JP2004189023A - Terminal of window glass for automobile and its mounting method - Google Patents

Terminal of window glass for automobile and its mounting method Download PDF

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Publication number
JP2004189023A
JP2004189023A JP2002356734A JP2002356734A JP2004189023A JP 2004189023 A JP2004189023 A JP 2004189023A JP 2002356734 A JP2002356734 A JP 2002356734A JP 2002356734 A JP2002356734 A JP 2002356734A JP 2004189023 A JP2004189023 A JP 2004189023A
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JP
Japan
Prior art keywords
terminal
base
connecting member
window glass
locking piece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002356734A
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Japanese (ja)
Inventor
Takao Oda
孝雄 小田
Yuko Minamiya
祐幸 南屋
Yasuo Yamazaki
泰男 山崎
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AGC Inc
Original Assignee
Asahi Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Glass Co Ltd filed Critical Asahi Glass Co Ltd
Priority to JP2002356734A priority Critical patent/JP2004189023A/en
Publication of JP2004189023A publication Critical patent/JP2004189023A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/84Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/014Heaters using resistive wires or cables not provided for in H05B3/54
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/016Heaters using particular connecting means

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  • Resistance Heating (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a highly reliable terminal of window glass for an automobile provided with stable bonding strength and capable of automatically being bonded to the window glass by soldering irrespective of the shape of terminal, achieving stable and highly reliable bonding by soldering always without relying on worker's skill owing to automation, coping with change of kind of terminal per kind of vehicle or application easily when performing terminal bonding work, and facilitating parts management, work management, and quality management in a soldering bonding process. <P>SOLUTION: This terminal 4 for electrical connection is constituted by forming a conductor pattern 3 on a surface of the window glass 1 for the automobile and bonding it onto the conductor pattern 3 by soldering 6. It has a base 5 to be bonded on the conductor pattern 3 by soldering and a terminal 9 for connecting with a coupler 13 for external connection. The terminal 9 is separated from the base 5 and is connected with the base 5 through a connection member 19. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、自動車用窓ガラスに接着される端子及びその取付け方法に関する。
【0002】
【従来の技術】
自動車用の主に後部窓ガラス(以下、リアガラスという)には、窓ガラスの曇り止めのため、車室内側のガラス表面に銀ペーストをスクリーン印刷し、その後焼成した導体パターンが設けられている。この導体パターンは窓ガラスを加熱する熱線と、熱線に電流を供給するバスバーとからなる。この導体パターンは、アンテナ線を含むものや、アンテナ線とバスバーのみからなるものもある。窓ガラスの曇り止めは熱線に電流を供給して行われる。この熱線は窓ガラス上に複数本平行に配設され、その両端は同じ銀ペーストからなるバスバーで互いに連結される。このバスバーに給電のために端子が接着される。端子はリード線を介してバッテリー等の電源と接続される。このバスバーには他にアンテナ用の端子等も接着される。
【0003】
従来の端子はバスバーに半田付けで接着されるベースと、このベースと一体でリード線端部に備わる外部接続用カプラと接続するための接続片であるターミナルで構成される。このカプラを窓ガラスに固定された端子のターミナル(接続片)に差込んで取り付ける際、強い差込み力が端子に働くため、ベースの半田接着が不十分であると端子が剥離するおそれがある。このためバスバーと端子の間にある程度の接着強度が要求される。このような接着強度を向上するため、例えば特許文献1〜3に接着強度を考慮した端子が記載されている。
【0004】
【特許文献1】
特開平7−329724号公報
【特許文献2】
特開平2−9433号公報
【特許文献3】
特開昭61−37182号公報
【0005】
【発明が解決しようとする課題】
しかしながら、端子の形状は多種にわたるので、窓ガラスへの接着はロボット等による自動化が困難であり、その接着は人の手に任されていた。すなわち、端子のベースはほぼ一定形状であるがこれと一体のターミナル(接続片)の形状は車種または用途に応じて大きさや形状及び向き等が変わる。このため少数多品種の端子を準備して車種や用途ごとに端子を変えて半田接着しなければならず、作業員の手作業による半田接着が行われていた。
【0006】
このため、上記特許文献1〜3のように接着強度を高める工夫をしたとしても安定した接着強度を得るためには半田付けを行う人の技能が必要であり製品ごとに接着状態がバラつき、常に安定して信頼性の高い接着強度が得られるには熟練も必要である。また、手作業による端子の取付けは時間がかかり、作業性が悪く生産性に問題がある。また、車種や用途ごとに接着する端子を変えなければならず、部品管理や作業管理や品質管理の工数が増大する。
【0007】
本発明は上記従来技術を考慮したものであって、端子ターミナルの形状にかかわらず半田接着による窓ガラスへの取付けの自動化が可能であり、自動化により作業者の技能によることなく常に安定して信頼性の高い半田接着ができ、かつ充分なターミナル結合強度を備えた信頼性の高い端子であって、しかも車種の変更や端子の変更に対し容易に対処でき、半田接着プロセスにおける部品管理及び作業管理や品質管理が容易にできる自動車用窓ガラスの端子の提供を目的とする。
【0008】
【課題を解決するための手段】
前記目的を達成するため、本発明では、自動車用窓ガラスの表面に導体パターンが形成され、この導体パターン上に半田により接着される電気接続用の端子であって、前記導体パターンに半田接着されるベースと、外部接続用のカプラと接続するためのターミナルとを有し、該ターミナルが前記ベースと別体であって、このターミナルを連結部材を介してベースに結合することを特徴とする自動車用窓ガラスの端子を提供する。
【0009】
