JP2004209354A - Method for manufacturing catalyst for exhaust gas treatment - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing a catalyst for exhaust gas treatment remarkably excellent in initial performance (catalytic activity at starting of exhaust gas treatment) and capable of maintaining the catalytic activity at the high state for a long period of time, in a method for newly preparing the catalyst by crushing a used catalyst for exhaust gas treatment of titanium-vanadium system having deteriorated catalytic activity and molding the obtained powder. <P>SOLUTION: The method for obtaining the catalyst for exhaust gas treatment comprises molding and calcining the powder of the catalyst containing a titanium based oxide and a vanadium based oxide. The powder of the catalyst used for the exhaust gas treatment and having the deteriorated activity is used as at least a part of the powder for newly preparing the catalyst. The vanadium content in the powder is adjusted so as to be 1.1 times or more the vanadium content of the deteriorated catalyst before use. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【００３９】
【発明の効果】
本発明によれば、触媒活性の劣化した使用済みのチタン−バナジウム系の排ガス処理用触媒を粉砕し、得られた粉体を成形することにより、新たに触媒を調製する方法において、初期性能（排ガス処理開始時の触媒活性）に非常に優れ、かつ、その後も長期間触媒活性を高い状態で維持し得る排ガス処理触媒を製造する方法を提供することができる。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for producing an exhaust gas treatment catalyst, and more particularly, to a method for producing an exhaust gas treatment catalyst including reuse of a catalyst having reduced activity used for exhaust gas treatment. Particularly, a method for producing an exhaust gas treatment catalyst excellent as an organic halogen compound removal catalyst for removing toxic organic halogen compounds such as dioxins in exhaust gas and a denitration catalyst for removing nitrogen oxides (NOx) in exhaust gas. About.
[0002]
[Prior art]
In a catalyst for treating an exhaust gas containing a large amount of dust such as an exhaust gas when burning coal or heavy oil or an exhaust gas discharged from a refuse incinerator, for example, alkali metals, alkaline earth metals and heavy metals derived from the dust are used. Masking of the catalyst surface by components such as (it adheres strongly to the surface layer of the catalyst and closes the pores to hinder the diffusion of exhaust gas in the catalyst.) And during the treatment of vanadium as an active component Catalytic activity deteriorates (decreases) due to aggregation or the like due to high heat. In recent years, from the viewpoint of waste reduction and recycling, various methods for producing a catalyst for regenerating and reusing these deteriorated catalysts have been proposed.
[0003]
Conventionally, as a method of regenerating and reusing such a deteriorated catalyst, poisoning is performed by pulverizing a used catalyst into a powder, kneading and molding again, and firing if necessary. There is known a method of recovering the catalyst activity by forming a fresh surface which is not used, and reusing the catalyst (for example, see Patent Document 1). This method is a preferable method in terms of low cost, but basically, poisonous substances remain in the catalyst and are not effective for the above-mentioned problem of vanadium agglomeration. (Catalyst activity at the start of exhaust gas treatment, etc.) recovers to some extent, but then has a problem of poor durability such that the activity deteriorates at a relatively early stage and the desired activity cannot be maintained for a long period of time. .
[0004]
On the other hand, as a method of removing nitrogen oxides (NOx) in exhaust gas that is currently in practical use, catalytic reduction of nitrogen oxides in exhaust gas on a denitration catalyst using a solid reducing agent such as ammonia or urea is performed. A selective catalytic reduction (SCR) method that decomposes into nitrogen and water is common. As a denitration catalyst used for this, a titanium-vanadium-based catalyst or the like, which essentially includes a titanium-based oxide and a vanadium-based oxide, is known (for example, see Patent Documents 2 and 3).
Exhaust gas generated from incineration facilities that treat industrial and municipal waste also contains trace amounts of toxic organic halogen compounds such as dioxins, PCBs, and chlorophenols. Even so, it is extremely toxic and has a serious effect on the human body. Therefore, its removal technology has been widely developed and put to practical use. Above all, the catalytic decomposition method is one of the effective techniques, and generally a catalyst containing an oxide such as titanium, vanadium, tungsten and molybdenum, particularly a titanium-vanadium catalyst is often used.
