JP2004190555A - Valve device for electromagnetic pump - Google Patents

Valve device for electromagnetic pump Download PDF

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Publication number
JP2004190555A
JP2004190555A JP2002358813A JP2002358813A JP2004190555A JP 2004190555 A JP2004190555 A JP 2004190555A JP 2002358813 A JP2002358813 A JP 2002358813A JP 2002358813 A JP2002358813 A JP 2002358813A JP 2004190555 A JP2004190555 A JP 2004190555A
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JP
Japan
Prior art keywords
valve
suction
pressure
spring
hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002358813A
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Japanese (ja)
Inventor
Teruya Sawada
輝也 澤田
Takashi Nakamura
敬 中村
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Nippon Control Ind Co Ltd
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Nippon Control Ind Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Control Ind Co Ltd filed Critical Nippon Control Ind Co Ltd
Priority to JP2002358813A priority Critical patent/JP2004190555A/en
Publication of JP2004190555A publication Critical patent/JP2004190555A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To reduce valve striking noise occurring upon a suction valve being seated on a valve seat. <P>SOLUTION: A valve device arranged inside a valve housing chamber 21c of a valve case 21b comprises a valve element 21d of the suction valve seated on the valve seat 21a by a spring 21e. Of holes 21f opening on the side face of the valve case 21b, at least the holes on the edge of the valve element 21d side is formed separated from a spring receiving part 21i of the valve element 21d. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
この発明は、弁装置に係り、特に電磁ポンプの弁装置に関するものである。
【0002】
【従来の技術】
電磁ポンプは、電磁力で往復動されるピストンと、このピストンと協動する吸入弁と吐出弁とを備え、前記ピストンの往復動によるポンプ室内の容積の変動により、該ポンプ室内の圧力が変化され、負圧時に吸入弁を開いて流体を吸入し、加圧(正圧)時に吐出弁を開けて流体を流出させるポンプ作用を行っている。
【0003】
例えば特許文献1に示すように、吸入弁21と吐出弁23とは、その弁座23a,21aと蓋24とで一体化された吸入吐出弁ユニット80となって、ポンプ本体17に形成の孔81に挿入されて取り付けられている。この吸入吐出弁ユニット80を図4に示すように拡大して見ると、吸入弁21は、吸入弁座21aを持ち、下記する吐出弁ケース23bに係合する吸入弁ケース21bと、この吸入弁ケース21bに形成の弁体収納室21c内に配された弁体21dと、この弁体21dを前記弁座21bに押圧するスプリング21eより成ると共に、前記吸入弁ケース21bには、穴21fが形成されている。