この構成によれば、ターミナルが連結部材を介してベースに結合される構造であって、ベースとターミナルが別体構造であり、したがって一定の標準形状のベースと形状が異なる多種類のターミナルとを組合わせて多種類の形状の異なる端子を形成することができる。したがって、異なる種類の端子であっても一定形状のベースのみを先に窓ガラスに接着し、その後にターミナルを結合することにより異なる端子の半田付け作業を統一化することができる。このため、ベースの接着作業が一定のパターンでできるので窓ガラスにベースを接着する際の自動化が可能となり、取付け時間が迅速になり、作業性が向上する。
【0010】
この場合、前記ターミナルとベースは別体であり、該ターミナル及びベースのいずれかに設けられた連結部材を介して相互に結合される。すなわち、連結部材はターミナルと一体でベースと別体であってもよいし、逆にベースと一体でターミナルと別体であってもよいし、また、ターミナルともベースとも別体であってもよい。なお、連結部材とはターミナルとベースとを電気的及び機械的に結合するために必要不可欠な部材をいう。
【0011】
また、自動化により半田付けの技能や熟練も必要なくなり、作業員の技能の差による接着状態のバラつきなどがなくなって常に信頼性の高い端子の取付けが可能となる。
【0012】
また、異なる種類の端子に対し共通のベースを用いて窓ガラスに接着することができるため、接着部品を区別する必要がなくなり半田接着プロセスの部品管理及び製品管理や品質管理が簡単になる。
【0013】
また、ターミナルとベースとが着脱可能な構成の場合、メンテナンス等で端子の修理や交換が必要になった場合、ターミナルのみを取外すことができるため、メンテナンス時やリサイクルにおける再利用等での取扱い性や利用性が向上する。
【0014】
好ましい構成例においては、前記連結部材は、前記ターミナルと一体であり、該連結部材は係止片を有し、該係止片を前記ベースが有する開口に挿入することにより、前記ターミナルをベースに結合することを特徴としている。
【0015】
この構成によれば、連結部材はターミナルと一体であり、この連結部材が有する係止片がベースの開口から挿入されてベースに係止してターミナルとベースを確実に結合する。また、連結部材をターミナルと一体にすることにより、ターミナルの取扱性が向上する。
【0016】
好ましい構成例においては、前記連結部材は、前記ターミナルと一体であり、前記ベースは、前記導体パターンに半田接着される台座部と、この台座部に連続する立上がり部と、この立上がり部に連続する上面部とからなり、前記連結部材は先端に突起を有する前記上面部と平行な係止片を有し、前記ベースは、その立上がり部に開口を有し、前記係止片をこの開口に挿入して前記突起をベース側に弾発的に係止して結合したことを特徴としている。
【0017】
この構成によれば、連結部材は、ターミナルと一体であり、このターミナルと一体化された連結部材の係止片がベースに対して確実に係止して固定されるため、ターミナルに外部接続用のカプラを取付ける際にターミナルがベースから外れることがない。係止片はベースの立上がり部の開口を通して横からベース上面部の下側に差込まれるため、ターミナルが上向きに引っ張られた場合に確実に結合状態を保つことができる。
【0018】
好ましい構成例においては、前記連結部材は、前記ターミナルと一体であり、前記ベースは、前記導体パターンに半田接着される台座部と、この台座部に連続する立上がり部と、この立上がり部に連続する上面部とからなり、前記連結部材は、一対のハ字状の前記上面部に対して下向きに突出した係止片と位置決め用凸部を有し、前記ベースはその上面部に、前記ターミナルとの結合時に前記ハ字状に広がっている係止片が広がる方向と直交する長手方向を有する前記係止片を挿入するための開口と前記凸部が嵌合する孔又は凹部を有することを特徴としている。
【0019】
この構成によれば、連結部材は、ターミナルと一体であり、このターミナルと一体化された連結部材の係止片及び凸部がベースに対して確実に係止して嵌合し、固定されるため、ターミナルに外部接続用のカプラを取付ける際にターミナルがベースから外れることがない。この場合、係止片をベースの上面部の開口を通して上から差込み90°回転するため、作業がしやすくなって簡単に結合することができる。
【0020】
好ましい構成例においては、前記連結部材は、前記ターミナルと一体であり、前記ベースは、前記導体パターンに半田接着される台座部と、この台座部に連続する立上がり部と、この立上がり部に連続する上面部とからなり、前記連結部材は、組立時に前記ベースの上面部上をスライドしてこの上面部上に係止保持され、この連結部材は、下方向に弾発的に突出する抜け止め用の爪片を有し、前記ベースはその上面部に前記爪片が係止する開口と、組立時に前記連結部材の両側の側縁が摺接してこの連結部材をガイドするとともにこの連結部材をベースの上面部上に圧接させるように内側に傾斜した側壁を両側の側縁に有することを特徴としている。
【0021】
この構成によれば、爪片がベースの上面部の開口に確実に係止して固定されるため、ターミナルに外部接続用のカプラを取付ける際にターミナルがベースから外れることがない。また、ベース上面部両側の傾斜した側壁が連結部材に圧接して連結部材を上面部に密着させるため、端子に電気を通した際の抵抗損失が低減し、電力ロスが低減して効率よく通電することができる。
【0022】
別の好ましい構成例においては、前記ターミナルは、前記連結部材と別体であり、リード線を介して前記連結部材に接続されたことを特徴としている。
【0023】
この構成によれば、連結部材はベースと別体であるとともに、ターミナルとも別体である。ターミナルはリード線を介してベースから離れた位置で外部接続用のカプラとターミナルを接続できるので、接続の際の力がベースに働くことがない。したがって、ベースとバスバーとの接着力及び、連結部材とベースの結合強度が安定して確保される。
【0024】
好ましい構成例においては、前記連結部材は、前記ターミナルと別体であり、該連結部材は係止片を有し、該係止片を前記ベースが有する開口に挿入することにより、前記ターミナルをベースに結合することを特徴としている。
【0025】
この構成によれば、連結部材はターミナルと別体であり、この連結部材が有する係止片がベースの開口から挿入されてベースに係止して連結部材とベースを確実に結合する。この連結部材に対しターミナルがリード線を介して電気的に接続される。
【0026】
また、本発明では、前記ベースを導体パターン上に半田接着し、その後前記連結部材の係止片を前記ベースの開口に挿入してこの連結部材とベースとを結合することを特徴とする自動車用窓ガラスの端子取付け方法を提供する。
【0027】
この方法によれば、端子の窓ガラスへの接着工程において、異なる種類の端子を接着する場合に、共通のベースのみを先に自動化により接着し、その後端子の種類に応じて連結部材及びターミナルを結合することができるため、作業性が向上し、信頼性の高い接着を行うことができる。
【0028】
【発明の実施の形態】
以下に本発明の好ましい実施形態を挙げて、本発明を詳細に説明する。
図1は本発明に係る自動車用窓ガラスの端子が接着された窓ガラスの概略図である。
【0029】
自動車のリアガラス1には曇り止めのための熱線2が複数本平行に配設される。各熱線2は左右両端でバスバー3により連結される。この熱線2とバスバー3は銀ペーストをリアガラス1上にスクリーン印刷し、600℃〜700℃前後で焼結した膜状の導体パターンである。バスバー3上には端子4が半田接着される。この端子4に後述するカプラを接続してリード線を介してバッテリーと接続し、必要時に熱線2に電流を供給し、リアガラス1の曇りを取る。
【0030】
なお、本実施例では自動車のリアガラスの給電用端子について説明するが、本発明に係る自動車用窓ガラスの端子はサイドガラスに取付けるアンテナ用端子やフロントガラスに取付ける融雪用熱線の給電端子としても使用可能である。
【0031】
図2は本発明に係る自動車用窓ガラスの端子のベースを示す概略図であり、図3はターミナル及び連結部材の概略図、図4はベースとターミナルを結合したときの概略図である。
図2(A)はベース取付け状態の側面図、(B)はベースの上面図であり、(C)は(B)のA−A視図、(D)はベースの斜視図である。
【0032】
図2(A)に示すように、ベース5はリアガラス1のバスバー3上に半田6を介して接着される。このベース5とバスバー3の接着強度は一定の強度以上(例えば78.4N)であり、半田6により確実に固定される。ベース5は一般に銅または真ちゅう製であり、酸化防止のためスズめっき等が施されるものもある。ベース5は、バスバー3に半田接着される台座部5cと、この台座部5cに連続する立上がり部5bと、この立上がり部5bに連続する上面部5aとからなり、上面部5aの下側に係止片保持部7を有する。ベース5は例えば板金の打抜き加工及びプレス曲げ加工により形成される。上面部5aの両側の立上がり部5bには開口8が形成される。一方の立上がり部5bの開口8から後述するターミナルと一体化された連結部材の係止片が挿入される。この開口8は係止片の挿入のためばかりでなく、この開口8を設けることによりベースが柔軟な構造となり半田付けの際のガラスとベースの熱膨張率の差に基づく熱応力を逃がしベース5の金属伸縮を吸収して安定した接着強度が確保できる。なお、(E)に示すように、立上がり部5bを上面部5aの片側にのみ設けて片持ち状の構成としてもよい。
【0033】
図3(A)はターミナル及び連結部材の側面図であり、(B)はその下面図、(C)は(B)のB−B視図、(D)は斜視図である。図示したように、ターミナル9は連結部材19と一体であり、例えば板金の打抜き加工及びプレス曲げ加工で一体形成される。ターミナル9は、一般に銅または真ちゅう製であり、酸化防止のためスズめっき等が施されるものもある。連結部材19は一対のほぼ平行(又は先端に向かって徐々に間隔が広がった)な係止片10を有する。この係止片10の先端には突起11が備わる。このターミナル9と一体の連結部材19を前述の図2のベース5に差込んでベース5とターミナル9を結合し端子4(図1)を形成する。
