JP2004319411A - Thin film for contact electrode of micro-machine switch, and sputtering target for depositing thin film for contact electrode - Google Patents

Thin film for contact electrode of micro-machine switch, and sputtering target for depositing thin film for contact electrode Download PDF

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JP2004319411A
JP2004319411A JP2003115171A JP2003115171A JP2004319411A JP 2004319411 A JP2004319411 A JP 2004319411A JP 2003115171 A JP2003115171 A JP 2003115171A JP 2003115171 A JP2003115171 A JP 2003115171A JP 2004319411 A JP2004319411 A JP 2004319411A
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thin film
contact electrode
contact
micro
machine switch
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Akira Mori
暁 森
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Mitsubishi Materials Corp
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Mitsubishi Materials Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a thin film for a contact electrode of a micro-machine switch, and to provide a sputtering target for depositing the thin film for a contact electrode of a micro-machine switch. <P>SOLUTION: The thin film for a contact electrode of a micro-machine switch comprises an Ru-based alloy having a composition containing 0.01-0.3% of one or two kinds selected from Ge and Si in total and the balance Ru with inevitable impurities. The sputtering target for depositing a thin film for a contact electrode of a micro-machine switch comprises an Ru-based sintered alloy having a composition containing 0.01-0.3% of one or two kinds selected from Ge and Si in total and the balance Ru with inevitable impurities. Since the contact resistance is not increased even after a long period of use, a thin film for a contact electrode of a micro-machine switch having excellent characteristics can be achieved at low cost, thus contributing to evolution of the micro-machine switch industry. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
この発明は、マイクロマシンスイッチの接触電極用薄膜およびそのマイクロマシンスイッチの接触電極用薄膜を形成するためのスパッタリングターゲットに関するものである。
【0002】
【従来の技術】
近年、軍事、民生、宇宙用のレーダーや通信システムなどでは高周波帯の需要が増大しており、これらレーダーや通信システムの一層の小型化が求められている。これら小型化を解決するためにマイクロマシン(Micro Electro−Mechanical System)技術の使用が注目されており、この技術を用いて作製した小型で高性能なスイッチを高周波帯回路へ組込むことにより高周波帯回路の一層の小型化が試みられている。この高周波帯回路へ組込まれるスイッチは半導体スイッチやバラクタダイオードに比べて機械的スイッチの方が損失やアイソレーション、消費電力の点で有利であるとされている(例えば、非特許文献1参照)。そのために各種のマイクロマシンスイッチが提案されており、そのマイクロマシンスイッチの接触電極にはRu、Rh、Au−Co合金からなる薄膜用いられ、これら金属の薄膜はその厚さが極めて薄いために、一般にスパッタリングにより形成されている。これらRu、Rh、Au−Co合金などの金属は粘着性が低いために接触部の粘着を最小限に抑えることができ、動作特性を一層向上させることができると言われている(例えば、特許文献1参照)。
【0003】
【非特許文献1】
「Design Wavo Magazine」2002 November 第80〜81頁、99〜100頁
【特許文献1】
特開2001−266727号公報
【0004】
【発明が解決しようとする課題】
確かに純Ru、純Rh、Au−Co合金などからなる薄膜を接触電極に用いた場合、接触部の粘着を最小限に抑えることができるが、RhおよびAu−Co合金は比較的高価な金属であるから、コスト削減の面で接触電極に一層安価なRuを使用しようとする研究が成されている。しかし、純Ruからなる薄膜を接触電極に用いた場合、10回程度の接触/非接触による導通/非導通を繰り返すと接触抵抗が上昇するようになり、長期使用した場合、信頼性に問題がある。
【0005】
【課題を解決するための手段】
そこで、本発明者は、かかる課題を解決すべく研究を行なった。その結果、
(イ)RuにGeおよびSiのうちの1種または2種を合計で0.01〜3質量%(以下、%は質量%を示す)含有してなるRu基合金で形成した薄膜は、これをマイクロマシンスイッチの接触電極に用いると、10回以上接触/非接触による導通/非導通を繰り返しても接触抵抗が上昇することがなく、長期にわたって信頼性が向上する、
(ロ)このRu基合金からなる薄膜は、Ru基合金粉末を燒結して得られたRu基焼結合金ターゲットを用いてスパッタリングすることにより得られ、この薄膜の比抵抗は純Ru薄膜の比抵抗と大差がないほど導電性に優れている、
