JP2004346817A - Fuel injection valve - Google Patents

Fuel injection valve Download PDF

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Publication number
JP2004346817A
JP2004346817A JP2003144368A JP2003144368A JP2004346817A JP 2004346817 A JP2004346817 A JP 2004346817A JP 2003144368 A JP2003144368 A JP 2003144368A JP 2003144368 A JP2003144368 A JP 2003144368A JP 2004346817 A JP2004346817 A JP 2004346817A
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JP
Japan
Prior art keywords
valve
fuel injection
injection port
fuel
valve body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2003144368A
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Japanese (ja)
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JP3944119B2 (en
Inventor
Takeji Yoshida
竹治 吉田
Isao Kamibayashi
勲 上林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
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Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP2003144368A priority Critical patent/JP3944119B2/en
Publication of JP2004346817A publication Critical patent/JP2004346817A/en
Application granted granted Critical
Publication of JP3944119B2 publication Critical patent/JP3944119B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fuel injection valve of high performance by surely reducing the accumulation of deposit on a surface of an injection nozzle part. <P>SOLUTION: This fuel injection valve comprises a valve seat member 15 having the injection nozzle formed on one end of a hollow valve body 13, a valve element 12 for opening and closing the injection nozzle by being kept into contact with and separated from the valve seat member 15, and a swivel body 14 slidably supporting the valve element 12 in a state of surrounding the valve element 12 and applying the swivel to the fluid flowing into the injection nozzle, and the injection nozzle part of the valve seat member 15 is provided with a nozzle hole member 16 composed of a plurality of thin plates arranged in a multilayered state. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
この発明は、内燃機関の燃焼室内に燃料を直接噴射するための燃料噴射弁の構造に関するものである。
【0002】
【従来の技術】
従来、ガソリン燃料をインジェクタからエンジンの気筒内に直接噴射する筒内ガソリン噴射用燃料噴射弁においては、燃料噴射弁が燃焼室に面しているため、燃焼によって加熱された燃料噴射ノズルによる熱や、燃焼時の火炎などが原因となり、噴口部に燃料が炭化して、いわゆるデポジットが生成される。
デポジットの生成過程においては、燃料が高温であることにより完全に乾燥することになり、残留分が固化することにより成長していくことが一般に知られている。
そして、噴口部に生成されたデポジットは時間の経過とともに、噴口部の表面に堆積してしまい、燃料の量を調整する際に問題となる他、噴霧性能が損なわれるという問題がある。
【0003】
従来の燃料噴射弁においては、燃料噴射弁の噴口部をセラミックス製部材で構成し、筒内が高温時にはセラミックス製部材による焼き落し効果により、デポジットの堆積を減少させるものがあった(例えば、特許文献1参照)。
【0004】
又、燃料噴射弁の噴口部に複数のアトマイザを装着し、それぞれのアトマイザにはスリットが設けられ、交互に交差して配置することで、対向する燃料の流れを衝突させ、噴霧の微粒化を図るものもあった(例えば、特許文献2参照)。
【0005】
【特許文献1】
特開平10−274134号公報(図1)
【特許文献2】
特開2000−345944号公報
【0006】
【発明が解決しようとする課題】
従来の燃料噴射弁は以上のように構成されていたので、噴口部に生成されたデポジットの除去が充分でないため、弁の性能が損なわれるという問題点があった。
【0007】
この発明は上記のような問題点を解消するためになされたものであり、噴口部の表面におけるデポジットの堆積を確実に減少させることができる燃料噴射弁を提供することを目的とする。
【0008】
【課題を解決するための手段】
この発明の請求項1に係る燃料噴射弁は、中空状の弁本体と、この弁本体の一端に設けられ噴射口を有する弁シート部材と、この弁シート部材に離接して噴射口を開閉する弁体と、弁体を囲んで弁体を摺動可能に支持すると共に噴射口に流入する流体に旋回を与える旋回体を備えたものであって、弁シート部材の噴射口部には、複数個の薄板を多層に配置した噴口部材を設けたものである。
【0009】
【発明の実施の形態】
実施の形態1.
