JP2004352784A - Thermoplastic resin molded article - Google Patents
Thermoplastic resin molded article Download PDFInfo
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- JP2004352784A JP2004352784A JP2003149794A JP2003149794A JP2004352784A JP 2004352784 A JP2004352784 A JP 2004352784A JP 2003149794 A JP2003149794 A JP 2003149794A JP 2003149794 A JP2003149794 A JP 2003149794A JP 2004352784 A JP2004352784 A JP 2004352784A
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- Prior art keywords
- resin
- molded article
- alloyed
- thermoplastic resin
- rolling
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Abstract
Description
【0001】
【発明の属する技術分野】
本発明は、ポリエチレンテレフタレート(PET)樹脂とABS樹脂からなる熱可塑性樹脂の延伸成形品に関するものである。
【0002】
【従来の技術】
従来からPET樹脂とABS樹脂とをアロイ化することにより、PET樹脂の特性である延伸成形による高強度と耐熱性、ABS樹脂の特徴である耐衝撃性と他の樹脂との密着性を得ることができる。
【0003】
なお、2種類の樹脂をアロイ化して延伸加工するものが特許文献1により知られている。
【0004】
ところで、アロイ化樹脂を延伸成形する方法としては、2本以上のロールにおける速度差を用いたロール延伸法、テンター延伸法、ブロー延伸法、及び2本のロール間での圧縮による延伸法がある。
【0005】
ここで、圧延法による延伸では、ロールに掛かる圧力下が大きくなるため高い延伸倍率を有する熱可塑性樹脂成形品を得ることが困難であり、且つ延伸設備を強固なものにしなければならないという問題がある。
【0006】
なお、二軸延伸複合スチレン系樹脂シートに内部潤滑材を含有させて成形する従来例も特許文献2により知られているが、このものはポリエチレンテレフタレート樹脂とABS樹脂をアロイ化した樹脂に滑材を添加したものではない。
【0007】
【特許文献1】
特開昭63−114628号公報
【特許文献2】
特開平2−120044号公報
【0008】
【発明が解決しようとする課題】
本発明は上記の点に鑑みてなされたものであり、PET樹脂とABS樹脂とのアロイ化樹脂を圧延法により延伸する際に発生する圧下力を下げることができることを課題とするものである。
【0009】
【課題を解決するための手段】
上記課題を解決するために本発明に係る熱可塑性樹脂成形品は、ポリエチレンテレフタレート樹脂とABS樹脂をアロイ化した樹脂で質量割合で0.05%から5%の滑材を添加した成形品をロール間で加圧することで1.1から5倍に延伸成形されたものであることを特徴とするものである。
【0010】
このようにポリエチレンテレフタレート樹脂とABS樹脂をアロイ化したアロイ化樹脂に質量割合で0.05%から5%の滑材を添加することで、アロイ化樹脂の成形品の表面摩擦抵抗を低減させ、アロイ化樹脂を圧延法により延伸する際に発生する圧下力を低減させることができ、圧延設備を簡略化できるものである。
【0011】
ここで、滑材の添加量は表面摩擦抵抗の低減量と樹脂成形品の物性値等の特性及び滑材の種類により決まり、添加量の範囲としてはアロイ化樹脂に対して質量割合で0.05%から5%の範囲が望ましいものであり、添加量が0.05%以下であれば、表面摩擦低減効果が見られず、また、添加量が5%以上であれば成形品の強度低下や溶融時の粘度増加等の問題が発生するので好ましくないものである。
【0012】
また、滑材として脂肪酸又は脂肪酸金属塩又はポリオレフィンワックスを用いることが好ましい。
【0013】
【発明の実施の形態】
以下、本発明を添付図面に示す実施形態に基づいて説明する。
【0014】
本発明においては、ポリエチレンテレフタレート樹脂(PET樹脂)とABS樹脂とをアロイ化することにより、PET樹脂の特性である延伸成形による高強度と耐熱性、ABS樹脂の特徴である耐衝撃性と他の樹脂(例えば高耐候性を有するアクリル樹脂)との密着性を得ることができるようにしており、このPET樹脂とABS樹脂をアロイ化したアロイ化樹脂に質量割合で0.05%から5%の滑材を添加した成形品をロール間で加圧することで1.1から5倍に延伸成形することで本発明の熱可塑性樹脂成形品を得ている。
