JP2004285706A - Pad lock - Google Patents

Pad lock Download PDF

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Publication number
JP2004285706A
JP2004285706A JP2003079436A JP2003079436A JP2004285706A JP 2004285706 A JP2004285706 A JP 2004285706A JP 2003079436 A JP2003079436 A JP 2003079436A JP 2003079436 A JP2003079436 A JP 2003079436A JP 2004285706 A JP2004285706 A JP 2004285706A
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JP
Japan
Prior art keywords
plug
hole
shackle
pin
receiving hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2003079436A
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Japanese (ja)
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JP3804958B2 (en
Inventor
Akihiko Shirozoe
昭彦 城添
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takigen Manufacturing Co Ltd
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Takigen Manufacturing Co Ltd
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Filing date
Publication date
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Priority to JP2003079436A priority Critical patent/JP3804958B2/en
Publication of JP2004285706A publication Critical patent/JP2004285706A/en
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Publication of JP3804958B2 publication Critical patent/JP3804958B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a pad lock which enables accurate exchange of plugs through simple operation. <P>SOLUTION: The pad lock is formed of a case 1 having a socket hole 2 formed therein, a shackle 3 inserted into/extracted from the socket hole 2, and the plug 5 installed in a plug housing hole 4 of the case 1, for locking the shackle 3 at an insertion location. According to the structure of the pad lock, the plug 5 has a pocket 6 formed in an outer peripheral surface thereof, in which a set pin 7 is housed in a protrudable/retractable manner, and the plug housing hole 4 has a pin receiving hole 8 formed in an inner peripheral surface thereof, followed by engaging the set pin 7 which is energized in a protruding direction by a spring member 9, with the pin receiving hole 8, to thereby constrain the plug 5 in the pin receiving hole in an inextricable manner. Then the case has a tool insertion hole linearly formed therein along an extension of the pin receiving hole 8, and the tool insertion hole 10 is blocked with the shackle 3, followed by linearly pressing the set pin 7 pressed by an exchanging tool 11 which has been inserted into the tool insertion hole 10 when the shackle 3 is extracted, whereby the plug is retracted in the pocket 6. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】本発明は、錠機構を内蔵させたプラグによってシャックルがケースのソケット孔内の差込み位置に錠止され、鍵によって前記プラグの施錠軸を解錠駆動したとき、シャックルが解放されて抜脱位置に突出する南京錠に関するものである。
【0002】
【従来の技術】鍵を紛失したり模造されたときにプラグの交換を可能にした南京錠としては、一方のソケット孔内底部に当たるケースの底蓋に係止座を突設し、該係止座の上端面に嵌着栓を内装する横溝を設け、該横溝に対応してプラグ外周面に嵌着窪みを設け、前記横溝に挿入した圧縮コイルバネで嵌着栓をプラグ外周面に向けて押圧し、嵌着栓の先端部を嵌着窪みに係合させてプラグをケースのプラグ収容孔内に固定保持したものが知られている(例えば、特許文献1参照)。
【0003】
この南京錠では、例えば常用の鍵を紛失したためプラグを交換したいときには、予備用の鍵をプラグのロータの鍵孔に挿入し、鍵でロータを回すことによってシャックルの錠止を解除し、シャックルをソケット孔から突出させる。そして、空になったソケット孔を通して棒状の交換用工具を前記横溝の上面開口部に挿入し、交換用工具の先端を嵌着栓の頭部の環状溝に挿入した後、交換用工具を横移動させて嵌着栓を圧縮コイルバネの付勢に抗して嵌着窪みから引き出すようになっている。
【0004】
しかしながら、ソケット孔の内底部という薄暗くて視認し難い空間において、交換用工具の先端を横溝の上面開口部を通して嵌着栓の環状溝に差し込む操作は、設計図上ではともかくとして実際上は容易ではなく、仮に交換用工具の先端を環状溝に一旦挿入できたとしても、交換用工具を横移動させるときに交換用工具の手元がぶれたり、交換用工具が途中で撓むなどして交換用工具の先端が環状溝から外れ易く、嵌着栓を迅速かつ的確に嵌着窪みから引き出すことは容易ではなかった。
【0005】
【特許文献1】特許第2911880号公報
【0006】
【発明が解決しようとする課題】したがって本発明の課題は、交換用工具によるプラグの交換操作が簡単かつ的確に行える南京錠を提供することである。
【0007】
【課題を解決するための手段】以下、添付図面中の参照符号を用いて説明すると、本発明の南京錠は、ケース1のソケット孔2に抜差しされるシャックル3と、ケース1のプラグ収容孔4に装備され、シャックル3を差込み位置に錠止するプラグ5とを備えており、プラグ5の外周面に形成したポケット6にセットピン7を出没可能に収容保持し、プラグ収容孔4の内周面にピン受孔8を形成し、バネ部材9によって突出付勢しセットピン7をピン受孔8に係合させてプラグ5をプラグ収容孔4から抜取り不能に拘束し、ピン受孔8の延長線上に工具挿入孔10を直線的に形成し、工具挿入孔10をシャックル3によって閉塞したものである。
【0008】
【発明の作用】この南京錠では、例えば常用の鍵を紛失した結果、プラグ5を交換したいときには、予備用の鍵12をプラグ5のロータ13の鍵孔27に挿入し、鍵12でロータ13を回すことによってシャックル3の錠止を解除し、シャックル3をソケット孔2から突出させる。
【0009】
シャックル3の抜取りによって閉塞を解かれた工具挿入孔10に交換用工具11を挿入し、交換用工具11を突き押すことによってセットピン7をプラグ5の外周面に向かって直線的に押圧し、セットピン7をピン受孔8から脱出させてポケット6内に退没させる。
【0010】
このセットピン9の退没によってケース1に対するプラグ5の拘束が解除され、プラグ5はプラグ収容孔4から抜き取れられる。
新しいプラグ5をプラグ収容孔4に嵌め入れるとき、セットピン7は指先でポケット6内に押し込み保持される。該プラグ5がプラグ収容孔4の所定位置まで嵌め込まれ、ポケット6とピン受孔8が相対面する位置に来たとき、セットピン7はバネ部材9の付勢によって先端部がピン受孔8に即座に係合する。これによってプラグ5の交換が完了する。
【0011】
【発明の実施の形態】図1と図2に示した実施例では、プラグ5はシリンダー錠構成のものであり、プラグ本体14は断面小判形であり同形のプラグ収容孔4に回転不能に嵌め込まれている。ロータ13の先端部には回転角度規制盤15とカム円盤16が嵌合され、カム円盤16の偏心カム突起17にはラッチ体18の受動カム溝19が嵌められている。
プラグ収容孔4の左右両側に形成されたソケット孔2,2にはU字状のシャックル3の各脚部が嵌め込まれている。ラッチ体18の先端部は右側の短い方の脚部の側面溝20に係脱する。
【0012】
