JP2004317028A - Opening part structure of cooling storage shed - Google Patents

Opening part structure of cooling storage shed Download PDF

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Publication number
JP2004317028A
JP2004317028A JP2003111458A JP2003111458A JP2004317028A JP 2004317028 A JP2004317028 A JP 2004317028A JP 2003111458 A JP2003111458 A JP 2003111458A JP 2003111458 A JP2003111458 A JP 2003111458A JP 2004317028 A JP2004317028 A JP 2004317028A
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JP
Japan
Prior art keywords
plate
opening
synthetic resin
air layer
heat insulating
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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JP2003111458A
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Japanese (ja)
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JP4092241B2 (en
Inventor
Hidemasa Anzai
英将 安在
Mitsusachi Takaoka
光幸 高岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hoshizaki Electric Co Ltd
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Hoshizaki Electric Co Ltd
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Priority to JP2003111458A priority Critical patent/JP4092241B2/en
Publication of JP2004317028A publication Critical patent/JP2004317028A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/08Parts formed wholly or mainly of plastics materials
    • F25D23/082Strips
    • F25D23/085Breaking strips

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  • Refrigerator Housings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To prevent plastic deformation of a synthetic resin plate while exhibiting the thermally insulating effect inside-outside of a shed. <P>SOLUTION: A horizontal frame 12A constitutes the lower edge of an opening part 14, and is filled with a thermally insulating material 37 by fitting a synthetic resin internal facing plate 25 outside an external facing plate 20 made of a magnetic metallic plate. Thick parts 28A and 28B are formed on the tip and the base end on an inner surface of a cover part 27 of the internal facing plate 25, and an air layer 30 is formed inside. Two projection strips 35 are formed on an inner surface of the tip side thick part 28A. Only the projection strips 35 are formed of a soft resin by two-color molding, and are rich in resiliency in lower rigidity than the other part. When a load such as a storage object is applied to the cover part 27, the projection strips 35 are preferentially elastically deformed, and deformation hardly reaches a body part. Since this side air layer 30 hardly collapses by being partitioned by a partition wall 31, the air layer 30 is maintained, and the thermally insulating effect is exhibited. The load and impact are absorbed by elastic deformation of the projection strips 35, to prevent the plastic deformation and damage of the cover part 27. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、冷却貯蔵庫の開口部の構造に関する。