【0015】
滑材として脂肪酸又は脂肪酸金属塩又はポリオレフィンワックスを用いるものである。すなわち、脂肪酸又は脂肪酸金属塩としてはステアリン酸、ステアリン酸亜鉛、ステアリン酸カルシウム等を挙げることができ、また、ポリオレフィンワックスとしてはポリエチレンワックス、ポリプロピレンワックス等を挙げることができる。
【0016】
ここで、PET樹脂とABS樹脂をアロイ化したアロイ化樹脂に上記範囲でPET樹脂とABS樹脂をアロイ化したアロイ化樹脂に添加することで、アロイ化樹脂の成形品の表面摩擦抵抗を低減させ、アロイ化樹脂を圧延法により延伸する際に発生する圧下力を低減させることができ、これによりロール間で加圧することで1.1から5倍に延伸成形することができる。
【0017】
以下本発明の具体例を実施例により説明する。
【0018】
【実施例】
(実施例1)
PET樹脂(ユニチカ社製「NES2070」)70質量部に対し、ABS樹脂(東レ社製「トヨラック600」)30質量部を配合し、更にPET樹脂とABS樹脂の合計に対して3質量%の相溶化剤(エポキシ変性ポリスチレン系樹脂)及び1%のステアリン酸亜鉛を配合し、これを均一に分散した後、2軸押出し機によって溶融、混合し、2mmφの円柱形状に押出成形した。そして、この押出し成形品を冷却した後に、ペレサイザーで長さ2mmに切断することで、ステアリン酸亜鉛を添加したPET樹脂とABS樹脂のアロイ化樹脂ペレットを得た。
【0019】
上記のアロイ化樹脂ペレットを押出成形することで、厚み2mm、巾80mmの板状をした熱可塑性樹脂成形品1を得た。このようにして得た板状をした熱可塑性樹脂成形品1を図1のように100℃に温度制御された2本の圧延ロール2間での圧延により3倍に延伸成形を行った。
【0020】
(実施例2)
PET樹脂(ユニチカ社製「NES2070」)70質量部に対し、ABS樹脂(東レ社製「トヨラック600」)30質量部を配合し、更にPET樹脂とABS樹脂の合計に対して3質量%の相溶化剤(エポキシ変性ポリスチレン系樹脂)及び1%のポリエチレンワックス(クライアントジャパン社製「LicowaxPE830」)を配合し、これを均一に分散した後、2軸押出し機によって溶融、混合し、2mmφの円柱形状に押出成形した。そして、この押出し成形品を冷却した後に、ペレサイザーで長さ2mmに切断することで、ポリエチレンワックスを添加したPET樹脂とABS樹脂のアロイ化樹脂ペレットを得た。
【0021】
上記のアロイ化樹脂ペレットを押出成形することで、厚み2mm、巾80mmの板状をした熱可塑性樹脂成形品1を得た。このようにして得た板状をした熱可塑性樹脂成形品1を図1のように100℃に温度制御された2本の圧延ロール2間での圧延により3倍に延伸成形を行った。
【0022】
(比較例)
PET樹脂(ユニチカ社製「NES2070」)70質量部に対し、ABS樹脂(東レ社製「トヨラック600」)30質量部を配合し、更にPET樹脂とABS樹脂の合計に対して3質量%の相溶化剤(エポキシ変性ポリスチレン系樹脂)を配合し、これを均一に分散した後、2軸押出し機によって溶融、混合し、2mmφの円柱形状に押出成形した。そして、この押出し成形品を冷却した後に、ペレサイザーで長さ2mmに切断することで、PET樹脂とABS樹脂のアロイ化樹脂ペレットを得た。
【0023】
上記のアロイ化樹脂ペレットを押出成形することで、厚み2mm、巾80mmの板状をした熱可塑性樹脂成形品1を得た。このようにして得た板状をした熱可塑性樹脂成形品1を図1のように100℃に温度制御された2本の圧延ロール2間での圧延により3倍に延伸成形を行った。
【0024】
上記のような実施例1、実施例2、比較例において圧延圧延ロールに掛かる圧下力を測定した。圧下力は圧延ロールに取付けたロードセルにより測定した。この結果、実施例1は圧下力5トン、実施例2は圧下力5トン、比較例は圧下力8トンであり、実施例1及び実施例2は比較例に比べて圧延時に圧延ロールに掛かる圧下力を低減できた。
【0025】
【発明の効果】
上記のように本発明にあっては、アロイ化樹脂の成形品の表面摩擦抵抗を低減させ、延伸成形時の圧下を低減させることができ、圧延設備を簡略化できるものである。
【図面の簡単な説明】
【図1】本発明の熱可塑性樹脂成形品の圧延模式図である。
【符号の説明】
1 熱可塑性樹脂成形品
2 圧延ロール[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a stretch molded article of a thermoplastic resin comprising a polyethylene terephthalate (PET) resin and an ABS resin.
