JP2004338741A - Method and device for folding film ear part in bag-making and filling machine - Google Patents

Method and device for folding film ear part in bag-making and filling machine Download PDF

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JP2004338741A
JP2004338741A JP2003135918A JP2003135918A JP2004338741A JP 2004338741 A JP2004338741 A JP 2004338741A JP 2003135918 A JP2003135918 A JP 2003135918A JP 2003135918 A JP2003135918 A JP 2003135918A JP 2004338741 A JP2004338741 A JP 2004338741A
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film
filling machine
seal
bending
bag making
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JP2003135918A
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JP4164749B2 (en
JP2004338741A5 (en
Inventor
Shigeto Okubo
滋人 大久保
Koji Hotta
浩嗣 堀田
Isao Saito
勲 齋藤
Akira Mizutani
晃 水谷
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Fuji Machinery Co Ltd
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Fuji Machinery Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To fold a film ear (end) part in one direction when performing end seal on a cylindrical film. <P>SOLUTION: Upper and lower seal bodies 34 and 36 and upper and lower folding memory-forming members 48 and 50 are brought close to each other to fold front and back portions of a cylindrical film f to package an article 10. An end seal 42 is formed in the film f, and a folding memory 52 is provided. The cylindrical film f is cut by a knife 44, and the seal bodies 34 and 36 are separated from each other. At the time of releasing the cylindrical film f, compressed air is blown from an air nozzle 54 toward a film ear part 46 with the folding memory 52 from a lower side. The film ear part 46 is folded upwardly with a part of the folding habit 52 as a base point by the pressing force of compressed air, and the folding memory 52 is instantaneously cooled to maintain the folded state. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、製袋充填機におけるフィルム耳部の折曲げ方法および装置に関するものである。
【0002】
【従来の技術】
横型製袋充填機で製造された包装体における物品収容部から外方に延在するエンドシール部(フィルム耳部)の折り曲げを容易とするため、物品が収容された筒状フィルムにエンドシールを施す際に、エンドシール部に予じめ折り癖を付与する方式が知られている(例えば、特許文献1参照)。
【0003】
【特許文献1】
特開2001−354212号公報
【0004】
【発明が解決しようとする課題】
前記特許文献1で得られる包装体においては、エンドシール部の折り癖が形成された位置からシール部先端までに延在する部位は、略真っ直ぐな状態となっている。そのため、折り癖の部分でエンドシール部を折り曲げる場合は、包装機の下流側に折曲げ装置等を別途設けて折り曲げる必要がある。また、例えば包装機の下流側に包装体を移送する際にエンドシール部を折り曲げてラベルを貼り付ける場合、あるいは折り曲げて底部にシール部を貼着するような場合においても、折り癖の部分からエンドシール部を折り曲げるための折曲げ装置等を貼着装置とは別に設ける必要があった。
【0005】
【発明の目的】
この発明は、従来の技術に係る前記課題に鑑み、これを好適に解決するべく提案されたものであって、筒状フィルムにエンドシールを施す際に、併せて物品収容部から外方に延出するフィルム耳部を一方に向けて折り曲げることができる製袋充填機におけるフィルム耳部の折曲げ方法および装置を提供することを目的とする。
【0006】
【課題を解決するための手段】
前述した課題を克服し、所期の目的を好適に達成するため、本発明に係る製袋充填機におけるフィルム耳部の折曲げ方法は、
物品が収容された筒状フィルムを、製袋充填機のエンドシール機構における一対のシール体で挟持してエンドシール・切断を施す際に、前記筒状フィルムを加熱された一対の癖付け部材により挟持して横断方向に折り癖を付与し、この折り癖が付与されて物品収容部から外方に延在するよう切断されたフィルム耳部に圧縮エアーを吹き付けて、該フィルム耳部を前記折り癖から折り曲げると共に、前記折り癖を冷却して折り曲げ状態を維持するようにしたことを特徴とする。
【0007】
前述した課題を克服し、所期の目的を好適に達成するため、本願の別の発明に係る製袋充填機におけるフィルム耳部の折曲げ装置は、
エンドシール機構における一対のシール体で、物品が収容された筒状フィルムを挟持してエンドシール・切断を施す製袋充填機において、
前記筒状フィルムを挟持して該フィルムの横断方向に折り癖を付与する加熱された一対の癖付け部材と、
前記シール体に配設され、該シール体によるエンドシール時に前記筒状フィルムを切断するナイフと、
前記折り癖が付与されて物品収容部から外方に延在するよう前記ナイフで切断されたフィルム耳部に圧縮エアーを吹き付けて、前記折り癖から折り曲げる吹付け手段とを備えることを特徴とする。
【0008】
【発明の実施の形態】
次に、本発明に係る製袋充填機におけるフィルム耳部の折曲げ方法および装置につき、好適な実施例を挙げて、添付図面を参照しながら以下説明する。
【0009】