【0002】
【従来の技術】
例えば4ドアタイプの冷却貯蔵庫では、図12(A)に示すように、貯蔵庫本体を構成する断熱箱体1の前面開口に、十字形をなす断熱性の仕切枠2が嵌められることにより、出入口となる縦横4個の開口部3が形成され、各開口部3に断熱扉が揺動開閉可能に装着されている。この仕切枠2は、例えば同図(B)に示すように、磁性金属板製の外装板4と、合成樹脂製の内装板5とを備える。外装板4が磁性金属板製であるのは、扉に装着されたマグネットパッキンを吸着させ、また仕切枠2の剛性を確保するためである。
より具体的には、外装板4は開口部の口縁から内周面を構成するコ字形断面に形成され、一方内装板5は一回り大きいコ字形断面に形成されて、外装板4の後面開口側から内周面側を覆うようにして嵌められ、内部に断熱材6が充填される。また、内装板5の前面開口の端縁に突当部5Aが直角曲げされて形成され、これが外装板4に当てられることで空気層7が形成され、庫内外のさらなる断熱性が図られている。
なお、この種の開口部構造は、例えば特許文献1に記載されている。
【0003】
【特許文献1】
特開2000−180038公報
【0004】
【発明が解決しようとする課題】
ところで、上記した仕切枠2のうち特に横枠2Aについては、冷蔵室内に貯蔵物を出し入れする際に、貯蔵物を一旦載せて滑らせつつ出し入れするといった使い方がされるために、横枠2Aの上面に対して荷重が繰り返し掛かり、場合によっては衝撃的に荷重が掛かるおそれがある。そのため、図12(B)の鎖線に示すように、合成樹脂製の内装板5が潰れるように塑性変形し、折角の空気層7が無くなって断熱効果が低減するおそれがあった。逆に空気層7を設ける構造となっているために、内装板5の潰れ変形も大きく、外観が損なわれるし、極端な場合は内装板5が破損するおそれもあって、さらなる改良が切望されていた。
本発明は上記のような事情に基づいて完成されたものであって、その目的は、庫内外の断熱効果を発揮した上で合成樹脂板の塑性変形を防止するところにある。
【0005】
【課題を解決するための手段】
上記の目的を達成するための手段として、請求項1の発明に係る冷却貯蔵庫の開口部構造は、断熱箱体からなる貯蔵庫本体の前面には開口部が形成され、この開口部の口縁側から内周面側にわたり金属板が配されてその内部に断熱材が充填されるとともに、前記金属板における内周面部を覆うようにして合成樹脂板が配されたものにおいて、前記合成樹脂板の内部には空気層が複数に仕切られて形成されている構成としたところに特徴を有する。
【0006】
請求項2の発明は、請求項1に記載のものにおいて、前記合成樹脂板における前記金属板の前記内周面部と対応する面には、本体部分よりも剛性の低い突部が一体に設けられているところに特徴を有する。
請求項3の発明は、請求項2に記載のものにおいて、前記突部は二色成形により一体形成されているところに特徴を有する。
【0007】
【発明の作用及び効果】
<請求項1の発明>
空気層は合成樹脂板の内部において仕切りを介して設けられているから、合成樹脂板に荷重が掛かった場合にも潰れ難くて空気層が維持される。そのため、庫内外の断熱効果が発揮される。また、合成樹脂板の塑性変形や破損もし難くなる。
<請求項2の発明>
合成樹脂板に荷重が掛かった場合、剛性の低い突部側が優先的に弾性変形し、内部に設けられた空気層がより確実に維持される。また、突部の弾性変形によって荷重や衝撃が吸収され、合成樹脂板の塑性変形や破損がより確実に防止される。
<請求項3の発明>
突部の形成が簡単にできる。
【0008】
【発明の実施の形態】
以下、本発明の一実施形態を図1ないし図7に基づいて説明する。この実施形態では、4ドアタイプの冷蔵庫を例示している。
図1及び図2において、符号10は、冷蔵庫本体を構成する前面開口の断熱箱体であって、その内部が冷蔵室11となっており、断熱箱体10の前面開口10Aには、横枠12Aと縦枠12Bとを十字に組んだ仕切枠12が嵌められることにより、出入口となる4個の開口部14が形成されている。各開口部14は、その4縁のうちの2縁が仕切枠12により形成され、残りの2縁が断熱箱体10の開口10Aにより形成されている。各開口部14には、それぞれ断熱扉15が揺動開閉可能に装着されている。
【0009】
<仕切枠12による開口部構造>
仕切枠12のうちの横枠12Aの構造を、図3ないし図5によって説明する。この横枠12Aは、上側の2個の開口部14の下縁と同時に、下側の2個の開口部14の上縁を構成するものである。
この横枠12Aは、図3に示すように、外装板20と内装板25とを備えている。
外装板20は、ステンレス鋼板等の磁性金属板をプレス成形して形成され、所定幅の口縁部21の上下両縁から内周面部22が直角曲げされたコ字形断面をなしている。
【0010】
一方の内装板25は、合成樹脂材の押出成形によって形成されており、上記の外装板20よりも一回り大きいほぼ断面コ字形をなしている。
より詳細には、外装板20の後面の開口を塞ぐような後面部26の上下両縁から、同外装板20の内周面部22の外側を覆うカバー部27が形成されている。両カバー部27の先端側と基端側ではそれぞれ内面が厚肉状に形成され、先端側の厚肉部28A内には、2個の空気層30が仕切壁31を間に挟んで奥行方向の前後に並んで形成され、また、基端側の厚肉部28B内には1個の空気層30が形成されている。
先端側の厚肉部28Aの内面には、奥行方向の両端部にそれぞれ背の低いリブ33が立てられている。内装板25は、両カバー部27の先端側の厚肉部28A、詳細には両厚肉部28Aのリブ33の間で外装板20の内周面部22の基端側を挟むようにして、外装板20の回りに嵌められるが、成形時には、両カバー部27の先端側が間隔を狭めるように曲げられている。
【0011】
また、両カバー部27の先端側の厚肉部28Aにおける内面には、それぞれ2本ずつの突条35が形成されている。突条35は、上記したリブ33よりも少し背の高いほぼ半円形断面に形成され、1本は開口縁に寄った位置で、もう1本は、奥行方向の中央部から少し後方に寄った位置に形成されている。
