JP2004259645A - Wire connecting terminal for cold cathode tube - Google Patents

Wire connecting terminal for cold cathode tube Download PDF

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Publication number
JP2004259645A
JP2004259645A JP2003050655A JP2003050655A JP2004259645A JP 2004259645 A JP2004259645 A JP 2004259645A JP 2003050655 A JP2003050655 A JP 2003050655A JP 2003050655 A JP2003050655 A JP 2003050655A JP 2004259645 A JP2004259645 A JP 2004259645A
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Japan
Prior art keywords
cathode tube
cold cathode
terminal
outer fitting
fitting portion
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JP2003050655A
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Japanese (ja)
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JP3688684B2 (en
Inventor
Ryuichi Okanoe
上 隆 一 岡
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SAK KK
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SAK KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a terminal whereby work to connect a wire to an electrode of a cold cathode tube can be speedily, reliably, and highly efficiently carried out by using an automatic machine. <P>SOLUTION: This wire connecting terminal 100 for the cold cathode tube has a terminal 10 having a contact part 12 making contact with the bar-like electrode 5 of the cold cathode tube 1 while accepting it when the contact part moves in the axial direction of the cold cathode tube 1, and a flexible and cylindrical external fitting part 35 externally fitted to the glass tube part 1b of the cold cathode tube 1 before the contact part 12 of the terminal 10 comes into contact with the bar electrode 5. Thereby, since the contact part 12 of the terminal 10 makes contact with the bar-like electrode 5 after the terminal 10 is aligned to the axial line of the cold cathode tube 1 by engagement of the cold cathode tube 1 and the external fitting part 35, the contact part 12 does not damage the glass tube part 1b of the cold cathode tube 1 by applying a bending moment to the bar-like electrode 5. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、液晶表示装置のバックライト照明等として用いられる冷陰極管の棒状電極に対して垂直方向に延びる電線を接続するための端子に関し、より詳しくは、冷陰極管の棒状電極に電線を接続する作業を迅速確実に、かつ自動機を用いて極めて高い効率で行えるように改良された接続端子に関する。
【0002】
【従来の技術】
従来、液晶表示装置のバックライトや画像読取装置の照明として、小型かつ極細の蛍光灯である冷陰極管が用いられているが、この冷陰極管の電極には電力供給用の電線を接続する必要がある。
【0003】
そこで従来は、図13に示したように、冷陰極管1に給電する電線2の末端に環状接続部3を有した接続端子4を固定するとともに、この環状接続部3に冷陰極管1の棒状電極5を挿通し、次いで棒状電極5に環状接続部3をハンダ付けする作業を行っている(例えば、特許文献1を参照)。
【0004】
ところが、棒状電極5を環状接続部3に挿通すると、図13中に一対の矢印で示したように環状接続部3が棒状電極5の軸線に対して傾斜したり、甚だしい場合には電線2の弾力によって環状接続部3が棒状電極5から脱落したりする。
これにより、棒状電極5に環状接続部3をハンダ付けする作業の自動化は極めて困難であった。
【0005】
そこで、冷陰極管1の棒状電極5に外嵌する電極嵌合部を有した端子も提案されている(特許文献2を参照)。
【0006】
一方、プリント配線基板の表面から突出するプラグピンに対して、プリント配線基板の表面と平行に延びる電線を接続するための接続端子も用いられている(例えば、特許文献3を参照)
【0007】
【特許文献1】
特開2002−124308号公報(図3)
【特許文献2】
特開2001−250605号公報(図1)
【特許文献3】
実開平6−84682号公報(図1,図2)
【0008】
【発明が解決しようとする課題】
しかしながら、冷陰極管は、外径が1〜5ミリメートルで全長が100〜900ミリメートル程度のガラス製の管の末端に、外径が0.5ミリメートルで全長が3ミリメートル程度の棒状電極を固定したものである。
【0009】
したがって、例えば上記特許文献3に記載されているようなプラグピン用接続端子を用いて冷陰極管1の棒状電極5に電線2を接続しようとすると、棒状電極5に曲げモーメントが作用して冷陰極管1が簡単に破損してしまう。
これにより、プラグピン用接続端子を用いた接続作業の自動化は到底不可能であった。
【0010】
そこで、本発明の目的は、上述した従来技術が有する問題点を解消し、冷陰極管の電極に電線を接続する作業を迅速確実に、かつ自動機を用いて極めて高い効率で行うことができる接続端子を提供することにある。
【0011】
【課題を解決するための手段】
上記課題を解決するための請求項1に記載した手段は、
冷陰極管の軸線に対して垂直な方向に延びる電線を前記冷陰極管の棒状電極に接続するための端子であって、
前記電線の延長方向に延びるとともにその基端側に前記電線の芯線が固定される本体部分、および前記本体部分の先端側に連設されるとともに前記冷陰極管の軸線方向に変位したときに前記棒状電極と接触する接触部を有した端子と、
前記端子を収納する収納部、および前記冷陰極管の軸線方向に変位したときに前記棒状電極が前記接触部に接触する前に前記冷陰極管のガラス管部分に外嵌する柔軟な筒状外嵌部を有した端子ハウジングと、
を備えることを特徴とする冷陰極管用電線接続端子。
【0012】
すなわち、請求項1に記載した電線接続端子によれば、冷陰極管の棒状電極に電線を接続する作業を行う際に、まず最初に端子ハウジングの外嵌部が冷陰極管のガラス管部分に外嵌して端子ハウジングを冷陰極管の軸線に芯合わせする。
このとき、外嵌部は柔軟性を有している、言い換えるとゴムのように柔らかくてある程度の変形が可能な可撓性を有しているので、冷陰極管の軸線に対して端子ハウジングが傾斜している状態で外嵌部を冷陰極管に外嵌しても、外嵌部が冷陰極管のガラス管部分を破損させることがない。
そして、冷陰極管のガラス管部分と外嵌部との嵌合によって端子ハウジング、したがって端子が冷陰極管の軸線に芯合わせされた後に冷陰極管の棒状電極が端子の接触部に接触することになるから、端子の接触部が冷陰極管の棒状電極に曲げモーメントを作用させて冷陰極管のガラス管部分を破損させることがない。