【0034】
図4に示すように、本発明に係る端子4を形成するとき、リアガラス1のバスバー3に半田6を介して接着されたベース5の立上がり部5bに備わる開口8から連結部材19の係止片10を挿入する。2本の係止片10は内側に弾性変形しながら、その先端突起11が係止片保持部7を通過し、突起11が係止片保持部7の端部に引っ掛かって保持される。すなわち、係止片10はベース5の係止片保持部7内を通るとき、2本の係止片10の先端の突起11が係止片保持部7の側壁の当接するので内側に向けて応力が作用し、突起11が係止片保持部7を通過したときに開き、両者が弾発的に係止して固定保持される。この場合、一対の係止片10は完全な平行よりも、先端部側の間隔が幾分広がっている方が差込むときの弾性力が大きくなり、ベースに対し確実に弾発的に係止することができる。このようにして形成された端子4のターミナル9にバッテリ(不図示)に接続されたリード線12の端部のカプラ13を嵌め込み、必要時に端子4に給電が行われる。
【0035】
このように連結部材19を確実にベース5に対して係止させて固定保持することができる。これにより、カプラ13をターミナル9に取付けの際に生じる差込み力により連結部材19がベース5から外れることはない。また、万が一ターミナル9を交換する場合、ターミナル9を外して交換が可能であり、半田付け等の作業を要することなく新しいターミナル等と交換することができる。なお、係止片保持部7の下面は、バスバー3との不要な接触を避けるために、バスバー3と間隔を設けておくことが望ましい。
【0036】
図5はターミナルの形状を変えた例の概略図である。
カプラ13は自動車の車種や端子の用途によってカプラの種類やカプラの差込む方向が決まっているため、(A)に示すように端子の上側からカプラ13を差し込む場合や(B)に示すようにカプラ13を縦にして横側から差し込む場合等があり、そのバリエーションは100を超える。本発明においては、端子のターミナルとベースが別体であるため、ターミナル9の形状をバリエーションの数だけ用意し、ベース5の形状はすべて同じとすることができる。したがって、ベース5のリアガラス1に対する接着作業はすべて同じ作業工程とすることができ、ロボット等による自動化が可能となる。これにより作業が簡略化し、迅速かつ信頼性の高い取付けが可能となる。
【0037】
図6は本発明に係る別の実施形態の自動車用窓ガラスの端子のベースを示す概略図であり、図7はそのターミナル及び連結部材の概略図、図8はベースとターミナルを結合するときの状態を順番に示す概略図である。
【0038】
図6(A)はベースの側面図、(B)は上面図、(C)は(B)のC−C視図、(D)は斜視図である。本実施例のベース5は上面部5aに孔14と図の左右方向に長い形状の開口15を有する。この開口15の長手方向の長さWは、後述の図7のターミナルと一体の連結部材19の係止片17の幅wに対応した長さである。なお、孔14は上面部5aを貫通しない凹形状としてもよい。その他の構成、バスバー3への取付け方法等は図2のベースと同様である。
【0039】
図7(A)はターミナル及び連結部材の側面図、(B)は下面図、(C)は(A)のD−D視図、(D)は上下反転した状態の斜視図である。本実施例のターミナル9は連結部材19と一体であり、連結部材19の下側に凸部16と係止片17を有する。係止片17は下側が外方向に広がるハ字状に対向して形成されるものである。また、(E)に示すように、係止片17は裏面からプレスして根元を突出させてもよい。
【0040】
本実施例のベース5とターミナル9を結合する場合、図8(A)に示すように、ターミナル9の方向とベース5の方向が直交する状態で係止片17の先端のハ字状に広がっている部分をベース5の開口15に挿入する。この後、(B)に示すように、ターミナル9を90°回転させ、凸部16を孔14に嵌合させる。これにより、ターミナル9がベースに対し位置決めされるとともに係止片17の下側の広がった部分が開口15の狭い部分に引っかかるため連結部材19がベース5から外れることはない。したがってカプラをターミナル9に取付ける際にターミナル9が外れることはなく、凸部16と孔14とが嵌合するためターミナル9とベース5は安定して確実に結合状態に保たれる。
【0041】
また、万が一ターミナル9を交換する場合、ターミナル9を外して交換が可能であり、半田付け等の作業を要することなく新しいターミナル等と交換することができる。
【0042】
図8(C)、(D)は別の実施形態を示す。この例はベース5の上面部5aに孔14を図の左右2箇所にそれぞれ設け、上述したターミナル9を90°回転させて凸部16を孔14に嵌合させるときに左右どちらの方向にも回転させて結合できるようにしたものである。なお、図8(C)はターミナル9を左側に回転させたときの図であり、(D)は右側に回転させたときの図である。
【0043】
図9は本発明に係るさらに別の実施形態の自動車用窓ガラスの端子のベースを示す概略図であり、図10はそのターミナル及び連結部材の概略図、図11はベースとターミナルを結合したときの概略図である。
【0044】
図9(A)はベースの上面図、(B)は側面図、(C)は(A)のC−C視図である。本実施例のベース5は上面部5aのほぼ中央に開口20を有するとともに上面部両側に内側に傾斜して突出する側壁21を有する。この傾斜した側壁21間に後述のようにターミナルの連結部材が挿入される。その他の構成、バスバー3への取付け方法等は図2のベースと同様である。
【0045】
図10(A)はターミナル及び連結部材の上面図、(B)は側面図、(C)は下面図、(D)は(B)のD−D視図である。本実施例のターミナル9は連結部材19と一体であり、連結部材19の下側には図の左側から突出する突出片23を有し、その先端に爪片22を有する。この爪片22は突出片23を下方に折り曲げて加工したものである。
【0046】
本実施例のベース5とターミナル9を結合する場合、図11に示すように、連結部材19を側壁21に沿って挿入する。このとき、図10(C)に示すように、連結部材19は中央部分Aが先端部分Bに比べて幅広に形成されるため、内側に弾性変形しながら挿入される。この後、爪片22が開口20に係止してターミナル9がベース5に結合される。連結部材19は外方向に広がろうとする応力が作用するが、内側に傾斜した両側の側壁21が連結部材19の両側の側縁を斜め上方から押圧して下方に向く力が作用するため連結部材19と上面部5aが密着して、端子に給電時の通電効果が向上する。
【0047】
図12は図10のターミナル及び連結部材の変形例を示す概略図であり、図13はベースとターミナルを結合したときの概略図である。
図12(A)はターミナル及び連結部材の上面図、(B)は側面図、(C)は下面図、(D)は(B)のD−D視図である。本実施例のターミナル9の連結部材19は、図3の例と同様に一対の平行な係止片10を設け、その間に、突出片23を図の右側から突出させてその先端を折り曲げて爪片24を形成する。両係止片10は、その外側間の幅Hが前端部側が広くなるように幾分前広がりに形成してもよい(前端は挿入ガイド用に狭める)。これにより、ベースへの挿入時に、図10の例と同様に、側壁21に対し弾発的に圧接する。また、爪片24が開口20に引っ掛かり、ベース5とターミナル9を結合する。なお、図3の例と同様に係止用突起11を設けて側壁21の前端部に引っ掛けて抜け止めを防止することにより、突出片23を省略することも可能である。また、係止用突起11と突出片23の両方を備えてもよい。
【0048】
図14は本発明に係るさらに別の実施例を示す端子の概略図である。
図示したように、本実施例ではターミナル9と連結部材19が別体で形成される。ターミナル9はリード線18を介して連結部材19と電気的に接続される。ターミナル9はバッテリ(不図示)と接続されたリード線12の端部に備わるカプラ13と接続され、必要時に端子4に給電が行われる。これにより、カプラ13を接続する際の力がベース5に伝わることがないので、カプラ接続によるベース5の接着強度への影響が回避される。なお、連結部材19とベース5の結合は図の例では図4と同様の構成としたが上述した図8、11または13の例を用いてもよい。
【0049】
なお、上記各実施例では、連結部材はベースと別体として、この連結部材をベースに設けた開口又は側壁間に挿入して固定したが、連結部材をベースと一体に形成してもよい。この場合にはベースに連結部材としての係止片を設け、ターミナル側に開口等を形成してベースの係止片とターミナルの開口とを嵌合させて結合する。いずれの場合にも、ターミナルは連結部材を介してベースと結合されるため、ターミナルとベースは別体である。
【0050】
【発明の効果】
以上説明したように本発明では、ベースとターミナルが別体なので、一定の標準形状のベースと形状が異なる多種類のターミナルとを組合わせて多種類の形状の異なる端子を形成することができる。したがって、異なる種類の端子であっても一定形状のベースのみを先に窓ガラスに接着した後にターミナルを結合することにより異なる端子の半田付け作業を統一化することができる。このため、ベースの接着作業が一定のパターンでできるので窓ガラスにベースを接着する際の自動化が可能となり、取付け時間が迅速になり、作業性が向上する。ベースの形状が対称の場合は特に自動化の際好ましい。また、自動化により半田付けの技能や熟練も必要なくなり、作業員の技能の差による接着状態のバラつきなどがなくなって常に信頼性の高い端子の接着が可能となる。
【0051】
