JP2004160537A - Reducing tube stock for bulging, method for manufacturing hydrostatic bulging die and reducing tube stock, hydrostatic bulging device, hydrostatic bulging method for reducing tube, and bulged article - Google Patents

Reducing tube stock for bulging, method for manufacturing hydrostatic bulging die and reducing tube stock, hydrostatic bulging device, hydrostatic bulging method for reducing tube, and bulged article Download PDF

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JP2004160537A
JP2004160537A JP2003020961A JP2003020961A JP2004160537A JP 2004160537 A JP2004160537 A JP 2004160537A JP 2003020961 A JP2003020961 A JP 2003020961A JP 2003020961 A JP2003020961 A JP 2003020961A JP 2004160537 A JP2004160537 A JP 2004160537A
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mold
tube
pair
pipe
end holding
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JP4060722B2 (en
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Atsushi Tomizawa
淳 富澤
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Mitsubishi Motors Corp
Nippon Steel Corp
Nippon Steel Pipe Co Ltd
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Mitsubishi Motors Corp
Sumitomo Metal Industries Ltd
Sumitomo Pipe and Tube Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To enable a reducing tube stock to be pressed in an axial direction from the tube end thereof. <P>SOLUTION: Tube end holding dies 12a, 12b are arranged in one end part of die main bodies 11a, 11b. A sealing tool 13 on the side of the tube end holding die is inserted between the tube end holding dies 12a, 12b to hold one end part of the reducing tube stock TP2 together with the tube end holding dies 12a, 12b. A sealing tool 14 on the side of the die main bodies is inserted between the other end parts of the die main bodies 11a, 11b to hold the other end part of the reducing tube stock TP2 together with the die main bodies 11a, 11b. An elastic member 15 for imparting thrust force in the direction of one end part of the tube end holding dies 12a, 12b is provided between the die main bodies 11a, 11b and the tube end holding dies 12a, 12b. The injection hole 14a of working fluid is provided on the sealing tool 14 on the side of the die main bodies. The internal space of the die is made to be changeable in accordance with movement in the axial direction of the sealing tool 13 on the side of the tube end holding dies. In this way, a high expansion ratio is obtained and also the latitude of the forming is remarkably enhanced when applying the hydrostatic bulging to the reducing tube stock. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、液圧バルジ加工に供する異形素管と、この異形素管を用いた液圧バルジ加工に使用する金型(以下、「液圧バルジ金型」という。)及びこの液圧バルジ金型を用いた前記異形素管の製造方法、並びに、前記液圧バルジ金型を備えた液圧バルジ加工装置及びこの液圧バルジ加工装置を用いて液圧バルジ加工を行う方法とバルジ加工品に関するものである。
【0002】
【従来の技術】
液圧バルジ加工には、通常の成形法に比べて以下の特長がある。
▲1▼ 長手方向に断面形状の異なるやや複雑な形状を得ることができるため、従来は溶接で組み付けられていた部品の一体成形が可能になる。
【0003】
▲2▼ 製品の全体に亘って加工硬化が得やすいため、軟質な素管を用いても高強度な製品を得ることができる。
▲3▼ スプリングバックが少なく、製品の寸法精度が良好である(形状凍結性が良好である)ため、手直しの工程が省略できる。
【0004】
以上のような優れた特長が評価され、近年、管の液圧バルジ加工は、特に自動車部品を始めとして種々の分野で盛んに採用されるようになってきた。
一般的な管の液圧バルジ加工は、図5(a)に示すように、上下の金型1,2内にセットされた素管P1 の中に注入孔3を通じて加工液を注入し、加工液の圧力(以下、「内圧」という。)を高めることに加えて、シール工具を兼ねた軸押し工具(以下、「シール工具」という。)4,5によって両管端から軸方向に押し加工を行うことで、例えば図5(b)に示したような断面形状を有する製品P2 を製造するものである。この際、シール工具4,5は図示しない油圧シリンダに接続されており、バルジ加工中に軸方向位置或いは軸押し力が制御されている。
【0005】
このような液圧バルジ加工において、軸方向に作用させる管端からの押し加工は、膨出時のメタルフローを助長せしめて拡管限界を向上させるために、極めて重要な加工と言える。すなわち、この液圧バルジ加工の工程において、管端からの軸押し加工工程を実施せず、単に素管両端部の軸方向位置を固定した状態で内圧を高めるだけでは、材料の膨出に対応して板厚が著しく減少するために、加工中の早い段階で材料の破断に至り、限られた成形範囲(拡管限界)しか得られないからである。
【0006】
しかしながら、上記の液圧バルジ加工においても以下に述べるような問題がある。
すなわち、軸方向に断面形状の異なるやや複雑な形状を得ることができるといっても、それには限界がある。周長増加率={(当該部位の外周長/素管の円周長)−1}×100%と定義すれば、製品の形状要求性能や素管の材質・板厚にもよるが、管端の軸圧縮が有効な管端部領域を除いて、限界周長増加率を0〜25%程度に設定するのが一般的である。つまり、製品の形状設計の自由度を上げ、より複雑な任意の断面形状を有する製品を得ようとするためには、更なる工夫が必要である。
【0007】
この問題に対しては、ストレートな素管に代えて略円錐状の素管(以下、「テーパ管」という。)を用いることで、ストレートな素管での成形が困難な部品、例えば自動車部品で軸方向に沿って大きく周長が変化する部品に対しても周長増加率を低く抑えることができるため、成形が可能になる(例えば特許文献1参照。)。
【0008】
【特許文献1】
特開2001−321842号公報(第1頁)
【0009】
【発明が解決しようとする課題】
軸方向に横断面形状が変化するテーパ管TP1 にバルジ加工を施し、製品TP3 を製造する場合の加工前後を、図6(a)〜(c)に示すが、これらの図6より明らかなように、テーパ管TP1 を使用した場合には、シールを維持した状態でシール工具4,5を金型1,2内に押し込むことができないので、管端からの軸方向への押し加工が困難であるという問題がある。なお、シール工具4,5が受ける力(押付力に相当する)は、▲1▼テーパ管の端部を塑性変形せしめる力、▲2▼加工液の内圧による力、▲3▼シールを維持するための押付力、の総和Fとなるため、シールを維持するためには軸押力Fが必要である。
【0010】