さらに、外嵌部が冷陰極管のガラス管部分に外嵌して抜け止め作用を生じさせるので、冷陰極管の棒状電極からの端子の脱落を防止することができる。
言い換えると、冷陰極管の棒状電極からの端子の脱落を防止する作用が外嵌部によってなされるため、端子の接触部をより柔軟に構成することができる。これにより、端子の接触部が冷陰極管の棒状電極に負荷する曲げモーメントをより低減することができる。
加えて、冷陰極管の棒状電極に端子をハンダ付けする必要がないから、鉛フリーでフラックスレスのクリーンな作業環境で接続作業を行うことができる。
さらに加えて、冷陰極管が発熱する部分を外嵌部分によって覆うので、冷陰極管の周囲に配置される部品を熱から保護することもできる。
したがって、請求項1に記載した電線接続端子によれば、冷陰極管の棒状電極に電線を接続する作業を迅速確実に、かつ自動機を用いて極めて高い効率で行うことが可能となる。
【0013】
また、請求項2に記載した手段は、請求項1に記載した電線接続端子において、前記外嵌部は、その先端側ほど柔軟性および可撓性が増加するように前記外嵌部の剛性を変化させるための剛性変化手段を有することを特徴としている。
なお、剛性変化手段として、外嵌部の先端側ほどその肉厚を薄くする方法や、外嵌部の肉厚は一定であるがその外側表面に立設した補強リブの高さを外嵌部の先端側ほど低くする方法、あるいは外嵌部の肉厚は一定であるがその外側表面若しくは内側表面に凹設した凹溝の深さを深くする方法を用いることができる。
また、外嵌部の先端にスリットを形成することによって、外嵌部の先端の剛性を低下させることができる。
さらに、外嵌部の基端側から先端側に向かって徐々に材料の組成を変化させることにより、外嵌部の先端側ほど柔軟性および可撓性が増加するように構成することもできる。
【0014】
すなわち、請求項2に記載した電線接続端子においては、その先端側ほど柔軟性および可撓性が高いので、外嵌部の先端を冷陰極管のガラス管部分に最初に外嵌する作業を確実に行うことができる。
また、その基端側ほど柔軟性が低くなる、言い換えると基端側ほど剛性が高くなるので、冷陰極管の軸線に対して端子ハウジング、したがって端子を確実に芯合わせすることができる。
【0015】
また、請求項3に記載した手段は、請求項1または2に記載した電線接続端子において、前記外嵌部が、前記棒状電極の先端を前記端子の接触部に向けて案内する案内面をその内側に有していることを特徴としている。
【0016】
すなわち、請求項3に記載した電線接続端子によれば、外嵌部の内側に設けた案内面によって冷陰極管の棒状電極を端子の接触部に向かって確実に案内することができる。
これにより、端子の接触部が冷陰極管の棒状電極に曲げモーメントを作用させて冷陰極管のガラス管を破損させることを確実に防止ができる。
【0017】
また、請求項4に記載した手段は、請求項1乃至3のいずれかに記載した電線接続端子において、前記外嵌部は底壁を有した円筒状に形成され、かつ前記案内面は前記接触部に向かうように前記底壁に貫設されたテーパ孔の内壁面であることを特徴としている。
【0018】
すなわち、請求項4に記載した電線接続端子においては、端子に最も近い部分である外嵌部の底部に底壁が存在するため、外嵌部の底部の剛性を高くすることができる。これにより、冷陰極管の軸線に対し端子ハウジングを確実に芯合わせすることができる。
また、端子に最も近い底壁に案内面としてのテーパ孔が貫設されているので、冷陰極管の棒状電極を端子の接触部に向かって確実に案内することができる。
【0019】
また、請求項5に記載した手段は、請求項1乃至4のいずれかに記載した電線接続端子において、前記端子ハウジングが、前記端子を収納するための電気絶縁性の硬質樹脂材料から成形されたハウジング本体と、前記外嵌部を有して前記ハウジング本体に被着される、柔軟性および可撓性を有する高分子材料から成形されたカバーと、を有することを特徴としている。
【0020】
すなわち、請求項5に記載した電線接続端子においては、端子を収納するハウジング本体を硬質の樹脂材料から成形し、かつカバーを軟質の高分子材料から成形することができるから、ハウジング本体およびカバーをそれぞれ最適な材料から製造することができる。
また、軟質なカバーが硬質なハウジング本体を覆うことになるので、万が一この接続端子を冷陰極管に取り付けた状態で落下させても、冷陰極管に比較して重量のある接続端子の軟質なカバーが先に接地して落下の衝撃を吸収するから、冷陰極管の破損を防止することができる。
さらに、自動作業機の把持部がこの接続端子を把持するときには、軟質なカバーを介してハウジング本体を把持することになる。これにより、この接続端子は軟質なカバーの弾性変形によって自動作業機の把持部に対してある程度の相対変位が可能となる。したがって、冷陰極管のガラス管部分に外嵌部が外嵌して棒状電極と端子の接触部とを芯合わせする機能を、自動作業機の把持部が妨げることはない。
したがって、請求項5に記載した電線接続端子によれば、冷陰極管の棒状電極に電線を接続する作業を迅速確実に、かつ自動機を用いて極めて高い効率で行うことが可能となる。
【0021】
【発明の実施の形態】
以下、図1乃至図12を参照し、本発明に係る冷陰極管用電線接続端子の各実施形態について詳細に説明する。
なお、以下の説明においては、冷陰極管の軸線方向を前後方向と言い、冷陰極管の軸線に対して水平方向に垂直な方向を左右方向、鉛直方向に垂直な方向を上下方向と言う。
また、前述した従来技術と同一の部分には同一の符号を用いる。
【0022】
図1乃至図5に示した本実施形態の冷陰極管用電線接続端子100は、冷陰極管1に給電する電線2を冷陰極管1の棒状電極5に接続するためのものであって、電線2に接続される左右一対の端子10と、これらの端子をその内部に収納するハウジング本体20と、このハウジング本体20に被着されたカバー30とを有している。
【0023】
端子10は、導電性の金属板をプレス成形したものであって、電線2の延長方向に延びる本体部分11と、冷陰極管1の棒状電極5に接触して電線2を電気的に接続するための接触部12とを有している。
図3および図4に示したように、端子10の本体部分11には電線2の絶縁外皮部分を握持して固定する部分13と、電線2の露出した芯線を握持して固定する部分14とが設けられている。
また、本体部分11には、棒状電極5の先端を受け入れる挿通孔15と、ハウジング本体20のランス26と係合してこの端子10の抜け出しを防止するための係合突起16とが設けられている。
なお、接触部12は、図5に示したように、その軸線方向に進入してきた棒状電極5を左右方向に挟持するための一対の弾性挟持片12a,12bを有している。
【0024】
ハウジング本体20は、電気絶縁性の硬質樹脂材料の一つであるポリブチレンテレフタレート(PBT)から射出成形した部材で、端子10をその内側に収納するための本体部分21、カバー30を抜け止めするための係合突起22,23、および端子10の接触部12が密着する正面壁24を有している。
また正面壁24には、冷陰極管1の棒状電極5を端子10の接触部12に向かって案内するためのテーパ孔25が貫設されている。
【0025】
なお、硬質で電気絶縁性の硬質樹脂材料の例としてポリアミド(PA)、ポリアセタール(POM)、ポリカーボネート(PC)、変性ポリフェニレンエーテル(PPE)、ポリエチレンテレフタレート(PET)、ポリフェニレンサルファイド(PPS)、ポリアリレート(PAR)、液晶ポリマー(LCP)、特殊エンジニアリングプラスチックス(SEP)、フッ素樹脂(FR)、熱可塑性エラストマー(TPEE)、アクリロニトリルブタジエンスチレン共重合体(ABS)、エチレン四ふっ化エチレン共重合体(E/TFE)、エチレンビニルアルコール共重合体(EVOH)、四ふっ化エチレン六ふっ化プロピレン共重合体(FEP)、ポリアミドイミド(PAI)、ポリアリルエーテルケント(PAEK)、ポリアリレート(PAR)、ポリシクロヘキサンテレフタレート(PCT)、三ふっ化塩化エチレン重合体(PCTFE)、ポリエーテルエーテルケトン(PEEK)、ポリエーテルイミド(PEI)、ポリエーテルケトン(PEK)、ポリエーテルケトンケトン(PEKK)、ポリエチレンナフタレート(PEN)、ポリエーテルサルホン(PES)、四ふっ化エチレンパーフルオロアルコキシエーテル共重合体(PFA)、ポリイミド(PI)、ポリプロピレン(PP)、ポリサルホン(PSU)、ポリチオエーテルサルホン(PTES)、ポリ四ふっ化エチレン(PTFE)、ポリふっ化ビニリデン(PVDF)、熱可塑性エステルエラストマー(TPEE)等を挙げることができる。
【0026】
カバー30は、柔軟性および可撓性を有するとともに耐熱性の高い高分子材料であるシリコンゴムから射出成形した部材で、ハウジング本体20に外嵌する本体部分31を有している。
本体部分31の内部空間32にハウジング本体20を挿入すると、ハウジング本体20の係合突起22,23が係合孔33,34とそれぞれ係合し、ハウジング本体20はカバー30の内部に一体に組み付けられる。