[0002]
[Prior art]
Conventionally, by forming PET resin and ABS resin into alloy, it is possible to obtain high strength and heat resistance by stretch molding which are the characteristics of PET resin, impact resistance which is the characteristic of ABS resin, and adhesion to other resins. Can be.
[0003]
It is known from
[0004]
By the way, as a method of stretch-molding the alloyed resin, there are a roll stretching method using a speed difference between two or more rolls, a tenter stretching method, a blow stretching method, and a stretching method by compression between two rolls. .
[0005]
Here, in the stretching by the rolling method, there is a problem that it is difficult to obtain a thermoplastic resin molded product having a high stretching ratio because the pressure applied to the roll is large, and it is necessary to make the stretching equipment strong. is there.
[0006]
A conventional example in which an internal lubricant is added to a biaxially stretched composite styrene-based resin sheet and molded is also known from
[0007]
[Patent Document 1]
JP-A-63-114628 [Patent Document 2]
JP-A-2-120044
[Problems to be solved by the invention]
The present invention has been made in view of the above points, and has as its object to reduce the rolling force generated when an alloyed resin of a PET resin and an ABS resin is stretched by a rolling method.
[0009]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, a thermoplastic resin molded product according to the present invention is formed by rolling a molded product obtained by alloying a polyethylene terephthalate resin and an ABS resin and adding 0.05 to 5% by mass of a lubricant in a mass ratio. It is characterized in that it is stretch-formed from 1.1 to 5 times by pressurizing between them.
[0010]
By adding 0.05% to 5% by mass of a lubricant to the alloyed resin obtained by alloying the polyethylene terephthalate resin and the ABS resin in this manner, the surface friction resistance of a molded article of the alloyed resin is reduced, The rolling force generated when the alloyed resin is stretched by the rolling method can be reduced, and the rolling equipment can be simplified.
[0011]
Here, the amount of the lubricating material to be added is determined by the amount of reduction of the surface friction resistance, the properties such as the physical properties of the resin molded product and the type of the lubricating material. The range of from 05% to 5% is desirable. If the amount is 0.05% or less, no effect of reducing surface friction is observed, and if the amount is 5% or more, the strength of the molded article decreases. It is not preferable because problems such as an increase in viscosity during melting and the like occur.
[0012]
Further, it is preferable to use a fatty acid, a fatty acid metal salt, or a polyolefin wax as the lubricant.
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the present invention will be described based on embodiments shown in the accompanying drawings.
[0014]
In the present invention, by forming a polyethylene terephthalate resin (PET resin) and an ABS resin into an alloy, the high strength and heat resistance by stretch molding, which are the characteristics of the PET resin, and the impact resistance and the other characteristics of the ABS resin are obtained. Adhesion with a resin (for example, an acrylic resin having high weather resistance) can be obtained, and 0.05% to 5% by mass is added to the alloyed resin obtained by alloying the PET resin and the ABS resin. The thermoplastic resin molded article of the present invention is obtained by stretching the molded article to which the lubricant is added by 1.1 to 5 times by pressing between rolls.
[0015]
Fatty acids, fatty acid metal salts or polyolefin waxes are used as the lubricant. That is, stearic acid, zinc stearate, calcium stearate and the like can be mentioned as the fatty acid or fatty acid metal salt, and polyethylene wax, polypropylene wax and the like can be mentioned as the polyolefin wax.
[0016]
Here, by adding the PET resin and the ABS resin to the alloyed resin in which the PET resin and the ABS resin are alloyed in the above range to the alloyed resin in which the PET resin and the ABS resin are alloyed, the surface friction resistance of the molded article of the alloyed resin is reduced. In addition, the rolling force generated when the alloyed resin is stretched by the rolling method can be reduced, whereby the stretch molding can be performed 1.1 to 5 times by pressing between the rolls.
[0017]
Hereinafter, specific examples of the present invention will be described with reference to examples.
[0018]
【Example】
(Example 1)
30 parts by mass of an ABS resin (Toyolac 600, manufactured by Toray Industries) is blended with 70 parts by mass of a PET resin (“NES2070” manufactured by Unitika Ltd.), and 3% by mass of the total of the PET resin and the ABS resin is added. A solubilizer (epoxy-modified polystyrene resin) and 1% of zinc stearate were blended, uniformly dispersed, melted and mixed by a twin screw extruder, and extruded into a 2 mmφ cylindrical shape. After cooling the extruded product, the extruded product was cut to a length of 2 mm with a pelletizer to obtain an alloyed resin pellet of a PET resin and an ABS resin to which zinc stearate was added.