本発明は、上記した従来の問題点に鑑みてなされたものであり、軸方向に横断面形状が変化する例えばテーパ管の液圧バルジ加工を行う場合でも、管端からの軸方向への押し加工を可能にして従来以上に大きな拡管率を得ることができるバルジ加工用異形素管及び液圧バルジ金型と、この金型を用いた前記異形素管の製造方法、並びに、前記金型を備えた液圧バルジ加工装置及びこの液圧バルジ加工装置を用いて液圧バルジ加工を行う方法とバルジ加工品を提供することを目的としている。
【0011】
【課題を解決するための手段】
上記した目的を達成するために、本発明は、
軸方向の一方から他方にかけて外径が漸次増加又は減少する周長を有すると共に、少なくとも小径側端部に、該小径側の端面に向かって前記周長が増加する保持部を形成したバルジ加工用異形素管を、
一対の金型本体と、これら一対の金型本体とで前記異形素管の両端部を保持すべく、一対の金型本体の端部に先端部を挿入されるシール工具とを備え、これらシール工具の少なくとも一方を移動が可能なように構成すると共に、前記シール工具のどちらか一方には加工液の注入孔を設け、加工中、前記の移動可能なシール工具の移動に伴い、前記金型本体とシール工具で構成される内部空間を変更可能とした液圧バルジ金型にセットし、
前記異形素管の内圧を高めつつ、管端からの軸方向への押し加工を行うことにより、液圧バルジ加工を施すこととしている。
【0012】
そして、このようにすることで、テーパ管等の異形素管に液圧バルジ加工を施す場合でも、管端からの軸方向への押し加工が可能になって従来以上に大きな拡管率のバルジ加工品を得ることができるようになる。
【0013】
【発明の実施の形態】
本発明に係るバルジ加工用異形素管は、軸方向の一方から他方にかけて外径が漸次増加又は減少する周長を有すると共に、少なくとも小径側端部に、該小径側の端面に向かって前記周長が増加する保持部を形成したものであり、前記保持部は、バルジ加工時におけるシールに必要な長さを有することが望ましい。
【0014】
上記の本発明に係るバルジ加工用異形素管において、「軸方向の一方から他方にかけて外径が漸次増加又は減少する周長を有する」とは、図4(a)に示したようなテーパが同一の単純なテーパ管に限るものではなく、図4(b)に示したように、軸方向においてテーパが変化するテーパ管であっても良い。また、上記の本発明に係るバルジ加工用異形素管において、漸次増加する割合が大きい場合であって、大径側端部に保持部を形成しなくてもシール性が確保できる場合には、大径側端部に保持部を形成しなくても良いが、シール性に不安がある場合に、大径側端部に保持部を形成する場合は、当該保持部は前記周長の増加割合よりも大きい増加割合となすことは言うまでもない。
【0015】
また、本発明に係る液圧バルジ金型は、一対の金型本体と、これら一対の金型本体とで異形素管の両端部を保持すべく、一対の金型本体の端部に先端部を挿入されるシール工具とを備え、これらシール工具の少なくとも一方を移動が可能なように構成すると共に、前記シール工具のどちらか一方には加工液の注入孔を設け、加工中、前記の移動可能なシール工具の移動に伴い、前記金型本体とシール工具で構成される内部空間を変更可能としたものである。
【0016】
上記本発明の液圧バルジ金型において、前記移動するシール工具の構成や移動方向は、特に限定されるものではないが、例えば金型本体の軸方向に移動させる場合には、以下のように構成する。
【0017】
第1の形態は、一対の金型本体と、これら金型本体の一方の端部内に夫々配置される一対の管端保持金型と、これら一対の管端保持金型とで異形素管の一方端部を保持すべく、一対の管端保持金型に先端部を挿入される管端保持金型側シール工具と、前記一対の金型本体とで異形素管の他方端部を保持すべく、一対の金型本体の他方の端部に先端部が挿入される金型本体側シール工具と、前記夫々一対の金型本体と管端保持金型間に設けられ、少なくとも加工液注入後は、一対の管端保持金型に、金型本体の前記一方の端部方向へのスラスト力を付与する弾性部材を備え、前記シール工具のどちらか一方には加工液の注入孔が設けられ、また、加工中、管端保持金型側シール工具の軸方向への移動に伴い、管端保持金型が弾性部材の前記スラスト力に抗して移動することにより、前記金型本体、管端保持金型、シール工具で構成される内部空間を変更可能に構成したものである。
【0018】
また、第2の形態は、一対の金型本体と、これら金型本体の両側の端部内に夫々配置される一対の管端保持金型と、これら両側の一対の管端保持金型とで夫々異形素管の端部を保持すべく、前記両側の一対の管端保持金型に夫々先端部を挿入されるシール工具と、前記一対の金型本体と両側の一対の管端保持金型間に設けられ、少なくとも加工液注入後は、両側の一対の管端保持金型に、金型本体の端部方向へのスラスト力を付与する弾性部材を備え、前記両シール工具のどちらか一方には加工液の注入孔が設けられ、また、加工中、両シール工具の軸方向への移動に伴い、両側の管端保持金型が弾性部材の前記スラスト力に抗して移動することにより、前記金型本体、管端保持金型、シール工具で構成される内部空間を変更可能に構成したものである。
【0019】
また、第3の形態は、前記第1または第2の液圧バルジ金型において、前記一対の管端保持金型にスラスト力を付与する前記弾性部材と、前記一対の金型本体の間に、少なくとも1組の一対の中間保持金型及びこの一対の中間保持金型にスラスト力を付与する弾性部材を順に配置したものである。
【0020】
これらのようにすれば、簡易な構成で、シール工具を移動させることができるようになる。なお、弾性部材により一対の管端保持金型に前記金型本体の軸方向側に向くスラスト力を付与するのは、加工液注入後であれば、異形素管の内圧を高める前でも、内圧を高めた後、異形素管を拡管する直前でも良い。
【0021】
すなわち、上記の本発明に係る液圧バルジ金型では、例えば、金型を、金型本体と管端保持金型(及び中間保持金型)の二重スライド構造とし、金型本体と管端保持金型間(、或いは、管端保持金型と中間保持金型間及び中間保持金型と金型本体間)に弾性部材を設置したので、この金型とシール工具の駆動装置及びこの駆動装置の駆動制御装置を備えた本発明に係る液圧バルジ加工装置を採用した本発明に係る液圧バルジ加工方法によれば、テーパ管等の異形素管に液圧バルジ加工を施す場合でも、管端からの軸方向への押し加工が可能になって従来以上に大きな拡管率の本発明に係るバルジ加工品を得ることができるようになる。なお、前記駆動制御装置としては、シール工具の軸押し力を制御するものでも、また、この軸押し力を作用させた場合には金型本体側のシール工具も塑性変形するので、軸押し力を作用させた場合のシール工具の変位(以下、「軸押し変位」という。)を制御するものでも良い。
【0022】
そして、この液圧バルジ加工中、管端保持金型は弾性部材(及び中間保持金型と弾性部材)によりシール工具側にテーパ管の端部を塑性変形せしめる力とシールを維持するための押付け力以上のスラスト力が付与されているので、シール工具と異形素管との間から漏れが発生することはない。
【0023】
ところで、前記の本発明に係る異形素管は、本発明に係る液圧バルジ金型にセットする前に予め加工したものでも、また、本発明に係る液圧バルジ金型にセットした後に、上記の本発明に係る液圧バルジ加工を実施する前工程で加工したものでも良い。そして、後者により加工する場合には、軸方向の一方から他方にかけて外径が漸次増加又は減少する周長を有する素管を、前記何れかに記載の液圧バルジ金型にセットし、移動可能なシール工具を移動させることにより、少なくとも小径側端部に、該小径側の端面に向かって前記周長が増加する保持部を形成すればよい。これが、本発明に係るバルジ加工用異形素管の製造方法である。
【0024】
【実施例】
以下、本発明に係るバルジ加工用異形素管及び液圧バルジ金型を図1〜図3に示す実施例に基づいて説明し、本発明に係る液圧バルジ加工装置及びこの装置を用いた本発明方法並びに本発明方法により加工したバルジ加工品の説明に及ぶ。図1は本発明の第1実施例の説明図、図2は本発明の第2実施例の説明図、図3は本発明の第3実施例の説明図である。
【0025】
図1において、11a,11bは対をなす金型本体であり、これら対をなす例えば上下の金型本体11a,11b(以下、11aを上金型本体と、11bを下金型本体という。)の紙面左側に示す一方の端部内に、対をなす例えば上下の管端保持金型12a,12bが夫々配置されている。
【0026】
13は前記上下の管端保持金型12a,12b間にその先端部を挿入される管端保持金型側シール工具であり、この管端保持金型側シール工具13と上下の管端保持金型12a,12bとで後述する異形素管TP2 の紙面左側に示す小径側端部TP2aを挟んで密閉するようにしている。
【0027】
14は前記上下の金型本体11a,11bの紙面右側に示す他方の端部間にその先端部を挿入される金型本体側シール工具であり、この金型本体側シール工具14と上下の金型本体11a,11bとで前記異形素管TP2 の紙面右側に示す大径側端部TP2bを挟んで密閉するようにしている。本実施例では、この金型本体側シール工具14の例えば軸中心位置に加工液の注入孔14aを設けたものを示している。
【0028】
15は前記上下の金型本体11a,11bと上下の管端保持金型12a,12b間に夫々設けられた弾性部材、例えばガスクッションや油圧シリンダであり、少なくとも加工液の注入後は、上下の管端保持金型12a,12bが上下の金型本体11a,11bの他方の端部に向かって軸方向に移動しないよう、上下の管端保持金型12a,12bを上下の金型本体11a,11bの一方の端部方向に向かわせるスラスト力を付与している。
【0029】
本発明に係る第1の液圧バルジ金型は上記の構成部品からなり、加工前は、前記上下の管端保持金型12a,12bの先端が図1(a)のA点に位置して、上下の金型本体11a,11b、管端保持金型12a,12b、管端保持金型側シール工具13、金型本体側シール工具14で形成される内部空間が、上下の管端保持金型12a,12bの先端が図1(a)のA’点の位置となる製品形状よりも、A〜A’だけ軸方向に大きくなっている。
【0030】
