JP2004346469A - Treating agent for elastic fiber, and elastic fiber - Google Patents

Treating agent for elastic fiber, and elastic fiber Download PDF

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Publication number
JP2004346469A
JP2004346469A JP2003177317A JP2003177317A JP2004346469A JP 2004346469 A JP2004346469 A JP 2004346469A JP 2003177317 A JP2003177317 A JP 2003177317A JP 2003177317 A JP2003177317 A JP 2003177317A JP 2004346469 A JP2004346469 A JP 2004346469A
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Prior art keywords
elastic fiber
metal salt
fatty acid
higher fatty
treating agent
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JP2003177317A
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JP4260557B2 (en
Inventor
Michihiro Shibano
道宏 柴野
Tomohiro Kitsuki
智裕 橘木
Satoru Kodama
悟 兒玉
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Matsumoto Yushi Seiyaku Co Ltd
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Matsumoto Yushi Seiyaku Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a treating agent for an elastic fiber, excellent in releasing property and smoothness. <P>SOLUTION: This treating agent for the elastic fiber is obtained by using a base component selected from silicone oil, mineral oil and ester oil and blending 0.01-10 pts. wt. higher fatty acid metal salt mixed by (5:95)-(50:50) ratio of the metal salt of a 16C higher fatty acid to the metal salt of a 18C higher fatty acid based on the base component and controlled to have 0.5-5.0 % hydrated water, and exhibits 3-50 mm<SP>2</SP>/s viscosity at 30°C. Further, the elastic fiber is characterized with that the treating agent is imparted to the elastic fiber by 0.1-15 wt. %. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【産業上の利用分野】
本発明は解舒性と平滑性に優れる弾性繊維の処理剤および弾性繊維に関する。
【0002】
【従来の技術】
特開昭60−81374号公報には、ステアリン酸Znやステアリン酸Mgなどを用いた弾性糸用油剤が記載されている。特開昭60−81374号公報には、炭素数が10〜20の高級脂肪酸の金属塩を含有した繊維糸状物用ストレート油剤組成物が記載されている。
【0003】
【発明が解決しようとする課題】
弾性繊維用処理剤は、解舒性および平滑性を付与するためにステアリン酸Znやステアリン酸Mgを用いてきたが、ステアリン酸の金属塩単独ではその結晶が硬くなりすぎて、解舒性・平滑性が充分に発揮されていないのが実情である。また、ステアリン酸の金属塩は通常2個の水和水を有することにより安定化するが、この水和水はイソシアネートの残存しているポリウレタンウレア糸状に接触すると、イソシアネートを失活させてしまい、糸の物性が充分に出ないといった欠点があった。
【0004】
【課題を解決するための手段】
本発明の処理剤は、ベース成分が、シリコーンオイル、鉱物油およびエステル油から選択され、炭素数16の高級脂肪酸の金属塩と炭素数18の高級脂肪酸の金属塩の混合比が5:95〜50:50の比率で混合され、かつ水和水が0.5〜5.0%に制御された高級脂肪酸金属塩をベース成分に対し0.01〜10重量%配合し、30℃における粘度が3〜30mm/sである弾性繊維用処理剤である。また、本発明は上記処理剤が0.1〜15重量%弾性繊維に対し付与されていることを特徴とする弾性繊維である。
