In addition, above the transfer plate, a mold clamping plate is arranged to be movable up and down with respect to the machine base,
An injection core mold that is clamped with the neck mold and the injection cavity mold to form a set of injection molds is fixed to the lower surface of the mold clamping plate,
The mold clamping mechanism for raising and lowering the mold clamping plate has a plurality of tie bars extending upward from the machine base and connected to the mold clamping plate,
Each of the plurality of tie bars includes an inner tie bar that passes through the inner receiving member and guides the inner receiving member along the ascending / descending direction, and an outer tie bar that extends through the outer receiving member in the ascending / descending direction. And an outer tie bar that is guided along.
[0015]
By adopting such a configuration, the transfer plate can be raised and lowered while maintaining high positional accuracy in the opening / closing direction of the injection core mold by guiding the receiving member with the tie bar for mold clamping.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
[0017]
FIG. 1 is a schematic plan view of an injection stretch blow molding machine according to an embodiment of the present invention. FIG. 2 is a schematic side view showing a mold open state of the injection molding portion in FIG. FIG. 3 is a schematic side view showing a clamping state of the injection molding portion in FIG. FIG. 4 is a schematic front view of the injection mold clamping device. FIG. 5 is a schematic plan view illustrating the holding state of the transfer plate of the injection molding unit. FIG. 6 is a schematic plan view illustrating the lower movable plate and the connecting member.
[0018]
A rotary molding machine according to an embodiment of the present invention is, for example, an injection stretch blow molding machine 1 shown in FIG. The injection stretch blow molding machine 1 includes an injection molding unit 4, a temperature adjustment unit 5, a blow molding unit 6 as a plurality of processing units in a space between the machine base 2 and the upper base 10 above the machine base 2. An extraction portion 7 is disposed. The upper base 10 is supported by a lower base fixedly arranged on the machine base 2 in the blow molding unit 6 and a plurality of pillars (not shown) standing upward from the machine base 2. Also, four fan-shaped transfer plates 12 are arranged at predetermined angles above the machine base 2 and on the lower surface of the upper base 10, and slide on a plurality of receiving members fixed around the upper base 10. Move as guided. The transfer plate 12 is intermittently circulated through an annular transfer path around the rotation center O, and is rotated intermittently by an electric motor (not shown) constituting a rotation drive mechanism disposed on the upper base 10. It engages and moves in the rotational direction A with the annular gear 14 formed with a rack (not shown). Further, a long hole 13 as shown in FIG. 5 is formed in the transfer plate 12, and an injection core die 24 can be inserted into the neck die 22 attached to the lower surface of the transfer plate 12 from above. On the upper base 10, there are an upper mold clamping plate 32, a heating core lifting mechanism (not shown), a stretching rod lifting mechanism and a blow core lifting mechanism (not shown), a take-out cam lifting mechanism (not shown), etc. Has been placed.
[0019]
The injection molding unit 4 includes an injection mold 21, an injection mold clamping device 30 that opens and closes and molds the injection mold 21, and an injection apparatus 3 that kneads and melts resin pellets and supplies the mixture into the injection mold 21. . Although the number of simultaneous moldings varies depending on the injection mold 21, in the present embodiment, four bottomed cylindrical preforms 20 can be molded simultaneously by one injection molding. The preform 20 that has been injection-molded is intermittently sequentially transferred to the temperature adjustment unit 5, the blow molding unit 6, and the take-out unit 7 while a neck portion (not shown) is held by the neck mold 22 held on the lower surface of the transfer plate 12. Be transported.
[0020]
The temperature adjusting unit 5 gives a desired temperature distribution to the body portion of the preform 20 held by the neck mold 22. For example, a temperature control pot (not shown) is disposed in the temperature adjustment unit 5, and heat treatment or cooling treatment is performed on the preform that is intermittently conveyed. In the temperature control pot, for example, annular temperature control blocks made of aluminum are stacked in the longitudinal direction of the multi-stage preform 20, and the temperature of each temperature control block is adjusted independently.