そして、本発明に係る液圧バルジ加工を実施するに先立ち、上記の液圧バルジ金型を用いて本発明の異形素管TP2 を製造する場合は、上下の金型本体11a,11b、管端保持金型12a,12b内に異形素管TP2 の素材となる単なるテーパ管TP1 をセットし、図示省略した例えば軸押し変位制御装置と軸押し力制御装置によって適正な力で前記テーパ管TP1 の例えば両端部を押潰すことにより行う。その後、金型本体側シール工具14と管端保持金型側シール工具13でシールし、前記異形素管TP2 の中に注入孔14aを通じて加工液を注入する。
【0031】
その後、異形素管TP2 の内圧を高めつつ、軸押し変位制御装置によって軸押し変位を適正に制御された駆動装置例えば油圧シリンダによって、上下の管端保持金型12a,12bの先端が、その内部空間が製品PT3 の形状と一致する図1(a)のA’点にくるまで、管端保持金型側シール工具13を紙面左側から紙面右側に向けて移動させて軸押し加工を行う。なお、加工液の注入後は、弾性部材15の作用によって上下の管端保持金型12a,12bと異形素管TP2 の間から加工液が漏れることはない。
【0032】
図1は上下の金型本体11a,11bの一方の端部内に上下の管端保持金型12a,12bを設けたものであるが、図2に示した実施例では、上下の金型本体11a,11bの両側の端部内に、夫々上下の管端保持金型12a,12bを設けたものである。
【0033】
この図2に示した実施例では、図1に示した実施例における金型本体側シール工具14に代えて、金型本体11a,11bの両側に管端保持金型側シール工具13を配置し、この管端保持金型側シール工具13の一方に加工液の注入孔13aを設けたものである。そして、液圧バルジ加工時には、金型本体11a,11bの両側から軸押し加工を行う他は図1に示した実施例と同じである。
【0034】
また、図3に示した実施例は、図1に示した実施例における前記上下の管端保持金型12a,12bにスラスト力を付与する前記弾性部材15と、前記上下の金型本体11a,11bの間に、例えば1組の上下の中間保持金型16a,16b、及び、この上下の中間保持金型16a,16bを、前記上下の管端保持金型12a,12bの方向に向かわせるスラスト力を付与する弾性部材15を順に配置した構成である。
【0035】
そして、この図3に示した実施例では、加工前は、前記上下の管端保持金型12a,12bの先端が図3のA点に、また、前記上下の中間保持金型16a,16bの先端が図3のB点に夫々位置して、上下の金型本体11a,11b、管端保持金型12a,12b、中間保持金型16a,16b、管端保持金型側シール工具13、金型本体側シール工具14で形成される内部空間が、上下の管端保持金型12a,12bの先端が図3のA’点の、また、上下の中間保持金型16a,16bの先端が図3のB’点の位置にある製品形状よりも、A〜A’、B〜B’だけ軸方向に大きくなっている。
【0036】
そして、上下の金型本体11a,11b、管端保持金型12a,12b、中間保持金型16a,16b内に異形素管TP2 の素材となる単なるテーパ管TP1 をセットし、図示省略した例えば軸押し変位制御装置と軸押し力制御装置によって適正な力で前記テーパ管TP1 の例えば両端部に金型本体側シール工具14と管端保持金型側シール工具13で押潰し加工を施して異形素管TP2 を形成し、この異形素管TP2 の両端部TP2a,TP2bをシールした後に、前記異形素管TP2 の中に注入孔14aを通じて加工液を注入する。
【0037】
その後、異形素管TP2 の内圧を高めつつ、軸押し変位制御装置によって軸押し変位を適正に制御された駆動装置によって、上下の管端保持金型12a,12b及び上下の中間保持金型16a,16bの先端が、その内部空間が製品PT3 の形状と一致する図3のA’、B’点にくるまで、管端保持金型側シール工具13を紙面左側から紙面右側に向けて移動させて軸押し加工を行う。なお、加工液の注入後、弾性部材15の作用によって上下の管端保持金型12a,12bと異形素管TP2 の間から加工液が漏れることがないことは、図1に示した実施例と同じである。
【0038】
上記図1〜図3に示した実施例は、あくまでも本発明の一つの具体例を示したものであり、金型の内部空間の形状を比較的簡単な形状としているが、当然、通常の自動車部品に代表される3次元の複雑な形状であっても良い。また、シール工具を移動させる構成も上記図1〜図3に示した構成に限るものではない。
【0039】
また、上記実施例は異形素管TP2 の素材として単なるテーパ管を使用するものについて説明したが、本発明は、曲げ加工やプリフォーム加工を施されて湾曲に加工された、或いは、押し潰し加工で偏平に加工されたテーパ管を異形素管TP2 の素材とするものでも良い。
【0040】
また、上記の実施例では、バルジ加工に先立って、本発明に係る液圧バルジ金型内でテーパ素管TP1 の端部に成形を施し、異形素管TP2 を製造しているが、本発明に係る液圧バルジ金型にセットする前に予め端部の成形を行い、異形素管TP2 を製造しておいても良い。
【0041】
また、図1や図3に示した実施例では、異形素管TP2 の小径側に上下の管端保持金型12a,12bを配置したものを示したが、異形素管TP2 の大径側に上下の管端保持金型12a,12bを配置したものでも良い。
【0042】
また、図3に示した実施例では、上下の中間保持金型16a,16bが異形素管TP2 と接するものを示したが、上下の中間保持金型16a,16bは必ずしも異形素管TP2 と接する必要はなく、任意の母線形状を有するものでも良い。
【0043】
また、図1〜図3に示した実施例では、管端保持金型側シール工具13や金型本体側シール工具14の先端形状を単純な円錐台形状としたものを示したが、必ずしもこの形状に限るものではなく、円錐台面に段差を有した形状や、Oリングによる内面シールや端面シールを併用した形状でも良い。
【0044】
【発明の効果】
以上説明したように、本発明によれば、例えばテーパ管のように軸方向に横断面形状が変化する異形素管に液圧バルジ加工を施す場合でも、管端からの軸方向への押し加工が可能になって、従来以上に大きな拡管率を得ることができ、成形の自由度が飛躍的に向上する。
【図面の簡単な説明】
【図1】本発明の第1実施例の説明図であり、(a)は加工前の縦断面図、(b)は加工後の縦断面図、(c)は(a)の左側面図である。
【図2】本発明の第2実施例の説明図で、加工前の縦断面図を示した図である。
【図3】本発明の第3実施例の説明図で、加工前の縦断面図を示した図である。
【図4】本発明の異形素管の説明図で、(a)は軸方向に同一のテーパを有するもの、(b)は軸方向の中途でテーパが変化するものを示し、夫々縦断面図を示した図である。
【図5】従来のストレート管の液圧バルジ加工の説明図で、(a)は加工前の金型の縦断面図、(b)は加工後の金型の縦断面図である。
【図6】従来のテーパ管の液圧バルジ加工の説明図で、(a)はテーパ管をセッティングした状態を示した図、(b)は端部加工を行った後、加工液を注入する前の金型の縦断面図、(c)は加工後の金型の縦断面図である。
【符号の説明】
11a 上金型本体
11b 下金型本体
12a 上管端保持金型
12b 下管端保持金型
13 管端保持金型側シール工具
13a 注入孔
14 金型本体側シール工具
14a 注入孔
15 弾性部材
16a 上中間保持金型
16b 下中間保持金型
TP2 異形素管
TP2a 小径側端部
TP2b 大径側端部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a deformed element pipe used for hydraulic bulge processing, a mold used for hydraulic bulge processing using the deformed element pipe (hereinafter referred to as “hydraulic bulge mold”), and the hydraulic bulge mold. The present invention relates to a method for manufacturing the deformed element tube using a mold, a hydraulic bulge processing apparatus including the hydraulic bulge mold, a method of performing hydraulic bulge processing using the hydraulic bulge processing apparatus, and a bulge processed product. Is.
[0002]
[Prior art]
The hydraulic bulge processing has the following features compared to normal molding methods.
{Circle around (1)} Since a slightly complicated shape having a different cross-sectional shape in the longitudinal direction can be obtained, it is possible to integrally form components that have been assembled by welding in the past.
[0003]
(2) Since work hardening is easily obtained over the entire product, a high-strength product can be obtained even if a soft blank tube is used.
(3) Since the spring back is small and the dimensional accuracy of the product is good (the shape freezing property is good), the rework process can be omitted.
[0004]