という研究結果が得られたのである。
【0006】
この発明は、かかる研究結果に基づいて成されたものであって、
(1)Ge:0.01〜3%を含有し、残部がRuおよび不可避不純物からなる組成を有するRu基合金からなるマイクロマシンスイッチの接触電極用薄膜、
(2)Si:0.01〜3%を含有し、残部がRuおよび不可避不純物からなる組成を有するRu基合金からなるマイクロマシンスイッチの接触電極用薄膜、
(3)GeおよびSiを合計で0.01〜3%含有し、残部がRuおよび不可避不純物からなる組成を有するRu基合金からなるマイクロマシンスイッチの接触電極用薄膜、に特徴を有するものである。
【0007】
純Ruからなるマイクロマシンスイッチの接触電極用薄膜が10回程度の接触/非接触による導通/非導通の繰り返しによって接触抵抗値が上昇する理由として、純Ruは比抵抗が極めて小くかつ高硬度を有するが、純Ruは脆いため比較的粉末になりやすい特性を有し、したがって、接触/非接触を繰り返すと接触電極用薄膜の一部が粉末化し、接触面の間に粉末が入り込んで接触電極用薄膜相互の接触面積が少なくなるが、この発明のRuにGe、SiおよびReのうちの1種または2種以上を合計で0.01〜3%(一層好ましくは、0.1〜2%)含有してなるRu基合金は延性が付加されて粉末化が抑制され、接触面の間に入り込む粉末が少なくなることによるものと考えられる。
【0008】
この発明のマイクロマシンスイッチの接触電極用薄膜の成分組成を前述のごとく限定した理由は、GeおよびSiのうちの1種または2種を合計で3%を越えて含有すると、Ru基合金の比抵抗が大きくなって、接点材料として使用できなくなるので好ましくなく、一方、GeおよびSiのうちの1種または2種を合計で0.01%未満含有しても純Ruの特性を変えることができず、マイクロマシンスイッチの接触電極用薄膜としての寿命を延ばすことができないことによるものである。
【0009】
この発明のマイクロマシンスイッチの接触電極用薄膜を形成するためのスパッタリングターゲットは、この発明のマイクロマシンスイッチの接触電極用薄膜と同じ成分組成を有するRu基合金粉末をホットプレスすることにより作製することができる。
【0010】
したがって、この発明は、
(4)Ge:0.01〜3%を含有し、残部がRuおよび不可避不純物からなる組成を有するRu基焼結合金からなる前記(1)記載のマイクロマシンスイッチの接触電極用薄膜形成用スパッタリングターゲット、
(5)Si:0.01〜3%を含有し、残部がRuおよび不可避不純物からなる組成を有するRu基焼結合金からなる前記(2)記載のマイクロマシンスイッチの接触電極用薄膜形成用スパッタリングターゲット、
(6)GeおよびSiを合計で0.01〜3%含有し、残部がRuおよび不可避不純物からなる組成を有するRu基焼結合金からなる前記(3)記載のマイクロマシンスイッチの接触電極用薄膜形成用スパッタリングターゲット、に特徴を有するものである。
【0011】
【発明の実施の形態】
いずれも100メッシュアンダーの市販のGe粉末、Si粉末およびRu粉末を用意し、これら粉末を所定の組成になるように配合し混合して混合粉末を作製し、得られた混合粉末を温度:1150℃、圧力:15MPaでホットプレスすることによりホットプレス体を作製し、これらホットプレス体をダイヤモンド砥石を使用し、回転数:200rpmの条件で研削加工することにより直径:125mm、厚さ:5mmの円盤状を有し、表1に示される成分組成を有する本発明ターゲット1〜15、比較ターゲット1〜3および従来ターゲット1を作製した。
【0012】
【表1】

Figure 2004319411
【0013】
これら本発明ターゲット1〜15、比較ターゲット1〜3および従来ターゲット1をそれぞれ銅製の冷却用バッキングプレートに純度:99.999重量%のインジウムろう材にてハンダ付けし、これを直流マグネトロンスパッタリング装置に装入し、ターゲットとSiウエハ基板の間の距離を70mmになるようにセットした後、到達真空度:5×10−5Pa以下になるまで真空引きを行い、
・基板温度:室温、
・投入電力:50W(0.4W/cm)、
の条件でスパッタリングを行い、Siウエハ基板の表面に厚さ:0.5μmを有し、表2に示される成分組成の本発明接触電極用薄膜1〜15、比較接触電極用薄膜1〜3および従来接触電極用薄膜1を形成した。これら本発明接触電極用薄膜1〜15、比較接触電極用薄膜1〜3および従来接触電極用薄膜1の初期の抵抗値を四探針法で測定し、その結果を表2に示した。
【0014】
さらに、幅:100μm、厚さ:300μmでつきだし長さが400μmを有するNi箔をアディティブ法で形成し、この表面に金メッキを0.1μmした後、Siウエハ上に形成した薄膜と同じ成分組成を有する薄膜を0.5μmの厚さとなるようにスパッタにより形成して針を作製した。この針にかかる最大荷重が0.2gになるようにプローブテスターを使用してウエハが乗っている台を10μmの幅で上下させ、接触抵抗が1Ωに上昇するに要した台の上下回数を表2に示した。接触抵抗が1Ωに上昇したときをマイクロスイッチのスイッチング使用不可と考えたからである。
【0015】
【表2】
Figure 2004319411
【0016】
表1〜2示される結果から、本発明ターゲット1〜15を用いてスパッタリングすることにより得られた本発明接触電極用薄膜1〜15は、従来ターゲット1を用いてスパッタリングすることにより得られた従来接触電極用薄膜1に比べて接触抵抗が1Ωに達するまでの台の上下回数が高いことが分かる。しかし、この発明の条件から外れた成分組成を有する比較ターゲット1〜3を用いてスパッタリングすることにより得られた比較接触電極用薄膜1〜3は薄膜自体の初期の抵抗値が高すぎて接触電極として好ましくないことが分かる。
【0017】
【発明の効果】
上述のように、この発明によると、長期間使用しても接触抵抗が上昇せず、優れた特性を有するマイクロマシンスイッチの接触電極用薄膜を低コストで提供することができ、マイクロマシン産業の発展に大いに貢献し得るものである。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a thin film for a contact electrode of a micromachine switch and a sputtering target for forming the thin film for a contact electrode of the micromachine switch.
[0002]
[Prior art]