左側の長い方の脚部には係止ボール21が係合する環状溝22を形成してあり、該脚部の末端に延長形成したバネガイド部3aは、工具挿入孔10を横断するように配置され、シャックル3が差込み位置にあるときには、工具挿入孔10を閉塞している。
プラグ5のロータ13を鍵で解錠方向に回した時、ラッチ体18が側面溝20から脱出することによって、ケース1に対するシャックル3の錠止が解除され、シャックル3は押出し用バネ23の付勢によって押され、短い方の脚部がソケット孔2から抜き取られる。
【0013】
このようにシャックル3が解錠位置に突出したときには、長い方の脚部のバネ受棒部3aは工具挿入孔10から抜き取られた位置に退避しており、棒状の交換用工具11の挿入が可能となる。
ポケット6はプラグ5の中心軸線に対して直角に形成されており、基部を大径に形成したセットピン7は、ポケット6に挿入した後、ポケット6の開口縁部を内側に加締め変形させることによって、ポケット6からの脱落を阻止されている。バネ部材9は圧縮コイルバネで構成されている。
【0014】
図3と図4に示した実施例では、ロータ13に連動装備したロック円盤24の偏心突起25は、シャックル3の長い方の脚部の側面に横断方向に形成したロック受溝26に係合しており、これによってシャックル3は抜取り不能に錠止されている。ロータ13の鍵孔27に所定の鍵27を挿入してロータ13を所定角度回したとき、偏心突起25がロック受溝26の外側に移動するため、シャックル3がケース1のソケット孔2から抜取り可能となる。
【0015】
本実施例では、工具挿入孔10は短い方の脚部が抜差しされるソケット孔2の延長線上に形成されており、工具挿入孔10は該脚部によって隠蔽閉塞されている。
上記のようにケース1に対するシャックル3の錠止を解除してシャックル3の短い方の脚部をソケット孔2から抜き取った後、ソケット孔2を通して工具挿入孔10に棒状の交換用工具11が挿入され、セットピン7が直線的に押圧させられ、ポケット6に押し込まれる。
【0016】
プラグ5に内蔵される錠機構としてはディスクタンブラ型錠機構、ピンタンブラ型錠機構、軸方向ピンタンブラ型錠機構など公知の錠機構を適宜選択して使用することができ、プラグ5のロータとシャックル3間の連動機構ないし錠止機構も上記のものに限定される、一般の南京錠に使用されている公知機構を適当に選択することができる。
【0017】
セットピン7の先端部にカム斜面を形成することによってラッチ作動型に構成し、プラグ5の嵌め入れ時に当該カム面をプラグ収容孔4の縁面に摺接させることによって、セットピン7を進退動作させ、プラグ5の嵌め込み完了時にセットピン7をピン受孔8に自動的に係合させることもできる。
【0018】
また、南京錠の作動原理としては、シャックル一定ストローク摺動したとき、短い方の脚部だけがソケット孔から抜け出て、シャックルが長い方の脚部を中心に回動する方式には限定されず、シャックルが一定ストローク摺動したとき、シャックルの両方の脚部が同時にソケット孔から抜け出る方式のものでも良い。
【0019】
【発明の効果】以上のように本発明の南京錠では、プラグ5の外周面に形成したポケット6にセットピン7を出没可能に収容保持し、プラグ収容孔4の内周面にピン受孔8を形成し、バネ部材9によって突出付勢したセットピン7をピン受孔8に係合させてプラグ5をプラグ収容孔4から抜取り不能に拘束し、ピン受孔8の延長線上に工具挿入孔10を直線的に形成し、工具挿入孔10をシャックル3によって閉塞し、シャックル3の抜取り状態において工具挿入孔10に挿入した交換用工具11によってセットピン7を直線的に押圧してポケット6に退没させるものであるから、セットピン7が薄暗くて視認し難い部位に配置されていても、交換用工具11を単に直線的に突き押すという簡単な操作によって、迅速かつ的確にセットピン7を退没位置に移動させることができ、プラグ5の交換作業を円滑かつ能率良く行うことができる。
【図面の簡単な説明】
【図1】本発明の一実施例に係る南京錠の要部切断正面図であり、シャックルは錠止位置にある。
【図2】図1の南京錠の左側面図である。
【図3】本発明の別の実施例に係る南京錠の縦断面図であり、シャックルは錠止位置にある。
【図4】図3の南京錠のシャックル抜取り状態の平面図である。
【符号の説明】
1 ケース
2 ソケット孔
3 シャックル
3a バネガイド部
4 プラグ収容孔
5 プラグ
6 ポケット
7 セットピン
8 ピン受孔
9 バネ部材
10 工具挿入孔
11 交換用工具
12 鍵
13 ロータ
[0001]
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a shackle which is locked at a plug-in position in a socket hole of a case by a plug having a built-in locking mechanism and which unlocks a locking shaft of the plug by a key. The present invention relates to a padlock that is released and protrudes to a removal position.