The excellent features as described above have been evaluated, and in recent years, hydraulic bulging of pipes has been actively used in various fields including automobile parts.
As shown in FIG. 5 (a), a general pipe hydraulic bulging process is performed by injecting a processing liquid through an injection hole 3 into a raw pipe P1 set in upper and lower molds 1 and 2. In addition to increasing the pressure of the liquid (hereinafter referred to as “internal pressure”), the axial push tool (hereinafter referred to as “seal tool”) 4 and 5 that also serves as a sealing tool is pushed in the axial direction from both pipe ends. For example, a product P2 having a cross-sectional shape as shown in FIG. 5B is manufactured. At this time, the sealing tools 4 and 5 are connected to a hydraulic cylinder (not shown), and the axial position or axial pushing force is controlled during bulging.
[0005]
In such a hydraulic bulging process, the pressing process from the pipe end acting in the axial direction can be said to be a very important process in order to promote the metal flow during bulging and improve the expansion limit. In other words, in this hydraulic bulging process, the axial pressing process from the pipe end is not performed, and simply increasing the internal pressure with the axial position of both ends of the raw pipe fixed is sufficient to cope with material expansion. This is because the plate thickness is remarkably reduced, leading to material breakage at an early stage during processing, and only a limited forming range (expansion limit) can be obtained.
[0006]
However, the above-described hydraulic bulging also has the following problems.
That is, even if it is possible to obtain a slightly complicated shape having a different cross-sectional shape in the axial direction, there is a limit to this. Perimeter increase rate = {(peripheral length of the part / circumferential length of the raw tube) -1} x 100%, depending on the required shape of the product and the material and thickness of the raw tube, In general, the marginal circumferential length increase rate is set to about 0 to 25% except for the tube end region where end axial compression is effective. That is, in order to increase the degree of freedom of product shape design and to obtain a product having a more complicated arbitrary cross-sectional shape, further ingenuity is required.
[0007]
To solve this problem, a substantially conical tube (hereinafter referred to as a “taper tube”) is used instead of the straight tube, so that it is difficult to form the straight tube, such as an automobile part. Thus, the peripheral length increase rate can be kept low even for a part whose peripheral length largely changes along the axial direction, so that molding becomes possible (see, for example, Patent Document 1).
[0008]
[Patent Document 1]
JP 2001-321842 A (first page)
[0009]
[Problems to be solved by the invention]
FIGS. 6 (a) to 6 (c) show before and after processing when a product TP3 is manufactured by bulging the tapered tube TP1 whose cross-sectional shape changes in the axial direction. As apparent from FIG. In addition, when the taper tube TP1 is used, the sealing tools 4 and 5 cannot be pushed into the molds 1 and 2 while maintaining the seal, so that it is difficult to push in the axial direction from the tube end. There is a problem that there is. Note that the force (corresponding to the pressing force) received by the sealing tools 4 and 5 is: (1) the force that plastically deforms the end of the taper tube, (2) the force due to the internal pressure of the working fluid, and (3) the seal is maintained. Therefore, the shaft pressing force F is necessary to maintain the seal.
[0010]
The present invention has been made in view of the above-described conventional problems. For example, even when hydraulic bulging is performed on a tapered pipe whose cross-sectional shape changes in the axial direction, the axial pushing from the pipe end is performed. A deformed element tube for bulge processing and a hydraulic bulge mold that can be processed to obtain a larger expansion rate than before, a method for manufacturing the deformed element tube using the mold, and the mold It is an object of the present invention to provide a hydraulic bulge processing apparatus, a method of performing hydraulic bulge processing using the hydraulic bulge processing apparatus, and a bulge processed product.
