JP2004339463A - Colorant for clay, and aqueous hardenable colored clay using the same - Google Patents

Colorant for clay, and aqueous hardenable colored clay using the same Download PDF

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JP2004339463A
JP2004339463A JP2003358887A JP2003358887A JP2004339463A JP 2004339463 A JP2004339463 A JP 2004339463A JP 2003358887 A JP2003358887 A JP 2003358887A JP 2003358887 A JP2003358887 A JP 2003358887A JP 2004339463 A JP2004339463 A JP 2004339463A
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clay
colorant
water
pigment
weight
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Susumu Kimura
進 木村
Noritada Yuyama
法忠 湯山
Shigenobu Tanaka
重信 田中
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PAJIKO KK
Padico Co Ltd
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PAJIKO KK
Padico Co Ltd
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Priority to JP2003358887A priority Critical patent/JP2004339463A/en
Priority to PCT/JP2004/005314 priority patent/WO2004096924A1/en
Publication of JP2004339463A publication Critical patent/JP2004339463A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/40Compounds of aluminium
    • C09C1/42Clays
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Pigments, Carbon Blacks, Or Wood Stains (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To prevent a colorant from being eluted into water, when it is included in an aqueous hardenable colored synthetic clay. <P>SOLUTION: The colorant for clay is obtained by the followings: a pigment, an oil-soluble dye fine powder or a process color prepared by processing them, is blended with a resin, the resultant blend is melt-kneaded by heating, and after the obtained kneaded product is cooled and pulverized into colored fine resin particles, the particles are classified so as to obtain those having diameters of ≥1.15 μm, or are homogeneously kneaded with a water-insoluble high boiling point non-volatile liquid, or with a semi-solid. The safe and chromatic colored aqueous hardenable colored clay, is obtained by using the colorant, fully satisfying an elution test in water according to the self-regulation standard by The Japan Toy Association, (ST mark authorization standard). <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、手工芸用、学校教材用、玩具用等に使用される造形用粘土の着色技術に関し、特に着色剤の水溶出防止を図るのに適用して有効な技術である。   The present invention relates to a technique for coloring modeling clay used for handicrafts, school teaching materials, toys, and the like, and is particularly effective when applied to prevent water from dissolving a colorant.

従来、手工芸用、学校教材用、玩具用等に使用される造形用粘土として、天然粘土をはじめ、種々の合成粘土が使用されている。中でも、水系硬化型の合成粘土は、造形後乾燥させた状態で十分に硬化して、造形後の形態保持性が良好なため好んで用いられる。   BACKGROUND ART Conventionally, various synthetic clays, including natural clays, have been used as modeling clays used for handicrafts, school teaching materials, toys, and the like. Among them, water-based curable synthetic clays are preferably used because they harden sufficiently in a dried state after shaping and have good shape retention after shaping.

かかる水系硬化型粘土の着色手法としては、無着色(白色系)の所謂無彩色粘土に、染色による手法、あるいは着色剤の水分散体を用いる手法が採用されてきた(例えば、特許文献1、2、3、4、5参照)。   As a coloring method of such an aqueous setting type clay, a method of dyeing a non-colored (white) so-called achromatic clay, or a method of using an aqueous dispersion of a coloring agent has been adopted (for example, Patent Document 1, 2, 3, 4, 5).

また、合成樹脂粉末を有機または無機顔料の水性エマルジョンおよび架橋剤としての自己架橋型アクリル樹脂との水の存在下で混合し、得られた合成樹脂のゲルを乾燥後粉砕した顔料着色性の合成樹脂粉末を使用して、色移りのない着色粘土を製造する方法も提案されている(例えば、特許文献6参照)。   In addition, a synthetic resin powder is mixed in the presence of water with an aqueous emulsion of an organic or inorganic pigment and a self-crosslinkable acrylic resin as a crosslinker, and the resulting synthetic resin gel is dried and pulverized to obtain a pigment-coloring composition. A method for producing a colored clay without color transfer using a resin powder has also been proposed (for example, see Patent Document 6).

一方、水系硬化型着色合成粘土を含めた手工芸用、学校教材用、玩具用等に使用される造形用粘土に関しては、使用上の安全に配慮すべく、昭和23年に食品衛生法が施行され、その主旨を汲んで設けられた(社)日本玩具協会の自主規制基準(STマーク認定基準)に適合できるよう努力が図られている。
特公昭47−16421号公報(第1頁右欄第7行〜第29行) 特公昭48−19379号公報(第1頁右欄第8行〜第18行) 特公昭54−3184号公報(第1頁右欄第36行〜第2頁左欄第13行) 特開昭54−153826号公報(第3頁左下欄第11行〜第15行) 特開2001−202004号公報(段落番号[0011]) 特開平1−285982号公報(第3頁第7行〜第4頁第1行)
On the other hand, the Food Sanitation Law was enacted in 1948 with regard to plastic clay used for handicrafts, school teaching materials, toys, etc., including water-curable colored synthetic clay. Therefore, efforts are being made to conform to the self-regulation standards (ST mark recognition standards) of the Japan Toy Association, which was established with the intent.
JP-B-47-16421 (page 1, right column, lines 7 to 29) JP-B-48-19379 (page 1, right column, lines 8 to 18) JP-B-54-3184 (page 1, right column, line 36 to page 2, left column, line 13) JP-A-54-153826 (page 11, lower left column, lines 11 to 15) JP 2001-202004 A (paragraph number [0011]) JP-A-1-285982 (page 3, line 7 to page 4, line 1)

しかし、現在市販されている水系硬化型着色粘土では、(社)日本玩具協会の自主規制基準(STマーク認定基準)でその安全衛生性が認定された「STマーク」表示を有するものは、無彩色(白色系)無着色の水系硬化型着色合成粘土と、有彩色では水溶出が認められても、法定食用色素は安全なため法定食用色素を用いてSTマークを取得している商品はあるが、着色濃度が高くなるにしたがって、作業上、手にはげしく色移行したりして造形用としては適さず、どのような着色濃度に於ても、色の水溶出がない有彩色の水系硬化型着色合成粘土組成物は知られていない。   However, there is no water-based curable colored clay currently on the market that has the “ST mark” labeling that has been approved for safety and health by the Japan Toy Association voluntary regulation standards (ST mark certification standards). Colored (white) uncolored water-based curable colored synthetic clay, and chromatic colors, even if water elution is observed, there are products that have obtained the ST mark using legal food dyes because they are safe because they are safe. However, as the color density increases, the color shifts to the hands violently in the work, making it unsuitable for molding.At any color density, chromatic aqueous curing with no color elution at all No mold-colored synthetic clay compositions are known.

すなわち、(社)日本玩具協会の定める自主規制基準(STマーク認定基準)にある色が「水に溶出してはならない」との制限を、現状の水系硬化型着色合成粘土組成物はクリアーすることはできず、STマーク認定を容易に受けられないのが実状である。   In other words, the current water-based curable colored synthetic clay composition clears the restriction that the color in the voluntary regulation standard (ST mark certification standard) determined by the Japan Toy Association must not be eluted in water. In fact, it is not possible to receive ST mark certification easily.

これまでの水系硬化型着色合成粘土の着色には、前記の如く、生の無機顔料か有機顔料が、あるいはこれらを粉末分散助剤で易分散化した加工顔料、あるいはこれらの水分散加工着色剤が、あるいは染色手法に用いる水溶性染料が、あるいは法定食用色素が使用されていたため、明らかに水への激しい色の溶出が観察される。   As described above, a raw inorganic pigment or an organic pigment, or a processed pigment obtained by easily dispersing the raw inorganic pigment or the organic pigment with a powder dispersing aid, or a water-dispersed processing colorant thereof, as described above, is used for coloring the aqueous curable colored synthetic clay. However, since the water-soluble dye used for the dyeing technique or the legal food color is used, a clear color elution to water is clearly observed.

一方、かかる色の水溶出を無くす方法として、無彩色(白色系)無着色水系硬化型着色合成粘土に粒径の大きい非水系着色片を均一に混練したものが市販されているが、しかし、かかる商品は、非水系着色片の粒径が大きく、粘土に一様な着色状態が得られず、着色部分が粘土の地色に点在したような所謂異色点在模様となってしまう。   On the other hand, as a method for eliminating water elution of such a color, a non-aqueous colored piece having a large particle size is uniformly kneaded with an achromatic (white) non-colored water-based curable synthetic clay, which is commercially available. In such commodities, the particle size of the non-aqueous colored pieces is large, a uniform colored state cannot be obtained in the clay, and a so-called different-color dotted pattern in which the colored portions are dotted with the ground color of the clay results.

また、特許文献6に記載の如く、微視的に網目状に結合した透明な樹脂が顔料を抱き込むことにより顔料の水への溶出性は抑制されるものと考えられるが、しかし、水溶出性試験の主旨を満足させるには公報記載の条件だけでは十分ではなく、他の条件が必要と本発明者らは考えた。   Further, as described in Patent Document 6, it is considered that the dissolution property of the pigment into water is suppressed by the inclusion of the pigment by a transparent resin that is microscopically bound in a network. The present inventors considered that the conditions described in the gazette alone were not enough to satisfy the gist of the sex test, and that other conditions were necessary.

上記のように、従来または現状の水系硬化型着色合成粘土組成物には、使用着色剤の水溶出性の問題点、あるいは染色手法を用いた場合には染色助剤の安全衛生上の問題点、使用する加工着色剤の水溶出性がない場合には均一着色性が十分でない等の問題点が解決されていない。   As described above, the conventional or current water-based curable colored synthetic clay composition has a problem of water elution of the used colorant, or a problem of safety and hygiene of a dyeing aid when a dyeing method is used. However, when the processing colorant used has no water elution property, problems such as insufficient uniform coloring property have not been solved.

本発明の目的は、水系硬化型着色粘土における着色剤の水溶出性を防止することにある。   An object of the present invention is to prevent a water-eluting property of a colorant in a water-based curable colored clay.

本発明者らは上記問題点に鑑み鋭意検討の結果、以下の解決手段を見出した。   The present inventors have conducted intensive studies in view of the above problems and found the following solution.

本発明では、非水溶性の媒体に顔料を分散させて、あるいは油溶性染料を非水溶性の媒体に溶解分散させて得られた着色物を、微粉末状、あるいは微粒子状、あるいは液体状、あるいは半固体状に形成することにより、顔料あるいは油溶性染料の水への溶出性を抑えて、粘土に混合可能な粘土用着色剤とした。   In the present invention, a pigment obtained by dispersing a pigment in a water-insoluble medium, or a colored substance obtained by dissolving and dispersing an oil-soluble dye in a water-insoluble medium, in the form of fine powder, or fine particles, or liquid, Alternatively, by forming the pigment or oil-soluble dye in a semi-solid state, the dissolution of the pigment or oil-soluble dye into water is suppressed, and a clay colorant that can be mixed with clay is obtained.

併せて、微粉末状、微粒子状で使用する場合には、その粒径を所定範囲に収めることにより、均一着色性、および(社)日本玩具協会の定める自主規制基準(STマーク認定基準)にある色が「水に溶出してはならない」との要件を十分に満たすことができるようにした。   In addition, when used in the form of fine powder or fine particles, the particle size falls within the specified range to achieve uniform colorability and self-regulation standards (ST mark certification standards) determined by the Japan Toy Association. The requirement that a certain color "must not elute in water" could be satisfied.