また、異なる種類の端子に対し共通のベースを用いて窓ガラスに接着することができるため、接着部品を区別する必要がなくなり半田接着プロセスの部品管理や製品管理が簡単になる。また、ターミナルとベースとが着脱可能な構成の場合はメンテナンス等でターミナルの交換が必要になった場合、ターミナルのみを取外すことができるため、メンテナンス時やリサイクルにおける再利用等での取扱い性や利用性が向上する。
【0052】
端子付きのガラスを輸送する際には、連結部材がベースと分離している構成の場合は、ガラス輸送時にガラス間隔を狭めることができ、より多くのガラスを一度に輸送することができる。
【0053】
また、連結部材をベースの立上がり部に設けられた開口に横から挿入して係止片保持部と連結部材に備わる係止片の突起を係止させて結合することにより、ターミナルと一体化された連結部材の係止片がベースに対して確実に係止して固定されるため、カプラ接続時等にターミナルに上方向への力が万が一加わってもターミナルがベースから外れることがない。
【0054】
また、連結部材の係止片をベース上面部の開口に上から挿入して90°回転させ、連結部材の係止片をベースに引っ掛けるとともに凸部をベースの孔に嵌め込むことにより、ターミナルと一体化された連結部材はベースに対して上から簡単に固定保持され、ターミナルにカプラを接続する際にターミナルがベースから外れることがない。
【0055】
また、連結部材に爪片を設け、ベース上面部に内側に傾斜した側壁を設けることにより、爪片がベースの上面部の開口に確実に係止して固定されるため、ターミナルに外部接続用のカプラを取付ける際にターミナルがベースから外れることがない。また、ベース上面部両側の傾斜した側壁が連結部材に圧接して連結部材を上面部に密着させるため、端子に電気を通した際の抵抗損失が低減し、電力ロスが低減して効率よく通電することができる。
【0056】
また、連結部材をターミナルと別体としてターミナルをリード線を介してベースと離れた位置に設けることにより、ベースから離れた位置で外部接続用のカプラとターミナルを接続できるので、接続の際の力がベースに働くことがない。したがって、ベースとバスバーとの接着力及び、連結部材とベースの結合強度が安定して確保される。
【図面の簡単な説明】
【図1】本発明に係る自動車用窓ガラスの端子が接着された窓ガラスの概略図。
【図2】本発明に係る自動車用窓ガラスの端子のベースを示す概略図。
【図3】ターミナル及び連結部材の概略図。
【図4】ベースとターミナルを結合したときの概略図。
【図5】ターミナルの形状を変えた例の概略図。
【図6】本発明に係る別の実施形態の自動車用窓ガラスの端子のベースを示す概略図。
【図7】図6のベースに結合するターミナル及び連結部材の概略図。
【図8】図7のターミナルを結合するときの状態を順番に示す概略図。
【図9】本発明に係る別の実施形態の自動車用窓ガラスの端子のベースを示す概略図。
【図10】図9のベースに結合するターミナル及び連結部材の概略図。
【図11】図9のベースと図10のターミナルを結合したときの概略図。
【図12】図10のターミナル及び連結部材の変形例を示す概略図。
【図13】図9のベースと図12のターミナルを結合したときの概略図。
【図14】本発明に係るさらに別の実施例を示す端子の概略図。
【符号の説明】
1:リアガラス、2:熱線、3:バスバー、4:端子、5:ベース、
5a:上面部、5b:立上がり部、5c:台座部、6:半田、
7:係止片保持部、8:開口、9:ターミナル、10:係止片、11:突起、
12:リード線、13:カプラ、14:孔、15:開口、16:凸部、
17:係止片、18:リード線、19:連結部材、20:開口、
21:側壁、22:爪片、23:突出片、24:爪片、
A:中央部分、B:先端部分、H:係止片10の幅、
W:開口の長手方向の長さ、w:係止片17の幅。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a terminal bonded to an automobile window glass and a method for attaching the terminal.
[0002]
[Prior art]
A rear window glass (hereinafter referred to as rear glass) for automobiles is provided with a conductive pattern obtained by screen-printing silver paste on the glass surface on the vehicle interior side and then firing the glass to prevent fogging of the window glass. This conductor pattern is composed of a heat wire for heating the window glass and a bus bar for supplying a current to the heat wire. Some of the conductor patterns include antenna wires, and others include only antenna wires and bus bars. Defrosting of the window glass is performed by supplying electric current to the hot wire. A plurality of the heat rays are arranged in parallel on the window glass, and both ends thereof are connected to each other by a bus bar made of the same silver paste. A terminal is bonded to the bus bar for power supply. The terminal is connected to a power source such as a battery via a lead wire. In addition, antenna terminals and the like are bonded to the bus bar.
[0003]
The conventional terminal includes a base that is bonded to the bus bar by soldering, and a terminal that is a connecting piece for connecting to the base and an external connection coupler provided at the end of the lead wire. When this coupler is inserted into a terminal (connecting piece) of a terminal fixed to a window glass, a strong insertion force acts on the terminal, so that the terminal may be peeled off if the base is not sufficiently soldered. For this reason, a certain amount of adhesive strength is required between the bus bar and the terminal. In order to improve such adhesive strength, for example, Patent Documents 1 to 3 describe terminals that take adhesive strength into consideration.
[0004]
[Patent Document 1]
JP 7-329724 A
[Patent Document 2]
Japanese Patent Laid-Open No. 2-9433
[Patent Document 3]
JP-A-61-37182
[0005]
[Problems to be solved by the invention]
However, since the terminal has a variety of shapes, it is difficult to automate bonding to the window glass by a robot or the like, and the bonding is left to human hands. That is, the base of the terminal has a substantially constant shape, but the size of the terminal (connection piece) integrated therewith varies in size, shape, orientation, etc. depending on the vehicle type or application. For this reason, it is necessary to prepare a small number of various types of terminals, change the terminals for each vehicle type and use, and perform solder bonding, and solder bonding is performed manually by workers.