[0005]
[Patent Document 1]
JP-B-62-57382
[0006]
[Patent Document 2]
JP-A-10-235206
[0007]
[Patent Document 3]
Japanese Patent Publication No. 62-14339
[0008]
[Problems to be solved by the invention]
The problem to be solved by the present invention is to prepare a new catalyst by pulverizing a used titanium-vanadium-based exhaust gas treatment catalyst having deteriorated catalytic activity and molding the obtained powder. It is an object of the present invention to provide a method for producing an exhaust gas treatment catalyst which is very excellent in initial performance (catalytic activity at the start of exhaust gas treatment) and which can maintain a high catalytic activity for a long time thereafter.
[0009]
[Means for Solving the Problems]
The present inventor has conducted intensive studies in order to solve the above problems. In the process, paying attention to the content (% by weight) of vanadium, which is a catalytically active component, the vanadium content (% by weight) in a newly manufactured catalyst is used before exhaust gas treatment (before catalyst activity is deteriorated). By increasing the specific ratio with respect to the vanadium content (% by weight) of the catalyst, it is possible not only to improve the initial performance but also to easily maintain excellent catalytic activity for a long time thereafter. The present inventors have found that the above problems can be solved at once, and have completed the present invention.
[0010]
That is, the method for producing an exhaust gas treatment catalyst according to the present invention comprises:
A method of obtaining a catalyst for exhaust gas treatment by molding and firing a catalyst powder containing a titanium-based oxide and a vanadium-based oxide, wherein the powder has at least a part of the catalyst used for exhaust gas treatment and having reduced activity. And the vanadium content in the powder is adjusted so as to be 1.1 times or more the vanadium content before the use of the deteriorated catalyst.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the production method of the exhaust gas treatment catalyst according to the present invention will be described in detail, but the scope of the present invention is not limited to these descriptions, and other than the following examples, as long as the spirit of the present invention is not impaired. Changes can be made as appropriate.
The method for producing an exhaust gas treatment catalyst according to the present invention comprises molding and firing a powder of a catalyst containing a titanium-based oxide and a vanadium-based oxide (hereinafter, may be referred to as “titanium-vanadium-based catalyst”). In the method for obtaining a catalyst for exhaust gas treatment by the method described above, a powder of a catalyst used for exhaust gas treatment and having degraded activity is used as at least a part of the powder, and a vanadium content rate (% by weight) in the powder is used. Is adjusted to be 1.1 times or more the vanadium content (% by weight) before use of the deteriorated catalyst.
[0012]
Hereinafter, a general method for producing an exhaust gas treatment catalyst for carrying out the present invention will be described, and the adjustment of the vanadium content in the powder of the catalyst material used for molding, which is a feature of the production method of the present invention, will also be described. This will be described in detail.
The production method of the present invention generally comprises a pulverizing step of pulverizing a titanium-vanadium-based catalyst having a deteriorated catalytic activity for use in exhaust gas treatment, and a molding step of molding using at least a part of the powder obtained by the pulverization. It is preferable that the method includes a step, but other steps may be provided as necessary. Specifically, it is a production method of obtaining an exhaust gas treatment catalyst through a firing step of firing the catalyst after obtaining a catalyst having a predetermined shape by performing the molding step and further firing the catalyst. Before the firing step, a drying step of drying at a predetermined temperature for a predetermined time may be provided.
[0013]
In the pulverization step, as the titanium-vanadium-based catalyst (hereinafter, sometimes referred to as “deteriorated catalyst”) whose catalytic activity has been degraded to be pulverized, any titanium-vanadium-based catalyst used for exhaust gas treatment may be used. Well, there is no particular limitation.
Examples of the exhaust gas in the exhaust gas treatment include exhaust gas generally containing a large amount of dust, such as an exhaust gas of a coal-fired boiler, an exhaust gas of a heavy oil-fired boiler, and an exhaust gas of a garbage incinerator, and specifically, for example, nitrogen oxides. Exhaust gas or an exhaust gas containing an organic halogen compound. When treating an exhaust gas containing nitrogen oxides, the nitrogen oxides (NO) in the exhaust gas are usually treated in the presence of a reducing agent such as ammonia._X) Is removed.