[0019]
By extruding the alloyed resin pellets, a plate-shaped thermoplastic resin molded
[0020]
(Example 2)
30 parts by mass of an ABS resin (Toyolac 600, manufactured by Toray Industries) is blended with 70 parts by mass of a PET resin (“NES2070” manufactured by Unitika Ltd.), and 3% by mass of the total of the PET resin and the ABS resin is added. A solubilizer (epoxy-modified polystyrene resin) and 1% polyethylene wax (“Licowax PE830” manufactured by Client Japan) are blended, uniformly dispersed, and then melted and mixed by a twin-screw extruder to form a 2 mmφ cylindrical shape. Extruded. After cooling the extruded product, the extruded product was cut into a length of 2 mm with a pelletizer to obtain an alloyed resin pellet of a PET resin and an ABS resin to which polyethylene wax was added.
[0021]
By extruding the alloyed resin pellets, a plate-shaped thermoplastic resin molded
[0022]
(Comparative example)
30 parts by mass of an ABS resin (Toyolac 600, manufactured by Toray Industries) is blended with 70 parts by mass of a PET resin (“NES2070” manufactured by Unitika Ltd.), and 3% by mass of the total of the PET resin and the ABS resin is added. After blending a solubilizer (epoxy-modified polystyrene resin) and uniformly dispersing it, it was melted and mixed by a twin screw extruder, and extruded into a 2 mmφ cylindrical shape. Then, after cooling the extruded product, the extruded product was cut into a length of 2 mm with a pelletizer to obtain an alloyed resin pellet of a PET resin and an ABS resin.
[0023]
By extruding the alloyed resin pellets, a plate-shaped thermoplastic resin molded
[0024]
In Examples 1, 2 and Comparative Examples described above, the rolling force applied to the rolling roll was measured. The rolling force was measured by a load cell attached to a rolling roll. As a result, Example 1 had a rolling force of 5 tons, Example 2 had a rolling force of 5 tons, and Comparative Example had a rolling force of 8 tons. Examples 1 and 2 were applied to the rolling rolls during rolling as compared with the Comparative Example. The rolling force was reduced.
[0025]
【The invention's effect】
As described above, in the present invention, the surface frictional resistance of a molded article of an alloyed resin can be reduced, the reduction during stretch molding can be reduced, and the rolling equipment can be simplified.
[Brief description of the drawings]
FIG. 1 is a schematic rolling diagram of a thermoplastic resin molded product of the present invention.
[Explanation of symbols]
1 Thermoplastic resin molded
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2003149794A JP2004352784A (en) | 2003-05-27 | 2003-05-27 | Thermoplastic resin molded article |
Applications Claiming Priority (1)
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JP2003149794A JP2004352784A (en) | 2003-05-27 | 2003-05-27 | Thermoplastic resin molded article |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008534720A (en) * | 2005-03-31 | 2008-08-28 | クレックナー ペンタプラスト ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフト | Molding material comprising polyester resin composition, film produced from molding material, and method for producing film or film web |
JP2010012639A (en) * | 2008-07-01 | 2010-01-21 | Sekisui Chem Co Ltd | Process for producing stretched thermoplastic polyester resin sheet |
JP4500915B1 (en) * | 2009-09-17 | 2010-07-14 | 有限会社ケイ・ビー・エル営繕センター | Photocatalytic coating for shielding heat rays |
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JPS5682235A (en) * | 1979-11-22 | 1981-07-04 | Toyobo Co Ltd | Preparation of polyester elastomer sheet |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2008534720A (en) * | 2005-03-31 | 2008-08-28 | クレックナー ペンタプラスト ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフト | Molding material comprising polyester resin composition, film produced from molding material, and method for producing film or film web |
JP2010012639A (en) * | 2008-07-01 | 2010-01-21 | Sekisui Chem Co Ltd | Process for producing stretched thermoplastic polyester resin sheet |
JP4500915B1 (en) * | 2009-09-17 | 2010-07-14 | 有限会社ケイ・ビー・エル営繕センター | Photocatalytic coating for shielding heat rays |
JP2011063703A (en) * | 2009-09-17 | 2011-03-31 | Kbl Eizen Center:Kk | Photocatalytic coating shielding heat ray |
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