【0004】
吐出弁23は、吐出弁座23aを持ち、蓋24が被嵌する吐出弁ケース23bと、この吸入弁ケース23bに形成の弁体収納室23c内に配された弁体23dと、この弁体23dを前記弁座23bに押圧するスプリング23eより成ると共に、前記吐出弁ケース23bには穴23fが形成されている。
【0005】
【特許文献1】特開平8−189461号公報
【0006】
【発明が解決しようとする課題】
前述したように、吸入弁21の近傍には、図示しないピストンとシリンダとより成るポンプ室30が形成されており、このポンプ室30はピストンの往復動で容積変化され、容積の拡大時には、吸入弁21の弁体21dが開けられて流体は吸入されるが、容積の縮小時には、加圧されて流体はポンプ室30から弁体収納室21cへ矢印のように高速で流れ込む。
【0007】
その際、吸入弁ケース21bに形成の穴21fが吸入弁の弁体21dの遠心方向位置に開口しており、流れ込んだ流体が弁体21dの側面に当たり該弁体をずらすことになる。したがって、弁体21dの弁座21aへの着座は、ピストンの上死点位置から遅延時間差が発生し、そして弁体収納室21cが高い圧力に達してから弁体21dが弁座21aに着座することになる。即ち、閉止加速力が大きくなって叩き音が発生していた。
【0008】
そこで、この発明は、吸入弁の弁体が弁座に着座する際に起こる叩き音の発生を防止しようとするものである。
【0009】
【課題を解決するための手段】
この発明に係る電磁ポンプの弁装置は、弁ケースの弁体収納室内に配され、ばねにより弁座に着座された弁体より成る弁装置において、前記弁ケースの側面に開口する穴が前記弁体のばね受部から離れた位置に形成したものである(請求項1)。これにより、ピストンが下降する加圧時にポンプ室からの高圧高速の流体は穴から弁体収納室内に流入するが、その流れが弁体の側面に当たらず、ばね受部方向から閉じる方向に押圧することから、ピストンの上死点位置から弁体の弁座への着座するまでの遅延時間差を小さくし、弁体の弁座への着座時の叩き音の発生を防ぐことができる。
【0010】
また、使用例では、穴の弁体側端から弁体のばね受部までの寸法が前記弁体の厚み程であれば(請求項2)、叩き音の減少に最も良い結果となる。
【0011】
【発明の実施の形態】
まず、図1,図2にあって、この発明に係る弁装置が用いられる電磁ポンプ1を説明し、その後に弁装置28を説明する。電磁ポンプ1は、断続電流(パルス電流)が流される電磁コイル2を備え、該電磁コイル2は樹脂製のボビン3に巻装されている。前述のボビン3の中心貫通穴に金属性で非磁性材のガイドパイプ5が縦方向に設けられている。このガイドパイプ5は、上端が磁気ロッド4に接触し、下端が下記するポンプ本体17に接触している。6は前記磁気ロッド4に貫通する縦穴で、図示しない吐出口に通じている。
【0012】
電磁プランジャ9は、磁性体で上部ばね10aと下部ばね10bとでガイドパイプ5より成る電磁プランジャ作動室11内に支持され、縦孔12を介して上部ばね室11aと下部ばね室11bは連通している。この電磁プランジャ9の下端は、下記するピストン14が固着されている。
【0013】
ピストン14は、前述したごとく電磁プランジャ9に固着され、シリンダ16内に挿入され、該電磁プランジャ9の往復動に伴って往復動されている。なお、シリンダ16はポンプ本体17にオーリング18を介して支えられている。また、このシリンダ16は前記下端ばね10bの下端を支えている。
【0014】
ポンプ室20は前記ピストン14の先端が一面をなし、該ピストンの往復動で、該室20内の圧力変化が生じ、負圧になると、下記する吸入弁21を開いて吸入孔22から流体を吸い込み、逆に正圧になると、吐出弁23を開けて圧力下記する圧力調整装置30を介して前記プランジャ作動室11内へ吐出される。
【0015】
弁装置28は、図3に全体の拡大図が示され、吸入弁21と吐出弁23とが連設されて構成され、まず吸入弁21から説明すると、弁ケース21bは、中心に通孔21gを持つ弁座21aと、その左側に連なって大径の弁収納室21cとが形成され、最も左端に吐出弁23の弁ケース23bに係合するつめ21hが設けられている。
【0016】
この吸入弁の弁ケース21bの前記弁収納室21cに弁体21dが配され、ばね21eにて押圧され、前記弁座21aに着座されている。また、弁ケース21bの側面の適所に複数個の穴21fが形成され、この穴21fを介して弁収納室21cが前記ポンプ室20と連通している。吸入弁21に形成の穴21fの形成位置は、該穴21fの弁体側端が前記弁体21dのばね受部21iまでで、その寸法Lが、弁体21dの厚みに略等しい値となっている。なお21jはオーリング25が収納されるオーリング溝である。
【0017】
吐出弁23は、その弁ケース23bが、中心に通孔23gを持つ弁座23aと、その左側に連なって大径の弁収納室23cとが形成され、最も左端に蓋24に係合するつめ23hが形成されている。また外周の右側に環状の溝23j及びオーリング26が収納の溝23kが形成されている。