すなわち、本発明は粘土の着色に使用する着色剤であって、前記着色剤は、顔料あるいは油溶性染料のいずれかの微粉末を、樹脂と混合し、加熱溶融混練し、得られた加熱溶融混練物を冷却後粉砕して得られる着色樹脂の微粒子であることを特徴とする。   That is, the present invention is a colorant used for coloring clay, wherein the colorant is obtained by mixing a fine powder of either a pigment or an oil-soluble dye with a resin, heat-melting and kneading, and then heating and melting the mixture. It is characterized in that it is fine particles of a colored resin obtained by cooling and kneading the kneaded material.

上記の構成において、前記着色樹脂の微粉末又は微粒子は、その粒径が、500ミクロン以下で、且つ(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験に使用される濾紙の目より大きい粒径であることを特徴とする。かかる構成において、濾紙の目より大きい前記粒径とは、1.15ミクロン以上であることを特徴とする。   In the above configuration, the fine powder or fine particles of the colored resin have a particle size of 500 microns or less and are used in a water dissolution test according to a voluntary regulation standard (ST mark certification standard) determined by the Japan Toy Association. The size of the filter paper is larger than that of the filter paper. In this configuration, the particle size larger than the mesh of the filter paper is at least 1.15 microns.

他の本発明は、粘土の着色に使用する着色剤であって、前記着色剤は、顔料の微粉末を含有する非水溶性高沸点不揮発性液体あるいは非水溶性半固体であることを特徴とする。   Another invention is a coloring agent used for coloring clay, wherein the coloring agent is a water-insoluble high-boiling nonvolatile liquid or a water-insoluble semi-solid containing fine powder of a pigment. I do.

上記いずれかの構成において、前記粘土用着色剤中に、前記顔料あるいは油溶性染料の微粉末は、0.05重量%以上、70重量%以下含有されていることを特徴とする。   In any one of the above structures, the fine particles of the pigment or the oil-soluble dye are contained in the clay colorant in an amount of 0.05% by weight or more and 70% by weight or less.

上記いずれかの構成において、前記粘土用着色剤に含有される前記顔料あるいは油溶性染料は、ポリオレフィン等衛生協議会の定める自主規制基準色材ポジティブリスト記載品から選択されたものであることを特徴とする。   In any one of the above configurations, the pigment or oil-soluble dye contained in the colorant for clay is selected from a product on a self-regulation standard coloring material positive list defined by the Sanitation Council such as polyolefin. And

但し、ポリオレフィン等衛生協議会の自主規制基準色材ポジティブリストに記載がなくても、使用着色剤の各種の安全衛生性に問題のないデータがあれば、この限りではない。   However, this does not apply even if there is no data on the safety and hygiene of various types of colorants to be used, even if they are not described in the positive list of self-regulation color materials of the Polyolefin Sanitation Council.

他の本発明は、上記いずれかの構成の粘土用着色剤が、水系硬化型粘土に混合されていることを特徴とする水系硬化型着色粘土である。   Another aspect of the present invention is a water-based curable colored clay, wherein the clay colorant having any one of the above structures is mixed with the water-based curable clay.

本発明により、水系硬化型着色合成粘土における粘土用着色剤の水溶出性を防止することができる。   According to the present invention, it is possible to prevent the water-eluting property of the clay colorant in the water-based curable colored synthetic clay.

併せて、かかる粘土用着色剤の粒径を規制することにより、(社)日本玩具協会の自主規制基準(STマーク認定基準)の定める水溶出試験を十分に満足させられる安全な有彩色の水系硬化型着色粘土を提供することができる。   At the same time, by regulating the particle size of the colorant for clay, a safe chromatic water system that can sufficiently satisfy the water dissolution test defined by the voluntary regulation standard of the Japan Toy Association (ST mark certification standard). A curable colored clay can be provided.

以下、本発明の実施の形態を詳細に説明する。本発明は、非水溶性の媒体に顔料を分散させ、あるいは油溶性染料を非水溶性の媒体に溶解分散させて得られた着色物を、微粒子状、あるいは液体状、あるいは半固体状で提供し、水系硬化型粘土に混合使用する粘土用着色剤である。   Hereinafter, embodiments of the present invention will be described in detail. The present invention provides a colored substance obtained by dispersing a pigment in a water-insoluble medium, or dissolving and dispersing an oil-soluble dye in a water-insoluble medium, in the form of fine particles, liquid, or semi-solid. It is a colorant for clay that is mixed with water-based curable clay.

また、もう一つの本発明は、かかる粘土用着色剤を用いて製造される水系硬化型着色粘土であり、(社)日本玩具協会の定める自主規制基準(STマーク認定基準)にある色が「水に溶出してはならない」との基準をクリアーすることができるものでもある。   Another aspect of the present invention is a water-based curable colored clay produced using such a coloring agent for clay, which has a color defined by a voluntary regulation standard (ST mark certification standard) determined by the Japan Toy Association. Do not dissolve in water. "

(実施の形態1)
本実施の形態では、非水溶性の媒体に顔料を分散させ、あるいは油溶性染料を非水溶性の媒体に溶解分散させて得られた着色物を、微粒子状で、水系硬化型粘土に混合使用する粘土用着色剤、およびそれを用いた水系硬化型着色粘土について説明する。
(Embodiment 1)
In the present embodiment, a pigment obtained by dispersing a pigment in a water-insoluble medium or dissolving and dispersing an oil-soluble dye in a water-insoluble medium is used in the form of fine particles mixed with an aqueous curable clay. A coloring agent for clay and a water-based curable coloring clay using the coloring agent will be described.

すなわち、本実施の形態で説明する粘土用着色剤は、顔料あるいは油溶性染料のいずれかの微粉末を、非水溶性媒体として樹脂を選択し、この樹脂と混合し、加熱溶融混練して得られた加熱溶融混練着色物を粉砕可能な温度まで冷ました状態で粉砕することにより得られる着色樹脂の微粒子である。   That is, the clay colorant described in the present embodiment is obtained by selecting a fine powder of either a pigment or an oil-soluble dye, a resin as a water-insoluble medium, mixing with the resin, and heat-melting and kneading. These are fine particles of a colored resin obtained by pulverizing the heated, melt-kneaded colored product in a state cooled to a pulverizable temperature.

顔料としては、無機顔料、有機顔料のいずれをも使用することができる。また、これら顔料あるいは油溶性染料の微粉末は、そのまま直接使用してもよいし、あるいは微粉末を分散助剤、界面活性剤等で易分散化処理してドライカラー、湿潤性カラー、必要によってはペーストカラー、リキッドカラー等に加工処理を行ったものをプロセスカラーとして用いることもできる。   As the pigment, any of an inorganic pigment and an organic pigment can be used. The fine powder of these pigments or oil-soluble dyes may be used directly as they are, or the fine powder may be easily dispersed with a dispersing aid, a surfactant or the like to obtain a dry color, a wet color, if necessary. Can be used as a process color obtained by processing a paste color, a liquid color, or the like.

特に、水系硬化型着色粘土の着色に基づく安全衛生性を考慮する場合には、着色剤に含有させる顔料あるいは油溶性染料を、ポリオレフィン等衛生協議会の定める自主規制基準色材ポジティブリスト記載品から選択するようにすればよい。   In particular, when considering the safety and health based on the coloring of the water-based curable colored clay, the pigment or oil-soluble dye to be contained in the colorant should be selected from the products listed in the Self-Regulatory Standard Coloring Material Positive List determined by the Hygiene Council such as Polyolefin. What is necessary is just to make it select.

尚、安全衛生性に問題のないデータがあれば、ポリオレフィン等衛生協議会の自主規制基準色材ポジティブリストに記載がなくても、使用してよい。   In addition, if there is data without any problem in safety and health, it may be used even if it is not described in the self-regulation standard color material positive list of the Polyolefin and Other Health Council.

また顔料、油溶性染料を、樹脂に分散させるための分散剤、あるいは分散助剤としては、脂肪酸およびこの誘導体、脂肪酸の金属塩、アマイド系、パラフィン系、あるいはワックス系滑剤、非イオン(両性、ノニオン)系、あるいはアニオン系界面活性剤、および可塑剤、植物油、鉱油、合成油、場合によってはグリース、グリセリン等の水に不溶の油性高沸点不揮発性液体、あるいは半固体等から選択すればよい。   In addition, as a dispersant or a dispersing agent for dispersing a pigment or an oil-soluble dye in a resin, fatty acids and derivatives thereof, metal salts of fatty acids, amide-based, paraffin-based or wax-based lubricants, nonionic (amphoteric, Nonionic or anionic surfactants, and plasticizers, vegetable oils, mineral oils, synthetic oils, and in some cases, greases, oily high-boiling nonvolatile liquids insoluble in water such as glycerin, or semisolids. .

また樹脂としては、熱可塑性樹脂、あるいはゴム、あるいは熱硬化性樹脂のいずれをも使用できる。   As the resin, any of a thermoplastic resin, a rubber, and a thermosetting resin can be used.

例えば、熱可塑性樹脂としては、ポリオレフィン系、あるいはポリスチレン系樹脂、ポリメタアクリル、ポリメチルペンテン、ポリブデン、ポリブタジエン、ポリ塩化ビニリデン、ポリアミド、ポリエチレンテレフタレート、ポリカーボネート、ポバール、ポリアセタール、ポリフェニレンエーテル、ポリアクリロニトリル、フッ素樹脂、ポリブチレンテレフタレート、ポリメタアクリルスチレン、ポリアリルサルホン、ポリアリレート、ヒドロキシ安息香酸ポリエステル、ポリエーテルイミド、ポリエチレンナフトール、ポリシクロヘキシレンジメチレンテレフタレート、ポリエステルカーボネート、ポリ塩化ビニル、ポリビニルブチラール、マレイン酸、ロジン、グルー、石油、テルペン、ポリ酢酸ビニル、ポリビニルホルマール、ポリ2塩化ビニル、塩素化ポリエーテル、耐衝撃性アクリル、ポリアクリルαメチルスチレン、エチルセルロース、酢酸セルローズ、プロピルセルローズ、酢酸・酪酸セルローズ、硝酸セルローズ、ポリウレタン、クマロン、インデン等の各種樹脂、およびこれらの変性、共重合誘導体等から選択すればよい。   For example, as the thermoplastic resin, polyolefin-based or polystyrene-based resin, polymethacrylic, polymethylpentene, polybutene, polybutadiene, polyvinylidene chloride, polyamide, polyethylene terephthalate, polycarbonate, poval, polyacetal, polyphenylene ether, polyacrylonitrile, fluorine Resin, polybutylene terephthalate, polymethacryl styrene, polyallylsulfone, polyarylate, hydroxybenzoic acid polyester, polyetherimide, polyethylene naphthol, polycyclohexylene dimethylene terephthalate, polyester carbonate, polyvinyl chloride, polyvinyl butyral, maleic acid , Rosin, glue, petroleum, terpene, polyvinyl acetate, polyvinyl formal, poly Various resins such as vinyl chloride, chlorinated polyether, impact-resistant acrylic, polyacrylic α-methylstyrene, ethylcellulose, cellulose acetate, propylcellulose, cellulose acetate / butyrate, cellulose nitrate, polyurethane, coumarone, indene, and modifications thereof. It may be selected from copolymer derivatives and the like.

