JP2004225837A - Piping joint method and flexible pipe joint used therefor - Google Patents

Piping joint method and flexible pipe joint used therefor Download PDF

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JP2004225837A
JP2004225837A JP2003015825A JP2003015825A JP2004225837A JP 2004225837 A JP2004225837 A JP 2004225837A JP 2003015825 A JP2003015825 A JP 2003015825A JP 2003015825 A JP2003015825 A JP 2003015825A JP 2004225837 A JP2004225837 A JP 2004225837A
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pipe
partial spherical
spherical ring
peripheral surface
ring
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JP4229711B2 (en
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Kikuo Saito
喜久雄 斉藤
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Waterworks Technology Development Organization Co Ltd
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Waterworks Technology Development Organization Co Ltd
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  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To materializes compaction in a pipe axial direction of a flexible connection structure constituted between fixing piping and connecting pipe, reduction in manufacturing cost and improvement in construction efficiency. <P>SOLUTION: Inside a socket pipe 5 which can be fixed and connected to an end of fixing piping 1 fixed on a structure A, ground or the like, a thermoplastic resin made partially spherical ring 6 equipped with the partially spherical outer peripheral surface 6a freely slidable along the partially spherical inner peripheral surface 5a formed in the socket pipe is mounted from the direction of the pipe axial center X in a coming-off prevention state. A connecting pipe 2 made of thermoplastic resin is connected to be internally fitted in a through hole 6A of the partially spherical ring 6 from the direction of the pipe axial center X. The partially spherical ring 6 and the connecting pipe 2 are integrally formed by thermal fusion bonding. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、コンクリート製の橋梁部や弁室を構成するコンクリート製躯体等の構造物、地中に埋設状態で構築される緊急用貯水槽、或いは、硬質の地盤などに固定された固定配管に対して、不等沈下や地震等に起因する外力の一部を撓みや伸び等で吸収することの可能な熱可塑性樹脂製の接続管を接続する配管継手方法及びそれに用いられる可撓管継手に関する。
【0002】
【従来の技術】
構造物等に固定された金属製の固定配管に対して熱可塑性樹脂製の接続管を接続する場合、接続管自体の撓み特性だけでは吸収できる範囲が狭いため、固定配管と接続管との間において機械的な可撓継手構造を付加する必要がある。
【0003】
このような可撓構造を付加する配管継手方法として、従来では、図10に示すように、鋳鉄又は鋼製の固定配管1に形成された連結フランジ部1Aに、屈曲自在な可撓管継手50の構成部材の一つである鋳鉄製の受口管51に形成された連結フランジ部51Aが、ボルト52・ナット53にて固定連結され、それ以外の他の構成部材の一つである鋳鉄製の挿口管54に形成された連結フランジ部54Aには、熱可塑性樹脂製の接続管2を抜止め状態で連通接続するための第2管継手60の構成部材の一つである鋳鉄製の継手管61に形成された連結フランジ部61Aが、ボルト52・ナット53にて固定連結されていた。
【0004】
前記可撓管継手50は、部分球状の内周面51aを備えた受口管51と、これの部分球状内周面51aに沿って摺動自在な部分球状の外周面55aを備えた鋳鉄製の部分球状リング55、及び、部分球状リング55に対して管軸芯X方向に相対摺動自在に内嵌される挿口管54とが主要構成として備えられているとともに、部分球状リング55の内周面には、径方向内方に向かって開口する環状の規制溝55bが形成され、挿口管54の外周面には、規制溝55bの管軸芯X方向での両端面との当接によって部分球状リング55と挿口管54との管軸芯X方向相対摺動範囲を規制する拡径変形可能な略Cの字状の金属製の抜止めリング56が嵌着されている。
【0005】
前記第2管継手60は、両端に連結フランジ部61A,61Bを形成してある継手管61と、これの受口管部61Cの内周面とそれに挿入された接続管2の外周面との間を密封する弾性シール材62と、受口管部61C側の連結フランジ部61Bに対してボルト52・ナット53で管軸芯X方向から締付け固定可能で、かつ、その締付け操作に連れて弾性シール材62を押圧リング63で圧縮する鋳鉄製の押輪64と、接続管2の外周面に喰い込む状態で装着される縮径変形可能な喰込みリング65とが主要構成として備えられているとともに、押輪64の内周面及び喰込みリング65の外周面の各々が、継手管61に対する接続管2の離脱移動に連れて喰込みリング65を縮径側に弾性変形案内するテーパー面に形成されている。
【0006】
【発明が解決しようとする課題】
従来の配管継手方法では、可撓管継手50の受口管51と部分球状リング55との部分球状面51a,55aに沿った屈曲作動と、可撓管継手50に第2管継手60を介して抜止め接続される熱可塑性樹脂製の接続管2自体の可撓性とにより、不等沈下や地震等に起因する曲げ方向の外力を効率良く吸収することができるものの、受口管51から挿口管54が突出し、更に、それの先端部に、継手管61及び押輪64を備えた第2管継手60が固定連結されるため、固定配管1と接続管2との間に構成される可撓接続構造が管軸芯X方向で大きくなり、製造コストの高騰化、施工能率の低下を招来していた。
【0007】
本発明は、上述の実状に鑑みて為されたものであって、第1及び第3の主たる課題は、固定配管と接続管との間に構成される可撓接続構造の管軸芯方向でのコンパクト化と製造コストの低廉化、施工能率の向上を図ることのできる配管継手方法を提供する点にあり、第2の主たる課題は、所期の屈曲性能を確実に発揮させながら、熱融着による接合処理をより製造面で有利に実施することのできる可撓管継手を提供する点にある。
【0008】
【課題を解決するための手段】
本発明の請求項1による配管継手方法の特徴構成は、構築物や地盤等に固定された配管の端部に対して固定連結可能な受口管内に、これに形成された部分球状の内周面に沿って摺動自在な部分球状の外周面を備えた熱可塑性樹脂製の部分球状リングを管軸芯方向から抜止め状態で装着したのち、この部分球状リングの貫通孔に、熱可塑性樹脂製の接続管を管軸芯方向から内嵌接続し、部分球状リングと接続管とを熱融着により一体形成した点にある。