[0002]
2. Description of the Related Art As a padlock in which a plug can be replaced when a key is lost or imitated, a locking seat protrudes from a bottom cover of a case corresponding to the bottom of one socket hole. A lateral groove for fitting a plug therein is provided on the upper end surface of the plug, a fitting recess is provided in the outer peripheral surface of the plug corresponding to the lateral groove, and the plug is pressed toward the outer peripheral surface of the plug by a compression coil spring inserted in the lateral groove. There has been known a connector in which the tip of a fitting plug is engaged with a fitting recess to fix and hold a plug in a plug receiving hole of a case (for example, see Patent Document 1).
[0003]
With this padlock, for example, if you want to replace the plug because you have lost your regular key, insert a spare key into the key hole of the rotor of the plug, turn the rotor with the key to unlock the shackle, and insert the shackle into the socket. Protrude from the hole. Then, the bar-shaped replacement tool is inserted into the upper opening of the lateral groove through the empty socket hole, and the tip of the replacement tool is inserted into the annular groove of the head of the fitting plug. By moving the fitting plug, the fitting plug is pulled out of the fitting recess against the bias of the compression coil spring.
[0004]
However, in the dimly concealed space at the inner bottom of the socket hole, the operation of inserting the tip of the replacement tool through the upper opening of the lateral groove into the annular groove of the fitting plug is not practically easy anyway on the design drawing. Even if the tip of the replacement tool can be inserted into the annular groove once, the hand of the replacement tool may be shaken when the replacement tool is moved laterally, or the replacement tool may bend in the middle. The tip of the tool easily comes off the annular groove, and it is not easy to quickly and accurately pull out the fitting plug from the fitting recess.
[0005]
[Patent Document 1] Japanese Patent No. 2911880
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a padlock in which a plug can be easily and accurately replaced by a replacement tool.
[0007]
The padlock according to the present invention is described below with reference to the reference numerals in the accompanying drawings. The shackle 3 is inserted into and removed from the socket hole 2 of the case 1, and the plug receiving hole 4 of the case 1 is provided. And a plug 5 for locking the shackle 3 at the insertion position. The set pin 7 is received and held in a pocket 6 formed on the outer peripheral surface of the plug 5 so as to be able to protrude and retract. A pin receiving hole 8 is formed in the surface, and the pin 5 is projected and urged by a spring member 9 so that the set pin 7 is engaged with the pin receiving hole 8 to restrain the plug 5 from being withdrawn from the plug receiving hole 4. The tool insertion hole 10 is formed linearly on the extension line, and the tool insertion hole 10 is closed by the shackle 3.
[0008]
In this padlock, when it is desired to replace the plug 5 as a result of, for example, losing a common key, the spare key 12 is inserted into the key hole 27 of the rotor 13 of the plug 5 and the rotor 13 is The shackle 3 is unlocked by being turned, and the shackle 3 is projected from the socket hole 2.
[0009]
The replacement tool 11 is inserted into the tool insertion hole 10 that has been opened by removing the shackle 3, and the set pin 7 is pressed linearly toward the outer peripheral surface of the plug 5 by pushing the replacement tool 11. The set pin 7 escapes from the pin receiving hole 8 and retreats into the pocket 6.
[0010]
The retraction of the set pin 9 releases the restriction of the plug 5 to the case 1, and the plug 5 is pulled out of the plug receiving hole 4.
When a new plug 5 is fitted into the plug receiving hole 4, the set pin 7 is pushed and held in the pocket 6 with a fingertip. When the plug 5 is fitted to a predetermined position of the plug receiving hole 4 and the pocket 6 and the pin receiving hole 8 come to a position facing each other, the tip of the set pin 7 is pushed by the spring member 9 so that the set pin 7 has the pin receiving hole 8. Engages immediately. Thus, the replacement of the plug 5 is completed.
[0011]
DESCRIPTION OF THE PREFERRED EMBODIMENTS In the embodiment shown in FIGS. 1 and 2, the plug 5 has a cylinder lock configuration, and the plug body 14 has an oval cross section and is non-rotatably fitted into the same-shaped plug receiving hole 4. Have been. A rotation angle regulating plate 15 and a cam disk 16 are fitted to the tip of the rotor 13, and a passive cam groove 19 of a latch body 18 is fitted to an eccentric cam projection 17 of the cam disk 16.