[0011]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides:
For bulge processing having a circumferential length in which the outer diameter gradually increases or decreases from one side to the other in the axial direction, and at least a holding portion whose circumferential length increases toward the end surface on the small diameter side is formed at the small diameter side end portion Deformed element tube
A pair of mold main bodies, and a sealing tool for inserting a tip portion into an end portion of the pair of mold main bodies so as to hold both end portions of the deformed element pipe with the pair of mold main bodies. At least one of the tools is configured to be movable, and one of the sealing tools is provided with a machining fluid injection hole, and the mold is moved along with the movement of the movable sealing tool during processing. Set in the hydraulic bulge mold that can change the internal space composed of the main body and sealing tool,
A hydraulic bulge process is performed by pushing in the axial direction from the pipe end while increasing the internal pressure of the deformed element pipe.
[0012]
In this way, even when a hydraulic bulge is applied to a deformed element pipe such as a tapered pipe, it is possible to push in the axial direction from the end of the pipe, and bulge processing with a larger expansion rate than before. You will be able to get goods.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
The deformed element pipe for bulging according to the present invention has a circumferential length in which the outer diameter gradually increases or decreases from one side to the other side in the axial direction, and at least at the end on the small diameter side toward the end surface on the small diameter side. A holding portion having an increased length is formed, and the holding portion preferably has a length necessary for sealing during bulge processing.
[0014]
In the above-described deformed element pipe for bulging according to the present invention, “having a circumferential length in which the outer diameter gradually increases or decreases from one to the other in the axial direction” means that the taper as shown in FIG. It is not limited to the same simple tapered tube, but may be a tapered tube whose taper changes in the axial direction as shown in FIG. Also, in the above-described bulge-shaped deformed element pipe according to the present invention, when the rate of gradual increase is large, and sealability can be secured without forming a holding portion at the large-diameter side end, It is not necessary to form a holding part at the large diameter side end, but when there is anxiety about sealing performance, when the holding part is formed at the large diameter side end, the holding part will increase the circumference. Needless to say, the rate of increase will be larger.
[0015]
Further, the hydraulic bulge mold according to the present invention includes a pair of mold main bodies and a tip portion at the end of the pair of mold main bodies in order to hold both ends of the deformed element pipe by the pair of mold main bodies. And at least one of these sealing tools is configured to be movable, and at least one of the sealing tools is provided with a machining fluid injection hole, and the movement is performed during machining. With the possible movement of the sealing tool, the internal space constituted by the mold body and the sealing tool can be changed.
[0016]
In the hydraulic bulge mold of the present invention described above, the configuration and the moving direction of the moving sealing tool are not particularly limited. For example, when moving in the axial direction of the mold body, the following is performed. Constitute.
[0017]
In the first embodiment, a deformed element tube is composed of a pair of mold bodies, a pair of tube end holding molds disposed in one end of each of these mold bodies, and the pair of tube end holding molds. In order to hold one end, the other end of the deformed element pipe is held by the pipe end holding mold side sealing tool whose tip is inserted into the pair of pipe end holding molds and the pair of mold bodies. Accordingly, a mold body side sealing tool whose tip is inserted into the other end of the pair of mold bodies, and provided between the pair of mold bodies and the tube end holding mold, respectively, at least after the processing liquid is injected Comprises a pair of tube end holding molds and an elastic member for applying a thrust force in the direction of the one end of the mold body, and one of the sealing tools is provided with a machining fluid injection hole. In addition, during processing, the tube end holding mold is moved to the axial direction of the tube end holding mold side sealing tool, and the tube end holding mold is moved by the elastic member. By moving against the preparative force, the mold body, the pipe end holding dies, is obtained by changeably constituting the internal space formed by the sealing tool.
[0018]
The second form includes a pair of mold main bodies, a pair of tube end holding molds disposed in both ends of the mold main bodies, and a pair of tube end holding molds on both sides. A sealing tool for inserting a tip portion into each of the pair of tube end holding molds on both sides to hold the end of each of the deformed element tubes, the pair of mold bodies, and a pair of tube end holding molds on both sides At least after the machining liquid is injected, the pair of tube end holding dies on both sides are provided with an elastic member for applying a thrust force toward the end of the die body, and either one of the two sealing tools Is provided with an injection hole for machining fluid, and during machining, the pipe end holding molds on both sides move against the thrust force of the elastic member as the sealing tools move in the axial direction. The internal space composed of the mold body, the tube end holding mold, and the sealing tool can be changed. Than it is.
[0019]
In the first or second hydraulic bulge mold, the third form is provided between the elastic member for applying a thrust force to the pair of tube end holding molds and the pair of mold main bodies. At least one pair of intermediate holding molds and an elastic member that imparts a thrust force to the pair of intermediate holding molds are sequentially arranged.
[0020]
In this way, the sealing tool can be moved with a simple configuration. The elastic member applies a thrust force toward the pair of tube end holding molds in the axial direction of the mold body after the injection of the machining fluid, even before the internal pressure of the deformed element tube is increased. After increasing the height, it may be immediately before expanding the deformed element tube.
[0021]
That is, in the above hydraulic bulge mold according to the present invention, for example, the mold has a double slide structure of a mold body and a tube end holding mold (and an intermediate holding mold), and the mold body and the tube end. Since an elastic member is installed between the holding molds (or between the tube end holding mold and the intermediate holding mold and between the intermediate holding mold and the mold main body), the driving device for the mold and the sealing tool and the driving According to the hydraulic bulge processing method according to the present invention that employs the hydraulic bulge processing apparatus according to the present invention provided with a drive control device of the apparatus, even when performing hydraulic bulge processing on a deformed element pipe such as a tapered pipe, Pushing in the axial direction from the pipe end becomes possible, and a bulge-processed product according to the present invention having a larger expansion ratio than before can be obtained. The drive control device may be one that controls the axial pushing force of the sealing tool, and when this axial pushing force is applied, the sealing tool on the mold body side is also plastically deformed. It is also possible to control the displacement of the sealing tool (hereinafter referred to as “shaft pushing displacement”) when acted on.
[0022]
During this hydraulic bulging, the tube end holding mold is pressed by the elastic member (and the intermediate holding mold and the elastic member) to maintain the seal and the force to plastically deform the end of the tapered tube toward the sealing tool side. Since a thrust force greater than the force is applied, no leakage occurs between the sealing tool and the deformed element tube.
[0023]
By the way, the deformed element pipe according to the present invention may be pre-processed before being set in the hydraulic bulge mold according to the present invention, or after being set in the hydraulic bulge mold according to the present invention. What was processed in the previous process of carrying out the hydraulic bulge processing concerning the present invention may be used. And when machining by the latter, the raw pipe having a circumference whose outer diameter gradually increases or decreases from one to the other in the axial direction can be set in the hydraulic bulge mold as described above and moved. By moving the sealing tool, a holding portion whose peripheral length increases toward the end surface on the small diameter side may be formed at least on the small diameter side end portion. This is the method for manufacturing a deformed element pipe for bulge processing according to the present invention.