【0006】
本発明は、ベース成分がシリコーンオイル、鉱物油およびエステル油より選ばれる。シリコーンオイルをベース成分として、100%用いると本発明に配合する高級脂肪酸の沈降性が悪くなるので、好ましくは、鉱物油またはエステル油を30重量%以上より好ましくは50重量%以上使用すると解舒性・平滑性の向上効果が大きい。
【0007】
本発明の処理剤には、炭素数16の高級脂肪酸の金属塩と炭素数18の高級脂肪酸の金属塩が混合比5:95〜50:50の比率で混合される必要がある。
炭素数18の高級脂肪酸の金属塩に炭素数16の高級脂肪酸の金属塩を上記割合で混合することにより、高級脂肪酸の金属塩の硬さが程よいレベルになるためか、解舒性および平滑性に優れる処理剤になる。混合比率は20:80〜40;60がより好ましい。
高級脂肪酸の金属塩の対になる金属としては、2価の金属が好ましく、例えばCa、亜鉛、Mg、Al、Ba等が挙げられる。
さらに、本発明は、水和水が0.5〜5%に制御された高級脂肪酸金属塩を0.01〜10重量%使用する。水和水が5%以上では、水和水によるポリウレタンウレア弾性繊維の糸物性の低下が起こる。水和水が0.5%以下では、高級脂肪酸の吸湿性が高くなり、処理剤中での沈降安定性が悪くなる。好ましくは、水和水が1〜4.0%より好ましくは1.5〜3.5%である。高級脂肪酸金属塩の処理剤中の含有量は0.01%以下では本発明の効果が発揮されず、10%以上では、処理剤粘度が高くなりすぎる。好ましくは、0.1〜5%である。使用する高級脂肪酸金属塩の平均粒子径としては、0.01〜5μmが好ましい、より好ましくは0.1〜3μmである。5μmより大きいと解舒性が充分でない場合があり、0.01μmより小さい場合も解舒性の効果が発揮されなくなる場合がある。
本発明の処理剤は30℃における粘度が通常3〜50mm/sが好ましい。3mm/s未満では、処理剤の揮発が問題となる場合があり、50mm/sを超えると平滑性に劣る場合がある。
また、本発明の処理剤には従来公知の変性シリコーン(アルキル変性シリコーン、エステル変性シリコーン、ポリエーテル変性シリコーン、アミド変性シリコーン、アミノ変性シリコーン、カルビノール変性シリコーン、カルボキシ変性シリコーン、メルカプト変性シリコーン、リン酸変性シリコーン、エポキシ変性シリコーン、MQシリコーンレジン、MQTシリコーンレジン、Tシリコーンレジン等)やつなぎ剤、制電剤、酸化防止剤、紫外線吸収剤、滑剤等、通常弾性繊維の処理剤に用いられる成分を配合することができる。
【0008】
本発明の処理剤は、通常、弾性繊維に対して0.1〜15重量%付与される。
本発明に言う弾性繊維とは、PTMGやポリエステルジオールと有機ジイソシアネートを反応させ、次いで、1,4ブタンジオール、エチレンジアミン、プロピレンジアミンなどで鎖延長した、ポリウレタンあるいはポリウレタンウレアから構成されるものがある。
【0009】
【実施例】
以下実施例により本発明を具体的に説明する。
なお具体例における、各処理剤の特性の評価は次の方法に従って行った。
【0010】
解舒速度比:
図1において、解舒速度比測定機の解舒側に処理剤を付与した繊維のチーズ(1)をセットし、巻き取り側紙管(2)をセットする。 巻き取り速度を一定速度にセットした後、ローラー(3)及び(4)を同時に起動させる。この状態では糸(5)に張力はほとんどかからないため、糸はチーズ上で膠着して離れないため解舒点(6)は図1に示す状態にある。解舒速度を変えることによって、チーズからの糸(5)の解舒点(6)が変わるので、この点がチーズとローラーとの接点(7)と一致するように解舒速度を設定する。解舒速度比は式1によって求める。この値が小さいほど、解舒性が良いことを示す。
解舒速度比(%)=(巻取速度比−解舒速度)/解舒速度X100 (式1)
編成張力:
図2において、チーズ(8)から縦取りした弾性糸(9)をコンペンセーター(10)を経てローラー(11)、編み針(12)を介して、Uゲージ(13)に付したローラー(14)を経て速度計(15)、巻き取りローラー(16)に連結する。速度計(15)での走行速度が定速(例えば、10m/分、100m/分)になるように巻き取りローラーの回転速度を調整して、巻き取りローラーに巻き取り、そのときの編成張力をUゲージ(13)で測定し、繊維/編み針間の摩擦(g)を計測する。走行糸条より1cmのところで春日式電位差測定装置(17)で発生静電気を測定する。
ローラー静電気:
解舒速度比測定機の解舒側にチーズをセットし、50m/分の周速で回転させ、チーズ上2cmのところにおいて、春日式電位差測定装置で、回転を始めて1時間後の発生静電気を測定する
強度・伸度:JIS−1013に準じて測定した。
粘度:キャノンフェンスケ粘度計により30℃で測定した。
平均粒子径:HORIBA LA−910により測定した。
【0011】
実施例1〜5および比較例1〜3
紡糸原液の調整:
数平均分子量2000のポリテトラメチレンエーテルグリコールと4,4’−ジフェニルメタンジイソシアネートをモル比率1:2で反応させ、次いで1,2−ジアミノプロパンのジメチルホルムアミド溶液を用いて鎖延長し、ポリマー濃度27%のジメチルホルムアミド溶液を得た。30℃での濃度は1500mPaSであった。
ポリウレタン紡糸原液を195℃のN気流中に吐出して乾式紡糸した。紡糸中走行糸に表1に記載の処理剤(表中の配合量は重量部)をオイリングローラーにより繊維に対して6重量%付与した後、毎分600mの速度でボビンに巻き取り77dtexモノフィラメントチーズ(巻き量400g)を得た。得られたチーズを35℃、50%RHの雰囲気中に48時間放置して評価に供した。
【0012】
【表1】

Figure 2004346469
使用したステアリン酸Ca(水和水4%)、パルミチン酸Ca(水和水4%)、ステアリン酸Mg(水和水2.5%)、パルミチン酸Mg(水和水2.5%)の平均粒子径は0.3μmである。
【0013】
実施例6〜10及び比較例4〜6
紡糸原液の調整
数平均分子量2000のポリテトラメチレングリコール100重量部と4,4’−ジフェニルメタンジイソシアネート25重量部を75℃で反応させ、N,N’−ジメチルアセトアミド250重量部を加え冷却しながら反応混合物を溶解させた。1,2−ジアミノプロパン5重量部をN,N’−ジメチルアセトアミド184重量部に溶解させたものを添加し、ジメチルシリコーン10000mm/sを0.1重量%添加した。
この様にして得られたポリウレタン紡糸原液を4つの細孔を有する紡糸口金より190℃のN気流中に吐出して乾式紡糸した。
紡糸中走行糸に表4に記載の処理剤をオイリングローラーにより繊維に対して6重量%付与した後、毎分500mの速度でボビンに巻き取り、44dtexマルチフィラメントのチーズ(巻き量400g)を得た。得られたチーズを35℃、50%RHの雰囲気中に48時間放置して評価に供した。
【0014】
【表2】
Figure 2004346469
使用したステアリン酸Ca(水和水1%)、パルミチン酸Ca(水和水1%)、ステアリン酸Zn(水和水6%)、パルミチン酸Zn(水和水6%)の平均粒子径は0.8μmである。
【0015】
【発明の効果】
本発明の処理剤を用いることにより安定した解舒性及び平滑性を弾性繊維に与えることができる。
【図面の簡単な説明】
【図1】解舒速度比の測定方法を説明する模式図。
【図2】編成張力の測定方法を説明する模式図。
【符号の説明】
1 チーズ
2 巻き取り用紙管
3 ローラー
4 ローラー
5 走行糸条
6 解舒点
7 チーズとローラーの接点
8 チーズ
9 走行糸条
10 コンペンセーター
11 ローラー
12 編み針
13 Uゲージ
14 ローラー
15 速度計
16 巻き取りローラー
17 春日式電位差測定装置[0001]
[Industrial applications]
The present invention relates to a treatment agent for an elastic fiber having excellent unwinding properties and smoothness, and an elastic fiber.
[0002]
[Prior art]
JP-A-60-81374 discloses an oil agent for elastic yarns using Zn stearate, Mg stearate, or the like. JP-A-60-81374 discloses a straight oil composition for a fibrous thread containing a metal salt of a higher fatty acid having 10 to 20 carbon atoms.
[0003]
[Problems to be solved by the invention]
The treatment agent for elastic fiber has used Zn stearate or Mg stearate to impart unwinding property and smoothness. However, the metal salt of stearic acid alone becomes too hard for the crystal, and the unwinding property is increased. The fact is that the smoothness is not sufficiently exhibited. In addition, the metal salt of stearic acid is usually stabilized by having two waters of hydration, but this water of hydration deactivates the isocyanate when it comes into contact with the polyurethane urea thread where the isocyanate remains, There was a disadvantage that the physical properties of the yarn were not sufficiently obtained.