【0027】
なお、柔軟性および可撓性を有する高分子材料の例として、天然ゴム、イソプレンゴム、スチレンブタジエンゴム、ブタジエンゴム、クロロプレンゴム、ニトリルブタジエンゴム、エチレンプロピレンゴム、ブチルゴム、クロロスホン化ポリエチレン、アクリルゴム、ウレタンゴム、フッソゴム、多硫化ゴム等を挙げることができる。
【0028】
また、本体部分31に連設された外嵌部35には、左右一対の冷陰極管1,1の先端部分1aをそれぞれ受容する、断面形状円形の左右一対の挿通孔36,36がそれぞれ貫設されている。
言い換えると、外嵌部35は左右一対の冷陰極管1の先端部分1aをそれぞれ受容する左右一対の円筒を一体に接続した構造となっている。
なお、挿通孔36,36の内径寸法は冷陰極管1の先端部分1aの外径寸法よりもわずかに小さく設定されており、先端部分1aを受容するとその外側表面に挿通孔36の内壁面が密着するようになっている。
【0029】
また、外嵌部35は、ハウジング本体20の正面壁24に密着する底壁37を有している。
この底壁37には、ハウジング本体20のテーパ孔25と同軸なテーパ孔38が貫設され、その内壁面は棒状電極5の先端を端子10の接触部12へと案内するための案内面となっている。
【0030】
さらに、外嵌部35の先端下面には減肉部39が設けられている。
これにより、外嵌部35の先端部分は容易に拡開することができるから、外嵌部35の先端を冷陰極管1の先端部分1aに外嵌する作業を容易に行うことができる。
【0031】
次に、上述した構造を有する本実施形態の冷陰極管用電線接続端子100を用いて冷陰極管1の棒状電極5に電線2を接続する作業について説明する。
【0032】
まず最初に、冷陰極管1を所定位置に固定した後、自動作業機の把持部によって接続端子100を左右方向に挟持し、冷陰極管1と外嵌部35とが互いに同軸となるように接続端子100を位置決めする。
このとき、自動作業機の把持部は軟質なカバー30を介して硬質なハウジング本体20を挟持することになるから、接続端子100は軟質なカバー30の弾性変形により、自動作業機の把持部に対してある程度の相対変位が可能となる。
したがって、冷陰極管1のガラス管部分に外嵌部35が外嵌して棒状電極5と端子10の接触部12とを芯合わせする機能を、自動作業機の把持部が妨げることはない。
【0033】
次いで、冷陰極管1の軸線に沿って接続端子100を徐々に冷陰極管1側に変位させることにより、図6に示したように外嵌部35の先端を冷陰極管1の先端1aに徐々に外嵌させる。
このとき、外嵌部35の先端は減肉部39の作用によって容易に拡開することができるから、外嵌部35の先端を冷陰極管1の先端1aに外嵌する作業を容易に行うことができる。
【0034】
また、外嵌部35の先端を冷陰極管1の先端1aに外嵌する作業を行う際に、冷陰極管1の軸線と挿通孔36の軸線との間にわずかなずれや傾きが生じていても、図7に示したように、柔軟性および可撓性を有した外嵌部35が変形して冷陰極管1の外側表面に追従する。
これにより、外嵌部35の先端を冷陰極管1の先端1aに外嵌する作業の際に冷陰極管のガラス管部分1bを破損させることがない。
【0035】
また、冷陰極管1の軸線と挿通孔36の軸線との間にわずかなずれや傾きが生じた場合でも、図7に示したように、棒状電極5の先端はテーパ孔38の内壁面によって案内されて、ハウジング本体20の正面壁24に貫設されているテーパ孔25へと向かう。
これにより、棒状電極5の先端が外嵌部35の底壁37に突き当たることを防止できる。
【0036】
また、挿通孔36の底壁37が外嵌部35の基端側の剛性を高めているから、冷陰極管1の先端1aが挿通孔36の奥深くに進入したときに、冷陰極管1の軸線と挿通孔36の軸線とを確実に芯合わせすることができる。
これにより、棒状電極5が端子10の接触部12に進入したときに、接触部12が棒状電極5に曲げモーメントを作用させて冷陰極管1のガラス管部分1bを破損させることがない。
【0037】
さらに、棒状電極5は、ハウジング本体20の正面壁24に貫設されているテーパ孔25の内壁面によって案内されて端子10の接触部12へと向かう。
これにより、棒状電極5の先端を端子10の接触部12へと確実に案内することができる。
【0038】
したがって、本実施形態の冷陰極管用電線接続端子100によれば、冷陰極管1の棒状電極5に電線2を接続する作業を迅速確実に、かつ自動機を用いて極めて高い効率で行うことが可能となる。
【0039】
また、外嵌部35が冷陰極管1のガラス管部分に外嵌して抜け止め作用を生じさせるので、冷陰極管1の棒状電極5からの端子10の脱落を確実に防止することができる。
言い換えると、冷陰極管1の棒状電極5からの端子10の脱落を防止する作用が外嵌部35によってなされるため、端子10の接触部12をより柔軟に構成することができる。
これにより、端子10の接触部12が冷陰極管1の棒状電極5に負荷する曲げモーメントをより低減することができる。
【0040】
さらに、冷陰極管1の棒状電極5と端子10とを接続するためにハンダ付けする必要がないから、鉛フリーでフラックスレスのクリーンな作業環境において接続作業を行うことができる。
【0041】
加えて、軟質なカバー30が硬質なハウジング本体20を覆っているので、万が一、図2に示したように接続端子100を冷陰極管1に取り付けた状態で落下させても、冷陰極管1に比較して重量のある接続端子100の軟質なカバー30が先に接地して落下の衝撃を吸収するから、冷陰極管1の破損を防止することができる。
【0042】
さらに加えて、冷陰極管1が発熱する部分を外嵌部35によって覆うので、冷陰極管1の周囲に配置される部品を熱から保護することができる。
【0043】
次に、図8乃至図11を参照し、上述した冷陰極管用電線接続端子100の変形例について説明する。
【0044】
上述した冷陰極管用電線接続端子100においては、外嵌部35の先端下面に減肉部39を設けることにより外嵌部35の先端の剛性を低下させて容易に拡開できるようにし、外嵌部35の先端を冷陰極管1の先端部分1aに外嵌する作業を容易に行えるようにしている。
これに対して、図8に示した第1変形例の接続端子110においては、カバー40の外嵌部41が、その先端側ほど肉厚が薄くなるように形成されている。
これにより、外嵌部41の先端の肉厚が最も薄くて容易に拡開可能となるから、外嵌部41の先端を冷陰極管1の先端部分1aに外嵌する作業を容易に行うことができる。
また、外嵌部41の基端側の肉厚が最も厚くて剛性が高いから、冷陰極管1の先端部分1aが外嵌部41の奥深くに進入したときに、冷陰極管1の先端部分1aと外嵌部41とを確実に芯合わせすることができる。
これにより、棒状電極5が端子10の接触部12に進入したときに、接触部12が棒状電極5に曲げモーメントを作用させて冷陰極管1のガラス管部分1bを破損させることを確実に防止できる。
【0045】
また、図9に示した第2変形例の接続端子120においては、外嵌部42の肉厚は一定であるが、その外側表面に立設されている補強リブ43の高さが外嵌部42の先端側ほど低く基端側ほど高くなっている。
これにより、外嵌部42の剛性を先端側ほど低く基端側ほど高く設定することができる。
【0046】
さらに、図10に示した第3変形例の接続端子130における外嵌部44は、その肉厚が先端側に向かって段階的に減少するようになっている。
これにより、外嵌部44の剛性を先端側ほど低く基端側ほど高く設定することができる。
【0047】
加えて、図11に示した第4変形例の接続端子140における外嵌部45の外側表面には、軸線方向に延びる複数のスリット45a,45bが円周方向に等間隔に凹設されている。そして、これらのスリット45a,45bは、外嵌部45の先端側ほど深くなるように形成されている。
これにより、外嵌部45の剛性を先端側ほど低く基端側ほど高く設定することができる。
【0048】
以上、本発明に係る冷陰極管用電線端子の一実施形態ついて詳しく説明したが、本発明は上述した実施形態によって限定されるものではなく、種々の変更が可能であることは言うまでもない。
例えば、上述した接続端子は、いずれもハウジング本体およびカバーを別個に成形してから一体に組み立てたものとなっている。
これに対して、図12に示した接続端子200のように、ハウジング本体50および外嵌部60を一体に成形するとともに、各部分の材料組成および/または材料組織を変化させ、ハウジング本体50を硬質として剛性を高めつつ、外嵌部60を軟質として剛性を低くすることもできる。
【0049】
なお、この接続端子200においては、ハウジング本体50の本体部分51に貫設された内部空間52に端子10を挿入すると、その係合突起16がランス53に係合して抜け止めされる。
また、ハウジング本体50の一方の側面54には冷陰極管1の棒状電極5を案内するためのテーパ孔55が凹設されている。
さらに、ハウジング本体50の一方の側面54には、テーパ孔55と同軸に外嵌部60が一体に成形されている。