[0024]
【Example】
Hereinafter, a deformed element pipe for bulge processing and a hydraulic bulge mold according to the present invention will be described based on the embodiment shown in FIGS. 1 to 3, and a hydraulic bulge processing apparatus according to the present invention and a book using this apparatus will be described. The invention method and the bulge processed product processed by the method of the present invention will be described. FIG. 1 is an explanatory diagram of the first embodiment of the present invention, FIG. 2 is an explanatory diagram of the second embodiment of the present invention, and FIG. 3 is an explanatory diagram of the third embodiment of the present invention.
[0025]
In FIG. 1, reference numerals 11a and 11b denote paired mold bodies, for example, upper and lower mold bodies 11a and 11b (hereinafter, 11a is referred to as an upper mold body and 11b is referred to as a lower mold body). A pair of upper and lower tube end holding molds 12a and 12b, for example, are disposed in one end portion shown on the left side of FIG.
[0026]
Reference numeral 13 denotes a tube end holding mold side sealing tool whose tip is inserted between the upper and lower tube end holding molds 12a and 12b. The molds 12a and 12b are hermetically sealed with a small-diameter side end TP2a shown on the left side of the deformed element tube TP2 to be described later.
[0027]
Reference numeral 14 denotes a mold body side sealing tool in which a tip end portion is inserted between the other end portions shown on the right side of the upper and lower mold bodies 11a and 11b. The mold main bodies 11a and 11b are hermetically sealed with a large-diameter side end TP2b shown on the right side of the deformed element tube TP2 in between. In the present embodiment, the mold body side sealing tool 14 is provided with a machining fluid injection hole 14a at, for example, the axial center position.
[0028]
Reference numeral 15 denotes an elastic member such as a gas cushion or a hydraulic cylinder provided between the upper and lower mold bodies 11a and 11b and the upper and lower pipe end holding molds 12a and 12b. The upper and lower tube end holding molds 12a and 12b are moved to the upper and lower mold main bodies 11a and 12b so that the tube end holding molds 12a and 12b do not move in the axial direction toward the other ends of the upper and lower mold main bodies 11a and 11b. Thrust force that is directed toward one end of 11b is applied.
[0029]
The first hydraulic bulge mold according to the present invention is composed of the above-described components, and before processing, the tips of the upper and lower tube end holding molds 12a and 12b are positioned at point A in FIG. The inner space formed by the upper and lower mold main bodies 11a and 11b, the pipe end holding molds 12a and 12b, the pipe end holding mold side sealing tool 13, and the mold main body side sealing tool 14 is the upper and lower pipe end holding molds. The tips of the molds 12a and 12b are larger in the axial direction by A to A ′ than the product shape at the position of the point A ′ in FIG.
[0030]
Prior to performing the hydraulic bulge processing according to the present invention, when manufacturing the deformed element pipe TP2 of the present invention using the above hydraulic bulge mold, the upper and lower mold bodies 11a and 11b, the pipe ends A simple taper tube TP1 which is a material of the deformed element tube TP2 is set in the holding molds 12a and 12b, and the taper tube TP1 of the taper tube TP1 with an appropriate force, for example, by a shaft push displacement control device and a shaft push force control device (not shown), for example. This is done by crushing both ends. Thereafter, the mold body side sealing tool 14 and the tube end holding mold side sealing tool 13 are used for sealing, and the machining liquid is injected into the deformed element pipe TP2 through the injection hole 14a.
[0031]
Thereafter, while increasing the internal pressure of the deformed element pipe TP2, the tip ends of the upper and lower tube end holding molds 12a and 12b are moved into the interior thereof by a drive device, for example, a hydraulic cylinder, in which the axial displacement is properly controlled by the axial displacement controller. The tube end holding mold side sealing tool 13 is moved from the left side to the right side of the drawing until the space reaches the point A ′ in FIG. 1A where the space coincides with the shape of the product PT3. After the machining liquid is injected, the machining liquid does not leak from between the upper and lower pipe end holding molds 12a and 12b and the deformed element pipe TP2 by the action of the elastic member 15.
[0032]
In FIG. 1, the upper and lower tube end holding dies 12a and 12b are provided in one end of the upper and lower die bodies 11a and 11b. In the embodiment shown in FIG. , 11b are provided with upper and lower tube end holding molds 12a, 12b, respectively.
[0033]
In the embodiment shown in FIG. 2, pipe end holding mold side sealing tools 13 are arranged on both sides of the mold main bodies 11a and 11b in place of the mold main body side sealing tool 14 in the embodiment shown in FIG. The pipe end holding mold side sealing tool 13 is provided with a machining fluid injection hole 13a. And at the time of hydraulic bulge processing, it is the same as the embodiment shown in FIG. 1 except that axial pressing is performed from both sides of the mold main bodies 11a and 11b.
[0034]
Further, the embodiment shown in FIG. 3 includes the elastic member 15 for applying a thrust force to the upper and lower tube end holding dies 12a and 12b in the embodiment shown in FIG. For example, a pair of upper and lower intermediate holding dies 16a and 16b and a thrust that makes the upper and lower intermediate holding dies 16a and 16b face in the direction of the upper and lower tube end holding dies 12a and 12b. It is the structure which has arrange | positioned the elastic member 15 which provides force in order.
[0035]
In the embodiment shown in FIG. 3, before processing, the tips of the upper and lower tube end holding dies 12a, 12b are at the point A in FIG. 3, and the upper and lower intermediate holding dies 16a, 16b The tips are respectively located at point B in FIG. 3, and upper and lower mold bodies 11a and 11b, pipe end holding molds 12a and 12b, intermediate holding molds 16a and 16b, pipe end holding mold side sealing tool 13, and mold The internal space formed by the mold body side sealing tool 14 is shown with the tips of the upper and lower tube end holding dies 12a and 12b at the point A 'in FIG. 3, and the tips of the upper and lower intermediate holding dies 16a and 16b. 3 is larger in the axial direction by A to A ′ and B to B ′ than the product shape at the position of point B ′.
[0036]
Then, a simple taper tube TP1 serving as a material for the deformed element tube TP2 is set in the upper and lower mold bodies 11a and 11b, the tube end holding molds 12a and 12b, and the intermediate holding molds 16a and 16b. For example, both ends of the tapered tube TP1 are crushed by the die body side sealing tool 14 and the tube end holding die side sealing tool 13 with an appropriate force by the pushing displacement control device and the shaft pushing force control device. After forming the tube TP2 and sealing both end portions TP2a and TP2b of the deformed element tube TP2, a working fluid is injected into the deformed element tube TP2 through the injection hole 14a.
[0037]
Thereafter, the upper and lower tube end holding molds 12a and 12b and the upper and lower intermediate holding molds 16a and 16a are driven by a driving device in which the axial displacement is appropriately controlled by the axial displacement controller while increasing the internal pressure of the deformed element tube TP2. The tube end holding mold side sealing tool 13 is moved from the left side to the right side of the drawing until the tip of 16b reaches the points A ′ and B ′ in FIG. 3 in which the inner space matches the shape of the product PT3. Axial pressing is performed. It should be noted that the processing liquid does not leak between the upper and lower tube end holding molds 12a, 12b and the deformed element tube TP2 by the action of the elastic member 15 after the processing liquid is injected, as in the embodiment shown in FIG. The same.