図1は、本発明の実施例に係る製袋充填機としての横型製袋充填機の全体構成を示すものであって、該包装機は、物品10を所定間隔毎に供給する供給コンベヤ12を備える。この供給コンベヤ12の下流側に、上方に開放するコ字状の製袋手段としての製袋器14が配設され、物品移送路の下方に配置した供給源16から繰出しローラ18,18により繰出される帯状フィルムFが、該製袋器14に下方から供給されて略U字状の筒状に成形され、この筒状フィルムfに供給コンベヤ12から物品10が受渡し供給されるようになっている。
【0010】
前記製袋器14の下流側には、該製袋器14を経て水平に移送される筒状フィルムfの下方に移送面を略水平に臨ませた第1移送コンベヤ20が配設され、該コンベヤ20は後述するエンドシール機構32の配設位置まで延在している。この第1移送コンベヤ20は、筒状フィルムfの移送路の下方を略水平に循環走行する無端ベルト22で構成され、筒状フィルムfに載置された物品10を、該フィルムfと共に下方から支持して下流側に向けて略水平に移送するよう構成される。
【0011】
前記第1移送コンベヤ20の上方に一対の送りローラ24,24(一方のみ図示)が配設され、該ローラ24,24により筒状フィルムfの移送方向に沿う重合面が挟圧されて、該フィルムfが下流側に移送されるよう構成される。また送りローラ24,24の下流側に、一対のシールローラ26,26(一方のみ図示)が配設され、該ローラ26,26により筒状フィルムfの重合部を挟圧することによって、該フィルムfにおける物品10が収容される物品収容部28の上側にセンターシール30(図7参照)が施されるようになっている。なお、第1移送コンベヤ20では、無端ベルト22がフィルム移送速度と略同速となるよう設定してある。
【0012】
前記シールローラ26,26の下流側に配設したエンドシール機構32には、内蔵ヒータにより加熱される一対のシール体34,36が、筒状フィルムfの移送路を挟んで上下の関係で対向して設けられている(図4参照)。そして、このエンドシール機構32では、フィルム移送方向の上流側で相互に近接して当接されて筒状フィルムfを挟持したシール体34,36を、筒状フィルムfの移送方向に沿って同期的に移動すると共に、相互に離間して後退し、再び相互に当接して移動する運動を繰返す、所謂ボックスモーションを行なわせるよう構成してある。上側の第1シール体34と下側の第2シール体36との対向面には、フィルム移送方向と直交する幅方向に沿って直線的に延在する一対のシール面38,40がフィルム移送方向に離間して夫々形成されており(図5参照)、筒状フィルムfにおける物品10を挟む前後位置に、上下で対向するシール面38,38および40,40で幅方向に沿うエンドシール42を夫々施すよう構成される。
【0013】
前記一方(実施例では上側)の第1シール体34には、前記シール面38,40の間を進退移動可能なナイフ44が配設され、両シール体34,36の当接時に、両シール面38,40の間に臨む筒状フィルムfをその横断方向に沿って切断するよう構成されている。これにより、筒状フィルムfにおける物品収容部28から外方に延在すると共にエンドシール42が形成されたフィルム耳部46が形成されるようになっている。
【0014】
前記エンドシール機構32には、前記フィルム耳部46に折り癖52を付与する一対の癖付け部材48,50と、該耳部46に向けて圧縮エアーを吹き付けて折り曲げる吹付け手段としてのエアーノズル54とを基本的に備える折曲げ装置が配設される。すなわち、前記シール体34,36における上流側の側面(上流側のシール面38,38の側方)には、図2,図5および図6に示す如く、上下の関係で対向する一対の癖付け部材48,50が配設されており、両癖付け部材48,50の幅寸法は、筒状フィルムfの幅寸法より長く設定される。そして両癖付け部材48,50は、筒状フィルムfにおける収容されている物品10,10間の部位をシール体34,36が挟持したときに、そのエンドシール位置の上流側で前記物品収容部28との間(物品10,10間)を挟持してエンドシール42に沿う横断方向の折り癖52を幅方向の全長に亘って付与するよう構成される。上側の癖付け部材48における下端縁(対向縁)は断面山形に形成されると共に、下側の癖付け部材50における上端縁(対向縁)は断面谷形に形成され、上下の端縁を筒状フィルムfを挟んで噛合することで、該フィルムfに折り癖52を確実に付与し得るようになっている。また、両癖付け部材48,50の噛合位置(フィルム挟持位置)は、前記シール体34,36のフィルム挟持位置よりフィルム耳部46の後述する折り曲げ方向とは反対側(実施例では下側)に位置するよう設定され、折り曲げられた該耳部46の先端が包装体底面の範囲外に延出するのを防止するよう構成される。なお、フィルム耳部46の折り曲げ方向(実施例では上方)側の癖付け部材の端縁を山形に形成することで、折り曲げが容易となる。また、実施例の癖付け部材48,50は、シール体34,36と接触することで加熱されるよう構成され、筒状フィルムfを挟持した際に折り癖52をより確実に付与し得るようにしてある。
【0015】
図3に示す如く、下側の第2シール体36における下流側の側面に近接する位置(下流側のシール面40の側方)に、図示しない圧縮エアーの供給源に接続するエアーノズル54が幅方向に延在するよう配設される。このエアーノズル54は、第2シール体36の下部に配設した支持ベース55に保持部材57,57を介して保持されると共に、前記癖付け部材48,50により折り癖52が付与されたフィルム耳部46(包装体60における下流側のフィルム耳部46)に向けて下方から圧縮エアーを吹き付ける噴射孔(図示せず)が多数穿設されている。なお、保持部材57,57に対してエアーノズル54は、前記噴射孔による圧縮エアーの吹き付け向きが調節可能に設定してある。またエアーノズル54からは、前記シール体34,36がエンドシール後に離間した後の適宜のタイミングで圧縮エアーをフィルム耳部46に向けて吹き付けるよう設定され、該エアーの押圧力によって該フィルム耳部46を、筒状フィルムfにおけるセンターシール30が位置する上方に向けて折り曲げるよう構成される。
【0016】
前記筒状フィルムfの移送方向において、両シール体34,36を挟んだ前後に、フィルム移送路を挟む幅方向に対向する一対のガセット成形部材62,62が夫々配設されて、両シール体34,36のフィルム移送方向への移動に伴って一体的に移動可能に構成される。また、対をなすガセット成形部材62,62は、フィルム移送路から退避する退避位置とフィルム移送中心に向けて移動した押込み位置との間を水平移動するよう構成されている。そして、各ガセット成形部材62,62は、前記両シール体34,36の上下動に同期して相互に近接離間移動され、その近接時(押込み位置への移動時)に前記筒状フィルムfにおけるエンドシール位置を挟む前後の幅方向両側を内側に押込んでガセット64,64(図7参照)を成形するよう構成される。なお、上流側のガセット成形部材62,62は、図5に示す如く、前記癖付け部材48,50による挟持位置と物品収容部28との間に臨む筒状フィルムfを押込むよう位置決めされている。
【0017】
前記ガセット成形部材62,62が押込み位置へ移動するタイミングは、上下のシール体34,36が当接する前に設定されると共に、両シール体34,36が筒状フィルムfを挟んでエンドシール42を施した後の適宜タイミングで、ガセット成形部材62,62が退避位置に復帰するよう設定される。
【0018】
前記エンドシール機構32の下流側には、図1に示す如く、前記第1移送コンベヤ20の移送面と同一レベルを略水平に循環走行する無端ベルト58で構成される第2移送コンベヤ56が配設される。この第2移送コンベヤ56の無端ベルト58は、第1移送コンベヤ20の無端ベルト22の速行速度よりも高速となるよう設定され、エンドシール機構32の両シール体34,36によりエンドシール・切断された先行の包装体60を、後続の未包装体から確実に切離して排出し得るよう構成されている。