Each leg of a U-shaped shackle 3 is fitted into socket holes 2 and 2 formed on both left and right sides of the plug housing hole 4. The tip of the latch body 18 is engaged with and disengaged from the side groove 20 of the right short leg.
[0012]
An annular groove 22 is formed in the longer leg on the left side for engaging with a locking ball 21. A spring guide 3a extended at the end of the leg is disposed so as to cross the tool insertion hole 10. When the shackle 3 is at the insertion position, the tool insertion hole 10 is closed.
When the rotor 13 of the plug 5 is turned in the unlocking direction with a key, the latch body 18 comes out of the side groove 20, whereby the lock of the shackle 3 to the case 1 is released, and the shackle 3 is attached with the pushing spring 23. Pressed by the force, the shorter leg is pulled out of the socket hole 2.
[0013]
When the shackle 3 protrudes to the unlocking position in this manner, the spring receiving rod portion 3a of the longer leg is retracted to a position pulled out of the tool insertion hole 10, and the insertion of the bar-shaped replacement tool 11 is stopped. It becomes possible.
The pocket 6 is formed at a right angle to the center axis of the plug 5, and the set pin 7 having a large diameter at the base causes the opening edge of the pocket 6 to be crimped inward after being inserted into the pocket 6. This prevents the pocket 6 from falling off. The spring member 9 is constituted by a compression coil spring.
[0014]
In the embodiment shown in FIGS. 3 and 4, the eccentric projection 25 of the locking disk 24 interlocked with the rotor 13 engages with a lock receiving groove 26 formed transversely on the side surface of the longer leg of the shackle 3. As a result, the shackle 3 is locked so that it cannot be removed. When the predetermined key 27 is inserted into the key hole 27 of the rotor 13 and the rotor 13 is rotated by a predetermined angle, the eccentric projection 25 moves to the outside of the lock receiving groove 26, so that the shackle 3 is removed from the socket hole 2 of the case 1. It becomes possible.
[0015]
In this embodiment, the tool insertion hole 10 is formed on the extension of the socket hole 2 into which the shorter leg is inserted and withdrawn, and the tool insertion hole 10 is concealed and closed by the leg.
After unlocking the shackle 3 to the case 1 as described above and pulling out the shorter leg of the shackle 3 from the socket hole 2, the bar-shaped replacement tool 11 is inserted into the tool insertion hole 10 through the socket hole 2. Then, the set pin 7 is linearly pressed and pushed into the pocket 6.
[0016]
As the lock mechanism incorporated in the plug 5, a well-known lock mechanism such as a disk tumbler type lock mechanism, a pin tumbler type lock mechanism, or an axial pin tumbler type lock mechanism can be appropriately selected and used, and the rotor of the plug 5 and the shackle 3 can be used. The interlocking mechanism or locking mechanism between them is also limited to the above, and a known mechanism used for a general padlock can be appropriately selected.
[0017]
By forming a cam slope at the tip end of the set pin 7, a latch operation type is formed. When the plug 5 is fitted, the cam face is slidably contacted with the edge face of the plug receiving hole 4 to move the set pin 7 forward and backward. By operating, the set pin 7 can be automatically engaged with the pin receiving hole 8 when the plug 5 is completely fitted.
[0018]
In addition, the operating principle of the padlock is not limited to a method in which when the shackle slides at a constant stroke, only the shorter leg comes out of the socket hole, and the shackle rotates around the longer leg. When the shackle slides by a fixed stroke, both legs of the shackle may simultaneously come out of the socket hole.
