JP2004218622A - Casing for sirocco fan - Google Patents

Casing for sirocco fan Download PDF

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Publication number
JP2004218622A
JP2004218622A JP2003040388A JP2003040388A JP2004218622A JP 2004218622 A JP2004218622 A JP 2004218622A JP 2003040388 A JP2003040388 A JP 2003040388A JP 2003040388 A JP2003040388 A JP 2003040388A JP 2004218622 A JP2004218622 A JP 2004218622A
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JP
Japan
Prior art keywords
side plates
outer peripheral
casing
edges
plate
Prior art date
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Granted
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JP2003040388A
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Japanese (ja)
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JP4395637B2 (en
Inventor
Kenzo Endo
健造 遠藤
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Atago Seisakusho Co Ltd
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Atago Seisakusho Co Ltd
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Priority to JP2003040388A priority Critical patent/JP4395637B2/en
Publication of JP2004218622A publication Critical patent/JP2004218622A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a casing for a sirocco fan structured to be manufacturable at a low cost with the improvement of machining workability by reducing an equipment cost required for manufacture regarding the casing for the sirocco fan with a spirally curved peripheral plate 15 held and jointed by the outer peripheral edges of two opposed side plates 10a, 10b formed in plane spiral shape. <P>SOLUTION: Collars 15a bent outward are formed along both side edges of the peripheral plate 15, and a plurality of dowels 12 projected inward are formed at suitable spaces at the side plates 10a, 10b along the outer peripheral edges. The collars 15a are allowed to abut on the dowels 12, and the outer peripheral edges of the side plates 10a, 10b are seam-folded inward to hold the collars 15a, thus jointing the peripheral plate 15 to the side plates 10a, 10b. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
この発明は、ターボファン、シロッコファン等の遠心型多翼ファンのケーシングに関するものである。
【0002】
【従来の技術】
各種の機器に送風装置として組み込まれる多翼ファンは、多数の羽根を環状に配設した羽根車を渦巻状のケーシング内に収納して構成され、この多翼ファンのケーシングは、平面渦巻形に形成した対向する2枚の側板の外周縁で、渦巻状に湾曲させた周板を挟持して製作されている。従来、この側板と周板との接合手段として、溶接によらない方法としては、図7から9に示す構造のものがある。
【0003】
図に示すケーシングは、平面渦巻形に形成し、略中央に空気の吸込口11を開孔した一方の側板10aと、これに対向した他方の側板10bとで周板15を挟持し、側面に空気の吐出口16を開口している。そして、周板15の両側端縁をはぜ折りして側板10a、10bの外周縁を挟み込み(図9参照)、周板15を側板10a、10bと堅固且つ気密に接合している。
【0004】
【発明が解決しようとする課題】
こうした接合手段によるケーシングの製作においては、側板10a、10bの外周縁に沿って周板15の側端縁をカシメるために、専用のロールカシメ機が必要とされ、汎用プレス機を用いることができずに設備コストが高価であった。この発明は、かかる課題を解決するこを目的とするもので、汎用プレス機等による接合を可能として製作に要する設備コストの大幅な削減を図り、加工作業性の向上で安価に製作可能な構造の多翼ファンのケーシングを提供することを目的とするものである。
【0005】
【課題を解決するための手段】
上記の目的を達成するため、請求項1に記載の多翼ファンのケーシングは、平面渦巻形に形成した対向する2枚の側板10a、10bの外周縁で、渦巻状に湾曲させた周板15を挟持して接合した多翼ファンのケーシングにおいて、板15の両側端縁に沿って外側に折り曲げたツバ15aを形成し、側板10a、10bに、内側に突設したダボ12を外周縁に沿って適宜の間隔で複数形成する。そして、ツバ15aをダボ12に当接させ、側板10a、10bの外周縁を内側にはぜ折りしてツバ15aを挟み込み、周板15を側板10a、10bと接合するものである。