【0009】
上記特徴構成によれば、構築物や地盤等に固定された固定配管に対して、不等沈下や地震等に起因する外力の一部を屈曲や伸び等で吸収することの可能な熱可塑性樹脂製の接続管を接続する際、固定配管の端部に対して固定連結可能な受口管内に、これの部分球状内周面に沿って摺動自在な熱可塑性樹脂製の部分球状リングを抜止め状態で装着し、この部分球状リングの貫通孔に、熱塑性樹脂製の接続管を直接内嵌接続して、その状態で両者を熱融着により一体形成するから、従来の配管継手方法で用いられる挿口管が、本願発明の接続管に該当することになり、従来の配管継手方法で用いられていた可撓管継手の挿口管のみならず、継手管及び押輪を備えた第2管継手を省略することができる。
【0010】
従って、従来の配管継手方法に比して部品点数及び施工数が大幅に削減できるから、固定配管と接続管との間に構成される可撓接続構造の管軸芯方向でのコンパクト化と製造コストの低廉化、施工能率の向上とを図ることができる。
【0011】
本発明の請求項2による配管継手方法の特徴構成は、前記部分球状リングと接続管とが、部分球状リングに埋設された発熱体への通電による発熱によって熱融着されている点にある。
【0012】
上記特徴構成によれば、接続管に比して管軸芯方向の長さが極めて小さな部分球状リングに発熱体を埋設するが故に、接続管の内嵌接続相当箇所に発熱体を埋設する場合に比して、発熱体の埋設加工を容易に行うことができるとともに、既存の接続管をそのまま使用することができるから、製造コストの低廉化を促進することができる。
【0013】
本発明の請求項3による可撓管継手の特徴構成は、構築物や地盤等に固定された固定配管の端部に対して固定連結可能な受口管内に、これに形成された部分球状の内周面に沿って摺動自在な部分球状の外周面を備えた熱可塑性樹脂製の部分球状リングが管軸芯方向から抜止め状態で装着され、この部分球状リングには、通電に伴う発熱により、部分球状リングとそれの貫通孔に内嵌接続された熱可塑性樹脂製の接続管とを熱融着するための発熱体が埋設されているとともに、発熱体又はそれに接続された端子が、部分球状リングの外周面で、かつ、部分球状リングと受口管との相対屈曲摺動領域から外れた部位を通して導出されている点にある。
【0014】
上記特徴構成によれば、部分球状リング自体に、それに内嵌接続された熱可塑性樹脂製の接続管と熱融着するための発熱体が埋設されているから、接続管の内嵌接続相当箇所に発熱体を埋設する場合に比して、発熱体の埋設加工を容易に行うことができるばかりでなく、既存の接続管をそのまま使用することができるから、製造コストの低廉化を促進することができる。しかも、発熱体又はそれに接続された端子が、部分球状リングの外周面で、かつ、部分球状リングと受口管との相対摺動領域から外れた部位を通して導出されているため、受口管と部分球状リングとの部分球状面に沿う相対摺動に悪影響を与えることを抑制することができる。
【0015】
従って、受口管と部分球状リングとの所期の円滑な屈曲性能を確実に発揮させながら、部分球状リングと接続管との熱融着による接合処理を製造コスト面で有利に実施することができる。
【0016】
本発明の請求項4による可撓管継手の特徴構成は、部分球状リングの貫通孔に臨む内周面に、接続管が設定差込み位置にまで内嵌接続されたとき、それの先端面に当接する当り部が形成されている点にある。
【0017】
上記特徴構成によれば、部分球状リングの貫通孔に接続管を内嵌接続する際、接続管の先端面が部分球状リングの当り部に接当する位置にまで差し込むだけで済むから、接続管の差込み長さを計測する必要がなく、部分球状リングと接続管との熱融着作業の容易化と確実化を図ることができる。
【0018】
本発明の請求項5による可撓管継手の特徴構成は、部分球状リングの外周面の導出相当箇所が窪み形成されている点にある。
【0019】
上記特徴構成によれば、部分球状リングと接続管との熱融着作業終了後において、部分球状リングから外方に導出される発熱体や端子を、部分球状リングの外周面に形成された窪み内に入り込ませることが可能で、部分球状リングと受口管との部分球状面に沿う相対摺動に悪影響を与えることをより効果的に抑制することができる。
【0020】
本発明の請求項6による配管継手方法の特徴構成は、構築物や地盤等に固定された配管の端部に対して固定連結可能な受口管内に、これに形成された部分球状の内周面に沿って摺動自在な部分球状の外周面を備えた部分球状リングを、管軸芯方向から抜止め状態で装着したのち、この部分球状リングの貫通孔の内周面に形成された雌ネジ部に、熱可塑性樹脂製の接続管の外周面の端部に形成された雄ネジ部を螺合固定した点にある。
【0021】
上記特徴構成によれば、構築物や地盤等に固定された固定配管に対して、不等沈下や地震等に起因する外力の一部を屈曲や伸び等で吸収することの可能な熱可塑性樹脂製の接続管を接続する際、固定配管の端部に対して固定連結可能な受口管内に、これの部分球状の内周面に沿って摺動自在な部分球状リングを抜止め状態で装着し、この部分球状リングに形成された雌ネジ部に、熱塑性樹脂製の接続管に形成された雄ネジ部を直接螺合固定して一体化するから、従来の配管継手方法で用いられる挿口管が、本願発明の接続管に該当することになり、従来の配管継手方法で用いられていた可撓管継手の挿口管のみならず、継手管及び押輪を備えた第2管継手を省略することができる。
【0022】
従って、従来の配管継手方法に比して部品点数及び施工数が大幅に削減できるから、固定配管と接続管との間に構成される可撓接続構造の管軸芯方向でのコンパクト化と製造コストの低廉化、施工能率の向上とを図ることができる。
【0023】
【発明の実施の形態】
〔第1実施形態〕
図1〜図6は、流体配管系統の一例である水道配管系統を構成する一部分で、コンクリート製の橋梁部や弁室を構成するコンクリート製の躯体等の構造物Aに貫通状態で固定された鋳鉄製又は鋼製の固定配管1の端部に対して、不等沈下や地震等に起因する外力の一部を撓みや伸び等で吸収することの可能な熱可塑性樹脂の一例であるポリエチレン製の接続管2を、それら両者1,2間での設定角度範囲内での屈曲を許容する状態で接続する配管継手方法及びそれに用いられる可撓管継手Bを示す。
【0024】
前記可撓管継手Bは、固定配管1の端部に形成された連結フランジ部1Aにボルト3・ナット4で締付け固定される連結フランジ部5A及び部分球状の内周面5aを備えた鋳鉄製の受口管5内に、これの部分球状内周面5aに沿って三次元方向に摺動自在な部分球状の外周面6aを形成する状態で熱可塑性樹脂の一例であるポリエチレンによって成形された部分球状リング6が管軸芯X方向から抜止め状態で装着されている。
【0025】
この部分球状リング6の貫通孔6A近傍の内層箇所には、通電に伴う発熱により、部分球状リング6とそれの貫通孔6Aに内嵌接続された接続管2とを熱融着(溶着)するための発熱体の一例である電熱線7が螺旋状に埋設されているとともに、電熱線7の両端側部分7a,7bが、部分球状リング6の外周面のうち、それの部分球状外周面6aと受口管5の部分球状内周面5aとの相対屈曲摺動領域から外れた部位、つまり、受口管5の受口に対応する側の端部を通して外方に導出され、それらの先端に端子8a,8bが接続されている。
【0026】
それ故に、接続管2の内嵌接続相当箇所に電熱線7を埋設する場合に比して、電熱線7の埋設加工を容易に行うことができるばかりでなく、製造コストの低廉化を促進することができ、しかも、電熱線7の両端側部分7a,7bが、部分球状リング6の部分球状外周面6aで、かつ、部分球状リング6と受口管5との相対摺動領域から外れた部位を通して導出されているため、受口管5と部分球状リング6との部分球状面5a,6aに沿う相対摺動に悪影響を与えることを抑制することができる。
【0027】
前記受口管5の受口側端部で、かつ、径方向で相対向する二箇所には、図3に示すように、受口管5の部分球状内周面5aで形成される内部空間に対して、部分球状リング6の管軸芯X方向長さLよりも少し大きな幅Wで、かつ、相対向面間が部分球状リング6の外径Dよりも少し大きな直径D1となる状態で管軸芯X方向から貫通状態で連通する切欠部5B、換言すれば、部分球状リング6の軸芯が管軸芯Xに対して直交する組付け姿勢にあるときのみ、該部分球状リング6の脱着を許容する切欠部5Bが形成されているとともに、受口管5の部分球状内周面5aで形成される内部空間が、組付け姿勢で挿入された部分球状リング6の正規装着姿勢への回動を許容する大きさに構成されている。
【0028】