以下、この発明の一実施形態を図に基づいて説明する。
図1はこの発明の実施の形態1による燃料噴射弁を示す側面断面図であり、図において、燃料噴射弁1は、ソレノイド装置2、ヨーク3、弁ホルダ4、弁装置5から構成されている。
そしてソレノイド装置2は、コイル6を巻回したボビン7と、このボビン7の内周部に設置されたコア8とを有し、コイル6の巻線は端子9に接続されている。
コア8はその内部が燃料通路となるように中空円筒形状になっており、その中空部には圧縮ばね10が設置されており、又アマチュア11はコア8の先端に対向するように設置されている。
【0010】
弁装置5は弁体12と中空状の弁本体13とスワラ−(旋回体)14と弁シ−ト部材15と複数個の薄板を多層に配置して構成された噴口部材16とストッパ17とにより構成されている。
そして、弁本体13は弁ホルダ4の内径部に挿入後、溶接部4aで結合されており、又アマチュア11は弁体12に溶接部11aで結合されている。
スワラー14は弁本体13の内径部に挿入または圧入され、更に弁本体13の内径部には、弁シ−ト部材15及び噴口部材16を圧入して、それぞれ溶接部15a及び溶接部16aで固定されている。
【0011】
図2は燃料噴射弁1先端部を示す拡大側面断面図であり、旋回体14と弁本体13の間には燃料通路14a、14bが設けられている。
又、図3は図2におけるA−A線断面図である。
【0012】
次に動作について説明する。
図示しないエンジンのマイコンより燃料噴射弁1の駆動回路に動作信号が送られると、燃料噴射弁1のコイル6に電流が流され、アマチュア11、コア8、ヨ−ク3、弁ホルダ4で構成される磁気回路に磁束が発生し、アマチュア11はコア8側へ吸引され、アマチュア11と一体に形成されている弁体12が弁シート部材15から離れて間隙が形成されると、図示しない燃料供給管から燃料フィルタ18を介して供給された高圧の燃料は、弁本体13内部に設置されたスワラー14の上流部より、スワラー14と弁本体13の間の通路14a及び14bを通ってスワラー14の外側より旋回通路を通り、更にスワラー14で弁体12の周囲を旋回した後、弁座面15a及び弁座面15a下流に設けられた噴口部材内面16aを通って外部に噴射される。
【0013】
次にエンジンのマイコンより燃料噴射弁1の駆動回路に動作の停止信号が送られると、コイル6への電流が遮断され、磁気回路中の磁束が減少して弁体12を閉弁方向に押している圧縮ばね10により弁体12と弁座面15aとの間の間隙は閉じられ、燃料噴射が終了する。
コイル6への非通電状態では、コア8の上部より燃料が供給されて、燃料噴射弁1の内部は3〜20MPaの圧力となる。
【0014】
弁体12の先端部に位置する球形状部12aは円錐形の弁座面15aと当接しており、圧縮ばね10による荷重と、燃料圧力による押し付け荷重により、弁体12と弁座面15aとの接触部は、微少な弾性変形が生ずることにより燃料がシ−ルされる。
次にコイル6が通電状態となり、弁体12が弁座面15aから離れた場合は、弁体12は弁体12と弁本体13との摺動部12b、及び弁体12とスワラー14との摺動部12cにより支持された状態で摺動動作を行う。
【0015】
本実施形態においては、弁座面15a下流の燃料噴口部に薄板中空円筒形状の薄板部材を多層に積み重ねてなる噴口部材16を設置したので、燃料噴射終了時に、弁座面15aより下流に残った燃料は、薄板の噴口部材16の重ね面16bに吸収され、次の噴射までの間に、重ね面16bからしみ出し、噴口部材内面16aを常に燃料で濡れた状態に保つことができる。
これにより、噴口内を乾燥させず、適度に濡れた状態に保つことができ、表面にデポジットが付着しにくくなり、デポジット堆積を確実に減少させることができ、高性能を保つことができる。
【0016】
また、重ね面16bにおける面粗度を2S以上にすることで、薄板部材間にしみ込む燃料の浸透性の安定化を図ることができ、デポジットが堆積しにくい安定した条件をあたえることが可能となる。
又、噴口部材16を構成する薄板部材表面に親油性を有する酸化チタンをコーティングすることもでき、このように酸化チタンコ−ティングを施すことで、噴口部の濡れ性をさらに向上させ、デポジットの堆積を減少させることができる。
【0017】
実施の形態2.