[0006]
For this reason, even if it is devised to increase the adhesive strength as in Patent Documents 1 to 3, the skill of the person performing soldering is necessary to obtain a stable adhesive strength, and the adhesive state varies from product to product. Skill is also necessary to obtain stable and reliable adhesive strength. In addition, manual attachment of terminals takes time, and the workability is poor and there is a problem in productivity. In addition, the terminals to be bonded must be changed for each vehicle type and application, which increases man-hours for parts management, work management, and quality control.
[0007]
The present invention is based on the above-described prior art, and can be automatically attached to the window glass by solder bonding regardless of the shape of the terminal terminal. Highly reliable solder bonding with high reliability and sufficient terminal coupling strength, and can easily cope with vehicle type changes and terminal changes, and component management and work management in the solder bonding process The purpose is to provide automotive window glass terminals that can be easily controlled.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, according to the present invention, a conductor pattern is formed on the surface of an automotive window glass, and is a terminal for electrical connection bonded to the conductor pattern by solder, and is soldered to the conductor pattern. And a terminal for connecting to a coupler for external connection, the terminal being separate from the base, and the terminal being coupled to the base via a connecting member Provide window glass terminals.
[0009]
According to this configuration, the terminal is coupled to the base via the connecting member, and the base and the terminal are separate structures. Therefore, a certain standard shape base and various types of terminals having different shapes can be provided. A combination of different types of terminals can be formed. Therefore, even if it is a different kind of terminal, only the base of a fixed shape is first bonded to the window glass, and then the terminals are joined together to unify the soldering operation of the different terminals. For this reason, since the bonding operation of the base can be performed in a fixed pattern, it is possible to automate the bonding of the base to the window glass, the mounting time is quick, and the workability is improved.
[0010]
In this case, the terminal and the base are separate from each other and are coupled to each other via a connecting member provided on either the terminal or the base. That is, the connecting member may be integrated with the terminal and may be separate from the base, or conversely, may be integrated with the base and separate from the terminal, or may be separate from the terminal and the base. . The connecting member refers to a member indispensable for electrically and mechanically coupling the terminal and the base.
[0011]
In addition, automation eliminates the need for soldering skills and skill, eliminates variations in the adhesion state due to differences in worker skills, and makes it possible to always attach highly reliable terminals.
[0012]
Further, since different types of terminals can be bonded to the window glass using a common base, it is not necessary to distinguish the bonded components, and the component management, product management, and quality management of the solder bonding process are simplified.
[0013]
In addition, when the terminal and base are detachable, if the terminal needs to be repaired or replaced for maintenance, etc., only the terminal can be removed. And usability is improved.
[0014]
In a preferred configuration example, the connecting member is integral with the terminal, the connecting member has a locking piece, and the locking piece is inserted into an opening of the base so that the terminal becomes the base. It is characterized by combining.
[0015]
According to this configuration, the connecting member is integral with the terminal, and the locking piece of the connecting member is inserted from the opening of the base and locked to the base to securely connect the terminal and the base. Further, the handling of the terminal is improved by integrating the connecting member with the terminal.
[0016]
In a preferred configuration example, the connecting member is integral with the terminal, and the base is continuous with the pedestal portion soldered to the conductor pattern, a rising portion continuous with the pedestal portion, and the rising portion. The connecting member has a locking piece parallel to the top surface having a protrusion at the tip, the base has an opening at the rising portion, and the locking piece is inserted into the opening. Then, the protrusion is elastically locked and coupled to the base side.
[0017]
According to this configuration, the connecting member is integral with the terminal, and the locking piece of the connecting member integrated with the terminal is securely locked and fixed to the base. The terminal does not come off the base when installing the coupler. Since the locking piece is inserted from the side to the lower side of the upper surface portion of the base through the opening of the rising portion of the base, the coupling state can be reliably maintained when the terminal is pulled upward.
[0018]
In a preferred configuration example, the connecting member is integral with the terminal, and the base is continuous with the pedestal portion soldered to the conductor pattern, a rising portion continuous with the pedestal portion, and the rising portion. The connecting member has a locking piece protruding downward with respect to the pair of C-shaped upper surface portions and a positioning convex portion, and the base is connected to the terminal on the upper surface portion. An opening for inserting the locking piece having a longitudinal direction perpendicular to a direction in which the locking piece spreading in the shape of a letter C is joined and a hole or a recess into which the convex part is fitted. It is said.
[0019]
According to this configuration, the connecting member is integral with the terminal, and the locking piece and the convex portion of the connecting member integrated with the terminal are securely locked and fitted to the base to be fixed. For this reason, the terminal does not come off the base when a coupler for external connection is attached to the terminal. In this case, the locking piece is inserted through the opening on the upper surface portion of the base and rotated 90 ° from above, so that the work becomes easy and can be easily combined.
[0020]
In a preferred configuration example, the connecting member is integral with the terminal, and the base is continuous with the pedestal portion soldered to the conductor pattern, a rising portion continuous with the pedestal portion, and the rising portion. The connecting member slides on the upper surface portion of the base during assembly and is held and held on the upper surface portion, and the connecting member is used to prevent the protruding member from protruding downward. The base has an opening for locking the claw piece on the upper surface thereof, and side edges on both sides of the connecting member are in sliding contact with each other at the time of assembly to guide the connecting member. It is characterized by having side walls inclined inward so as to be brought into pressure contact with the upper surface of each side edge.
[0021]
According to this configuration, since the claw piece is securely locked and fixed to the opening of the upper surface portion of the base, the terminal is not detached from the base when the external connection coupler is attached to the terminal. In addition, since the inclined side walls on both sides of the upper surface of the base are in pressure contact with the connecting member to bring the connecting member into close contact with the upper surface, resistance loss when electricity is passed through the terminals is reduced, and power loss is reduced and power is efficiently supplied. can do.
[0022]
In another preferred configuration example, the terminal is separate from the coupling member and is connected to the coupling member via a lead wire.
[0023]
According to this configuration, the connecting member is separate from the base, and is also separate from the terminal. Since the terminal can connect the terminal and the coupler for external connection at a position away from the base via the lead wire, the force at the time of connection does not act on the base. Therefore, the adhesive strength between the base and the bus bar and the coupling strength between the connecting member and the base are ensured stably.
[0024]
In a preferred configuration example, the connecting member is separate from the terminal, the connecting member has a locking piece, and the terminal is made into a base by inserting the locking piece into an opening of the base. It is characterized by being coupled to.
[0025]
According to this configuration, the connecting member is separate from the terminal, and the locking piece of the connecting member is inserted from the opening of the base and locked to the base to securely connect the connecting member and the base. A terminal is electrically connected to the connecting member via a lead wire.
[0026]
In the present invention, the base is solder-bonded on the conductor pattern, and then the connecting member is inserted into the opening of the base to couple the connecting member and the base. Provided is a method of attaching a window glass terminal.
[0027]
According to this method, in the step of bonding the terminal to the window glass, when bonding different types of terminals, only the common base is bonded by automation first, and then the connecting member and the terminal are connected according to the type of the terminal. Since it can couple | bond together, workability | operativity improves and it can perform highly reliable adhesion | attachment.
[0028]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail with reference to preferred embodiments of the present invention.
FIG. 1 is a schematic view of a window glass to which a terminal of an automotive window glass according to the present invention is bonded.
[0029]
A plurality of heat wires 2 for preventing fogging are arranged in parallel on the rear glass 1 of the automobile. Each hot wire 2 is connected by a bus bar 3 at both left and right ends. The hot wire 2 and the bus bar 3 are film-like conductor patterns obtained by screen-printing silver paste on the rear glass 1 and sintering at around 600 ° C. to 700 ° C. A terminal 4 is soldered on the bus bar 3. A coupler, which will be described later, is connected to the terminal 4 and connected to a battery via a lead wire. When necessary, a current is supplied to the heat wire 2 and the rear glass 1 is defrosted.
