JP2004321985A - Float for dispenser - Google Patents

Float for dispenser Download PDF

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Publication number
JP2004321985A
JP2004321985A JP2003121970A JP2003121970A JP2004321985A JP 2004321985 A JP2004321985 A JP 2004321985A JP 2003121970 A JP2003121970 A JP 2003121970A JP 2003121970 A JP2003121970 A JP 2003121970A JP 2004321985 A JP2004321985 A JP 2004321985A
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JP
Japan
Prior art keywords
float
syringe
detection
dispenser
magnetic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2003121970A
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Japanese (ja)
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JP4401104B2 (en
JP2004321985A5 (en
Inventor
Kazumasa Ikushima
和正 生島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Musashi Engineering Co Ltd
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Musashi Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Musashi Engineering Co Ltd filed Critical Musashi Engineering Co Ltd
Priority to JP2003121970A priority Critical patent/JP4401104B2/en
Publication of JP2004321985A publication Critical patent/JP2004321985A/en
Publication of JP2004321985A5 publication Critical patent/JP2004321985A5/ja
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Publication of JP4401104B2 publication Critical patent/JP4401104B2/en
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Expired - Lifetime legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a float for a dispenser in which a magnetic body for liquid level detection in a syringe can be detached easily, with respect to a liquid material discharge apparatus. <P>SOLUTION: A cylindrical float body having cyclic projections to be brought into contact with the inner wall of the syringe of the liquid material discharge apparatus in the upper and lower edge parts and a bowl-like liquid contact part are formed unitedly, and a cyclic magnetic installation groove for detection formed in the inner circumferential wall of the float body part and a metal tape rolling groove formed between the upper and the lower cyclic projections in the float body part are made usable as magnetic body installation parts. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、シリンジ内に充填された液体材料を定量吐出するディスペンサーにおける、シリンジ内の液体材料を押圧吐出すると共に液体材料の残量を検知する検知手段を構成するフロートに関する。
【0002】
【従来の技術】
従来のディスペンサーは、シリンジ内に経路より圧縮された空気が供給され、フロート及び粘性流体が押され、シリンジ先端部を通ってノズルホルダーに取り付けてあるノズルより粘性流体が吐出し板材等のワークに粘性流体を塗布するものであり、シリンジ内の粘性流体の残量を検知するためにフロートには磁性体が設けられており、シリンジの側方に配置したセンサーと協働してシリンジ内の液位を検知していた(特許文献1)。
【0003】
しかしながら、上記のような構成では、フロートが弾性部を有しない円筒状の形状で作られ、かつ、硬質な材料で作られていたため、フロートがシリンジ内で引っ掛からないようにするため、フロートの外径とシリンジの内径に隙間を設けなければならなかった。このため、シリンジ内の粘性流体がフロートに押された際、フロートとシリンジとの隙間から粘性流体が漏れ、シリンジ内壁に付着したまま残ってしまい、例えフロートの位置を検出しても粘性流体の残量と一致しないという問題を有していた。
【0004】
そこで、フロート本体に弾性を有する接触部を形成し、その内方に別体の磁性材料を取り付けたものが提案され(特許文献2)、上記課題を解決することができたが、磁性体をフロート本体にねじ止めしなければならず、細密な作業をしなければならない。
【0005】
【特許文献1】
特開昭62−294464号公報
【特許文献2】
特開2001−162206号公報
【0006】
【発明が解決しようとする課題】
本発明は、シリンジ内の液位検知用磁性体の着脱が容易に行えるディスペンサー用フロートを提供することを課題とする。
また、本発明は、樹脂材料部分と磁性体部分を分別しやすく、必要に応じ磁性体を再利用することができるディスペンサー用フロートを提供することを課題とする。
さらにまた、本発明は、複数の形状の液位検知用磁性体に対応する取付部を備え、かつ、磁性体の着脱が容易に行える汎用のディスペンサー用フロートを提供することを課題とする。
【0007】
【課題を解決するための手段】
上記課題を解決するために、請求項1の発明のディスペンサー用フロートは、内壁に接触する環状突起を上下端部に設けた筒状の主体部と、椀状の液体接触部とを一体に形成したフロートであって、上記主体部に磁性体取付部を形成したことを特徴とし、また、請求項2の発明は、請求項1記載の発明において、磁性体取付部が、主体部の内周壁に形成した環状の検知用磁石取付溝であることを特徴とし、請求項3の発明は、請求項1の発明において、磁性体取付部が、主体部の上下の環状突起間に形成した検知用金属テープを巻き付ける溝であることを特徴とする。
【0008】
【作用】
検知用磁石の着脱が容易に行えることで、樹脂材料部分と磁性体部分を分別しやすく、必要に応じ磁性体を再利用することができるディスペンサー用フロートを構成できる。