【0018】
この吐出弁23の弁ケース23bが前記弁収納室23cに弁体23dが配され、ばね23eにて押圧され、前記弁座23aに着座されている。また、弁ケース23bの適所に複数個の穴23fが形成され、この穴23fを介して弁収納室23cが前記プランジャ作動室11と連通されている。なお、蓋24は、その外周に吐出弁23のつめ23hと係合する環状の溝24aとオーリング27が収納される溝24bとが形成されている。
【0019】
圧力調整装置30は、前記吐出弁23より前記プランジャ作動室11に至る流路47に設けられ、該流路47には、弁38が配され、この弁38と絞り孔39とで吐出圧力を用いて流路面積を適宜に絞り、流れる流体の流量から所定に圧力に制御しているもので、具体的には、弁38がばね40にて弁座41に着座する方向に押圧されると共に、下記する受圧プランジャ43に取り付けられたロッド42によりばね40の反伸長方向に押圧されて、両者40,42から押圧力が均衡する位置に該弁38は保持される。
【0020】
受圧プランジャ43は、ボア44内に摺動自在に配され、前面で吐出圧力を受け、後面で調圧ばね45から付勢されており、この受圧プランジャ43の位置がロッド42を介して前記弁38に伝えられる。なお調圧ボルト46を回動することで、調圧ばね45のセット力を調整でき、所定圧力に調圧できるものである。
【0021】
次に、上述のような電磁ポンプ1に断続電流(パルス電流)を電磁コイル2に通電すると、電磁コイル2に断続する磁力が発生し、電磁プランジャ9及びピストン14が往復動し、該ピストン14の上昇時には、ポンプ室20の容積が増加方向となり、該ポンプ室20の圧力が吸入孔2内の圧力よりも低くなって、吸入弁21を開けて流体を吸込み、上死点に達するとポンプ室の容積の増加が止まり、流体の吸込を止め、ピストン14の下降時に至ると、ポンプ室の容積が減少方向となり、該ポンプ室20の圧力が吐出弁23よりも後流側の圧力より高くなって、吐出弁23を開いて流体を流出させ、このような動作を繰り返すことでポンプ作用が行われる。
【0022】
そして、前述したピストン14の下降時には、流体が高圧且つ高速で穴21fを介して弁収納室21c内に流入する。その流体の流れは矢印のように弁体21d側にも流れるため、その流体の高圧を弁体21dのばね受部21i側から受けて、弁体21dを押し付けるため、ピストンの上死点位置からの着座までの遅延時間差を小さくできる。これにより、吸入弁の叩き音の発生が防がれる。
【0023】
【発明の効果】
以上のように、この発明によれば、吸入弁の弁ケースに開口の穴から弁収納室内に流入する高圧高速の流体が吸入弁の弁体の側面に当たらず、弁体の弁座への着座の遅れ(ピストンの上死点位置からの遅れ時間)を小さくし、早めに弁座に着座させることができるようになって、叩き音の発生を防ぐことができる。
【図面の簡単な説明】
【図1】この発明の弁装置が用いられる電磁ポンプの縦断面図である。
【図2】同上の横断面図である。
【図3】弁装置の断面図である。
【図4】従来の弁装置の断面図である。
【符号の説明】
1 電磁ポンプ
2 電磁コイル
9 電磁プランジャ
14 ピストン
16 シリンダ
21 吸入弁
21a 弁座
21b 弁ケース
21c 弁体収納室
21d 弁体
21e ばね
21f 穴
21g 通孔
21h つめ
21i ばね受部
21j 溝
23 吐出弁
23d 弁体
24 蓋
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a valve device, and particularly to a valve device for an electromagnetic pump.
[0002]
[Prior art]
The electromagnetic pump includes a piston that is reciprocated by an electromagnetic force, and a suction valve and a discharge valve that cooperate with the piston. The pressure in the pump chamber changes due to a change in the volume of the pump chamber due to the reciprocation of the piston. In addition, a pump action is performed in which the suction valve is opened at the time of negative pressure to suck in the fluid, and the discharge valve is opened at the time of pressurization (positive pressure) to discharge the fluid.