[0021]
For example, the blow molding unit 6 introduces a stretching rod and high-pressure air into a preform 20 disposed in a blow mold (not shown) and performs biaxial stretch blow molding to obtain a hollow product (not shown) such as a container.
[0022]
The take-out unit 7 opens the neck mold 22 with a take-out cam (not shown), and takes out the hollow product biaxially stretched and blow-molded by the blow molding unit 6 from the injection stretch blow molding machine 1. The hollow product taken out by the take-out unit 7 is conveyed by, for example, a belt conveyor (not shown), and after being subjected to various tests such as a leak tester, it is conveyed to a boxing or filling line.
[0023]
(Injection molding part 4)
The injection molding part 4 will be described in detail below with reference to FIGS.
[0024]
As shown in FIG. 2, the injection molding unit 4 includes an injection mold 21, an injection device 3, and an injection mold clamping device 30. The injection mold 21 includes a neck mold 22 for forming a neck portion (not shown) of the preform 20, an injection core mold 24 for forming an inner shape of the preform 20, and an outer shape of the body portion of the preform 20. And a hot runner mold 28 for distributing and guiding the molten resin supplied from the injection apparatus 3 into the clamped injection cavity mold 26. The injection cavity mold 26 is disposed via a hot runner mold 28 on a stop position of the neck mold 22, that is, on the machine base 2 of the injection molding unit 4.
[0025]
The injection mold clamping device 30 includes a high-speed mold opening / closing mechanism 31 that opens and closes the injection mold 21 at a high speed, and a lifting mechanism 40 that lifts and lowers the neck mold 22 attached to the lower surface of the transfer plate 12 with respect to the injection cavity mold 26. And a high-pressure mold clamping mechanism 33 for clamping the closed injection mold 21 at a high pressure.
[0026]
(Elevating mechanism 40)
The elevating mechanism 40 includes receiving members 46A and 46B for holding the transfer plate 12, elevating cylinder 42 as elevating driving means for elevating and lowering the receiving members 46A and 46B, and four elevating rods extending downward from the receiving members 46A and 46B. 44, 45. The receiving members 46A and 46B include an inner receiving member 46B disposed on the rotation center O side of the transfer plate 12 and an outer receiving member 46A disposed on the outer side in the rotational radial direction. The lifting rods 44 and 45 include an inner lifting rod 44 connected to the inner receiving member 46B and an outer lifting rod 45 connected to the outer receiving member 46A. The inner elevating rod 44 and the outer elevating rod 45 are connected by the connecting members 48 </ b> A and 48 </ b> B at positions that do not interfere with the rotation of the transfer plate 12.
[0027]
The inner lifting / lowering rod 44 includes two first and second inner lifting / lowering rods 44 and 44 arranged at intervals in the rotation direction A of the transfer plate 12, and the outer lifting / lowering rod 45 rotates the transfer plate. It consists of two first and second outer elevating rods 45, 45 arranged at intervals in the direction. The connecting members 48 </ b> A and 48 </ b> B connect the first inner lifting / lowering rod 44 and the first outer lifting / lowering rod 45 arranged on the upstream side (lower side in FIG. 5) in the rotation direction A of the transfer plate 12. The second connecting member 48B that connects the connecting member 48A and the second inner lifting rod 44 and the second outer lifting rod 45 arranged on the downstream side (upper side in FIG. 5) in the rotation direction A of the transfer plate 12. And consist of
[0028]
The inner and outer elevating rods 44 and 45 extend from the inner and outer receiving members 46A and 46B through the lower mold clamping plate 34 fixedly disposed on the machine base 2 into the machine base 2, and are connected to the connecting members 48A and 48A. 48B connects the inner elevating rod 44 and the outer elevating rod 45 within the machine base 2. The elevating cylinder 42 is fixed to the lower surface of the lower mold clamping plate 34 and disposed in the machine base 2, and the inner and outer elevating rods are moved by elevating the first and second connecting members 48 </ b> A and 48 </ b> B in the machine base 2. 44, 45 and the inner and outer receiving members 46A, 46B are moved up and down. The elevating cylinder 42 is, for example, a hydraulic cylinder, and has an elevating piston rod 43 that is advanced and retracted by hydraulic pressure. The tip of the lifting piston rod 43 protruding from the lifting cylinder 42 is connected to a substantially intermediate position between the first and second connecting members 48A and 48B, as shown in FIGS. Therefore, by driving the lifting / lowering piston rod 43 back and forth by the lifting / lowering cylinder 42, the first and second connecting members 48A and 48B move up and down relative to the lower mold clamping plate 34, and the first and second connecting members 48A. , 48B and the inner and outer lifting rods 44, 45 connected to the upper ends of the inner and outer lifting rods 44, 45 can be lifted and lowered.