【0019】
前記第1移送コンベヤ20および第2移送コンベヤ56のエンドシール機構32を指向する先端は、前記第2シール体36と同期してフィルム移送方向に往復動するよう構成されると共に、第2シール体36の上下動に対応して相互に離間・近接するよう設定される。すなわち、第2シール体36が最下点に位置した状態では、両コンベヤ20,56の先端が相互に近接して、筒状フィルムfに収容されている物品10のコンベヤ間の受渡しを良好に行なわせ、また第2シール体36の上昇移動と共に先端が相互に離間して、第2シール体36の上昇移動を許容する隙間を形成するよう構成されている。
【0020】
【実施例の作用】
次に、実施例に係るフィルム耳部の折曲げ装置の作用につき、折曲げ方法との関係で説明する。
【0021】
前記物品10が供給された筒状フィルムfは、フィルム移送速度と略同速で走行する前記第1移送コンベヤ20により下流側に移送されると共に、前記エンドシール機構32の上下のシール体34,36は適宜のタイミングで相互に近接する。このとき、第1移送コンベヤ20および第2移送コンベヤ56のエンドシール機構32を指向する夫々の先端が相互に離間し、その間に生じた隙間を介して第2シール体36が移送路の上方に延出し、第1シール体34との間で筒状フィルムfの物品10,10間を挟持する。またシール体34,36に配設されて加熱された前記癖付け部材48,50が、図5に示す如く、筒状フィルムfにおけるシール体34,36による挟持位置(エンドシール位置)の上流側で物品収容部28との間を、該シール体34,36の挟持位置より下側で挟持する。
【0022】
前記両シール体34,36が当接する前のタイミングにおいて、前記ガセット成形部材62,62が相互に近接して筒状フィルムfの幅方向両側を内側に押込むことで(図4参照)、前記シール体34,36によりエンドシール42が施される対応位置の筒状フィルムfの幅方向両側にガセット64,64が成形される。そして一対のシール体34,36が、筒状フィルムfの移送に伴って所要距離だけ略水平に移動している間に、筒状フィルムfにエンドシール42が形成されると共に前記ナイフ44により切断され、これにより前記物品収容部28から外方に延在するフィルム耳部46が形成される。また、筒状フィルムfにおける前記癖付け部材48,50による挟持位置には、幅方向に亘って線状の折り癖52が付与される。なお、フィルム耳部46には、図7に示す如く、ガセット成形部材62,62により対応箇所にガセット64,64が成形されるから、該耳部46が折り曲げられる包装体底面(物品10の下流側端面)を略角底状に形成でき、また折り曲げられたフィルム耳部46の幅は包装体60の底面の幅と略同一寸法となり、包装の見栄えを損ねることがない。
【0023】
前記ガセット成形部材62,62が退避位置に復帰し、また前記一対のシール体34,36が相互に離間移動して筒状フィルムfを解放すると、エンドシール・切断の施された包装体60は、高速で運転されている第2移送コンベヤ56によりエンドシール機構32から速やかに下流側に移送される。このとき、筒状フィルムfの移送と共に後続の未包装体における物品収容部28の下流側に延在して折り癖52が付与されたフィルム耳部46が下流側に向けて所定距離前進するのに伴って、予め位置決め設定されたエアーノズル54の噴射孔の吹き出し向きとの関係で決定される適切なタイミングによって該フィルム耳部46に向けて、前記エアーノズル54から圧縮エアーが下方から吹き付けられる(図6参照)。これによって当該フィルム耳部46は、圧縮エアーの押圧力によって、前記折り癖52の部分を基点としてセンターシール30が臨む上方に折り曲げ形成される。この折り癖52の部分は、シール体34,36に接触して温度上昇している癖付け部材48,50により加熱されて軟化しているから、圧縮エアーの押圧力によって容易に折り曲げられる。また、該フィルム耳部46が折り曲げ形成された状態で、前記折り癖52は圧縮エアーによって瞬時に冷却されることで、その折り曲げ状態は維持される。すなわち、筒状フィルムfにエンドシール42を施すのに併せてフィルム耳部46を折り曲げることができるから、該耳部46を折曲げるための折曲げ装置を下流側に別途設ける必要はない。なお、シール体34,36により加熱されて軟化しているエンドシール42が圧縮エアーによって冷却されることで、その密封性を高める効果もある。
【0024】
前記第2移送コンベヤ56により下流側に移送される包装体60は、図6に示す如く、その下流側のフィルム耳部46が折り曲げ形成されているから、ラベリング装置によって折り曲げられた耳部46に、例えば製品の品質保持期限その他が表示されたラベルを簡単に貼着することができ、該耳部側が底面となった自立し得る包装袋を得ることができる。すなわち、ラベリング装置とは別に折曲げ装置を包装機の下流側に設置する必要はなく、機械構成を簡略化することができる。また、前述したように癖付け部材48,50のフィルム挟持位置を、シール体34,36のフィルム挟持位置に対してフィルム耳部46の折り曲げ方向とは反対の下側となるよう設定したことで、折り癖52を基点として包装体底面に沿って折り曲げられたフィルム耳部46の先端が、該底面の範囲外に延出するのを防止して見栄えが悪くなるのを抑制し得る。しかも、包装体60を立てた際の底面のだぶつきをなくすことができ、該包装体60を安定して自立させることができる。
【0025】
【変更例】
本願は前述した実施例の構成に限定されるものでなく、その他の構成を適宜に採用することができる。
1.実施例ではフィルム耳部46の折曲げ方法および装置を、横型製袋充填機に適用した例としたが、縦型製袋充填機にも適用できる。
2.包装体60における物品収容部28を挟む一方のフィルム耳部46のみを折り曲げるものに限らず、包装体60の両フィルム耳部46,46を折り曲げるものとしても採用できる。この場合は、シール体34,36を挟む前後に一対の癖付け部材48,50およびエアーノズル54を夫々配設し、各エアーノズル54から対応するフィルム耳部46に向けて圧縮エアーを吹き付けることで対応し得る。
3.実施例では癖付け部材48,50をシール体34,36により加熱する場合で説明したが、該癖付け部材48,50をシール体34,36とは別部材に配設して、内蔵したヒータ等の加熱手段により加熱する構成を採用し得る。
4.シール体34,36のシール目を、実施例の癖付け部材48,50における対向縁と同様の形状、その他線シール状とすることで、別部材としての癖付け部材48,50を省略してシール体34,36自体を癖付け部材として兼用させることができる。また、シール体34,36における上流側のシール面38,38を省略して、加熱された癖付け部材48,50で折り癖52と共にシールを施す構成を採用し得る。なお、このときのシールに関しては、必ずしも密封シールでなくてもよい。
5.癖付け部材48,50の噛合位置(フィルム挟持位置)は実施例に限らず、シール体34,36のフィルム挟持位置に対してフィルム耳部46の折り曲げ方向あるいは反対方向に偏位しないよう設定されていてもよい。
6.実施例では、フィルム耳部46の折り曲げ方向を上方に位置するセンターシール30の方向となる上方(一方)に向けて折り曲げるようにしたが、センターシール30の反対方向となる下方(他方)に向けて折り曲げるようにしてもよい。また、下方にセンターシール30を形成し、そのシール30に対して上下何れか一方に向けて折り曲げるようにしてもよい。