2. Description of the Related Art In recent years, demands for high-frequency bands in military, civil, and space radars and communication systems have been increasing, and there is a demand for further downsizing of these radars and communication systems. In order to solve these miniaturizations, attention has been paid to the use of a micro machine (Micro Electro-Mechanical System) technology. By incorporating a small and high-performance switch manufactured using this technology into a high frequency band circuit, Further downsizing has been attempted. It is said that mechanical switches are more advantageous in terms of loss, isolation, and power consumption than semiconductor switches and varactor diodes as switches incorporated in this high-frequency circuit (for example, see Non-Patent Document 1). For this purpose, various micromachine switches have been proposed, and a thin film made of Ru, Rh, or Au-Co alloy is used for a contact electrode of the micromachine switch. Since the thickness of these metal thin films is extremely thin, sputtering is generally performed. Is formed. It is said that these metals such as Ru, Rh, and Au-Co alloys have low adhesiveness, so that the adhesion of the contact portion can be minimized, and the operating characteristics can be further improved (for example, see Patent Reference 1).
[0003]
[Non-patent document 1]
"Design Wave Magazine", 2002 November, pages 80 to 81, 99 to 100 [Patent Document 1]
JP 2001-266727 A
[Problems to be solved by the invention]
Certainly, when a thin film made of pure Ru, pure Rh, Au-Co alloy or the like is used for the contact electrode, the adhesion of the contact portion can be minimized, but Rh and Au-Co alloy are relatively expensive metals. Therefore, research has been made to use cheaper Ru for the contact electrode in terms of cost reduction. However, when a thin film made of pure Ru to the contact electrode, become contact resistance increases with repeated conduction / non-conduction by contact / non-contact of about 10 4 times, when long-term use, a problem in reliability There is.
[0005]
[Means for Solving the Problems]
Then, the present inventor conducted research to solve such a problem. as a result,
(A) A thin film formed of a Ru-based alloy in which Ru contains one or two of Ge and Si in a total amount of 0.01 to 3% by mass (hereinafter,% indicates mass%) the use of the contact electrode of the micromachine switch, without contact resistance is increased by repeating the conduction / non-conduction by contact / non-contact at least 10 6 times, reliability is improved over time,
(B) This Ru-based alloy thin film is obtained by sputtering using a Ru-based sintered alloy target obtained by sintering a Ru-based alloy powder, and the specific resistance of this thin film is that of a pure Ru thin film. It has excellent conductivity so that there is not much difference from resistance.
The research result was obtained.
[0006]
The present invention has been made based on such research results,
(1) Ge: a thin film for a contact electrode of a micromachine switch, comprising 0.01 to 3%, and the balance being a Ru-based alloy having a composition of Ru and unavoidable impurities;
(2) a thin film for a contact electrode of a micromachine switch, comprising Si: 0.01 to 3%, and the balance being a Ru-based alloy having a composition of Ru and unavoidable impurities;
(3) A thin film for a contact electrode of a micromachine switch comprising a Ru-based alloy containing Ge and Si in a total of 0.01 to 3% and a balance of Ru and unavoidable impurities.