複数の形状の液位検知用磁性体に対応する取付部を備えることで、すなわち、フロート本体は、検知用磁石および検知用金属テープのいずれもが取り付け可能なので、一つの形状のフロートを使用して、複数のディスペンサーに対応できる。
【0009】
【実施例】
本発明の詳細を実施例で説明する。本発明はこれらの実施例によって何ら限定されるものではない。
【0010】
実施例1
以下図面にもとづいて、本発明の粘性流体塗布装置に用いるフロートの実施例を説明する。
図1に示すフロート本体10は、硬質の合成樹脂よりなり、内壁に密接する環状突起を上下端部に設けた筒状の主体部と、椀状の液体接触部とが一体に形成されている。
環状突起の外径は、フロートがシリンジ内を軽く摺動できる程度の寸法にする。
そして、主体部の内周壁の上端部近傍に検知用磁石取付用溝11が、主体部の上下端部に設けた環状突起間の周面が検知用金属テープ巻付用溝12が形成されている。
【0011】
上記検知用磁石取付溝11に装着する検知用磁石13は、円盤状をしており、その直径はフロート本体10の主体部の内径よりやや大きい。この検知用磁石13が嵌合する上記検知用磁石取付用溝11の深さは、主体部の溝部の断面径が検知用磁石13の外径と等しくなるように定める。図2に、検知用磁石13をフロート10に装着した状態を示す。
【0012】
上記構成のフロート本体10に対する検知用磁石13の着脱は、図4に示すようにして行う。
《取り付け》
フロート本体10は、シリンジから取出した状態では、主体部は変形が可能なので、検知用磁石13を開口に直交させて押し込むと開口部はわずかに変形して検知用磁石13の押入を許すので、さらに押入し検知用磁石13の最大径部が溝部11に達したら検知用磁石13を90度回動させると、周縁部は検知用磁石取付溝11に嵌り込み取り付けが終了する。
《取り外し》
上記のようにして結合させた状態から円盤状磁石を取り外すには、検知用磁石13の偏心位置を押し込むと、検知用磁石13は最大径部を中心にして回転し立ち上がり状態になりフロート主体部の外部に現れるので、その部分を指または工具で把持して取り外すことができる。
また、液体材料を使用後、シリンジの先端部まで移動したフロート本体10をシリンジから引き抜かなくても磁石をはずすことができる。
【0013】
また、検知用金属テープ14を用いる場合は、溝12の深さは、巻き付けた金属テープの外周面が環状突起より外方に突出しないように定める。図3に、検知用金属テープ14をフロート10に装着した状態を示す。磁性体取付部が、主体部の上下の環状突起間に形成した検知用金属テープを巻き付け溝であることにより、金属テープをまきつけたりはがしたりすることで着脱が容易に行える。
【0014】
図5は、本発明のフロートを使用した液体材料吐出装置の概略図であり、シリンジ2内にディスペンサー5より圧縮された空気が供給され、フロート1(10)及び粘性流体が押され、シリンジ2先端部を通ってノズルホルダーに取り付けてあるノズル3より粘性流体が吐出し板材等のワーク7に粘性流体を塗布するものであり、シリンジ2内の粘性流体の残量を検知するためにフロート1(10)には磁性体13が設けられており、シリンジ2の側方に配置したセンサー4と協働してシリンジ2内の液位を検知し、シリンジ2内の液体材料の残量が少なくなると制御装置8はディスペンサー5およびXY−テーブル6に対して停止信号を発信する。
【0015】
【発明の効果】
以上のように本発明によれば、フロート本体へ簡単な作業により検知用磁石を着脱することができる。
また、フロート本体は、検知用磁石および検知用金属テープのいずれもが取り付け可能なので、目的に応じてそれらのいずれをも適宜選択使用できる。
また、本発明は、樹脂材料部分と磁性体部分を分別しやすく、必要に応じ磁性体を再利用することができるディスペンサー用フロートを提供することができる。
【図面の簡単な説明】
【図1】フロート本体を表す図面である。
【図2】検知用磁石付きフローを表す図面である。
【図3】検知用金属テープ付きフロートを表す図面である。
【図4】検知用磁石の取り外し方を表す図面である。
【図5】本発明のフロートを使用した液体材料吐出装置の概略図である。
【符号の説明】
1 フロート
2 シリンジ
3 ノズル
4 センサー
5 ディスペンサー
6 XY−テーブル
7 ワーク
8 制御装置
10 フロート本体
11 検知用磁石取付用溝(内壁用)
12 検知用金属テープ巻付用溝
13 検知用磁石
14 検知用金属テープ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a float that constitutes a detection unit that presses and discharges a liquid material in a syringe and detects a remaining amount of the liquid material in a dispenser that quantitatively discharges the liquid material filled in the syringe.
[0002]
[Prior art]
In a conventional dispenser, compressed air is supplied into the syringe through the path, the float and the viscous fluid are pushed, the viscous fluid is discharged from the nozzle attached to the nozzle holder through the tip of the syringe, and is applied to a workpiece such as a plate material. In order to detect the remaining amount of viscous fluid in the syringe, a magnetic material is provided in the float, and the liquid in the syringe is cooperated with a sensor arranged on the side of the syringe. The position was detected (Patent Document 1).
[0003]
However, in the configuration as described above, since the float is made of a cylindrical shape having no elastic portion and made of a hard material, in order to prevent the float from being caught in the syringe, A gap had to be provided between the diameter and the inner diameter of the syringe. For this reason, when the viscous fluid in the syringe is pushed by the float, the viscous fluid leaks from the gap between the float and the syringe and remains attached to the inner wall of the syringe. It had the problem of not matching the remaining amount.
[0004]
Then, the thing which formed the contact part which has elasticity in the float main body, and attached the separate magnetic material to the inner side was proposed (patent document 2), and the above-mentioned subject was able to be solved. It must be screwed to the float body and must be finely crafted.