[0003]
For example, as shown in Patent Document 1, a suction valve 21 and a discharge valve 23 form a suction / discharge valve unit 80 integrated with valve seats 23 a and 21 a and a lid 24, and a hole formed in the pump body 17. It is inserted and attached to 81. When the suction / discharge valve unit 80 is enlarged as shown in FIG. 4, the suction valve 21 has a suction valve seat 21a and is engaged with a discharge valve case 23b described below; A valve 21d disposed in a valve housing 21c formed in the case 21b, and a spring 21e for pressing the valve 21d against the valve seat 21b, and a hole 21f is formed in the suction valve case 21b. Have been.
[0004]
The discharge valve 23 has a discharge valve seat 23a, and a discharge valve case 23b to which a lid 24 is fitted, a valve element 23d disposed in a valve element storage chamber 23c formed in the suction valve case 23b, and a valve element 23d. The discharge valve case 23b has a hole 23f formed of a spring 23e for pressing the valve 23d against the valve seat 23b.
[0005]
[Patent Document 1] JP-A-8-189461
[Problems to be solved by the invention]
As described above, the pump chamber 30 including the piston and the cylinder (not shown) is formed in the vicinity of the suction valve 21, and the volume of the pump chamber 30 is changed by the reciprocating motion of the piston. When the valve 21d of the valve 21 is opened and fluid is sucked, when the volume is reduced, the fluid is pressurized and flows at a high speed from the pump chamber 30 to the valve housing 21c as shown by the arrow.
[0007]
At this time, a hole 21f formed in the suction valve case 21b is opened at a position in the centrifugal direction of the valve body 21d of the suction valve, and the flowing fluid hits the side surface of the valve body 21d and shifts the valve body. Accordingly, when the valve body 21d is seated on the valve seat 21a, a delay time difference occurs from the top dead center position of the piston, and after the valve body storage chamber 21c reaches a high pressure, the valve body 21d is seated on the valve seat 21a. Will be. That is, the closing acceleration force increased and a tapping sound was generated.
[0008]
In view of the above, an object of the present invention is to prevent occurrence of a tapping sound which occurs when a valve body of a suction valve is seated on a valve seat.
[0009]
[Means for Solving the Problems]
A valve device for an electromagnetic pump according to the present invention is a valve device comprising a valve body disposed in a valve body storage chamber of a valve case and seated on a valve seat by a spring. It is formed at a position away from the spring receiving portion of the body (claim 1). As a result, the high-pressure, high-speed fluid from the pump chamber flows into the valve housing chamber through the hole when the piston descends and is pressurized. Therefore, the delay time difference from the top dead center position of the piston to the seating of the valve body on the valve seat can be reduced, and the tapping sound when the valve body is seated on the valve seat can be prevented.
[0010]
In the usage example, if the dimension from the valve element side end of the hole to the spring receiving portion of the valve element is about the thickness of the valve element (claim 2), the best result can be obtained in reducing the tapping noise.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
First, the electromagnetic pump 1 using the valve device according to the present invention will be described with reference to FIGS. 1 and 2, and then the valve device 28 will be described. The electromagnetic pump 1 includes an electromagnetic coil 2 through which an intermittent current (pulse current) flows, and the electromagnetic coil 2 is wound around a bobbin 3 made of resin. A guide pipe 5 made of a metallic nonmagnetic material is provided in the center through hole of the bobbin 3 in the longitudinal direction. The guide pipe 5 has an upper end in contact with the magnetic rod 4 and a lower end in contact with a pump body 17 described below. Reference numeral 6 denotes a vertical hole penetrating the magnetic rod 4, which communicates with a discharge port (not shown).