7.下側のシール体36における下流側のシール面40の側方にエアーノズル54を配設したが、該ノズル54からの圧縮エアーの吹き出し方向がフィルム耳部46を折り曲げ形成し得る方向に指向するように設定されていれば、その位置に限らず上流側のシール面38の側方あるいは、シール体36とは別部材に配設される構成を採用し得る。なお、フィルム耳部46を下方に向けて折り曲げる場合は、上側のシール体34の前後あるいは別部材にエアーノズル54を配設する構成となる。
8.シール体34,36はボックスモーション式のものに限らず、筒状フィルムfを間欠停止したときに開閉作動のみするものにも適用し得る。
【0026】
【発明の効果】
以上に説明した如く、本発明の請求項1および2に係る製袋充填機におけるフィルム耳部の折曲げ方法および装置によれば、筒状フィルムにエンドシールを施すに際し、折り癖を付与したフィルム耳部に圧縮エアーを吹き付ける簡単な処置によって、その押圧力でフィルム耳部を折り曲げると共に瞬時に冷却して折り曲げ状態を維持することができる。
【0027】
また、請求項3および4に係る折曲げ方法および装置では、筒状フィルムにガセットを成形するよう構成したから、フィルム耳部が折り曲げられる包装体底面を略角底状に形成でき、自立安定性が向上する。更に、折り曲げられたフィルム耳部の幅は包装体の底面の幅と略同一寸法となり、包装の見栄えを損ねることがない。
【0028】
請求項5および6に係る折曲げ方法および装置では、癖付け部材のフィルム挟持位置を、シール体のフィルム挟持位置よりフィルム耳部の折り曲げ方向とは反対側に位置するよう設定したから、折り曲げられた該耳部の先端が包装体底面の範囲外に延出するのを防止し、包装の見栄えが損なわれることはない。しかも、包装体を立てた際の底面のだぶつきをなくすことができ、該包装体を安定して自立させ得る。
【0029】
請求項7に係る折曲げ装置では、シール体で形成されるエンドシールと物品収容部との間の筒状フィルムを癖付け部材で挟持して折り癖を付与するから、筒状フィルムの物品を挟む前後にエンドシールを施した包装体を得ることができる。
【図面の簡単な説明】
【図1】本発明の好適な実施例に係る折曲げ装置を採用した横型製袋充填機を示す概略構成図である。
【図2】実施例に係るエンドシール機構を上流側から視た要部側面図である。
【図3】実施例に係るエンドシール機構を下流側から視た要部側面図である。
【図4】実施例に係るエンドシール機構およびガセット成形部材を下流側から視た要部側面図である。
【図5】実施例に係るエンドシール機構のシール体および折曲げ装置の癖付け部材により筒状フィルムを挟持した状態を示す動作説明図である。
【図6】実施例に係るエンドシール機構のシール体が離間して圧縮エアーによりフィルム耳部が折り曲げられる状態を示す動作説明図である。
【図7】実施例に係る横型製袋充填機で得られた包装体を示す概略斜視図である。
【符号の説明】
10 物品
28 物品収容部
32 エンドシール機構
34 第1シール体(シール体)
36 第2シール体(シール体)
42 エンドシール
44 ナイフ
46 フィルム耳部
48 癖付け部材
50 癖付け部材
52 折り癖
54 エアーノズル(吹付け手段)
62 ガセット成形部材
64 ガセット
f 筒状フィルム
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method and an apparatus for bending a film ear in a bag making and filling machine.
[0002]
[Prior art]
In order to facilitate bending of an end seal portion (film edge portion) extending outward from an article storage portion in a package manufactured by a horizontal bag making and filling machine, an end seal is provided on a tubular film in which an article is stored. There is known a method of imparting a folding habit to an end seal portion in advance when applying (for example, see Patent Document 1).
[0003]
[Patent Document 1]
JP 2001-354212 A
[Problems to be solved by the invention]
In the package obtained in Patent Literature 1, a portion extending from a position where the end seal portion has a fold to a tip of the seal portion is substantially straight. Therefore, when the end seal portion is bent at the bent portion, it is necessary to separately provide a bending device or the like on the downstream side of the packaging machine and perform bending. Also, for example, when transferring the package to the downstream side of the packaging machine, when the end seal portion is folded and a label is attached, or when the seal portion is folded and the seal portion is attached to the bottom, the end seal portion is also used. It was necessary to provide a bending device and the like for bending the end seal portion separately from the sticking device.
[0005]
[Object of the invention]
The present invention has been proposed in view of the above-described problems relating to the prior art, and has been proposed to appropriately solve the problem. In addition, when an end seal is applied to a cylindrical film, the tubular film extends outward from an article storage portion. An object of the present invention is to provide a method and an apparatus for bending a film ear in a bag making and filling machine capable of bending an outgoing film ear toward one side.