[0029]
(High-speed opening / closing mechanism 31)
The high-speed mold opening / closing mechanism 31 moves the substantially triangular upper mold clamping plate 32 disposed above the transfer plate 12 up and down relative to the machine base 2. On the lower surface of the upper mold clamping plate 32, a plurality of, for example, four injection core molds that are clamped with the neck mold 22 and the injection cavity mold 26 via the injection core mold fixing plate 23 to form a set of injection molds 21. 24 is fixed. The upper mold clamping plate 32 is fixed to the tips of a plurality of, for example, three tie bars 38A, 38B extending upward from the machine base 2. The tie bars 38A and 38B are arranged with one inner tie bar 38B on the rotation center O side and two outer tie bars 38A on the outer side in the radial direction of rotation in accordance with the shape of the fan-shaped transfer plate 12. The plate 32 is fixed in the vicinity of each vertex of the triangle shape.
[0030]
As shown in FIGS. 3 and 6, the inner and outer tie bars 38A and 38B extending through the lower mold clamping plate 34 into the machine base 2 are arranged at the apexes of the lower movable plate 36 having a substantially triangular shape at the lower end. It is fixed in the vicinity. The lower movable plate 36 is fixed to the tip of a high-speed mold opening / closing piston rod 51 that is fixed to the lower surface of the lower mold clamping plate 34 and driven by a high-speed mold opening / closing cylinder 50 that hangs inward of the machine base 2. It is fixed. The high-speed mold opening / closing cylinder 50 is a hydraulic cylinder, and, as shown in FIGS. 2 and 3, drives the high-speed mold opening / closing piston rod 51 protruding from the lower end thereof to advance and retreat. Two high-speed mold opening / closing cylinders 50 are arranged in the rotation direction A. By arranging in this way, the plurality of injection molds are arranged in the longitudinal direction, so that the weight balance with respect to each high-speed mold opening / closing cylinder 50 is good.
[0031]
Accordingly, when the high-speed mold opening / closing piston rod 51 is driven forward / backward by the high-speed mold opening / closing cylinder 50, the lower movable plate 36 moves up and down relative to the lower mold clamping plate 34, and the inner and outer tie bars 38A, 38B and the upper mold clamping plate 32 fixed to the upper ends of the inner and outer tie bars 38A, 38B can be moved up and down. The cylinder diameter of the high-speed mold opening / closing cylinder 50 is selected so that the driving force accompanying the mold opening / closing is generated, and the upper mold clamping plate 32 can be moved up and down, that is, the mold opening / closing operation can be performed at high speed.
[0032]
Further, as shown in FIG. 5, the inner tie bar 38B penetrates the inner receiving member 46B and guides it in the ascending / descending direction, and the outer tie bar 38A penetrates the outer receiving member 46A and guides it in the ascending / descending direction. . Therefore, since the inner and outer receiving members 46A and 46B are guided by the inner and outer tie bars 38A and 38B that guide the injection core mold 24 up and down, the neck mold 22 is also accurately positioned with respect to the injection core mold 24. .