[0030]
In addition, although the present Example demonstrates the power supply terminal of the rear glass of a motor vehicle, the terminal of the window glass for motor vehicles concerning this invention can be used also as a power supply terminal of the antenna terminal attached to a side glass, or the hot wire for snow melting attached to a windshield. It is.
[0031]
FIG. 2 is a schematic view showing a base of a terminal of an automobile window glass according to the present invention, FIG. 3 is a schematic view of a terminal and a connecting member, and FIG. 4 is a schematic view when the base and the terminal are combined.
2A is a side view of the base mounted state, FIG. 2B is a top view of the base, FIG. 2C is an AA view of (B), and FIG. 2D is a perspective view of the base.
[0032]
As shown in FIG. 2A, the base 5 is bonded onto the bus bar 3 of the rear glass 1 via solder 6. The adhesive strength between the base 5 and the bus bar 3 is equal to or higher than a certain strength (for example, 78.4 N), and is securely fixed by the solder 6. The base 5 is generally made of copper or brass, and some are plated with tin to prevent oxidation. The base 5 includes a pedestal 5c soldered to the bus bar 3, a rising portion 5b continuous with the pedestal 5c, and an upper surface 5a continuous with the rising 5b. It has a stop holding part 7. The base 5 is formed by, for example, sheet metal punching and press bending. Openings 8 are formed in the rising portions 5b on both sides of the upper surface portion 5a. A locking piece of a connecting member integrated with a terminal to be described later is inserted from the opening 8 of one rising portion 5b. This opening 8 is not only for the insertion of the locking piece, but also by providing this opening 8, the base becomes a flexible structure, and the thermal stress based on the difference in thermal expansion coefficient between the glass and the base during soldering is released. By absorbing the metal expansion and contraction, a stable adhesive strength can be secured. In addition, as shown to (E), it is good also as a cantilever structure by providing the rising part 5b only in the one side of the upper surface part 5a.
[0033]
3A is a side view of the terminal and the connecting member, FIG. 3B is a bottom view thereof, FIG. 3C is a BB view of FIG. 3B, and FIG. As shown in the figure, the terminal 9 is integral with the connecting member 19 and is integrally formed, for example, by sheet metal punching and press bending. The terminal 9 is generally made of copper or brass, and some of them are plated with tin to prevent oxidation. The connecting member 19 has a pair of locking pieces 10 that are substantially parallel (or are gradually spaced toward the tip). A protrusion 11 is provided at the tip of the locking piece 10. The connecting member 19 integral with the terminal 9 is inserted into the base 5 shown in FIG. 2 to connect the base 5 and the terminal 9 to form the terminal 4 (FIG. 1).
[0034]
As shown in FIG. 4, when forming the terminal 4 according to the present invention, the locking piece of the connecting member 19 from the opening 8 provided in the rising portion 5 b of the base 5 bonded to the bus bar 3 of the rear glass 1 via the solder 6. 10 is inserted. While the two locking pieces 10 are elastically deformed inward, the tip protrusion 11 passes through the locking piece holding part 7, and the protrusion 11 is hooked and held by the end of the locking piece holding part 7. That is, when the locking piece 10 passes through the locking piece holding portion 7 of the base 5, the protrusions 11 at the tips of the two locking pieces 10 come into contact with the side walls of the locking piece holding portion 7, so that they face inward. When the stress acts, the projection 11 opens when it passes through the locking piece holding portion 7, and both are elastically locked and fixedly held. In this case, the pair of locking pieces 10 have a larger elastic force when they are inserted when the distance between the distal ends is somewhat wider than when they are completely parallel, so that the locking pieces 10 can be securely and elastically locked. can do. The coupler 13 at the end of the lead wire 12 connected to the battery (not shown) is fitted into the terminal 9 of the terminal 4 formed in this way, and power is supplied to the terminal 4 when necessary.
[0035]
In this way, the connecting member 19 can be reliably locked and held with respect to the base 5. Thereby, the connecting member 19 is not detached from the base 5 due to the insertion force generated when the coupler 13 is attached to the terminal 9. If the terminal 9 is to be replaced, the terminal 9 can be removed and replaced, so that it can be replaced with a new terminal or the like without requiring soldering or the like. In addition, in order to avoid unnecessary contact with the bus bar 3, it is desirable that the lower surface of the locking piece holding portion 7 is provided with a space from the bus bar 3.
[0036]
FIG. 5 is a schematic view of an example in which the shape of the terminal is changed.
Since the type of coupler and the direction in which the coupler is inserted are determined depending on the type of vehicle and the application of the terminal, the coupler 13 is inserted when the coupler 13 is inserted from the upper side of the terminal as shown in (A) or as shown in (B). There are cases where the coupler 13 is placed vertically and inserted from the side, and the variations thereof exceed 100. In the present invention, since the terminal and base of the terminal are separate bodies, the terminal 9 can be prepared in the same number of variations, and the base 5 can have the same shape. Therefore, all the operations of bonding the base 5 to the rear glass 1 can be performed in the same operation process, and can be automated by a robot or the like. This simplifies the work and enables quick and reliable mounting.
[0037]
FIG. 6 is a schematic view showing a base of a terminal of an automotive window glass according to another embodiment of the present invention, FIG. 7 is a schematic view of the terminal and a connecting member, and FIG. 8 is a view when the base and the terminal are combined. It is the schematic which shows a state in order.
[0038]
6A is a side view of the base, FIG. 6B is a top view, FIG. 6C is a CC view of FIG. 6B, and FIG. The base 5 of this embodiment has a hole 14 and an opening 15 having a shape elongated in the left-right direction in the drawing in the upper surface portion 5a. The length W in the longitudinal direction of the opening 15 is a length corresponding to the width w of the locking piece 17 of the connecting member 19 integrated with the terminal of FIG. In addition, the hole 14 is good also as a concave shape which does not penetrate the upper surface part 5a. Other configurations, the mounting method to the bus bar 3, etc. are the same as those of the base of FIG.
[0039]
7A is a side view of the terminal and the connecting member, FIG. 7B is a bottom view, FIG. 7C is a DD view of FIG. 7A, and FIG. The terminal 9 of this embodiment is integral with the connecting member 19, and has a convex portion 16 and a locking piece 17 on the lower side of the connecting member 19. The locking piece 17 is formed so as to be opposed in a letter C shape whose lower side extends outward. Moreover, as shown to (E), the latching piece 17 may be pressed from a back surface, and a root may be protruded.
[0040]
When the base 5 and the terminal 9 of this embodiment are joined, as shown in FIG. 8A, the terminal 9 and the base 5 are orthogonally spread at the tip of the locking piece 17 in a state where the direction of the terminal 9 and the direction of the base 5 are orthogonal to each other. The inserted portion is inserted into the opening 15 of the base 5. Thereafter, as shown in (B), the terminal 9 is rotated by 90 °, and the convex portion 16 is fitted into the hole 14. As a result, the terminal 9 is positioned with respect to the base, and the expanding portion below the locking piece 17 is caught by the narrow portion of the opening 15, so that the connecting member 19 does not come off the base 5. Therefore, when the coupler is attached to the terminal 9, the terminal 9 is not detached, and the convex portion 16 and the hole 14 are fitted, so that the terminal 9 and the base 5 are stably and reliably maintained in a coupled state.
[0041]
If the terminal 9 is to be replaced, the terminal 9 can be removed and replaced, so that it can be replaced with a new terminal or the like without requiring soldering or the like.