[0038]
The embodiment shown in FIGS. 1 to 3 is merely an example of the present invention, and the shape of the inner space of the mold is a relatively simple shape. It may be a three-dimensional complicated shape represented by a part. Further, the configuration for moving the sealing tool is not limited to the configuration shown in FIGS.
[0039]
Moreover, although the said Example demonstrated what uses a mere taper pipe | tube as a raw material of the deformed element pipe | tube TP2, this invention was bent and preformed and was processed into the curve, or a crushing process A taper tube that has been flattened by using a deformed element tube TP2 may be used.
[0040]
Further, in the above embodiment, prior to the bulge processing, the end of the taper pipe TP1 is molded in the hydraulic bulge mold according to the present invention to produce the deformed pipe TP2. Before setting into the hydraulic bulge mold according to the above, the end portion may be molded in advance to manufacture the deformed element tube TP2.
[0041]
In the embodiment shown in FIGS. 1 and 3, the upper and lower tube end holding molds 12a and 12b are arranged on the small diameter side of the deformed element tube TP2, but the large diameter side of the deformed element tube TP2 is shown. The upper and lower tube end holding molds 12a and 12b may be arranged.
[0042]
In the embodiment shown in FIG. 3, the upper and lower intermediate holding molds 16a and 16b are in contact with the deformed element tube TP2, but the upper and lower intermediate holding molds 16a and 16b are not necessarily in contact with the deformed element tube TP2. It is not necessary and may have an arbitrary busbar shape.
[0043]
In the embodiment shown in FIGS. 1 to 3, the tip shape of the tube end holding mold side sealing tool 13 and the mold body side sealing tool 14 is a simple truncated cone shape. The shape is not limited to the shape, and may be a shape having a step on the truncated cone surface, or a shape in which an inner surface seal or an end surface seal using an O-ring is used in combination.
[0044]
【The invention's effect】
As described above, according to the present invention, even when a hydraulic bulge is applied to a deformed element tube whose cross-sectional shape changes in the axial direction, such as a tapered tube, the axial pressing from the tube end is performed. As a result, it is possible to obtain a larger tube expansion rate than in the prior art, and the degree of freedom of molding is dramatically improved.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of a first embodiment of the present invention, where (a) is a longitudinal sectional view before processing, (b) is a longitudinal sectional view after processing, and (c) is a left side view of (a). It is.
FIG. 2 is an explanatory view of a second embodiment of the present invention, showing a longitudinal sectional view before processing.
FIG. 3 is an explanatory view of a third embodiment of the present invention, showing a longitudinal sectional view before processing.
FIGS. 4A and 4B are explanatory views of a deformed element pipe according to the present invention, in which FIG. 4A shows the one having the same taper in the axial direction, and FIG. 4B shows the one in which the taper changes midway in the axial direction. FIG.
FIGS. 5A and 5B are explanatory diagrams of conventional hydraulic bulging of a straight pipe, in which FIG. 5A is a longitudinal sectional view of a mold before processing, and FIG. 5B is a longitudinal sectional view of a mold after processing;
6A and 6B are explanatory diagrams of conventional hydraulic bulge processing of a tapered tube, in which FIG. 6A is a diagram showing a state in which the tapered tube is set, and FIG. The longitudinal cross-sectional view of the former metal mold | die, (c) is the longitudinal cross-sectional view of the metal mold | die after a process.
[Explanation of symbols]
11a Upper mold body 11b Lower mold body 12a Upper pipe end holding mold 12b Lower pipe end holding mold 13 Pipe end holding mold side sealing tool 13a Injection hole 14 Mold main body side sealing tool 14a Injection hole 15 Elastic member 16a Upper intermediate holding die 16b Lower intermediate holding die TP2 Deformed element tube TP2a Small diameter end TP2b Large diameter end

Claims (10)

バルジ加工に供される異形素管であって、軸方向の一方から他方にかけて外径が漸次増加又は減少する周長を有すると共に、少なくとも小径側端部に、該小径側の端面に向かって前記周長が増加する保持部を形成したことを特徴とするバルジ加工用異形素管。A deformed element pipe used for bulge processing, having a circumferential length in which the outer diameter gradually increases or decreases from one side to the other side in the axial direction, and at least at the end portion on the small diameter side toward the end surface on the small diameter side A deformed element tube for bulge processing, characterized in that a holding portion having an increased circumference is formed. 一対の金型本体と、
これら一対の金型本体とで異形素管の両端部を保持すべく、一対の金型本体の端部に先端部を挿入されるシール工具とを備え、
これらシール工具の少なくとも一方を移動が可能なように構成すると共に、
前記シール工具のどちらか一方には加工液の注入孔を設け、
加工中、前記の移動可能なシール工具の移動に伴い、前記金型本体とシール工具で構成される内部空間を変更可能としたことを特徴とする液圧バルジ金型。
A pair of mold bodies;
In order to hold both ends of the deformed element tube with the pair of mold main bodies, a sealing tool for inserting the tip portion into the end of the pair of mold main bodies,
While configuring at least one of these sealing tools to be movable,
Either one of the sealing tools is provided with a machining fluid injection hole,
A hydraulic bulge mold characterized in that an internal space formed by the mold body and the seal tool can be changed with the movement of the movable seal tool during processing.
一対の金型本体と、
これら金型本体の一方の端部内に夫々配置される一対の管端保持金型と、
これら一対の管端保持金型とで異形素管の一方端部を保持すべく、一対の管端保持金型に先端部を挿入される管端保持金型側シール工具と、
前記一対の金型本体とで異形素管の他方端部を保持すべく、一対の金型本体の他方の端部に先端部が挿入される金型本体側シール工具と、
前記夫々一対の金型本体と管端保持金型間に設けられ、少なくとも加工液注入後は、一対の管端保持金型に、金型本体の前記一方の端部方向へのスラスト力を付与する弾性部材を備え、
前記シール工具のどちらか一方には加工液の注入孔が設けられ、
また、加工中、管端保持金型側シール工具の軸方向への移動に伴い、管端保持金型が弾性部材の前記スラスト力に抗して移動することにより、前記金型本体、管端保持金型、シール工具で構成される内部空間を変更可能としたことを特徴とする液圧バルジ金型。
A pair of mold bodies;
A pair of tube end holding molds respectively disposed in one end of these mold bodies;
In order to hold one end of the deformed element pipe with the pair of tube end holding molds, a tube end holding mold side sealing tool whose tip is inserted into the pair of tube end holding molds,
A mold body side sealing tool in which a tip portion is inserted into the other end of the pair of mold main bodies in order to hold the other end of the deformed element pipe with the pair of mold main bodies;
Provided between the pair of mold main bodies and the tube end holding mold, respectively, and at least after the machining liquid is injected, a thrust force in the direction of the one end of the mold main body is applied to the pair of tube end holding molds. An elastic member
Either one of the sealing tools is provided with a machining fluid injection hole,
In addition, during the processing, the tube end holding mold side seal tool moves in the axial direction against the thrust force of the elastic member, so that the mold body, the tube end A hydraulic bulge mold characterized in that the internal space composed of a holding mold and a sealing tool can be changed.