ここで、内装板25は上記のように合成樹脂材の押出成形により形成されるが、二色成形によって形成され、例えば、突条35は軟質ABS樹脂を素材とし、それ以外の部分はABS樹脂を素材としている。端的には、突条35は、他の部分よりも低剛性で弾力性に富んでいる。
【0012】
横枠12Aは以下のようにして製造される。内装板25が、図3の矢線に示すように、両カバー部27の先端を広げつつ、外装板20の外側に後方から嵌められ、図4に示すように、後面部26が外装板20の内周面部22の先端に突き当たるまで押し込まれる。そのとき、両カバー部27の先端側の厚肉部28Aが、外装板20の両内周面部22の基端側を弾性的に挟み、外装板20と内装板25とが密閉された角筒状に組み付けられる。詳細には、両カバー部27の先端側では、厚肉部28Aの内面に形成されたリブ33が当てられ、またその間の突条35が若干弾縮されて当てられた状態となる。係る状態から、外装板20と内装板25との間に、発泡樹脂等からなる断熱材37が充填され、横枠12Aが完成される。
なお縦枠12Bも同様にして形成され、十字に組まれて仕切枠12が形成され、上記したように、断熱箱体10の前面開口10Aに嵌められて開口部14が形成される。
【0013】
上記した横枠12Aによる開口部構造では、断熱扉15が閉鎖された場合、図4に示すように、断熱扉15の裏面の周縁に嵌着されたマグネットパッキン16が、外装板20の口縁部21に吸着されて密閉される。
一方、外装板20の内周面部22の表面側には、合成樹脂製の内装板25のカバー部27が配されていることに加え、カバー部27内には3個の空気層30が予め形成され、また両厚肉部28A,28Bの間にも空気層30Aが形成され、これらが断熱効果を発揮して、冷蔵室11内の冷気が外装板20の口縁部21に伝達されることが極力抑制される。すなわち、外装板20の口縁部21が冷却されることが抑えられるために、その表面に結露したり、さらにはパッキン16との間で凍り付きが生じることが防止される。
【0014】
ここで、冷蔵室11、例えば上側の冷蔵室11内に貯蔵物を出し入れする際に、開口部14の下縁の上に貯蔵物を一旦載せて滑らせつつ出し入れする場合がある。より具体的には、図5に示すように、内装板25の上側のカバー部27の上面に貯蔵物が載せられて荷重が掛かることになるが、カバー部27は、剛性の低い突条35を弾縮させつつ変形する。荷重が除去されれば、突条35が復元変形しつつ、カバー部27も同図の鎖線に示すように、元形に復元する。
すなわち、荷重が作用した場合に、突条35を優先的に弾性変形させることでカバー部27の本体部分の内部には変形が及び難く、また、手前側の空気層30では間に仕切壁31が設けられて潰れ難くなっているから、荷重が掛かったのちにもカバー部27内に設けられた空気層30が形成時のままに維持される。そのため、庫内外の断熱効果が発揮される。また、突条35の弾性変形によって荷重や衝撃が吸収され、カバー部27の塑性変形や破損が防止される。
【0015】
<断熱箱体10の開口による開口部構造>
断熱箱体10の開口10Aにおける下縁の構造を、図6及び図7によって説明する。この開口10Aの下縁は、下側の2個の開口部14の下縁を構成するものである。
断熱箱体10は、前面に開口した鋼板製の外箱40内に、同じく前面に開口した鋼板製の内箱45が間隔を開けて収容され、両箱40,45の間に発泡樹脂等からなる断熱材37が充填された構造であり、断熱箱体10の開口部構造は、例えばその下縁を例に取ると、外箱40と内箱45との開口縁にわたり合成樹脂製のジョイナ50が装着されて閉じられた構造となっている。
【0016】
ジョイナ50は、合成樹脂材の押出成形によって形成され、全体として厚板状に形成されている。ジョイナ50の内面には、外箱40と内箱45との開口縁に設けられた係止部41,46に弾性的に引っ掛けられたり、嵌められる係止爪部51が突設されているとともに、同内面の奥端側に、内箱45の開口縁側の直角折曲部47に係止する係止爪部52が形成されている。なお、同内面の奥行方向の両端部には、外箱40と内箱45におけるそれぞれ開口部14の内周面を構成する面43,48に当たる背の低いリブ53が形成されている。
【0017】
さて本実施形態のジョイナ50では、複数個、例えば6個の空気層55が仕切壁56を間に挟んで奥行方向の前後に並んで形成されている。また、ジョイナ50の内面における手前側の端部寄りの位置と、奥側の端部寄りの位置とに、それぞれ2本ずつの突条57が形成されている。突条57は、上記したリブ53よりも少し背の高いほぼ半円形断面に形成されている。
ジョイナ50は、上記のように合成樹脂材の押出成形により形成されるが、二色成形によって形成され、例えば、突条57は軟質ABS樹脂を素材とし、それ以外の部分はABS樹脂を素材としている。端的には、突条57は、他の部分よりも低剛性で弾力性に富んでいる。
【0018】
断熱箱体10の開口10Aの下縁による開口部14では、図示はしないが断熱扉15が閉鎖された場合、マグネットパッキン16が外箱40の口縁部42に吸着されて密閉される。
外箱40と内箱45の開口縁は切り離されており、かつ両箱40,45の内周面部43,48の表面側には合成樹脂製のジョイナ50が配されていることに加え、ジョイナ50内には6個の空気層55が予め形成されていることから、これらが断熱効果を発揮して、冷蔵室11内の冷気が外箱40の口縁部42に伝達されることが極力抑制される。すなわち、外箱40の口縁部42が冷却されることが抑えられるために、その表面に結露したり、さらにはパッキン16との間で凍り付きが生じることが防止される。
【0019】
また、下側の冷蔵室11内に貯蔵物を出し入れする際に、開口部14の下縁、すなわちジョイナ50の上に貯蔵物を一旦載せて滑らせつつ出し入れする場合がある。そのためジョイナ50に荷重が掛かることになるが、ジョイナ50は剛性の低い突条57を弾縮させつつ変形し、荷重が除去されれば突条57が復元変形しつつジョイナ50も元形に復元する。
すなわち、荷重が作用した場合に、突条57を優先的に弾性変形させることでジョイナ50の本体部分の内部には変形が及び難く、また空気層55では間に仕切壁56が設けられて潰れ難くなっているから、荷重が掛かったのちにもジョイナ50内に設けられた空気層55が形成時のままに維持される。そのため、庫内外の断熱効果が発揮される。また、突条57の弾性変形によって荷重や衝撃が吸収され、ジョイナ50の塑性変形や破損も防止される。