[0012]
The electromagnetic plunger 9 is made of a magnetic material and is supported by an upper spring 10a and a lower spring 10b in an electromagnetic plunger working chamber 11 composed of the guide pipe 5. The upper spring chamber 11a and the lower spring chamber 11b communicate with each other through a vertical hole 12. ing. At the lower end of the electromagnetic plunger 9, a piston 14 described below is fixed.
[0013]
The piston 14 is fixed to the electromagnetic plunger 9 as described above, inserted into the cylinder 16, and reciprocates with the reciprocation of the electromagnetic plunger 9. The cylinder 16 is supported by a pump body 17 via an O-ring 18. The cylinder 16 supports the lower end of the lower end spring 10b.
[0014]
In the pump chamber 20, the front end of the piston 14 forms one surface, and the reciprocating motion of the piston causes a pressure change in the chamber 20. When the pressure becomes negative, the suction valve 21 described below is opened and the fluid flows from the suction hole 22. When the pressure becomes positive, the discharge valve 23 is opened and the pressure is discharged into the plunger working chamber 11 through a pressure adjusting device 30 described below.
[0015]
FIG. 3 is an overall enlarged view of the valve device 28. The valve device 28 is configured by connecting the suction valve 21 and the discharge valve 23. First, from the suction valve 21, the valve case 21b has a through hole 21g at the center. And a large-diameter valve storage chamber 21c connected to the left side of the valve seat 21a, and a claw 21h that engages with the valve case 23b of the discharge valve 23 is provided at the leftmost end.
[0016]
A valve element 21d is disposed in the valve storage chamber 21c of the valve case 21b of the suction valve, pressed by a spring 21e, and seated on the valve seat 21a. Further, a plurality of holes 21f are formed at appropriate places on the side surface of the valve case 21b, and the valve storage chamber 21c communicates with the pump chamber 20 via the holes 21f. The position of the hole 21f formed in the suction valve 21 is such that the valve body side end of the hole 21f is up to the spring receiving portion 21i of the valve body 21d and the dimension L is substantially equal to the thickness of the valve body 21d. I have. 21j is an O-ring groove in which the O-ring 25 is stored.
[0017]
The discharge valve 23 has a valve case 23b formed with a valve seat 23a having a through hole 23g at the center and a large-diameter valve storage chamber 23c connected to the left side thereof. 23h are formed. An annular groove 23j and a groove 23k for accommodating the O-ring 26 are formed on the right side of the outer periphery.
[0018]
A valve case 23b of the discharge valve 23 has a valve body 23d disposed in the valve storage chamber 23c, is pressed by a spring 23e, and is seated on the valve seat 23a. Further, a plurality of holes 23f are formed at appropriate positions of the valve case 23b, and the valve storage chamber 23c communicates with the plunger operating chamber 11 through the holes 23f. The lid 24 has an annular groove 24a that engages with the claw 23h of the discharge valve 23 and a groove 24b in which the O-ring 27 is housed.
[0019]
The pressure adjusting device 30 is provided in a flow path 47 extending from the discharge valve 23 to the plunger working chamber 11. The flow path 47 is provided with a valve 38, and the discharge pressure is adjusted by the valve 38 and the throttle hole 39. The flow path area is appropriately narrowed by using the valve, and the pressure is controlled to a predetermined value based on the flow rate of the flowing fluid. Specifically, the valve 38 is pressed by the spring 40 in the direction in which the valve 38 is seated on the valve seat 41. The valve 38 is pressed by a rod 42 attached to a pressure receiving plunger 43 described below in the direction in which the spring 40 extends in the opposite direction, and the valve 38 is held at a position where the pressing forces from the two 40 and 42 are balanced.
[0020]
The pressure receiving plunger 43 is slidably disposed in a bore 44, receives a discharge pressure on the front surface, and is urged by a pressure adjusting spring 45 on a rear surface. 38. By turning the pressure adjusting bolt 46, the setting force of the pressure adjusting spring 45 can be adjusted, and the pressure can be adjusted to a predetermined pressure.