[0004]
[Means for Solving the Problems]
In the treating agent of the present invention, the base component is selected from silicone oil, mineral oil, and ester oil, and the mixing ratio of the metal salt of a higher fatty acid having 16 carbon atoms to the metal salt of a higher fatty acid having 18 carbon atoms is 5: 95- A higher fatty acid metal salt mixed at a ratio of 50:50 and water of hydration controlled to 0.5 to 5.0% is blended in an amount of 0.01 to 10% by weight based on the base component, and the viscosity at 30 ° C is adjusted. It is a treatment agent for elastic fibers of 3 to 30 mm 2 / s. Further, the present invention is an elastic fiber characterized in that the above-mentioned treating agent is added to 0.1 to 15% by weight of the elastic fiber.
[0006]
In the present invention, the base component is selected from silicone oil, mineral oil and ester oil. If 100% of silicone oil is used as a base component, the sedimentation of higher fatty acids to be blended in the present invention is deteriorated. Therefore, if mineral oil or ester oil is used at 30% by weight or more, more preferably 50% by weight or more, unwinding is performed. The effect of improving the smoothness and smoothness is great.
[0007]
In the treating agent of the present invention, a metal salt of a higher fatty acid having 16 carbon atoms and a metal salt of a higher fatty acid having 18 carbon atoms need to be mixed at a mixing ratio of 5:95 to 50:50.
This is because mixing the metal salt of a higher fatty acid having 16 carbon atoms with the metal salt of a higher fatty acid having 18 carbon atoms at the above-mentioned ratio makes the hardness of the metal salt of the higher fatty acid moderate. It becomes an excellent treatment agent. The mixing ratio is more preferably from 20:80 to 40; 60.
As a metal that forms a pair with the metal salt of a higher fatty acid, a divalent metal is preferable, and examples thereof include Ca, zinc, Mg, Al, and Ba.
Furthermore, the present invention uses 0.01 to 10% by weight of a higher fatty acid metal salt whose hydration water is controlled to 0.5 to 5%. When the hydration water is 5% or more, the thread physical properties of the polyurethane urea elastic fiber are reduced by the hydration water. When the water of hydration is 0.5% or less, the hygroscopicity of the higher fatty acid increases, and the sedimentation stability in the treating agent deteriorates. Preferably, the hydration water is from 1 to 4.0%, more preferably from 1.5 to 3.5%. If the content of the higher fatty acid metal salt in the treating agent is 0.01% or less, the effect of the present invention is not exhibited, and if it is 10% or more, the treating agent viscosity becomes too high. Preferably, it is 0.1 to 5%. The average particle size of the higher fatty acid metal salt used is preferably from 0.01 to 5 μm, more preferably from 0.1 to 3 μm. If it is larger than 5 μm, the unwinding property may not be sufficient, and if it is smaller than 0.01 μm, the unwinding effect may not be exhibited.
The treatment agent of the present invention preferably has a viscosity at 30 ° C. of usually 3 to 50 mm 2 / s. If it is less than 3 mm 2 / s, volatilization of the treating agent may become a problem, and if it exceeds 50 mm 2 / s, the smoothness may be poor.
The treating agent of the present invention includes a conventionally known modified silicone (alkyl-modified silicone, ester-modified silicone, polyether-modified silicone, amide-modified silicone, amino-modified silicone, carbinol-modified silicone, carboxy-modified silicone, mercapto-modified silicone, phosphorus Components usually used for treating elastic fibers, such as acid-modified silicone, epoxy-modified silicone, MQ silicone resin, MQT silicone resin, and T silicone resin), binders, antistatic agents, antioxidants, ultraviolet absorbers, lubricants, and the like. Can be blended.
[0008]
The treating agent of the present invention is usually added in an amount of 0.1 to 15% by weight based on the elastic fiber.
The elastic fibers referred to in the present invention include those made of polyurethane or polyurethane urea obtained by reacting PTMG or polyester diol with an organic diisocyanate, and then chain-extending with 1,4-butanediol, ethylenediamine, propylenediamine, or the like.
[0009]
【Example】
Hereinafter, the present invention will be described specifically with reference to examples.