[0006]
[Means for Solving the Problems]
In order to overcome the above-described problems and appropriately achieve the intended purpose, a method of bending a film edge portion in a bag making and filling machine according to the present invention includes:
When the tubular film in which the articles are stored is sandwiched between a pair of seals in the end seal mechanism of the bag making and filling machine to perform end sealing and cutting, the tubular film is heated by a pair of habit forming members. A compressed air is blown to the film ears that are sandwiched and cut outward so as to extend outwardly from the article storage part. In addition to bending from the habit, the bending habit is cooled to maintain the bent state.
[0007]
In order to overcome the above-described problems and appropriately achieve the intended purpose, a film edge bending device in a bag making and filling machine according to another invention of the present application is provided.
In a bag making and filling machine that performs end sealing and cutting by sandwiching a tubular film in which an article is stored by a pair of sealing bodies in an end sealing mechanism,
A pair of heated curling members that sandwich the tubular film and impart a curl in the cross direction of the film,
A knife disposed on the seal body, for cutting the tubular film at the time of end sealing by the seal body,
Spraying means for blowing compressed air to the film ear cut by the knife so as to extend outward from the article accommodating section provided with the folding habit and to bend from the folding habit. .
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, a method and an apparatus for bending a film edge portion in a bag making and filling machine according to the present invention will be described below with reference to the accompanying drawings by way of preferred embodiments.
[0009]
FIG. 1 shows the overall configuration of a horizontal bag making and filling machine as a bag making and filling machine according to an embodiment of the present invention. The packing machine includes a supply conveyor 12 for supplying articles 10 at predetermined intervals. Prepare. Downstream of the supply conveyor 12, a bag making device 14 as a U-shaped bag making means which opens upward is disposed, and is fed by supply rollers 18 and 18 from a supply source 16 disposed below the article transfer path. The belt-shaped film F to be supplied is supplied to the bag making device 14 from below and formed into a substantially U-shaped tubular shape, and the articles 10 are delivered and supplied to the tubular film f from the supply conveyor 12. I have.
[0010]
On the downstream side of the bag making device 14, a first transfer conveyor 20 having a transfer surface facing substantially horizontally below a cylindrical film f transferred horizontally through the bag making device 14 is provided, The conveyor 20 extends to a position where an end seal mechanism 32 described later is disposed. The first transfer conveyor 20 is composed of an endless belt 22 that circulates and runs substantially horizontally below the transfer path of the tubular film f, and transfers the articles 10 placed on the tubular film f together with the film f from below. It is configured to be supported and transported substantially horizontally toward the downstream side.
[0011]
A pair of feed rollers 24, 24 (only one is shown) are disposed above the first transfer conveyor 20, and the overlapping surfaces along the transfer direction of the tubular film f are pinched by the rollers 24, 24, so that The film f is configured to be transferred to the downstream side. A pair of seal rollers 26, 26 (only one is shown) are disposed downstream of the feed rollers 24, 24, and the overlapping portions of the cylindrical film f are pressed by the rollers 26, 26, thereby forming the film f. The center seal 30 (see FIG. 7) is provided on the upper side of the article storage section 28 in which the article 10 is stored. In the first transfer conveyor 20, the endless belt 22 is set to be substantially at the same speed as the film transfer speed.
[0012]
A pair of seals 34, 36 heated by a built-in heater are opposed to an end seal mechanism 32 disposed downstream of the seal rollers 26, 26 in a vertical relationship with respect to a transfer path of the tubular film f. (See FIG. 4). The end seal mechanism 32 synchronizes the seals 34 and 36, which are in close contact with each other on the upstream side in the film transport direction and hold the tubular film f, in the transport direction of the tubular film f. So that the so-called box motion is repeated. A pair of sealing surfaces 38, 40 linearly extending along a width direction orthogonal to the film transport direction is provided on the opposing surfaces of the upper first seal body 34 and the lower second seal body 36. End seals 42 are formed in the front and rear positions of the tubular film f so as to sandwich the article 10 and have sealing surfaces 38, 38 and 40, 40 facing each other in the width direction along the width direction (see FIG. 5). Respectively.
[0013]
A knife 44 which can move forward and backward between the sealing surfaces 38 and 40 is disposed on the one (upper in the embodiment) first sealing body 34. The cylindrical film f facing between the surfaces 38 and 40 is cut along the transverse direction. Thus, a film ear 46 extending outward from the article storage portion 28 of the cylindrical film f and having the end seal 42 formed thereon is formed.
[0014]
The end seal mechanism 32 includes a pair of curling members 48 and 50 for imparting a curl 52 to the film ear 46 and an air nozzle as a blowing means for blowing compressed air toward the ear 46 to bend the film. 54 is provided. That is, as shown in FIG. 2, FIG. 5, and FIG. 6, a pair of quirks opposed to each other on the upstream side surface (side of the upstream seal surfaces 38, 38) of the seal bodies 34, 36. The attachment members 48 and 50 are provided, and the width dimension of both the attachment members 48 and 50 is set longer than the width dimension of the tubular film f. When the seals 34, 36 sandwich the portion between the articles 10, 10 contained in the tubular film f, the two curling members 48, 50 are provided on the upstream side of the end seal position. 28 (between the articles 10, 10) so as to provide a transverse folding habit 52 along the end seal 42 over the entire length in the width direction. A lower end edge (opposing edge) of the upper habit member 48 is formed in a mountain-like cross section, and an upper edge (opposite edge) of the lower habit member 50 is formed in a cross-sectional valley shape. By interposing the film f and sandwiching the same, the film 52 can be surely provided with the folding habit 52. Further, the meshing position (film sandwiching position) of the two curling members 48, 50 is opposite to the folding direction of the film ear 46 (described below in the embodiment) from the film sandwiching position of the seal members 34, 36. And is configured to prevent the bent tip of the ear 46 from extending outside the range of the bottom surface of the package. By forming the edge of the curving member on the side of the bending direction (upward in the embodiment) of the film ear 46 into a mountain shape, the bending becomes easy. Further, the curling members 48 and 50 of the embodiment are configured to be heated by contacting the seal members 34 and 36 so that the curl 52 can be more reliably imparted when the cylindrical film f is sandwiched. It is.