[0007]
The reason the thin film for the contact electrode of the micromachine switch made of pure Ru is the contact resistance by repeated connection / disconnection by the order of the contact / non-contact 10 4 times increase, net Ru is resistivity extremely small Ku and high hardness However, pure Ru is brittle and has a characteristic that it is relatively easy to become a powder. Therefore, when contact / non-contact is repeated, a part of the thin film for the contact electrode becomes powder, and the powder enters between the contact surfaces to make contact. Although the contact area between the thin films for electrodes is reduced, one or more of Ge, Si and Re are added to Ru of the present invention in a total amount of 0.01 to 3% (more preferably 0.1 to 2%). %) Is considered to be due to the fact that the contained Ru-based alloy has an added ductility, suppresses powdering, and reduces powder entering between the contact surfaces.
[0008]
The reason why the component composition of the contact electrode thin film of the micromachine switch of the present invention is limited as described above is that when one or two of Ge and Si are contained in a total of more than 3%, the specific resistance of the Ru-based alloy is increased. Is unfavorable because it becomes unusable as a contact material. On the other hand, even if the total content of one or two of Ge and Si is less than 0.01%, the characteristics of pure Ru cannot be changed. This is because the life as a thin film for a contact electrode of a micromachine switch cannot be extended.
[0009]
The sputtering target for forming the contact electrode thin film of the micromachine switch of the present invention can be produced by hot pressing a Ru-based alloy powder having the same component composition as the contact electrode thin film of the micromachine switch of the present invention. .
[0010]
Therefore, the present invention
(4) The sputtering target for forming a thin film for a contact electrode of a micromachine switch according to the above (1), comprising Ge: 0.01 to 3%, the balance being a Ru-based sintered alloy having a composition of Ru and unavoidable impurities. ,
(5) The sputtering target for forming a thin film for a contact electrode of a micromachine switch according to the above (2), wherein the sputtering target contains Si: 0.01 to 3% and the balance is a Ru-based sintered alloy having a composition of Ru and unavoidable impurities. ,
(6) The formation of a thin film for a contact electrode of a micromachine switch according to the above (3), comprising 0.01 to 3% of Ge and Si in total, and the balance being a Ru-based sintered alloy having a composition of Ru and unavoidable impurities. And a sputtering target for use.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
In each case, commercially available Ge powder, Si powder and Ru powder of 100 mesh under were prepared, and these powders were blended and mixed so as to have a predetermined composition to prepare a mixed powder, and the obtained mixed powder was heated at a temperature of 1150. A hot-pressed body was prepared by hot-pressing at 15 ° C. and a pressure of 15 MPa, and these hot-pressed bodies were ground using a diamond grindstone at a rotation speed of 200 rpm to obtain a diameter: 125 mm and a thickness: 5 mm. Inventive targets 1 to 15, comparative targets 1 to 3, and a conventional target 1 having a disk shape and having the component compositions shown in Table 1 were produced.
[0012]
[Table 1]
Figure 2004319411
[0013]
Each of the targets 1 to 15 of the present invention, the comparative targets 1 to 3 and the conventional target 1 was soldered to a cooling backing plate made of copper with an indium brazing material having a purity of 99.999% by weight, and this was supplied to a DC magnetron sputtering apparatus. After charging and setting the distance between the target and the Si wafer substrate to be 70 mm, vacuum evacuation was performed until the ultimate degree of vacuum: 5 × 10 −5 Pa or less,
・ Substrate temperature: room temperature
-Input power: 50 W (0.4 W / cm 2 )
Sputtering is performed under the following conditions, and the thickness of the surface of the Si wafer substrate is 0.5 μm, and the thin films for contact electrodes 1 to 15 of the present invention and the thin films for comparative contact electrodes 1 to 3 having the component compositions shown in Table 2 Conventionally, a contact electrode thin film 1 was formed. The initial resistance values of these contact electrode thin films 1 to 15 of the present invention, comparative contact electrode thin films 1 to 3 and conventional contact electrode thin film 1 were measured by a four-probe method, and the results are shown in Table 2.
[0014]
Further, a Ni foil having a width: 100 μm, a thickness: 300 μm, and a starting length of 400 μm is formed by an additive method, and after gold plating is performed on the surface by 0.1 μm, the same component composition as the thin film formed on the Si wafer is used. Was formed by sputtering to a thickness of 0.5 μm to produce a needle. Using a probe tester, the table on which the wafer is mounted is moved up and down with a width of 10 μm using a probe tester so that the maximum load applied to the needle is 0.2 g, and the number of steps required to increase the contact resistance to 1Ω is displayed. 2 is shown. This is because when the contact resistance increased to 1Ω, it was considered that the switching of the microswitch could not be used.