そして、前記受口管5内に部分球状リング6を組付ける場合には、図1に示すように、部分球状リング6をそれの軸芯が管軸芯Xに対して直交する組付け姿勢にし、その姿勢のまま受口管5の受口側端部に形成された切欠部5Bを通して内部空間に挿入したのち、この内部空間内で部分球状内周面5aに沿って部分球状リング6を回動させ、部分球状リング6の軸芯が受口管5の管軸芯Xと合致する正規装着姿勢に変更することにより、受口管5に対して部分球状リング6が抜止め状態で装着される。
【0029】
前記受口管5の部分球状内周面5aに形成された周溝5bには、部分球状リング6の部分球状外周面6aとの間を密封するための合成ゴム製の弾性シール材9が嵌合保持されているとともに、受口管5の外周面の受口側端部には、接続管2の外周面に密接する状態で受口管5の受口側を覆う蛇腹状のゴムカバー10を外套装着するための円環状の鍔部5Cが突出形成されている。
【0030】
次に、上述の如く構成された可撓管継手Bを用いての配管継手方法について説明する。
図1 に示すように、電気融着(エレクトロフュージョン)用の電熱線7が埋設されたポリエチレン製の部分球状リング6をそれの軸芯が管軸芯Xに対して直交する組付け姿勢にし、その姿勢のまま受口管5の受口側端部に形成された両切欠部5Bを通して内部空間に挿入したのち、この内部空間内で部分球状内周面5aに沿って部分球状リング6を回動させ、部分球状リング6の軸芯が受口管5の管軸芯Xと合致する正規装着姿勢に変更し、受口管5に対して部分球状リング6を抜止め状態で装着する。
【0031】
このとき、電熱線7の両端側部分7a,7b及びそれらの先端に接続された端子8a,8bが、受口管5の受け口側に位置する状態で、受口管5に対して部分球状リング6を装着する。
【0032】
図2に示すように、構造物Aに貫通状態で固定された鋳鉄製又は鋼製の固定配管1の連結フランジ部1Aに、球状リング6が装着された受口管5の連結フランジ部5Aを、ボルト3・ナット4で締付け固定したのち、球状リング6の貫通孔6Aに、不等沈下や地震等に起因する外力の一部を撓みや伸び等で吸収することの可能な熱可塑性樹脂の一例であるポリエチレン製の接続管2を内嵌接合する。
【0033】
そして、部分球状リング6の外周面6aで、かつ、部分球状リング6と受口管5との相対摺動領域から外れた部位を通して受口側に導出されている端子8a,8bに交流電源を接続して電圧を印加すると、部分球状リング6の貫通孔6A近傍の内層箇所に埋設されている電熱線7が通電によって発熱し、部分球状リング6の内周面6aと接続管2の外周面2aがそれぞれ加熱されて溶融し、部分球状リング6と接続管2とが熱融着により一体形成される。
【0034】
それ故に、従来の配管継手方法で用いられる挿口管54が、本願発明の接続管2に該当することになり、従来の配管継手方法で用いられていた可撓管継手50の挿口管54のみならず、継手管61及び押輪64を備えた第2管継手60を省略することができるから、従来の配管継手方法に比して部品点数及び施工数を大幅に削減することができ、固定配管1 と接続管2 との間に構成される可撓接続構造の管軸芯X方向でのコンパクト化と製造コストの低廉化、施工能率の向上とを図ることができる。
【0035】
前記部分球状リング6と接続管2との熱融着作業が終了すると、部分球状リング6の外周面6aで、かつ、部分球状リング6と受口管5との相対摺動領域から外れた部位を通して受口側に導出されている電熱線7の両端側部分7a,7bを、部分球状リング6の外周面6a近くの付け根部で切断する。
【0036】
〔第2実施形態〕
図7に示す可撓管継手Bでは、部分球状リング6の外周面6aにおける電熱線7の導出相当箇所に、電熱線7の両端側部分7a,7bに接続された端子8a,8bを入り込み状態で配設可能な凹部6Bが窪み形成されている。
【0037】
それ故に、部分球状リング6と接続管2との熱融着作業終了後において、部分球状リング6から外方に導出される電熱線7や端子8a,8bを、部分球状リング6の外周面に窪み形成された凹部6B内に入り込み状態で配設することができ、部分球状リング6と受口管5との部分球状面5a,6aに沿う相対摺動に悪影響を与えることをより効果的に抑制することができる。
尚、その他の構成は、第1実施形態で説明した構成と同一であるから、同一の構成箇所には、第1実施形態と同一の番号を付記してそれの説明は省略する。
【0038】
〔第3実施形態〕
図8に示す可撓管継手Bでは、前記部分球状リング6の内周面6bに、接続管2が設定差込み位置にまで内嵌接続されたとき、それの先端面2bに当接する当り部6Cが形成されている。
【0039】
それ故に、部分球状リング6の貫通孔6Aに接続管2を内嵌接続する際、接続管2の先端面2bが部分球状リング6の当り部6Cに接当する位置にまで差し込むだけで済むから、接続管2の差込み長さを計測する必要がなく、部分球状リング6と接続管2との熱融着作業の容易化と確実化を図ることができる。
尚、その他の構成は、第1実施形態で説明した構成と同一であるから、同一の構成箇所には、第1実施形態と同一の番号を付記してそれの説明は省略する。
【0040】
〔第4実施形態〕
図9は本発明の別の配管継手方法を示し、構築物Aや地盤等に固定された鋳鉄製又は鋼製の固定配管1 の端部に対して固定連結可能な鋳鉄製の受口管5内に、これに形成された部分球状の内周面5aに沿って摺動自在な部分球状の外周面6aを備えた熱可塑性樹脂製の部分球状リング6を、管軸芯X方向から抜止め状態で装着したのち、この部分球状リング6の貫通孔6Aの内周面6bに形成された雌ネジ部6Dに、熱可塑性樹脂製の接続管2の外周面2aの端部に形成された雄ネジ部2Aを螺合固定してある。
【0041】
また、接続管2の内周面の螺合接続領域に相当する部位には、円筒状に形成されたステンレス鋼等の金属製の補強コア11が密着状態で挿入されているとともに、この補強コア11の一端には、接続管2の先端面2bに接当する鍔部11aが折曲げ形成されている。
【0042】
尚、その他の構成は、第1実施形態で説明した構成と同一であるから、同一の構成箇所には、第1実施形態と同一の番号を付記してそれの説明は省略する。
【0043】
〔その他の実施形態〕
(1)上述の各実施形態では、受口管5内に部分球状リング6を抜止め状態で組付けるのに、部分球状リング6をそれの軸芯が管軸芯Xに対して直交する組付け姿勢にし、その姿勢のまま受口管5の受口側端部に形成された切欠部5Bを通して内部空間に挿入したのち、この内部空間内で部分球状内周面5aに沿って部分球状リング6を回動させ、部分球状リング6の軸芯が受口管5の管軸芯Xと合致する正規装着姿勢に変更することにより、受口管5に対して部分球状リング6を抜止め状態で装着したが、この構成に限定されるものではなく、例えば、受口管5の受口を、正規装着姿勢にある部分球状リング6の管軸芯Xでの脱着を許容する開口形状に形成するとともに、受口管5の受口側に、正規装着姿勢で装着された部分球状リング6の抜け出しを阻止する部材をボルト等の適宜取付け手段で取付けてもよい。
【0044】
(2)上述の第1実施形態では、部分球状リング6及び接続管2を構成する熱可塑性樹脂としてポリエチレンを例に挙げたが、ポリプロピレン、ポリカーボネート、ポリ塩化ビニル等を用いてもよい。
【0045】
(3)上述の第1実施形態では、部分球状リング6と接続管2との嵌合部分を熱融着するにあたって、部分球状リング6に、通電によって発熱する電熱線7を埋設したが、この電熱線7を接続管2の内嵌部分に埋設してもよく、また、部分球状リング6と接続管2の内嵌部分との両方に埋設してもよい。
【0046】
更に、部分球状リング6と接続管2との嵌合部分を熱融着するための発熱体7として、溶着可能な熱エネルギーを発生するヒートパイプを用いてもよく、更に、部分球状リング6と接続管2との嵌合部分の少なくとも一方に、マイクロ波の照射によって発熱する導電性高分子等の発熱物質を内臓させて、マイクロ波融着手段で部分球状リング6と接続管2との嵌合部分を熱融着させてもよい。
【0047】
(4)上述の第1実施形態では、固定配管1として、橋梁部や躯体等の構造物Aに固定された場合を例に挙げて説明したが、地中に埋設状態で構築される緊急用貯水槽に接続された固定配管、或いは、地層の境目における硬質の地盤に固定された固定配管などに対して熱可塑性樹脂製の接続管2を接続する場合にも有効に適用することができる。
【図面の簡単な説明】
【図1】本願発明の第1実施形態を示す可撓管継手の断面側面図
【図2】固定配管に可撓管継手を固定連結したときの断面側面図
【図3】図5におけるII−II線拡大断面図
【図4】可撓管継手の部分球状リングに接続管を内嵌接続したときの断面側面図
【図5】熱融着作業終了後にゴムカバーを取付けたときの断面側面図
【図6】最大屈曲状態を示す要部の拡大断面側面図
【図7】本発明の第2実施形態を示す要部の拡大断面側面図
【図8】本発明の第3実施形態を示す要部の拡大断面側面図
【図9】本発明の第4実施形態を示す断面側面図
【図10】従来の配管継手方法を示す断面側面図
【符号の説明】
A 構造物
B 可撓管継手
X 管軸芯