[0033]
(High pressure mold clamping mechanism 33)
As shown in FIG. 4, the high pressure mold clamping mechanism 33 includes a high pressure mold clamping cylinder 52 formed on the lower surface of the lower mold clamping plate 34, and a high pressure mold that can be advanced and retracted with respect to the lower movable plate 36 by the high pressure mold clamping cylinder 52. The hydraulic cylinder includes a clamping piston 53 and a high-pressure clamping piston rod 54 that is integral with the high-pressure clamping piston 53 and protrudes from the high-pressure clamping cylinder 52. Further, as shown in FIG. 6, the high-pressure mold clamping mechanism 33 is placed on the lower movable plate 36 at a pressure receiving position between the high-pressure mold clamping piston rod 54 and the lower movable plate 36 when the injection mold 21 is in the mold closed state. A pressure receiving plate 62 that can be moved back and forth, and a forward / backward drive cylinder 60 that moves the pressure receiving plate 62 back and forth between a pressure receiving position and a retracted position that does not contact the high pressure mold clamping piston 53 are included.
[0034]
As shown in FIG. 6, the lower movable plate 36 has a hole 37 having an inner diameter larger than the outer diameter of the high-pressure mold clamping piston rod 54 at the center of a substantially triangular shape. The pressure receiving plate 62 is composed of two pressure receiving plates 62 so as to cover the hole portion 37, and can slide and move on the upper surface of the lower movable plate 36 by two advance / retreat drive cylinders 60 fixedly arranged on the upper surface of the lower movable plate 36. is there. On both sides of the advancing / retreating path of the pressure receiving plate 62, two guide members 63 that restrict the upward and lateral movement of the pressure receiving plate 62 and guide in the forward / backward direction are fixed to the upper surface of the lower movable plate.
[0035]
The high-pressure mold clamping cylinder 52 has a much larger diameter than the high-speed mold opening / closing cylinder 50 and is formed to have a length necessary for moving the high-pressure mold clamping piston rod 54 by a short stroke, for example, about 20 mm. Therefore, when the injection mold 21 is in the mold closed state, the lower movable plate 36 is pushed down by the mold clamping piston rod 54 via the pressure receiving plate 62, so that the injection is performed between the upper mold clamping plate 32 and the lower mold clamping plate 34. A large mold clamping force can be generated for the mold 21.
[0036]
(Operation of injection molding unit 4)
(Opened state)
As shown in FIG. 2, the injection molding unit 4 is configured such that the injection mold 21 is opened while the preform 20 that has been injection molded is held by a neck mold 22. In the mold open state of the injection mold 21, the injection core mold 24 is in a state where it is raised above the transfer plate 12 together with the upper mold clamping plate 32. The pressure receiving plate 62 is disposed at a retracted position (see FIG. 6) retracted along the guide member 63 by the advance / retreat driving cylinder 60. Therefore, the hole 37 formed in the lower movable plate 36 is opened and accommodates the high-pressure mold clamping piston rod 54. Then, the neck mold 22 holding the preform 20 and the transfer plate 12 are rotated and moved to the temperature adjusting section 5 by an electric motor (not shown) while the mold is open, and the empty neck from which the hollow product is discharged at the take-out section 7 The mold 22 is rotated and conveyed together with the transfer plate 12 to the injection molding unit 4 and stops at a predetermined position.
[0037]
(Mold closing process)
By supplying hydraulic oil to the high-speed mold opening / closing cylinder 50 of the high-speed mold opening / closing mechanism 31, the high-speed mold opening / closing piston rod 51 is driven downward to lower the lower movable plate 36, and the upper and lower tie bars 38A, 38B are used to clamp the upper mold. The plate 32 is pulled to move the injection core mold 24 downward relative to the injection cavity mold 25 disposed on the lower mold clamping plate 34. Simultaneously with the lowering drive of the injection core mold 24 or with a slight delay, hydraulic oil is supplied to the lifting cylinder 42 to drive the lifting piston rod 43 downward to lower the first and second connecting members 48A and 48B. The inner and outer receiving members 46A and 46B are pulled by the inner and outer lifting rods 44 and 45, and the transfer plate 12 and the neck mold 22 are moved downward. The high-speed mold opening / closing cylinder 50 and the raising / lowering cylinder 42 are slow-down controlled immediately before the injection core mold 24 and the neck mold 22 are closed with respect to the injection cavity mold 26 to close the mold at a low speed. Therefore, since the raising / lowering means of the neck mold 22 and the injection core mold 24 have separate raising / lowering means, impact at the time of closing the high-speed mold can be reduced. In particular, the first and second connecting members 48A and 48B can accurately maintain the horizontal state when the transfer plate 12 and the neck mold 22 are moved downward.