外嵌部60の円筒状の本体部分61には、冷陰極管1を挿通するための挿通孔62が凹設されているとともに、その先端には冷陰極管1のガラス管部分への外嵌作業を容易にするための減肉部63が設けられている。
【0050】
【発明の効果】
以上の説明から明らかなように、本発明に係る冷陰極管用電線接続端子は、冷陰極管の軸線に対して垂直な方向に延びる電線を前記冷陰極管の棒状電極に接続するための端子であって、冷陰極管の軸線方向に変位するときに冷陰極管の棒状電極を受け入れつつ接触する接触部を有した端子と、端子の接触部が棒状電極に接触する前に冷陰極管のガラス管部分に外嵌する柔軟で筒状の外嵌部とを有する構造である。
これにより、冷陰極管と外嵌部との嵌合によって端子が冷陰極管の軸線に芯合わせされた後に端子の接触部が棒状電極に接触することになるから、端子の接触部が冷陰極管の棒状電極に曲げモーメントを作用させて冷陰極管のガラス管部分を破損させることがない。
したがって、本発明に係る電線接続端子によれば、冷陰極管の棒状電極に電線を接続する作業を迅速確実に、かつ自動機を用いて極めて高い効率で行うことが可能となる。
【図面の簡単な説明】
【図1】本発明に係る第1実施形態の冷陰極管用電線接続端子と冷陰極管とを示す斜視図。
【図2】図1に示した冷陰極管用電線接続端子を冷陰極管の両端部に装着した状態を示す要部断面側面図。
【図3】図2の要部拡大図。
【図4】図3中に示したIV−破断線に沿った断面図。
【図5】図4中に示したV−破断線に沿った断面図。
【図6】第1実施形態の冷陰極管用電線接続端子の作用を示す要部断面側面図。
【図7】第1実施形態の冷陰極管用電線接続端子の作用を示す要部断面側面図。
【図8】第1実施形態の冷陰極管用電線接続端子の第1変形例を示す側面図。
【図9】第1実施形態の冷陰極管用電線接続端子の第2変形例を示す側面図。
【図10】第1実施形態の冷陰極管用電線接続端子の第3変形例を示す側面図。
【図11】第1実施形態の冷陰極管用電線接続端子の第4変形例を示す側面図。
【図12】本発明に係る第2実施形態の冷陰極管用電線接続端子を示す縦断面図。
【図13】従来の冷陰極管用電線接続端子を示す斜視図。
【符号の説明】
1 冷陰極管
2 電線
3 環状接続部
4 接続端子
5 棒状電極
10 端子
11 本体部分
12 接触部
13,14 電線固定部
15 挿通孔
16 係合突起
20 ハウジング本体
21 本体部分
22,23 係合突起
24 正面壁
25 テーパ孔
26 ランス
30 カバー
31 本体部分
32 内部空間
33,34 係合孔
35 外嵌部
36 挿通孔
37 底壁
38 テーパ孔
39 減肉部
40 カバー
41,42 外嵌部
43 補強リブ
44,45 外嵌部
45a,45b スリット
50 ハウジング本体
51 本体部分
52 内部空間
53 ランス
54 側面
55 テーパ孔
60 外嵌部
61 本体部分
62 挿通孔
63 減肉部
100 本発明に係る第1実施形態の冷陰極管用電線接続端子
200 本発明に係る第2実施形態の冷陰極管用電線接続端子
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a terminal for connecting an electric wire extending in a vertical direction to a rod-shaped electrode of a cold-cathode tube used as backlight illumination or the like of a liquid crystal display device. The present invention relates to a connection terminal improved so that a connection operation can be performed quickly and reliably and with extremely high efficiency using an automatic machine.
[0002]
[Prior art]
Conventionally, a cold cathode tube, which is a small and ultra-fine fluorescent lamp, is used as a backlight of a liquid crystal display device or an illumination of an image reading device, and an electric wire for power supply is connected to an electrode of the cold cathode tube. There is a need.
[0003]
Therefore, conventionally, as shown in FIG. 13, a connection terminal 4 having an annular connection portion 3 is fixed to an end of an electric wire 2 for feeding power to the cold cathode tube 1, and the cold cathode tube 1 is connected to the annular connection portion 3. An operation of inserting the rod-shaped electrode 5 and then soldering the annular connection portion 3 to the rod-shaped electrode 5 is performed (for example, see Patent Document 1).
[0004]
However, when the rod-shaped electrode 5 is inserted into the ring-shaped connecting part 3, the ring-shaped connecting part 3 is inclined with respect to the axis of the rod-shaped electrode 5 as shown by a pair of arrows in FIG. The annular connecting portion 3 may fall off from the rod-shaped electrode 5 due to elasticity.
As a result, it has been extremely difficult to automate the work of soldering the annular connection portion 3 to the rod-shaped electrode 5.
[0005]
Therefore, a terminal having an electrode fitting portion that is fitted to the rod-shaped electrode 5 of the cold cathode tube 1 has been proposed (see Patent Document 2).
[0006]
On the other hand, connection terminals for connecting electric wires extending parallel to the surface of the printed wiring board to plug pins protruding from the surface of the printed wiring board are also used (for example, see Patent Document 3).
[0007]
[Patent Document 1]
JP 2002-124308 A (FIG. 3)
[Patent Document 2]
JP 2001-250605 A (FIG. 1)
[Patent Document 3]
JP-A-6-84682 (FIGS. 1 and 2)
[0008]
[Problems to be solved by the invention]
However, in the cold cathode tube, a rod-shaped electrode having an outer diameter of about 0.5 mm and a total length of about 3 mm was fixed to the end of a glass tube having an outer diameter of 1 to 5 mm and a total length of about 100 to 900 mm. Things.