[0005]
[Patent Document 1]
JP 62-294464 A [Patent Document 2]
JP-A-2001-162206 [0006]
[Problems to be solved by the invention]
This invention makes it a subject to provide the float for dispensers which can attach or detach easily the magnetic body for a liquid level detection in a syringe.
Moreover, this invention makes it a subject to provide the float for dispensers which can separate a resin material part and a magnetic body part easily, and can reuse a magnetic body as needed.
Still another object of the present invention is to provide a general-purpose dispenser float that includes attachment portions corresponding to a plurality of liquid level detection magnetic bodies and that can be easily attached and detached.
[0007]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the float for a dispenser according to the first aspect of the present invention is formed integrally with a cylindrical main body provided with annular projections at the upper and lower ends that contact the inner wall and a bowl-shaped liquid contact part. The magnetic body attaching portion is formed on the main portion, and the invention according to claim 2 is the invention according to claim 1, wherein the magnetic body attaching portion is an inner peripheral wall of the main portion. In the invention of claim 3, the magnetic body mounting portion according to claim 1 is formed between the upper and lower annular protrusions of the main body portion. It is a groove for winding a metal tape.
[0008]
[Action]
By easily attaching and detaching the detection magnet, it is possible to easily separate the resin material portion from the magnetic material portion, and it is possible to configure a dispenser float that can reuse the magnetic material as necessary.
By providing attachment parts that correspond to multiple levels of liquid level detection magnetic material, that is, the float body can be attached to either a detection magnet or a detection metal tape. It can handle multiple dispensers.
[0009]
【Example】
Details of the present invention will be described in the examples. The present invention is not limited by these examples.
[0010]
Example 1
Embodiments of the float used in the viscous fluid coating apparatus of the present invention will be described below with reference to the drawings.
A float main body 10 shown in FIG. 1 is made of a hard synthetic resin, and a cylindrical main body provided with annular protrusions in close contact with an inner wall at upper and lower ends and a bowl-shaped liquid contact part are integrally formed. .
The outer diameter of the annular protrusion is set to a dimension that allows the float to slide lightly inside the syringe.
Then, a detection magnet mounting groove 11 is formed in the vicinity of the upper end of the inner peripheral wall of the main body, and a detection metal tape winding groove 12 is formed on the peripheral surface between the annular protrusions provided on the upper and lower ends of the main body. Yes.
[0011]
The detection magnet 13 mounted in the detection magnet mounting groove 11 has a disk shape, and its diameter is slightly larger than the inner diameter of the main body of the float body 10. The depth of the detection magnet mounting groove 11 into which the detection magnet 13 is fitted is determined so that the cross-sectional diameter of the main portion of the groove is equal to the outer diameter of the detection magnet 13. FIG. 2 shows a state in which the detection magnet 13 is mounted on the float 10.
[0012]
The detection magnet 13 is attached to and detached from the float body 10 having the above-described configuration as shown in FIG.