[0015]
[Table 2]
Figure 2004319411
[0016]
From the results shown in Tables 1 and 2, the thin films for contact electrodes 1 to 15 of the present invention obtained by sputtering using the targets 1 to 15 of the present invention were obtained by sputtering using the target 1 of the related art. It can be seen that the number of vertical movements of the stage until the contact resistance reaches 1Ω is higher than that of the contact electrode thin film 1. However, the comparative thin films for contact electrodes 1 to 3 obtained by sputtering using the comparative targets 1 to 3 having component compositions deviating from the conditions of the present invention have too high initial resistance values of the thin films themselves, and thus the contact electrodes It is understood that it is not preferable.
[0017]
【The invention's effect】
As described above, according to the present invention, the contact resistance does not increase even after long-term use, and a thin film for a contact electrode of a micromachine switch having excellent characteristics can be provided at low cost. It can greatly contribute.

Claims (6)

質量%で(以下、%は質量%を示す)Ge:0.01〜3%を含有し、残部がRuおよび不可避不純物からなる組成を有するRu基合金からなることを特徴とするマイクロマシンスイッチの接触電極用薄膜。A contact of a micromachine switch characterized by containing Ge: 0.01 to 3% by mass (hereinafter,% indicates mass%) and the balance being a Ru-based alloy having a composition of Ru and unavoidable impurities. Thin film for electrodes. Si:0.01〜3%を含有し、残部がRuおよび不可避不純物からなる組成を有するRu基合金からなることを特徴とするマイクロマシンスイッチの接触電極用薄膜。Si: a thin film for a contact electrode of a micromachine switch, comprising 0.01 to 3%, and the balance being a Ru-based alloy having a composition of Ru and unavoidable impurities. GeおよびSiを合計で0.01〜3%含有し、残部がRuおよび不可避不純物からなる組成を有するRu基合金からなることを特徴とするマイクロマシンスイッチの接触電極用薄膜。A thin film for a contact electrode of a micromachine switch, characterized by comprising a total of 0.01 to 3% of Ge and Si and the balance being a Ru-based alloy having a composition of Ru and unavoidable impurities. Ge:0.01〜3%を含有し、残部がRuおよび不可避不純物からなる組成を有するRu基焼結合金からなることを特徴とする請求項1記載のマイクロマシンスイッチの接触電極用薄膜形成用スパッタリングターゲット。2. The sputtering for forming a thin film for a contact electrode of a micromachine switch according to claim 1, wherein the sputtering comprises a Ru-based sintered alloy containing Ge: 0.01 to 3% and the balance being Ru and unavoidable impurities. target. Si:0.01〜3%を含有し、残部がRuおよび不可避不純物からなる組成を有するRu基焼結合金からなることを特徴とする請求項2記載のマイクロマシンスイッチの接触電極用薄膜形成用スパッタリングターゲット。The sputtering for forming a thin film for a contact electrode of a micromachine switch according to claim 2, characterized in that it contains 0.01 to 3% of Si and the balance is a Ru-based sintered alloy having a composition of Ru and inevitable impurities. target. GeおよびSiを合計で0.01〜3%含有し、残部がRuおよび不可避不純物からなる組成を有するRu基焼結合金からなることを特徴とする請求項3記載のマイクロマシンスイッチの接触電極用薄膜形成用スパッタリングターゲット。4. The thin film for a contact electrode of a micromachine switch according to claim 3, wherein the thin film contains Ge and Si in a total amount of 0.01 to 3%, with the balance being a Ru-based sintered alloy having a composition of Ru and unavoidable impurities. Sputtering target for formation.
JP2003115171A 2003-04-21 2003-04-21 Thin film for contact electrode of micro-machine switch, and sputtering target for depositing thin film for contact electrode Pending JP2004319411A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0215682A (en) * 1988-04-21 1990-01-19 Philips Gloeilampenfab:Nv Device and its manufacture
JP2001158926A (en) * 1999-10-25 2001-06-12 Lucent Technol Inc Product containing noble metal alloy and producing method therefor
JP2002069624A (en) * 2000-08-30 2002-03-08 Toshiba Corp Sputtering target

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0215682A (en) * 1988-04-21 1990-01-19 Philips Gloeilampenfab:Nv Device and its manufacture
JP2001158926A (en) * 1999-10-25 2001-06-12 Lucent Technol Inc Product containing noble metal alloy and producing method therefor
JP2002069624A (en) * 2000-08-30 2002-03-08 Toshiba Corp Sputtering target

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