1 固定配管
2 接続管
2A 雄ネジ部
2a 先端面
5 受口管
5a 部分球状内周面
6 部分球状リング
6A 貫通孔
6B 凹部
6C 当り部
6D 雌ネジ部
6a 部分球状外周面
6b 内周面
7 発熱体(電熱線)
8a 端子
8b 端子
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a concrete bridge or a structure such as a concrete frame forming a valve chamber, an emergency water storage tank buried underground, or a fixed pipe fixed to a hard ground or the like. On the other hand, the present invention relates to a pipe joint method for connecting a connecting pipe made of a thermoplastic resin capable of absorbing a part of an external force caused by uneven settlement or earthquake by bending or elongation, and a flexible pipe joint used therefor. .
[0002]
[Prior art]
When connecting a thermoplastic resin connection pipe to a metal fixed pipe fixed to a structure, etc., the range that can be absorbed only by the bending characteristics of the connection pipe itself is narrow, so the connection between the fixed pipe and the connection pipe is limited. Need to add a mechanical flexible joint structure.
[0003]
Conventionally, as a pipe joint method for adding such a flexible structure, as shown in FIG. 10, a bendable flexible pipe joint 50 is attached to a connecting flange 1A formed on a fixed pipe 1 made of cast iron or steel. A connecting flange portion 51A formed on a cast iron receiving pipe 51, which is one of the components, is fixedly connected by bolts 52 and nuts 53, and is a cast iron, which is one of the other components. The connecting flange portion 54A formed on the insertion tube 54 is made of cast iron, which is one of the components of the second pipe joint 60 for connecting and connecting the connecting pipe 2 made of thermoplastic resin in a retaining state. The connecting flange portion 61A formed on the joint pipe 61 is fixedly connected by bolts 52 and nuts 53.
[0004]
The flexible pipe joint 50 is made of cast iron having a receiving tube 51 having a partially spherical inner peripheral surface 51a and a partially spherical outer peripheral surface 55a slidable along the partially spherical inner peripheral surface 51a. Of the partial spherical ring 55, and an insertion tube 54 which is fitted inside the partial spherical ring 55 so as to be slidable relative to the partial spherical ring 55 in the tube axis X direction. An annular regulating groove 55b that opens radially inward is formed on the inner peripheral surface, and the outer peripheral surface of the insertion tube 54 is in contact with both end surfaces of the regulating groove 55b in the tube axis X direction. A substantially C-shaped metal retaining ring 56 that can be expanded and deformed and that restricts the relative sliding range of the partial spherical ring 55 and the insertion tube 54 in the tube axis X direction by contact is fitted.
[0005]
The second pipe joint 60 includes a joint pipe 61 having connection flange portions 61A and 61B formed at both ends, an inner peripheral surface of a receiving pipe portion 61C, and an outer peripheral surface of the connection pipe 2 inserted therein. An elastic sealing member 62 for sealing the space between the tube and the connecting flange portion 61B on the side of the receiving tube portion 61C can be tightened and fixed from the direction of the tube axis X by bolts 52 and nuts 53, and elastic as the tightening operation is performed. A cast iron press ring 64 for compressing the seal material 62 with a press ring 63 and a diameter-reducible deformable cutting ring 65 attached to the outer peripheral surface of the connection pipe 2 in a state of being bitten are provided as main components. Each of the inner peripheral surface of the press ring 64 and the outer peripheral surface of the biting ring 65 is formed into a tapered surface that guides the biting ring 65 to be elastically deformed toward the reduced diameter side as the connecting pipe 2 moves away from the joint pipe 61. ing.