"attachment"
Since the main body portion can be deformed when the float body 10 is taken out from the syringe, when the detection magnet 13 is pushed perpendicularly to the opening, the opening portion is slightly deformed to allow the detection magnet 13 to be pushed in. When the detection magnet 13 is rotated 90 degrees when the maximum diameter portion of the detection magnet 13 reaches the groove portion 11 by being pushed in, the peripheral portion is fitted into the detection magnet attachment groove 11 and the attachment is completed.
"removal"
In order to remove the disk-shaped magnet from the coupled state as described above, when the eccentric position of the detection magnet 13 is pushed, the detection magnet 13 rotates around the maximum diameter portion to be in a rising state and the float main body portion. It can be removed by grasping it with a finger or a tool.
In addition, the magnet can be removed without using the liquid body to move the float body 10 moved to the tip of the syringe from the syringe.
[0013]
When the metal tape for detection 14 is used, the depth of the groove 12 is determined so that the outer peripheral surface of the wound metal tape does not protrude outward from the annular protrusion. FIG. 3 shows a state where the detection metal tape 14 is mounted on the float 10. Since the magnetic body mounting portion is a groove for winding a metal tape for detection formed between the upper and lower annular projections of the main body portion, the magnetic tape can be easily attached and detached by peeling or peeling the metal tape.
[0014]
FIG. 5 is a schematic view of a liquid material discharge apparatus using the float of the present invention. Air compressed by the dispenser 5 is supplied into the syringe 2, the float 1 (10) and the viscous fluid are pushed, and the syringe 2. A viscous fluid is discharged from the nozzle 3 attached to the nozzle holder through the tip, and the viscous fluid is applied to the work 7 such as a plate material. The float 1 is used to detect the remaining amount of the viscous fluid in the syringe 2. In (10), a magnetic body 13 is provided, and the liquid level in the syringe 2 is detected in cooperation with the sensor 4 disposed on the side of the syringe 2 so that the remaining amount of liquid material in the syringe 2 is small. Then, the control device 8 transmits a stop signal to the dispenser 5 and the XY-table 6.
[0015]
【The invention's effect】
As described above, according to the present invention, the detection magnet can be attached to and detached from the float body by a simple operation.
Further, since both the detection magnet and the detection metal tape can be attached to the float body, any of them can be appropriately selected and used according to the purpose.
Moreover, this invention can provide the float for dispensers which can separate a resin material part and a magnetic body part easily, and can reuse a magnetic body as needed.
[Brief description of the drawings]
FIG. 1 is a drawing showing a float body.
FIG. 2 is a drawing showing a flow with a detection magnet.
FIG. 3 is a drawing showing a float with a metal tape for detection.
FIG. 4 is a drawing showing how to remove a detection magnet.
FIG. 5 is a schematic view of a liquid material discharge apparatus using the float of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Float 2 Syringe 3 Nozzle 4 Sensor 5 Dispenser 6 XY-table 7 Work piece 8 Control apparatus 10 Float main body 11 Detection magnet mounting groove (for inner wall)
12 Detection metal tape winding groove 13 Detection magnet 14 Detection metal tape