尚、かかる樹脂の重合法は限定する必要はなく、例えば、サスペンジョン重合法等によって得られる樹脂、およびエマルジョンが固化して生じる樹脂もこの本発明でいう樹脂の範疇に当然に入る。   It is not necessary to limit the polymerization method of such a resin. For example, a resin obtained by a suspension polymerization method or the like and a resin formed by solidification of an emulsion are naturally included in the category of the resin according to the present invention.

ゴムとしては、例えば、天然ゴム、合成天然ゴム、塩素化ポリエチレン、エピクロルヒドリン、ニトリル、ニトリルイソプレン、イソプレン、ウレタン、多硫化ゴム、シリコーンゴム、フッ素ゴム、アクリルゴム、ブタジエン、スチレンブタジエン、ブチル、エチレンプロピレン、エチレン酢酸ビニル共重合体、クロロプレン、クロロスルホン化ポリエチレン等の各ゴム、およびこれらの変性誘導体等から選択することができる。   Examples of the rubber include natural rubber, synthetic natural rubber, chlorinated polyethylene, epichlorohydrin, nitrile, nitrile isoprene, isoprene, urethane, polysulfide rubber, silicone rubber, fluorine rubber, acrylic rubber, butadiene, styrene butadiene, butyl, and ethylene propylene. , Ethylene-vinyl acetate copolymer, chloroprene, chlorosulfonated polyethylene, and other rubbers, and modified derivatives thereof.

熱硬化性樹脂としては、例えば、フェノール樹脂、ホルムアルデヒド樹脂、尿素樹脂、メラミンホルムアルデヒド樹脂、エポキシ樹脂、フラン樹脂、キシレン樹脂、不飽和ポリエステル(アルキド)樹脂、シリコーン樹脂、ジアリルフタレート樹脂等の各樹脂およびこれらの変性誘導体等から選択すればよい。   Examples of the thermosetting resin include phenol resins, formaldehyde resins, urea resins, melamine formaldehyde resins, epoxy resins, furan resins, xylene resins, unsaturated polyester (alkyd) resins, silicone resins, diallyl phthalate resins, and the like. What is necessary is just to select from these modified derivatives.

尚、熱可塑性樹脂の製造に際して架橋重合させて得られた3次元構造を有する樹脂、およびサスペンジョン重合法等によって得られる樹脂、あるいはエマルジョンタイプ、2液混合タイプに架橋剤を併用して重合させた樹脂等もこの熱硬化性樹脂の範疇に入るものとする。   In addition, a resin having a three-dimensional structure obtained by cross-linking polymerization in the production of a thermoplastic resin, a resin obtained by a suspension polymerization method or the like, or an emulsion type, a two-part mixed type, and a polymerization agent were used in combination with a cross-linking agent. Resins and the like are also included in the category of the thermosetting resin.

架橋剤としては、例えば、エチレンジアミン、環状脂肪族ポリアミン等のジアミン、ポリアミン類、液状ポリアミド樹脂、フェノールノボラック樹脂、無水酸、フェノール樹脂、エーテル化エステル化アミノ樹脂等が使用できる。   As the crosslinking agent, for example, diamines such as ethylenediamine and cyclic aliphatic polyamine, polyamines, liquid polyamide resin, phenol novolak resin, anhydride, phenol resin, etherified esterified amino resin and the like can be used.

かかる樹脂と、前記説明の顔料、あるいは油溶性染料の微粉末とを、均一に加熱混練あるいは均一混合して熱成形し、高濃度に顔料あるいは油溶性染料を含むものを、粉砕可能な温度(例えば、常温)にまで冷却した後に微粉砕すれば、得られた微粒子状着色樹脂が、加工着色材(マスターバッチパウダー)と呼ばれる粘土用着色剤となる。微粉砕に際しては、粉砕コストはかかるが、冷凍粉砕を採用しても構わない。   Such a resin and the fine powder of the pigment or the oil-soluble dye described above are uniformly heated and kneaded or uniformly mixed and thermoformed, and a resin containing the pigment or the oil-soluble dye at a high concentration is pulverized at a crushable temperature ( If cooled to room temperature, for example, and then finely pulverized, the obtained fine-particle colored resin becomes a colorant for clay called a processing colorant (master batch powder). In the case of fine pulverization, pulverization cost is required, but freeze pulverization may be employed.

但し、油溶性染料を使用する場合には、ブリードあるいはマイグレーションを起こすので、結晶性熱可塑性樹脂、ゴム、あるいは実施の形態2で述べる高沸点不揮発性液体、半固体には上記油溶性染料を使用しない。   However, when an oil-soluble dye is used, it causes bleeding or migration. Therefore, the above-mentioned oil-soluble dye is used for a crystalline thermoplastic resin, rubber, or a high-boiling nonvolatile liquid and a semi-solid described in Embodiment 2. do not do.

本実施の形態で説明する微粒子状の粘土用着色剤は、強力な機械混練と、機械粉砕(含冷凍粉砕)等により、生の顔料、あるいは油溶性染料を樹脂あるいはゴム中に均一分散させる機械的な手段で製造されることとなる。   The fine-particle clay colorant described in the present embodiment is a machine for uniformly dispersing a raw pigment or an oil-soluble dye in a resin or rubber by strong mechanical kneading and mechanical pulverization (including freezing pulverization). It will be manufactured by a conventional means.

すなわち、熱可塑性樹脂やゴム、あるいは熱硬化性樹脂と、無機顔料、有機顔料、あるいは油溶性染料、あるいはこれら顔料、油溶性染料を上記加工処理して得られたプロセスカラーを、ボールミル、タンブラー、デスパー、スーパーミキサー、ヘンセルタイプミキサー等で機械的に均一混合する。   That is, a thermoplastic resin or rubber, or a thermosetting resin, an inorganic pigment, an organic pigment, or an oil-soluble dye, or these pigments, a process color obtained by processing the oil-soluble dye, a ball mill, a tumbler, Mechanically and uniformly mixed with a Despar, Supermixer, Hensel type mixer, etc.

かかる混合に際しては、顔料あるいは油溶性染料の微粉末は、粘土用着色剤の0.05重量%以上、70重量%以下となるように混合すればよい。   In such mixing, the fine powder of the pigment or the oil-soluble dye may be mixed so as to be 0.05% by weight or more and 70% by weight or less of the colorant for clay.

本発明の水系硬化型着色粘土の構成では、上記粘土用着色剤を水系硬化型粘土に所定量混合させて着色状態を創出するため、粘土用着色剤の色が当初より薄くては着色させにくく、ある程度の濃さが必要である。   In the configuration of the aqueous curable colored clay of the present invention, the coloring agent for the clay is mixed with the aqueous curable clay in a predetermined amount to create a colored state. , A certain degree of density is required.

一方、本発明の粘土用着色剤は、顔料あるいは油溶性染料を樹脂に混合させて顔料あるいは油溶性染料が水に溶出しないように抑えるため、水溶出を効果的に抑制できるように樹脂量をある程度確保しなければならない。   On the other hand, the colorant for clay of the present invention is prepared by mixing a pigment or an oil-soluble dye into a resin so as to prevent the pigment or the oil-soluble dye from being eluted into water. Somewhat must be secured.

すなわち、0.05重量%未満では、本発明の粘土用着色剤を混合させて得られる水系硬化型粘土の着色性が十分確保できない場合があり、一方70重量%より多く含有させると、樹脂量が少なく粘土用着色剤に用いた顔料あるいは油溶性染料の水溶出の虞がある。そのため、かかる観点から、0.05重量%以上、70重量%以下に設定しておくのが好ましい。より好ましくは、1重量%以上、50重量%以下であればよい。   That is, if the amount is less than 0.05% by weight, the coloring property of the water-based curable clay obtained by mixing the coloring agent for clay of the present invention may not be sufficiently ensured. There is a possibility that the pigment or oil-soluble dye used in the colorant for clay is eluted with water. Therefore, from such a viewpoint, it is preferable to set the content to 0.05% by weight or more and 70% by weight or less. More preferably, it should be 1% by weight or more and 50% by weight or less.

このようにして均一混合後、例えばバンバリーミキサー、2軸スクリュー押出機、1軸スクリュー押出機、加圧型ニーダー、オープン型ニーダー、2本ロール、3本ロール等で加熱均一混練し、その後、常温まで冷却して、ブロッキング傾向にあるものについては、ブロッキング防止剤(外部潤滑剤)を適当量均一混合して、粉砕機(必要によっては冷凍粉砕)処理し、その後乾燥すれば、目的とする微粒子状の粘土用着色剤が得られる。   After uniform mixing in this way, for example, heat and knead with a Banbury mixer, a twin-screw extruder, a single-screw extruder, a pressure-type kneader, an open-type kneader, two rolls, three rolls, and the like, and then to room temperature. If it is cooled, if it has a tendency to block, uniformly mix an appropriate amount of an anti-blocking agent (external lubricant), treat it with a pulverizer (freezing and pulverization if necessary), and then dry to obtain the desired fine particles. Is obtained.

上記構成の粘土用着色剤であれば、色が水に溶出することはない。しかし、(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験をクリアーさせるためには、かかる処理だけでは十分でないことに本発明者らは気付いた。すなわち、溶出試験では所定メッシュの濾紙で濾過した濾液に色がついてないことが求められている。   With the clay colorant having the above structure, the color does not elute in water. However, the present inventors have noticed that such a treatment alone is not enough to clear the water dissolution test of the voluntary regulation standard (ST mark certification standard) determined by the Japan Toy Association. That is, in the dissolution test, it is required that the filtrate filtered through a filter paper having a predetermined mesh has no color.

因みに、(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験は、次のように規定されている。すなわち、表面積1cm2につき、2mlの割合の40℃の温水を加え、40℃に保ちながら、10分間試料を浸漬した後、アドバンテックNo.5Cの濾紙で濾過し、濾液について目視比色法で色の溶出を判定する。 Incidentally, the water dissolution test of the self-regulation standard (ST mark certification standard) defined by the Japan Toy Association is defined as follows. That is, 2 ml of warm water at 40 ° C. was added per 1 cm 2 of the surface area, and the sample was immersed for 10 minutes while maintaining the temperature at 40 ° C., and then filtered through Advantech No. 5C filter paper. Is determined.

確かに、本発明の粘土用着色剤を使用しても、従来品とは異なり、水に色が溶出する現象は防げるが、濾液に分散した粘土用着色剤の微粒子が濾液と共に濾紙を通過する場合も考えられる。本発明者らは、より厳格に、かかる着色剤の濾紙通過をも防止できるようにと考えた。   Certainly, even if the clay colorant of the present invention is used, unlike the conventional product, the phenomenon that the color is eluted in water can be prevented, but the fine particles of the clay colorant dispersed in the filtrate pass through the filter paper together with the filtrate. It is possible. The present inventors have sought to more strictly prevent such a colorant from passing through the filter paper.

そこで、本発明者らは、粘土用着色剤の粒径を、試験に用いる濾紙の目より大きいものとすることを発案した。このようにすれば、濾紙を通過する水には一切着色現象が発生しない。   Therefore, the present inventors have proposed that the particle size of the colorant for clay be larger than the size of the filter paper used in the test. In this way, no coloring phenomenon occurs in the water passing through the filter paper.

すなわち、微粉砕に際しては、微粉砕により製造される粘土用着色剤の粒径が、(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験に使用される濾紙の目を通過しない粒径以上となるように設定した。   That is, at the time of fine pulverization, the particle size of the colorant for clay produced by the fine pulverization is determined by a filter paper used for a water dissolution test according to the voluntary regulation standard (ST mark certification standard) determined by the Japan Toy Association. The particle size was set so as not to pass through.