【0020】
<関連技術1>
図8に示す関連技術1は、仕切枠60の構造に関するものであり、内装板65は、合成樹脂材の押出成形により、金属製の外装板61よりも一回り大きいほぼ断面コ字形に形成されるが、両カバー部67の先端側の内面に、2本ずつの突条69が形成されている。突条69は、カバー部67の先端のリブ68よりも背の高いほぼ半円形断面に形成されており、二色成形により、突条69は、他の部分よりも低剛性に形成されている。また成形時には、両カバー部67の先端側が間隔を狭めるように曲げられている。
【0021】
内装板65が、カバー部67の先端を広げつつ外装板61の外側に後方から嵌められ、図8(B)に示すように、後面部66が外装板61の内周面部63の先端に突き当たるまで押し込まれると、両カバー部67の先端側が突条69を弾縮しつつ外装板61の内周面部63の基端側を挟んで、外装板61と内装板65とが密閉された角筒状に組み付けられる。係る状態から、外装板61と内装板65との間に、発泡樹脂等からなる断熱材70が充填され、仕切枠60が完成される。
突条69がシール材として機能して、断熱材70を充填する際の洩れが防止され、また、完成後は、仕切枠60内への水の浸入が防止される。
<関連技術2>
図9に示すように、内装板65のカバー部67の内面に設ける突条69Aは、環形断面であってもよい。
【0022】
<関連技術3>
図10に示す関連技術3では、内装板65における両カバー部67の内面に、奥行方向に幅広となった厚板部71が形成され、この厚板部71は二色成形により軟質樹脂製となっている。
この関連技術3では、例えば内装板65のカバー部67の上に貯蔵物を載せる等で衝撃的に荷重が掛かった場合にも、厚板部71がクッションの機能を果たし、カバー部67の変形や破損が防止される。また、内装板65と外装板61との間のずれ止めに有効である。
【0023】
<関連技術4>
図11に示す関連技術4では、断熱箱体の開口構造に関し、金属板製の外箱80と内箱81との開口縁にわたり合成樹脂製のジョイナ82が装着されているが、ジョイナ82における外箱80または内箱81と対向する面に、軟質樹脂製の厚板部83が、同様に二色成形により一体形成されている。
同様に、ジョイナ82の上に衝撃的に荷重が掛かった場合にも、厚板部83がクッションの機能を果たし、ジョイナ82の変形や破損が防止される。また、ジョイナ82のずれ止めにも有効である。
【0024】
<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
(1)上記実施形態において、仕切枠を構成する内装板のカバー部は奥行方向の全幅にわたって厚肉とし、その厚肉部内の全幅にわたって多数の空気層を形成するようにしてもよい。
(2)軟質樹脂からなる突条の断面形状、配設する本数、配設位置は、目的等に応じて適宜に変更し得るものである。
(3)内装板のカバー部やジョイナに軟質樹脂の突条を設けることなく、内部に空気層を複数に仕切って形成しただけでも、潰れ難くて空気層が維持できるから、そのようなものも本発明の技術的範囲に含まれる。
【図面の簡単な説明】
【図1】本発明の一実施形態に係る冷蔵庫の外観斜視図
【図2】断熱箱体の斜視図
【図3】仕切枠の分解断面図
【図4】横枠による開口部構造を示す図1のX−X線拡大断面図
【図5】横枠への荷重作用状態を示す部分断面図
【図6】断熱箱体の開口の分解断面図
【図7】断熱箱体の開口による開口部構造を示す図1のY−Y線拡大断面図
【図8】(A)関連技術1の内装板の断面図
(B)同仕切枠の断面図
【図9】(A)関連技術2の内装板の断面図
(B)同仕切枠の断面図
【図10】関連技術3の仕切枠の断面図
【図11】関連技術4の断熱箱体の開口の断面図
【図12】(A)従来例の断熱箱体の斜視図
(B)同仕切枠の断面図
【符号の説明】
10…断熱箱体 10A…(断熱箱体10の)前面開口 11…冷蔵室 12…仕切枠 12A…横枠 14…開口部 20…外装板(金属板) 21…口縁部 22…内周面部 25…内装板(合成樹脂板) 27…カバー部 28A,28B…厚肉部 30…空気層 31…仕切壁 35…突条(突部) 37…断熱材 40…外箱(金属板) 42…口縁部 43…内周面部 45…内箱(金属板) 48…内周面部 50…ジョイナ(合成樹脂板) 55…空気層 56…仕切壁 57…突条(突部)
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a structure of an opening of a cooling storage.
[0002]
[Prior art]
For example, in a four-door type cooling storage, as shown in FIG. 12 (A), a cross-shaped heat-insulating partition frame 2 is fitted into the front opening of a heat-insulating box 1 constituting a storage main body, so that a doorway is provided. Are formed, and a heat insulating door is swingably opened and closed in each of the openings 3. The partition frame 2 includes, for example, an exterior plate 4 made of a magnetic metal plate and an interior plate 5 made of a synthetic resin, as shown in FIG. The exterior plate 4 is made of a magnetic metal plate in order to adsorb the magnet packing attached to the door and to secure the rigidity of the partition frame 2.