【0006】
また、請求項2に記載の多翼ファンのケーシングは、平面渦巻形に形成した対向する2枚の側板10a、10bの外周縁で、渦巻状に湾曲させた周板15を挟持して接合した多翼ファンのケーシングにおいて、周板15の両側端縁に沿って外側に折り曲げたツバ15aを形成し、側板10a、10bの外周縁に沿って外方向へ膨出した段差13を形成する。そして、ツバ15aを段差13に当接させ、側板10a、10bの外周縁を内側にはぜ折りしてツバ15aを挟み込み、周板15を側板10a、10bと接合するものである。
以下に、この発明の実施の形態を図面の実施例に基づいて具体的に説明する。
【0007】
【発明の実施の形態】
図1から4は、請求項1に記載したケーシングの実施例で、同じく平面渦巻形に形成した対向する2枚の側板10a、10bの外周縁で、渦巻状に湾曲させた周板15を挟持し、側面に空気の吐出口16を開口している。周板15は、帯状の薄板を渦巻状に湾曲して形成され、両側端縁に外側に折り曲げたツバ15aが形成されている。一方、側板10a、10bには、外周縁から所定の距離に位置して内側に突設したダボ(小突起)12が、外周縁に沿うように適宜の間隔で複数形成されている。
【0008】
このように形成した側板10a、10b、及び周板15を用い、ツバ15aをダボ12に当接させ、側板10a、10bの外周縁を内側にはぜ折りしてツバ15aを挟み込み、周板15を側板10a、10bと堅固且つ気密に接合している(図2、3参照)。
【0009】
この接合工程を図4に示す。最初に、ツバ15aをダボ12に当接させて位置決めし、側板10aの外周縁を内側に折り曲げる(イの工程)。ここで、周板15はダボ12に当接して支持されて逃げることがなく、側板10aの外周縁がツバ15aの上端に沿って90度折り曲げられる。次に、この折り曲げられた外周縁を、ツバ15aを挟み込むようにさらに90度折り曲げる(ロの工程)。このように、汎用プレス機による2パンチ工程で側板10a、10bの外周縁を内側にはぜ折りし、周板15を側板10a、10bと接合する。
【0010】
図5、6は、請求項2に記載したケーシングの実施例で、同じく平面渦巻形に形成した対向する2枚の側板10a、10bの外周縁で、渦巻状に湾曲させた周板15を挟持し、側面に空気の吐出口16を開口している。前例と同様に、周板15は、帯状の薄板を渦巻状に湾曲して形成され、両側端縁に外側に折り曲げたツバ15aが形成されている。一方、側板10a、10bには、外周縁に沿って外方向へ膨出した段差13が形成されている。
【0011】
このように形成した側板10a、10b、及び周板15を用い、ツバ15aを段差13に当接させ、側板10a、10bの外周縁を内側にはぜ折りしてツバ15aを挟み込み、周板15を側板10a、10bと堅固且つ気密に接合している(図6参照)。この接合工程は、前例と同様に、ツバ15aを段差13に当接させて側板10aの外周縁を内側に折り曲げ、次に、この折り曲げられた外周縁をさらに90度折り曲げ、汎用プレス機による2パンチ工程で行われ、側板10a、10bの外周縁を内側にはぜ折りし、周板15を側板10a、10bと接合する。
【0012】
【発明の効果】
以上のように、請求項1又は2に記載したこの発明の多翼ファンのケーシングは、側板10a、10bと周板15の接合を汎用プレス機等を用いた曲げ加工で行うことが可能であり、専用機を不要として設備コストの大幅な削減を図ることができる。また、周板15はダボ12又は段差13に当接して支持されて逃げることがなく、側板10a、10bの外周縁を2パンチ工程ではぜ折り加工することで、周板15を側板10a、10bと堅固且つ気密に接合することができ、作業性に優れて安価に製作可能な構造の多翼ファンのケーシングを提供するものである。
【図面の簡単な説明】
【図1】請求項1に記載したケーシングの実施例の平面図。
【図2】図1中のA−A線で切断した拡大断面端面図。
【図3】図1中のB−B線で切断した拡大断面端面図。
【図4】接合工程を示す要部の拡大断面図。
【図5】請求項2に記載したケーシングの実施例の平面図。
【図6】図5中のC−C線で切断した拡大断面端面図。
【図7】従来のケーシングの平面図。
【図8】同じく正面図。
【図9】図7中のD−D線で切断した拡大断面端面図。
【符号の説明】
10a、10b 側板
12 ダボ
13 段差
15 周板
15a ツバ
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a casing of a centrifugal multi-blade fan such as a turbo fan and a sirocco fan.
[0002]
[Prior art]
A multi-blade fan incorporated as a blower into various devices is configured by housing an impeller having a large number of blades arranged in a ring in a spiral casing, and the casing of the multi-blade fan has a planar spiral shape. It is manufactured by sandwiching a spirally curved peripheral plate at the outer peripheral edges of the formed two opposing side plates. Conventionally, as a method of joining the side plate and the peripheral plate without welding, there is a method shown in FIGS.
[0003]
The casing shown in the figure is formed in a planar spiral shape, and a peripheral plate 15 is sandwiched between one side plate 10a having an air suction port 11 opened substantially in the center and the other side plate 10b opposed to the side plate 10a. An air discharge port 16 is opened. The outer edges of the side plates 10a and 10b are sandwiched by bending both side edges of the peripheral plate 15 (see FIG. 9), and the peripheral plate 15 is firmly and airtightly joined to the side plates 10a and 10b.