[0009]
Therefore, for example, when trying to connect the electric wire 2 to the rod-shaped electrode 5 of the cold-cathode tube 1 using the plug pin connection terminal described in Patent Document 3, a bending moment acts on the rod-shaped electrode 5 and the cold cathode The tube 1 is easily broken.
As a result, it has been impossible to automate the connection operation using the connection terminals for plug pins.
[0010]
Therefore, an object of the present invention is to solve the above-mentioned problems of the prior art, and to perform an operation of connecting an electric wire to an electrode of a cold-cathode tube quickly and reliably, and with extremely high efficiency using an automatic machine. To provide a connection terminal.
[0011]
[Means for Solving the Problems]
Means described in claim 1 for solving the above-mentioned problems is as follows.
A terminal for connecting an electric wire extending in a direction perpendicular to the axis of the cold cathode tube to a rod-shaped electrode of the cold cathode tube,
A main body portion extending in the extension direction of the electric wire and having a core wire of the electric wire fixed to the base end side thereof, and the main body portion being connected to the distal end side of the main body portion and being displaced in the axial direction of the cold cathode tube. A terminal having a contact portion that contacts the rod-shaped electrode;
A storage portion for storing the terminal, and a flexible cylindrical outer fitting which is fitted to the glass tube portion of the cold cathode tube before the rod-shaped electrode comes into contact with the contact portion when displaced in the axial direction of the cold cathode tube. A terminal housing having a fitting portion,
An electric wire connection terminal for a cold cathode tube, comprising:
[0012]
That is, according to the electric wire connection terminal described in claim 1, when the operation of connecting the electric wire to the rod-shaped electrode of the cold cathode tube is performed, first, the outer fitting portion of the terminal housing is attached to the glass tube portion of the cold cathode tube. The terminal housing is centered on the axis of the cold cathode tube by external fitting.
At this time, since the outer fitting portion has flexibility, in other words, it is soft like rubber and has flexibility that allows some deformation, so that the terminal housing is positioned with respect to the axis of the cold cathode tube. Even if the external fitting portion is externally fitted to the cold cathode tube in the inclined state, the external fitting portion does not damage the glass tube portion of the cold cathode tube.
Then, the rod-shaped electrode of the cold-cathode tube comes into contact with the contact portion of the terminal after the terminal housing, that is, the terminal is aligned with the axis of the cold-cathode tube by fitting the glass tube portion of the cold-cathode tube and the outer fitting portion. Therefore, the contact portion of the terminal does not exert a bending moment on the rod-shaped electrode of the cold-cathode tube, so that the glass tube portion of the cold-cathode tube is not damaged.
Further, since the outer fitting portion is fitted to the glass tube portion of the cold-cathode tube to generate a retaining function, it is possible to prevent the terminal from falling off from the rod-shaped electrode of the cold-cathode tube.
In other words, the function of preventing the terminal from falling off from the rod-shaped electrode of the cold-cathode tube is performed by the outer fitting portion, so that the contact portion of the terminal can be configured more flexibly. Thereby, the bending moment applied to the rod-shaped electrode of the cold cathode tube by the contact portion of the terminal can be further reduced.
In addition, since it is not necessary to solder a terminal to the rod-shaped electrode of the cold-cathode tube, the connection operation can be performed in a lead-free and fluxless clean working environment.
In addition, since the cold-cathode tube heat-generating portion is covered by the outer fitting portion, components disposed around the cold-cathode tube can be protected from heat.
Therefore, according to the electric wire connection terminal of the first aspect, the operation of connecting the electric wire to the rod-shaped electrode of the cold-cathode tube can be performed quickly, reliably, and with extremely high efficiency using an automatic machine.
[0013]
According to a second aspect of the present invention, in the electric wire connection terminal according to the first aspect, the outer fitting portion has a rigidity of the outer fitting portion such that flexibility and flexibility increase toward a distal end side. It is characterized by having rigidity changing means for changing.
As the stiffness changing means, a method of reducing the thickness of the outer fitting portion toward the distal end side, or the thickness of the outer fitting portion is constant but the height of the reinforcing rib erected on the outer surface thereof is determined by the outer fitting portion. Or a method in which the thickness of the outer fitting portion is constant but the depth of the concave groove formed in the outer surface or the inner surface thereof is increased.
Further, by forming a slit at the tip of the outer fitting portion, the rigidity of the tip of the outer fitting portion can be reduced.
Furthermore, by gradually changing the composition of the material from the base end side to the distal end side of the outer fitting portion, the flexibility and flexibility can be increased toward the distal end side of the outer fitting portion.
[0014]
That is, in the electric wire connection terminal according to the second aspect, since the flexibility and flexibility are higher toward the distal end side, the work of first externally fitting the distal end of the outer fitting portion to the glass tube portion of the cold cathode tube is ensured. Can be done.
In addition, since the flexibility becomes lower toward the base end side, in other words, the rigidity becomes higher toward the base end side, the terminal housing, that is, the terminal can be securely aligned with the axis of the cold cathode tube.
[0015]
According to a third aspect of the present invention, in the electric wire connection terminal according to the first or second aspect, the outer fitting portion includes a guide surface that guides a tip of the rod-shaped electrode toward a contact portion of the terminal. It is characterized by having it inside.
[0016]
That is, according to the wire connection terminal described in claim 3, the rod-shaped electrode of the cold cathode tube can be reliably guided toward the contact portion of the terminal by the guide surface provided inside the outer fitting portion.
Thus, it is possible to reliably prevent the contact portion of the terminal from applying a bending moment to the rod-shaped electrode of the cold cathode tube to damage the glass tube of the cold cathode tube.
[0017]
According to a fourth aspect of the present invention, in the electric wire connection terminal according to any one of the first to third aspects, the outer fitting portion is formed in a cylindrical shape having a bottom wall, and the guide surface is provided in the contact surface. The inner wall surface is a tapered hole penetrating the bottom wall so as to face the portion.
[0018]
That is, in the electric wire connection terminal according to the fourth aspect, since the bottom wall exists at the bottom of the outer fitting portion, which is the portion closest to the terminal, the rigidity of the bottom of the outer fitting portion can be increased. Thus, the terminal housing can be reliably aligned with the axis of the cold cathode tube.
Further, since the tapered hole as the guide surface is formed through the bottom wall closest to the terminal, the rod-shaped electrode of the cold cathode tube can be reliably guided toward the contact portion of the terminal.
[0019]
According to a fifth aspect of the present invention, in the wire connection terminal according to any one of the first to fourth aspects, the terminal housing is formed of an electrically insulating hard resin material for housing the terminal. It is characterized by having a housing main body, and a cover molded from a flexible and flexible polymer material having the outer fitting portion and attached to the housing main body.
[0020]
That is, in the electric wire connection terminal according to the fifth aspect, the housing body for housing the terminal can be formed from a hard resin material, and the cover can be formed from a soft polymer material. Each can be manufactured from the most suitable material.
In addition, since the soft cover covers the hard housing body, even if the connection terminal is dropped with the connection terminal attached to the cold cathode tube, the connection terminal which is heavier than the cold cathode tube can be softened. Since the cover is grounded first and absorbs the impact of the fall, it is possible to prevent the cold cathode tube from being damaged.