[0006]
[Problems to be solved by the invention]
In the conventional pipe joint method, the flexible pipe joint 50 is bent along the partial spherical surfaces 51a and 55a of the receiving pipe 51 and the partial spherical ring 55, and the flexible pipe joint 50 is connected to the flexible pipe joint 50 via the second pipe joint 60. The flexibility of the connecting pipe 2 itself made of a thermoplastic resin, which is connected to prevent slippage, enables the external force in the bending direction caused by uneven settlement or earthquake to be efficiently absorbed. The insertion pipe 54 protrudes, and furthermore, the second pipe joint 60 provided with the joint pipe 61 and the pressing ring 64 is fixedly connected to the distal end thereof, so that it is configured between the fixed pipe 1 and the connection pipe 2. The flexible connection structure becomes large in the pipe axis X direction, leading to an increase in manufacturing cost and a decrease in construction efficiency.
[0007]
SUMMARY OF THE INVENTION The present invention has been made in view of the above situation, and a first and a third main problem is that a flexible connection structure formed between a fixed pipe and a connection pipe has a core axial direction. The second main issue is to provide a pipe joint method that can reduce the size and cost of production and improve the efficiency of construction. It is an object of the present invention to provide a flexible pipe joint that can perform a joining process by attaching more advantageously in terms of manufacturing.
[0008]
[Means for Solving the Problems]
The characteristic feature of the pipe joint method according to claim 1 of the present invention resides in that a partially spherical inner peripheral surface formed in a receiving pipe which can be fixedly connected to an end of a pipe fixed to a structure, a ground, or the like. After attaching a partial spherical ring made of thermoplastic resin with a partial spherical outer surface slidable along the pipe in a state where it is retained from the tube axis direction, the thermoplastic resin is inserted into the through hole of this partial spherical ring. The connection pipe is internally fitted and connected from the pipe axis direction, and the partial spherical ring and the connection pipe are integrally formed by heat fusion.
[0009]
According to the above-mentioned characteristic configuration, a thermoplastic resin capable of absorbing a part of an external force caused by unequal settlement or an earthquake by bending or elongation, etc., to a fixed pipe fixed to a structure or the ground. When connecting the connecting pipe, stop the partial spherical ring made of thermoplastic resin slidable along the partial spherical inner peripheral surface in the receiving pipe that can be fixedly connected to the end of the fixed pipe. It is used in the conventional pipe joint method because the connection pipe made of thermoplastic resin is directly fitted and connected to the through hole of this partial spherical ring, and both parts are integrally formed by heat fusion in that state. The inlet pipe corresponds to the connecting pipe of the present invention, and not only the inlet pipe of the flexible pipe joint used in the conventional pipe joint method, but also the second pipe joint including the joint pipe and the press ring Can be omitted.
[0010]
Therefore, the number of parts and the number of constructions can be greatly reduced as compared with the conventional pipe joint method. Therefore, the flexible connection structure formed between the fixed pipe and the connection pipe can be made compact and manufactured in the pipe axis direction. The cost can be reduced and the construction efficiency can be improved.
[0011]
A characteristic configuration of the pipe joint method according to claim 2 of the present invention is that the partial spherical ring and the connection pipe are thermally fused by heat generated by energizing a heating element embedded in the partial spherical ring.
[0012]
According to the above characteristic configuration, since the heating element is embedded in the partial spherical ring whose length in the tube axis direction is extremely small as compared with the connection pipe, when the heating element is embedded in a portion corresponding to the internal fitting connection of the connection pipe. As compared with the method described above, the embedding of the heating element can be performed easily, and the existing connection pipe can be used as it is, so that the manufacturing cost can be reduced.
[0013]
The characteristic structure of the flexible pipe joint according to claim 3 of the present invention is that the flexible pipe joint has a partially spherical inner part formed in a receiving pipe that can be fixedly connected to an end of a fixed pipe fixed to a structure, a ground, or the like. A partial spherical ring made of thermoplastic resin with a partial spherical outer surface that is slidable along the peripheral surface is attached in a state that it is retained from the tube axis direction, and this partial spherical ring is A heating element for heat-sealing the partial spherical ring and a thermoplastic resin connection pipe internally fitted in the through hole thereof is embedded, and the heating element or the terminal connected thereto is partially This is in that it is led out through the portion on the outer peripheral surface of the spherical ring and outside the relative bending sliding region between the partial spherical ring and the receiving tube.
[0014]
According to the above-mentioned characteristic configuration, since the heating element for heat-sealing the thermoplastic resin connecting pipe internally fitted to the partial spherical ring itself is embedded in the partial spherical ring itself, a portion corresponding to the internal fitting connection of the connecting pipe. As compared with the case where the heating element is embedded, the process of embedding the heating element can be performed easily, and the existing connecting pipe can be used as it is, thereby promoting a reduction in manufacturing cost. Can be. Moreover, since the heating element or the terminal connected to the heating element is led out on the outer peripheral surface of the partial spherical ring and through a portion outside the relative sliding area between the partial spherical ring and the receiving pipe, the receiving pipe and the An adverse effect on relative sliding along the partial spherical surface with the partial spherical ring can be suppressed.
[0015]
Therefore, it is possible to advantageously perform the joining process by heat fusion between the partial spherical ring and the connection pipe in terms of manufacturing cost, while ensuring the intended smooth bending performance of the receiving pipe and the partial spherical ring. it can.
[0016]
The characteristic configuration of the flexible pipe joint according to claim 4 of the present invention is that the connecting pipe is fitted on the inner peripheral surface facing the through hole of the partial spherical ring when the connecting pipe is internally fitted to the set insertion position, and the distal end face of the connecting pipe is contacted. The point is that a contact portion is formed.
[0017]
According to the above-mentioned characteristic configuration, when the connection pipe is internally fitted and connected to the through hole of the partial spherical ring, it is only necessary to insert the connection pipe to a position where the distal end surface comes into contact with the contact portion of the partial spherical ring. It is not necessary to measure the insertion length of the partial spherical ring, and it is possible to facilitate and reliably perform the heat fusion work between the partial spherical ring and the connection pipe.
[0018]
A characteristic configuration of the flexible pipe joint according to claim 5 of the present invention is that a part corresponding to the lead-out of the outer peripheral surface of the partial spherical ring is recessed.
[0019]
According to the above-mentioned characteristic configuration, after the completion of the heat fusion work between the partial spherical ring and the connecting pipe, the heating element or the terminal led out from the partial spherical ring is replaced with a depression formed on the outer peripheral surface of the partial spherical ring. It is possible to more effectively suppress the relative sliding along the partial spherical surface between the partial spherical ring and the receiving tube.
[0020]
The characteristic feature of the pipe joint method according to claim 6 of the present invention is that a partially spherical inner peripheral surface formed in a receiving pipe which can be fixedly connected to an end of a pipe fixed to a structure, a ground, or the like. Female ring formed on the inner peripheral surface of the through-hole of this partial spherical ring after the partial spherical ring having the partial spherical outer surface slidable along The male screw portion formed at the end of the outer peripheral surface of the connecting pipe made of a thermoplastic resin is screwed into the portion.