現行の基準では、濾紙の目が1ミクロンに設定されているため、着色樹脂の粒径は、1ミクロンより大きければよいこととなる。粘土用着色剤が濾紙を通過する濾液に混じらないようにするには、1.15ミクロン以上に粒径を設定すれば十分であることが分かった。   According to the current standard, since the size of the filter paper is set to 1 micron, the particle size of the colored resin should be larger than 1 micron. It has been found that setting the particle size to 1.15 microns or more is sufficient to prevent the clay colorant from mixing with the filtrate passing through the filter paper.

一方、水系硬化型粘土に粘土用着色剤を混ぜた場合に、混合した粘土用着色剤である着色樹脂の粒子が粗いと粘土中の樹脂粒子が目立ち、見た目の着色の均一性が十分に得られない場合がある。そこで、実験の結果、着色の均一性が得られる範囲としては、その粒径が500ミクロン以下であればよいことが分かった。   On the other hand, when the coloring agent for clay is mixed with the water-based curable clay, if the particles of the coloring resin, which is the coloring agent for clay, are coarse, the resin particles in the clay are conspicuous, and the appearance of the coloring is sufficiently uniform. May not be possible. Therefore, as a result of the experiment, it was found that the range in which the uniformity of the coloring can be obtained should be 500 microns or less.

そこで、前記要領で微粉砕した着色樹脂をさらに分級して、その粒径が1.15ミクロン以上、500ミクロン以下の範囲に入るようにすれば、(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験の基準を満たし、且つ、着色の均一性が確保される水系硬化型着色粘土用に使用できる粘土用着色剤が得られる。   Therefore, if the color resin finely pulverized in the above manner is further classified so that the particle size falls within a range of 1.15 μm or more and 500 μm or less, the self-regulation standard (Japan Toy Association) A colorant for a clay which satisfies the standard of the water dissolution test (ST mark certification standard) and which can be used for a water-based curable colored clay that ensures uniform coloring is obtained.

また、本発明の水系硬化型着色粘土は、上記説明の粘土用着色剤を、水系硬化型粘土に混合すれば製造できる。水系硬化型の粘土としては、種々の特長を有したものが上市され、あるいは考案されているが、その代表的な例として、表1にその組成を示す三つの水系硬化型合成粘土を挙げることができる。   Further, the aqueous curable colored clay of the present invention can be produced by mixing the above-described colorant for clay with the aqueous curable clay. As the water-curable clay, those having various features have been marketed or devised. As typical examples, three water-curable synthetic clays whose compositions are shown in Table 1 can be mentioned. Can be.

Figure 2004339463
Figure 2004339463

表1に示す組成物1として表示する水系硬化型合成粘土は、水溶性樹脂10重量部と、澱粉30重量部と、繊維素材10重量部と、充填剤5重量部と、水51重量部とからなる。   The water-based curable synthetic clay shown as composition 1 shown in Table 1 is composed of 10 parts by weight of a water-soluble resin, 30 parts by weight of starch, 10 parts by weight of a fiber material, 5 parts by weight of a filler, and 51 parts by weight of water. Consists of

より具体的には、糊剤としての水溶性樹脂として、疎水性樹脂とポバールの共重合体(登録商標 HVポリマー)を使用する。澱粉としては、例えば、小麦粉等の澱粉質のものなら何でも使用することができる。中でも、粘土のキメ細かさ、肌の白さを得るにはコーンスターチが好ましい。   More specifically, a copolymer of a hydrophobic resin and Poval (registered trademark HV polymer) is used as a water-soluble resin as a sizing agent. As the starch, for example, any starchy substance such as wheat flour can be used. Above all, corn starch is preferred in order to obtain the fineness of the clay and the whiteness of the skin.

繊維素材としては、例えばパルプを使用する。充填剤としては、例えば、タルクを使用する。タルク等の無機質粉体以外にも、粘土全体の軽量化を図るためには、シラスバルーン等の多孔質体、発泡ポリスチレン等の発泡微粒球状を使用してもよい。   As the fiber material, for example, pulp is used. For example, talc is used as the filler. In addition to inorganic powder such as talc, in order to reduce the weight of the entire clay, a porous body such as a shirasu balloon or a foamed spherical fine particle such as expanded polystyrene may be used.

かかる組成を有する水系硬化型合成粘土では、充填剤をタルクのような無機質の無発泡体より、シラスバルーンあるいは発泡微粒球状(又は粉砕品)樹脂に置き換えることによって、比重は小さくなり、造形後の肌のキメが細かく、かつ適度に軟らかく、肌色が白い水系硬化型合成粘土になる。   In the water-based curable synthetic clay having such a composition, the specific gravity is reduced by replacing the filler with an inorganic non-foamed material such as talc by a shirasu balloon or a foamed fine spherical (or pulverized product) resin, thereby reducing the specific gravity after molding. A water-based hardening synthetic clay with a fine skin texture and moderate softness and a white skin color.

かかる水系硬化型合成粘土は、表1に示す配合割合に限定する必要はなく、適宜必要に応じて、次に示すような範囲で配合割合を調節することができる。すなわち、水溶性樹脂量を1〜20重量部、好ましくはポリエチレンオキサイドを0.2〜3重量部、澱粉4〜60重量部、繊維素材1〜20重量部、残部を水、あるいは残部を水および多孔質材とすればよい。   It is not necessary to limit the mixing ratio of the water-based curable synthetic clay to the mixing ratio shown in Table 1, and the mixing ratio can be appropriately adjusted as needed within the following range. That is, the amount of the water-soluble resin is 1 to 20 parts by weight, preferably 0.2 to 3 parts by weight of polyethylene oxide, 4 to 60 parts by weight of starch, 1 to 20 parts by weight of the fiber material, the remainder being water, or the rest being water and What is necessary is just to make it a porous material.

例えば、水溶性樹脂10重量部と、澱粉25重量部と、繊維素材10重量部と、シラスバルーン5重量部と、水50重量部のような配合割合が挙げられる。あるいは、水溶性樹脂10重量部と、澱粉25重量部と、繊維素材10重量部と、微粒球状発泡樹脂5重量部のような配合割合も好ましい例として挙げられる。   For example, a mixing ratio such as 10 parts by weight of a water-soluble resin, 25 parts by weight of starch, 10 parts by weight of a fiber material, 5 parts by weight of a shirasu balloon, and 50 parts by weight of water is exemplified. Alternatively, a mixing ratio such as 10 parts by weight of a water-soluble resin, 25 parts by weight of starch, 10 parts by weight of a fiber material, and 5 parts by weight of a fine spherical foamed resin is also a preferred example.

表1に示す組成物2として表示する水系硬化型合成粘土は、水溶性樹脂11.2重量部と、澱粉2重量部と、繊維素材8重量部と、微小球状中空体樹脂16重量部、グリセリン5重量部、機械油5重量部、水44.8重量部とからなる。   The water-based curable synthetic clay shown as composition 2 shown in Table 1 was composed of 11.2 parts by weight of a water-soluble resin, 2 parts by weight of starch, 8 parts by weight of a fiber material, 16 parts by weight of a microsphere hollow resin, and glycerin. 5 parts by weight, 5 parts by weight of machine oil, and 44.8 parts by weight of water.

より具体的には、水溶性樹脂として、カルボキシメチルセルロース(CMCと略記)とポリビニルアルコール(PVAと略記)を使用すればよい。かかるCMCとしては、エーテル化度が1.0以上で、1%水溶液の25℃の粘度が700mPa.sのものを使用した。PVAとしては、ポリビニルアセテートの部分ケン化物でケン化度が88mol%のものを使用した。尚、PVAは、1.2重量部使用した。   More specifically, carboxymethyl cellulose (abbreviated as CMC) and polyvinyl alcohol (abbreviated as PVA) may be used as the water-soluble resin. As such CMC, the degree of etherification is 1.0 or more, and the viscosity of a 1% aqueous solution at 25 ° C. is 700 mPa.s. s. As PVA, a partially saponified polyvinyl acetate having a saponification degree of 88 mol% was used. In addition, 1.2 parts by weight of PVA was used.

澱粉としては、α化澱粉を使用した。繊維素材としては、粉末パルプを使用した。微小球状中空体樹脂としては、粒子中に気体を内包する中空状微小球体の軽量微小素材である。一般に、外殻が塩化ビニリデン−アクリロニトリル共重合体で、20〜150ミクロンの粒径で、嵩比重は0.02である。   Gelatinized starch was used as the starch. Powder pulp was used as the fiber material. The microsphere hollow resin is a lightweight micromaterial of a hollow microsphere in which gas is included in particles. Generally, the outer shell is a vinylidene chloride-acrylonitrile copolymer having a particle size of 20 to 150 microns and a bulk density of 0.02.

かかる組成を有する水系硬化型合成粘土は、軽量であり、色も白く、適度な硬さと伸び易さと、適度なもろさを有し、べたつきの少ない合成粘土である。   The water-based curable synthetic clay having such a composition is lightweight, has a white color, has appropriate hardness and easiness of elongation, has appropriate fragility, and is less sticky.

尚、外殻を形成する樹脂は、酢酸ビニル−アクリロニトリル共重合樹脂、メチルメタクリレート−アクリロニトリル共重合樹脂等でもよい。また、CMCとPVAの比率が、重量比で10:0.5〜10:3の範囲で適宜調節することができる。   The resin forming the outer shell may be a vinyl acetate-acrylonitrile copolymer resin, a methyl methacrylate-acrylonitrile copolymer resin, or the like. Further, the ratio between CMC and PVA can be appropriately adjusted in a weight ratio of 10: 0.5 to 10: 3.

表1で組成物3として表示する水系硬化型合成粘土は、水溶性樹脂としてポリビニルアルコール(PVAと略記)10重量部と、ポリエチレンオキサイド(PEOと略記)1重量部、酢酸ビニル樹脂エマルジョン6重量部、微小球状中空体樹脂14重量部、繊維素材4重量部、非イオン系界面活性剤3重量部、水62重量部とからなる。   The water-based curable synthetic clay shown as composition 3 in Table 1 contains 10 parts by weight of polyvinyl alcohol (abbreviated as PVA), 1 part by weight of polyethylene oxide (abbreviated as PEO), and 6 parts by weight of a vinyl acetate resin emulsion as a water-soluble resin. , 14 parts by weight of micro spherical hollow resin, 4 parts by weight of fiber material, 3 parts by weight of nonionic surfactant, and 62 parts by weight of water.

より具体的には、PVAは、ポリビニルアセテートの部分ケン化物で、ケン化度が88mol%、3%水溶液が20℃の粘度が850mPa.sのものを使用した。PEOは、平均分子量70万のエチレンオキサイドの開環重合体を使用した。酢酸ビニル樹脂エマルジョンは、昭和高分子社製ポリゾールS−6を使用した(使用量は、固形分量で示してある)。   More specifically, PVA was a partially saponified polyvinyl acetate having a saponification degree of 88 mol% and a 3% aqueous solution having a viscosity at 20 ° C. of 850 mPa · s. As the PEO, a ring-opened polymer of ethylene oxide having an average molecular weight of 700,000 was used. As the vinyl acetate resin emulsion, Polysol S-6 manufactured by Showa Kogaku Co., Ltd. was used (the amount used is indicated by the solid content).