[0015]
As shown in FIG. 3, an air nozzle 54 connected to a compressed air supply source (not shown) is provided at a position close to the downstream side surface of the lower second seal body 36 (beside the downstream seal surface 40). It is arranged to extend in the width direction. The air nozzle 54 is held by a support base 55 disposed below the second seal body 36 via holding members 57, 57, and is provided with a fold 52 by the kinking members 48, 50. A large number of injection holes (not shown) for blowing compressed air from below toward the ear portion 46 (the film ear portion 46 on the downstream side of the package 60) are formed. In addition, the air nozzle 54 is set so that the blowing direction of the compressed air by the injection hole can be adjusted with respect to the holding members 57 and 57. The air nozzle 54 is set so that compressed air is blown toward the film ear 46 at an appropriate timing after the sealing members 34 and 36 are separated after the end sealing, and the pressing force of the air causes the film ear 46 to be compressed. 46 is configured to be bent upward in the cylindrical film f where the center seal 30 is located.
[0016]
In the transfer direction of the tubular film f, a pair of gusset molding members 62, 62 facing each other in the width direction across the film transfer path are disposed before and after the both seals 34, 36, respectively. It is configured to be integrally movable with the movement of the films 34 and 36 in the film transfer direction. The pair of gusset molding members 62, 62 are configured to move horizontally between a retracted position where the gusset is retracted from the film transport path and a pushing position that is moved toward the center of the film transport. Then, the gusset molding members 62, 62 are moved toward and away from each other in synchronization with the vertical movement of the two seals 34, 36. The gussets 64, 64 (see FIG. 7) are formed by pressing inward on both sides in the width direction before and after the end seal position. As shown in FIG. 5, the gusset molding members 62 on the upstream side are positioned so as to push the cylindrical film f facing between the holding position by the habit forming members 48 and 50 and the article storage portion 28. I have.
[0017]
The timing at which the gusset molding members 62, 62 move to the pushing position is set before the upper and lower seals 34, 36 come into contact with each other, and the two seals 34, 36 sandwich the tubular film f with the end seal 42. The gusset molding members 62 are set so as to return to the retracted position at an appropriate timing after the application.
[0018]
Downstream of the end seal mechanism 32, as shown in FIG. 1, a second transfer conveyor 56 constituted by an endless belt 58 that circulates substantially horizontally at the same level as the transfer surface of the first transfer conveyor 20 is disposed. Is established. The endless belt 58 of the second transfer conveyor 56 is set to have a speed higher than the running speed of the endless belt 22 of the first transfer conveyor 20, and is subjected to end sealing / cutting by both seals 34 and 36 of the end seal mechanism 32. It is configured to be able to reliably separate the discharged preceding package 60 from the subsequent unpackaged body and discharge it.
[0019]
The leading ends of the first transfer conveyor 20 and the second transfer conveyor 56 facing the end seal mechanism 32 are configured to reciprocate in the film transfer direction in synchronization with the second seal body 36, and the second seal body 36 are set so as to be separated from each other and close to each other in accordance with the vertical movement of 36. That is, in a state where the second seal body 36 is located at the lowest point, the tips of the two conveyors 20 and 56 are close to each other, and the delivery of the articles 10 stored in the tubular film f between the conveyors is excellent. In addition, the leading ends are separated from each other with the upward movement of the second seal body 36 to form a gap that allows the upward movement of the second seal body 36.
[0020]
Operation of the embodiment
Next, the operation of the film ear bending apparatus according to the embodiment will be described in relation to a bending method.
[0021]
The cylindrical film f to which the article 10 is supplied is transported downstream by the first transport conveyor 20 running at substantially the same speed as the film transport speed, and the upper and lower seals 34, 36 come close to each other at an appropriate timing. At this time, the respective ends of the first transfer conveyor 20 and the second transfer conveyor 56 that are directed to the end seal mechanism 32 are separated from each other, and the second seal body 36 is placed above the transfer path via a gap generated therebetween. It extends and clamps between the articles 10 of the cylindrical film f with the first seal body 34. As shown in FIG. 5, the habit forming members 48 and 50 disposed on the seals 34 and 36 and heated are located on the upstream side of the holding position (end seal position) of the tubular film f between the seals 34 and 36. Between the article storage portion 28 and the holding position of the seal bodies 34 and 36 below.
[0022]
At the timing before the two seals 34 and 36 come into contact with each other, the gusset molding members 62 and 62 come close to each other and push both sides in the width direction of the tubular film f inward (see FIG. 4). Gussets 64, 64 are formed on both sides in the width direction of the tubular film f at the corresponding positions where the end seals 42 are applied by the seals 34, 36. While the pair of seals 34 and 36 are moving substantially horizontally by a required distance with the transfer of the tubular film f, the end seal 42 is formed on the tubular film f and cut by the knife 44. As a result, a film ear 46 extending outward from the article storage portion 28 is formed. Further, a linear folding habit 52 is provided across the width direction at the position of the cylindrical film f sandwiched by the habit forming members 48 and 50. As shown in FIG. 7, the gussets 64 are formed on the film ears 46 at the corresponding positions by the gusset molding members 62, 62, and therefore, the bottom surface of the package (the downstream side of the article 10) where the ears 46 are bent. (Side end surface) can be formed in a substantially square bottom shape, and the width of the bent film ear portion 46 is substantially the same as the width of the bottom surface of the package 60, so that the appearance of the package is not spoiled.