一対の金型本体と、
これら金型本体の両側の端部内に夫々配置される一対の管端保持金型と、
これら両側の一対の管端保持金型とで夫々異形素管の端部を保持すべく、前記両側の一対の管端保持金型に夫々先端部を挿入されるシール工具と、
前記一対の金型本体と両側の一対の管端保持金型間に設けられ、少なくとも加工液注入後は、両側の一対の管端保持金型に、金型本体の端部方向へのスラスト力を付与する弾性部材を備え、
前記両シール工具のどちらか一方には加工液の注入孔が設けられ、
また、加工中、両シール工具の軸方向への移動に伴い、両側の管端保持金型が弾性部材の前記スラスト力に抗して移動することにより、前記金型本体、管端保持金型、シール工具で構成される内部空間を変更可能としたことを特徴とする液圧バルジ金型。
A pair of mold bodies;
A pair of tube end holding molds respectively disposed in the ends on both sides of these mold bodies;
In order to hold the ends of the deformed element pipes with the pair of pipe end holding molds on both sides, respectively, a sealing tool for inserting a tip part into the pair of pipe end holding molds on both sides,
Thrust force is provided between the pair of mold main bodies and the pair of pipe end holding molds on both sides, and at least after the machining liquid is injected, the pair of pipe end holding molds on both sides is thrust toward the end of the mold main body. An elastic member for imparting
Either one of the two sealing tools is provided with a machining fluid injection hole,
Further, during processing, the pipe end holding molds on both sides move against the thrust force of the elastic member as the both sealing tools move in the axial direction, so that the mold main body, the pipe end holding mold A hydraulic bulge mold characterized in that the internal space composed of sealing tools can be changed.
請求項3又は4記載の液圧バルジ金型において、
前記一対の管端保持金型にスラスト力を付与する前記弾性部材と、前記一対の金型本体の間に、少なくとも1組の一対の中間保持金型及びこの一対の中間保持金型にスラスト力を付与する弾性部材を順に配置したことを特徴とする液圧バルジ金型。
In the hydraulic bulge mold according to claim 3 or 4,
Between the elastic member for applying a thrust force to the pair of tube end holding molds and the pair of mold main bodies, at least one pair of intermediate holding molds and a thrust force on the pair of intermediate holding molds A hydraulic bulge mold characterized by sequentially arranging elastic members for imparting the above.
軸方向の一方から他方にかけて外径が漸次増加又は減少する周長を有する素管を、請求項2〜5の何れかに記載の液圧バルジ金型にセットし、移動可能なシール工具を移動させることにより、少なくとも小径側端部に、該小径側の端面に向かって前記周長が増加する保持部を形成し、請求項1に記載のバルジ加工用異形素管を製造することを特徴とするバルジ加工用異形素管の製造方法。An elementary pipe having a circumference whose outer diameter gradually increases or decreases from one to the other in the axial direction is set in the hydraulic bulge mold according to any one of claims 2 to 5, and the movable sealing tool is moved. By forming the holding portion whose peripheral length increases toward the end surface on the small diameter side at least on the small diameter side end portion, the deformed element pipe for bulge processing according to claim 1 is manufactured. To manufacture deformed element pipe for bulge processing 前記シール工具の駆動装置及びこの駆動装置の駆動制御装置と、請求項2〜5の何れか記載の液圧バルジ金型を備えたことを特徴とする液圧バルジ加工装置。A hydraulic bulge processing apparatus comprising: a drive device for the sealing tool, a drive control device for the drive device, and the hydraulic bulge mold according to any one of claims 2 to 5. 請求項1記載の異形素管を請求項2を引用する請求項7記載の装置を用いて液圧バルジ加工する方法であって、
前記異形素管の少なくとも一方の端部を金型本体と移動可能なシール工具で保持し、
前記異形素管の内圧を高めつつ、前記シール工具を軸方向に移動せしめ、このシール工具の移動に伴い前記金型本体とシール工具とで構成される内部空間の形状に異形管を成形することを特徴とする異形管の液圧バルジ加工方法。
A method of hydraulic bulging the deformed element tube according to claim 1 using the apparatus according to claim 7 quoting claim 2.
Holding at least one end of the deformed element pipe with a mold body and a movable sealing tool;
While increasing the internal pressure of the deformed element tube, the seal tool is moved in the axial direction, and the deformed tube is formed into the shape of the internal space formed by the mold body and the seal tool as the seal tool moves. A hydraulic bulge processing method for deformed pipes characterized by
請求項1記載の異形素管を請求項3〜5の何れかを引用する請求項7記載の装置を用いて液圧バルジ加工する方法であって、
前記異形素管の少なくとも一方の端部を管端保持金型側シール工具と管端保持金型で保持し、
前記異形素管の内圧を高めつつ、管端保持金型と金型本体の間に設けられた弾性部材によりスラスト力を付与した状態で、
管端保持金型側シール工具を移動せしめ、この管端保持金型側シール工具の移動に伴い管端保持金型が弾性部材の前記スラスト力に抗して移動することにより、前記金型本体、管端保持金型、管端保持金型側シール工具、シール工具で構成される内部空間の形状に異形管を成形することを特徴とする異形管の液圧バルジ加工方法。
A method of hydraulic bulging the deformed element tube according to claim 1 using the apparatus according to claim 7 quoting any one of claims 3 to 5,
Holding at least one end of the deformed element pipe with a pipe end holding mold side sealing tool and a pipe end holding mold;
While increasing the internal pressure of the deformed element pipe, with a thrust force applied by an elastic member provided between the pipe end holding mold and the mold body,
By moving the pipe end holding mold side sealing tool, the pipe end holding mold is moved against the thrust force of the elastic member as the pipe end holding mold side sealing tool is moved. A method of forming a deformed pipe into a shape of an internal space formed by a pipe end holding mold, a pipe end holding mold side sealing tool, and a sealing tool.
請求項1記載の異形素管を、請求項2〜5の何れか記載の液圧バルジ金型にセットし、
前記異形素管の内圧を高めつつ、管端からの軸方向への押し加工を行うことにより、液圧バルジ加工を施したことを特徴とするバルジ加工品。
The deformed element pipe according to claim 1 is set in the hydraulic bulge mold according to any one of claims 2 to 5,
A bulged product obtained by performing hydraulic bulge processing by pushing in the axial direction from the tube end while increasing the internal pressure of the deformed element tube.
JP2003020961A 2002-09-19 2003-01-29 Hydraulic bulge mold, hydraulic bulge processing apparatus, and hydraulic bulge processing method for deformed pipe Expired - Fee Related JP4060722B2 (en)

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CN111823188A (en) * 2020-08-12 2020-10-27 国网四川省电力公司技能培训中心 Rotary type lead lining auxiliary tool with internal threads and operation method
CN115255107A (en) * 2022-07-05 2022-11-01 保隆(安徽)汽车配件有限公司 Hydraulic forming sealing head and design method thereof

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Publication number Priority date Publication date Assignee Title
CN102554056A (en) * 2012-01-09 2012-07-11 芜湖双翼液压件有限公司 Steel pipe throat processing method
CN111823188A (en) * 2020-08-12 2020-10-27 国网四川省电力公司技能培训中心 Rotary type lead lining auxiliary tool with internal threads and operation method
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