[0019]
As described above, in the padlock of the present invention, the set pin 7 is received and held in the pocket 6 formed on the outer peripheral surface of the plug 5 so as to be able to protrude and retract, and the pin receiving hole 8 is formed in the inner peripheral surface of the plug receiving hole 4. The set pin 7 projected and urged by the spring member 9 is engaged with the pin receiving hole 8 to restrain the plug 5 from being removed from the plug receiving hole 4, and the tool insertion hole is provided on the extension of the pin receiving hole 8. 10 is formed linearly, the tool insertion hole 10 is closed by the shackle 3, and the set pin 7 is linearly pressed by the replacement tool 11 inserted into the tool insertion hole 10 in the state where the shackle 3 is removed, and the tool is inserted into the pocket 6. Since the set pin 7 is retracted, even if the set pin 7 is arranged in a dimly-lit and hardly visible region, the set pin 7 can be quickly and accurately set by a simple operation of simply pushing the replacement tool 11 straight. Can be moved to Shisabotsu position, it can be performed with good smooth and efficient replacement work of the plug 5.
[Brief description of the drawings]
FIG. 1 is a cutaway front view of a main part of a padlock according to one embodiment of the present invention, in which a shackle is in a locking position.
FIG. 2 is a left side view of the padlock of FIG.
FIG. 3 is a longitudinal sectional view of a padlock according to another embodiment of the present invention, wherein a shackle is in a locked position.
FIG. 4 is a plan view of the padlock of FIG. 3 in a state where a shackle is removed.
[Explanation of symbols]
1 Case 2 Socket Hole 3 Shackle 3a Spring Guide 4 Plug Housing Hole 5 Plug 6 Pocket 7 Set Pin 8 Pin Receiving Hole 9 Spring Member 10 Tool Insertion Hole 11 Replacement Tool 12 Key 13 Rotor

Claims (1)

ケース1のソケット孔2に抜差しされるシャックル3と、ケース1のプラグ収容孔4に装備され、シャックル3を差込み位置に錠止するプラグ5とを備えており、プラグ5の外周面に形成したポケット6にセットピン7を出没可能に収容保持し、プラグ収容孔4の内周面にピン受孔8を形成し、バネ部材9によって突出付勢したセットピン7をピン受孔8に係合させてプラグ5をプラグ収容孔4から抜取り不能に拘束し、ピン受孔8の延長線上に工具挿入孔10を直線的に形成し、工具挿入孔10をシャックル3によって閉塞し、シャックル3の抜取り状態において工具挿入孔10に挿入した交換用工具11によってセットピン7を直線的に押圧してポケット6に退没させるようにした南京錠。The shackle 3 is inserted into and removed from the socket hole 2 of the case 1, and the plug 5 is provided in the plug accommodating hole 4 of the case 1 and locks the shackle 3 at the insertion position. The set pin 7 is received and held in the pocket 6 so as to be able to protrude and retract, a pin receiving hole 8 is formed in the inner peripheral surface of the plug receiving hole 4, and the set pin 7 protruded and urged by the spring member 9 is engaged with the pin receiving hole 8. Then, the plug 5 is restrained so as not to be removed from the plug receiving hole 4, the tool insertion hole 10 is formed linearly on the extension of the pin receiving hole 8, the tool insertion hole 10 is closed by the shackle 3, and the shackle 3 is removed. A padlock in which the set pin 7 is linearly pressed by the replacement tool 11 inserted into the tool insertion hole 10 in the state to be retracted into the pocket 6.
JP2003079436A 2003-03-24 2003-03-24 padlock Expired - Lifetime JP3804958B2 (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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JP3804958B2 JP3804958B2 (en) 2006-08-02

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015108713A1 (en) * 2014-01-17 2015-07-23 Spectrum Brands, Inc. Padlock cylinder retention

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015108713A1 (en) * 2014-01-17 2015-07-23 Spectrum Brands, Inc. Padlock cylinder retention
US9328535B2 (en) 2014-01-17 2016-05-03 Kwikset Corporation Padlock cylinder retention
US10012010B2 (en) 2014-01-17 2018-07-03 Spectrum Brands, Inc. Padlock cylinder retention
TWI638082B (en) * 2014-01-17 2018-10-11 美商品譜公司 Padlock cylinder retention

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