[0038]
(Clamping process)
When the injection mold 21 is closed, there is a slight gap of about 25 mm, for example, in the height direction between the high pressure mold clamping piston rod 54 and the lower movable plate 36. The pressure receiving plate 62 is slid by the advance / retreat drive cylinder 60 at this slight interval. By this sliding movement, the pressure receiving plate 62 closes the opening of the hole 37 formed in the lower movable plate 36. Then, hydraulic oil is supplied to the high pressure mold clamping cylinder 52 to drive the high pressure mold clamping piston 53 downward toward the lower movable plate 36 side. As shown in FIG. 4, the lower end of the high-pressure mold clamping piston rod 54 abuts against the pressure receiving plate 62 stopped at the pressure receiving position, and the mold is placed between the lower mold clamping plate 34 and the upper mold clamping plate 32 with respect to the injection mold 21. Generate tightening force. After the injection mold 21 is clamped at a predetermined high pressure, the molten resin is injected from the injection device 3 into the injection mold 21 through the hot runner mold 28.
[0039]
(Mold opening process)
After a predetermined time has elapsed after the injection of the molten resin, the high pressure mold clamping piston 53 is retracted to release the contact between the high pressure mold clamping piston rod 54 and the lower movable plate 36. When the pressure receiving plate 62 is moved backward by the advance / retreat driving cylinder 60, the pressure receiving plate 62 returns to the retracted position (see FIG. 6) by sliding the guide member 63. Since the hole 37 is opened by the retreat of the pressure receiving plate 62, the high-speed mold opening / closing piston rod 51 is driven backward by the high-speed mold opening / closing cylinder 50 to raise the upper mold clamping plate 32, and at the same time the lifting cylinder 42 is moved up / down by the lifting piston rod. 43 is driven up to raise the transfer plate 12. As the upper mold clamping plate 32 and the transfer plate 12 are raised, the injection core mold 24 and the neck mold 22 are opened with the injection cavity mold 26 to be in the state shown in FIG. At this time, a plurality of, for example, four pressing members 25 arranged to hang down from the upper mold clamping plate 32 toward the transfer plate 12 are driven downward by a drive mechanism (not shown), so that the preform held by the neck mold 22 is obtained. The injection core mold 24 can be driven to release from the mold 20. The inner and outer receiving members 46A and 46B guide the rotational movement of the transfer plate 12 and guide members 47 formed in an inverted L shape for restricting the upward movement of the transfer plate 12 (see FIG. 5). A plurality of, for example, four are fixed.
[0040]
In addition, this invention is not limited to the said embodiment, A various deformation | transformation is possible within the range of the summary of this invention.
[0041]
For example, in the above embodiment, the high-speed mold opening / closing mechanism 31 and the high-pressure mold clamping mechanism 33 are hydraulic cylinders. However, the present invention is not limited to this, and for example, a toggle type mold clamping mechanism or a ball screw mechanism using an electric motor is used. May be.
[0042]
For example, the lifting mechanism 40 uses a hydraulic cylinder, but is not limited thereto. For example, a toggle-type lifting mechanism or a ball screw mechanism using an electric motor may be used.
[Brief description of the drawings]
FIG. 1 is a schematic plan view of an injection stretch blow molding machine according to an embodiment of the present invention.
2 is a schematic side view (partly longitudinal sectional view) showing a mold open state of an injection molding portion in FIG. 1. FIG.
3 is a schematic side view (partially longitudinal sectional view) showing a mold clamping state of an injection molding portion in FIG. 2. FIG.
FIG. 4 is a schematic front view (partially longitudinal sectional view) of the injection mold clamping device viewed from the injection device side.
5 is a cross-sectional view taken along the line VV ′ in FIG. 2 in which the upper mold clamping plate and the upper base are omitted. (It is a schematic top view explaining the holding state of the transfer plate of an injection molding part.)