Further, when the gripper of the automatic working machine grips the connection terminal, the housing body is gripped via the soft cover. As a result, the connection terminal can be displaced to some extent with respect to the grip portion of the automatic working machine by the elastic deformation of the soft cover. Therefore, the function of centering the rod-shaped electrode and the contact portion of the terminal by the outer fitting portion being fitted to the glass tube portion of the cold cathode tube is not hindered by the gripping portion of the automatic working machine.
Therefore, according to the electric wire connection terminal of the fifth aspect, the operation of connecting the electric wire to the rod-shaped electrode of the cold cathode tube can be performed quickly, reliably, and with extremely high efficiency using an automatic machine.
[0021]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, with reference to FIG. 1 to FIG. 12, each embodiment of the wire connection terminal for a cold cathode tube according to the present invention will be described in detail.
In the following description, the axis direction of the cold cathode tube is referred to as the front-back direction, the direction perpendicular to the horizontal direction with respect to the axis of the cold cathode tube is referred to as the left-right direction, and the direction perpendicular to the vertical direction is referred to as the up-down direction.
Further, the same reference numerals are used for the same portions as those in the above-described conventional technology.
[0022]
The cold cathode tube electric wire connection terminal 100 of the present embodiment shown in FIGS. 1 to 5 is for connecting the electric wire 2 for feeding the cold cathode tube 1 to the rod-shaped electrode 5 of the cold cathode tube 1. 2 includes a pair of left and right terminals 10 connected to the housing 2, a housing main body 20 for housing these terminals therein, and a cover 30 attached to the housing main body 20.
[0023]
The terminal 10 is formed by press-forming a conductive metal plate, and contacts the main body portion 11 extending in the extension direction of the electric wire 2 and the rod-shaped electrode 5 of the cold cathode tube 1 to electrically connect the electric wire 2. And a contact portion 12.
As shown in FIGS. 3 and 4, the body portion 11 of the terminal 10 has a portion 13 for gripping and fixing the insulating sheath portion of the electric wire 2 and a portion for gripping and fixing the exposed core wire of the electric wire 2. 14 are provided.
Further, the main body portion 11 is provided with an insertion hole 15 for receiving the tip of the rod-shaped electrode 5 and an engagement projection 16 for engaging with the lance 26 of the housing main body 20 to prevent the terminal 10 from coming off. I have.
As shown in FIG. 5, the contact portion 12 has a pair of elastic holding pieces 12a and 12b for holding the rod-shaped electrode 5 that has entered in the axial direction in the left-right direction.
[0024]
The housing main body 20 is a member injection-molded from polybutylene terephthalate (PBT), which is one of electrically insulating hard resin materials. The housing main body 20 holds the main body portion 21 for housing the terminal 10 inside the cover 30 and the cover 30. And the front wall 24 on which the contact portion 12 of the terminal 10 is in close contact.
Further, a tapered hole 25 for guiding the rod-shaped electrode 5 of the cold cathode tube 1 toward the contact portion 12 of the terminal 10 is formed through the front wall 24.
[0025]
Examples of hard and electrically insulating hard resin materials include polyamide (PA), polyacetal (POM), polycarbonate (PC), modified polyphenylene ether (PPE), polyethylene terephthalate (PET), polyphenylene sulfide (PPS), and polyarylate. (PAR), liquid crystal polymer (LCP), special engineering plastics (SEP), fluororesin (FR), thermoplastic elastomer (TPEE), acrylonitrile butadiene styrene copolymer (ABS), ethylene tetrafluoride ethylene copolymer ( E / TFE), ethylene vinyl alcohol copolymer (EVOH), ethylene tetrafluoride propylene hexafluoride copolymer (FEP), polyamide imide (PAI), polyallyl ether kent (PAEK), polyarylate ( AR), polycyclohexane terephthalate (PCT), ethylene trifluoride chloride polymer (PCTFE), polyetheretherketone (PEEK), polyetherimide (PEI), polyetherketone (PEK), polyetherketoneketone (PEKK) , Polyethylene naphthalate (PEN), polyethersulfone (PES), ethylene tetrafluoroalkoxyether copolymer (PFA), polyimide (PI), polypropylene (PP), polysulfone (PSU), polythioethersulfone (PTES), polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), thermoplastic ester elastomer (TPEE) and the like.
[0026]
The cover 30 is a member that is injection-molded from silicone rubber, which is a polymer material having high flexibility and flexibility and high heat resistance, and has a main body portion 31 that fits outside the housing main body 20.
When the housing main body 20 is inserted into the internal space 32 of the main body portion 31, the engaging projections 22, 23 of the housing main body 20 engage with the engaging holes 33, 34, respectively, and the housing main body 20 is integrally assembled inside the cover 30. Can be
[0027]
Examples of the polymer material having flexibility and flexibility include natural rubber, isoprene rubber, styrene butadiene rubber, butadiene rubber, chloroprene rubber, nitrile butadiene rubber, ethylene propylene rubber, butyl rubber, chlorosulfonated polyethylene, acrylic rubber, Examples thereof include urethane rubber, fluorine rubber, and polysulfide rubber.
[0028]
A pair of left and right through-holes 36, 36 having a circular cross-sectional shape and receiving the tip portions 1a of the pair of left and right cold cathode tubes 1, 1, respectively, penetrate through the outer fitting portion 35 connected to the main body portion 31, respectively. Is established.
In other words, the outer fitting portion 35 has a structure in which a pair of left and right cylinders that respectively receive the tip portions 1a of the pair of left and right cold cathode tubes 1 are integrally connected.
The inner diameter of the insertion holes 36, 36 is set slightly smaller than the outer diameter of the tip portion 1a of the cold cathode tube 1. When the tip portion 1a is received, the inner wall surface of the insertion hole 36 is formed on the outer surface thereof. It comes into close contact.
[0029]
Further, the outer fitting portion 35 has a bottom wall 37 that is in close contact with the front wall 24 of the housing body 20.
A tapered hole 38 coaxial with the tapered hole 25 of the housing body 20 penetrates through the bottom wall 37, and the inner wall surface thereof has a guide surface for guiding the tip of the rod-shaped electrode 5 to the contact portion 12 of the terminal 10. Has become.
[0030]
Further, a thinned portion 39 is provided on the lower surface of the distal end of the outer fitting portion 35.
Thereby, the distal end portion of the outer fitting portion 35 can be easily expanded, so that the operation of externally fitting the distal end of the outer fitting portion 35 to the distal end portion 1a of the cold cathode tube 1 can be easily performed.
[0031]
Next, an operation of connecting the electric wire 2 to the rod-shaped electrode 5 of the cold cathode tube 1 using the electric wire connection terminal 100 for a cold cathode tube of the present embodiment having the above-described structure will be described.
[0032]
First, after fixing the cold-cathode tube 1 at a predetermined position, the connection terminal 100 is sandwiched in the left-right direction by the gripper of the automatic working machine so that the cold-cathode tube 1 and the outer fitting portion 35 are coaxial with each other. Position the connection terminal 100.
At this time, since the gripping portion of the automatic working machine sandwiches the hard housing body 20 via the soft cover 30, the connection terminal 100 is attached to the gripping portion of the automatic working machine by the elastic deformation of the soft cover 30. Some relative displacement is possible.
Therefore, the function of centering the rod-shaped electrode 5 and the contact part 12 of the terminal 10 by the external fitting part 35 being externally fitted to the glass tube part of the cold cathode tube 1 is not hindered by the gripping part of the automatic working machine.
[0033]
Next, by gradually displacing the connection terminal 100 toward the cold cathode tube 1 along the axis of the cold cathode tube 1, the tip of the outer fitting portion 35 is attached to the tip 1a of the cold cathode tube 1 as shown in FIG. Fit gradually.