More specifically, the exterior plate 4 is formed in a U-shaped cross section that forms the inner peripheral surface from the edge of the opening, while the interior plate 5 is formed in a slightly larger U-shaped cross section, and the rear surface of the exterior plate 4 is formed. The inner peripheral surface side is covered from the opening side, and the heat insulating material 6 is filled inside. Also, abutting portions 5A are formed at the edges of the front opening of the interior plate 5 by being bent at a right angle, and are applied to the exterior plate 4 to form the air layer 7, thereby further insulating the inside and outside of the refrigerator. I have.
In addition, this kind of opening structure is described in, for example, Patent Document 1.
[0003]
[Patent Document 1]
JP 2000-180038 A
[Problems to be solved by the invention]
By the way, in particular, the horizontal frame 2A among the above-mentioned partition frames 2 is used in such a way that the storage items are temporarily loaded and slipped in and out when the storage items are taken in and out of the refrigerator compartment. The load may be repeatedly applied to the upper surface, and in some cases, the load may be impulsively applied. Therefore, as shown by a chain line in FIG. 12 (B), the plastic-made interior plate 5 is plastically deformed so as to be crushed, and there is a possibility that the bent air layer 7 is lost and the heat insulating effect is reduced. Conversely, since the air layer 7 is provided, the crushing deformation of the interior plate 5 is large, and the appearance is impaired. In an extreme case, the interior plate 5 may be damaged, and further improvement is desired. I was
The present invention has been completed based on the above circumstances, and an object of the present invention is to prevent the plastic deformation of a synthetic resin plate while exhibiting a heat insulating effect inside and outside a refrigerator.
[0005]
[Means for Solving the Problems]
As means for achieving the above object, the opening structure of the cooling storage according to the invention of claim 1 has an opening formed on the front surface of the storage main body formed of a heat insulating box, and is formed from the edge of the opening. A metal plate is disposed over the inner peripheral surface side, and a heat insulating material is filled therein, and a synthetic resin plate is disposed so as to cover an inner peripheral surface portion of the metal plate. Is characterized by having a configuration in which an air layer is divided into a plurality of sections.
[0006]
According to a second aspect of the present invention, in the first aspect, a projection having lower rigidity than a main body is integrally provided on a surface of the synthetic resin plate corresponding to the inner peripheral surface of the metal plate. It has a characteristic where it is.
A third aspect of the present invention is characterized in that, in the second aspect, the projection is formed integrally by two-color molding.
[0007]
Function and effect of the present invention
<Invention of claim 1>
Since the air layer is provided through the partition inside the synthetic resin plate, even when a load is applied to the synthetic resin plate, the air layer is not easily crushed and the air layer is maintained. Therefore, a heat insulating effect inside and outside the refrigerator is exhibited. Further, plastic deformation and breakage of the synthetic resin plate are hardly caused.
<Invention of Claim 2>
When a load is applied to the synthetic resin plate, the protruding portion having low rigidity is elastically deformed preferentially, and the air layer provided inside is more reliably maintained. Further, the load and the impact are absorbed by the elastic deformation of the projection, and the plastic deformation and breakage of the synthetic resin plate are more reliably prevented.
<Invention of Claim 3>
The projection can be easily formed.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS. In this embodiment, a four-door refrigerator is illustrated.
In FIGS. 1 and 2, reference numeral 10 denotes a heat-insulating box having a front opening constituting the refrigerator main body, in which a refrigerator compartment 11 is provided, and a horizontal frame is provided in the front opening 10A of the heat-insulating box 10. Four openings 14 serving as entrances and exits are formed by fitting the partition frame 12 in which the 12A and the vertical frame 12B are assembled in a cross shape. In each of the openings 14, two of the four edges are formed by the partition frame 12, and the remaining two edges are formed by the openings 10 </ b> A of the heat insulating box 10. A heat insulating door 15 is attached to each of the openings 14 so as to be able to swing open and close.
[0009]
<Opening structure by partition frame 12>
The structure of the horizontal frame 12A of the partition frame 12 will be described with reference to FIGS. The horizontal frame 12A constitutes the lower edges of the two upper openings 14 and the upper edges of the two lower openings 14 at the same time.
The horizontal frame 12A includes an exterior plate 20 and an interior plate 25, as shown in FIG.
The exterior plate 20 is formed by press-forming a magnetic metal plate such as a stainless steel plate, and has a U-shaped cross section in which an inner peripheral surface portion 22 is bent at right angles from upper and lower edges of an edge portion 21 having a predetermined width.
[0010]
One of the interior plates 25 is formed by extrusion molding of a synthetic resin material, and has a substantially U-shaped cross section, which is slightly larger than the exterior plate 20 described above.
More specifically, a cover 27 that covers the outside of the inner peripheral surface 22 of the exterior plate 20 is formed from both upper and lower edges of the rear surface 26 that closes the opening on the rear surface of the exterior plate 20. The inner surfaces are formed thick at the distal end side and the proximal end side of both cover portions 27, respectively, and two air layers 30 are sandwiched between the partition walls 31 in the depth direction in the thickened portion 28A on the distal end side. Are formed side by side, and one air layer 30 is formed in the thick portion 28B on the base end side.