[0014]
Specific examples of the above deterioration catalyst include alkali metals (such as Na and K), alkaline earth metals (such as Ca and Mg) and heavy metals (Fe, Pb, Zn, As) contained in dust in exhaust gas to be treated. , P and Se, etc.), the catalyst surface is masked (specifically, the poisoning component firmly adheres to the surface layer of the catalyst, for example, closes pores and diffuses exhaust gas in the catalyst. Is inhibited, and the catalytic activity is significantly reduced.), Since the present invention can be more effectively applied. Further, those used for exhaust gas treatment at a high temperature of 250 ° C. or higher are similarly preferable, and more preferably 300 ° C. or higher. As described above, in the catalyst used for the exhaust gas treatment at a high temperature, vanadium as an active component is agglomerated into particles and the catalytic activity is reduced, so that the present invention can be effectively applied.
[0015]
In the deteriorated catalyst, the adhesion amounts of the alkali metals, alkaline earth metals and heavy metals as the poisoning components are distributed in the gas flow direction. %, More preferably 0.01 to 2% by weight, even more preferably 0.01 to 1% by weight. The present invention can be more effectively applied within the above range.
The method of pulverizing the deteriorated catalyst in the pulverization step is not particularly limited, and for example, a pulverization method using a hammer mill, a roller mill, a ball mill, an airflow pulverizer, or the like can be employed.
[0016]
The average particle diameter of the powder of the deteriorated catalyst obtained by the pulverization is preferably 100 μm or less, more preferably 50 μm or less, and further preferably 30 μm or less. If the average particle size is larger than 200 μm, the strength after molding may be reduced.
As described above, the catalyst to be pulverized in the pulverization step (that is, the catalyst to be reused) is a titanium-vanadium-based catalyst essentially containing a titanium-based oxide and a vanadium-based oxide. The system oxide is an oxide containing titanium as an essential metal element. Specifically, even if it is an oxide of titanium (single oxide), it is a composite oxide containing titanium and another metal element. There may be.
[0017]
Examples of the titanium-based oxide that is a composite oxide include a titania-silica composite oxide, a titania-silica-zirconia composite oxide, a titania-zirconia composite oxide, and a titania-alumina composite oxide.
In the titanium-vanadium-based catalyst, the content of the titanium-based oxide is preferably 30 to 99.9% by weight, more preferably 50 to 99.9% by weight, and further preferably 70 to 99.9%. % By weight, and the content of the vanadium-based oxide is preferably 0.1 to 25% by weight, more preferably 0.1 to 20% by weight, and still more preferably 0.1 to 20% by weight. .
[0018]
In the present invention, the titanium-vanadium-based catalyst may include a metal oxide other than a titanium-based oxide or a vanadium-based oxide, for example, tungsten, molybdenum, copper, iron, chromium, manganese, Oxides containing at least one element selected from the group consisting of zinc, cerium, tin, and the like are included. Among these, tungsten and molybdenum are preferred.
In the forming step, the powder obtained in the pulverizing step is used at least in part to form a desired catalyst shape.
In the above-mentioned molding, a catalyst material essentially containing powder obtained by a pulverizing step (including other components such as a molding aid as necessary) is formed into a desired shape using an extruder or the like, and the catalyst is molded. It may be an integral molding so as to obtain a molded body composed of only the material, or may be a powder obtained by a pulverizing step on a carrier having a desired shape (for example, a non-water-absorbing heat-resistant base material). It may be a carrier molding in which a catalyst material including a body (including other components such as a molding aid as necessary) is applied and coated. The carrier that can be used in the case of supported molding is not particularly limited as long as it is made of a material used for obtaining a supported catalyst, but the non-water-absorbing heat-resistant substrate includes, for example, stainless steel. Metals, ceramics such as cordierite, mullite and SiC, and ceramic paper obtained by forming fibrous ceramics into paper-like material, etc., are in the form of honeycomb, plate, net, column, cylinder, corrugated plate (corrugated). , Pipe-shaped, donut-shaped, lattice-shaped, plate-shaped (a shape in which a plurality of corrugated plates are stacked to provide a space between adjacent plates), or processed into a corrugated shape.