Claims (3)

内壁に接触する環状突起を上下端部に設けた筒状の主体部と、椀状の液体接触部とを一体に形成したフロートであって、上記主体部に磁性体取付部を形成したことを特徴とするディスペンサー用フロート。A float in which a cylindrical main body provided with annular protrusions in contact with the inner wall at the upper and lower ends and a bowl-shaped liquid contact part are integrally formed, and a magnetic body mounting part is formed on the main body. Characteristic dispenser float. 上記磁性体取付部が、主体部の内周壁に形成した環状の検知用磁石取付溝であることを特徴とする請求項1のディスペンサー用フロート。2. The dispenser float according to claim 1, wherein the magnetic body mounting portion is an annular detection magnet mounting groove formed on an inner peripheral wall of the main body. 上記磁性体取付部が、主体部の上下の環状突起間に形成した検知用金属テープを巻き付け溝であることを特徴とする請求項1または2のディスペンサー用フロート。The dispenser float according to claim 1 or 2, wherein the magnetic body attaching portion is a groove for winding a metal tape for detection formed between upper and lower annular projections of the main portion.
JP2003121970A 2003-04-25 2003-04-25 Float for dispenser Expired - Lifetime JP4401104B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003121970A JP4401104B2 (en) 2003-04-25 2003-04-25 Float for dispenser

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003121970A JP4401104B2 (en) 2003-04-25 2003-04-25 Float for dispenser

Publications (3)

Publication Number Publication Date
JP2004321985A true JP2004321985A (en) 2004-11-18
JP2004321985A5 JP2004321985A5 (en) 2006-06-08
JP4401104B2 JP4401104B2 (en) 2010-01-20

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5101743B1 (en) * 2012-04-02 2012-12-19 加賀ワークス株式会社 Plunger for pneumatic dispenser
US9126702B2 (en) 2010-08-24 2015-09-08 Kaga Works Co., Ltd. Viscous-material filling method
FR3069466A1 (en) * 2017-07-27 2019-02-01 Supratec DEVICE FOR DISPENSING A VISCOUS PRODUCT
US10293361B2 (en) 2015-10-19 2019-05-21 Kaga Works Co., Ltd. Cartridge for viscous-material dispenser
US10479587B2 (en) 2014-08-25 2019-11-19 Kaga Works Co., Ltd. Cartridge for viscous-material dispenser

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9126702B2 (en) 2010-08-24 2015-09-08 Kaga Works Co., Ltd. Viscous-material filling method
US9340306B2 (en) 2010-08-24 2016-05-17 Kaga Works Co., Ltd. Viscous-material filling apparatus
US9731846B2 (en) 2010-08-24 2017-08-15 Kaga Works Co., Ltd. Viscous-material filling method
US10336478B2 (en) 2010-08-24 2019-07-02 Kaga Works Co., Ltd. Viscous-material filling method
JP5101743B1 (en) * 2012-04-02 2012-12-19 加賀ワークス株式会社 Plunger for pneumatic dispenser
WO2013150683A1 (en) * 2012-04-02 2013-10-10 加賀ワークス株式会社 Plunger for pneumatic dispenser
US9598223B2 (en) 2012-04-02 2017-03-21 Kaga Works Co., Ltd. Plunger for pneumatic dispenser
US10479587B2 (en) 2014-08-25 2019-11-19 Kaga Works Co., Ltd. Cartridge for viscous-material dispenser
US10293361B2 (en) 2015-10-19 2019-05-21 Kaga Works Co., Ltd. Cartridge for viscous-material dispenser
US10507487B2 (en) 2015-10-19 2019-12-17 Kaga Works Co., Ltd. Cartridge for viscous-material dispenser
FR3069466A1 (en) * 2017-07-27 2019-02-01 Supratec DEVICE FOR DISPENSING A VISCOUS PRODUCT

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