On the inner surface of the thick portion 28A on the distal end side, short ribs 33 are erected at both ends in the depth direction. The interior plate 25 is configured such that the base portion of the inner peripheral surface portion 22 of the exterior plate 20 is sandwiched between the thick portions 28A on the distal end sides of the both cover portions 27, specifically, the ribs 33 of the both thick portions 28A. 20, the front ends of the two cover portions 27 are bent so as to narrow the gap during molding.
[0011]
Further, two projecting ridges 35 are formed on the inner surface of the thick portion 28 </ b> A on the distal end side of both the cover portions 27, respectively. The protruding ridge 35 is formed in a substantially semicircular cross section slightly taller than the above-described rib 33, and one of the ridges 35 is located at a position closer to the opening edge, and the other is slightly rearward from the center in the depth direction. Formed at the location.
Here, the interior plate 25 is formed by extrusion molding of a synthetic resin material as described above, but is formed by two-color molding. For example, the ridge 35 is made of a soft ABS resin, and the other portions are made of an ABS resin. Is the material. In short, the ridge 35 is less rigid and more elastic than the other parts.
[0012]
The horizontal frame 12A is manufactured as follows. The interior plate 25 is fitted from the back to the outside of the exterior plate 20 while expanding the front ends of the two cover portions 27, as shown by the arrow in FIG. 3, and as shown in FIG. Is pushed until it hits the tip of the inner peripheral surface part 22 of. At this time, the thick portion 28 </ b> A on the distal end side of both the cover portions 27 elastically sandwiches the base end sides of both the inner peripheral surface portions 22 of the outer plate 20, and the outer tube 20 and the inner plate 25 are sealed. It is assembled in a shape. In detail, the ribs 33 formed on the inner surface of the thick portion 28A are applied to the distal ends of the two cover portions 27, and the protruding ridge 35 therebetween is slightly compressed and applied. In this state, the space between the exterior plate 20 and the interior plate 25 is filled with a heat insulating material 37 made of foamed resin or the like, and the horizontal frame 12A is completed.
Note that the vertical frame 12B is formed in the same manner, assembled into a cross to form the partition frame 12, and is fitted to the front opening 10A of the heat insulating box 10 to form the opening 14 as described above.
[0013]
In the above-described opening structure using the horizontal frame 12 </ b> A, when the heat insulating door 15 is closed, as shown in FIG. 4, the magnet packing 16 fitted to the peripheral edge of the back surface of the heat insulating door 15 forms the edge of the exterior plate 20. It is adsorbed by the unit 21 and is sealed.
On the other hand, in addition to the cover portion 27 of the synthetic resin interior plate 25 being disposed on the surface side of the inner peripheral surface portion 22 of the exterior plate 20, three air layers 30 are previously provided in the cover portion 27. An air layer 30A is also formed between the thick portions 28A and 28B. These air layers exhibit a heat insulating effect, and the cool air in the refrigerator compartment 11 is transmitted to the edge 21 of the exterior panel 20. Is suppressed as much as possible. That is, since the cooling of the edge portion 21 of the exterior plate 20 is suppressed, dew condensation on the surface thereof, and further, freezing with the packing 16 are prevented.
[0014]
Here, when a storage object is taken in and out of the refrigerator compartment 11, for example, the upper refrigerator compartment 11, there is a case where the storage product is once put on the lower edge of the opening 14 and is put in and out while sliding. More specifically, as shown in FIG. 5, the storage object is placed on the upper surface of the cover portion 27 on the upper side of the interior board 25 and a load is applied, but the cover portion 27 has a low rigidity ridge 35. Deform while elasticizing. When the load is removed, the ridge 35 is restored and deformed, and the cover 27 is restored to the original shape as shown by the chain line in FIG.
That is, when a load is applied, the protrusions 35 are preferentially elastically deformed, so that the inside of the main body portion of the cover portion 27 is unlikely to be deformed. Is provided, so that the air layer 30 provided in the cover portion 27 is maintained as it is at the time of formation even after a load is applied. Therefore, a heat insulating effect inside and outside the refrigerator is exhibited. Further, the load and the impact are absorbed by the elastic deformation of the ridge 35, and the plastic deformation and breakage of the cover 27 are prevented.
[0015]
<Opening structure by opening of heat-insulating box 10>
The structure of the lower edge of the opening 10A of the heat insulating box 10 will be described with reference to FIGS. The lower edge of this opening 10A constitutes the lower edge of the two lower openings 14.
In the heat insulating box 10, an inner box 45 made of a steel plate also opened at the front is housed at an interval in an outer box 40 made of a steel plate opened at the front. For example, taking the lower edge as an example, the opening structure of the heat-insulating box body 10 is a synthetic resin joiner 50 extending over the opening edges of the outer box 40 and the inner box 45. Is mounted and closed.