At this time, since the distal end of the outer fitting portion 35 can be easily expanded by the action of the thinned portion 39, the operation of externally fitting the distal end of the outer fitting portion 35 to the distal end 1a of the cold cathode tube 1 is easily performed. be able to.
[0034]
Further, when performing the operation of externally fitting the tip of the outer fitting portion 35 to the tip 1 a of the cold cathode tube 1, a slight shift or inclination occurs between the axis of the cold cathode tube 1 and the axis of the insertion hole 36. However, as shown in FIG. 7, the outer fitting portion 35 having flexibility and flexibility deforms and follows the outer surface of the cold cathode tube 1.
This prevents the glass tube portion 1b of the cold cathode tube from being damaged during the work of externally fitting the end of the external fitting portion 35 to the end 1a of the cold cathode tube 1.
[0035]
Further, even when a slight deviation or inclination occurs between the axis of the cold cathode tube 1 and the axis of the insertion hole 36, the tip of the rod-shaped electrode 5 is formed by the inner wall surface of the tapered hole 38 as shown in FIG. It is guided to a tapered hole 25 penetrating through the front wall 24 of the housing body 20.
Thus, it is possible to prevent the tip of the rod-shaped electrode 5 from abutting against the bottom wall 37 of the outer fitting portion 35.
[0036]
Further, since the bottom wall 37 of the insertion hole 36 increases the rigidity of the base end side of the outer fitting portion 35, when the distal end 1 a of the cold cathode tube 1 enters deep into the insertion hole 36, the cold cathode tube 1 The axis and the axis of the insertion hole 36 can be surely aligned.
Thus, when the rod-shaped electrode 5 enters the contact portion 12 of the terminal 10, the contact portion 12 does not exert a bending moment on the rod-shaped electrode 5 and does not damage the glass tube portion 1 b of the cold cathode tube 1.
[0037]
Further, the rod-shaped electrode 5 is guided to the contact portion 12 of the terminal 10 by being guided by the inner wall surface of the tapered hole 25 provided through the front wall 24 of the housing body 20.
Thereby, the tip of the rod-shaped electrode 5 can be reliably guided to the contact portion 12 of the terminal 10.
[0038]
Therefore, according to the cold-cathode tube electric wire connection terminal 100 of the present embodiment, the operation of connecting the electric wire 2 to the rod-shaped electrode 5 of the cold-cathode tube 1 can be performed quickly and reliably, and with extremely high efficiency using an automatic machine. It becomes possible.
[0039]
Further, since the outer fitting portion 35 is fitted to the glass tube portion of the cold-cathode tube 1 to prevent the terminal 10 from falling off, it is possible to reliably prevent the terminal 10 from falling off from the rod-shaped electrode 5 of the cold-cathode tube 1. .
In other words, the function of preventing the terminal 10 from falling off from the rod-shaped electrode 5 of the cold-cathode tube 1 is performed by the outer fitting part 35, so that the contact part 12 of the terminal 10 can be configured more flexibly.
Thereby, the bending moment applied to the rod-shaped electrode 5 of the cold cathode tube 1 by the contact portion 12 of the terminal 10 can be further reduced.
[0040]
Furthermore, since it is not necessary to solder to connect the rod-shaped electrode 5 of the cold cathode tube 1 and the terminal 10, the connection operation can be performed in a lead-free and fluxless clean working environment.
[0041]
In addition, since the soft cover 30 covers the hard housing body 20, even if the connection terminal 100 is dropped with the connection terminal 100 attached to the cold cathode tube 1 as shown in FIG. Since the soft cover 30 of the connection terminal 100, which is heavier than that of the connection terminal 100, is grounded first and absorbs the impact of the drop, the breakage of the cold cathode tube 1 can be prevented.
[0042]
In addition, since the portion where the cold-cathode tube 1 generates heat is covered by the outer fitting portion 35, components disposed around the cold-cathode tube 1 can be protected from heat.
[0043]
Next, a modified example of the above-described cold-cathode tube electric wire connection terminal 100 will be described with reference to FIGS.
[0044]
In the cold-cathode tube wire connection terminal 100 described above, by providing the thinned portion 39 on the lower surface of the distal end of the outer fitting portion 35, the rigidity of the distal end of the outer fitting portion 35 is reduced so that the outer fitting portion 35 can be easily expanded. The operation of externally fitting the tip of the portion 35 to the tip portion 1a of the cold cathode tube 1 can be easily performed.
On the other hand, in the connection terminal 110 of the first modified example shown in FIG. 8, the outer fitting portion 41 of the cover 40 is formed so that the thickness thereof becomes thinner toward the distal end side.
Thereby, since the thickness of the tip of the outer fitting portion 41 is the thinnest and can be easily expanded, the work of externally fitting the tip of the outer fitting portion 41 to the tip portion 1a of the cold cathode tube 1 can be easily performed. Can be.
In addition, since the thickness of the base end side of the outer fitting portion 41 is the thickest and has the highest rigidity, when the distal end portion 1a of the cold cathode tube 1 enters deep into the outer fitting portion 41, the distal end portion of the cold cathode tube 1 1a and the outer fitting portion 41 can be reliably centered.
Thereby, when the rod-shaped electrode 5 enters the contact portion 12 of the terminal 10, the contact portion 12 reliably prevents the glass tube portion 1 b of the cold cathode tube 1 from being damaged by applying a bending moment to the rod-shaped electrode 5. it can.
[0045]
Further, in the connection terminal 120 of the second modified example shown in FIG. 9, the thickness of the outer fitting portion 42 is constant, but the height of the reinforcing rib 43 erected on the outer surface thereof is increased. 42 is lower toward the distal end and higher toward the proximal end.
Thereby, the rigidity of the outer fitting portion 42 can be set to be lower toward the distal end and higher toward the proximal end.
[0046]
Further, the outer fitting portion 44 of the connection terminal 130 of the third modified example shown in FIG. 10 is configured such that its thickness gradually decreases toward the distal end side.
Thereby, the rigidity of the outer fitting portion 44 can be set lower on the distal end side and higher on the proximal end side.
[0047]
In addition, a plurality of slits 45a, 45b extending in the axial direction are formed at regular intervals in the circumferential direction on the outer surface of the outer fitting portion 45 in the connection terminal 140 of the fourth modified example shown in FIG. . These slits 45a and 45b are formed so as to be deeper toward the distal end of the outer fitting portion 45.
Thus, the rigidity of the outer fitting portion 45 can be set to be lower toward the distal end and higher toward the proximal end.
[0048]
As mentioned above, although one Embodiment of the electric wire terminal for cold cathode tubes which concerns on this invention was described in detail, it cannot be overemphasized that this invention is not limited by the above-mentioned embodiment and various changes are possible.
For example, each of the connection terminals described above is one in which the housing body and the cover are separately molded and then integrally assembled.
On the other hand, like the connection terminal 200 shown in FIG. 12, the housing main body 50 and the outer fitting portion 60 are integrally formed, and the material composition and / or the material structure of each part is changed to change the housing main body 50. The rigidity can be reduced by making the outer fitting part 60 soft while increasing the rigidity as hard.
[0049]
In the connection terminal 200, when the terminal 10 is inserted into the internal space 52 penetrating the main body portion 51 of the housing main body 50, the engagement projection 16 is engaged with the lance 53 and is prevented from coming off.
A tapered hole 55 for guiding the rod-shaped electrode 5 of the cold cathode tube 1 is formed in one side surface 54 of the housing body 50.
Further, an outer fitting portion 60 is integrally formed on one side surface 54 of the housing body 50 coaxially with the tapered hole 55.