[0019]
The shape of the catalyst is not particularly limited, and for example, a shape such as a plate, a corrugated plate, a net, a honeycomb, a pellet, a column, and a cylinder (pipe) can be adopted. It is also possible to form a fine catalyst having a granular shape, a rod shape, a spherical shape, a ring shape, a columnar shape, or the like, and use it in a state filled or deposited in a container.
In the molding step, molding is performed by using powder obtained by pulverizing the deteriorated catalyst as essential, but not limited to molding using only the powder obtained by pulverizing the deteriorated catalyst, for example, The powder obtained by crushing the unused catalyst (new catalyst, fresh catalyst) is mixed with the powder obtained by crushing the deteriorated catalyst at an appropriate ratio, and the mixed powder is formed. Alternatively, a new catalyst active component may be added to a powder obtained by pulverizing a deteriorated catalyst or the above-mentioned mixed powder, followed by molding. By using an unused catalyst or adding a new catalytically active component, a catalyst having higher catalytic activity can be prepared even if a deteriorated catalyst is reused.
[0020]
The form in the case of molding using a mixed powder of the deteriorated catalyst powder and the unused catalyst powder is not particularly limited, but includes, for example, the following three. That is, (1) the powder of the deteriorated catalyst and the powder of the unused catalyst are mixed, a molding aid is added and kneaded, and the mixture is molded. (2) The powder of the deteriorated catalyst and the powder of the unused catalyst are mixed. After mixing the titanium oxide powder, a solution containing an active component of an unused catalyst is added together with a molding aid, etc., and the mixture is kneaded and molded. (3) The above (1) and (2) The combined method, i.e., mixing the powder of the deteriorated catalyst, the powder of the carrier component of the unused catalyst, and the powder of the unused catalyst, then forming a solution containing the active component of the unused catalyst into a molding aid or the like And kneading and molding. Among these (1) to (3), (2) and (3) are preferable. This is because the formability is better when the active component of the unused catalyst is added in a liquid state.
[0021]
When the deteriorated catalyst powder and the unused catalyst powder are mixed and used for molding, the compounding ratio of the deteriorated catalyst powder in the mixed powder is preferably 70% by weight or less, more preferably. Is 50% by weight or less, more preferably 30% by weight or less.
In the molding step, if necessary, a molding aid such as a glass fiber or an inorganic or organic binder may be added to the powder of the deteriorated catalyst, which is a material for forming the catalyst, for molding. These may be used in the range of the amount usually used for catalyst molding.
In the production method of the present invention, the content (% by weight) of the active ingredient, vanadium, in the powder as the catalyst material used in the molding step is adjusted to a predetermined range. More specifically, the vanadium content in the powder of the catalyst material used for molding is 1.1 to the vanadium content before use in the exhaust gas treatment immediately before (the vanadium content before use in the exhaust gas treatment immediately before the deteriorated catalyst). The number is preferably at least 1.2 times, more preferably at least 1.5 times. When the vanadium content in the powder of the catalyst material used for molding is within the above range, the above-mentioned problem can be easily solved. When the content is less than 1.1 times, the initial performance is recovered to some extent, but the durability (such as the persistence of the catalytic activity) may be reduced.
[0022]
Examples of the compound containing a vanadium element that can be used for the above adjustment include an oxide, a hydroxide, an ammonium salt, an oxalate, and a sulfate of the vanadium element.
Note that, as described above, in the case where a powder of a new catalyst (unused catalyst, Fresh catalyst) is also mixed and used in molding, the content of vanadium in the mixed powder (in the whole powder after mixing) is used. The rate is adjusted so as to satisfy the predetermined range.
In the production method of the present invention, after the pulverizing step and the forming step, a baking step is included as necessary.
[0023]
When performing the calcination step, the calcination temperature can be set in a range set in normal catalyst production, but is preferably, for example, 350 to 600 ° C, more preferably 350 to 550 ° C, and still more preferably. 350-500 ° C. If the calcination temperature is too low, the catalyst strength may be reduced, and if it is too high, sintering of the active ingredient or reduction in the specific surface area of the catalyst may be caused, and the catalyst activity may be reduced.