[0042]
8C and 8D show another embodiment. In this example, holes 14 are provided on the upper surface 5a of the base 5 at two positions on the left and right in the figure, and the terminal 9 described above is rotated 90 ° so that the protrusion 16 is fitted into the hole 14 in either direction. It can be connected by rotating. 8C is a diagram when the terminal 9 is rotated to the left, and FIG. 8D is a diagram when the terminal 9 is rotated to the right.
[0043]
FIG. 9 is a schematic view showing a terminal base of an automotive window glass according to still another embodiment of the present invention, FIG. 10 is a schematic view of the terminal and a connecting member, and FIG. 11 is a view when the base and the terminal are combined. FIG.
[0044]
9A is a top view of the base, FIG. 9B is a side view, and FIG. 9C is a CC view of FIG. The base 5 of the present embodiment has an opening 20 at substantially the center of the upper surface portion 5a and side walls 21 that protrude inwardly on both sides of the upper surface portion. A terminal connecting member is inserted between the inclined side walls 21 as described later. Other configurations, the mounting method to the bus bar 3, etc. are the same as those of the base of FIG.
[0045]
10A is a top view of the terminal and the connecting member, FIG. 10B is a side view, FIG. 10C is a bottom view, and FIG. 10D is a DD view of FIG. The terminal 9 of this embodiment is integral with the connecting member 19, and has a protruding piece 23 protruding from the left side of the figure on the lower side of the connecting member 19, and a claw piece 22 at the tip thereof. The claw piece 22 is formed by bending the protruding piece 23 downward.
[0046]
When the base 5 and the terminal 9 of this embodiment are coupled, the connecting member 19 is inserted along the side wall 21 as shown in FIG. At this time, as shown in FIG. 10C, the connecting member 19 is inserted while being elastically deformed inside because the central portion A is formed wider than the tip portion B. Thereafter, the claw piece 22 is locked to the opening 20 and the terminal 9 is coupled to the base 5. The connecting member 19 is subjected to a stress that tends to spread outward, but the side walls 21 on both sides inclined inwardly act on the side edges on both sides of the connecting member 19 obliquely from above, and a downward force acts. The member 19 and the upper surface portion 5a are brought into close contact with each other, so that the energization effect at the time of supplying power to the terminal is improved.
[0047]
12 is a schematic view showing a modification of the terminal and the connecting member in FIG. 10, and FIG. 13 is a schematic view when the base and the terminal are coupled.
12A is a top view of the terminal and the connecting member, FIG. 12B is a side view, FIG. 12C is a bottom view, and FIG. 12D is a DD view of FIG. The connecting member 19 of the terminal 9 of this embodiment is provided with a pair of parallel locking pieces 10 as in the example of FIG. 3, and a protruding piece 23 is protruded from the right side of the drawing and the tip is bent between the claws. A piece 24 is formed. Both the locking pieces 10 may be formed so that the width H between the outsides is widened so that the front end side is wider (the front end is narrowed for insertion guide). Thereby, at the time of insertion into the base, it is elastically pressed against the side wall 21 as in the example of FIG. Further, the claw piece 24 is caught in the opening 20 and the base 5 and the terminal 9 are coupled. As in the example of FIG. 3, the protruding piece 23 can be omitted by providing the locking projection 11 and hooking it on the front end of the side wall 21 to prevent it from coming off. Further, both the locking protrusion 11 and the protruding piece 23 may be provided.
[0048]
FIG. 14 is a schematic view of a terminal showing still another embodiment according to the present invention.
As shown in the figure, in this embodiment, the terminal 9 and the connecting member 19 are formed separately. The terminal 9 is electrically connected to the connecting member 19 through the lead wire 18. The terminal 9 is connected to a coupler 13 provided at the end of a lead wire 12 connected to a battery (not shown), and power is supplied to the terminal 4 when necessary. Thereby, since the force at the time of connecting the coupler 13 is not transmitted to the base 5, the influence on the adhesive strength of the base 5 by the coupler connection is avoided. The coupling of the connecting member 19 and the base 5 is the same as that of FIG. 4 in the example of the figure, but the example of FIG. 8, 11 or 13 described above may be used.
[0049]
In each of the above embodiments, the connecting member is separated from the base, and the connecting member is inserted and fixed between an opening or a side wall provided in the base. However, the connecting member may be formed integrally with the base. In this case, a locking piece as a connecting member is provided on the base, an opening or the like is formed on the terminal side, and the locking piece of the base and the opening of the terminal are fitted and coupled. In any case, since the terminal is coupled to the base via the connecting member, the terminal and the base are separate.
[0050]
【The invention's effect】
As described above, according to the present invention, since the base and the terminal are separate, it is possible to form a terminal with different types of shapes by combining a base with a certain standard shape and various types of terminals with different shapes. Therefore, even if it is a different kind of terminal, the soldering operation | work of a different terminal can be unified by joining a terminal after adhere | attaching only the base of a fixed shape to a window glass first. For this reason, since the bonding operation of the base can be performed in a fixed pattern, it is possible to automate the bonding of the base to the window glass, the mounting time is quick, and the workability is improved. When the shape of the base is symmetric, it is particularly preferable for automation. In addition, automation eliminates the need for soldering skills and skill, eliminates variations in the bonding state due to differences in worker skills, and makes it possible to always adhere highly reliable terminals.
[0051]
Further, since different types of terminals can be bonded to the window glass using a common base, it is not necessary to distinguish the bonded components, and the component management and product management of the solder bonding process are simplified. In addition, when the terminal and base are detachable, if the terminal needs to be replaced due to maintenance, etc., only the terminal can be removed. Improves.
[0052]
When transporting the glass with a terminal, when the connecting member is separated from the base, the glass interval can be narrowed during glass transport, and more glass can be transported at one time.
[0053]
The connecting member is integrated with the terminal by inserting the connecting member into the opening provided in the rising portion of the base from the side and engaging and engaging the engaging piece holding portion and the engaging piece protrusion provided on the connecting member. Since the locking piece of the connecting member is securely locked and fixed to the base, the terminal does not come off the base even if an upward force is applied to the terminal when the coupler is connected.
[0054]
In addition, the engaging piece of the connecting member is inserted into the opening of the upper surface of the base from above and rotated by 90 °, and the engaging piece of the connecting member is hooked on the base and the convex portion is fitted into the hole of the base, The integrated connecting member is easily fixed and held from above with respect to the base, and the terminal does not come off the base when the coupler is connected to the terminal.
[0055]
In addition, a claw piece is provided on the connecting member, and an inwardly inclined side wall is provided on the upper surface of the base so that the claw piece is securely locked and fixed to the opening on the upper surface of the base. The terminal does not come off the base when installing the coupler. In addition, since the inclined side walls on both sides of the upper surface of the base are in pressure contact with the connecting member to bring the connecting member into close contact with the upper surface, resistance loss when electricity is passed through the terminals is reduced, and power loss is reduced and power is efficiently supplied. can do.
[0056]
Also, by connecting the connecting member separately from the terminal and providing the terminal at a position away from the base via the lead wire, the coupler and terminal for external connection can be connected at a position away from the base, so the force at the time of connection Will not work on the base. Therefore, the adhesive strength between the base and the bus bar and the coupling strength between the connecting member and the base are ensured stably.
[Brief description of the drawings]
FIG. 1 is a schematic view of a window glass to which terminals of an automotive window glass according to the present invention are bonded.
FIG. 2 is a schematic view showing a base of a terminal of an automotive window glass according to the present invention.
FIG. 3 is a schematic view of a terminal and a connecting member.
FIG. 4 is a schematic view when a base and a terminal are combined.
FIG. 5 is a schematic view of an example in which the shape of the terminal is changed.