[0021]
According to the above-mentioned characteristic configuration, a thermoplastic resin capable of absorbing a part of an external force caused by unequal settlement or an earthquake by bending or elongation, etc., to a fixed pipe fixed to a structure or the ground. When connecting the connecting pipe, a partial spherical ring that is slidable along the inner peripheral surface of the partial spherical pipe is fitted in the receiving pipe that can be fixedly connected to the end of the fixed pipe. Since the male screw portion formed on the thermoplastic resin connection tube is directly screwed and fixed to the female screw portion formed on the partial spherical ring and integrated, the insertion tube used in the conventional pipe joint method is used. However, this corresponds to the connection pipe of the present invention, and not only the insertion pipe of the flexible pipe joint used in the conventional pipe joint method, but also the second pipe joint including the joint pipe and the press ring is omitted. be able to.
[0022]
Therefore, the number of parts and the number of constructions can be greatly reduced as compared with the conventional pipe joint method. Therefore, the flexible connection structure formed between the fixed pipe and the connection pipe can be made compact and manufactured in the pipe axis direction. The cost can be reduced and the construction efficiency can be improved.
[0023]
BEST MODE FOR CARRYING OUT THE INVENTION
[First Embodiment]
FIGS. 1 to 6 show a part of a water pipe system which is an example of a fluid pipe system, which is fixed in a penetrating state to a structure A such as a concrete bridge portion or a concrete frame forming a valve chamber. Polyethylene, which is an example of a thermoplastic resin capable of absorbing a part of an external force caused by unequal settlement, an earthquake, or the like, by bending or elongating the end of the fixed pipe 1 made of cast iron or steel. And a flexible pipe joint B used for connecting the connection pipe 2 in a state in which the connection pipe 2 is allowed to be bent within a set angle range between the two.
[0024]
The flexible pipe joint B is made of cast iron having a connection flange portion 5A which is fastened and fixed to a connection flange portion 1A formed at an end portion of the fixed pipe 1 with a bolt 3 and a nut 4, and a partially spherical inner peripheral surface 5a. Is formed of polyethylene which is an example of a thermoplastic resin in a state where a partially spherical outer peripheral surface 6a which is slidable in a three-dimensional direction along the partially spherical inner peripheral surface 5a is formed in the receiving tube 5. The partial spherical ring 6 is attached in a state where the partial spherical ring 6 does not come off from the tube axis X direction.
[0025]
The partial spherical ring 6 and the connecting pipe 2 internally fitted in the through hole 6A thereof are thermally fused (welded) to an inner layer portion near the through hole 6A of the partial spherical ring 6 by heat generated by energization. Heating wire 7 which is an example of a heating element is embedded spirally, and both end portions 7a and 7b of the heating wire 7 are partially spherical outer peripheral surfaces 6a of the outer peripheral surface of the partial spherical ring 6. And the partial spherical inner peripheral surface 5a of the receiving tube 5 are drawn out through a portion deviating from the relative bending sliding area, that is, the end of the receiving tube 5 on the side corresponding to the receiving port. Are connected to terminals 8a and 8b.
[0026]
Therefore, as compared with the case where the heating wire 7 is buried in a portion corresponding to the inner fitting connection of the connection pipe 2, not only the embedding process of the heating wire 7 can be easily performed, but also the manufacturing cost can be reduced. In addition, both ends 7a and 7b of the heating wire 7 are out of the relative sliding area between the partial spherical ring 6 and the receiving tube 5 on the partial spherical outer peripheral surface 6a of the partial spherical ring 6. Since it is led out through the part, it is possible to suppress the adverse effect on the relative sliding of the receiving pipe 5 and the partial spherical ring 6 along the partial spherical surfaces 5a, 6a.
[0027]
As shown in FIG. 3, an inner space formed by a partially spherical inner peripheral surface 5a of the receiving tube 5 is provided at two receiving-side end portions of the receiving tube 5 and opposed to each other in the radial direction. On the other hand, in a state where the width W is slightly larger than the length L in the tube axis X direction of the partial spherical ring 6 and the diameter D1 between the opposing surfaces is slightly larger than the outer diameter D of the partial spherical ring 6. Notch 5B communicating in a penetrating state from the pipe axis X direction, in other words, only when the axis of the partial spherical ring 6 is in an assembling posture orthogonal to the pipe axis X, the partial spherical ring 6 A notch 5B is formed to allow attachment and detachment, and the internal space formed by the partial spherical inner peripheral surface 5a of the receiving tube 5 is set to the normal mounting posture of the partial spherical ring 6 inserted in the mounting posture. It is configured to have a size that allows rotation.
[0028]
When assembling the partial spherical ring 6 into the receiving tube 5, as shown in FIG. 1, the partial spherical ring 6 is set in an assembling posture in which its axis is orthogonal to the tube axis X. After being inserted into the internal space through the cutout 5B formed at the receiving end of the receiving tube 5 in that position, the partial spherical ring 6 is turned along the partial spherical inner peripheral surface 5a in this internal space. By moving the partial spherical ring 6 into a regular mounting posture in which the axis of the partial spherical ring 6 matches the pipe axis X of the receiving tube 5, the partial spherical ring 6 is attached to the receiving tube 5 in a retaining state. You.
[0029]
An elastic sealing material 9 made of synthetic rubber for sealing between a partial spherical outer surface 6a of the partial spherical ring 6 and a peripheral groove 5b formed in the partial spherical inner peripheral surface 5a of the receiving tube 5 is fitted. A bellows-like rubber cover 10 covering the receiving side of the receiving pipe 5 in close contact with the outer peripheral surface of the connecting pipe 2 is provided on the receiving side end of the outer peripheral surface of the receiving pipe 5 while being held together. An annular flange portion 5C for mounting the outer cover is formed to protrude.
[0030]
Next, a pipe joint method using the flexible pipe joint B configured as described above will be described.
As shown in FIG. 1, a partial spherical ring 6 made of polyethylene in which a heating wire 7 for electric fusion (electrofusion) is embedded is placed in an assembling posture in which its axis is orthogonal to the tube axis X. After being inserted into the internal space through the two notches 5B formed at the receiving end of the receiving tube 5 in that position, the partial spherical ring 6 is turned along the partial spherical inner peripheral surface 5a in the internal space. Then, the partial spherical ring 6 is changed to a regular mounting posture in which the axis of the partial spherical ring 6 matches the pipe axis X of the receiving tube 5, and the partial spherical ring 6 is mounted to the receiving tube 5 in a retaining state.
[0031]
At this time, when the both ends 7a and 7b of the heating wire 7 and the terminals 8a and 8b connected to the ends thereof are located on the receiving side of the receiving tube 5, the partial spherical ring is formed with respect to the receiving tube 5. 6 is attached.