The cylindrical body portion 61 of the outer fitting portion 60 is provided with an insertion hole 62 for inserting the cold-cathode tube 1, and the outer end of the insertion hole 62 is fitted to the glass tube portion of the cold-cathode tube 1. A thinning portion 63 for facilitating the work is provided.
[0050]
【The invention's effect】
As is clear from the above description, the cold-cathode tube wire connection terminal according to the present invention is a terminal for connecting a wire extending in a direction perpendicular to the axis of the cold-cathode tube to the rod-shaped electrode of the cold-cathode tube. A terminal having a contact portion that receives and contacts the rod-shaped electrode of the cold-cathode tube when displaced in the axial direction of the cold-cathode tube; and a glass of the cold-cathode tube before the contact portion of the terminal comes into contact with the rod-shaped electrode. This is a structure having a flexible, cylindrical outer fitting portion that fits externally to the pipe portion.
Thereby, the contact portion of the terminal comes into contact with the rod-shaped electrode after the terminal is aligned with the axis of the cold cathode tube by fitting the cold cathode tube and the outer fitting portion, so that the contact portion of the terminal is the cold cathode. A bending moment is not applied to the rod-shaped electrode of the tube, so that the glass tube portion of the cold cathode tube is not damaged.
Therefore, according to the electric wire connection terminal of the present invention, the operation of connecting the electric wire to the rod-shaped electrode of the cold-cathode tube can be performed quickly, reliably, and with extremely high efficiency using an automatic machine.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a cold-cathode tube wire connection terminal and a cold-cathode tube according to a first embodiment of the present invention.
FIG. 2 is a cross-sectional side view of an essential part showing a state where the wire connection terminals for the cold cathode tube shown in FIG.
FIG. 3 is an enlarged view of a main part of FIG. 2;
FIG. 4 is a sectional view taken along the line IV-break shown in FIG. 3;
FIG. 5 is a sectional view taken along the line V-rupture shown in FIG. 4;
FIG. 6 is an essential part cross-sectional side view showing the operation of the cold-cathode tube electric wire connection terminal of the first embodiment.
FIG. 7 is an essential part cross-sectional side view showing the operation of the cold cathode tube electric wire connection terminal of the first embodiment.
FIG. 8 is a side view showing a first modification of the wire connection terminal for a cold cathode tube according to the first embodiment.
FIG. 9 is a side view showing a second modification of the cold cathode tube electric wire connection terminal of the first embodiment.
FIG. 10 is a side view showing a third modification of the electric wire connection terminal for a cold cathode tube of the first embodiment.
FIG. 11 is a side view showing a fourth modification of the wire connection terminal for a cold cathode tube of the first embodiment.
FIG. 12 is a longitudinal sectional view showing a cold-cathode tube electric wire connection terminal according to a second embodiment of the present invention.
FIG. 13 is a perspective view showing a conventional cold-cathode tube electric wire connection terminal.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Cold-cathode tube 2 Electric wire 3 Annular connection part 4 Connection terminal 5 Rod electrode 10 Terminal 11 Body part 12 Contact part 13, 14 Wire fixing part 15 Insertion hole 16 Engagement projection 20 Housing main body 21 Main body part 22, 23 Engagement projection 24 Front wall 25 Taper hole 26 Lance 30 Cover 31 Main body portion 32 Internal space 33, 34 Engagement hole 35 External fitting portion 36 Insertion hole 37 Bottom wall 38 Tapered hole 39 Thinning portion 40 Cover 41, 42 External fitting portion 43 Reinforcement rib 44 , 45 External fitting portions 45a, 45b Slit 50 Housing main body 51 Main body portion 52 Internal space 53 Lance 54 Side surface 55 Tapered hole 60 External fitting portion 61 Main body portion 62 Insertion hole 63 Thinning portion 100 Cooling of the first embodiment according to the present invention Cathode tube electric wire connection terminal 200 Cold cathode tube electric wire connection terminal of the second embodiment according to the present invention

Claims (5)

冷陰極管の軸線に対して垂直な方向に延びる電線を前記冷陰極管の棒状電極に接続するための端子であって、
前記電線の延長方向に延びるとともにその基端側に前記電線の芯線が固定される本体部分、および前記本体部分の先端側に連設されるとともに前記冷陰極管の軸線方向に変位したときに前記棒状電極と接触する接触部を有した端子と、
前記端子を収納する収納部、および前記冷陰極管の軸線方向に変位したときに前記棒状電極が前記接触部に接触する前に前記冷陰極管のガラス管部分に外嵌する柔軟な筒状外嵌部を有した端子ハウジングと、
を備えることを特徴とする冷陰極管用電線接続端子。
A terminal for connecting an electric wire extending in a direction perpendicular to the axis of the cold cathode tube to a rod-shaped electrode of the cold cathode tube,
A main body portion extending in the extension direction of the electric wire and having a core wire of the electric wire fixed to the base end side thereof, and the main body portion being connected to the distal end side of the main body portion and being displaced in the axial direction of the cold cathode tube. A terminal having a contact portion that contacts the rod-shaped electrode;
A storage portion for storing the terminal, and a flexible cylindrical outer fitting which is fitted to the glass tube portion of the cold cathode tube before the rod-shaped electrode comes into contact with the contact portion when displaced in the axial direction of the cold cathode tube. A terminal housing having a fitting portion,
An electric wire connection terminal for a cold cathode tube, comprising:
前記外嵌部は、その先端側ほど柔軟性および可撓性が増加するように前記外嵌部の剛性を変化させるための剛性変化手段を有することを特徴とする請求項1に記載した冷陰極管用電線接続端子。2. The cold cathode according to claim 1, wherein the outer fitting portion has rigidity changing means for changing the rigidity of the outer fitting portion so that flexibility and flexibility increase toward the distal end. 3. Pipe wire connection terminal. 前記外嵌部は、前記棒状電極の先端を前記端子の接触部に向けて案内する案内面をその内側に有していることを特徴とする請求項1または2に記載した冷陰極管用電線接続端子。The wire connection for a cold cathode tube according to claim 1, wherein the outer fitting portion has a guide surface for guiding a tip of the rod-shaped electrode toward a contact portion of the terminal. Terminal. 前記外嵌部は底壁を有した円筒状に形成され、
かつ前記案内面は前記接触部に向かうように前記底壁に貫設されたテーパ孔の内壁面であることを特徴とする請求項1乃至3のいずれかに記載した冷陰極管用電線接続端子。
The outer fitting portion is formed in a cylindrical shape having a bottom wall,
4. The wire connection terminal for a cold cathode tube according to claim 1, wherein the guide surface is an inner wall surface of a tapered hole penetrating the bottom wall so as to face the contact portion. 5.
前記端子ハウジングは、
前記端子を収納するための電気絶縁性の硬質樹脂材料から成形されたハウジング本体と、
前記外嵌部を有して前記ハウジング本体に被着される、柔軟性および可撓性を有する高分子材料から成形されたカバーと、
を有することを特徴とする請求項1乃至4のいずれかに記載した冷陰極管用電線接続端子。
The terminal housing includes:
A housing body molded from an electrically insulating hard resin material for housing the terminals,
A cover molded from a polymer material having flexibility and flexibility, which is attached to the housing main body having the outer fitting portion,
The wire connection terminal for a cold cathode tube according to any one of claims 1 to 4, comprising:
JP2003050655A 2003-02-27 2003-02-27 Electric wire connector for cold cathode tubes Expired - Fee Related JP3688684B2 (en)

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