FIG. 6 is a schematic diagram showing a terminal base of an automotive window glass according to another embodiment of the present invention.
7 is a schematic view of a terminal and a connecting member that are coupled to the base of FIG. 6;
FIG. 8 is a schematic diagram showing, in order, states when the terminals of FIG. 7 are coupled.
FIG. 9 is a schematic view showing a terminal base of an automotive window glass according to another embodiment of the present invention.
10 is a schematic view of a terminal and a connecting member coupled to the base of FIG. 9;
11 is a schematic view when the base of FIG. 9 and the terminal of FIG. 10 are combined.
12 is a schematic view showing a modification of the terminal and the connecting member in FIG.
13 is a schematic view when the base of FIG. 9 and the terminal of FIG. 12 are combined.
FIG. 14 is a schematic view of a terminal showing still another embodiment according to the present invention.
[Explanation of symbols]
1: rear glass, 2: hot wire, 3: bus bar, 4: terminal, 5: base,
5a: upper surface portion, 5b: rising portion, 5c: pedestal portion, 6: solder,
7: Locking piece holding part, 8: Opening, 9: Terminal, 10: Locking piece, 11: Projection,
12: lead wire, 13: coupler, 14: hole, 15: opening, 16: convex part,
17: locking piece, 18: lead wire, 19: connecting member, 20: opening,
21: Side wall, 22: Claw piece, 23: Projection piece, 24: Claw piece,
A: central portion, B: tip portion, H: width of the locking piece 10,
W: length of the opening in the longitudinal direction, w: width of the locking piece 17.

Claims (8)

自動車用窓ガラスの表面に導体パターンが形成され、この導体パターン上に半田により接着される電気接続用の端子であって、
前記導体パターンに半田接着されるベースと、
外部接続用のカプラと接続するためのターミナルを有し、
該ターミナルが前記ベースと別体であって、
このターミナルを連結部材を介してベースに結合することを特徴とする自動車用窓ガラスの端子。
A conductor pattern is formed on the surface of the window glass for automobiles, and is a terminal for electrical connection bonded on the conductor pattern by solder,
A base soldered to the conductor pattern;
It has a terminal for connecting to a coupler for external connection,
The terminal is separate from the base;
A terminal for an automotive window glass, wherein the terminal is coupled to a base via a connecting member.
前記連結部材は、前記ターミナルと一体であり、該連結部材は係止片を有し、該係止片を前記ベースが有する開口に挿入することにより、前記ターミナルをベースに結合することを特徴とする請求項1に記載の自動車用窓ガラスの端子。The connecting member is integral with the terminal, the connecting member has a locking piece, and the terminal is coupled to the base by inserting the locking piece into an opening of the base. The terminal of the window glass for motor vehicles of Claim 1 to do. 前記連結部材は、前記ターミナルと一体であり、前記ベースは、前記導体パターンに半田接着される台座部と、この台座部に連続する立上がり部と、この立上がり部に連続する上面部とからなり、前記連結部材は先端に突起を有する前記上面部と平行な係止片を有し、前記ベースは、その立上がり部に開口を有し、前記係止片をこの開口に挿入して前記突起をベース側に弾発的に係止して結合したことを特徴とする請求項1または2に記載の自動車用窓ガラスの端子。The connecting member is integral with the terminal, and the base is composed of a pedestal portion soldered to the conductor pattern, a rising portion continuous to the pedestal portion, and an upper surface portion continuous to the rising portion, The connecting member has a locking piece parallel to the upper surface portion having a protrusion at the tip, and the base has an opening at a rising portion thereof, and the locking piece is inserted into the opening to thereby base the protrusion. The terminal of the window glass for motor vehicles of Claim 1 or 2 characterized by the above-mentioned. 前記連結部材は、前記ターミナルと一体であり、前記ベースは、前記導体パターンに半田接着される台座部と、この台座部に連続する立上がり部と、この立上がり部に連続する上面部とからなり、前記連結部材は、一対のハ字状の前記上面部に対して下向きに突出した係止片と位置決め用凸部を有し、前記ベースはその上面部に、前記ターミナルとの結合時に前記ハ字状に広がっている係止片が広がる方向と直交する長手方向を有する前記係止片を挿入するための開口と前記凸部が嵌合する孔又は凹部を有することを特徴とする請求項1または2に記載の自動車用窓ガラスの端子。The connecting member is integral with the terminal, and the base is composed of a pedestal portion soldered to the conductor pattern, a rising portion continuous to the pedestal portion, and an upper surface portion continuous to the rising portion, The connecting member has a pair of C-shaped locking pieces protruding downward with respect to the upper surface portion and a positioning convex portion, and the base has the H shape on the upper surface portion when coupled to the terminal. An opening for inserting the locking piece having a longitudinal direction perpendicular to a direction in which the locking piece spreading in a shape extends is provided with a hole or a concave portion into which the convex portion is fitted. The terminal of the window glass for motor vehicles of 2. 前記連結部材は、前記ターミナルと一体であり、前記ベースは、前記導体パターンに半田接着される台座部と、この台座部に連続する立上がり部と、この立上がり部に連続する上面部とからなり、前記連結部材は、組立時に前記ベースの上面部上をスライドしてこの上面部上に係止保持され、この連結部材は、下方向に弾発的に突出する抜け止め用の爪片を有し、前記ベースはその上面部に前記爪片が係止する開口と、組立時に前記連結部材の両側の側縁が摺接してこの連結部材をガイドするとともにこの連結部材をベースの上面部上に圧接させるように内側に傾斜した側壁を両側の側縁に有することを特徴とする請求項1または2に記載の自動車用窓ガラスの端子。The connecting member is integral with the terminal, and the base is composed of a pedestal portion soldered to the conductor pattern, a rising portion continuous to the pedestal portion, and an upper surface portion continuous to the rising portion, The connecting member slides on the upper surface portion of the base during assembly and is held on the upper surface portion, and the connecting member has a retaining claw piece that protrudes downward in a resilient manner. The base has an opening to which the claw piece engages with an upper surface portion thereof, and side edges on both sides of the connecting member slidably contact with each other during assembly to guide the connecting member and press the connecting member onto the upper surface portion of the base. The terminal of the window glass for motor vehicles of Claim 1 or 2 which has a side wall sloping inward so that it may be made into a side edge of both sides. 前記ターミナルは、前記連結部材と別体であり、該ターミナルは、リード線を介して前記連結部材に接続されたことを特徴とする請求項1に記載の自動車用窓ガラスの端子。The terminal of the automobile window glass according to claim 1, wherein the terminal is separate from the connecting member, and the terminal is connected to the connecting member via a lead wire. 前記連結部材は、前記ターミナルと別体であり、該連結部材は係止片を有し、該係止片を前記ベースが有する開口に挿入することにより、前記ターミナルをベースに結合することを特徴とする請求項6に記載の自動車用窓ガラスの端子。The connecting member is separate from the terminal, the connecting member has a locking piece, and the terminal is coupled to the base by inserting the locking piece into an opening of the base. The terminal of the window glass for motor vehicles of Claim 6. 前記ベースを導体パターン上に半田接着し、その後前記連結部材の係止片を前記ベースの開口に挿入してこの連結部材とベースとを結合することを特徴とする請求項1〜7のいずれかに記載の自動車用窓ガラスの端子取付け方法。8. The base according to claim 1, wherein the base is solder-bonded onto the conductor pattern, and then the connecting member and the base are joined by inserting a locking piece of the connecting member into the opening of the base. The terminal mounting method of the window glass for motor vehicles described in 2.
JP2002356734A 2002-12-09 2002-12-09 Terminal of window glass for automobile and its mounting method Pending JP2004189023A (en)

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