In addition, the evaluation of the characteristic of each processing agent in the specific example was performed according to the following method.
[0010]
Unwinding speed ratio:
In FIG. 1, a fiber cheese (1) provided with a treatment agent is set on the unwinding side of the unwinding speed ratio measuring machine, and a winding paper tube (2) is set. After setting the winding speed to a constant speed, the rollers (3) and (4) are simultaneously activated. In this state, since little tension is applied to the yarn (5), the yarn is stuck on the cheese and does not separate, so that the unwinding point (6) is in the state shown in FIG. By changing the unwinding speed, the unwinding point (6) of the yarn (5) from the cheese changes, and the unwinding speed is set so that this point coincides with the contact point (7) between the cheese and the roller. The unwinding speed ratio is determined by Equation 1. The smaller this value is, the better the unwinding property is.
Unwinding speed ratio (%) = (winding speed ratio-unwinding speed) / unwinding speed X100 (Formula 1)
Knitting tension:
In FIG. 2, a roller (14) attached to a U gauge (13) through a compensator (10), a roller (11), and a knitting needle (12) is applied to an elastic thread (9) taken from the cheese (8). Via a speedometer (15) and a winding roller (16). The rotation speed of the winding roller is adjusted so that the traveling speed on the speedometer (15) becomes a constant speed (for example, 10 m / min, 100 m / min), the winding is performed on the winding roller, and the knitting tension at that time is adjusted. Is measured with a U gauge (13), and the friction (g) between the fiber and the knitting needle is measured. At 1 cm from the running yarn, the generated static electricity is measured by a Kasuga potential difference measuring device (17).
Roller static electricity:
The cheese was set on the unwinding side of the unwinding speed ratio measuring machine, and rotated at a peripheral speed of 50 m / min. At 2 cm above the cheese, the static electricity generated 1 hour after the rotation was started using a Kasuga-type potential difference measuring device was measured. Strength / elongation to be measured: Measured according to JIS-1013.
Viscosity: Measured at 30 ° C. with a Cannon-Fenske viscometer.
Average particle size: Measured by HORIBA LA-910.
[0011]
Examples 1 to 5 and Comparative Examples 1 to 3
Preparation of spinning solution:
Polytetramethylene ether glycol having a number average molecular weight of 2,000 was reacted with 4,4'-diphenylmethane diisocyanate at a molar ratio of 1: 2, and then chain-extended using a dimethylformamide solution of 1,2-diaminopropane to give a polymer concentration of 27%. Of dimethylformamide was obtained. The concentration at 30 ° C. was 1500 mPaS.
The polyurethane spinning stock solution was discharged into a 195 ° C. N 2 stream and dry-spun. After applying the treating agent shown in Table 1 (parts by weight in the table is 6 parts by weight) to the fiber by an oiling roller to the running yarn during spinning, it is wound around a bobbin at a speed of 600 m / min and is a 77 dtex monofilament cheese. (400 g of winding amount). The obtained cheese was left for 48 hours in an atmosphere of 35 ° C. and 50% RH for evaluation.
[0012]
[Table 1]
Figure 2004346469
Used calcium stearate (hydration water 4%), calcium palmitate (hydration water 4%), magnesium stearate (hydration water 2.5%), and magnesium palmitate (hydration water 2.5%) The average particle size is 0.3 μm.
[0013]
Examples 6 to 10 and Comparative Examples 4 to 6
Preparation of spinning solution 100 parts by weight of polytetramethylene glycol having a number average molecular weight of 2,000 and 25 parts by weight of 4,4'-diphenylmethane diisocyanate were reacted at 75 ° C., and 250 parts by weight of N, N′-dimethylacetamide were added and reacted while cooling. The mixture was dissolved. A solution prepared by dissolving 5 parts by weight of 1,2-diaminopropane in 184 parts by weight of N, N′-dimethylacetamide was added, and 0.1% by weight of dimethyl silicone 10000 mm 2 / s was added.
It was dry-spun by discharging the N 2 gas stream of 190 ° C. from a spinneret having four pore polyurethane spinning dope obtained in this manner.