A drying step of preliminarily drying the formed body after the forming step may be performed before the firing step.
[0024]
The drying conditions are not particularly limited, and may be appropriately set in consideration of the conditions of the subsequent baking step, and the like, but the drying temperature is preferably 20 to 120 ° C, more preferably 20 to 100 ° C, More preferably, it is 20 to 80 ° C.
The exhaust gas treatment catalyst obtained by the production method of the present invention is suitable for treating exhaust gas discharged from coal-fired boilers or heavy oil-fired boilers, and incinerator exhaust gas discharged from incineration of industrial waste and municipal waste. Used. Although the composition of the exhaust gas to be treated is not particularly limited, as described above, the exhaust gas treatment catalyst obtained by the present invention is used as a denitration catalyst for removing nitrogen oxides or for removing an organic halogen compound for removing an organic halogen compound. As a catalyst for use.
[0025]
When the exhaust gas treatment catalyst obtained by the production method of the present invention is used as a catalyst for removing an organic halogen compound, the composition of the exhaust gas to be treated is not particularly limited as long as it contains an organic halogen compound. Exhaust gases containing (at least one selected from polyhalogenated dibenzodioxins, polyhalogenated dibenzofurans and polyhalogenated biphenyls) and PCBs are preferred. In order to remove the organic halogen compound using the exhaust gas treatment catalyst obtained by the present invention, it is desirable that the exhaust gas is brought into contact with the catalyst at a temperature of 130 to 350 ° C., preferably 150 to 250 ° C. and allowed to flow. .
[0026]
When the exhaust gas treatment catalyst obtained by the production method of the present invention is used as a denitration catalyst, the catalyst is brought into contact with exhaust gas in the presence of a reducing agent such as ammonia or urea to reduce and remove nitrogen oxides in the exhaust gas. To do. The processing conditions at this time are not particularly limited, and the processing can be carried out under processing conditions generally used for this type of reaction. Specifically, the temperature may be appropriately determined in consideration of the type and properties of the exhaust gas, the required nitrogen oxide decomposition rate, and the like, but the temperature is preferably 130 to 650 ° C. If the temperature of the exhaust gas during the treatment is lower than 130 ° C., the denitration efficiency may decrease. If it exceeds 650 ° C., problems such as sintering of the active ingredient and reduction in the specific surface area of the catalyst may occur.
[0027]
【Example】
Hereinafter, the present invention will be described more specifically with reference to Examples, but the present invention is not limited thereto. In the following, “liter” may be simply described as “L” for convenience.
[Reference Example 1]
A solution obtained by dissolving 0.26 kg of ammonium metavanadate and 0.31 kg of oxalic acid in 4 L of water in 18.4 kg of commercially available titanium oxide powder (DT-51 (trade name), manufactured by Millennium), and ammonium paratungstate A solution prepared by dissolving 1.57 kg and 0.63 kg of monoethanolamine in 3.5 L of water was added and mixed well. After kneading with a kneader while adding an appropriate amount of water together with a molding aid, an extruder was used. Was formed into a honeycomb shape having an outer shape of 80 mm square, an aperture of 5.0 mm, a thickness of 1.0 mm, and a length of 500 mm. Next, after drying at 80 ° C., the mixture was treated at 450 ° C. for 5 hours in an air atmosphere and calcined to obtain a catalyst A-1.
[0028]
The composition of this catalyst is TiO₂: V₂O₅: WO₃: = 92: 1: 7 (weight% in terms of oxide).
The coal-fired boiler exhaust gas was passed through the catalyst A-1, and an exposure test was performed for 8000 hours. The exposure conditions are shown below.
Exposure conditions:
Gas composition used for exposure test
= NO_X: 150 to 200 ppm, O₂: 2-3%, H₂O: 7 to 10%, SO_X: 400 to 600 ppm, dust: 5 g / Nm³, NH₃/ NO (molar ratio): 0.8
Temperature = 350 ° C
Space velocity (STP) = 6,000Hr^-1
[Reference Example 2]
First, a titania-silica composite oxide (Ti-Si composite oxide) was prepared as follows. That is, Snowtex-20 (silica sol manufactured by Nissan Chemical Co., Ltd., about 20% by weight SiO 2₂After adding 16 kg, stirring and mixing, a sulfuric acid solution of titanyl sulfate (TiO 2)₂(80 g / L, sulfuric acid concentration: 300 g / L) was gradually added dropwise with stirring. After leaving the obtained gel for 24 hours, it was filtered, washed with water, and subsequently dried at 150 ° C. for 10 hours. The composition of the powder obtained by firing this at 500 ° C. is TiO 2₂: SiO₂= 8.5: 1.5 (molar ratio).