[0021]
Next, when an intermittent current (pulse current) is applied to the electromagnetic coil 2 to the electromagnetic pump 1 as described above, an intermittent magnetic force is generated in the electromagnetic coil 2, and the electromagnetic plunger 9 and the piston 14 reciprocate. When the pressure rises, the volume of the pump chamber 20 increases, the pressure in the pump chamber 20 becomes lower than the pressure in the suction hole 2, the suction valve 21 is opened to suck the fluid, and the pump reaches the top dead center. When the increase in the volume of the chamber stops, the suction of the fluid stops, and when the piston 14 descends, the volume of the pump chamber decreases, and the pressure of the pump chamber 20 is higher than the pressure on the downstream side of the discharge valve 23. Then, the discharge valve 23 is opened to cause the fluid to flow out, and a pump action is performed by repeating such an operation.
[0022]
When the piston 14 is lowered, the fluid flows into the valve storage chamber 21c at a high pressure and at a high speed through the hole 21f. Since the flow of the fluid also flows to the valve body 21d side as shown by the arrow, the high pressure of the fluid is received from the spring receiving portion 21i side of the valve body 21d, and the valve body 21d is pressed. The difference in delay time until the user sits down can be reduced. This prevents the tapping sound of the suction valve from being generated.
[0023]
【The invention's effect】
As described above, according to the present invention, the high-pressure high-speed fluid flowing into the valve storage chamber from the opening of the valve case of the suction valve does not hit the side surface of the valve body of the suction valve, and the high-pressure fluid flows to the valve seat of the valve body. The seating delay (the delay time from the top dead center position of the piston) can be reduced, and the seat can be seated earlier on the valve seat.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view of an electromagnetic pump using a valve device of the present invention.
FIG. 2 is a cross-sectional view of the same.
FIG. 3 is a cross-sectional view of the valve device.
FIG. 4 is a sectional view of a conventional valve device.
[Explanation of symbols]
REFERENCE SIGNS LIST 1 electromagnetic pump 2 electromagnetic coil 9 electromagnetic plunger 14 piston 16 cylinder 21 suction valve 21a valve seat 21b valve case 21c valve body storage chamber 21d valve body 21e spring 21f hole 21g through hole 21h pawl 21i spring receiving portion 21j groove 23 discharge valve 23d valve Body 24 lid

Claims (2)

弁ケースの弁体収納室内に配され、ばねにより弁座に着座された弁体より成る弁装置において、
前記弁ケースの側面に開口する穴が前記弁体のばね受部から離れた位置に形成されたことを特徴とする電磁ポンプの弁装置。
In a valve device comprising a valve element disposed in a valve element storage chamber of a valve case and seated on a valve seat by a spring,
A valve device for an electromagnetic pump, wherein a hole opening on a side surface of the valve case is formed at a position away from a spring receiving portion of the valve body.
前記穴の弁体側端から弁体のばね受部までの寸法が前記弁体の厚み程であることを特徴とする請求項1記載の電磁ポンプの弁装置。2. The valve device for an electromagnetic pump according to claim 1, wherein the dimension from the valve element side end of the hole to the spring receiving portion of the valve element is about the thickness of the valve element.
JP2002358813A 2002-12-11 2002-12-11 Valve device for electromagnetic pump Pending JP2004190555A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10184483A (en) * 1996-12-27 1998-07-14 Unisia Jecs Corp Pump device
JPH11257244A (en) * 1998-03-09 1999-09-21 Emp:Kk Plunger pump and system of the same
JP2000283309A (en) * 1999-03-31 2000-10-13 Sugino Mach Ltd Check valve

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10184483A (en) * 1996-12-27 1998-07-14 Unisia Jecs Corp Pump device
JPH11257244A (en) * 1998-03-09 1999-09-21 Emp:Kk Plunger pump and system of the same
JP2000283309A (en) * 1999-03-31 2000-10-13 Sugino Mach Ltd Check valve

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