[0004]
[Problems to be solved by the invention]
In the manufacture of the casing by such joining means, a special roll caulking machine is required to caulk the side edge of the peripheral plate 15 along the outer peripheral edge of the side plates 10a and 10b, and it is necessary to use a general-purpose press machine. The facility cost was expensive because it was not possible. An object of the present invention is to solve such a problem, and to achieve a large reduction in equipment costs required for manufacturing by enabling joining by a general-purpose press machine or the like, and a structure that can be manufactured at low cost by improving workability. It is an object of the present invention to provide a multi-blade fan casing.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, the casing of the multi-blade fan according to claim 1 has a peripheral plate 15 curved in a spiral shape at the outer peripheral edges of two opposed side plates 10a and 10b formed in a planar spiral shape. In the casing of the multi-blade fan which is sandwiched and joined, a flange 15a which is bent outward along both side edges of the plate 15 is formed, and a dowel 12 projecting inward is formed on the side plates 10a and 10b along the outer peripheral edge. To form a plurality at appropriate intervals. Then, the flange 15a is brought into contact with the dowel 12, the outer peripheral edges of the side plates 10a, 10b are bent inward, the flange 15a is sandwiched, and the peripheral plate 15 is joined to the side plates 10a, 10b.
[0006]
Further, in the casing of the multi-blade fan according to the second aspect, the outer peripheral edge of the two opposing side plates 10a and 10b formed in a flat spiral shape is sandwiched and joined by a spirally curved peripheral plate 15. In the casing of the multi-blade fan, a flange 15a is formed by bending outward along both side edges of the peripheral plate 15, and a step 13 bulging outward along the outer peripheral edges of the side plates 10a, 10b. Then, the collar 15a is brought into contact with the step 13, the outer peripheral edges of the side plates 10a, 10b are bent inward, and the collar 15a is sandwiched, and the peripheral plate 15 is joined to the side plates 10a, 10b.
Hereinafter, embodiments of the present invention will be specifically described based on examples in the drawings.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
FIGS. 1 to 4 show an embodiment of the casing according to claim 1, in which the outer peripheral edge of two opposed side plates 10a and 10b also formed in a flat spiral shape sandwich a spirally curved peripheral plate 15. The air outlet 16 is opened on the side surface. The peripheral plate 15 is formed by curling a strip-shaped thin plate in a spiral shape, and has a brim 15a bent outward on both side edges. On the other hand, on the side plates 10a and 10b, a plurality of dowels (small protrusions) 12 projecting inward at a predetermined distance from the outer peripheral edge are formed at appropriate intervals along the outer peripheral edge.
[0008]
Using the side plates 10a, 10b and the peripheral plate 15 formed in this way, the collar 15a is brought into contact with the dowel 12, and the outer peripheral edges of the side plates 10a, 10b are folded inward to sandwich the collar 15a. Are firmly and airtightly joined to the side plates 10a and 10b (see FIGS. 2 and 3).
[0009]
This joining step is shown in FIG. First, the collar 15a is brought into contact with the dowel 12 for positioning, and the outer peripheral edge of the side plate 10a is bent inward (step a). Here, the peripheral plate 15 is supported by being in contact with the dowel 12 and does not escape, and the outer peripheral edge of the side plate 10a is bent 90 degrees along the upper end of the flange 15a. Next, the bent outer peripheral edge is further bent by 90 degrees so as to sandwich the brim 15a (step b). In this manner, the outer peripheral edges of the side plates 10a and 10b are folded inward in a two-punch process using a general-purpose press, and the peripheral plate 15 is joined to the side plates 10a and 10b.
[0010]
5 and 6 show an embodiment of the casing according to the second aspect, in which the outer peripheral edge of two opposed side plates 10a and 10b also formed in a flat spiral shape sandwiches a peripheral plate 15 curved in a spiral shape. The air outlet 16 is opened on the side surface. As in the previous example, the peripheral plate 15 is formed by spirally bending a strip-shaped thin plate, and has a brim 15a that is bent outward at both side edges. On the other hand, the side plates 10a and 10b have a step 13 bulging outward along the outer peripheral edge.