[0032]
As shown in FIG. 2, a connecting flange 1A of a receiving pipe 5 on which a spherical ring 6 is mounted is connected to a connecting flange 1A of a fixed pipe 1 made of cast iron or steel fixed to the structure A in a penetrating state. After the bolt 3 and the nut 4 are tightened and fixed, the through-hole 6A of the spherical ring 6 is made of a thermoplastic resin capable of absorbing a part of the external force caused by uneven settlement, earthquake, or the like by bending or elongation. A connection pipe 2 made of polyethylene, which is an example, is internally fitted and joined.
[0033]
The AC power is supplied to the terminals 8a and 8b that are led out to the receiving side through a portion of the outer peripheral surface 6a of the partial spherical ring 6 and a part outside the relative sliding region between the partial spherical ring 6 and the receiving tube 5. When a voltage is applied by connection, the heating wire 7 buried in the inner layer near the through hole 6A of the partial spherical ring 6 generates heat by conduction, and the inner peripheral surface 6a of the partial spherical ring 6 and the outer peripheral surface of the connection pipe 2 are heated. 2a are each heated and melted, and the partial spherical ring 6 and the connection pipe 2 are integrally formed by heat fusion.
[0034]
Therefore, the inlet pipe 54 used in the conventional pipe joint method corresponds to the connecting pipe 2 of the present invention, and the inlet pipe 54 of the flexible pipe joint 50 used in the conventional pipe joint method. In addition, since the second pipe joint 60 including the joint pipe 61 and the press ring 64 can be omitted, the number of parts and the number of constructions can be significantly reduced as compared with the conventional pipe joint method, and the fixed The flexible connection structure formed between the pipe 1 and the connection pipe 2 can be made compact in the pipe axis X direction, reduced in manufacturing cost, and improved in construction efficiency.
[0035]
When the operation of heat fusion between the partial spherical ring 6 and the connection pipe 2 is completed, a portion of the outer peripheral surface 6a of the partial spherical ring 6 and outside the relative sliding area between the partial spherical ring 6 and the receiving pipe 5 The two ends 7a, 7b of the heating wire 7 led out to the receiving port side are cut at the base near the outer peripheral surface 6a of the partial spherical ring 6.
[0036]
[Second embodiment]
In the flexible pipe joint B shown in FIG. 7, the terminals 8a and 8b connected to both end portions 7a and 7b of the heating wire 7 are inserted into the outer peripheral surface 6a of the partial spherical ring 6 at locations corresponding to the lead-out of the heating wire 7. A concave portion 6B that can be disposed by the recess is formed.
[0037]
Therefore, after completion of the heat fusion work between the partial spherical ring 6 and the connection pipe 2, the heating wire 7 and the terminals 8 a and 8 b led out from the partial spherical ring 6 are attached to the outer peripheral surface of the partial spherical ring 6. It can be disposed in a recessed state in the recessed portion 6B, and more effectively exerts an adverse effect on the relative sliding of the partial spherical ring 6 and the receiving tube 5 along the partial spherical surfaces 5a, 6a. Can be suppressed.
Since the other configuration is the same as the configuration described in the first embodiment, the same components are denoted by the same reference numerals as those in the first embodiment, and description thereof will be omitted.
[0038]
[Third embodiment]
In the flexible pipe joint B shown in FIG. 8, when the connecting pipe 2 is internally fitted to the inner peripheral surface 6b of the partial spherical ring 6 up to the set insertion position, the contact portion 6C abuts on the distal end surface 2b thereof. Is formed.
[0039]
Therefore, when the connection pipe 2 is internally fitted to the through hole 6A of the partial spherical ring 6, it is only necessary to insert the connection pipe 2 to a position where the distal end surface 2b of the connection pipe 2 comes into contact with the contact portion 6C of the partial spherical ring 6. In addition, it is not necessary to measure the insertion length of the connection pipe 2, and the work of heat fusion between the partial spherical ring 6 and the connection pipe 2 can be facilitated and assured.
Since the other configuration is the same as the configuration described in the first embodiment, the same components are denoted by the same reference numerals as those in the first embodiment, and description thereof will be omitted.
[0040]
[Fourth embodiment]
FIG. 9 shows another pipe joint method according to the present invention, in which a cast iron receiving pipe 5 which can be fixedly connected to an end of a fixed pipe 1 made of cast iron or steel fixed to a construction A or ground. A partially spherical ring 6 made of thermoplastic resin and having a partially spherical outer peripheral surface 6a slidable along a partially spherical inner peripheral surface 5a formed thereon is prevented from being pulled out from the tube axis X direction. Then, a female screw 6D formed on the inner peripheral surface 6b of the through hole 6A of the partial spherical ring 6 is provided with a male screw formed on the end of the outer peripheral surface 2a of the connection pipe 2 made of thermoplastic resin. The portion 2A is screwed and fixed.
[0041]
In addition, a cylindrical reinforcing metal 11 made of stainless steel or the like is inserted in a tightly-fitted state at a portion corresponding to the screw connection area on the inner peripheral surface of the connection pipe 2. At one end of the flange 11, a flange 11 a that contacts the distal end surface 2 b of the connection pipe 2 is formed by bending.
[0042]
Since the other configuration is the same as the configuration described in the first embodiment, the same components are denoted by the same reference numerals as those in the first embodiment, and description thereof will be omitted.
[0043]
[Other embodiments]
(1) In each of the above-described embodiments, in order to assemble the partial spherical ring 6 in the receiving tube 5 in a retaining state, the partial spherical ring 6 is assembled in such a manner that its axis is orthogonal to the tube axis X. After inserting into the internal space through the notch 5B formed at the receiving end of the receiving pipe 5 in that mounting position, the partial spherical ring is formed along the partial spherical inner peripheral surface 5a in this internal space. 6 is rotated so that the axial center of the partial spherical ring 6 is changed to the regular mounting posture that matches the tube axis X of the receiving tube 5, so that the partial spherical ring 6 is prevented from being removed from the receiving tube 5. However, the present invention is not limited to this configuration. For example, the receiving port of the receiving pipe 5 is formed in an opening shape that allows the partial spherical ring 6 in the normal mounting position to be attached and detached at the pipe axis X. At the same time, the partial spherical ring 6 mounted in the normal mounting position is Exit may be mounted in appropriate mounting means such as a bolt member to prevent.
[0044]
(2) In the above-described first embodiment, polyethylene has been described as an example of the thermoplastic resin constituting the partial spherical ring 6 and the connection pipe 2, but polypropylene, polycarbonate, polyvinyl chloride, or the like may be used.
[0045]
(3) In the above-described first embodiment, when the fitting portion between the partial spherical ring 6 and the connection pipe 2 is thermally fused, the heating wire 7 that generates heat by energization is embedded in the partial spherical ring 6. The heating wire 7 may be embedded in the fitting portion of the connection pipe 2, or may be embedded in both the partial spherical ring 6 and the fitting portion of the connection pipe 2.
[0046]
Further, a heat pipe that generates heat energy that can be welded may be used as the heating element 7 for thermally fusing the fitting portion between the partial spherical ring 6 and the connection pipe 2. A heat generating substance such as a conductive polymer that generates heat by microwave irradiation is incorporated in at least one of the fitting portions of the connection pipe 2 and the fitting of the partial spherical ring 6 and the connection pipe 2 by microwave fusion means. The joint may be heat-sealed.