繊維素材には、粉末パルプを使用した。非イオン系界面活性剤は、HLB=10.0〜18.9のポリオキシエチレンアルキルエーテルを使用した。微小中空体球状樹脂は、松本油脂社製のマイクロスフェアーF−50Eを使用した(使用量は、固形分量で示してある)。   Powder pulp was used as the fiber material. As the nonionic surfactant, a polyoxyethylene alkyl ether having an HLB of 10.0 to 18.9 was used. Microsphere F-50E manufactured by Matsumoto Yushi Co., Ltd. was used as the micro hollow spherical resin (the amount used is indicated by the solid content).

かかる水系硬化型合成粘土は、表1の配合割合に限定する必要はなく、適宜必要に応じて、配合割合を調節することができる。   It is not necessary to limit the mixing ratio of the water-based curable synthetic clay to the mixing ratio shown in Table 1, and the mixing ratio can be appropriately adjusted as needed.

例えば、PVA5〜10重量部、PEO0.5〜1.5重量部、酢酸ビニル樹脂エマルジョン1.5〜7重量部、繊維素材0.5〜4重量部、微小球状中空樹脂5〜15重量部、非イオン系界面活性剤2〜8重量部、残部を水、あるいは水と流動パラフィン、ソルビトール、グリコール類等の補湿剤として、適宜必要に応じて配合割合を調節しても構わない。   For example, 5 to 10 parts by weight of PVA, 0.5 to 1.5 parts by weight of PEO, 1.5 to 7 parts by weight of a vinyl acetate resin emulsion, 0.5 to 4 parts by weight of a fiber material, 5 to 15 parts by weight of fine spherical hollow resin, The blending ratio may be appropriately adjusted as necessary, using 2 to 8 parts by weight of the nonionic surfactant and the remainder as water or water and a humectant such as liquid paraffin, sorbitol, and glycols.

かかる組成を有する水系硬化型合成粘土は、硬化時の変形耐久性に優れ、作業性、手触りが良好で、かつ、軽量である。   The water-based curable synthetic clay having such a composition is excellent in deformation durability during curing, good in workability and feel, and lightweight.

このようにして前記説明の粘土用着色剤を上記組成の無彩色の水系硬化型合成粘土に所要量混ぜることにより、有彩色の水系硬化型着色合成粘土組成物が製造できる。粘土用着色剤の混合量は、水系硬化型着色合成粘土に所要の色の濃さが演出されるように適当量混合すればよい。   In this way, by mixing the required amount of the clay colorant described above with the achromatic water-based curable synthetic clay having the above composition, a chromatic water-based curable synthetic clay composition can be produced. The mixing amount of the clay colorant may be an appropriate amount so that the required color strength is produced in the water-based curable colored synthetic clay.

尚、本実施の形態で使用する樹脂の重合方法等はどのような方法を採用しても構わない。例えば、エマルジョンタイプ(1液型)を樹脂基材として用いる場合は、エマルジョンと、前述のプロセスカラーと、必要によっては非イオン系界面活性剤、架橋剤等で例示される他の添加剤を混合機で均一に混合した後、加熱成形して固化後、機械粉砕して目的とする微粉末状の粘土用着色剤を得ることができる。   Note that any method may be adopted as a method of polymerizing the resin used in the present embodiment. For example, when an emulsion type (one-pack type) is used as the resin base material, the emulsion, the above-described process color, and if necessary, other additives exemplified by a nonionic surfactant, a crosslinking agent, and the like are mixed. After uniformly mixing with a machine, the mixture is heat-molded and solidified, and then mechanically pulverized to obtain a desired fine powdery colorant for clay.

あるいは、2液混合タイプを樹脂基材として用いる場合は、量の多い方の溶液に、例えば前述のプロセスカラーと非イオン系界面活性剤のような他の添加剤を混合機で均一に混合した後、残りの溶液と重合開始剤(硬化剤)を加えて、さらに均一混合し、その後加熱成形して固化後、機械粉砕して目的とする微粒子状の粘土用着色剤を得ることができる。   Alternatively, when a two-liquid mixture type is used as the resin base material, the above-mentioned process color and other additives such as a nonionic surfactant are uniformly mixed with the larger amount of the solution using a mixer. Thereafter, the remaining solution and a polymerization initiator (curing agent) are added, and the mixture is further homogeneously mixed. Thereafter, the mixture is solidified by heat molding, and then mechanically pulverized to obtain a desired fine particle colorant for clay.

尚、溶液中に架橋剤が含まれている場合は、樹脂が3次元的な網目構造をとるので熱硬化性樹脂を用いた粘土用着色剤となる。   When a cross-linking agent is contained in the solution, the resin has a three-dimensional network structure, and thus becomes a clay colorant using a thermosetting resin.

(実施の形態2)
本実施の形態では、非水溶性の媒体に顔料を分散させ、あるいは非水溶性の媒体と混練して得られた液状あるいは半固体状の着色物を、水系硬化型粘土に混合使用する粘土用着色剤、およびそれを用いた水系硬化型着色粘土について説明する。
(Embodiment 2)
In the present embodiment, a liquid or semi-solid colored substance obtained by dispersing a pigment in a water-insoluble medium or kneading with a water-insoluble medium is used for mixing and using a water-based curable clay. A coloring agent and a water-based curable colored clay using the coloring agent will be described.

上記実施の形態1では、粘土用着色剤の使用形態が固体であったが、本実施の形態では、液体、あるいは半固体として提供されるものである。   In the first embodiment, the use form of the clay colorant is solid, but in the present embodiment, the colorant is provided as a liquid or a semi-solid.

すなわち、前記実施の形態1で説明したと同様の無機顔料、あるいは有機顔料の微粉末を界面活性剤等で易分散化処理してペーストカラー、リキッドカラーとして加工処理するに際して、ペーストカラー化媒体あるいはリキッドカラー化媒体に、水に不溶の高沸点不揮発性液体を使用して均一混練分散させることにより液体状の粘土用着色剤とすることができる。   That is, when the same fine powder of an inorganic pigment or an organic pigment as described in the first embodiment is easily dispersed with a surfactant or the like and processed into a paste color or a liquid color, a paste color medium or A liquid clay coloring agent can be obtained by uniformly kneading and dispersing a water-insoluble high-boiling nonvolatile liquid in a liquid coloring medium.

あるいは、ペーストカラー化媒体あるいはリキッドカラー化媒体として、グリースや固形ワックス等のような半固体を選択すれば、所謂半固体状の粘土用着色剤とすることができる。   Alternatively, if a semi-solid such as grease or solid wax is selected as the paste coloring medium or the liquid coloring medium, a so-called semi-solid colorant for clay can be obtained.

すなわち、生の顔料を水に不溶の高沸点不揮発性液体に、あるいは半固体に、必要によっては分散助剤、界面活性剤を併用して、ライカ機やオープン型ニーダーで予備混合し、その後、3本ロールで、機械的に均一混練、分散させればよい。   That is, the raw pigment is insoluble in water in a high-boiling non-volatile liquid, or semi-solid, if necessary, using a dispersing aid and a surfactant together, and premixed with a Leica machine or open-type kneader. What is necessary is just to knead and disperse mechanically uniformly with three rolls.

かかる構成の粘土用着色剤を、前記実施の形態1と同様に、水系硬化型合成粘土に混合させることにより水系硬化型着色粘土を製造することができる。特に、本実施の形態の水系硬化型着色合成粘土では、粘土用着色剤が液体状、半固体状に形成されているため、微粉末状、微粒子状に比べて比較的に均一着色が得られるまでの混練する手間を短くすることができ、手触りの滑らかな水系硬化型着色合成粘土が製造し易い。   The water-based curable colored clay can be manufactured by mixing the clay-based colorant having such a configuration with the water-based curable synthetic clay in the same manner as in the first embodiment. In particular, in the water-based curable colored synthetic clay of the present embodiment, since the clay colorant is formed in a liquid state or a semi-solid state, relatively uniform coloring can be obtained as compared with fine powder or fine particles. The time required for kneading can be shortened, and a water-based curable synthetic clay having a smooth touch can be easily produced.

尚、顔料は、粘土用着色剤に対して0.05重量%以上、70重量%以下になるように配合すればよい。より好ましくは、1重量%以上、50重量%以下である。粘土用着色剤の形態が液状、ペースト状、半固体であるため、粒子径は具体的にその範囲を決め難いが、粘土用着色剤とする前の顔料の粒径で分散しているので、実施の形態1の場合よりも着色力に優れている。   The pigment may be blended so as to be 0.05% by weight or more and 70% by weight or less based on the colorant for clay. More preferably, the content is 1% by weight or more and 50% by weight or less. Since the form of the colorant for the clay is liquid, paste-like, and semi-solid, the particle diameter is hard to specifically determine its range, but since it is dispersed with the particle size of the pigment before being used as the colorant for the clay, The coloring power is superior to that of the first embodiment.

以下、上記実施の形態で説明した本発明を、代表的な実施例でより具体的に示すとともに、併せて比較例と対比することにより本発明の有効性を検証する。   Hereinafter, the present invention described in the above embodiment will be more specifically shown by representative examples, and the effectiveness of the present invention will be verified by comparing the present invention with comparative examples.

本実施例1で説明する粘土用着色剤は、前記実施の形態1で説明した粘土用着色剤であり、顔料あるいは油溶性染料のいずれかの微粉末を、非水溶性媒体として樹脂を選択し、この樹脂と混合し、加熱溶融混練して得られた加熱溶融混練着色物を粉砕可能な温度まで冷ました状態で粉砕することにより得られる着色樹脂の微粒子である。   The clay colorant described in the first embodiment is the clay colorant described in the first embodiment, and a resin is selected by using a fine powder of a pigment or an oil-soluble dye as a water-insoluble medium. These are fine particles of a colored resin obtained by pulverizing the heat-melt-kneaded colored material obtained by mixing with this resin and heat-melting and kneading, while cooling to a crushable temperature.

かかる粘土用着色剤は、次のようにして製造した。すなわち、メルトフローレートが30g/mm、ビカット軟化点が83℃、融点が105℃、平均粒径190ミクロンの微粒状低密度ポリエチレン100重量部と、カラーインデックスナンバーピグメントイエロー83(山陽色素社製、商品名Pigment yellow IRC)の黄色有機顔料50重量部と、顔料の分散助剤としてのステアリン酸亜鉛粉末を顔料に対して10重量部とを、ヘンセルタイプミキサーで均一混合した。   Such a colorant for clay was produced as follows. That is, 100 parts by weight of a low-density polyethylene having a melt flow rate of 30 g / mm, a Vicat softening point of 83 ° C., a melting point of 105 ° C., and an average particle diameter of 190 μm, and a color index number pigment yellow 83 (manufactured by Sanyo Dyeing Co., Ltd. 50 parts by weight of a yellow organic pigment (trade name: Pigment yellow IRC) and 10 parts by weight of a zinc stearate powder as a pigment dispersing aid with respect to the pigment were uniformly mixed by a Hensell type mixer.

その後、加圧型ニーダーで、樹脂温度130℃で均一になるまで混練した。混練後、徐々に冷却しながら、粉砕して加工着色剤の粗粉砕物を得た。   Thereafter, the mixture was kneaded with a pressure kneader at a resin temperature of 130 ° C. until the resin became uniform. After kneading, the mixture was pulverized while gradually cooling to obtain a coarsely pulverized processed colorant.