図4はこの発明の実施の形態2による燃料噴射弁先端部を示す拡大側面断面図であり、本実施形態においては、噴口部材16を構成する複数の薄板部材における噴口を構成する穴の内径に差を設けたものである。
即ち、図4においては、噴口の内径dの薄板と噴口の内径dの薄板とを交互に重ねることによって噴口部材16を構成している。このように構成することにより、噴口部材16における噴口の表面積を大きくとることができ、燃焼により発生する熱を効率よく放熱させることができる。
このように、噴口部の温度を下げることにより、燃料の乾燥化を押えることができ、デポジットが生成しにくい環境を保つことができる。
【0018】
実施の形態3.
図5はこの発明の実施の形態3による燃料噴射弁先端部を示す拡大側面断面図であり、本実施形態においては、噴口部材16を構成する複数の薄板部材を熱膨張率の異なるもので構成したものである。
即ち、図5においては、熱膨張率がAの薄板と、熱膨張率がBの薄板とを交互に積み重ねることによって噴口部材を構成している。このように構成することにより、燃焼による熱を受けた時、各薄板部材の噴射口を形成する内径変化が違うこととなり、噴口部材内面16aに段差を設けることができ、噴口部材内面16aに堆積したデポジットを引き裂くことができ、デポジットの脱落促進を図ることが可能である。
これにより、ノズル先端の噴射口内部のデポジットの堆積を確実に減少させることができる。
【0019】
【発明の効果】
この発明の請求項1に係る燃料噴射弁によれば、中空状の弁本体と、この弁本体の一端に設けられ噴射口を有する弁シート部材と、この弁シート部材に離接して噴射口を開閉する弁体と、弁体を囲んで弁体を摺動可能に支持すると共に噴射口に流入する流体に旋回を与える旋回体を備えたものであって、弁シート部材の噴射口部には、複数個の薄板を多層に配置した噴口部材を設けたので、噴射口部の表面におけるデポジットの堆積を確実に減少させることができ、燃料噴射弁の性能を向上させることができる。
【図面の簡単な説明】
【図1】この発明の実施の形態1による燃料噴射弁を示す側面断面図である。
【図2】燃料噴射弁先端部を示す拡大側面断面図である。
【図3】図2におけるA−A線断面図である。
【図4】この発明の実施の形態2による噴射口部を示す側面断面図である。
【図5】この発明の実施の形態3による噴射口部を示す側面断面図である。
【符号の説明】
12 弁体、13 弁本体、14 旋回体、15 弁シート部材、16 噴口部材。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a structure of a fuel injection valve for directly injecting fuel into a combustion chamber of an internal combustion engine.
[0002]
[Prior art]
Conventionally, in a fuel injection valve for in-cylinder gasoline injection, in which gasoline fuel is directly injected from an injector into an engine cylinder, since the fuel injection valve faces a combustion chamber, heat generated by the fuel injection nozzle heated by combustion is reduced. The fuel is carbonized at the injection port due to a flame at the time of combustion, and a so-called deposit is generated.
It is generally known that in the process of deposit formation, the fuel is completely dried due to the high temperature, and grows as the residual solidifies.
Then, the deposits generated in the nozzle port accumulate on the surface of the nozzle port with the passage of time, which causes a problem when adjusting the amount of fuel and also causes a problem that the spray performance is impaired.
[0003]
In a conventional fuel injection valve, the injection port of the fuel injection valve is formed of a ceramic member, and when the inside of the cylinder is at a high temperature, the deposits are reduced by the burning-off effect of the ceramic member. Reference 1).