[0029]
Next, a solution prepared by dissolving 0.26 kg of ammonium metavanadate and 0.31 kg of oxalic acid in 5 L of water in 18.4 kg of the Ti-Si composite oxide, 1.57 kg of ammonium paramolybdate and 0.1% of monoethanolamine. A solution obtained by dissolving 63 kg in 6 L of water was added and mixed well. After kneading with a kneader while adding an appropriate amount of water together with a molding aid, the outer shape was 80 mm square, 5.0 mm opening with an extrusion molding machine. It was formed into a honeycomb shape having a thickness of 1.0 mm and a length of 500 mm. Next, after drying at 80 ° C., the mixture was treated at 450 ° C. for 5 hours in an air atmosphere and calcined to obtain a catalyst B-1.
[0030]
The composition of this catalyst is Ti-Si composite oxide: V₂O₅: WO₃= 92: 1: 7 (weight% in terms of oxide).
The coal-fired boiler exhaust gas was passed through the catalyst B-1, and an exposure test was performed for 8000 hours. Exposure conditions are the same as in Reference Example 1.
[Example 1]
The catalyst A-1 after the exposure test in Reference Example 1 was pulverized using a hammer mill to obtain a powder having an average particle diameter of 20 µm. A solution of 0.051 kg of ammonium metavanadate and 0.062 kg of oxalic acid in 6.5 L of water was added to 20 kg of the powder, mixed well, and kneaded with a kneader while adding an appropriate amount of water together with a molding aid. After that, it was formed into a honeycomb shape having an outer shape of 80 mm square, an aperture of 4.0 mm, a wall thickness of 1.0 mm, and a length of 500 mm using an extruder. Next, after drying at 80 ° C., the mixture was treated at 450 ° C. for 5 hours in an air atmosphere and calcined to obtain a catalyst A-2.
[0031]
The composition of this catalyst is TiO₂: V₂O₅: WO₃: = 91.8: 1.2: 7 (weight% in terms of oxide).
[Example 2]
In the same manner as in Example 1, except that the catalyst B-1 after the exposure test in Reference Example 2 was used instead of the catalyst A-1 after the exposure test in Reference Example 1, the catalyst B- 2 was obtained.
The composition of this catalyst is Ti-Si composite oxide: V₂O₅: WO₃= 91.8: 1.2: 7 (weight% in terms of oxide).
[0032]
[Example 3]
9 kg of the powder obtained by pulverizing the catalyst A-1 after the exposure test in Reference Example 1 by a hammer mill and 10.08 kg of a commercially available titanium oxide powder were stirred with a kneader to obtain a mixed powder. . A solution of 0.193 kg of ammonium metavanadate and 0.232 kg of oxalic acid dissolved in 3.5 L of water and 0.865 kg of ammonium paratungstate and 0.346 kg of monoethanolamine were added to 3.5 L of water. The dissolved solution is added and mixed well, and after kneading with a kneader while adding an appropriate amount of water together with a molding aid, the outer shape is 80 mm square, the aperture is 5.0 mm, the wall thickness is 1.0 mm, It was formed into a honeycomb shape having a length of 500 mm. Next, after drying at 80 ° C., the mixture was treated in an air atmosphere at 450 ° C. for 5 hours and calcined to obtain a catalyst A-3.
[0033]
The composition of this catalyst is TiO₂: V₂O₅: WO₃: = 91.8: 1.2: 7 (weight% in terms of oxide).
[Example 4]
In Example 3, Catalyst B-1 was used in the same manner as in Example 3 except that Catalyst B-1 after the exposure test in Reference Example 2 was used instead of Catalyst A-1 after the exposure test in Reference Example 1. 3 was obtained.