[0016]
The joiner 50 is formed by extrusion of a synthetic resin material, and is formed in a thick plate shape as a whole. On the inner surface of the joiner 50, a locking claw portion 51 which is elastically hooked or fitted to the locking portions 41, 46 provided at the opening edges of the outer box 40 and the inner box 45 is projected and provided. A locking claw 52 is formed on a rear end side of the inner surface of the inner box 45 so as to lock the right-angle bent portion 47 on the opening edge side of the inner box 45. In addition, short ribs 53 are formed at both ends of the inner surface in the depth direction, the ribs 53 contact surfaces 43 and 48 of the outer case 40 and the inner case 45, which constitute inner circumferential surfaces of the opening 14, respectively.
[0017]
Now, in the joiner 50 of the present embodiment, a plurality of, for example, six air layers 55 are formed side by side in the depth direction with a partition wall 56 interposed therebetween. Further, two ridges 57 are formed on the inner surface of the joiner 50 at a position near the front end and a position near the rear end, respectively. The ridge 57 is formed in a substantially semicircular cross section that is slightly taller than the rib 53 described above.
The joiner 50 is formed by extrusion molding of a synthetic resin material as described above, but is formed by two-color molding. For example, the ridge 57 is made of a soft ABS resin, and the other parts are made of an ABS resin. I have. In short, the ridges 57 are lower in rigidity and more elastic than the other parts.
[0018]
At the opening 14 formed by the lower edge of the opening 10 </ b> A of the heat insulating box 10, although not shown, when the heat insulating door 15 is closed, the magnet packing 16 is adsorbed to the rim 42 of the outer box 40 and is sealed.
The opening edges of the outer box 40 and the inner box 45 are cut off, and a joiner 50 made of synthetic resin is arranged on the surface side of the inner peripheral surfaces 43 and 48 of the two boxes 40 and 45. Since six air layers 55 are formed in advance in the inside 50, they exhibit a heat insulating effect, and it is possible that the cool air in the refrigerator compartment 11 is transmitted to the rim 42 of the outer box 40 as much as possible. Be suppressed. That is, since the cooling of the rim portion 42 of the outer box 40 is suppressed, dew condensation on the surface thereof, and further, freezing with the packing 16 are prevented.
[0019]
In addition, when a stored product is taken in and out of the lower refrigerator compartment 11, the stored product may be temporarily put on the lower edge of the opening 14, that is, on the joiner 50, and may be put in and taken out. Therefore, a load is applied to the joiner 50, but the joiner 50 is deformed while elastically shrinking the ridge 57 having low rigidity. When the load is removed, the ridge 57 is restored and deformed, and the joiner 50 is restored to the original shape. I do.
That is, when a load is applied, the protrusions 57 are preferentially elastically deformed, so that the inside of the main body of the joiner 50 is unlikely to be deformed. In addition, a partition wall 56 is provided between the air layers 55 to collapse. Because of the difficulty, even after a load is applied, the air layer 55 provided in the joiner 50 is maintained as it was at the time of formation. Therefore, a heat insulating effect inside and outside the refrigerator is exhibited. In addition, the load and the impact are absorbed by the elastic deformation of the ridges 57, and the plastic deformation and breakage of the joiner 50 are also prevented.
[0020]
<Related technology 1>
The related technique 1 shown in FIG. 8 relates to a structure of a partition frame 60, and an interior plate 65 is formed by extrusion molding of a synthetic resin material into a substantially U-shaped cross section that is slightly larger than a metal exterior plate 61. However, two protruding ridges 69 are formed on the inner surfaces on the distal end sides of both cover portions 67. The ridge 69 is formed in a substantially semicircular cross section that is taller than the rib 68 at the tip of the cover portion 67, and the ridge 69 is formed to have a lower rigidity than the other parts by two-color molding. . Further, at the time of molding, the front end sides of both cover portions 67 are bent so as to narrow the gap.
[0021]
The interior plate 65 is fitted from the back to the outside of the exterior plate 61 while expanding the tip of the cover portion 67, and the rear surface portion 66 abuts on the tip of the inner peripheral surface portion 63 of the exterior plate 61 as shown in FIG. When it is pushed in, a rectangular cylinder in which the outer plate 61 and the inner plate 65 are hermetically sealed with the distal end sides of both the cover portions 67 sandwiching the base end side of the inner peripheral surface portion 63 of the outer plate 61 while elastically shrinking the ridge 69. It is assembled in a shape. From such a state, the space between the exterior plate 61 and the interior plate 65 is filled with the heat insulating material 70 made of a foamed resin or the like, and the partition frame 60 is completed.
The ridge 69 functions as a sealing material to prevent leakage at the time of filling the heat insulating material 70, and also prevent water from entering the partition frame 60 after completion.
<Related technology 2>
As shown in FIG. 9, the ridge 69A provided on the inner surface of the cover 67 of the interior board 65 may have an annular cross section.
[0022]
<Related technology 3>
In the related art 3 shown in FIG. 10, a thick plate portion 71 that is wide in the depth direction is formed on the inner surface of both the cover portions 67 of the interior plate 65, and the thick plate portion 71 is made of a soft resin by two-color molding. Has become.
In the related technique 3, even when a load is impulsively applied by, for example, placing a storage object on the cover portion 67 of the interior plate 65, the thick plate portion 71 functions as a cushion, and the cover portion 67 is deformed. And breakage are prevented. In addition, it is effective in preventing the gap between the interior board 65 and the exterior board 61.