このようにして得られた粗粉砕物を、さらに強力冷凍粉砕機(冷媒、液体窒素)で微粉砕した。微粉砕に際しては、再凝集を防止するために、ステアリン酸亜鉛微粉末を、1重量部を外部潤滑した。さらに分級して10〜50ミクロンの粒度の微粒子状の粘土用着色剤を得た。   The coarsely pulverized product thus obtained was further finely pulverized by a powerful refrigeration pulverizer (refrigerant, liquid nitrogen). At the time of pulverization, 1 part by weight of the fine zinc stearate powder was externally lubricated in order to prevent reaggregation. The resulting mixture was further classified to obtain a fine colorant for clay having a particle size of 10 to 50 microns.

かかる黄色の粘土用着色剤を、前記実施の形態1で説明した組成物1、2、3の3種の水系硬化型粘土に、表1記載の全量に対して10重量部混練して水系硬化型着色合成粘土を製造した。   10 parts by weight of the yellow colorant for clay is kneaded with the three types of water-based curable clays of Compositions 1, 2, and 3 described in the first embodiment with respect to the total amount shown in Table 1, and then water-cured. Mold-colored synthetic clay was produced.

このようにして得られた各々の水系硬化型着色合成粘土を、前記実施の形態1で説明した(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験にかけ、その結果を表2に示す。濾液には着色が見られず、粘土用着色剤の水溶出性は認められなかった。   Each of the water-based curable colored synthetic clays thus obtained was subjected to a water dissolution test according to the voluntary regulation standard (ST mark certification standard) defined by the Japan Toy Association described in the first embodiment, and the results were obtained. Are shown in Table 2. No coloring was observed in the filtrate, and no water-eluting property of the clay colorant was observed.

尚、水溶出試験は、次のようにして行った。本発明に係る水系硬化型着色合成粘土を、50mm×50mm×1mmの板状にしたものをビーカーに入れ、40℃の温水50mlを加えて浸漬し、ウォーターバス上で40℃、10分間溶出試験を行った。その後、アドバンテックNo.5C濾紙で濾過後、目視比色法で判定した。   The water dissolution test was performed as follows. The aqueous curable colored synthetic clay according to the present invention in the form of a plate having a size of 50 mm x 50 mm x 1 mm is put into a beaker, 50 ml of warm water at 40 ° C is added and immersed, and a dissolution test at 40 ° C for 10 minutes on a water bath. Was done. Thereafter, the mixture was filtered through Advantech No. 5C filter paper, and evaluated by visual colorimetry.

Figure 2004339463
Figure 2004339463

本実施例2で説明する粘土用着色剤は、前記実施の形態1で説明した粘土用着色剤であって、顔料あるいは油溶性染料のいずれかの微粉末を、非水溶性媒体として樹脂を選択し、この樹脂と混合し、加熱溶融混練して得られた加熱溶融混練着色物を粉砕可能な温度まで冷ました状態で粉砕することにより得られる着色樹脂の微粒子である。   The clay colorant described in the second embodiment is the clay colorant described in the first embodiment, and a resin is used as a non-water-soluble medium by using a fine powder of a pigment or an oil-soluble dye. Colored resin fine particles are obtained by mixing with this resin, heating and melting and kneading, and then pulverizing the heat-melt-kneaded colored product obtained by cooling to a temperature at which pulverization is possible.

かかる粘土用着色剤は、次のようにして製造した。すなわち、分子量80〜100万、ガラス転移点130℃、融点150℃、平均粒径20ミクロンの真球状のポリメタアクリル酸メチル100重量部と、カラーインデックスナンバーピグメントブルー15−3(山陽色素社製、Cyanine Blue KRO)の青色有機顔料30重量部と、顔料の分散助剤としてのエチレンビスステアロアマイド粉末を顔料に対して10重量部とを、ヘンセルタイプミキサーで均一混合した。   Such a colorant for clay was produced as follows. That is, 100 parts by weight of a spherical polymethyl methacrylate having a molecular weight of 80 to 1,000,000, a glass transition point of 130 ° C., a melting point of 150 ° C., and an average particle diameter of 20 μm, and a color index number pigment blue 15-3 (manufactured by Sanyo Dyeing Co., Ltd.) , Cyanine Blue KRO), and 30 parts by weight of an ethylene bis-stearamide powder as a pigment dispersing aid and 10 parts by weight of the pigment were uniformly mixed with a Hensel type mixer.

均一混合後、加圧型ニーダーで、樹脂温度170℃で均一になるまで混練した後、徐々に冷却して粉砕し加工着色剤の粗粉砕物とした。   After uniform mixing, the mixture was kneaded with a pressure type kneader at a resin temperature of 170 ° C. until uniform, and then gradually cooled and pulverized to obtain a coarse pulverized processing colorant.

このようにして得られた粗粉砕物は、強力冷凍粉砕機(冷媒、液体窒素)で微粉砕した。微粉砕に際しては、再凝集を防止するために、エチレンビスステアアロマイド微粉末を、1重量部を外部潤滑した。さらに分級して10〜50ミクロンの粒度の粘土用着色剤を得た。   The coarsely pulverized material thus obtained was finely pulverized by a powerful refrigeration pulverizer (refrigerant, liquid nitrogen). At the time of pulverization, 1 part by weight of the ethylene bisstearomide fine powder was externally lubricated in order to prevent reaggregation. It was further classified to obtain a clay colorant having a particle size of 10 to 50 microns.

かかる青色の粘土用着色剤を、前記実施の形態1で説明した組成物1、2、3の3種の水系硬化型粘土に、表1記載の全量に対して10重量部混練して水系硬化型着色合成粘土を製造した。   10 parts by weight of the blue colorant for clay is kneaded with the three types of water-based curable clays of compositions 1, 2, and 3 described in the first embodiment with respect to the total amount shown in Table 1, and then water-cured. Mold-colored synthetic clay was produced.

このようにして得られた各々の水系硬化型着色合成粘土を、前記実施の形態1で説明した(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験にかけ、その結果を表2に示す。濾液には着色が見られず、粘土用着色剤の水溶出性は認められなかった。   Each of the water-based curable colored synthetic clays thus obtained was subjected to a water dissolution test according to the voluntary regulation standard (ST mark certification standard) defined by the Japan Toy Association described in the first embodiment, and the results were obtained. Are shown in Table 2. No coloring was observed in the filtrate, and no water-eluting property of the clay colorant was observed.

本実施例3で説明する粘土用着色剤は、前記実施の形態1で説明した粘土用着色剤であって、顔料あるいは油溶性染料のいずれかの微粉末を、非水溶性媒体として樹脂を選択し、この樹脂と混合し、加熱溶融混練して得られた加熱溶融混練着色物を粉砕可能な温度まで冷ました状態で粉砕することにより得られる着色樹脂の微粒子である。   The clay colorant described in the third embodiment is the clay colorant described in the first embodiment, and a resin is selected by using a fine powder of either a pigment or an oil-soluble dye as a water-insoluble medium. Colored resin fine particles are obtained by mixing with this resin, heating and melting and kneading, and then pulverizing the heat-melt-kneaded colored product obtained by cooling to a temperature at which pulverization is possible.

かかる粘土用着色剤は、次のようにして製造した。すなわち、クリヤートップとして使用されている水性エマルジョン塗料のスチレンメタクリル酸メチル共重合体(ポリスチレン分90%、ポリメタアクリル酸メチル10%)で、固形分が45%、粘度3000mPa・s/30℃、メルトフローレト0℃のものを100重量部に、カラーインデックスナンバーピグメントイエロー53(石原産業社製、Tipaque Yellow TY-70S)の黄色無機顔料15重量部と、非イオン系界面活性剤のポリオキシエチレンラウリルエーテル(HLB=10.5)を顔料に対して2重量部とエチレンビスステアロアマイド5重量部とを、オープン型ニーダーで、常温で、均一に混練した。その後、180℃に加熱して水分を蒸発させ、重合を完結させた後、徐々に冷却して粉砕し、加工着色剤の粗粉砕物とした。   Such a colorant for clay was produced as follows. That is, a water-based emulsion paint styrene methyl methacrylate copolymer (polystyrene content 90%, polymethyl methacrylate 10%) used as a clear top, having a solid content of 45% and a viscosity of 3000 mPa · s / 30 ° C. 100 parts by weight of melt flowrete, 100 parts by weight, 15 parts by weight of a yellow inorganic pigment of Color Index Number Pigment Yellow 53 (manufactured by Ishihara Sangyo Co., Ltd., Tipaque Yellow TY-70S), and polyoxyethylene as a nonionic surfactant 2 parts by weight of lauryl ether (HLB = 10.5) and 5 parts by weight of ethylenebisstearamide were uniformly kneaded in an open kneader at room temperature with respect to the pigment. Thereafter, the mixture was heated to 180 ° C. to evaporate water to complete the polymerization, and then gradually cooled and pulverized to obtain a coarsely pulverized processed colorant.

このようにして得られた粗粉砕物は、実施例2と同様に微粉砕し、分級することにより10〜50ミクロンの粒度の黄色の粘土用着色剤を製造した。微粉砕に際しては、再凝集を防止するために、エチレンビスステアロアマイド1重量部を外部潤滑した。   The coarsely pulverized product thus obtained was pulverized and classified in the same manner as in Example 2 to produce a yellow colorant for clay having a particle size of 10 to 50 microns. During the pulverization, 1 part by weight of ethylene bis stearamide was externally lubricated to prevent reaggregation.

かかる黄色の粘土用着色剤を、前記実施の形態1で説明した組成物1、2、3の3種の水系硬化型粘土に、表1記載の全量に対して10重量部混練して水系硬化型着色合成粘土を製造した。   10 parts by weight of the yellow colorant for clay is kneaded with the three types of water-based curable clays of Compositions 1, 2, and 3 described in the first embodiment with respect to the total amount shown in Table 1, and then water-cured. Mold-colored synthetic clay was produced.

このようにして得られた各々の水系硬化型着色合成粘土を、前記実施の形態1で説明した(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験にかけ、その結果を表2に示す。濾液には着色が見られず、粘土用着色剤の水溶出性は認められなかった。   Each of the water-based curable colored synthetic clays thus obtained was subjected to a water dissolution test according to the voluntary regulation standard (ST mark certification standard) defined by the Japan Toy Association described in the first embodiment, and the results were obtained. Are shown in Table 2. No coloring was observed in the filtrate, and no water-eluting property of the clay colorant was observed.

本実施例4で説明する粘土用着色剤は、前記実施の形態1で説明した粘土用着色剤であって、顔料あるいは油溶性染料のいずれかの微粉末を、非水溶性媒体として樹脂を選択し、この樹脂と混合し、加熱軟化溶融して得られた加熱軟化溶融着色物を粉砕可能な温度まで冷ました状態で粉砕することにより得られる着色樹脂の微粒子である。   The clay colorant described in the fourth embodiment is the clay colorant described in the first embodiment, and a resin is selected by using a fine powder of either a pigment or an oil-soluble dye as a water-insoluble medium. Colored resin fine particles obtained by mixing with this resin, heat-softening and melting, and pulverizing the heat-softened and melted colored product obtained by cooling to a crushable temperature.