6 is a schematic plan view (sectional view taken along the line VI-VI ′ in FIG. 3) illustrating the lower movable plate and the connecting member.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Injection stretch blow molding machine 2 Machine base 3 Injection apparatus 4 Injection molding part 5 Temperature adjustment part 6 Blow molding part 7 Extraction part 10 Upper base 11 Lower base 12 Transfer plate 13 Long hole 14 Annular gear 16 Fitting hole 18 Connector 20 Preform 21 Injection mold 22 Neck mold 23 Injection core mold fixing plate 24 Injection core mold 25 Press member 26 Injection cavity mold 28 Hot runner mold 30 Injection mold clamping device 31 High speed mold opening / closing mechanism 32 Upper mold clamping plate 33 High pressure mold clamping mechanism 34 Lower mold clamping plate 36 Lower movable plate 37 Holes 38A, 38B Inner and outer tie bars 40 Elevating mechanism 42 Elevating cylinder 43 Elevating piston rod 44 Inner elevating rod 45 Outer elevating rods 46A, 46B Inner and outer receiving members 47 Guide member 48A, 48B 1st and 2nd connection member 50 High speed type opening and closing cylinder 51 High speed type opening and closing piston rod 52 Pressure type clamping cylinder 53 high-pressure mold clamping piston 54 high-pressure mold clamping piston rod 60 reciprocating drive cylinder 62 pressure receiving plate 63 guide member O rotational center A rotation direction

Claims (4)

機台と、
前記機台の上方で所定角度ごとに配置された複数の移送板と、
前記移送板を間欠的に回転させる回転駆動機構と、
前記移送板の下側面に取り付けられたネック型と、
前記ネック型の一停止位置の機台上に配置された射出キャビティ型と、
前記移送板を前記ネック型と共に前記射出キャビティ型に対して昇降させる昇降機構と、を有し、
前記昇降機構は、
前記移送板を保持する受部材と、
前記受部材を昇降させる昇降駆動手段と、
前記受部材から下方に延びる少なくとも2本の昇降ロッドと、を含み、
前記受部材は、前記移送板の回転中心側に配置された内側受部材と、回転半径方向外側に配置された外側受部材と、を含み、
前記昇降ロッドは、前記内側受部材に接続された内側昇降ロッドと、前記外側受部材に接続された外側昇降ロッドと、を含み、
前記内側昇降ロッドと前記外側昇降ロッドは、前記移送板の回転に干渉しない位置で連結部材によって連結されることを特徴とする回転式成形機。
Machine base,
A plurality of transfer plates arranged at predetermined angles above the machine base;
A rotational drive mechanism for intermittently rotating the transfer plate;
A neck type attached to the lower surface of the transfer plate;
An injection cavity mold disposed on the machine base at the one stop position of the neck type;
An elevating mechanism for elevating the transfer plate together with the neck mold with respect to the injection cavity mold,
The lifting mechanism is
A receiving member for holding the transfer plate;
Elevating drive means for elevating the receiving member;
And at least two lifting rods extending downward from the receiving member,
The receiving member includes an inner receiving member disposed on the rotation center side of the transfer plate, and an outer receiving member disposed on the outer side in the rotational radius direction,
The lifting rod includes an inner lifting rod connected to the inner receiving member, and an outer lifting rod connected to the outer receiving member,
The rotary molding machine, wherein the inner lifting rod and the outer lifting rod are coupled by a coupling member at a position that does not interfere with the rotation of the transfer plate.