[0004]
In addition, a plurality of atomizers are attached to the injection port of the fuel injection valve, and slits are provided in each of the atomizers. There were also some attempts (for example, see Patent Document 2).
[0005]
[Patent Document 1]
JP-A-10-274134 (FIG. 1)
[Patent Document 2]
JP 2000-345944 A
[Problems to be solved by the invention]
Since the conventional fuel injection valve is configured as described above, there is a problem that the performance of the valve is impaired because the deposit generated at the injection port is not sufficiently removed.
[0007]
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and has as its object to provide a fuel injection valve capable of reliably reducing the accumulation of deposits on the surface of an injection port.
[0008]
[Means for Solving the Problems]
According to a first aspect of the present invention, there is provided a fuel injection valve having a hollow valve body, a valve seat member provided at one end of the valve body and having an injection port, and opening and closing the injection port by separating from and coming into contact with the valve seat member. A valve body, and a revolving body that surrounds the valve body, slidably supports the valve body, and provides a swirl to the fluid flowing into the injection port. This is provided with a nozzle member in which a plurality of thin plates are arranged in multiple layers.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
Embodiment 1 FIG.
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is a side sectional view showing a fuel injection valve according to Embodiment 1 of the present invention. In the figure, the fuel injection valve 1 is composed of a solenoid device 2, a yoke 3, a valve holder 4, and a valve device 5. .
The solenoid device 2 has a bobbin 7 around which a coil 6 is wound, and a core 8 provided on the inner periphery of the bobbin 7, and the winding of the coil 6 is connected to a terminal 9.
The core 8 has a hollow cylindrical shape so that the inside thereof becomes a fuel passage. A compression spring 10 is installed in the hollow portion. An armature 11 is installed so as to face the tip of the core 8. I have.
[0010]
The valve device 5 includes a valve body 12, a hollow valve body 13, a swirler (swirl body) 14, a valve sheet member 15, and a plurality of thin plates arranged in a multilayer structure. It consists of.
After the valve body 13 is inserted into the inner diameter portion of the valve holder 4, the valve body 13 is connected to the valve body 12 at the welded portion 4 a, and the armature 11 is connected to the valve body 12 at the welded portion 11 a.
The swirler 14 is inserted or press-fitted into the inner diameter portion of the valve body 13, and further, the valve sheet member 15 and the injection port member 16 are press-fitted into the inner diameter portion of the valve body 13 and fixed at the welded portions 15 a and 16 a, respectively. Have been.
[0011]
FIG. 2 is an enlarged side sectional view showing the tip of the fuel injection valve 1, and fuel passages 14 a and 14 b are provided between the revolving unit 14 and the valve body 13.
FIG. 3 is a sectional view taken along line AA in FIG.
[0012]
Next, the operation will be described.
When an operation signal is sent from the microcomputer of the engine (not shown) to the drive circuit of the fuel injection valve 1, a current flows through the coil 6 of the fuel injection valve 1 and is composed of an armature 11, a core 8, a yoke 3, and a valve holder 4. When a magnetic flux is generated in the magnetic circuit to be performed, the armature 11 is attracted to the core 8 side, and the valve body 12 formed integrally with the armature 11 is separated from the valve seat member 15 to form a gap. The high-pressure fuel supplied from the supply pipe through the fuel filter 18 flows from the upstream portion of the swirler 14 installed inside the valve body 13 through the passages 14 a and 14 b between the swirler 14 and the valve body 13. After passing through the swirl passage from the outside and further swirling around the valve body 12 with the swirler 14, it passes through the valve seat surface 15a and the injection member inner surface 16a provided downstream of the valve seat surface 15a to the outside. Is Isa.
[0013]
Next, when an operation stop signal is sent from the microcomputer of the engine to the drive circuit of the fuel injection valve 1, the current to the coil 6 is cut off, the magnetic flux in the magnetic circuit decreases, and the valve body 12 is pushed in the valve closing direction. The gap between the valve body 12 and the valve seat surface 15a is closed by the compression spring 10 that is present, and fuel injection ends.