かかる粘土用着色剤は、次のようにして製造した。すなわち、粉状ユリア樹脂(理研UP、登録商標)100重量部に、カラーインデックスナンバーピグメントブラック10(三菱化学社製、Carbon #45)のカラーファーネスカーボンブラック15重量部を、ヘンセルタイプミキサーで均一混合した。その後、圧縮成形温度170℃、圧縮成形圧力140〜500kg/cm2で熱成形し、冷却後、粉砕し易い板状の成形品を得た。 Such a colorant for clay was produced as follows. That is, to 100 parts by weight of powdery urea resin (RIKEN UP, registered trademark), 15 parts by weight of color furnace carbon black of Color Index Number Pigment Black 10 (Carbon # 45, manufactured by Mitsubishi Chemical Corporation) are uniformly mixed with a Hensel type mixer. Mixed. Thereafter, thermoforming was performed at a compression molding temperature of 170 ° C. and a compression molding pressure of 140 to 500 kg / cm 2 , and after cooling, a plate-like molded product that was easily crushed was obtained.

このようにして得られた成形品を、強力冷凍粉砕機(冷媒、液体窒素)で微粉砕し、微粉砕に際しては再凝集を防止するために、エチレンビスステアロアマイド微粉末を、1重量部を外部潤滑した。さらに分級して10〜50ミクロンの粒度の粘土用着色剤を製造した。   The thus obtained molded product is finely pulverized by a powerful refrigeration pulverizer (refrigerant, liquid nitrogen). In the fine pulverization, 1 part by weight of ethylene bis stearamide fine powder is used in order to prevent reaggregation. Was externally lubricated. It was further classified to produce a clay colorant having a particle size of 10 to 50 microns.

かかる黒色の粘土用着色剤を、前記実施の形態1で説明した組成物1、2、3の3種の水系硬化型粘土に、表1記載の全量に対して20重量部混練して水系硬化型着色合成粘土を製造した。   20 parts by weight of such a black colorant for clay is kneaded with the three types of water-curable clays of compositions 1, 2, and 3 described in the first embodiment, and 20 parts by weight of the total amount shown in Table 1 is kneaded. Mold-colored synthetic clay was produced.

このようにして得られた各々の水系硬化型着色合成粘土を、前記実施の形態1で説明した(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験にかけ、その結果を表2に示す。濾液には着色が見られず、粘土用着色剤の水溶出性は認められなかった。   Each of the water-based curable colored synthetic clays thus obtained was subjected to a water dissolution test according to the voluntary regulation standard (ST mark certification standard) defined by the Japan Toy Association described in the first embodiment, and the results were obtained. Are shown in Table 2. No coloring was observed in the filtrate, and no water-eluting property of the colorant for clay was observed.

本実施例5で説明する粘土用着色剤は、前記実施の形態1で説明した粘土用着色剤であって、顔料あるいは油溶性染料のいずれかの微粉末を、非水溶性媒体として樹脂を選択し、この樹脂と混合し、加熱溶融混練して得られた加熱溶融混練着色物を粉砕可能な温度まで冷ました状態で粉砕することにより得られる着色樹脂の微粒子である。   The clay colorant described in the fifth embodiment is the clay colorant described in the first embodiment, and a resin is selected from a fine powder of a pigment or an oil-soluble dye and a water-insoluble medium. Colored resin fine particles are obtained by mixing with this resin, heating and melting and kneading, and then pulverizing the heat-melt-kneaded colored product obtained by cooling to a temperature at which pulverization is possible.

かかる粘土用着色剤は、次のようにして製造した。すなわち、粒状のスチレンブタジエン合成ゴム(タフプレン、登録商標)100重量部に、カラーインデックスナンバーピグメントグリーン36(BASF社製、Heliogen Green 8GA)の緑色有機顔料20重量部と、顔料に対してロジン20重量部とを、ヘンセルタイプミキサーで均一混合した。その後、加圧型ニーダーで温度130℃で均一になるまで混練した後、徐々に冷却して粉砕し加工着色剤の粗粉砕物とした。   Such a colorant for clay was produced as follows. That is, 20 parts by weight of a green organic pigment of Color Index Number Pigment Green 36 (manufactured by BASF, Heliogen Green 8GA) and 20 parts by weight of rosin with respect to 100 parts by weight of granular styrene-butadiene synthetic rubber (Tafprene (registered trademark)) Were uniformly mixed with a Hensel type mixer. Thereafter, the mixture was kneaded with a pressure kneader at a temperature of 130 ° C. until uniform, and then gradually cooled and pulverized to obtain a coarse pulverized processed colorant.

このようにして得られた粗粉砕物は、強力冷凍粉砕機(冷媒、液体窒素)で微粉砕し、微粉砕に際しては再凝集を防止するために、ステアリン酸マグネシウム微粉末を、1重量部を外部潤滑した。さらに分級して10〜50ミクロンの粒度の粘土用着色剤を得た。   The coarsely pulverized material thus obtained is finely pulverized by a powerful refrigeration pulverizer (refrigerant, liquid nitrogen), and in the case of fine pulverization, 1 part by weight of magnesium stearate fine powder is added to prevent reaggregation. External lubrication. It was further classified to obtain a clay colorant having a particle size of 10 to 50 microns.

かかる緑色の粘土用着色剤を、前記実施の形態1で説明した組成物1、2、3の3種の水系硬化型粘土に、表1記載の全量に対して15重量部混練して水系硬化型着色合成粘土を製造した。   15 parts by weight of the green colorant for clay is kneaded with the three types of water-based curable clays of compositions 1, 2, and 3 described in the first embodiment with respect to the total amount shown in Table 1, and then water-cured. Mold-colored synthetic clay was produced.

このようにして得られた各々の水系硬化型着色合成粘土を、前記実施の形態1で説明した(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験にかけ、その結果を表2に示す。濾液には着色が見られず、粘土用着色剤の水溶出性は認められなかった。   Each of the water-based curable colored synthetic clays thus obtained was subjected to a water dissolution test according to the voluntary regulation standard (ST mark certification standard) defined by the Japan Toy Association described in the first embodiment, and the results were obtained. Are shown in Table 2. No coloring was observed in the filtrate, and no water-eluting property of the clay colorant was observed.

本実施例6の粘土用着色剤は、前記実施の形態2で説明した粘土用着色剤であって、水に不溶の高沸点不揮発性液体あるいは非水溶性半固体に、顔料を分散させ、得られた液状あるいは半固体状の粘土用着色剤である。   The clay colorant of the sixth embodiment is the clay colorant described in the second embodiment, and is obtained by dispersing a pigment in a water-insoluble high-boiling nonvolatile liquid or a water-insoluble semi-solid. Liquid or semi-solid clay colorant.

かかる粘土用着色剤は、次のようにして製造した。すなわち、流動パラフィン50重量部、カラーインデックスナンバーピグメントレッド149(ヘキスト社製、PV Fast Red B)の赤色有機顔料35重量部と、顔料の分散助剤としてのソルビタンモノオレート(HLB=4.3)の非イオン界面活性剤を顔料に対して3重量部とを、オープン型ニーダーで均一混合後、3本ロールで均一分散混練し、ペースト(リキッド)状の粘土用着色剤とした。   Such a colorant for clay was produced as follows. That is, 50 parts by weight of liquid paraffin, 35 parts by weight of a red organic pigment of Color Index Number Pigment Red 149 (manufactured by Hoechst, PV Fast Red B), and sorbitan monooleate (HLB = 4.3) as a pigment dispersion aid 3 parts by weight of the nonionic surfactant with respect to the pigment were uniformly mixed with an open kneader, and then uniformly dispersed and kneaded with three rolls to obtain a paste (liquid) colorant for clay.

かかる赤色の粘土用着色剤を、前記実施の形態1で説明した組成物1、2、3の3種の水系硬化型粘土に、表1記載の全量に対して5重量部混練して水系硬化型着色合成粘土を製造した。   5 parts by weight of the red colorant for clay is kneaded with the three types of water-curable clays of Compositions 1, 2 and 3 described in the first embodiment with respect to the total amount shown in Table 1, and then water-cured. Mold-colored synthetic clay was produced.

このようにして得られた各々の水系硬化型着色合成粘土を、前記実施の形態1で説明した(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験にかけ、その結果を表2に示す。濾液には着色が見られず、粘土用着色剤の水溶出性は認められなかった。   Each of the water-based curable colored synthetic clays thus obtained was subjected to a water dissolution test according to the voluntary regulation standard (ST mark certification standard) defined by the Japan Toy Association described in the first embodiment, and the results were obtained. Are shown in Table 2. No coloring was observed in the filtrate, and no water-eluting property of the clay colorant was observed.

(比較例1)
本比較例1では、前記実施例1〜6までの本発明にかかわる粘土用着色剤と比較するため、粘土用の着色剤を顔料の水の分散体とした場合を示す。
(Comparative Example 1)
In Comparative Example 1, for comparison with the clay colorants according to the present invention in Examples 1 to 6, the case where the clay colorant is a water dispersion of a pigment is shown.

すなわち、水80重量部、カラーインデックスナンバーピグメントレッド238(山陽色素社製、Permanent Carmine F5B)の赤色有機顔料17重量部と、ポリオキシエチレンラウリルエーテル(HLB=10.5)2重量部、ジアルキルスルホコハクン酸ナトリウム(固形分70%)1重量部を、ボールミルで均一分散混合して、粘土用の着色剤としての赤色有機顔料の水分散体を得た。   That is, 80 parts by weight of water, 17 parts by weight of a red organic pigment of Color Index Number Pigment Red 238 (manufactured by Sanyo Dyestuffs Co., Permanent Carmine F5B), 2 parts by weight of polyoxyethylene lauryl ether (HLB = 10.5), and dialkyl sulfo succinate One part by weight of sodium phosphate (solid content 70%) was uniformly dispersed and mixed by a ball mill to obtain an aqueous dispersion of a red organic pigment as a colorant for clay.

かかる赤色の着色剤を、前記実施の形態1で説明した組成物1、2、3の3種の水系硬化型粘土に、表1記載の全量に対して15重量部を加え、オープン型ニーダーで均一混練することにより均一に着色された水系硬化型着色合成粘土を製造した。   15 parts by weight of the red colorant is added to the three types of water-based curable clays of Compositions 1, 2, and 3 described in the first embodiment, and 15 parts by weight based on the total amount shown in Table 1, and the mixture is subjected to an open kneader. By uniformly kneading, a water-based curable colored synthetic clay uniformly colored was produced.

このようにして得られた各々の水系硬化型着色合成粘土を、前記実施の形態1で説明した(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験にかけ、その結果を表2に示す。濾液は着色しており、明らかに着色剤の水溶出性が認められた。   Each of the water-based curable colored synthetic clays thus obtained was subjected to a water dissolution test according to the voluntary regulation standard (ST mark certification standard) defined by the Japan Toy Association described in the first embodiment, and the results were obtained. Are shown in Table 2. The filtrate was colored, and the water dissolution property of the colorant was clearly observed.

(比較例2)
本比較例2でも、比較例1と同様に、粘土用の着色剤を顔料の水分散体とした場合を示す。
(Comparative Example 2)
Similar to Comparative Example 1, Comparative Example 2 also shows a case where the clay colorant is an aqueous dispersion of a pigment.