[0023]
When the gusset molding members 62, 62 return to the retracted position, and the pair of seals 34, 36 move away from each other to release the cylindrical film f, the package 60 having been subjected to end sealing and cutting is removed. , Is quickly transferred from the end seal mechanism 32 to the downstream side by the second transfer conveyor 56 operating at high speed. At this time, along with the transfer of the cylindrical film f, the film ear portion 46 extending downstream of the article storage portion 28 in the subsequent unpackaged body and provided with the kinks 52 moves forward by a predetermined distance toward the downstream side. Accordingly, compressed air is blown from the air nozzle 54 toward the film ear 46 from below at an appropriate timing determined in relation to the blowing direction of the injection hole of the air nozzle 54 set in advance. (See FIG. 6). As a result, the film ear portion 46 is bent upward by the pressing force of the compressed air, with the fold habit 52 as a base, facing the center seal 30. The portion of the kinks 52 is heated and softened by the kinking members 48 and 50 which are in contact with the seal members 34 and 36 and whose temperature is raised, and thus can be easily bent by the pressing force of the compressed air. Further, in a state where the film ear portion 46 is bent, the bending habit 52 is instantaneously cooled by the compressed air, so that the bent state is maintained. That is, since the film ear 46 can be bent at the same time as the end seal 42 is applied to the cylindrical film f, it is not necessary to separately provide a bending device for bending the ear 46 on the downstream side. In addition, the end seal 42 heated and softened by the seal members 34 and 36 is cooled by the compressed air, which also has an effect of improving the sealing property.
[0024]
As shown in FIG. 6, the package body 60 transferred to the downstream side by the second transfer conveyor 56 has the downstream film ear portion 46 formed by bending, so that the ear portion 46 bent by the labeling device is formed. For example, it is possible to easily attach a label indicating the product's shelf life and the like, and to obtain a self-supporting packaging bag having the ear side as the bottom surface. That is, it is not necessary to install a bending device separately from the labeling device on the downstream side of the packaging machine, and the mechanical configuration can be simplified. Further, as described above, the film holding position of the curling members 48 and 50 is set to be on the lower side opposite to the bending direction of the film ear portion 46 with respect to the film holding position of the seal members 34 and 36. In addition, it is possible to prevent the front end of the film ear portion 46 bent along the bottom surface of the package from the folding habit 52 from extending outside the range of the bottom surface, thereby suppressing deterioration in appearance. In addition, it is possible to eliminate the looseness of the bottom surface when the package 60 is set up, and to stably stand the package 60 independently.
[0025]
[Modification example]
The present application is not limited to the configuration of the above-described embodiment, and other configurations can be appropriately adopted.
1. In the embodiment, the method and the apparatus for bending the film ear portion 46 are applied to the horizontal bag-making and filling machine, but can be applied to the vertical bag-making and filling machine.
2. The present invention is not limited to the one in which only the film ears 46 sandwiching the article accommodating portion 28 in the package 60 are folded, and the film ears 46 of the package 60 may be folded. In this case, a pair of habit forming members 48 and 50 and an air nozzle 54 are respectively disposed before and after sandwiching the seal bodies 34 and 36, and compressed air is blown from each air nozzle 54 toward the corresponding film ear 46. Can respond.
3. In the embodiment, the case where the forming members 48 and 50 are heated by the seal members 34 and 36 has been described. However, the forming members 48 and 50 are disposed on members separate from the seal members 34 and 36, and the built-in heaters are provided. And the like.
4. By forming the seals of the seal bodies 34 and 36 in the same shape as the opposing edges of the curling members 48 and 50 of the embodiment and other line seal shapes, the curling members 48 and 50 as separate members are omitted. The seals 34 and 36 themselves can also be used as a habit forming member. Further, a configuration may be adopted in which the upstream sealing surfaces 38, 38 of the seal bodies 34, 36 are omitted, and sealing is performed together with the folding habit 52 by the heated hammering members 48, 50. The seal at this time is not necessarily a hermetic seal.
5. The engagement position (film sandwiching position) of the curling members 48 and 50 is not limited to the embodiment, and is set so as not to be deviated in the bending direction of the film ear 46 or in the opposite direction with respect to the film sandwiching position of the seals 34 and 36. May be.
6. In the embodiment, the bending direction of the film ear portion 46 is bent upward (one side) in the direction of the center seal 30 positioned above, but is bent downward (the other side) in the opposite direction of the center seal 30. You may make it bend. Alternatively, a center seal 30 may be formed below, and the seal 30 may be bent upward or downward.
7. Although the air nozzle 54 is disposed on the lower seal body 36 on the side of the downstream seal surface 40, the direction of blowing compressed air from the nozzle 54 is directed to a direction in which the film ear 46 can be bent and formed. If it is set as such, it is not limited to that position, and it is possible to adopt a configuration in which it is disposed on the side of the upstream seal surface 38 or a member separate from the seal body 36. When the film ear 46 is bent downward, the air nozzle 54 is provided before and after the upper seal body 34 or on another member.
8. The seal members 34 and 36 are not limited to those of the box motion type, and can be applied to those which only open and close when the cylindrical film f is intermittently stopped.
[0026]
【The invention's effect】
As described above, according to the method and the apparatus for bending the edge of the film in the bag making and filling machine according to claims 1 and 2 of the present invention, when the end seal is applied to the cylindrical film, the film having the fold habit is provided. By a simple procedure of blowing compressed air to the ears, the film ears can be bent by the pressing force and cooled instantaneously to maintain the bent state.
[0027]
Further, in the bending method and apparatus according to the third and fourth aspects, since the gusset is formed on the cylindrical film, the bottom surface of the package body from which the film ears are bent can be formed into a substantially square bottom shape, and the self-standing stability can be improved. Is improved. Further, the width of the folded film ears is substantially the same as the width of the bottom surface of the package, and does not impair the appearance of the package.
[0028]
In the bending method and apparatus according to the fifth and sixth aspects, the film holding position of the curling member is set to be on the opposite side to the bending direction of the film ear portion from the film holding position of the seal body. Further, the tip of the ear portion is prevented from extending outside the range of the bottom surface of the package, and the appearance of the package is not impaired. In addition, it is possible to eliminate the looseness of the bottom surface when the package is set up, and to stably stand the package independently.
[0029]
In the bending device according to the seventh aspect, since the tubular film between the end seal formed by the seal body and the article accommodating portion is sandwiched by the add-on member to impart a folding habit, the article of the tubular film is provided. A package having an end seal before and after sandwiching can be obtained.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram showing a horizontal bag making and filling machine employing a bending device according to a preferred embodiment of the present invention.
FIG. 2 is a side view of a main part of the end seal mechanism according to the embodiment, as viewed from the upstream side.
FIG. 3 is a main part side view of the end seal mechanism according to the embodiment as viewed from a downstream side.