The composition of this catalyst is Ti-Si composite oxide: V₂O₅: WO₃= 91.8: 1.2: 7 (weight% in terms of oxide).
[0034]
[Example 5]
Catalyst B-4 was obtained in the same manner as in Example 2, except that 0.026 kg of ammonium metavanadate and 0.031 kg of oxalic acid were added.
The composition of this catalyst is Ti-Si composite oxide: V₂O₅: WO₃= 91.9: 1.1: 7 (weight% in terms of oxide).
[Example 6]
A catalyst B-5 was obtained in the same manner as in Example 2, except that 0.129 kg of ammonium metavanadate and 0.154 kg of oxalic acid were added.
[0035]
The composition of this catalyst is Ti-Si composite oxide: V₂O₅: WO₃= 91.5: 1.5: 7 (weight% in terms of oxide).
[Comparative Example 1]
Catalyst A-4 was obtained in the same manner as in Example 1, except that ammonium metavanadate and oxalic acid were not added.
The composition of this catalyst is TiO₂: V₂O₅: WO₃: = 92: 1: 7 (weight% in terms of oxide).
[Comparative Example 2]
Catalyst B-6 was obtained in the same manner as in Example 2, except that ammonium metavanadate and oxalic acid were not added.
[0036]
The composition of this catalyst is Ti-Si composite oxide: V₂O₅: WO₃= 92: 1: 7 (weight% in terms of oxide).
[Comparative Example 3]
Catalyst B-7 was obtained in the same manner as in Example 2, except that 0.013 kg of ammonium metavanadate and 0.015 kg of oxalic acid were added.
The composition of this catalyst is Ti-Si composite oxide: V₂O₅: WO₃= 91.95: 1.05: 7 (weight% in terms of oxide).
<Decomposition and removal of nitrogen oxides>
Nitrogen oxide (NO) was added to the prepared catalysts A-1, A-2, A-3, A-4, B-1, B-2, B-3, B-4, B-5 and B-6._X) Is passed under the following processing conditions,_XWas decomposed and removed, and the denitration rate as an initial performance was measured. In addition, for each of the above catalysts that were subjected to the exposure test using the exhaust gas from a coal-fired boiler (those after 3000 hours of exposure and after 8000 hours of exposure), similarly, the denitration rate was measured under the following processing conditions, and after long-term use, The catalytic activity was confirmed. Table 1 shows the results.
[0037]
Processing conditions:
Gas composition to be treated
= NO_X: 200 ppm, SO₂: 400 ppm, O₂: 2%, H₂O: 10%, N₂: Balance, NH₃/ NO (molar ratio): 1.0
Gas temperature = 350 ° C
Space velocity (STP) = 15,000Hr^-1
DeNOx rate (NO_XRemoval rate) Calculation formula:
Denitration rate (%) =
[｛(Reactor inlet NO_XConcentration)-(Reactor outlet NO_Xconcentration)}
/ (Reactor inlet NO_XConcentration)] x 100
[0038]
[Table 1]

[0039]
【The invention's effect】
According to the present invention, in a method for preparing a new catalyst by crushing a used titanium-vanadium-based exhaust gas treatment catalyst having deteriorated catalytic activity and molding the obtained powder, the initial performance ( It is possible to provide a method for producing an exhaust gas treatment catalyst which is extremely excellent in the catalytic activity at the start of exhaust gas treatment) and can maintain the catalyst activity in a high state for a long time thereafter.

Claims (3)

A method for obtaining a catalyst for exhaust gas treatment by molding and firing a powder of a catalyst containing a titanium-based oxide and a vanadium-based oxide,
As the powder, at least a part of the catalyst powder used for exhaust gas treatment and having reduced activity is used, and the vanadium content in the powder is set to 1% of the vanadium content before the use of the deteriorated catalyst. Adjust so that it becomes 1 times or more,
A method for producing an exhaust gas treatment catalyst, comprising: The method for producing a catalyst for treating exhaust gas according to claim 1, wherein the catalyst is a denitration catalyst. The method for producing an exhaust gas treatment catalyst according to claim 1, wherein the catalyst is an organic halogen compound decomposition catalyst.