[0011]
Using the side plates 10a, 10b and the peripheral plate 15 formed in this way, the collar 15a is brought into contact with the step 13, the outer peripheral edges of the side plates 10a, 10b are folded inward, and the collar 15a is sandwiched. Are firmly and airtightly joined to the side plates 10a and 10b (see FIG. 6). In this joining step, as in the previous example, the flange 15a is brought into contact with the step 13 to bend the outer peripheral edge of the side plate 10a inward, and then the bent outer peripheral edge is further bent by 90 degrees, using a general-purpose press machine. This is performed in a punching process, and the outer peripheral edges of the side plates 10a and 10b are folded inward, and the peripheral plate 15 is joined to the side plates 10a and 10b.
[0012]
【The invention's effect】
As described above, the casing of the multi-blade fan according to the present invention described in claim 1 or 2 can join the side plates 10a and 10b and the peripheral plate 15 by bending using a general-purpose press. In addition, equipment costs can be significantly reduced by eliminating the need for dedicated machines. Further, the peripheral plate 15 is supported in contact with the dowel 12 or the step 13 so as not to escape, and the outer peripheral edges of the side plates 10a and 10b are bent in a two-punch process so that the peripheral plate 15 is bent. The present invention provides a multi-blade fan casing that can be firmly and air-tightly joined to a multi-blade fan and has excellent workability and can be manufactured at low cost.
[Brief description of the drawings]
FIG. 1 is a plan view of an embodiment of a casing according to claim 1.
FIG. 2 is an enlarged cross-sectional end view taken along line AA in FIG.
FIG. 3 is an enlarged sectional end view taken along line BB in FIG. 1;
FIG. 4 is an enlarged sectional view of a main part showing a joining step.
FIG. 5 is a plan view of an embodiment of the casing according to claim 2;
6 is an enlarged cross-sectional end view taken along line CC in FIG. 5;
FIG. 7 is a plan view of a conventional casing.
FIG. 8 is a front view of the same.
9 is an enlarged cross-sectional end view taken along line DD in FIG. 7;
[Explanation of symbols]
10a, 10b Side plate 12 Dowel 13 Step 15 Peripheral plate 15a Collar

Claims (2)

平面渦巻形に形成した対向する2枚の側板10a、10bの外周縁で、渦巻状に湾曲させた周板15を挟持して接合した多翼ファンのケーシングにおいて、
周板15の両側端縁に沿って外側に折り曲げたツバ15aを形成し、
側板10a、10bに、内側に突設したダボ12を外周縁に沿って適宜の間隔で複数形成し、
ツバ15aをダボ12に当接させ、側板10a、10bの外周縁を内側にはぜ折りしてツバ15aを挟み込み、周板15を側板10a、10bと接合した多翼ファンのケーシング。
In the casing of the multi-blade fan, the outer peripheral edges of the two opposing side plates 10a and 10b formed in a plane spiral shape sandwich and join the spirally curved peripheral plate 15;
Forming a brim 15a bent outward along both side edges of the peripheral plate 15,
A plurality of dowels 12 projecting inward are formed on the side plates 10a and 10b at appropriate intervals along the outer peripheral edge,
A casing of a multi-blade fan in which the flange 15a is brought into contact with the dowel 12, the outer peripheral edges of the side plates 10a and 10b are bent inward, the flange 15a is sandwiched, and the peripheral plate 15 is joined to the side plates 10a and 10b.
平面渦巻形に形成した対向する2枚の側板10a、10bの外周縁で、渦巻状に湾曲させた周板15を挟持して接合した多翼ファンのケーシングにおいて、
周板15の両側端縁に沿って外側に折り曲げたツバ15aを形成し、
側板10a、10bの外周縁に沿って外方向へ膨出した段差13を形成し、
ツバ15aを段差13に当接させ、側板10a、10bの外周縁を内側にはぜ折りしてツバ15aを挟み込み、周板15を側板10a、10bと接合した多翼ファンのケーシング。
In the casing of the multi-blade fan, the outer peripheral edges of the two opposing side plates 10a and 10b formed in a plane spiral shape sandwich and join the spirally curved peripheral plate 15;
Forming a brim 15a bent outward along both side edges of the peripheral plate 15,
Forming a step 13 bulging outward along the outer peripheral edge of the side plates 10a, 10b;
A casing of a multi-blade fan in which the flange 15a is brought into contact with the step 13, the outer peripheral edges of the side plates 10a, 10b are folded inward, the flange 15a is sandwiched, and the peripheral plate 15 is joined to the side plates 10a, 10b.
JP2003040388A 2003-01-14 2003-01-14 Multi-blade fan casing Expired - Fee Related JP4395637B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011047279A (en) * 2009-08-25 2011-03-10 Showa Denki Kk Casing molding device of centrifugal blower

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011047279A (en) * 2009-08-25 2011-03-10 Showa Denki Kk Casing molding device of centrifugal blower

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