FIG. 4 is a side view of a main part of the end seal mechanism and the gusset molding member according to the embodiment when viewed from a downstream side.
FIG. 5 is an operation explanatory view showing a state in which a cylindrical film is sandwiched by a seal body of an end seal mechanism and a bending member of a bending device according to the embodiment.
FIG. 6 is an operation explanatory view showing a state in which a seal body of the end seal mechanism according to the embodiment is separated and a film ear is bent by compressed air.
FIG. 7 is a schematic perspective view showing a package obtained by a horizontal bag making and filling machine according to an example.
[Explanation of symbols]
10 Article 28 Article storage part 32 End seal mechanism 34 First seal body (seal body)
36 Second seal body (seal body)
42 End seal 44 Knife 46 Film ear 48 Curl member 50 Curl member 52 Crease 54 Air nozzle (spraying means)
62 gusset molding member 64 gusset f tubular film

Claims (7)

物品(10)が収容された筒状フィルム(f)を、製袋充填機のエンドシール機構(32)における一対のシール体(34,36)で挟持してエンドシール・切断を施す際に、前記筒状フィルム(f)を加熱された一対の癖付け部材(48,50)により挟持して横断方向に折り癖(52)を付与し、この折り癖(52)が付与されて物品収容部(28)から外方に延在するよう切断されたフィルム耳部(46)に圧縮エアーを吹き付けて、該フィルム耳部(46)を前記折り癖(52)から折り曲げると共に、前記折り癖(52)を冷却して折り曲げ状態を維持するようにした
ことを特徴とする製袋充填機におけるフィルム耳部の折曲げ方法。
When the tubular film (f) containing the article (10) is sandwiched between a pair of seals (34, 36) in the end seal mechanism (32) of the bag making and filling machine to perform end sealing and cutting, The tubular film (f) is sandwiched by a pair of heated kinking members (48, 50) to impart a kinking (52) in the transverse direction. Compressed air is blown onto the film ears (46) cut so as to extend outward from (28) to bend the film ears (46) from the fold (52), and to fold the fold (52). ) Is cooled so as to maintain the folded state, and a method of folding a film edge portion in a bag making and filling machine.
エンドシール機構(32)における一対のシール体(34,36)で、物品(10)が収容された筒状フィルム(f)を挟持してエンドシール・切断を施す製袋充填機において、
前記筒状フィルム(f)を挟持して該フィルム(f)の横断方向に折り癖(52)を付与する加熱された一対の癖付け部材(48,50)と、
前記シール体(34,36)に配設され、該シール体(34,36)によるエンドシール時に前記筒状フィルム(f)を切断するナイフ(44)と、
前記折り癖(52)が付与されて物品収容部(28)から外方に延在するよう前記ナイフ(44)で切断されたフィルム耳部(46)に圧縮エアーを吹き付けて、前記折り癖(52)から折り曲げる吹付け手段(54)とを備える
ことを特徴とする製袋充填機におけるフィルム耳部の折曲げ装置。
In a bag making and filling machine for performing end sealing and cutting by sandwiching a tubular film (f) containing an article (10) with a pair of sealing bodies (34, 36) in an end sealing mechanism (32),
A pair of heated curling members (48, 50) for holding the tubular film (f) and imparting a curl (52) in the transverse direction of the film (f);
A knife (44) disposed on the seal body (34, 36) and cutting the tubular film (f) at the time of end sealing by the seal body (34, 36);
Compressed air is blown onto the film ears (46) cut with the knife (44) so as to extend outward from the article storage portion (28) after being imparted with the fold (52). 52) A device for bending a film ear in a bag making and filling machine, comprising: a spraying means (54) for bending the film from the edge.
前記筒状フィルム(f)にエンドシール(42)を施す際に、該フィルム(f)における幅方向の両側にガセット(64,64)を成形する請求項1記載の製袋充填機におけるフィルム耳部の折曲げ方法。2. A film ear in a bag making and filling machine according to claim 1, wherein when the end seal (42) is applied to the tubular film (f), gussets (64, 64) are formed on both sides in the width direction of the film (f). How to bend the part. 前記筒状フィルム(f)の幅方向両側から該フィルム(f)を押込んでガセット(64,64)を成形するガセット成形部材(62,62)を有する請求項2記載の製袋充填機におけるフィルム耳部の折曲げ装置。The film in the bag making and filling machine according to claim 2, further comprising a gusset forming member (62, 62) for pressing the film (f) from both sides in the width direction of the cylindrical film (f) to form a gusset (64, 64). Ear bending device. 前記折り癖(52)は、前記シール体(34,36)のフィルム挟持位置よりフィルム耳部(46)の折り曲げ方向とは反対側に位置している請求項1または3記載の製袋充填機におけるフィルム耳部の折曲げ方法。The bag making and filling machine according to claim 1 or 3, wherein the folding habit (52) is located on a side opposite to a bending direction of the film ear portion (46) from a film holding position of the seal body (34, 36). Method of bending the film ears. 前記癖付け部材(48,50)のフィルム挟持位置は、前記シール体(34,36)のフィルム挟持位置よりフィルム耳部(46)の折り曲げ方向とは反対側に位置している請求項2または4記載の製袋充填機におけるフィルム耳部の折曲げ装置。3. The film holding position of the curling member (48, 50) is located on a side opposite to the bending direction of the film ear portion (46) from the film holding position of the seal body (34, 36). 5. A film edge bending apparatus in the bag making and filling machine according to 4. 前記癖付け部材(48,50)は、前記シール体(34,36)で形成されるエンドシール(42)と物品収容部(28)との間の筒状フィルム(f)を挟持して折り癖(52)を付与する請求項2,4または6記載の製袋充填機におけるフィルム耳部の折曲げ装置。The habit forming member (48, 50) sandwiches and folds the tubular film (f) between the end seal (42) formed by the seal body (34, 36) and the article storage portion (28). 7. A film edge bending apparatus in a bag making and filling machine according to claim 2, wherein a habit (52) is provided.
JP2003135918A 2003-05-14 2003-05-14 Film ear folding device for bag making and filling machine Expired - Lifetime JP4164749B2 (en)

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