When the coil 6 is not energized, fuel is supplied from the upper part of the core 8 and the pressure inside the fuel injection valve 1 becomes 3 to 20 MPa.
[0014]
The spherical portion 12a located at the tip of the valve body 12 is in contact with the conical valve seat surface 15a, and the valve body 12 and the valve seat surface 15a are brought into contact with each other by the load by the compression spring 10 and the pressing load by the fuel pressure. At the contact portion, the fuel is sealed by a slight elastic deformation.
Next, when the coil 6 is energized and the valve body 12 is separated from the valve seat surface 15a, the valve body 12 is connected to the sliding portion 12b between the valve body 12 and the valve body 13 and between the valve body 12 and the swirler 14. The sliding operation is performed while being supported by the sliding portion 12c.
[0015]
In the present embodiment, since the injection port member 16 formed by stacking thin hollow cylindrical thin plate members in a multilayer at the fuel injection port downstream of the valve seat surface 15a is installed, the fuel injection port member remains downstream from the valve seat surface 15a at the end of fuel injection. The fuel that has been absorbed is absorbed by the overlapping surface 16b of the thin nozzle member 16 and exudes from the overlapping surface 16b until the next injection, so that the inner surface 16a of the nozzle member can always be kept wet with fuel.
This makes it possible to keep the inside of the nozzle at a moderately wet state without drying, to prevent deposits from adhering to the surface, to surely reduce deposit accumulation, and to maintain high performance.
[0016]
Further, by setting the surface roughness of the overlapping surface 16b to 2S or more, it is possible to stabilize the permeability of the fuel permeating between the thin plate members, and it is possible to provide a stable condition in which the deposit is difficult to deposit. .
Also, the surface of the thin plate member constituting the nozzle member 16 can be coated with titanium oxide having lipophilicity. By applying the titanium oxide coating in this manner, the wettability of the nozzle portion can be further improved, and the deposit can be deposited. Can be reduced.
[0017]
Embodiment 2 FIG.
FIG. 4 is an enlarged side sectional view showing a tip portion of a fuel injection valve according to Embodiment 2 of the present invention. In the present embodiment, an inner diameter of a hole forming an injection port in a plurality of thin plate members forming an injection port member 16 is shown. The difference is provided.
That is, in FIG. 4, constitute the spray port member 16 by overlapping and sheet inside diameter d 2 of the thin plate and the nozzle hole inner diameter d 1 of the injection port alternately. With this configuration, the surface area of the nozzle in the nozzle member 16 can be increased, and the heat generated by combustion can be efficiently radiated.
As described above, by lowering the temperature of the injection port, drying of the fuel can be suppressed, and an environment in which a deposit is not easily generated can be maintained.
[0018]
Embodiment 3 FIG.
FIG. 5 is an enlarged side sectional view showing a tip portion of a fuel injection valve according to Embodiment 3 of the present invention. In the present embodiment, a plurality of thin plate members constituting injection port member 16 have different thermal expansion rates. It was done.
That is, in FIG. 5, the injection port member is formed by alternately stacking thin plates having a coefficient of thermal expansion of A and thin plates having a coefficient of thermal expansion of B. With such a configuration, when receiving heat due to combustion, the change in the inner diameter forming the injection port of each thin plate member is different, and a step can be provided on the inner surface 16a of the injection member, and the deposit is formed on the inner surface 16a of the injection member. The deposited deposit can be torn, and the falling off of the deposit can be promoted.
Thereby, the accumulation of the deposit inside the injection port at the nozzle tip can be surely reduced.
[0019]
【The invention's effect】
According to the fuel injection valve according to claim 1 of the present invention, a hollow valve body, a valve seat member provided at one end of the valve body and having an injection port, and an injection port separated from and connected to the valve seat member. A valve body that opens and closes, and a revolving body that surrounds the valve body, slidably supports the valve body, and provides a swirl to the fluid flowing into the injection port. Since the injection port member in which a plurality of thin plates are arranged in multiple layers is provided, the accumulation of deposits on the surface of the injection port can be reliably reduced, and the performance of the fuel injection valve can be improved.