[0023]
<Related technology 4>
In the related art 4 shown in FIG. 11, regarding the opening structure of the heat insulating box, a joiner 82 made of a synthetic resin is mounted over an opening edge of the outer box 80 and the inner box 81 made of a metal plate. On a surface facing the box 80 or the inner box 81, a thick plate portion 83 made of a soft resin is similarly integrally formed by two-color molding.
Similarly, even when a load is imposed on the joiner 82 by impact, the thick plate portion 83 functions as a cushion, and deformation and breakage of the joiner 82 are prevented. It is also effective for preventing the joiner 82 from shifting.
[0024]
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention, and furthermore, besides the following, within the scope not departing from the gist. Can be implemented with various modifications.
(1) In the above embodiment, the cover portion of the interior board constituting the partition frame may be thick over the entire width in the depth direction, and a large number of air layers may be formed over the entire width within the thick portion.
(2) The cross-sectional shape of the ridge made of a soft resin, the number of ridges to be provided, and the location of the ridges can be appropriately changed according to the purpose and the like.
(3) Even if only a plurality of air layers are formed inside without forming a soft resin ridge on the cover portion or the joiner of the interior board, it is difficult to collapse and the air layer can be maintained. It is included in the technical scope of the present invention.
[Brief description of the drawings]
1 is an external perspective view of a refrigerator according to an embodiment of the present invention. FIG. 2 is a perspective view of a heat insulating box. FIG. 3 is an exploded sectional view of a partition frame. FIG. 1 is an enlarged cross-sectional view taken along line XX of FIG. 1. FIG. 5 is a partial cross-sectional view showing a state where a load is applied to a horizontal frame. FIG. 6 is an exploded cross-sectional view of an opening of the heat insulating box. FIG. 8A is a cross-sectional view of the interior plate of the related art 1 showing the structure; FIG. 9B is a cross-sectional view of the partition frame of the related art 1 FIG. Sectional view of plate (B) Sectional view of the same partitioning frame [FIG. 10] Sectional view of partitioning frame of related art 3 [FIG. 11] Cross sectional view of opening of heat insulating box of related technique 4 [FIG. 12] (A) Conventional Perspective view of an example heat insulating box (B) Cross-sectional view of the partition frame
DESCRIPTION OF SYMBOLS 10 ... Heat insulation box 10A ... Front opening (of heat insulation box 10) 11 ... Refrigerator room 12 ... Partition frame 12A ... Horizontal frame 14 ... Opening 20 ... Exterior plate (metal plate) 21 ... Edge 22 ... Inner peripheral surface 25 ... Interior board (synthetic resin board) 27 ... Cover part 28A, 28B ... Thick part 30 ... Air layer 31 ... Partition wall 35 ... Protrusion (projection) 37 ... Insulation material 40 ... Outer box (metal plate) 42 ... Mouth edge 43 ... Inner peripheral surface 45 ... Inner box (metal plate) 48 ... Inner peripheral surface 50 ... Joiner (synthetic resin plate) 55 ... Air layer 56 ... Partition wall 57 ... Protrusion (protrusion)

Claims (3)

断熱箱体からなる貯蔵庫本体の前面には開口部が形成され、この開口部の口縁側から内周面側にわたり金属板が配されてその内部に断熱材が充填されるとともに、前記金属板における内周面部を覆うようにして合成樹脂板が配されたものにおいて、
前記合成樹脂板の内部には空気層が複数に仕切られて形成されていることを特徴とする冷却貯蔵庫の開口部構造。
An opening is formed on the front surface of the storage main body composed of a heat insulating box, and a metal plate is arranged from the rim side of the opening to the inner peripheral surface side, and the inside is filled with a heat insulating material. In the case where the synthetic resin plate is arranged so as to cover the inner peripheral surface portion,
An opening structure of a cooling storage, wherein an air layer is formed in a plurality of partitions inside the synthetic resin plate.
前記合成樹脂板における前記金属板の前記内周面部と対応する面には、本体部分よりも剛性の低い突部が一体に設けられていることを特徴とする請求項1記載の冷却貯蔵庫の開口部構造。2. The opening of the cooling storage according to claim 1, wherein a projection having lower rigidity than a main body is integrally provided on a surface of the synthetic resin plate corresponding to the inner peripheral surface of the metal plate. Part structure. 前記突部は二色成形により一体形成されていることを特徴とする請求項2記載の冷却貯蔵庫の開口部構造。3. The opening structure of a cooling storage according to claim 2, wherein the projection is formed integrally by two-color molding.
JP2003111458A 2003-04-16 2003-04-16 Opening structure of cooling storage Expired - Fee Related JP4092241B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019196880A (en) * 2018-05-11 2019-11-14 シャープ株式会社 Door of refrigerator and refrigerator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019196880A (en) * 2018-05-11 2019-11-14 シャープ株式会社 Door of refrigerator and refrigerator
JP7190262B2 (en) 2018-05-11 2022-12-15 シャープ株式会社 refrigerator door and fridge

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