すなわち、水80重量部、カラーインデックスナンバーピグメントイエロー151(大日本インキ化学工業社製、Symuler Fast Yellow 4GO)の黄色有機顔料15重量部と、ポリオキシエチレンラウリルエーテル(HLB=10.5)3重量部、ジアルキルスルホコハクン酸ナトリウム(固形分70%)2重量部を、ボールミルで均一分散混合して、黄色有機顔料の水分散体を得た。   That is, 80 parts by weight of water, 15 parts by weight of a yellow organic pigment of Color Index Number Pigment Yellow 151 (Symuler Fast Yellow 4GO, manufactured by Dainippon Ink and Chemicals, Inc.), and 3 parts by weight of polyoxyethylene lauryl ether (HLB = 10.5) And 2 parts by weight of sodium dialkyl sulfosuccinate (solid content 70%) were uniformly dispersed and mixed by a ball mill to obtain an aqueous dispersion of a yellow organic pigment.

かかる黄色の着色剤を、前記実施の形態1で説明した組成物1、2、3の3種の水系硬化型粘土に、表1記載の全量に対して20重量部を加え、オープン型ニーダーで均一混練することにより均一に着色された水系硬化型着色合成粘土を製造した。   20 parts by weight of the yellow colorant is added to the three types of water-based curable clays of Compositions 1, 2, and 3 described in Embodiment 1 with respect to the total amount shown in Table 1, and the mixture is mixed with an open kneader. By uniformly kneading, a water-based curable colored synthetic clay uniformly colored was produced.

このようにして得られた各々の水系硬化型着色合成粘土を、前記実施の形態1で説明した(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験にかけ、その結果を表2に示す。濾液は着色しており、明らかに着色剤の水溶出性が認められた。   Each of the water-based curable colored synthetic clays thus obtained was subjected to a water dissolution test according to the voluntary regulation standard (ST mark certification standard) defined by the Japan Toy Association described in the first embodiment, and the results were obtained. Are shown in Table 2. The filtrate was colored, and the water dissolution property of the colorant was clearly observed.

(比較例3)
本比較例3でも、比較例1と同様に、粘土用の着色剤を顔料の水分散体とした場合を示す。
(Comparative Example 3)
Similarly to Comparative Example 1, Comparative Example 3 shows a case where the clay colorant is a water dispersion of a pigment.

すなわち、水80重量部、カラーインデックスナンバーピグメントブルー15−3の青色有機顔料15重量部と、ポリオキシエチレンラウリルエーテル(HLB=10.5)3重量部、ジアルキルスルホコハクン酸ナトリウム(固形分70%)2重量部を、ボールミルで均一分散混合して、青色有機顔料の水分散体を得た。   That is, 80 parts by weight of water, 15 parts by weight of a blue organic pigment of color index number pigment blue 15-3, 3 parts by weight of polyoxyethylene lauryl ether (HLB = 10.5), sodium dialkyl sulfosuccinate (solid content 70%) 2) Parts by weight were uniformly dispersed and mixed in a ball mill to obtain an aqueous dispersion of a blue organic pigment.

かかる青色の着色剤を、前記実施の形態1で説明した組成物1、2、3の3種の水系硬化型粘土に、表1記載の全量に対して20重量部を加え、オープン型ニーダーで均一混練することにより均一に着色された水系硬化型着色合成粘土を製造した。   The blue colorant was added to the three types of water-based curable clays of Compositions 1, 2, and 3 described in the first embodiment, and 20 parts by weight based on the total amount shown in Table 1 was added. By uniformly kneading, a water-based curable colored synthetic clay uniformly colored was produced.

このようにして得られた各々の水系硬化型着色合成粘土を、前記実施の形態1で説明した(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験にかけ、その結果を表2に示す。濾液は着色しており、明らかに着色剤の水溶出性が認められた。   Each of the water-based curable colored synthetic clays thus obtained was subjected to a water dissolution test according to the voluntary regulation standard (ST mark certification standard) defined by the Japan Toy Association described in the first embodiment, and the results were obtained. Are shown in Table 2. The filtrate was colored, and the water dissolution property of the colorant was clearly observed.

(比較例4〜8)
本比較例4〜8までは、顔料そのままを粘土用の着色剤として用い、前記実施の形態1で説明した組成物1、2、3の3種の水系硬化型粘土に、表1記載の全量に対して下記の混合量で、オープン型ニーダーで均一混練することによりおおむね均一に着色された水系硬化型着色合成粘土を製造した。
(Comparative Examples 4 to 8)
In Comparative Examples 4 to 8, the total amount shown in Table 1 was added to the three types of water-based curable clays of Compositions 1, 2, and 3 described in Embodiment 1 using the pigment itself as a colorant for clay. In the following mixing amount, the mixture was uniformly kneaded with an open-type kneader to produce a water-based curable synthetic clay that was substantially uniformly colored.

比較例4では赤色有機顔料として前記ピグメントレッド238を2.5重量部、比較例5では黄色有機顔料として前記ピグメントイエロー83を2.5重量部、比較例6では青色有機顔料として前記ピグメントブルー15−3を2.5重量部、比較例7では赤色無機顔料としてピグメントレッド101〜102(戸田工業社製、弁柄140M)を4重量部、比較例8では黄色無機顔料として前記ピグメントイエロー53を4重量部用いて、水系硬化型着色粘土をつくった。   In Comparative Example 4, 2.5 parts by weight of the pigment red 238 as a red organic pigment, in Comparative Example 5, 2.5 parts by weight of the pigment yellow 83 as a yellow organic pigment, and in Comparative Example 6, the pigment blue 15 as a blue organic pigment. -3, 2.5 parts by weight, in Comparative Example 7, 4 parts by weight of Pigment Red 101 to 102 (Tokoro Kabushiki Kaisha 140M) as a red inorganic pigment, and in Comparative Example 8, the above-mentioned Pigment Yellow 53 as a yellow inorganic pigment. A water-based curable colored clay was prepared using 4 parts by weight.

このようにして得られた各々の水系硬化型着色合成粘土を、前記実施の形態1で説明した(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験にかけ、その結果を表2に示す。比較例4〜8まで、全て濾液は着色しており、明らかに着色剤の水溶出性が認められた。   Each of the water-based curable colored synthetic clays thus obtained was subjected to a water dissolution test according to the voluntary regulation standard (ST mark certification standard) defined by the Japan Toy Association described in the first embodiment, and the results were obtained. Are shown in Table 2. In all of Comparative Examples 4 to 8, the filtrate was colored, and the water-eluting property of the colorant was clearly observed.

本発明は、上記実施の形態、実施例に限定されるものではなく、その要旨を逸脱しない範囲で必要に応じて変更してもよい。   The present invention is not limited to the above-described embodiments and examples, and may be changed as needed without departing from the gist thereof.

例えば、本発明の粘土用着色剤は、前記表1に例示した水系硬化型合成粘土に着色する場合を示したが、当然にその他の組成の合成粘土、天然粘土に混ぜるようにしても構わない。   For example, the case where the clay colorant of the present invention is used to color the water-curable synthetic clay exemplified in Table 1 above is shown. However, it may be naturally mixed with other synthetic clays and natural clays. .

本発明は、手工芸用、学校教材用、玩具用等に使用される造形用粘土における着色剤の水溶出防止着色技術に利用できる。   INDUSTRIAL APPLICABILITY The present invention can be applied to a coloring technology for preventing water from dissolving a colorant in a modeling clay used for handicrafts, school teaching materials, toys, and the like.

Claims (7)

粘土の着色に使用する着色剤であって、
前記着色剤は、顔料あるいは油溶性染料のいずれかの微粉末を、樹脂と混合し、加熱溶融混練し、得られた加熱溶融混練物を冷却後粉砕して得られる着色樹脂の微粒子であることを特徴とする粘土用着色剤。
A coloring agent used for coloring clay,
The colorant is a fine particle of a colored resin obtained by mixing a fine powder of either a pigment or an oil-soluble dye with a resin, heat-melting and kneading, and cooling and pulverizing the obtained hot-melt kneaded material. A colorant for clay characterized by the following.
請求項1記載の粘土用着色剤において、
前記着色樹脂の微粒子は、その粒径が、500ミクロン以下で、且つ(社)日本玩具協会の定める自主規制基準(STマーク認定基準)の水溶出試験に使用される濾紙の目より大きい粒径であることを特徴とする粘土用着色剤。
The colorant for clay according to claim 1,
The fine particles of the colored resin have a particle size of 500 microns or less, and are larger than the size of the filter paper used in the water dissolution test of the voluntary regulation standard (ST mark certification standard) determined by the Japan Toy Association. A coloring agent for clay, which is:
請求項2記載の粘土用着色剤において、
濾紙の目より大きい前記粒径とは、1.15ミクロン以上であることを特徴とする粘土用着色剤。
The clay colorant according to claim 2,
The colorant for clay, wherein the particle size larger than the size of the filter paper is 1.15 microns or more.
粘土の着色に使用する着色剤であって、
前記着色剤は、顔料の微粉末を含有する非水溶性高沸点不揮発性液体あるいは非水溶性半固体であることを特徴とする粘土用着色剤。
A coloring agent used for coloring clay,
A colorant for clay, wherein the colorant is a water-insoluble high-boiling nonvolatile liquid containing a fine powder of a pigment or a water-insoluble semi-solid.
請求項1ないし4のいずれか1項に記載の粘土用着色剤において、
前記粘土用着色剤中に、前記顔料あるいは油溶性染料の微粉末は、0.05重量%以上、70重量%以下含有されていることを特徴とする粘土用着色剤。
The colorant for clay according to any one of claims 1 to 4,
A colorant for clay, wherein the fine powder of the pigment or the oil-soluble dye is contained in an amount of 0.05% by weight or more and 70% by weight or less in the colorant for clay.
請求項1ないし5のいずれか1項に記載の粘土用着色剤において、
前記粘土用着色剤に含有される前記顔料あるいは油溶性染料は、ポリオレフィン等衛生協議会の定める自主規制基準色材ポジティブリスト記載品から選択されたものであることを特徴とする粘土用着色剤。
The colorant for clay according to any one of claims 1 to 5,
The pigment or oil-soluble dye contained in the clay colorant is selected from the items on a positive list of self-regulation standard color materials defined by the Hygiene Council of Polyolefin and the like.
請求項1ないし6のいずれか1項に記載の粘土用着色剤が、水系硬化型粘土に混合されていることを特徴とする水系硬化型着色粘土。   A water-based curable colored clay, wherein the clay colorant according to any one of claims 1 to 6 is mixed with the water-based curable clay.
JP2003358887A 2003-04-25 2003-10-20 Colorant for clay, and aqueous hardenable colored clay using the same Pending JP2004339463A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010105165A1 (en) * 2009-03-12 2010-09-16 Sun Chemical Corporation Polymer bound organic pigment and substrate composites and process for making
JP2020163097A (en) * 2019-03-28 2020-10-08 シヤチハタ株式会社 Drawing material composition

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01285982A (en) * 1988-05-13 1989-11-16 Nippon Kiyouzai Seisakusho:Kk Colored clay free from color transfer and production thereof
JP2002356366A (en) * 2001-05-31 2002-12-13 Toshiyuki Yamamuro Clay

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010105165A1 (en) * 2009-03-12 2010-09-16 Sun Chemical Corporation Polymer bound organic pigment and substrate composites and process for making
JP2020163097A (en) * 2019-03-28 2020-10-08 シヤチハタ株式会社 Drawing material composition
JP7305118B2 (en) 2019-03-28 2023-07-10 シヤチハタ株式会社 art composition

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