After applying the treating agent shown in Table 4 to the running yarn during the spinning by using an oiling roller at 6% by weight, the wound yarn was wound around a bobbin at a speed of 500 m / min to obtain a 44 dtex multifilament cheese (winding amount: 400 g). Was. The obtained cheese was left for 48 hours in an atmosphere of 35 ° C. and 50% RH for evaluation.
[0014]
[Table 2]
Figure 2004346469
The average particle diameter of the used calcium stearate (hydration water 1%), calcium palmitate (hydration water 1%), Zn stearate (hydration water 6%), and zinc palmitate (hydration water 6%) is as follows. 0.8 μm.
[0015]
【The invention's effect】
By using the treatment agent of the present invention, stable unwinding property and smoothness can be imparted to the elastic fiber.
[Brief description of the drawings]
FIG. 1 is a schematic diagram illustrating a method of measuring an unwinding speed ratio.
FIG. 2 is a schematic diagram illustrating a method of measuring knitting tension.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Cheese 2 Winding paper tube 3 Roller 4 Roller 5 Running thread 6 Unwinding point 7 Contact point between cheese and roller 8 Cheese 9 Running thread 10 Compensator 11 Roller 12 Knitting needle 13 U gauge 14 Roller 15 Speedometer 16 Winding roller 17 Kasuga potential difference measuring device

Claims (2)

ベース成分がシリコーンオイル、鉱物油およびエステル油から選択され、炭素数16の高級脂肪酸の金属塩と炭素数18の高級脂肪酸の金属塩の混合比が5:95〜50:50の比率で混合され、かつ水和水が0.5〜5.0%に制御された高級脂肪酸金属塩をベース成分に対し0.01〜10重量%配合し、30℃における粘度が3〜50mm/sである弾性繊維用処理剤。The base component is selected from silicone oil, mineral oil and ester oil, and the mixture ratio of the metal salt of a higher fatty acid having 16 carbon atoms and the metal salt of a higher fatty acid having 18 carbon atoms is mixed at a ratio of 5:95 to 50:50. In addition, 0.01 to 10% by weight of a higher fatty acid metal salt whose hydration water is controlled to 0.5 to 5.0% is blended with respect to the base component, and the viscosity at 30 ° C. is 3 to 50 mm 2 / s. Treatment agent for elastic fibers. 請求項1に記載の処理剤が弾性繊維に対し0.1〜15重量%付与されていることを特徴とする弾性繊維。An elastic fiber, wherein the treatment agent according to claim 1 is provided in an amount of 0.1 to 15% by weight based on the elastic fiber.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006193876A (en) * 2005-01-11 2006-07-27 Matsumoto Yushi Seiyaku Co Ltd Processing agent for elastic fiber scarcely scattered and the elastic fiber
JP2009041121A (en) * 2007-08-07 2009-02-26 Matsumoto Yushi Seiyaku Co Ltd Treating agent for elastic fibers and elastic fibers
CN101824752A (en) * 2010-04-19 2010-09-08 北京中纺海天染织技术有限公司 Polyurethane fiber dry spinning oil agent and preparation method thereof
JP2012505976A (en) * 2008-10-15 2012-03-08 ダウ コーニング コーポレーション Microcapsules of silicate shell for textile processing

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006193876A (en) * 2005-01-11 2006-07-27 Matsumoto Yushi Seiyaku Co Ltd Processing agent for elastic fiber scarcely scattered and the elastic fiber
JP4667059B2 (en) * 2005-01-11 2011-04-06 松本油脂製薬株式会社 Treatment agent for elastic fiber with less scattering and its elastic fiber
JP2009041121A (en) * 2007-08-07 2009-02-26 Matsumoto Yushi Seiyaku Co Ltd Treating agent for elastic fibers and elastic fibers
JP2012505976A (en) * 2008-10-15 2012-03-08 ダウ コーニング コーポレーション Microcapsules of silicate shell for textile processing
CN101824752A (en) * 2010-04-19 2010-09-08 北京中纺海天染织技术有限公司 Polyurethane fiber dry spinning oil agent and preparation method thereof
CN101824752B (en) * 2010-04-19 2012-05-02 北京中纺海天染织技术有限公司 Polyurethane fiber dry spinning oil agent and preparation method thereof

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