請求項1において、
前記内側昇降ロッドは、前記移送板の回転方向にて間隔をおいて配置された2本の第1、第2の内側昇降ロッドからなり、
前記外側昇降ロッドは、前記移送板の回転方向にて間隔をおいて配置された2本の第1、第2の外側昇降ロッドからなり、
前記連結部材は、前記移送板の回転方向上流側に配置された第1の内側昇降ロッドと第1の外側昇降ロッドとを連結する第1の連結部材と、前記移送板の回転方向下流側に配置された第2の内側昇降ロッドと第2の外側昇降ロッドとを連結する第2の連結部材と、からなることを特徴とする回転式成形機。
In claim 1,
The inner lifting rod is composed of two first and second inner lifting rods arranged at intervals in the rotation direction of the transfer plate,
The outer lifting rod is composed of two first and second outer lifting rods arranged at intervals in the rotation direction of the transfer plate,
The connecting member includes a first connecting member that connects a first inner lifting rod and a first outer lifting rod disposed on the upstream side in the rotation direction of the transfer plate, and a downstream side in the rotation direction of the transfer plate. A rotary molding machine comprising: a second connecting member that connects the second inner lifting rod and the second outer lifting rod arranged.
請求項1または2において、
前記内側昇降ロッドは、前記内側受部材から機台内まで延在し、
前記外側昇降ロッドは、前記外側受部材から機台内まで延在し、
前記連結部材は、前記内側昇降ロッドと前記外側昇降ロッドを機台内で連結し、
前記昇降駆動手段は、前記機台内に固定配置され、前記連結部材を前記機台内で昇降させることで前記内側及び外側昇降ロッド及び前記内側及び外側受部材を昇降させることを特徴とする回転式成形機。
In claim 1 or 2,
The inner lifting rod extends from the inner receiving member into the machine base,
The outer lifting rod extends from the outer receiving member into the machine base,
The connecting member connects the inner lifting rod and the outer lifting rod in a machine base,
The elevating drive means is fixedly arranged in the machine base, and moves up and down the inner and outer elevating rods and the inner and outer receiving members by elevating the connecting member in the machine base. Type molding machine.
請求項1〜3のいずれかにおいて、
前記移送板の上方には、前記機台に対して型締板が昇降自在に配置され、
前記型締板の下面には、前記ネック型及び前記射出キャビティ型と型締されて1組の射出金型となる射出コア型が固定され、
前記型締板を昇降させる型締機構は、前記機台から上方に延在し、前記型締板に接続される複数のタイバーを有し、
前記複数のタイバーの各々は、前記内側受部材を貫通して前記内側受部材をその昇降方向に沿って案内する内側タイバーと、前記外側受部材を貫通して前記外側受部材をその昇降方向に沿って案内する外側タイバーと、を含むことを特徴とする回転式成形機。
In any one of Claims 1-3,
Above the transfer plate, a mold clamping plate is arranged to be movable up and down with respect to the machine base,
An injection core mold that is clamped with the neck mold and the injection cavity mold to form a set of injection molds is fixed to the lower surface of the mold clamping plate,
The mold clamping mechanism for raising and lowering the mold clamping plate has a plurality of tie bars extending upward from the machine base and connected to the mold clamping plate,
Each of the plurality of tie bars includes an inner tie bar that passes through the inner receiving member and guides the inner receiving member along the raising / lowering direction, and an outer tie bar that passes through the outer receiving member in the raising / lowering direction. An outer tie bar guided along the rotary molding machine.
JP2003176380A 2003-06-20 2003-06-20 Rotary molding machine Expired - Lifetime JP4319863B2 (en)

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KR20220119502A (en) 2017-10-19 2022-08-29 닛세이 에이. 에스. 비 기카이 가부시키가이샤 Method for producing resin vessel made of resin, mould unit and moulding apparatus
WO2020196462A1 (en) 2019-03-26 2020-10-01 日精エー・エス・ビー機械株式会社 Die for injection molding, production apparatus for container made of resin, and plug unit
US11951664B2 (en) 2019-03-26 2024-04-09 Nissei Asb Machine Co., Ltd. Die for injection molding, production apparatus for container made of resin, and plug unit
US11958230B2 (en) 2019-09-27 2024-04-16 Nissei Asb Machine Co., Ltd. Method for producing resin container and device for producing resin container
US20230017761A1 (en) * 2021-07-13 2023-01-19 Aoki Technical Laboratory, Inc. Method for producing hollow molded article and injection stretch blow molding machine
US11623382B2 (en) * 2021-07-13 2023-04-11 Aoki Technical Laboratory, Inc. Method for producing hollow molded article and injection stretch blow molding machine

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