[Brief description of the drawings]
FIG. 1 is a side sectional view showing a fuel injection valve according to Embodiment 1 of the present invention.
FIG. 2 is an enlarged side sectional view showing a tip portion of a fuel injection valve.
FIG. 3 is a sectional view taken along line AA in FIG. 2;
FIG. 4 is a side sectional view showing an injection port according to a second embodiment of the present invention.
FIG. 5 is a side sectional view showing an injection port according to a third embodiment of the present invention.
[Explanation of symbols]
12 valve body, 13 valve body, 14 revolving body, 15 valve seat member, 16 nozzle member.

Claims (5)

中空状の弁本体と、この弁本体の一端に設けられ噴射口を有する弁シート部材と、この弁シート部材に離接して上記噴射口を開閉する弁体と、上記弁体を囲んで上記弁体を摺動可能に支持すると共に上記噴射口に流入する流体に旋回を与える旋回体を備えた燃料噴射弁において、上記弁シート部材の上記噴射口部には、複数個の薄板を多層に配置した噴口部材を設けたことを特徴とする燃料噴射弁。A hollow valve main body, a valve seat member provided at one end of the valve main body and having an injection port, a valve element which is separated from and connected to the valve seat member to open and close the injection port, and a valve surrounding the valve element. In a fuel injection valve provided with a revolving body that slidably supports a body and imparts a swirl to a fluid flowing into the injection port, a plurality of thin plates are arranged in multiple layers at the injection port portion of the valve seat member. A fuel injection valve provided with a selected injection port member. 上記薄板の重ね面における面粗度を2S以上に設定したことを特徴とする請求項1記載の燃料噴射弁。2. The fuel injection valve according to claim 1, wherein the surface roughness of the overlapping surface of the thin plates is set to 2S or more. 上記薄板の表面を構成する酸化チタンでコーティングしたことを特徴とする請求項1又は請求項2記載の燃料噴射弁。3. The fuel injection valve according to claim 1, wherein the surface of the thin plate is coated with titanium oxide. 上記薄板における噴口を穴の内径に差を設けたことを特徴とする請求項1から請求項3のいずれか1項に記載の燃料噴射弁。The fuel injection valve according to any one of claims 1 to 3, wherein the injection port of the thin plate has a difference in inner diameter of the hole. 上記薄板の熱膨張率を異なるもので構成したことを特徴とする請求項1から請求項4のいずれか1項に記載の燃料噴射弁。The fuel injection valve according to any one of claims 1 to 4, wherein the thin plates have different coefficients of thermal expansion.
JP2003144368A 2003-05-22 2003-05-22 Fuel injection valve Expired - Fee Related JP3944119B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008255836A (en) * 2007-04-03 2008-10-23 Denso Corp Fuel injection device
JP2008280909A (en) * 2007-05-10 2008-11-20 Denso Corp Fuel injection valve
JP2009156085A (en) * 2007-12-25 2009-07-16 Denso Corp Fuel injection valve
US7651038B2 (en) 2005-06-29 2010-01-26 Toyota Jidosha Kabuhsiki Kaisha Fuel injection valve for internal combustion engine
JP2010053796A (en) * 2008-08-29 2010-03-11 Hitachi Ltd Fuel injection valve

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7651038B2 (en) 2005-06-29 2010-01-26 Toyota Jidosha Kabuhsiki Kaisha Fuel injection valve for internal combustion engine
JP2008255836A (en) * 2007-04-03 2008-10-23 Denso Corp Fuel injection device
JP2008280909A (en) * 2007-05-10 2008-11-20 Denso Corp Fuel injection valve
JP4595960B2 (en) * 2007-05-10 2010-12-08 株式会社デンソー Fuel injection valve
JP2009156085A (en) * 2007-12-25 2009-07-16 Denso Corp Fuel injection valve
JP4492696B2 (en) * 2007-12-25 2010-06-30 株式会社デンソー Fuel injection valve
JP2010053796A (en) * 2008-08-29 2010-03-11 Hitachi Ltd Fuel injection valve

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