[0047]
(4) In the above-described first embodiment, the case where the fixed pipe 1 is fixed to a structure A such as a bridge or a skeleton is described as an example, but the emergency pipe constructed in a buried state in the ground is described. The present invention can also be effectively applied to a case where a connection pipe 2 made of a thermoplastic resin is connected to a fixed pipe connected to a water storage tank or a fixed pipe fixed to a hard ground at a boundary of a stratum.
[Brief description of the drawings]
FIG. 1 is a cross-sectional side view of a flexible pipe joint according to a first embodiment of the present invention. FIG. 2 is a cross-sectional side view when a flexible pipe joint is fixedly connected to fixed piping. FIG. FIG. 4 is a cross-sectional side view when a connection pipe is internally fitted to and connected to a partial spherical ring of a flexible pipe joint. FIG. 5 is a cross-sectional side view when a rubber cover is attached after completion of the heat fusion work. FIG. 6 is an enlarged cross-sectional side view of a main part showing a maximum bending state. FIG. 7 is an enlarged cross-sectional side view of a main part showing a second embodiment of the present invention. FIG. 8 is a main part showing a third embodiment of the present invention. FIG. 9 is a cross-sectional side view showing a fourth embodiment of the present invention. FIG. 10 is a cross-sectional side view showing a conventional pipe joint method.
Reference Signs List A Structure B Flexible pipe joint X Pipe shaft 1 Fixed pipe 2 Connection pipe 2A Male thread 2a Tip surface 5 Reception pipe 5a Partially spherical inner peripheral surface 6 Partially spherical ring 6A Through hole 6B Recess 6C Recessed part 6D Female screw Part 6a Partially spherical outer peripheral surface 6b Inner peripheral surface 7 Heating element (heating wire)
8a terminal 8b terminal

Claims (6)

構築物や地盤等に固定された配管の端部に対して固定連結可能な受口管内に、これに形成された部分球状の内周面に沿って摺動自在な部分球状の外周面を備えた熱可塑性樹脂製の部分球状リングを管軸芯方向から抜止め状態で装着したのち、この部分球状リングの貫通孔に、熱可塑性樹脂製の接続管を管軸芯方向から内嵌接続し、部分球状リングと接続管とを熱融着により一体形成してある配管継手方法。A partially spherical outer peripheral surface slidable along a partially spherical inner peripheral surface formed in a receiving tube that can be fixedly connected to an end of a pipe fixed to a structure or the ground, etc. After mounting a partial spherical ring made of thermoplastic resin from the tube axis direction in a retaining state, a connecting pipe made of thermoplastic resin is internally fitted and connected to the through hole of this partial spherical ring from the tube axis direction. A pipe joint method in which a spherical ring and a connection pipe are integrally formed by heat fusion. 前記部分球状リングと接続管とが、部分球状リングに埋設された発熱体への通電による発熱によって熱融着されている請求項1記載の配管継手方法。The pipe joint method according to claim 1, wherein the partial spherical ring and the connection pipe are thermally fused by heat generated by energizing a heating element embedded in the partial spherical ring. 請求項1又は2記載の配管継手方法に用いられる可撓管継手であって、構築物や地盤等に固定された配管の端部に対して固定連結可能な受口管内に、これに形成された部分球状の内周面に沿って摺動自在な部分球状の外周面を備えた熱可塑性樹脂製の部分球状リングが管軸芯方向から抜止め状態で装着され、この部分球状リングには、通電に伴う発熱により、部分球状リングとそれの貫通孔に内嵌接続された熱可塑性樹脂製の接続管とを熱融着するための発熱体が埋設されているとともに、発熱体又はそれに接続された端子が、部分球状リングの外周面で、かつ、部分球状リングと受口管との相対屈曲摺動領域から外れた部位を通して導出されている可撓管継手。A flexible pipe joint used in the pipe joint method according to claim 1, wherein the flexible pipe joint is formed in a receiving pipe that can be fixedly connected to an end of a pipe fixed to a structure, a ground, or the like. A partial spherical ring made of a thermoplastic resin with a partial spherical outer surface slidable along the partial spherical inner peripheral surface is attached in a state that it is not pulled out from the tube axis direction, and this partial spherical ring is energized. Due to the heat generated by the heating element, a heating element for heat-sealing the partial spherical ring and a connecting pipe made of thermoplastic resin internally fitted into the through hole thereof is embedded and connected to the heating element or the heating element. A flexible pipe joint in which a terminal is led out through an outer peripheral surface of the partial spherical ring and through a portion outside a relative bending sliding region between the partial spherical ring and the receiving tube. 前記部分球状リングの内周面には、接続管が設定差込み位置にまで内嵌接続されたとき、それの先端面に当接する当り部が形成されている請求項3記載の可撓管継手。The flexible pipe joint according to claim 3, wherein a contact portion is formed on an inner peripheral surface of the partial spherical ring when the connection tube is internally fitted to the set insertion position, and abuts against a distal end surface of the connection tube. 前記部分球状リングの外周面の導出相当箇所が窪み形成されている請求項3又は4記載の可撓管継手。The flexible pipe joint according to claim 3, wherein a portion corresponding to the lead-out of the outer peripheral surface of the partial spherical ring is recessed. 構築物や地盤等に固定された配管の端部に対して固定連結可能な受口管内に、これに形成された部分球状の内周面に沿って摺動自在な部分球状の外周面を備えた部分球状リングを、管軸芯方向から抜止め状態で装着したのち、この部分球状リングの貫通孔の内周面に形成された雌ネジ部に、熱可塑性樹脂製の接続管の外周面の端部に形成された雄ネジ部を螺合固定してある配管継手方法。A partially spherical outer peripheral surface slidable along a partially spherical inner peripheral surface formed in a receiving tube that can be fixedly connected to an end of a pipe fixed to a structure or the ground, etc. After the partial spherical ring is attached in a state that it cannot be removed from the tube axis direction, the female thread formed on the inner peripheral surface of the through hole of this partial spherical ring is attached to the end of the outer peripheral surface of the connecting pipe made of thermoplastic resin. A pipe joint method in which a male screw portion formed in a portion is screwed and fixed.
JP2003015825A 2003-01-24 2003-01-24 Flexible pipe joint Expired - Fee Related JP4229711B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101317710B1 (en) * 2012-08-29 2013-10-15 (주)폴리텍 Adjustable type elbow for the pipelines
JP7350943B2 (en) 2017-10-23 2023-09-26 株式会社清水合金製作所 Joint structure and valve with dustproof cover and flexible soft seal gate valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101317710B1 (en) * 2012-08-29 2013-10-15 (주)폴리텍 Adjustable type elbow for the pipelines
JP7350943B2 (en) 2017-10-23 2023-09-26 株式会社清水合金製作所 Joint structure and valve with dustproof cover and flexible soft seal gate valve

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